Professional Documents
Culture Documents
33
(c) The applicant must submit to the FAA A31.4 AIRWORTHINESS LIMITATIONS SECTION
a program to show how changes to the In-
The Instructions for Continued Airworthi-
structions for Continued Airworthiness made
ness must contain a section titled Airworthi-
by the applicant or by the manufacturers of
ness Limitations that is segregated and
balloon parts will be distributed.
clearly distinguishable from the rest of the
A31.2 FORMAT document. This section must set forth each
mandatory replacement time, structural in-
(a) The Instructions for Continued Air- spection interval, and related structural in-
worthiness must be in the form of a manual spection procedure, including envelope struc-
or manuals as appropriate for the quantity tural integrity, required for type certifi-
of data to be provided. cation. If the Instructions for Continued Air-
(b) The format of the manual or manuals worthiness consist of multiple documents,
must provide for a practical arrangement. the section required by this paragraph must
be included in the principal manual. This
A31.3 CONTENT section must contain a legible statement in
The contents of the manual or manuals a prominent location that reads: ‘‘The Air-
must be prepared in the English language. worthiness Limitations section is FAA ap-
The Instructions for Continued Airworthi- proved and specifies maintenance required
ness must contain the following information: under §§ 43.16 and 91.403 of the Federal Avia-
(a) Introduction information that includes tion Regulations.’’
an explanation of the balloon’s features and [Amdt. 31–4, 45 FR 60180, Sept. 11, 1980, as
data to the extent necessary for mainte- amended by Amdt. 31–5, 54 FR 34330, Aug. 18,
nance or preventive maintenance. 1989]
(b) A description of the balloon and its sys-
tems and installations.
(c) Basic control and operation informa-
PART 33—AIRWORTHINESS
tion for the balloon and its components and STANDARDS: AIRCRAFT ENGINES
systems.
(d) Servicing information that covers de- Subpart A—General
tails regarding servicing of balloon compo-
nents, including burner nozzles, fuel tanks, Sec.
and valves during operations. 33.1 Applicability.
33.3 General.
(e) Maintenance information for each part
33.4 Instructions for Continued Airworthi-
of the balloon and its envelope, controls, rig-
ness.
ging, basket structure, fuel systems, instru-
33.5 Instruction manual for installing and
ments, and heater assembly that provides
operating the engine.
the recommended periods at which they
33.7 Engine ratings and operating limita-
should be cleaned, adjusted, tested, and lu-
tions.
bricated, the applicable wear tolerances, and
33.8 Selection of engine power and thrust
the degree of work recommended at these pe-
ratings.
riods. However, the applicant may refer to
an accessory, instrument, or equipment
Subpart B—Design and Construction;
manufacturer as the source of this informa-
tion if the applicant shows that the item has General
an exceptionally high degree of complexity 33.11 Applicability.
requiring specialized maintenance tech- 33.13 [Reserved]
niques, test equipment, or expertise. The rec- 33.14 Start-stop cyclic stress (low-cycle fa-
ommended overhaul periods and necessary tigue).
cross references to the Airworthiness Limi- 33.15 Materials.
tations section of the manual must also be 33.17 Fire prevention.
included. In addition, the applicant must in- 33.19 Durability.
clude an inspection program that includes 33.21 Engine cooling.
the frequency and extent of the inspections 33.23 Engine mounting attachments and
necessary to provide for the continued air- structure.
worthiness of the balloon. 33.25 Accessory attachments.
(f) Troubleshooting information describing 33.27 Turbine, compressor, fan, and turbo-
probable malfunctions, how to recognize supercharger rotors.
those malfunctions, and the remedial action 33.28 Electrical and electronic engine con-
for those malfunctions. trol systems.
(g) Details of what, and how, to inspect 33.29 Instrument connection.
after a hard landing.
(h) Instructions for storage preparation in- Subpart C—Design and Construction;
cluding any storage limits. Reciprocating Aircraft Engines
(i) Instructions for repair on the balloon
envelope and its basket or trapeze. 33.31 Applicability.
719
§ 33.1 14 CFR Ch. I (1–1–99 Edition)
33.33 Vibration. AUTHORITY: 49 U.S.C. 106(g), 40113, 44701–
33.35 Fuel and induction system. 44702, 44704.
33.37 Ignition system.
SOURCE: Docket No. 3025, 29 FR 7453, June
33.39 Lubrication system.
10, 1964, unless otherwise noted.
Subpart D—Block Tests; Reciprocating NOTE: For miscellaneous amendments to
cross references in this Part 33, see Amdt. 33–
Aircraft Engines 2, 31 FR 9211, July 6, 1966.
33.41 Applicability.
33.42 General. Subpart A—General
33.43 Vibration test.
33.45 Calibration tests. § 33.1 Applicability.
33.47 Detonation test.
33.49 Endurance test. (a) This part prescribes airworthiness
33.51 Operation test. standards for the issue of type certifi-
33.53 Engine component tests. cates and changes to those certificates,
33.55 Teardown inspection. for aircraft engines.
33.57 General conduct of block tests. (b) Each person who applies under
part 21 for such a certificate or change
Subpart E—Design and Construction;
must show compliance with the appli-
Turbine Aircraft Engines
cable requirements of this part and the
33.61 Applicability. applicable requirements of part 34 of
33.62 Stress analysis. this chapter.
33.63 Vibration.
33.65 Surge and stall characteristics. [Amdt. 33–7, 41 FR 55474, Dec. 20, 1976, as
33.66 Bleed air system. amended by Amdt. 33–14, 55 FR 32861, Aug. 10,
33.67 Fuel system. 1990]
33.68 Induction system icing.
33.69 Ignitions system. § 33.3 General.
33.71 Lubrication system. Each applicant must show that the
33.72 Hydraulic actuating systems. aircraft engine concerned meets the
33.73 Power or thrust response.
applicable requirements of this part.
33.74 Continued rotation.
33.75 Safety analysis.
33.77 Foreign object ingestion.
§ 33.4 Instructions for Continued Air-
33.78 Rain and hail ingestion.
worthiness.
33.79 Fuel burning thrust augmentor. The applicant must prepare Instruc-
tions for Continued Airworthiness in
Subpart F—Block Tests; Turbine Aircraft accordance with appendix A to this
Engines part that are acceptable to the Admin-
33.81 Applicability. istrator. The instructions may be in-
33.82 General. complete at type certification if a pro-
33.83 Vibration test. gram exists to ensure their completion
33.85 Calibration tests. prior to delivery of the first aircraft
33.87 Endurance test. with the engine installed, or upon
33.88 Engine overtemperature test. issuance of a standard certificate of
33.89 Operation test. airworthiness for the aircraft with the
33.90 Initial maintenance inspection.
engine installed, whichever occurs
33.91 Engine component tests.
33.92 Rotor locking tests. later.
33.93 Teardown inspection. [Amdt. 33–9, 45 FR 60181, Sept. 11, 1980]
33.94 Blade containment and rotor unbal-
ance tests. § 33.5 Instruction manual for installing
33.95 Engine-propeller systems tests. and operating the engine.
33.96 Engine tests in auxiliary power unit
(APU) mode. Each applicant must prepare and
33.97 Thrust reversers. make available to the Administrator
33.99 General conduct of block tests. prior to the issuance of the type cer-
APPENDIX A TO PART 33—INSTRUCTIONS FOR tificate, and to the owner at the time
CONTINUED AIRWORTHINESS of delivery of the engine, approved in-
APPENDIX B TO PART 33—CERTIFICATION structions for installing and operating
STANDARD ATMOSPHERIC CONCENTRATIONS the engine. The instructions must in-
OF RAIN AND HAIL clude at least the following:
720
Federal Aviation Administration, DOT § 33.7
(a) Installation instructions. (1) The lo- (ii) Oil at the oil inlet; and
cation of engine mounting attach- (iii) Turbosupercharger turbine wheel
ments, the method of attaching the en- inlet gas.
gine to the aircraft, and the maximum (5) Pressure of—
allowable load for the mounting at- (i) Fuel at the fuel inlet; and
tachments and related structure. (ii) Oil at the main oil gallery.
(2) The location and description of (6) Accessory drive torque and over-
engine connections to be attached to hang moment.
accessories, pipes, wires, cables, ducts, (7) Component life.
and cowling. (8) Turbosupercharger turbine wheel
(3) An outline drawing of the engine r.p.m.
including overall dimensions. (c) For turbine engines, ratings and
(b) Operation instructions. (1) The op- operating limitations are established
erating limitations established by the relating to the following:
Administrator. (1) Horsepower, torque, or thrust,
(2) The power or thrust ratings and r.p.m., gas temperature, and time for—
procedures for correcting for nonstand- (i) Rated maximum continuous power
ard atmosphere. or thrust (augmented);
(3) The recommended procedures, (ii) Rated maximum continuous
under normal and extreme ambient power or thrust (unaugmented);
conditions for— (iii) Rated takeoff power or thrust
(i) Starting; (augmented);
(ii) Operating on the ground; and (iv) Rated takeoff power or thrust
(iii) Operating during flight. (unaugmented);
[Amdt. 33–6, 39 FR 35463, Oct. 1, 1974, as (v) Rated 30-minute OEI power;
amended by Amdt. 33–9, 45 FR 60181, Sept. 11, (vi) Rated 21⁄2-minute OEI power;
1980] (vii) Rated continuous OEI power;
and
§ 33.7 Engine ratings and operating (viii) Rated 2-minute OEI Power;
limitations. (ix) Rated 30-second OEI power; and
(a) Engine ratings and operating lim- (x) Auxiliary power unit (APU) mode
itations are established by the Admin- of operation.
istrator and included in the engine cer- (2) Fuel designation or specification.
tificate data sheet specified in § 21.41 of (3) Oil grade or specification.
this chapter, including ratings and lim- (4) Hydraulic fluid specification.
itations based on the operating condi- (5) Temperature of—
tions and information specified in this (i) Oil at a location specified by the
section, as applicable, and any other applicant;
information found necessary for safe (ii) Induction air at the inlet face of
operation of the engine. a supersonic engine, including steady
(b) For reciprocating engines, ratings state operation and transient over-
and operating limitations are estab- temperature and time allowed;
lished relating to the following: (iii) Hydraulic fluid of a supersonic
(1) Horsepower or torque, r.p.m., engine;
manifold pressure, and time at critical (iv) Fuel at a location specified by
pressure altitude and sea level pressure the applicant; and
altitude for— (v) External surfaces of the engine, if
(i) Rated maximum continuous power specified by the applicant.
(relating to unsupercharged operation (6) Pressure of—
or to operation in each supercharger (i) Fuel at the fuel inlet;
mode as applicable); and (ii) Oil at a location specified by the
(ii) Rated takeoff power (relating to applicant;
unsupercharged operation or to oper- (iii) Induction air at the inlet face of
ation in each supercharger mode as ap- a supersonic engine, including steady
plicable). state operation and transient over-
(2) Fuel grade or specification. pressure and time allowed; and
(3) Oil grade or specification. (iv) Hydraulic fluid.
(4) Temperature of the— (7) Accessory drive torque and over-
(i) Cylinder; hang moment.
721
§ 33.8 14 CFR Ch. I (1–1–99 Edition)
722
Federal Aviation Administration, DOT § 33.27
723
§ 33.28 14 CFR Ch. I (1–1–99 Edition)
(iv) 120 percent of the r.p.m. at used to design and implement the soft-
which, while cold spinning, it is subject ware approved by the Administrator.
to operating stresses that are equiva-
[Doc. No. 24466, 58 FR 29095, May 18, 1993]
lent to those induced at the maximum
operating temperature and maximum
§ 33.29 Instrument connection.
permissible r.p.m.
(v) 105 percent of the highest speed (a) Unless it is constructed to pre-
that would result from failure of the vent its connection to an incorrect in-
most critical component or system in a strument, each connection provided for
representative installation of the en- powerplant instruments required by
gine. aircraft airworthiness regulations or
(vi) The highest speed that would re- necessary to insure operation of the en-
sult from the failure of any component gine in compliance with any engine
or system in a representative installa- limitation must be marked to identify
tion of the engine, in combination with it with its corresponding instrument.
any failure of a component or system
(b) A connection must be provided on
that would not normally be detected
during a routine preflight check or dur- each turbojet engine for an indicator
ing normal flight operation. system to indicate rotor system unbal-
ance.
Following the test, each rotor must be
(c) Each rotorcraft turbine engine
within approved dimensional limits for
an overspeed condition and may not be having a 30-second OEI rating and a 2-
cracked. minute OEI rating must have a provi-
sion for a means to:
[Amdt. 33–10, 49 FR 6851, Feb. 23, 1984]
(1) Alert the pilot when the engine is
§ 33.28 Electrical and electronic engine at the 30-second OEI and the 2-minute
control systems. OEI power levels, when the event be-
Each control system which relies on gins, and when the time interval ex-
electrical and electronic means for nor- pires;
mal operation must: (2) Determine, in a positive manner,
(a) Have the control system descrip- that the engine has been operated at
tion, the percent of available power or each rating; and
trust controlled in both normal oper- (3) Automatically record each usage
ation and failure conditions, and the and duration of power at each rating.
range of control of other controlled
[Amdt. 33–5, 39 FR 1831, Jan. 15, 1974, as
functions, specified in the instruction
amended by Amdt. 33–6, 39 FR 35465, Oct. 1,
manual required by § 33.5 for the en- 1974; Amdt. 33–18, 61 FR 31328, June 19, 1996]
gine;
(b) Be designed and constructed so
that any failure of aircraft-supplied Subpart C—Design and Construc-
power or data will not result in an un- tion; Reciprocating Aircraft
acceptable change in power or thrust, Engines
or prevent continued safe operation of
the engine; § 33.31 Applicability.
(c) Be designed and constructed so This subpart prescribes additional de-
that no single failure or malfunction, sign and construction requirements for
or probable combination of failures of reciprocating aircraft engines.
electrical or electronic components of
the control system, results in an un- § 33.33 Vibration.
safe condition;
(d) Have environmental limits, in- The engine must be designed and con-
cluding transients caused by lightning structed to function throughout its
strikes, specified in the instruction normal operating range of crankshaft
manual; and rotational speeds and engine powers
(e) Have all associated software de- without inducing excessive stress in
signed and implemented to prevent er- any of the engine parts because of vi-
rors that would result in an unaccept- bration and without imparting exces-
able loss of power or thrust, or other sive vibration forces to the aircraft
unsafe condition, and have the method structure.
724
Federal Aviation Administration, DOT § 33.43
§ 33.35 Fuel and induction system. requirement must be met when only
one-half of the maximum lubricant
(a) The fuel system of the engine
supply is in the engine.
must be designed and constructed to
(b) The lubrication system of the en-
supply an appropriate mixture of fuel
gine must be designed and constructed
to the cylinders throughout the com-
to allow installing a means of cooling
plete operating range of the engine
the lubricant.
under all flight and atmospheric condi-
(c) The crankcase must be vented to
tions.
the atmosphere to preclude leakage of
(b) The intake passages of the engine
oil from excessive pressure in the
through which air or fuel in combina-
crankcase.
tion with air passes for combustion
purposes must be designed and con-
structed to minimize the danger of ice Subpart D—Block Tests;
accretion in those passages. The engine Reciprocating Aircraft Engines
must be designed and constructed to
permit the use of a means for ice pre- § 33.41 Applicability.
vention. This subpart prescribes the block
(c) The type and degree of fuel filter- tests and inspections for reciprocating
ing necessary for protection of the en- aircraft engines.
gine fuel system against foreign par-
ticles in the fuel must be specified. The § 33.42 General.
applicant must show that foreign par- Before each endurance test required
ticles passing through the prescribed by this subpart, the adjustment setting
filtering means will not critically im- and functioning characteristic of each
pair engine fuel system functioning. component having an adjustment set-
(d) Each passage in the induction sys- ting and a functioning characteristic
tem that conducts a mixture of fuel that can be established independent of
and air must be self-draining, to pre- installation on the engine must be es-
vent a liquid lock in the cylinders, in tablished and recorded.
all attitudes that the applicant estab- [Amdt. 33–6, 39 FR 35465, Oct. 1, 1974]
lishes as those the engine can have
when the aircraft in which it is in- § 33.43 Vibration test.
stalled is in the static ground attitude.
(a) Each engine must undergo a vi-
(e) If provided as part of the engine,
bration survey to establish the tor-
the applicant must show for each fluid
sional and bending vibration character-
injection (other than fuel) system and
istics of the crankshaft and the propel-
its controls that the flow of the in-
ler shaft or other output shaft, over the
jected fluid is adequately controlled.
range of crankshaft speed and engine
[Doc. No. 3025, 29 FR 7453, June 10, 1964, as power, under steady state and tran-
amended by Amdt. 33–10, 49 FR 6851, Feb. 23, sient conditions, from idling speed to
1984] either 110 percent of the desired maxi-
mum continuous speed rating or 103
§ 33.37 Ignition system.
percent of the maximum desired take-
Each spark ignition engine must off speed rating, whichever is higher.
have a dual ignition system with at The survey must be conducted using,
least two spark plugs for each cylinder for airplane engines, the same configu-
and two separate electric circuits with ration of the propeller type which is
separate sources of electrical energy, used for the endurance test, and using,
or have an ignition system of equiva- for other engines, the same configura-
lent in-flight reliability. tion of the loading device type which is
used for the endurance test.
§ 33.39 Lubrication system. (b) The torsional and bending vibra-
(a) The lubrication system of the en- tion stresses of the crankshaft and the
gine must be designed and constructed propeller shaft or other output shaft
so that it will function properly in all may not exceed the endurance limit
flight attitudes and atmospheric condi- stress of the material from which the
tions in which the airplane is expected shaft is made. If the maximum stress
to operate. In wet sump engines, this in the shaft cannot be shown to be
725
§ 33.45 14 CFR Ch. I (1–1–99 Edition)
below the endurance limit by measure- portion of the endurance test may be
ment, the vibration frequency and am- used in showing compliance with the
plitude must be measured. The peak requirements of this paragraph.
amplitude must be shown to produce a
[Doc. No. 3025, 29 FR 7453, June 10, 1964, as
stress below the endurance limit; if
amended by Amdt. 33–6, 39 FR 35465, Oct. 1,
not, the engine must be run at the con- 1974]
dition producing the peak amplitude
until, for steel shafts, 10 million stress § 33.47 Detonation test.
reversals have been sustained without
fatigue failure and, for other shafts, Each engine must be tested to estab-
until it is shown that fatigue will not lish that the engine can function with-
occur within the endurance limit stress out detonation throughout its range of
of the material. intended conditions of operation.
(c) Each accessory drive and mount-
ing attachment must be loaded, with § 33.49 Endurance test.
the loads imposed by each accessory (a) General. Each engine must be sub-
used only for an aircraft service being jected to an endurance test that in-
the limit load specified by the appli- cludes a total of 150 hours of operation
cant for the drive or attachment point. (except as provided in paragraph
(d) The vibration survey described in (e)(1)(iii) of this section) and, depend-
paragraph (a) of this section must be ing upon the type and contemplated
repeated with that cylinder not firing use of the engine, consists of one of the
which has the most adverse vibration series of runs specified in paragraphs
effect, in order to establish the condi- (b) through (e) of this section, as appli-
tions under which the engine can be op- cable. The runs must be made in the
erated safely in that abnormal state. order found appropriate by the Admin-
However, for this vibration survey, the istrator for the particular engine being
engine speed range need only extend tested. During the endurance test the
from idle to the maximum desired engine power and the crankshaft rota-
takeoff speed, and compliance with tional speed must be kept within ±3
paragraph (b) of this section need not percent of the rated values. During the
be shown. runs at rated takeoff power and for at
[Amdt. 33–6, 39 FR 35465, Oct. 1, 1974, as least 35 hours at rated maximum con-
amended by Amdt. 33–10, 49 FR 6851, Feb. 23, tinuous power, one cylinder must be
1984] operated at not less than the limiting
temperature, the other cylinders must
§ 33.45 Calibration tests. be operated at a temperature not lower
(a) Each engine must be subjected to than 50 degrees F. below the limiting
the calibration tests necessary to es- temperature, and the oil inlet tempera-
tablish its power characteristics and ture must be maintained within ±10 de-
the conditions for the endurance test grees F. of the limiting temperature.
specified in § 33.49. The results of the An engine that is equipped with a pro-
power characteristics calibration tests peller shaft must be fitted for the en-
form the basis for establishing the durance test with a propeller that
characteristics of the engine over its thrust-loads the engine to the maxi-
entire operating range of crankshaft mum thrust which the engine is de-
rotational speeds, manifold pressures, signed to resist at each applicable op-
fuel/air mixture settings, and altitudes. erating condition specified in this sec-
Power ratings are based upon standard tion. Each accessory drive and mount-
atmospheric conditions with only those ing attachment must be loaded. During
accessories installed which are essen- operation at rated takeoff power and
tial for engine functioning. rated maximum continuous power, the
(b) A power check at sea level condi- load imposed by each accessory used
tions must be accomplished on the en- only for an aircraft service must be the
durance test engine after the endur- limit load specified by the applicant
ance test. Any change in power charac- for the engine drive or attachment
teristics which occurs during the en- point.
durance test must be determined. (b) Unsupercharged engines and en-
Measurements taken during the final gines incorporating a gear-driven single-
726
Federal Aviation Administration, DOT § 33.49
speed supercharger. For engines not in- (1) A 30-hour run consisting of alter-
corporating a supercharger and for en- nate periods in the lower gear ratio of
gines incorporating a gear-driven sin- 5 minutes at rated takeoff power with
gle-speed supercharger the applicant takeoff speed, and 5 minutes at maxi-
must conduct the following runs: mum best economy cruising power or
(1) A 30-hour run consisting of alter- at maximum recommended cruising
nate periods of 5 minutes at rated power. If a takeoff power rating is de-
takeoff power with takeoff speed, and 5 sired in the higher gear ratio, 15 hours
minutes at maximum best economy of the 30-hour run must be made in the
cruising power or maximum rec- higher gear ratio in alternate periods
ommended cruising power. of 5 minutes at the observed horse-
(2) A 20-hour run consisting of alter- power obtainable with the takeoff crit-
nate periods of 11⁄2 hours at rated maxi- ical altitude manifold pressure and
mum continuous power with maximum takeoff speed, and 5 minutes at 70 per-
continuous speed, and 1⁄2 hour at 75 per- cent high ratio rated maximum contin-
cent rated maximum continuous power uous power and 89 percent high ratio
and 91 percent maximum continuous maximum continuous speed.
speed. (2) A 15-hour run consisting of alter-
(3) A 20-hour run consisting of alter- nate periods in the lower gear ratio of
nate periods of 11⁄2 hours at rated maxi- 1 hour at rated maximum continuous
power with maximum continuous
mum continuous power with maximum
speed, and 1⁄2 hour at 75 percent rated
continuous speed, and 1⁄2 hour at 70 per-
maximum continuous power and 91 per-
cent rated maximum continuous power
cent maximum continuous speed.
and 89 percent maximum continuous
(3) A 15-hour run consisting of alter-
speed.
nate periods in the lower gear ratio of
(4) A 20-hour run consisting of alter- 1 hour at rated maximum continuous
nate periods of 11⁄2 hours at rated maxi- power with maximum continuous
mum continuous power with maximum speed, and 1⁄2 hour at 70 percent rated
continuous speed, and 1⁄2 hour at 65 per- maximum continuous power and 89 per-
cent rated maximum continuous power cent maximum continuous speed.
and 87 percent maximum continuous (4) A 30-hour run in the higher gear
speed. ratio at rated maximum continuous
(5) A 20-hour run consisting of alter- power with maximum continuous
nate periods of 11⁄2 hours at rated maxi- speed.
mum continuous power with maximum (5) A 5-hour run consisting of alter-
continuous speed, and 1⁄2 hour at 60 per- nate periods of 5 minutes in each of the
cent rated maximum continuous power supercharger gear ratios. The first 5
and 84.5 percent maximum continuous minutes of the test must be made at
speed. maximum continuous speed in the
(6) A 20-hour run consisting of alter- higher gear ratio and the observed
nate periods of 11⁄2 hours at rated maxi- horsepower obtainable with 90 percent
mum continuous power with maximum of maximum continuous manifold pres-
continuous speed, and 1⁄2 hour at 50 per- sure in the higher gear ratio under sea
cent rated maximum continuous power level conditions. The condition for op-
and 79.5 percent maximum continuous eration for the alternate 5 minutes in
speed. the lower gear ratio must be that ob-
(7) A 20-hour run consisting of alter- tained by shifting to the lower gear
nate periods of 21⁄2 hours at rated maxi- ratio at constant speed.
mum continuous power with maximum (6) A 10-hour run consisting of alter-
continuous speed, and 21⁄2 hours at nate periods in the lower gear ratio of
maximum best economy cruising power 1 hour at rated maximum continuous
or at maximum recommended cruising power with maximum continuous
power. speed, and 1 hour at 65 percent rated
(c) Engines incorporating a gear-driven maximum continuous power and 87 per-
two-speed supercharger. For engines in- cent maximum continuous speed.
corporating a gear-driven two-speed su- (7) A 10-hour run consisting of alter-
percharger the applicant must conduct nate periods in the lower gear ratio of
the following runs: 1 hour at rated maximum continuous
727
§ 33.49 14 CFR Ch. I (1–1–99 Edition)
728
Federal Aviation Administration, DOT § 33.57
(2) For engines used in helicopters higher supercharger speed ratio must
the applicant must conduct the runs be obtainable within five seconds.
specified in paragraph (d) of this sec- [Doc. No. 3025, 29 FR 7453, June 10, 1964, as
tion, except— amended by Amdt. 33–3, 32 FR 3737, Mar. 4,
(i) The entire run specified in para- 1967]
graph (d)(1) of this section must be
made at critical altitude pressure; § 33.53 Engine component tests.
(ii) The portions of the runs specified (a) For each engine that cannot be
in paragraphs (d)(2) and (3) of this sec- adequately substantiated by endurance
tion at rated maximum continuous testing in accordance with § 33.49, the
power must be made at critical alti- applicant must conduct additional
tude pressure and the portions of the tests to establish that components are
runs at other power must be made at able to function reliably in all nor-
8,000 feet altitude pressure; mally anticipated flight and atmos-
(iii) The entire run specified in para- pheric conditions.
graph (d)(4) of this section must be (b) Temperature limits must be es-
made at 8,000 feet altitude pressure; tablished for each component that re-
(iv) The portion of the runs specified quires temperature controlling provi-
in paragraph (d)(5) of this section at 80 sions in the aircraft installation to as-
percent of rated maximum continuous sure satisfactory functioning, reliabil-
power must be made at 8,000 feet alti- ity, and durability.
tude pressure and the portions of the
§ 33.55 Teardown inspection.
runs at other power must be made at
critical altitude pressure; After completing the endurance
(v) The entire run specified in para- test—
graph (d)(6) of this section must be (a) Each engine must be completely
made at critical altitude pressure; and disassembled;
(vi) The turbosupercharger used dur- (b) Each component having an ad-
ing the endurance test must be run on justment setting and a functioning
the bench for 50 hours at the limiting characteristic that can be established
independent of installation on the en-
turbine wheel inlet gas temperature
gine must retain each setting and func-
and rotational speed for rated maxi-
tioning characteristic within the limits
mum continuous power operation un-
that were established and recorded at
less the limiting temperature and
the beginning of the test; and
speed are maintained during 50 hours of
(c) Each engine component must con-
the rated maximum continuous power
form to the type design and be eligible
operation. for incorporation into an engine for
[Amdt. 33–3, 32 FR 3736, Mar. 4, 1967, as continued operation, in accordance
amended by Amdt. 33–6, 39 FR 35465, Oct. 1, with information submitted in compli-
1974; Amdt. 33–10, 49 FR 6851, Feb. 23, 1984] ance with § 33.4.
729
§ 33.61 14 CFR Ch. I (1–1–99 Edition)
the service and maintenance instruc- recover power or thrust will occur at
tions submitted in compliance with any point in the operating envelope.
§ 33.4. If the frequency of the service is [Amdt. 33–6, 39 FR 35466, Oct. 1, 1974]
excessive, or the number of stops due
to engine malfunction is excessive, or a § 33.66 Bleed air system.
major repair, or replacement of a part
The engine must supply bleed air
is found necessary during the block
without adverse effect on the engine,
tests or as the result of findings from
excluding reduced thrust or power out-
the teardown inspection, the engine or
put, at all conditions up to the dis-
its parts may be subjected to any addi-
charge flow conditions established as a
tional test the Administrator finds
limitation under § 33.7(c)(11). If bleed
necessary.
air used for engine anti-icing can be
(c) Each applicant must furnish all
controlled, provision must be made for
testing facilities, including equipment
a means to indicate the functioning of
and competent personnel, to conduct
the engine ice protection system.
the block tests.
[Amdt. 33–10, 49 FR 6851, Feb. 23, 1984]
[Doc. No. 3025, 29 FR 7453, June 10, 1964, as
amended by Amdt. 33–6, 39 FR 35466, Oct. 1, § 33.67 Fuel system.
1974; Amdt. 33–9, 45 FR 60181, Sept. 11, 1980]
(a) With fuel supplied to the engine
Subpart E—Design and Construc- at the flow and pressure specified by
the applicant, the engine must func-
tion; Turbine Aircraft Engines tion properly under each operating
§ 33.61 Applicability. condition required by this part. Each
fuel control adjusting means that may
This subpart prescribes additional de- not be manipulated while the fuel con-
sign and construction requirements for trol device is mounted on the engine
turbine aircraft engines. must be secured by a locking device
and sealed, or otherwise be inacces-
§ 33.62 Stress analysis.
sible. All other fuel control adjusting
A stress analysis must be performed means must be accessible and marked
on each turbine engine showing the de- to indicate the function of the adjust-
sign safety margin of each turbine en- ment unless the function is obvious.
gine rotor, spacer, and rotor shaft. (b) There must be a fuel strainer or
[Amdt. 33–6, 39 FR 35466, Oct. 1, 1974] filter between the engine fuel inlet
opening and the inlet of either the fuel
§ 33.63 Vibration. metering device or the engine-driven
Each engine must be designed and positive displacement pump whichever
constructed to function throughout its is nearer the engine fuel inlet. In addi-
declared flight envelope and operating tion, the following provisions apply to
range of rotational speeds and power/ each strainer or filter required by this
thrust, without inducing excessive paragraph (b):
stress in any engine part because of vi- (1) It must be accessible for draining
bration and without imparting exces- and cleaning and must incorporate a
sive vibration forces to the aircraft screen or element that is easily remov-
structure. able.
(2) It must have a sediment trap and
[Doc. No. 28107, 61 FR 28433, June 4, 1996] drain except that it need not have a
drain if the strainer or filter is easily
§ 33.65 Surge and stall characteristics. removable for drain purposes.
When the engine is operated in ac- (3) It must be mounted so that its
cordance with operating instructions weight is not supported by the connect-
required by § 33.5(b), starting, a change ing lines or by the inlet or outlet con-
of power or thrust, power or thrust nections of the strainer or filter, unless
augmentation, limiting inlet air dis- adequate strength margins under all
tortion, or inlet air temperature may loading conditions are provided in the
not cause surge or stall to the extent lines and connections.
that flameout, structural failure, over- (4) It must have the type and degree
temperature, or failure of the engine to of fuel filtering specified as necessary
730
Federal Aviation Administration, DOT § 33.71
for protection of the engine fuel system automatic availability and automatic
against foreign particles in the fuel. control of a 30-second OEI power.
The applicant must show: [Amdt. 33–6, 39 FR 35466, Oct. 1, 1974, as
(i) That foreign particles passing amended by Amdt. 33–10, 49 FR 6851, Feb. 23,
through the specified filtering means 1984; Amdt. 33–18, 61 FR 31328, June 19, 1996]
do not impair the engine fuel system
functioning; and § 33.68 Induction system icing.
(ii) That the fuel system is capable of Each engine, with all icing protec-
sustained operation throughout its tion systems operating, must—
flow and pressure range with the fuel (a) Operate throughout its flight
initially saturated with water at 80° F power range (including idling) without
(27° C) and having 0.025 fluid ounces per the accumulation of ice on the engine
gallon (0.20 milliliters per liter) of free components that adversely affects en-
water added and cooled to the most gine operation or that causes a serious
loss of power or thrust in continuous
critical condition for icing likely to be
maximum and intermittent maximum
encountered in operation. However,
icing conditions as defined in appendix
this requirement may be met by dem- C of Part 25 of this chapter; and
onstrating the effectiveness of speci- (b) Idle for 30 minutes on the ground,
fied approved fuel anti-icing additives, with the available air bleed for icing
or that the fuel system incorporates a protection at its critical condition,
fuel heater which maintains the fuel without adverse effect, in an atmos-
temperature at the fuel strainer or fuel phere that is at a temperature between
inlet above 32° F (0° C) under the most 15° and 30° F (between ¥9° and ¥1° C)
critical conditions. and has a liquid water content not less
(5) The applicant must demonstrate than 0.3 grams per cubic meter in the
that the filtering means has the capac- form of drops having a mean effective
ity (with respect to engine operating diameter not less than 20 microns, fol-
limitations) to ensure that the engine lowed by a momentary operation at
will continue to operate within ap- takeoff power or thrust. During the 30
proved limits, with fuel contaminated minutes of idle operation the engine
to the maximum degree of particle size may be run up periodically to a mod-
and density likely to be encountered in erate power or thrust setting in a man-
service. Operation under these condi- ner acceptable to the Administrator.
tions must be demonstrated for a pe- [Amdt. 33–6, 39 FR 35466, Oct. 1, 1974, as
riod acceptable to the Administrator, amended by Amdt. 33–10, 49 FR 6852, Feb. 23,
beginning when indication of impend- 1984]
ing filter blockage is first given by ei- § 33.69 Ignitions system.
ther:
(i) Existing engine instrumentation; Each engine must be equipped with
or an ignition system for starting the en-
gine on the ground and in flight. An
(ii) Additional means incorporated
electric ignition system must have at
into the engine fuel system. least two igniters and two separate sec-
(6) Any strainer or filter bypass must ondary electric circuits, except that
be designed and constructed so that the only one igniter is required for fuel
release of collected contaminants is burning augmentation systems.
minimized by appropriate location of
[Amdt. 33–6, 39 FR 35466, Oct. 1, 1974]
the bypass to ensure that collected
contaminants are not in the bypass § 33.71 Lubrication system.
flow path.
(a) General. Each lubrication system
(c) If provided as part of the engine,
must function properly in the flight at-
the applicant must show for each fluid
titudes and atmospheric conditions in
injection (other than fuel) system and which an aircraft is expected to oper-
its controls that the flow of the in- ate.
jected fluid is adequately controlled. (b) Oil strainer or filter. There must be
(d) Engines having a 30-second OEI an oil strainer or filter through which
rating must incorporate means for all of the engine oil flows. In addition:
731
§ 33.71 14 CFR Ch. I (1–1–99 Edition)
(1) Each strainer or filter required by quantity of oil must have provision for
this paragraph that has a bypass must fitting a drain.
be constructed and installed so that oil (4) Each oil tank cap must provide an
will flow at the normal rate through oil-tight seal.
the rest of the system with the strainer (5) Each oil tank filler must be
or filter element completely blocked. marked with the word ‘‘oil.’’
(2) The type and degree of filtering (6) Each oil tank must be vented
necessary for protection of the engine from the top part of the expansion
oil system against foreign particles in space, with the vent so arranged that
the oil must be specified. The applicant condensed water vapor that might
must demonstrate that foreign par- freeze and obstruct the line cannot ac-
ticles passing through the specified fil- cumulate at any point.
tering means do not impair engine oil (7) There must be means to prevent
system functioning. entrance into the oil tank or into any
(3) Each strainer or filter required by oil tank outlet, of any object that
this paragraph must have the capacity might obstruct the flow of oil through
(with respect to operating limitations the system.
established for the engine) to ensure (8) There must be a shutoff valve at
that engine oil system functioning is the outlet of each oil tank, unless the
not impaired with the oil contaminated external portion of the oil system (in-
to a degree (with respect to particle cluding oil tank supports) is fireproof.
size and density) that is greater than (9) Each unpressurized oil tank may
that established for the engine in para- not leak when subjected to a maximum
graph (b)(2) of this section. operating temperature and an internal
(4) For each strainer or filter re- pressure of 5 p.s.i., and each pressurized
quired by this paragraph, except the oil tank may not leak when subjected
strainer or filter at the oil tank outlet, to maximum operating temperature
there must be means to indicate con- and an internal pressure that is not
tamination before it reaches the capac- less than 5 p.s.i. plus the maximum op-
ity established in accordance with erating pressure of the tank.
paragraph (b)(3) of this section. (10) Leaked or spilled oil may not ac-
(5) Any filter bypass must be de- cumulate between the tank and the re-
signed and constructed so that the re- mainder of the engine.
lease of collected contaminants is (11) Each oil tank must have an oil
minimized by appropriate location of quantity indicator or provisions for
the bypass to ensure that the collected one.
contaminants are not in the bypass (12) If the propeller feathering system
flow path. depends on engine oil—
(6) Each strainer or filter required by (i) There must be means to trap an
this paragraph that has no bypass, ex- amount of oil in the tank if the supply
cept the strainer or filter at an oil becomes depleted due to failure of any
tank outlet or for a scavenge pump, part of the lubricating system other
must have provisions for connection than the tank itself;
with a warning means to warn the pilot (ii) The amount of trapped oil must
of the occurence of contamination of be enough to accomplish the feathering
the screen before it reaches the capac- opeation and must be available only to
ity established in accordance with the feathering pump; and
paragraph (b)(3) of this section. (iii) Provision must be made to pre-
(7) Each strainer or filter required by vent sludge or other foreign matter
this paragraph must be accessible for from affecting the safe operation of the
draining and cleaning. propeller feathering system.
(c) Oil tanks. (1) Each oil tank must (d) Oil drains. A drain (or drains)
have an expansion space of not less must be provided to allow safe drainage
than 10 percent of the tank capacity. of the oil system. Each drain must—
(2) It must be impossible to inadvert- (1) Be accessible; and
ently fill the oil tank expansion space. (2) Have manual or automatic means
(3) Each recessed oil tank filler con- for positive locking in the closed posi-
nection that can retain any appreciable tion.
732
Federal Aviation Administration, DOT § 33.77
(e) Oil radiators. Each oil radiator pected to occur with that engine inop-
must withstand, without failure, any erative, must not result in any condi-
vibration, inertia, and oil pressure load tion described in § 33.75 (a) through (c).
to which it is subjected during the
[Doc. No. 28107, 61 FR 28433, June 4, 1996]
block tests.
[Amdt. 33–6, 39 FR 35466, Oct. 1, 1974, as § 33.75 Safety analysis.
amended by Amdt. 33–10, 49 FR 6852, Feb. 23,
1984]
It must be shown by analysis that
any probable malfunction or any prob-
§ 33.72 Hydraulic actuating systems. able single or multiple failure, or any
probable improper operation of the en-
Each hydraulic actuating system
gine will not cause the engine to—
must function properly under all condi-
tions in which the engine is expected to (a) Catch fire;
operate. Each filter or screen must be (b) Burst (release hazardous frag-
accessible for servicing and each tank ments through the engine case);
must meet the design criteria of § 33.71. (c) Generate loads greater than those
ultimate loads specified in § 33.23(a); or
[Amdt. 33–6, 39 FR 35467, Oct. 1, 1974] (d) Lose the capability of being shut
§ 33.73 Power or thrust response. down.
The design and construction of the [Amdt. 33–6, 39 FR 35467, Oct. 1, 1974, as
engine must enable an increase— amended by Amdt. 33–10, 49 FR 6852, Feb. 23,
(a) From minimum to rated takeoff 1984]
power or thrust with the maximum
§ 33.77 Foreign object ingestion.
bleed air and power extraction to be
permitted in an aircraft, without over- (a) Ingestion of a 4-pound bird, under
temperature, surge, stall, or other det- the conditions prescribed in paragraph
rimental factors occurring to the en- (e) of this section, may not cause the
gine whenever the power control lever engine to—
is moved from the minimum to the (1) Catch fire;
maximum position in not more than 1 (2) Burst (release hazardous frag-
second, except that the Administrator ments through the engine case);
may allow additional time increments (3) Generate loads greater than those
for different regimes of control oper- ultimate loads specified in § 33.23(a); or
ation requiring control scheduling; and (4) Lose the capability of being shut
(b) From the fixed minimum flight down.
idle power lever position when pro- (b) Ingestion of 3-ounce birds or 11⁄2-
vided, or if not provided, from not more pound birds, under the conditions pre-
than 15 percent of the rated takeoff scribed in paragraph (e) of this section,
power or thrust available to 95 percent may not—
rated takeoff power or thrust in not (1) Cause more than a sustained 25
over 5 seconds. The 5-second power or percent power or thrust loss;
thrust response must occur from a sta- (2) Require the engine to be shut
bilized static condition using only the down within 5 minutes from the time
bleed air and accessories loads nec- of ingestion; or
essary to run the engine. This takeoff (3) Result in a potentially hazardous
rating is specified by the applicant and condition.
need not include thrust augmentation. (c) Ingestion of ice under the condi-
[Amdt. 33–1, 36 FR 5493, Mar. 24, 1971] tions prescribed in paragraph (e) of this
section, may not cause a sustained
§ 33.74 Continued rotation. power or thrust loss or require the en-
If any of the engine main rotating gine to be shut down.
systems will continue to rotate after (d) For an engine that incorporates a
the engine is shutdown for any reason protection device, compliance with this
while in flight, and where means to section need not be demonstrated with
prevent that continued rotation are respect to foreign objects to be in-
not provided; then any continued rota- gested under the conditions prescribed
tion during the maximum period of in paragraph (e) of this section if it is
flight, and in the flight conditions ex- shown that—
733
§ 33.77 14 CFR Ch. I (1–1–99 Edition)
(1) Such foreign objects are of a size into the engine with a resultant sus-
that will not pass through the protec- tained reduction in power or thrust
tive device; greater than those values required by
(2) The protective device will with- paragraphs (b) and (c) of this section.
stand the impact of the foreign objects; (e) Compliance with paragraphs (a),
and (b), and (c) of this section must be
(3) The foreign object, or objects, shown by engine test under the follow-
stopped by the protective device will
ing ingestion conditions:
not obstruct the flow of induction air
734
Engine
Foreign object Test quantity Speed of foreign object Ingestion
operation
BIRDS:
3-ounce size .................................. One for each 50 square inches of inlet Liftoff speed of typical aircraft .............. Takeoff ...................... In rapid sequence to simulate flock en-
area, or in fraction thereof, up to a counter and aimed at selected criti-
maximum of 16 birds. Three-ounce cal areas.
bird will pass the inlet guide vanes
into the rotor blades.
11⁄2-pound size .............................. One for the first 300 square inches of Initial climb speed of typical aircraft ..... Takeoff ...................... In rapid sequence to simulate a flock
inlet area, if it can enter the inlet, encounter and aimed at selected
plus one for each additional 600 critical areas.
square inches of inlet area, or frac-
tion, thereof up to a maximum of 8
birds.
4-pound size .................................. One, if it can enter the inlet. ................. Maximum climb speed of typical air- Maximum cruise ........ Aimed at critical area.
craft, if the engine has inlet guide
vanes.
Liftoff speed typical aircraft, if the en- Takeoff ...................... Aimed at critical area.
gine does not have inlet guide vanes.
ICE ........................................................ Maximum accumulation on a typical Sucked in .............................................. Maximum cruise ........ To simulate a continuous maximum
inlet cowl and engine face resulting
Federal Aviation Administration, DOT
735
thickness for that size engine.
Note: The term ‘‘inlet area’’ as used in this section means the engine inlet projected area at the front face of the engine. It includes the projected area of any spinner bullet nose that is
provided.
§ 33.77
§ 33.78 14 CFR Ch. I (1–1–99 Edition)
[Doc. No. 16919, 49 FR 6852, Feb. 23, 1984, as paragraph (a)(2) of this section, for
amended by Amdt. 33–19, 63 FR 14798, Mar. 26, rotorcraft turbine engines only, it
1998; 63 FR 53278, Oct. 5, 1998] must be shown that each engine is ca-
pable of acceptable operation during
§ 33.78 Rain and hail ingestion.
and after the ingestion of rain with an
(a) All engines. (1) The ingestion of overall ratio of water droplet flow to
large hailstones (0.8 to 0.9 specific grav- airflow, by weight, with a uniform dis-
ity) at the maximum true air speed, up tribution at the inlet plane, of at least
to 15,000 feet (4,500 meters), associated four percent. Acceptable engine oper-
with a representative aircraft operat- ation precludes flameout, run down,
ing in rough air, with the engine at continued or non-recoverable surge or
maximum continuous power, may not stall, or loss of acceleration and decel-
cause unacceptable mechanical damage eration capability. It must also be
or unacceptable power or thrust loss shown after the ingestion that there is
after the ingestion, or require the en- no unacceptable mechanical damage,
gine to be shut down. One-half the unacceptable power loss, or other ad-
number of hailstones shall be aimed verse engine anomalies. The rain inges-
randomly over the inlet face area and tion must occur under the following
the other half aimed at the critical static ground level conditions:
inlet face area. The hailstones shall be (1) A normal stabilization period at
ingested in a rapid sequence to simu- take-off power without rain ingestion,
late a hailstone encounter and the followed immediately by the suddenly
number and size of the hailstones shall
commencing ingestion of rain for three
be determined as follows:
minutes at takeoff power, then
(i) One 1-inch (25 millimeters) diame-
(2) Continuation of the rain ingestion
ter hailstone for engines with inlet
during subsequent rapid deceleration
areas of not more than 100 square
to minimum idle, then
inches (0.0645 square meters).
(ii) One 1-inch (25 millimeters) diam- (3) Continuation of the rain ingestion
eter and one 2-inch (50 millimeters) di- during three minutes at minimum idle
ameter hailstone for each 150 square power to be certified for flight oper-
inches (0.0968 square meters) of inlet ation, then
area, or fraction thereof, for engines (4) Continuation of the rain ingestion
with inlet areas of more than 100 during subsequent rapid acceleration
square inches (0.0645 square meters). to takeoff power.
(2) In addition to complying with (c) Engines for supersonic airplanes. In
paragraph (a)(1) of this section and ex- addition to complying with paragraphs
cept as provided in paragraph (b) of (a)(1) and (a)(2) of this section, a sepa-
this section, it must be shown that rate test for supersonic airplane en-
each engine is capable of acceptable op- gines only, shall be conducted with
eration throughout its specified operat- three hailstones ingested at supersonic
ing envelope when subjected to sudden cruise velocity. These hailstones shall
encounters with the certification be aimed at the engine’s critical face
standard concentrations of rain and area, and their ingestion must not
hail, as defined in appendix B to this cause unacceptable mechanical damage
part. Acceptable engine operation pre- or unacceptable power or thrust loss
cludes flameout, run down, continued after the ingestion or require the en-
or non-recoverable surge or stall, or gine to be shut down. The size of these
loss of acceleration and deceleration hailstones shall be determined from
capability, during any three minute the linear variation in diameter from 1-
continuous period in rain and during inch (25 millimeters) at 35,000 feet
any 30 second continuous period in (10,500 meters) to 1⁄4-inch (6 millime-
hail. It must also be shown after the ters) at 60,000 feet (18,000 meters) using
ingestion that there is no unacceptable the diameter corresponding to the low-
mechanical damage, unacceptable est expected supersonic cruise altitude.
power or thrust loss, or other adverse Alternatively, three larger hailstones
engine anomalies. may be ingested at subsonic velocities
(b) Engines for rotorcraft. As an alter- such that the kinetic energy of these
native to the requirements specified in larger hailstones is equivalent to the
736
Federal Aviation Administration, DOT § 33.83
737
§ 33.85 14 CFR Ch. I (1–1–99 Edition)
most adverse conditions in the exhaust Power ratings are based upon standard
duct(s); and atmospheric conditions with no air-
(2) The aerodynamic and bleed for aircraft services and with
aeromechanical factors which might only those accessories installed which
induce or influence flutter in those sys- are essential for engine functioning.
tems susceptible to that form of vibra- (b) A power check at sea level condi-
tion. tions must be accomplished on the en-
(d) Except as provided by paragraph durance test engine after the endur-
(e) of this section, the vibration ance test and any change in power
stresses associated with the vibration characteristics which occurs during the
characteristics determined under this endurance test must be determined.
section, when combined with the ap- Measurements taken during the final
propriate steady stresses, must be less portion of the endurance test may be
than the endurance limits of the mate- used in showing compliance with the
rials concerned, after making due al- requirements of this paragraph.
lowances for operating conditions for (c) In showing compliance with this
the permitted variations in properties section, each condition must stabilize
of the materials. The suitability of before measurements are taken, except
these stress margins must be justified as permitted by paragraph (d) of this
for each part evaluated. If it is deter- section.
mined that certain operating condi- (d) In the case of engines having 30-
tions, or ranges, need to be limited, op- second OEI, and 2-minute OEI ratings,
erating and installation limitations measurements taken during the appli-
shall be established. cable endurance test prescribed in
(e) The effects on vibration charac- § 33.87(f) (1) through (8) may be used in
teristics of excitation forces caused by showing compliance with the require-
fault conditions (such as, but not lim- ments of this section for these OEI rat-
ited to, out-of balance, local blockage ings.
or enlargement of stator vane passages,
[Doc. No. 3025, 29 FR 7453, June 10, 1964, as
fuel nozzle blockage, incorrectly sched- amended by Amdt. 33–6, 39 FR 35468, Oct. 1,
ule compressor variables, etc.) shall be 1974; Amdt. 33–18, 61 FR 31328, June 19, 1996]
evaluated by test or analysis, or by ref-
erence to previous experience and shall § 33.87 Endurance test.
be shown not to create a hazardous (a) General. Each engine must be sub-
condition.
jected to an endurance test that in-
(f) Compliance with this section shall
cludes a total of at least 150 hours of
be substantiated for each specific in-
operation and, depending upon the type
stallation configuration that can affect
and contemplated use of the engine,
the vibration characteristics of the en-
consists of one of the series of runs
gine. If these vibration effects cannot
specified in paragraphs (b) through (g)
be fully investigated during engine cer-
of this section, as applicable. For en-
tification, the methods by which they
gines tested under paragraphs (b), (c),
can be evaluated and methods by which
(d), (e) or (g) of this section, the pre-
compliance can be shown shall be sub-
scribed 6-hour test sequence must be
stantiated and defined in the installa-
conducted 25 times to complete the re-
tion instructions required by § 33.5.
quired 150 hours of operation. Engines
[Doc. No. 28107, 61 FR 28433, June 4, 1996] for which the 30-second OEI and 2-
minute OEI ratings are desired must be
§ 33.85 Calibration tests. further tested under paragraph (f) of
(a) Each engine must be subjected to this section. The following test re-
those calibration tests necessary to es- quirements apply:
tablish its power characteristics and (1) The runs must be made in the
the conditions for the endurance test order found appropriate by the Admin-
specified § 33.87. The results of the istrator for the particular engine being
power characteristics calibration tests tested.
form the basis for establishing the (2) Any automatic engine control
characteristics of the engine over its that is part of the engine must control
entire operating range of speeds, pres- the engine during the endurance test
sures, temperatures, and altitudes. except for operations where automatic
738
Federal Aviation Administration, DOT § 33.87
739
§ 33.87 14 CFR Ch. I (1–1–99 Edition)
power control in accordance with the the takeoff power lever position for 30
schedule established by the manufac- seconds and at the idling power lever
turer. The applicant may, during any position for approximately four and
one period, manually control the rotor one-half minutes. In complying with
speed, power, and thrust while taking this paragraph, the power-control lever
data to check performance. For engines must be moved from one extreme
with augmented takeoff power ratings poition to the other in not more than
that involve increases in turbine inlet one second, except that, if different re-
temperature, rotor speed, or shaft gimes of control operations are incor-
power, this period of running at takeoff porated necessitating scheduling of the
must be at the augmented rating. For power-control lever motion in going
engines with augmented takeoff power from one extreme position to the other,
ratings that do not materially increase a longer period of time is acceptable,
operating severity, the amount of run- but not more than two seconds.
ning conducted at the augmented rat- (6) Starts. One hundred starts must be
ing is determined by the Adminis- made, of which 25 starts must be pre-
trator. In changing the power setting ceded by at least a two-hour engine
after each period, the power-control shutdown. There must be at least 10
lever must be moved in the manner false engine starts, pausing for the ap-
prescribed in paragraph (b)(5) of this plicant’s specified minimum fuel drain-
section. age time, before attempting a normal
(2) Rated maximum continuous and start. There must be at least 10 normal
takeoff power and thrust. Thirty min- restarts with not longer than 15 min-
utes at— utes since engine shutdown. The re-
(i) Rated maximum continuous power maining starts may be made after com-
and thrust during fifteen of the twen- pleting the 150 hours of endurance test-
ty-five 6-hour endurance test cycles; ing.
and
(c) Rotorcraft engines for which a 30-
(ii) Rated takeoff power and thrust
minute OEI power rating is desired. For
during ten of the twenty-five 6-hour en-
each rotorcraft engine for which a 30-
durance test cycles.
minute OEI power rating is desired, the
(3) Rated maximum continuous power
applicant must conduct the following
and thrust. One hour and 30 minutes at
rated maximum continuous power and series of tests:
thrust. (1) Takeoff and idling. One hour of al-
(4) Incremental cruise power and thrust. ternate 5-minute periods at rated take-
Two hours and 30 minutes at the suc- off power and at idling power. The de-
cessive power lever positions cor- veloped powers at takeoff and idling
responding to at least 15 approximately conditions and their corresponding
equal speed and time increments be- rotor speed and gas temperature condi-
tween maximum continuous engine ro- tions must be as established by the
tational speed and ground or minimum power control in accordance with the
idle rotational speed. For engines oper- schedule established by the manufac-
ating at constant speed, the thrust and turer. During any one period, the rotor
power may be varied in place of speed. speed and power may be controlled
If there is significant peak vibration manually while taking data to check
anywhere between ground idle and performance. For engines with aug-
maximum continuous conditions, the mented takeoff power ratings that in-
number of increments chosen may be volve increases in turbine inlet tem-
changed to increase the amount of run- perature, rotor speed, or shaft power,
ning made while subject to the peak vi- this period of running at rated takeoff
brations up to not more than 50 percent power must be at the augmented power
of the total time spent in incremental rating. In changing the power setting
running. after each period, the power control
(5) Acceleration and deceleration runs. lever must be moved in the manner
30 minutes of accelerations and decel- prescribed in paragraph (c)(5) of this
erations, consisting of six cycles from section.
idling power and thrust to rated take- (2) Rated 30-minute OEI power. Thirty
off power and thrust and maintained at minutes at rated 30-minute OEI power.
740
Federal Aviation Administration, DOT § 33.87
(3) Rated maximum continuous power. (1) Takeoff and idling. One hour of al-
Two hours at rated maximum continu- ternate 5-minute periods at rated take-
ous power. off power and at idling power. The de-
(4) Incremental cruise power. Two veloped powers at takeoff and idling
hours at the successive power lever po- conditions and their corresponding
sitions corresponding with not less rotor speed and gas temperature condi-
than 12 approximately equal speed and tions must be as established by the
time increments between maximum power control in accordance with the
continuous engine rotational speed and schedule established by the manufac-
ground or minimum idle rotational turer. During any one period the rotor
speed. For engines operating at con- speed and power may be controlled
stant speed, power may be varied in manually while taking data to check
place of speed. If there are significant performance. For engines with aug-
peak vibrations anywhere between mented takeoff power ratings that in-
ground idle and maximum continuous volve increases in turbine inlet tem-
conditions, the number of increments perature, rotor speed, or shaft power,
chosen must be changed to increase the this period of running at rated takeoff
amount of running conducted while power must be at the augmented power
being subjected to the peak vibrations rating. In changing the power setting
up to not more than 50 percent of the after each period, the power control
total time spent in incremental run- lever must be moved in the manner
ning. prescribed in paragraph (c)(5) of this
section.
(5) Acceleration and deceleration runs.
(2) Rated maximum continuous and
Thirty minutes of accelerations and de-
takeoff power. Thirty minutes at—
celerations, consisting of six cycles
(i) Rated maximum continuous power
from idling power to rated takeoff
during fifteen of the twenty-five 6-hour
power and maintained at the takeoff
endurance test cycles; and
power lever position for 30 seconds and
(ii) Rated takeoff power during ten of
at the idling power lever position for
the twenty-five 6-hour endurance test
approximately 41⁄2 minutes. In comply-
cycles.
ing with this paragraph, the power con-
(3) Rated continuous OEI power. One
trol lever must be moved from one ex-
hour at rated continuous OEI power.
treme position to the other in not more (4) Rated maximum continuous power.
than 1 second, except that if different One hour at rated maximum continu-
regimes of control operations are in- ous power.
corporated necessitating scheduling of (5) Incremental cruise power. Two
the power control lever motion in hours at the successive power lever po-
going from one extreme position to the sitions corresponding with not less
other, a longer period of time is accept- than 12 approximately equal speed and
able, but not more than 2 seconds. time increments between maximum
(6) Starts. One hundred starts, of continuous engine rotational speed and
which 25 starts must be preceded by at ground or minimum idle rotational
least a two-hour engine shutdown. speed. For engines operating at con-
There must be at least 10 false engine stant speed, power may be varied in
starts, pausing for the applicant’s spec- place of speed. If there are significant
ified minimum fuel drainage time, be- peak vibrations anywhere between
fore attempting a normal start. There ground idle and maximum continuous
must be at least 10 normal restarts conditions, the number of increments
with not longer than 15 minutes since chosen must be changed to increase the
engine shutdown. The remaining starts amount of running conducted while
may be made after completing the 150 being subjected to the peak vibrations
hours of endurance testing. up to not more than 50 percent of the
(d) Rotorcraft engines for which a con- total time spent in incremental run-
tinuous OEI rating is desired. For each ning.
rotorcraft engine for which a continu- (6) Acceleration and deceleration runs.
ous OEI power rating is desired, the ap- Thirty minutes of accelerations and de-
plicant must conduct the following se- celerations, consisting of six cycles
ries of tests: from idling power to rated takeoff
741
§ 33.87 14 CFR Ch. I (1–1–99 Edition)
742
Federal Aviation Administration, DOT § 33.88
supersonic aircraft the applicant must (iii) One period repeating the run
conduct the following: specified in paragraph (g)(2)(i) of this
(1) Subsonic test under sea level ambient section, except that it must be followed
atmospheric conditions. Thirty runs of by 10 minutes at the thrust obtained
one hour each must be made, consist- with the power control lever set at the
ing of— position for 60 percent of rated maxi-
(i) Two periods of 5 minutes at rated mum continuous augmented thrust and
takeoff augmented thrust each fol- then 10 minutes at not more than 15
lowed by 5 minutes at idle thrust; percent of rated takeoff thrust;
(ii) One period of 5 minutes at rated (iv) One period repeating the runs
takeoff thrust followed by 5 minutes at specified in paragraphs (g)(2)(i) and (ii)
not more than 15 percent of rated take- of this section; and
off thrust;
(v) One period of 30 minutes with 25
(iii) One period of 10 minutes at rated
of the runs made at the thrust obtained
takeoff augmented thrust followed by 2
minutes at idle thrust, except that if with the power control lever set at the
rated maximum continuous augmented position for rated maximum continu-
thrust is lower than rated takeoff aug- ous augmented thrust, each followed
mented thrust, 5 of the 10-minute peri- by idle thrust and with the remaining
ods must be at rated maximum contin- 5 runs at the thrust obtained with the
uous augmented thrust; and power control lever set at the position
(iv) Six periods of 1 minute at rated for rated maximum continuous aug-
takeoff augmented thrust each fol- mented thrust for 25 minutes each, fol-
lowed by 2 minutes, including accelera- lowed by subsonic operation at not
tion and deceleration time, at idle more than 15 percent or rated takeoff
thrust. thrust and accelerated to rated takeoff
(2) Simulated supersonic test. Each run thrust for 5 minutes using hot fuel.
of the simulated supersonic test must (3) Starts. One hundred starts must be
be preceded by changing the inlet air made, of which 25 starts must be pre-
temperature and pressure from that at- ceded by an engine shutdown of at
tained at subsonic condition to the least 2 hours. There must be at least 10
temperature and pressure attained at false engine starts, pausing for the ap-
supersonic velocity, and must be fol- plicant’s specified minimum fuel drain-
lowed by a return to the temperature age time before attempting a normal
attained at subsonic condition. Thirty start. At least 10 starts must be normal
runs of 4 hours each must be made, restarts, each made no later than 15
consisting of— minutes after engine shutdown. The
(i) One period of 30 minutes at the starts may be made at any time, in-
thrust obtained with the power control cluding the period of endurance test-
lever set at the position for rated maxi- ing.
mum continuous augmented thrust fol-
lowed by 10 minutes at the thrust ob- [Doc. No. 3025, 29 FR 7453, June 10, 1964, as
tained with the power control lever set amended by Amdt. 33–3, 32 FR 3737, Mar. 4,
at the position for 90 percent of rated 1967; Amdt. 33–6, 39 FR 35468, Oct. 1, 1974;
maximum continuous augmented Amdt. 33–10, 49 FR 6853, Feb. 23, 1984; Amdt.
33–12, 53 FR 34220, Sept. 2, 1988; Amdt. 33–18,
thrust. The end of this period in the
61 FR 31328, June 19, 1996]
first five runs must be made with the
induction air temperature at the limit- § 33.88 Engine overtemperature test.
ing condition of transient overtempera-
ture, but need not be repeated during (a) Each engine must run for 5 min-
the periods specified in paragraphs utes at maximum permissible rpm with
(g)(2)(ii) through (iv) of this section; the gas temperature at least 75 °F (42
(ii) One period repeating the run °C) higher than the maximum rating’s
specified in paragraph (g)(2)(i) of this steady-state operating limit, excluding
section, except that it must be followed maximum values of rpm and gas tem-
by 10 minutes at the thrust obtained perature associated with the 30-second
with the power control lever set at the OEI and 2-minute OEI ratings. Follow-
position for 80 percent of rated maxi- ing this run, the turbine assembly
mum continuous augmented thrust; must be within serviceable limits.
743
§ 33.89 14 CFR Ch. I (1–1–99 Edition)
(b) Each engine for which 30-second maximum for aircraft during approach
OEI and 2-minute OEI ratings are de- to a landing.
sired, that does not incorporate a (4) If testing facilities are not avail-
means to limit temperature, must be able, the determination of power ex-
run for a period of 5 minutes at the traction required in paragraph (a)(3)(ii)
maximum power-on rpm with the gas and (iii) of this section may be accom-
temperature at least 75 °F (42 °C) high- plished through appropriate analytical
er than the 30-second OEI rating oper- means.
ating limit. Following this run, the (b) The operation test must include
turbine assembly may exhibit distress all testing found necessary by the Ad-
beyond the limits for an overtempera- ministrator to demonstrate that the
ture condition provided the engine is engine has safe operating characteris-
shown by analysis or test, as found nec- tics throughout its specified operating
essary by the Administrator, to main- envelope.
tain the integrity of the turbine assem-
bly. [Amdt. 33–4, 36 FR 5493, Mar. 24, 1971, as
amended by Amdt. 33–6, 39 FR 35469, Oct. 1,
(c) Each engine for which 30-second
1974; Amdt. 33–10, 49 FR 6853, Feb. 23, 1984]
OEI and 2-minute OEI ratings are de-
sired, that incorporates a means to § 33.90 Initial maintenance inspection.
limit temperature, must be run for a
period of 4 minutes at the maximum Each engine, except engines being
power-on rpm with the gas tempera- type certificated through amendment
ture at least 35 °F (20 °C) higher than of an existing type certificate or
the maximum operating limit. Follow- through supplemental type certifi-
ing this run, the turbine assembly may cation procedures, must undergo an ap-
exhibit distress beyond the limits for proved test run that simulates the con-
an overtemperature condition provided ditions in which the engine is expected
the engine is shown by analysis or test, to operate in service, including typical
as found necessary by the Adminis- start-stop cycles, to establish when the
trator, to maintain the integrity of the initial maintenance inspection is re-
turbine assembly. quired. The test run must be accom-
(d) A separate test vehicle may be plished on an engine which substan-
used for each test condition. tially conforms to the final type de-
sign.
[Doc. No. 26019, 61 FR 31329, June 19, 1996]
[Amdt. 33–10, 49 FR 6854, Feb. 23, 1984]
§ 33.89 Operation test.
§ 33.91 Engine component tests.
(a) The operation test must include
testing found necessary by the Admin- (a) For those systems that cannot be
istrator to demonstrate— adequately substantiated by endurance
(1) Starting, idling, acceleration, testing in accordance with the provi-
overspeeding, ignition, functioning of sions of § 33.87, additional tests must be
the propeller (if the engine is des- made to establish that components are
ignated to operate with a propeller); able to function reliably in all nor-
(2) Compliance with the engine re- mally anticipated flight and atmos-
sponse requirements of § 33.73; and pheric conditions.
(3) The minimum power or thrust re- (b) Temperature limits must be es-
sponse time to 95 percent rated takeoff tablished for those components that re-
power or thrust, from power lever posi- quire temperature controlling provi-
tions representative of minimum idle sions in the aircraft installation to as-
and of minimum flight idle, starting sure satisfactory functioning, reliabil-
from stabilized idle operation, under ity, and durability.
the following engine load conditions: (c) Each unpressurized hydraulic
(i) No bleed air and power extraction fluid tank may not fail or leak when
for aircraft use. subjected to maximum operating tem-
(ii) Maximum allowable bleed air and perature and an internal pressure of 5
power extraction for aircraft use. p.s.i., and each pressurized hydraulic
(iii) An intermediate value for bleed fluid tank may not fail or leak when
air and power extraction representa- subjected to maximum operating tem-
tive of that which might be used as a perature and an internal pressure not
744
Federal Aviation Administration, DOT § 33.94
less than 5 p.s.i. plus the maximum op- (b) After completing the endurance
erating pressure of the tank. testing of § 33.87(f), each engine must be
(d) For an engine type certificated completely disassembled, and
for use in supersonic aircraft, the sys- (1) Each component having an adjust-
tems, safety devices, and external com- ment setting and a functioning char-
ponents that may fail because of oper- acteristic that can be established inde-
ation at maximum and minimum oper- pendent of installation on the engine
ating temperatures must be identified must retain each setting and function-
and tested at maximum and minimum ing characteristic within the limits
operating temperatures and while tem- that were established and recorded at
perature and other operating condi-
the beginning of the test; and
tions are cycled between maximum and
minimum operating values. (2) Each engine may exhibit deterio-
ration in excess of that permitted in
[Doc. No. 3025, 29 FR 7453, June 10, 1964, as paragraph (a)(2) of this section includ-
amended by Amdt. 33–6, 39 FR 35469, Oct. 1, ing some engine parts or components
1974]
that may be unsuitable for further use.
§ 33.92 Rotor locking tests. The applicant must show by analysis
and/or test, as found necessary by the
If continued rotation is prevented by
Administrator, that structural integ-
a means to lock the rotor(s), the engine
rity of the engine including mounts,
must be subjected to a test that in-
cludes 25 operations of this means cases, bearing supports, shafts, and ro-
under the following conditions: tors, is maintained; or
(a) The engine must be shut down (c) In lieu of compliance with para-
from rated maximum continuous graph (b) of this section, each engine
thrust or power; and for which the 30-second OEI and 2-
(b) The means for stopping and lock- minute OEI ratings are desired, may be
ing the rotor(s) must be operated as subjected to the endurance testing of
specified in the engine operating in- §§ 33.87 (b), (c), (d), or (e) of this part,
structions while being subjected to the and followed by the testing of § 33.87(f)
maximum torque that could result without intervening disassembly and
from continued flight in this condition; inspection. However, the engine must
and comply with paragraph (a) of this sec-
(c) Following rotor locking, the tion after completing the endurance
rotor(s) must be held stationary under testing of § 33.87(f).
these conditions for five minutes for
each of the 25 operations. [Doc. No. 26019, 61 FR 31329, June 19, 1996]
[Doc. No. 28107, 61 FR 28433, June 4, 1996] § 33.94 Blade containment and rotor
unbalance tests.
§ 33.93 Teardown inspection.
(a) Except as provided in paragraph
(a) After completing the endurance (b) of this section, it must be dem-
testing of § 33.87 (b), (c), (d), (e), or (g) onstrated by engine tests that the en-
of this part, each engine must be com-
gine is capable of containing damage
pletely disassembled, and
without catching fire and without fail-
(1) Each component having an adjust-
ment setting and a functioning char- ure of its mounting attachments when
acteristic that can be established inde- operated for at least 15 seconds, unless
pendent of installation on the engine the resulting engine damage induces a
must retain each setting and function- self shutdown, after each of the follow-
ing characteristic within the limits ing events:
that were established and recorded at (1) Failure of the most critical com-
the beginning of the test; and pressor or fan blade while operating at
(2) Each engine part must conform to maximum permissible r.p.m. The blade
the type design and be eligible for in- failure must occur at the outermost re-
corporation into an engine for contin- tention groove or, for integrally-bladed
ued operation, in accordance with in- rotor discs, at least 80 percent of the
formation submitted in compliance blade must fail.
with § 33.4.
745
§ 33.95 14 CFR Ch. I (1–1–99 Edition)
(2) Failure of the most critical tur- § 33.96 Engine tests in auxiliary power
bine blade while operating at maxi- unit (APU) mode.
mum permissible r.p.m. The blade fail- If the engine is designed with a pro-
ure must occur at the outermost reten- peller brake which will allow the pro-
tion groove or, for integrally-bladed peller to be brought to a stop while the
rotor discs, at least 80 percent of the gas generator portion of the engine re-
blade must fail. The most critical tur- mains in operation, and remain stopped
bine blade must be determined by con- during operation of the engine as an
sidering turbine blade weight and the auxiliary power unit (‘‘APU mode’’), in
strength of the adjacent turbine case addition to the requirements of § 33.87,
at case temperatures and pressures as- the applicant must conduct the follow-
sociated with operation at maximum ing tests:
permissible r.p.m. (a) Ground locking: A total of 45
(b) Analysis based on rig testing, hours with the propeller brake engaged
component testing, or service experi- in a manner which clearly dem-
ence may be substitute for one of the onstrates its ability to function with-
engine tests prescribed in paragraphs out adverse effects on the complete en-
(a)(1) and (a)(2) of this section if— gine while the engine is operating in
(1) That test, of the two prescribed, the APU mode under the maximum
produces the least rotor unbalance; and conditions of engine speed, torque,
(2) The analysis is shown to be equiv- temperature, air bleed, and power ex-
alent to the test. traction as specified by the applicant.
Secs. 313(a), 601, and 603, Federal Aviation (b) Dynamic braking: A total of 400
Act of 1958 (49 U.S.C. 1354(a), 1421, and 1423); application-release cycles of brake en-
and 49 U.S.C. 106(g) Revised, Pub. L. 97–449, gagements must be made in a manner
Jan. 12, 1983)
which clearly demonstrates its ability
[Amdt. 33–10, 49 FR 6854, Feb. 23, 1984] to function without adverse effects on
the complete engine under the maxi-
§ 33.95 Engine-propeller systems tests. mum conditions of engine acceleration/
If the engine is designed to operate deceleration rate, speed, torque, and
with a propeller, the following tests temperature as specified by the appli-
must be made with a representative cant. The propeller must be stopped
propeller installed by either including prior to brake release.
the tests in the endurance run or oth- (c) One hundred engine starts and
erwise performing them in a manner stops with the propeller brake engaged.
acceptable to the Administrator: (d) The tests required by paragraphs
(a) Feathering operation: 25 cycles. (a), (b), and (c) of this section must be
(b) Negative torque and thrust sys- performed on the same engine, but this
tem operation: 25 cycles from rated engine need not be the same engine
maximum continuous power. used for the tests required by § 33.87.
(c) Automatic decoupler operation: 25 (e) The tests required by paragraphs
cycles from rated maximum continu- (a), (b), and (c) of this section must be
ous power (if repeated decoupling and followed by engine disassembly to the
recoupling in service is the intended extent necessary to show compliance
function of the device). with the requirements of § 33.93(a) and
(d) Reverse thrust operation: 175 cy- § 33.93(b).
cles from the flight-idle position to full [Amdt. 33–11, 51 FR 10346, Mar. 25, 1986]
reverse and 25 cycles at rated maxi-
mum continuous power from full for- § 33.97 Thrust reversers.
ward to full reverse thrust. At the end (a) If the engine incorporates a re-
of each cycle the propeller must be op- verser, the endurance calibration, oper-
erated in reverse pitch for a period of ation, and vibration tests prescribed in
30 seconds at the maximum rotational this subpart must be run with the re-
speed and power specified by the appli- verser installed. In complying with this
cant for reverse pitch operation. section, the power control lever must
[Doc. No. 3025, 29 FR 7453, June 10, 1964, as be moved from one extreme position to
amended by Amdt. 33–3, 32 FR 3737, Mar. 4, the other in not more than one second
1967] except, if regimes of control operations
746
Federal Aviation Administration, DOT Pt. 33, App. A
[Doc. No. 3025, 29 FR 7453, June 10, 1964, as (a) The Instructions for Continued Air-
amended by Amdt. 33–3, 32 FR 3737, Mar. 4, worthiness must be in the form of a manual
1967] or manuals as appropriate for the quantity
of data to be provided.
§ 33.99 General conduct of block tests. (b) The format of the manual or manuals
must provide for a practical arrangement.
(a) Each applicant may, in making a
block test, use separate engines of A33.3 CONTENT
identical design and construction in The contents of the manual or manuals
the vibration, calibration, endurance, must be prepared in the English language.
and operation tests, except that, if a The Instructions for Continued Airworthi-
separate engine is used for the endur- ness must contain the following manuals or
ance test it must be subjected to a cali- sections, as appropriate, and information:
(a) Engine Maintenance Manual or Section.
bration check before starting the en-
(1) Introduction information that includes an
durance test. explanation of the engine’s features and data
(b) Each applicant may service and to the extent necessary for maintenance or
make minor repairs to the engine dur- preventive maintenance.
ing the block tests in accordance with (2) A detailed description of the engine and
the service and maintenance instruc- its components, systems, and installations.
tions submitted in compliance with (3) Installation instructions, including
proper procedures for uncrating,
§ 33.4. If the frequency of the service is
deinhibiting, acceptance checking, lifting,
excessive, or the number of stops due and attaching accessories, with any nec-
to engine malfunction is excessive, or a essary checks.
major repair, or replacement of a part (4) Basic control and operating information
is found necessary during the block describing how the engine components, sys-
tests or as the result of findings from tems, and installations operate, and informa-
the teardown inspection, the engine or tion describing the methods of starting, run-
its parts must be subjected to any addi- ning, testing, and stopping the engine and its
parts including any special procedures and
tional tests the Administrator finds limitations that apply.
necessary. (5) Servicing information that covers de-
(c) Each applicant must furnish all tails regarding servicing points, capacities of
testing facilities, including equipment tanks, reservoirs, types of fluids to be used,
and competent personnel, to conduct pressures applicable to the various systems,
the block tests. locations of lubrication points, lubricants to
be used, and equipment required for servic-
[Doc. No. 3025, 29 FR 7453, June 10, 1964, as ing.
amended by Amdt. 33–6, 39 FR 35470, Oct. 1, (6) Scheduling information for each part of
1974; Amdt. 33–9, 45 FR 60181, Sept. 11, 1980] the engine that provides the recommended
747
Pt. 33, App. B 14 CFR Ch. I (1–1–99 Edition)
periods at which it should be cleaned, in- (7) Instructions for storage preparation, in-
spected, adjusted, tested, and lubricated, and cluding any storage limits.
the degree of inspection the applicable wear (8) A list of tools needed for overhaul.
tolerances, and work recommended at these
periods. However, the applicant may refer to A33.4 AIRWORTHINESS LIMITATIONS SECTION
an accessory, instrument, or equipment
manufacturer as the source of this informa- The Instructions for Continued Airworthi-
tion if the applicant shows that the item has ness must contain a section titled Airworthi-
an exceptionally high degree of complexity ness Limitations that is segregated and
requiring specialized maintenance tech- clearly distinguishable from the rest of the
niques, test equipment, or expertise. The rec- document. This section must set forth each
ommended overhaul periods and necessary mandatory replacement time, inspection in-
cross references to the Airworthiness Limi- terval, and related procedure required for
tations section of the manual must also be type certification. If the Instructions for
included. In addition, the applicant must in- Continued Airworthiness consist of multiple
clude an inspection program that includes documents, the section required by this
the frequency and extent of the inspections paragraph must be included in the principal
necessary to provide for the continued air- manual. This section must contain a legible
worthiness of the engine. statement in a prominent location that
(7) Troubleshooting information describing reads: ‘‘The Airworthiness Limitations sec-
probable malfunctions, how to recognize tion is FAA approved and specifies mainte-
those malfunctions, and the remedial action nance required under §§ 43.16 and 91.403 of the
for those malfunctions. Federal Aviation Regulations unless an al-
(8) Information describing the order and ternative program has been FAA approved.’’
method of removing the engine and its parts
and replacing parts, with any necessary pre- [Amdt. 33–9, 45 FR 60181, Sept. 11, 1980, as
cautions to be taken. Instructions for proper amended by Amdt. 33–13, 54 FR 34330, Aug. 18,
ground handling, crating, and shipping must 1989]
also be included.
(9) A list of the tools and equipment nec- APPENDIX B TO PART 33—CERTIFICATION
essary for maintenance and directions as to STANDARD ATMOSPHERIC CON-
their method of use. CENTRATIONS OF RAIN AND HAIL
(b) Engine Overhaul Manual or Section. (1)
Disassembly information including the order Figure B1, Table B1, Table B2, Table B3,
and method of disassembly for overhaul. and Table B4 specify the atmospheric con-
(2) Cleaning and inspection instructions centrations and size distributions of rain and
that cover the materials and apparatus to be hail for establishing certification, in accord-
used and methods and precautions to be ance with the requirements of § 33.78(a)(2). In
taken during overhaul. Methods of overhaul conducting tests, normally by spraying liq-
inspection must also be included. uid water to simulate rain conditions and by
(3) Details of all fits and clearances rel- delivering hail fabricated from ice to simu-
evant to overhaul. late hail conditions, the use of water drop-
(4) Details of repair methods for worn or lets and hail having shapes, sizes and dis-
otherwise substandard parts and components tributions of sizes other than those defined
along with the information necessary to de- in this appendix B, or the use of a single size
termine when replacement is necessary. or shape for each water droplet or hail, can
(5) The order and method of assembly at be accepted, provided that applicant shows
overhaul. that the substitution does not reduce the se-
(6) Instructions for testing after overhaul. verity of the test.
748
Federal Aviation Administration, DOT Pt. 33, App. B
Rain Hail
water water
content content
(RWC) (HWC)
Altitude (feet) Altitude (feet)
(grams (grams
water/ water/
meter 3 meter 3
air) air)
749
Pt. 34 14 CFR Ch. I (1–1–99 Edition)
750