BOOK il

PART 4TECHNICAL REQUIREMENT

Section 4.3 General Technical Requirements
Sub-Section 4.3.6 Performance Testing, Guarantees and First inspection

The Net Plant Heat Rate shall be tested by lnpuVOutput

method, and shall be calculated by using measured
consumption and generator output corrected for guarantee
conditions.

b.3. Total Auxiliary Power and Transformer Losses lcoa

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The contractor shall guarantee the total Auxiliary power
consumption and rransformer Losses at the corresponding
MCR when the boiler firing specified typical coal.

For Guarantee purpose, Unit auxiliary power shall be calculated

from Performance Test and common auxiliary power shall be
calculated from lndividual Test.

The contractor shall identify each power user incruded in the

above guarantee for each unit and common ancillary plants.

The contractor shall identify Transformers losses for each unit.

b.4. Environmental

1. Emission
The Contractor shall guarantee that each parameter of
emission resulted from operated power plant comply with CDA
Decree of Minister of Environment, Republic of lndonesia M-093
No. 21 year 2008. Furthermore, time and location of
monitoring also observation method of emission must be
comply with the Decree of BApEDAL principal, Republic of
lndonesia, No. 205 year 199G.

2. Noise
The contractor shall guarantee that noise resulted from
operated power plant shalr comply with the regulation
requirement of the noise level for the local area surrounding
the power plant. The method of measurement, calculation
and evaruation of noise revel, wiil be ruled by Decree of
Minister of Environment, Repubric of rndonesia, No. 4g year
1 996,

4.3.6.5.3. GUARANTEE TEST

To determine whether the equipment complies with the guarantees, the

Contractor shall carry out the plant performance tests after trial operation
and reliability tests.
a. General

Sub-Section 4.3.6 - 7
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 BOOK il
PART 4TECHNICAL REQUIREMENT
Section 4.3 General Technical Requirements
Sub-Section 4.3.6 Performance Testing, Guarantees and First lnspection

a.1. Test schedule will be prepared by the Contractor and the test
shall be conducted in accordance with the "PERFORMANCE
TEST PROCEDURE" submitted by the Contractor and
approved by the Owner and complying with the specified
guarantee conditions.

a.2. The Contractcr shall make the detailed test procedure which
covers all guarantee items based on the ouiline in this
specification, and shall submit it to the Owner for approval.

a.3. The detailed test procedure shall include the following items.

a The sequence of the tests to be conducted.

a The time duration of each test at each load.
o The number of test runs at each load.
a List of instruments, which shall be used for each test. The
list shall designate which instruments are (a) special test
instruments, (b) certified, (c) to be calibrated before and
after each test, (d) check instruments, (e) station supply
instruments.
All formulas, calculations, conversion factors, curves,
correction curves, etc, to be used in ccnducting the tests
and the calculations of the test results.
Sample test reports or data sheets and all speciflc result
sheet forms that will be used for the test.
Correction factor curves shall be submitted as a part of the
detailed procedure. Such curves will be used if necessary,
for correction variations in test conditions from the specified
conditions. The correction curves shall cover the complete
ranges variation that may be encountered.

a.4. The contractor shall provide sufficient and skilled supervisory

staff and service engineers to perform all tests.

a.5. Turbine generator heat rate shall be calculated as "Feed water

Flow Base". Therefore, the Contractor shall provide a
calibrated flow orifice for feed water flow measurement.

a.6. The contractor shall provide all necessary instruments work

for the tests, such as calibration of instrument, recording,
calculation, and other related works.

a.7. The Contractor has to repeat any test, if in the opinion the
Owner, the test was not performed properly.

b. Outline of Plant Performance Test

Sub-Section 4.3.6 - 8 Lontar Extension CFSPP (1 x 315 MW)

 BOOK rl
PART 4TECHNICAL REQUIREMENT
Section 4.3 General Technical Requirements
Sub-Section 4.3.6 Performance Testing, Guarantees and First lnspection

b.1 . Guarantee Tests ltems:

. Gross Power Output
. Net Plant Heat Rate
. TotalAuxiliary Power
. Transformer Losses

b.2. Stanciards and codes

ASME Performance Test Codes PTC 46 shall be used CDA
M-147
c. Test period and test condition
. Each test shall be carried out for a maximum four (4) hours. The
test period shall be selected at a time when the power system is
stable and variation of the frequency and generator power factor
is small.

. Test conditions
- The steam generator is operated automatically and maintains
main steam pressure and tenrperature at the specified value.
Other main factors such as excess air ratio, number of
burners, etc., shall be retained at the specified conditions.

- The generator output shall be maintained constantly by the

load limiter.

- Blow off from steam generator and other parts are entirely
closed.

- Soot blowers are not to be operated during the test.

- Desalination plant and water treatment equipment shall not be

operated during the test.

- Auxiliary steam use is limited to only plant operation.

d. lnstrumentation accuracy

The contractor shall prepare the following instruments with the

certifications of the authorized party. The owner shall have the right to
witness calibration of these instruments.

Flow meter Positive displacement type accuracy t O.2o/o

Make up water flow Positive displacement type accuracy t O.Z%

Generator output meter Standard type accurac\ t O.Zo/o

 BOOK il
PART 4 TECHNICAL REQUIREMENT
Section 4.3 General Technical Requirements
Sub-Section 4.3.6 Performance Testing, Guarantees and First lnspection

Auxiliary power meter Standard type accurac\ t 0.Zo/o

d.1 The high heating values of the fuels shall be determined in the
owner's laboratory and two other laboratories to be chosen
respectively one by the Owner, the other by the Contractor. ln
order to determine the specific consumptions of the plant, the
arithmetical mean value of the high heating values shall be
adopted.

d.? The Net Plant Heat Rate shall be corrected according to the
deviation of the following items to the specified conditions, by
approved correction curves:

. Main steam pressure

. Main steam temperature
. Reheat steam pressure
o Reheat steam temperature
. Condenser pressure
o Make up water flow
. Ambient temperature
. Generator power factor
. Coal analyses
. System Frequency

d.3 Steam Generator Efficiency

The loss method shall be applied for steam generator

efficiency test.

The steam generator efficiency shall be corrected according to

the specified conditions:

. Ambient temperature CDA

o Ambient humidity M-001
r Coal calorific value
. Hydrogen content of coal
. Ash content of coal Mem.1
. Moisture content of coal

d.4 Steam Turbine Heat Rate

. The detailed calculation of heat rate shall be made based

on "ASME Pewer Test Gede pTe S; Simplified Mem.
6 1

@erfermanee Test ef Steam CDA

Turbines" "ASME PTC 6, Steam Turbine performance M-052
Test Codes".

Sub-Section 4.3.6 - 10 Lontar Extension CFS )PP (1 x.1u r*)d rL

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 BOOK il
PART 4 TECHNICAL REQUIREMENT
Section 4.3 General Technical Requirements
Sub-Section 4.3.6 Performance Testing, Guarantees and First lnspection

The heat rate shall be corrected according to the

deviation of the following items from the specified
conditions.

- Main steam pressure

- Main steam temperature
- Reheat steam pressure
- Reheat steam temperature
- Condenser pressure
- Make up water flow
- Generator power factor
- System Frequency

d.5 The following formula shall be applied for Steam Generator

Performance test. Steam Generator Capacity:

Cb=Gfw+Gss+Grhs

Where as:

Cb : Steam Generating Capacity

Gf\,v: Feedwater flow to steam generator.
Gss : Super heater spray water flow
Grhs : Reheat spray water

e. Environmental Guarantees

General

The contractor have to guarantees that emissions (of air emission,

and noise) from the power plant equipment supplied under this
contract will not exceed the following emission limit during normal
plant operation i.e. when operating continuously at the nominal
operating conditions after successful construction, erection and
commissioning.

e.'l Guarantee Tests ltems:

. Emission
The contractor shall conduct Emission performance Test
on 75 7i, MCR

. Noise

e.2 Standards

Sub-Section 4.3.6 - 11 Lontar Extension CFSpp (1 x 315 MW)

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