SAUDI ARAMCO ID/PID - 24-Mar-2016 - REV. 2015.09.01 (Standards Cutoff - September 6, 2015) Rev. 2015.09.

01 6-Sep-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspect Repairs of Weld Overlay & Restored Cladding SAIC-W-2024 24-Mar-16 WELD-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements

First layer of multi-layer overlays shall be liquid penetrant examined per

SAES-W-014,
ASME SEC VIII D1, App 8 (equivalent to ASME SEC VIII D2, Art 9-2).
A2 Para. 6.7.1
Area examined shall be a 10 percent random coverage. If rejectable
indications are found, then the entire area shall be 100% examined.

Final layer, incl. single layer overlays shall be PT'd, over the entire area
(100%) per the same code criteria above (item A2).
The examination shall be conducted on the surface in its
final SAES-W-014,
A3 condition, i.e., as-welded or machined. Examination shall be Para. 6.7.2
conducted after the final PWHT, if PWHT is specified.
Commentary Notes: Perform an additional
examination prior to
PWHT in order to find and repair any defects prior to PWHT.
PT Examination shows extensive cracking or fissuring:
Ferroxyl test is performed to identify nature, location & extent SAES-W-014,
of cracking and should be documented. Para. 6.7.2
A4 Note: Ferroxyl or ferricyanide test is an iron contamination test to
determine if the cracking extends upto the base metal.

SAES-W-014,
If Ferroxyl or ferricyanide test shows iron contamination then the Para. 6.7.2
A5 overlay shall be repaired by complete removal of the overlay to base
metal in the area of fissuring prior to rewelding.

B Repair of weld overlay /Cladding

Repairs to overlays were performed by:

A) Removing the defect by machining or grinding only
(thermal methods are prohibited). SAES-W-014,
B) Removal of the overlay defect did not reduce Para. 6.8
B1
the base metal thickness below minimum design thickness. (UT or
measurement)
C) Repair area overlay was approved overlay procedure with a nominal
composition that matched original overlay composition.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 24-Mar-2016 - REV. 2015.09.01 (Standards Cutoff - September 6, 2015) Rev. 2015.09.01 6-Sep-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspect Repairs of Weld Overlay & Restored Cladding SAIC-W-2024 24-Mar-16 WELD-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Each Repair was described on a Weld Description form SAES-W-010,

B2
(See SAES-W-014, Attachment 3). See Attachment 1 Para. 7.1.2

Each Repair area shall be welded back as per the applicable WPS and
the restored weld overlay shall undergo chemical analysis check, ferrite SAES-W-010
B3
no check and penetrant testing as required per original testing plan and Para 16.5
should be documented

REMARKS:

REFERENCE DOCUMENT: 1. SAES-W-010, Welding Requirements for Pressure Vessels, (08 September 2012).
2. SAES-W-014, Weld Overlays and Welding of Clad Materials, (13 Decembeer, 2011)
3. ASME SEC VIII D1 Pressure Vessels (2005 Edition)
4. ASME SEC VIII D2 Pressure Vessels, Alternative Rules (2005 Edition)
5. ASME SEC IX Welding and Brazing Qualifications (2005 Edition)

ATTACHMENTS:
Attachment 1 - SAES-W-010, Attachments A & B Weld Map & Weld Description Table ... Utilize to locate & identify defects

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 24-Mar-2016 - REV. 2015.09.01 (Standards Cutoff - September 6, 2015) Rev. 2015.09.01 6-Sep-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspect Repairs of Weld Overlay & Restored Cladding SAIC-W-2024 24-Mar-16 WELD-

Attachment 1 - SAES-W-010, ATT. 3 Weld Map

Saudi Aramco: Company General Use