Sub-Section 4.3.6-Performance Testing 150814

BOOK II
PART 4 TECHNICAL REQUIREMENT

Section 4.3 General Technical Requirements
Sub-Section 4.3.6 Performance Testing, Guarantees and First Inspection
TABLE OF CONTENT
BOOK II

SECTION 4.3 GENERAL TECHNICAL REQUIREMENTS
SUB-SECTION 4.3.6 PERFORMANCE TESTING, GUARANTEES AND FIRST

INSPECTION
4.3.6 PERFORMANCE TESTING, GUARANTEES AND FIRST INSPECTION......1

4.3.6.1 GENERAL.....................................................................................1
4.3.6.2 SCOPE..........................................................................................1
4.3.6.3 INSPECTION, TEST PLAN AND TEST PROCEDURES...............1
4.3.6.4 EQUIPMENT PERFORMANCE.....................................................2
4.3.6.5 PLANT PERFORMANCE..............................................................3
4.3.6.6 TEST BEFORE SHIPMENT........................................................15
4.3.6.7 TEST RECORDS.........................................................................15
4.3.6.8 GUARANTEE AND REJECTION.................................................15
4.3.6.9 FIRST INSPECTION....................................................................15
Revision 0 Sub-Section 4.3.6 - i Lontar Extension CFSPP (1 x 315 MW)

BOOK II
4.3.6 PERFORMANCE TESTING, GUARANTEES AND FIRST INSPECTION
4.3.6.1 GENERAL
The equipment and systems to be supplied under this Contract shall

undergo tests for verification that the components satisfy all the
performance requirements as specified. All equipment tests shall be
conducted in accordance with the codes and standards specified in this
Document. Any equipment performance test not covered by codes or
standards in this Technical Requirement shall be subject to the review and
approved by the Owner.
Performance of individual tests specified herein shall not relieve the

Bidder of his responsibility for his equipment guarantees required by this
Specification.
4.3.6.2 SCOPE
Bidder shall conduct performance tests, bonafide test and individual test
which shall include all individual items of equipment, complete systems
and subsystems covered under this Contract.
Bidder shall provide all equipment and instrumentation required for

testing. The Bidder shall conduct all the required mechanical, electrical,
running and functional tests under simulated conditions for all applicable
items of equipment prior to shipment as well as at Site.
It is Bidder’s responsibility to carry out all tests in this Contract. The

equipment at Site shall be operated by the Owner’s operators during the
tests.
Performance tests on each assembled equipment shall be conducted in

accordance with all detailed requirements of the Technical Specifications
for that item of equipment, or as otherwise agreed with the Owner.
At the end of warranty period of the plant or part thereof for which a taking
over certificate has been issued, the Bidder shall conduct full inspections
on the plant or part thereof to ensure the Owner that the equipment is in a
good condition prior issuance of Final Acceptance Certificates.
4.3.6.3 INSPECTION, TEST PLAN AND TEST PROCEDURES
Preliminary test procedures for all equipment shall be submitted one year
after the Contract Award.
Detailed Test Procedures
The Bidder shall submit detailed test procedures and criteria for all
individual items of equipment, complete systems and subsystems
specified in this Contract.
Revision 0 Sub-Section 4.3.6 - 1 Lontar Extension CFSPP (1 x 315 MW)

BOOK II
The Bidder shall submit these procedures to the Owner at least six
months before the scheduled test date. These test procedures shall
include but not be limited to:
 Details of all tests including performance tests either conducted in the

manufacturer's works or at Site.
 Applicable codes and standards
 Flow diagrams are showing all points of measurement for both
functional and performance tests together with logic diagrams showing
the correct plant functioning requirements.
 Extent of test and permanent instrumentation to be used
 Methods of calibration for test instruments, and accuracy of each
instrument to be used.
 Elapsed time test programme and testing activities.
 Manpower requirements and resources
 Method of calculations including formulas and correction factors to be
used
 Test results, and Test Acceptance Criteria
 Format of test report including Performa schedules for the recording
and presentation of test data
4.3.6.4 EQUIPMENT PERFORMANCE TEST
Equipment Performance tests at Shop and Site shall be conducted as

required by Part 3, Section 3.13 and Part 4 Section 4.9.9, on all
equipment in the Bidder's supply in order to verify that the equipment
satisfies all the design requirements and to demonstrate that the
performance specified in the Contract have been met. The Bidder shall
provide and install all necessary test points, instruments, fittings and other
equipment and consumables except fuel required for conducting the
performance tests.
All equipment tests in site shall be conducted in accordance with the

codes and standards specified in Table 4.3.6.1.
All equipment tests in shop shall be conducted in accordance with the

codes and standards or relevant requirement specified in Part 4. Technical
Requirement.

BOOK II
Table 4.3.6.1. List of Codes and Standards for Equipment Performance Test in Site
PERFORMANCE TEST
EQUIPMENT
TEST CODE LOCATION
Steam Generator/Boiler Units ASME PTC 4.1 Site
Air Heaters ASME PTC 4.31 Site
Forced Draft Fans (i.e. : Primary Air Fans, AMCA 203 Site
Secondary Air Fans, External Heat
Exchanger Air Fans and Gas Recirculation
Fans if required).
Induced Draft Fans AMCA 203 Site
ASME PTC 6 Site
Steam Turbine Units
PTC 12.1 Site
Closed Feedwater Heater
ASME PTC 12.3 Site
Deaerators
ASME PTC 12.2 Site
Condensers
ASME PTC 12.1 Site
Heat Exchangers
4.3.6.5 PLANT PERFORMANCE TEST
The Bidder shall conduct Plant Performance tests at Site and shall be
conducted as required by Part 3.13 and Part 4 Section 4.6, on all
equipment in the Bidder's supply in order to verify that the equipment
satisfies all the designs requirement and to demonstrate that the
performance and guarantee specified in the Contract have been met.
The Bidder shall provide and install all necessary test points, instruments,
fittings and other equipment and consumables except fuel required for
conducting the performance tests.
Correction factors for variations of test conditions from the specified

design conditions shall be as stated by the Bidder in his Bid Proposal, and
agreed in the Contract.

BOOK II
4.3.6.5.1. DEFINITION OF PLANT EFFICIENCY
Boundaries and relation of values shall be as follows.
MAIN STEAM
a. Gross Power Output means electricity output at the Generator

Terminal neglecting the effect of auxiliary power and transformer
losses.
b. Net Power Output means electricity output available to the grid which
equal to gross power output subtracting auxiliary power and
transformer losses.
Net Power Output of any unit shall be calculated:
Net Power Output = Gross Power Output - Transformer Losses -

Total Auxiliary Power

BOOK II
c. Total Auxiliary Power means electrical power required to operate unit

and common auxiliary equipments.
For guarantee purpose, Total Auxiliary Power shall be calculated with

following equation:
Total Auxiliary Power = Total Unit Auxiliary Power Consumption + (1/n

x Total Common Auxiliary Power
Consumption)
Means,
- Total Unit Auxiliary Power is total electrical power required

for operating equipments in 1 (one) unit power plant at listed in
Book IV Schedule 6 Section 3.1
- Total Common Auxiliary Power is total electrical power

required for operating commons equipments for all unit power
plants at listed in Book IV Schedule 6 Section 3.2
- “n” means number of unit power plants.
d. Gross Plant Heat Rate means the amount of fuel energy or Boiler heat
input to generate a unit of gross electric energy output (power output
at the generator terminal)
e. Net Plant Heat Rate means the amount of fuel energy or Boiler heat
input to generate a unit of net electric energy output (power output at
the generator transformer secondary terminal)
f. MCR (Maximum Continuous Rating)

The turbine generator generates a rated output under exhaust
condenser pressure at guarantee conditions, which shall correspond
to worst condition of cooling water temperature with require make-up
water (Capability)
g. TMCR (Turbine Maximum Continuous Rating) means the turbine

loading required to produce the rated generator power. The plant shall
be capable of continuous generation at 105% MCR with the Valves
Wide Open (VWO).
h. BMCR (Boiler Maximum Continuous Rating) shall be sufficient to

accommodate the 105% MCR operation VWO (Valves Wide Open),
plus additional margin for blow down, auxiliary steam demand and
steam turbine degradation. It is anticipated that 100% BMCR will
correspond to 110% MCR steam flow.

BOOK II
4.3.6.5.2. PLANT GUARANTEE
a. Guarantee Conditions
The plant guarantees shall be based on the following ambient and

operating conditions:
Ambient air
0
 Temperature 27.4 C
 Relative Humidity 81.1 %
 Barometric pressure 1015.7 mbar
0
The worst sea water temperature 33 C
Operating conditions of all cases are as follows:
Main steam, (at turbine generator inlet):

 Pressure …………. Kg/cm2g *)
 Temperature …………. 0
C *)
Condenser pressure …………. Bar *)
Make up water 0%
Power factor 0.85
 Fuel heating value
(HHV as received) 4200 kcal/kg (coal)
 Frequency 50 Hz
The Bidder shall furnish full details of correction (including correction

curves) to be applied for departures from the above required
parameter.
*) : Bidder to specify
b. Guarantee Items
b.1. Gross Power Output:
The Bidder shall guarantee the Gross Power Output at

Maximum Continuous Rating (MCR) for each steam turbine
generator when the boiler firing specified typical coal.
b.2. Net Plant Heat Rate (NPHR)
The Bidder shall guarantee the Net Plant Heat Rate (NPHR) at
the corresponding MCR when the boiler firing specified typical
coal.
The Net Plant Heat Rate shall be tested by Input/Output

method, and shall be calculated by using measured
consumption and generator output corrected for guarantee
conditions.

BOOK II
b.3. Total Auxiliary Power and Transformer Losses
The Bidder shall guarantee the total Auxiliary Power

consumption and Transformer Losses at the corresponding
MCR when the boiler firing specified typical coal.
For Guarantee purpose, Unit auxiliary power shall be calculated

from Performance Test and Common auxiliary power shall be
calculated from Individual Test.
The Bidder shall identify each power user included in the above
guarantee for each unit and common ancillary plants.
The Bidder shall identify Transformers losses for each unit.
b.4. Environmental
1. Emission
The Bidder shall guarantee that each parameter of
emission resulted from operated power plant comply with
Decree of Minister of Environment, Republic of Indonesia
No. 21 year 2008. Furthermore, time and location of
monitoring also observation method of emission must be
comply with the Decree of BAPEDAL Principal, Republic of
Indonesia, No. 205 year 1996.
2. Noise
The Bidder shall guarantee that noise resulted from
operated power plant shall comply with the regulation
requirement of the noise level for the local area surrounding
the power plant. The method of measurement, calculation
and evaluation of noise level, will be ruled by Decree of
Minister of Environment, Republic of Indonesia, No. 48 year
1996.
4.3.6.5.3. GUARANTEE TEST
To determine whether the equipment complies with the guarantees, the

Bidder shall carry out the plant performance tests after trial operation and
reliability tests.
a. General
a.1. Test schedule will be prepared by the Bidder and the test shall
be conducted in accordance with the “PERFORMANCE TEST
PROCEDURE” submitted by the Bidder and approved by the
Owner and complying with the specified guarantee conditions.
a.2. The Bidder shall make the detailed test procedure which
covers all guarantee items based on the outline in this
specification, and shall submit it to the Owner for approval.

BOOK II
a.3. The detailed test procedure shall include the following items.
 The sequence of the tests to be conducted.

 The time duration of each test at each load.
 The number of test runs at each load.
 List of instruments, which shall be used for each test. The
list shall designate which instruments are (a) special test
instruments, (b) certified, (c) to be calibrated before and
after each test, (d) check instruments, (e) station supply
instruments.
 All formulas, calculations, conversion factors, curves,
correction curves, etc, to be used in conducting the tests
and the calculations of the test results.
 Sample test reports or data sheets and all specific result
sheet forms that will be used for the test.
 Correction factor curves shall be submitted as a part of the
detailed procedure. Such curves will be used if necessary,
for correction variations in test conditions from the specified
conditions. The correction curves shall cover the complete
ranges variation that may be encountered.
a.4. The Bidder shall provide sufficient and skilled supervisory staff
and service engineers to perform all tests.
a.5. Turbine generator heat rate shall be calculated as "Feed water

Flow Base". Therefore, the Bidder shall provide a calibrated
flow orifice for feed water flow measurement.
a.6. The Bidder shall provide all necessary instruments work for
the tests, such as calibration of instrument, recording,
calculation, and other related works.
a.7. The Bidder has to repeat any test, if in the opinion the Owner,
the test was not performed properly.
b. Outline of Plant Performance Test
b.1. Guarantee Tests Items:

 Gross Power Output
 Net Plant Heat Rate
 Total Auxiliary Power
 Transformer Losses
b.2. Standards and codes

ASME Performance Test Codes PTC 46 shall be used
c. Test period and test condition
 Each test shall be carried out for a maximum four (4) hours. The
test period shall be selected at a time when the power system is

BOOK II
stable and variation of the frequency and generator power factor

is small.
 Test conditions
- The steam generator is operated automatically and maintains
main steam pressure and temperature at the specified value.
Other main factors such as excess air ratio, number of
burners, etc., shall be retained at the specified conditions.
- The generator output shall be maintained constantly by the

load limiter.
- Blow off from steam generator and other parts are entirely
closed.
- Soot blowers are not to be operated during the test.
- Desalination plant and water treatment equipment shall not be

operated during the test.
- Auxiliary steam use is limited to only plant operation.
d. Instrumentation accuracy
The Bidder shall prepare the following instruments with the

certifications of the authorized party. The owner shall have the right to
witness calibration of these instruments.
Flow meter Positive displacement type accuracy ± 0.2%
Make up water flow Positive displacement type accuracy ± 0.2%
Generator output meter Standard type accuracy ± 0.2%
Auxiliary power meter Standard type accuracy ± 0.2%
d.1 The high heating values of the fuels shall be determined in the
owner's laboratory and two other laboratories to be chosen
respectively one by the Owner, the other by the Bidder. In
order to determine the specific consumptions of the Plant, the
arithmetical mean value of the high heating values shall be
adopted.
d.2 The Net Plant Heat Rate shall be corrected according to the
deviation of the following items to the specified conditions, by
approved correction curves:
 Main steam pressure

 Main steam temperature
 Reheat steam pressure
 Reheat steam temperature

BOOK II
 Condenser pressure
 Make up water flow
 Ambient temperature
 Generator power factor
 Coal analyses
 System Frequency
d.3 Steam Generator Efficiency
The loss method shall be applied for steam generator

efficiency test.
The steam generator efficiency shall be corrected according to

the specified conditions:
 Ambient temperature
 Ambient humidity
d.4 Steam Turbine Heat Rate
 The detailed calculation of heat rate shall be made based

on "ASME Power Test Code PTC 6 S, Simplified
Procedures for Routine Performance Test of Steam
Turbines".
 The heat rate shall be corrected according to the

deviation of the following items from the specified
conditions.
- Main steam pressure

- Main steam temperature
- Reheat steam pressure
- Reheat steam temperature
- Condenser pressure
- Make up water flow
- Generator power factor
- System Frequency
d.5 The following formula shall be applied for Steam Generator

Performance test. Steam Generator Capacity:
Cb = Gfw + Gss + Grhs
Where as:
Cb : Steam Generating Capacity

Gfw : Feedwater flow to steam generator.
Gss : Super heater spray water flow
Grhs : Reheat spray water

BOOK II
e. Environmental Guarantees
General
The Bidder have to guarantees that emissions (of air emission, and
noise) from the power plant equipment supplied under this Contract
will not exceed the following emission limit during normal plant
operation i.e. when operating continuously at the nominal operating
conditions after successful construction, erection and commissioning.
e.1 Guarantee Tests Items:
 Emission
The Bidder shall conduct Emission Performance Test on
75 % MCR
 Noise
e.2 Standards
 Decree of State Minister of Environment No. 21, Year

2008 regarding Standard Quality of Non-moving Emission
(Attachment VIII).
Flue Gas Emissions Guarantees on MCR Load
Parameter Fuel Oil Firing Coal-Firing

Sulphur dioxide (SO2) 650 mg/N m3 750 mg/Nm3
Nitrogen Oxide (NO2) 450 mg/Nm3 750 mg/Nm3
Total Particle 100 mg/Nm3 100 mg/Nm3
Opacity 20% -
Notes:
1. Gas volume in standard conditions (25 °C and 1 atm)
2. Opacity is used as practical indicator for monitoring.
3. All parameters are corrected as 7% O2 for Coal in dry
condition except the opacity.
4. All parameters are corrected as 5% O2 for Oil Fuel in
dry condition except the opacity.
5. This emission standard shall be applied on 95 % of
normal operation within three months.
6. Nitrogen Oxide is defined as NO2
 Emissions Calculation
To determine whether the equipment complies with the

guarantees, the Bidder shall carry out the Emission
Monitoring System (EMS) performance tests (after
calibrated) with reference from Decree of State Minister of
Environment No. 21, Year 2008 regarding Standard

BOOK II
Quality of Non-moving Emission (Attachment VIII). The

following information and calculation will be applied:
1. Amount of Coal
2. Output ( MWh)
3. Sulphur Content (%)
4. Caloric Value (TJ/kton of Coal)
5. Operation hours ( Hour)
6. Heat Input (Btu/Jam or MMBTU/ Jam )
EMS Report
1. Name of chimney
2. Coordinate
3. Chimney Dimension
 Diameter
 Length x Wide
 High
4. Air Emission Parameter
 Sulphur dioxide (SO2)
 Nitrogen Oxide (NO2)
 Total Particle
No Chimney Daily Average Daily Percentage more Percentage Operation

No. Concentrations Velocity than quality Non Hour (Hour)
(mg/Nm3) (m/sec) Standard (%) *** Operated
CMS (%)****
Occurred Corrected
* **
1
2
Note :
* Daily Average Concentrations occurred is the

concentration as seen from CEMS
** Correction Daily Average Concentrations

means Daily Average Concentrations after
corrected by the Oxigen factor. Calculate by
formula :
C av corr = C av daily x (21 – O2 corr ) / (21 – O2 occurred )
C av corr : Daily Average Concentrations corrected after

Corretion by O2 on Indonesia Emissions
Standard (mg/Nm3).
C av daily : Daily Average Concentrations occurred before
Correcting by O2 Corrected (mg/Nm3)
O2 corr : O2 Corrected on Indonesia Emissions standard
O2 occured : O2 Corrected Percentage on gas emissions

BOOK II
*** Percentage exceed quality standard data

mean the amount of exceed data divided
by total daily data ( by %)
**** Non Operated EMS Percentage mean the
duration of EMS not operated
(Calibration and EMS daily problem
presented by percent (%) )
 Noise Level Guarantee
Bidder shall guarantee that the operating equipment will

not produce a sound pressure level greater than 85 dBA
when measured one meter from any point on any item of
equipment or enclosure including valves. This
requirement applies to the running plant taking into
account the noise effect from all the equipment within this
contract.
The maximum noise level measured at the outside

boundary of the power plant fence shall be 70 dBA
maximum between 6 a.m and 10 p.m and 60 dBA
maximum between 10 p.m and 6 a.m. for 10 minutes
each measurement and read the data every 5 second.
To meet this requirement, the Bidder shall estimate the

noise level at 100 m and 150 m away from the noisiest
Power Plant Building.
This requirement applies to the running plant taking into

account the noise effect from all the equipment within this
contract.
CODES AND STANDARDS
- The following codes and standards shall be applied in

designing the noise levels of equipment and other
accessories and buildings to be supplied and installed
under this contract:
- The noise level measurement shall be in accordance

with ANSI ANSI S1-12.43 -1997 (R2007): American
National Standard for Measurement of Sound Emitted
by machinery and equipment at Workstation and other
Specified Position, and/or
- ANSI S1-12.44 -1997 (R2007) : American National

Standard Methods for Calculation of Sound Emitted
by machinery and equipment at Workstation and other
Specified Position from Sound Power Level.

BOOK II
- PLN’s Standards (SPLN 46-1 : 1981 and SPLN 46-2 :

1981) and appropriate standards approved by the
Owner.
e.3 Test period and test condition
 Test period for each parameter in environmental test is

same test period on performance tests.
 Test conditions
Continuous Emission Monitoring System (CEMS) must be

able to detect all of parameter in emission standard
quality, must be able to detect output of volumetrically
emission speed and the CEMS must be located 2 (two)
diameters from top level of stack
4.3.6.5.4. BONAFIDE TEST
The Bidder shall perform bonafide test on following items:
a. Turbine Maximum Continuous Rating (TMCR) or Valve Wide Open

(VWO)
The turbine generator shall be capable of producing continuously a
power output with valves wide open (VWO) of not less than 105% of
rated output.
b. Top HP Feedwater Heater out of service
c. Turbine-Generator Partial Load: 75%, 50%, and minimum load
d. Steam-Generator Efficiency at TMCR, 100% load and partial load to

the minimum load
e. Boiler Maximum Continuous Rating (BMCR) refers to:

Turbine VWO + 3% + round up
The result of item above bonafide test shall be used to verify the Bidders
proposed Heat Balances for the specified fuels.
4.3.6.5.5. INDIVIDUAL TEST
The Bidder shall also conduct all tests in accordance with requirement of
Technical Requirement such as Desalination Plant, Waste Water
Treatment Plant, Coal Handling System, etc.
Any deficiency brought out by these tests shall be promptly corrected by
Contractor at no cost to Owner.
4.3.6.6 TEST BEFORE SHIPMENT

BOOK II
Before any equipment is packed or dispatched from the Bidder's or Sub

Bidder's works all relevant performance and other tests called for in this
Contract shall have been successfully carried out in accordance with
appropriate codes and standards and to the satisfaction of the Owner,
who shall have seen and approved the test results.
Three (3) copies of mill and test certificates shall be supplied to the
Owner.
The Bidder shall supply at the ex-works stage three (3) bound copies of
all certification, suitably indexed, to cover all performance tests of
equipment.
4.3.6.7 TEST RECORDS
During all tests a complete and detailed log of observations and readings
shall be made and certified copies submitted to the Owner.
The detailed test procedures, lists, logic diagrams and flow diagrams
together with test results shall be correlated and presented as a single
bound final test report to form a comprehensive set of test procedures
and records of the tests conducted on the plant.
Three (3) bound copies of Final Test Reports shall be supplied by the
Bidder to the Owner.
4.3.6.8 GUARANTEE AND REJECTION
If any equipment fails to meet the guaranteed figures stated in Part 5,

Schedule 6, the Bidder shall repair and/or replace such defects at his own
expenses, and shall re-verify guarantees.
The time period for repair will be decided by the Owner if it is beyond the
specified completion date
If the Bidder fail to repair and/or replace within the time period mentioned
above, then the Owner has a right either to reject or to apply the
liquidated damage for performance, refer to Part 3 clause 3.4.
4.3.6.9 FIRST INSPECTION
At the end of warranty period for each item or equipment, the Bidder shall
perform first inspection of the equipment as a condition for the Owner
issuance of the final acceptance certificate.
Any defective work discovered during this inspection shall be remedied

free of charge by the Bidder under the terms of the warranty of the
Contract. The inspection shall include but not limited to the followings
- Dismantling of equipment
- Open and inspect internal equipment

BOOK II
- Inspect all bearings, and alignment

- Check oil seals
- Inspect and clean filters
- Check rotors, blades, impellers, etc. for wear and clearances
- Inspect and alignment of couplings
- Inspect and clean all necessary parts
- Measure electrical insulation resistance, polarization index
- Inspect all control and protection functions and tripping devices
- Inspect Boiler Furnace
- Inspect Steam Drum Internals (as applicable)
An inspection procedure shall be submitted for review no later than four

weeks before the scheduled inspection. The inspection shall be
conducted according to mutually agreed conditions.
An inspection report shall be submitted for each piece of equipment or

system inspected. This report shall include but not be limited to the
following:
- Status of equipment or system.

- Deviation from expected conditions.
- Remedial action required.
- Conclusions.
- Mutually agreed correction procedures.
- Photographs.

Sub-Section 4.3.6-Performance Testing 150814

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sub-Section 4.3.6-Performance Testing 150814

Uploaded by

Copyright:

Available Formats

BOOK II

PART 4 TECHNICAL REQUIREMENT

PART 4 TECHNICAL REQUIREMENT

SUB-SECTION 4.3.6 PERFORMANCE TESTING, GUARANTEES AND FIRST

4.3.6 PERFORMANCE TESTING, GUARANTEES AND FIRST INSPECTION......1

Revision 0 Sub-Section 4.3.6 - i Lontar Extension CFSPP (1 x 315 MW)

4.3.6 PERFORMANCE TESTING, GUARANTEES AND FIRST INSPECTION

The equipment and systems to be supplied under this Contract shall

Performance of individual tests specified herein shall not relieve the

Bidder shall provide all equipment and instrumentation required for

It is Bidder’s responsibility to carry out all tests in this Contract. The

Performance tests on each assembled equipment shall be conducted in

4.3.6.3 INSPECTION, TEST PLAN AND TEST PROCEDURES

Detailed Test Procedures

Revision 0 Sub-Section 4.3.6 - 1 Lontar Extension CFSPP (1 x 315 MW)

 Details of all tests including performance tests either conducted in the

4.3.6.4 EQUIPMENT PERFORMANCE TEST

Equipment Performance tests at Shop and Site shall be conducted as

All equipment tests in site shall be conducted in accordance with the

All equipment tests in shop shall be conducted in accordance with the

Revision 0 Sub-Section 4.3.6 - 2 Lontar Extension CFSPP (1 x 315 MW)

Steam Generator/Boiler Units ASME PTC 4.1 Site

Air Heaters ASME PTC 4.31 Site

4.3.6.5 PLANT PERFORMANCE TEST

Correction factors for variations of test conditions from the specified

Revision 0 Sub-Section 4.3.6 - 3 Lontar Extension CFSPP (1 x 315 MW)

4.3.6.5.1. DEFINITION OF PLANT EFFICIENCY

Boundaries and relation of values shall be as follows.

a. Gross Power Output means electricity output at the Generator

Net Power Output of any unit shall be calculated:

Net Power Output = Gross Power Output - Transformer Losses -

Revision 0 Sub-Section 4.3.6 - 4 Lontar Extension CFSPP (1 x 315 MW)

c. Total Auxiliary Power means electrical power required to operate unit

For guarantee purpose, Total Auxiliary Power shall be calculated with

Total Auxiliary Power = Total Unit Auxiliary Power Consumption + (1/n

- Total Unit Auxiliary Power is total electrical power required

- Total Common Auxiliary Power is total electrical power

- “n” means number of unit power plants.

f. MCR (Maximum Continuous Rating)

g. TMCR (Turbine Maximum Continuous Rating) means the turbine

h. BMCR (Boiler Maximum Continuous Rating) shall be sufficient to

Revision 0 Sub-Section 4.3.6 - 5 Lontar Extension CFSPP (1 x 315 MW)

4.3.6.5.2. PLANT GUARANTEE

The plant guarantees shall be based on the following ambient and

Operating conditions of all cases are as follows:

Main steam, (at turbine generator inlet):

The Bidder shall furnish full details of correction (including correction

b.1. Gross Power Output:

The Bidder shall guarantee the Gross Power Output at

b.2. Net Plant Heat Rate (NPHR)

The Net Plant Heat Rate shall be tested by Input/Output

Revision 0 Sub-Section 4.3.6 - 6 Lontar Extension CFSPP (1 x 315 MW)

b.3. Total Auxiliary Power and Transformer Losses

The Bidder shall guarantee the total Auxiliary Power

For Guarantee purpose, Unit auxiliary power shall be calculated

The Bidder shall identify Transformers losses for each unit.

4.3.6.5.3. GUARANTEE TEST

To determine whether the equipment complies with the guarantees, the

Revision 0 Sub-Section 4.3.6 - 7 Lontar Extension CFSPP (1 x 315 MW)

 The sequence of the tests to be conducted.

a.5. Turbine generator heat rate shall be calculated as "Feed water

b. Outline of Plant Performance Test

b.1. Guarantee Tests Items:

b.2. Standards and codes