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Thomas1988 PDF
Thomas1988 PDF
SPE 17626
Selection of Paraffin Control Products and Applications
by D.C. Thomas, Welchem Inc.
SPE Member
This paper was prepared for presentation at the SPE International Meeting on Petroleum Engineering, held in Tianjin, China, November 1-4, 1988.
This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the
author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the
author(s). The material, as presented, does not necessarily reflect any position of the Society of Petroleum Engineers, its officers, or members. Papers
presented at SPE meetings are subject to publication review by Editorial Committees of the Society of Petroleum Engineers. Permission to copy is
restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract should contain conspicuous acknowledgment of
where and by whom the paper is presented. Write Publications Manager, SPE, P.O. Box 833836, Richardson, TX 75083-3836. Telex, 730989 SPEDAL.
ABSTRACT
Paraffin related problems in the oilfield continue problem, and the application method is also most
to plague efficient production operations. important. In many cases, without careful
Solutions to these problems vary with the cause of evaluation of what the results represent, basic
the problem, its location, severity, and econ.omics. laboratory data may result in an inappropriate
This paper presents the philosophy and methodology treatment recommendation. Some tests are more
for investigating and recommending solutions to suited to specific types of problems, applications,
paraffin related field problems based on laboratory or products. Interpretation of the test results
testing and its relationship to these field coupled with field information provides pieces of
problems. Arriving at a sol uti on to paraffin the puzzle to achieve a more complete and accurate
problems in the oilfield involves a systematic solution to the problem.
approach that evaluates laboratory test results and
matches them to field needs. An important aspect of The interrelated aspect of the approach to solving
this approach includes combining information from the paraffin problem includes:
the field, the correct mix of laboratory tests, and
interpretation of the test results. 1. Field information about the problem.
2. Designing and implementing a laboratory
INTRODUCTION evaluation process.
3. Interpretation of the lab results as they
The term "paraffin problem" in the oilfield includes relate to the field problem.
a wide range of problems. We will focus on those 4. The application methods available.
problems that cause trouble in the production system 5. The desired results.
as they are related to paraffin wax deposition in 6. The economics and effectiveness.
the formation to reduce production, deposition in
production equipment, and the effect of wax on the PARAFFIN DEPOSITION
handling and flow of crude oil. The causes of
these problems can be as varied as the trouble they In order to devise a solution for a paraffin
present. problem, the causes and effects of the problem need
to be understood. Much information describing the
In order to effectively solve these paraffin related paraffin deposition process and mechanisms has been
problems, a step wise and interrelated approach is provided by various researchers .1, 2, 3 '4, 5 The
required. The selection of laboratory tests is important aspects of these mechanisms that pertain
influenced by the problem and its cause, as well as to problem solving can be summarized as follows:
the application method available. In return, the
product and application method selected is 1. Crude oil generally contains · a mixture of
influenced by the results of the lab testing. paraffin waxes. For our purpose, paraffin (or wax)
is loosely defined as a hydrocarbon containing
Interpretation of the laboratbry results in carbon numbers ranging from 18 to greater than 60,
consideration of the needs of the field, the and is for the most part, linear. Generally,
specific limited' types of wax, or carbon number
References and illustrations at end of paper. ranges, are predominant in a ·specific crude· oil.
811
2 SELECTION OF PARAFFIN CONTROL PRODUCTS AND APPLICATIONS SPE 17626
2. Crystal formation takes place when the crude oil testing. Cloud point can be determined by several
temperature is lowered below the cloud point. methods. The ASTM D2500-66 method is a visual
Deposition will take place if a crude oil contacts a method used for clear fluids.6 This method
surface which is below the critical cloud point.3,4 identifies the cloud point represented by the first
visual wax that crystallizes from solution but
3. Paraffin is deposited by several mechanisms, cannot identify other possible important cloud
predominantly molecular diffusion of wax molecules points below it or possible minor ones above it.
to a cold surface, and shear dispersion of Another method used in our laboratory is the
previously crystallized wax.l,2 viscosity temperature profile method.? This method
uses a computer controlled Haake RV-20 concentric
4. The location and severity of the problem will be cylinder viscometer to find the inflection point in
influenced by the type and amount of the wax the viscosity increase curve at the cloud point.
present, the type of crude oil and its ability to This technique usually identifies the major cloud
maintain the wax in solution or as dispersed points in a crude. Thus, a given crude oil could
particles, and the temperature profile and flow exhibit several cloud points, representing the
characteristics of the system. crystallization points of the different waxes that
it contains. Most of these individual cloud points
With these factors in mind one would expect that a are due to small amounts of wax, and in practice not
crude oil paraffin problem could be made up of detectable, not significant, or are masked (or
several individual problems. This arises from the consumed) in the major wax cloud point. Crude oils
fact that the crude contains .several types of waxes have been identified that have several major cloud
of different carbon numbers and crystal structures. points, and some crude oils do not show a distinct
inflection in the slope of the viscosity curve. In
FIELD INFORMATION ARD ANALYSIS these cases, it has been observed that the paraffin
makeup is more broad and the viscosity slope changes
The first step in providing solutions to field continuously until dramatic changes occur due to wax
paraffin problems is through evaluation of the field saturation and pour point.
situation. An analysis of the problem must be
conducted to determine: With the production system experiencing a varying
temperature profile, hotter downhole to cooler at
1. The problem, where it occurs, and how the the surface, varying types of waxes can deposit at
problem is affecting the production system. different locations. This has been demonstrated in
our labora~ory testing of deposits and by others.S
2. The system ~perating parameters and These various waxes may respond to different
configuration. Include detail for temperature chemicals and applications. Thus, multiple cloud
profile, flow rates, equipment make up, points and the resulting varying types of wax
environmental conditions, operating conditions and deposition will have great influence on the testing,
procedures. product selection, and application technique.
812
SPE 17626 DON C. THOMAS 3
point is the problem. However, selection of a known, test parameters are set based on cloud point.
paraffin deposition inhibitor by the pour point test The oil temperature is set to 5.5°C (10°F) above the
alone may not provide an adequate result. The cloud point and the cold finger is set to 5-8°C (10-
crystal modifier may be affecting the wax components 150F) below the cloud point. These temperature~ are
that cause the high pour point, but not those waxes selected to obtain a 5-8°C ( 10-15°F) temperature
that are responsible for the majority of the gradient at the probe and oil int~rface. Too cold
deposition. of a probe surface can result in no deposit or
interference from a congealed oil deposit.
Laboratory testing on crude oils from the u.s. Gulf
Coast and West Texas, and the southern Caribbean Products are screened at various treating rates to
area indicate that the best pour point depressant is determine their performance. Initial selection is
not always the best deposition inhibitor, and that based on the pour point results and field
some products that give little pour point experience. Interpretation of the results is · of
depression, provide the best deposition prevention. major importance and the deposits on the probes are
For example, one crude oil form the southern evaluated for both quantity and quality. The
Caribbean area treated with Additive 81 exhibited deposit is analyzed for paraffin content and
only a 5.5°C (10°F) reduction in pour point but a paraffin type using gas chromatography. While th~
75% reduction in the cold finger test wax deposit. objective of the inhibitor in the cold finger test
When this crude was treated with Additive 82, its is to obtain the least deposit weight, it is most
pour point was reduced by 27.7°C (50°F), but showed unlikely that 100 percent inhibition will be
no reduction in cold finger wax deposit. The pour achieved at economical treating rates. Thus, under
point test however, is a good test to help screen these conditions some of the deposit may remain in
candidates for additional testing consideration. the production system during treatment. Because of
this, the type of paraffin remaining on the probe is
COLD FINGER TESTING important. It is therefore desirable to obtain a
deposit that is soft and easy to remove as opposed
Various types of paraffin deposition tests have been to a hard deposit. This soft deposit is more likely
used for a number of years. The general equipment to be removed in the production system by shear from
design makes use of a cooled surface in contact with fluid flow and benefit from additional thermal
the crude oil. The most common equipment used and energy present in the system. In many cases this
the type used in this study is the cold finger test. deposit contains significant amounts of entrapped
This type of test uses a cooled probe inserted into oil, making the deposit almost liquid when removed
a temperature controlled vessel of stirred crude from the cold finger probe. This deposit weight may
oil. The cold finger test is used to select be greater than the results produced by other
paraffin deposition inhibitors and in some cases chemicals, but the softness of the paraffin can be
paraffin removers.lO more important in light of actual field operations.
This aspect of the cold finger test should be
The cold finger test can be conducted under a accounted for when evaluating cold finger results.
varying set of conditions. Information obtained
from the cloud point and pour point tests, and data The cold finger test can also be used for the
concerning the field operations and application evaluation of paraffin remover type products or to
method required is used to help set the test determine the ability of a product to remove and
parameters. In most cases, the crude oil is heated inhibit deposition in the presence of an existing
to the anticipated application temperature. This deposit. For this test, an untreated paraffin
temperature ma·y not be above the laboratory deposit is built on the probes. The oil (or other
determined cloud point. If the application point treating solution) is then treated with the selected
and the problem are below the anticipated maximum treating chemical and the probe reinserted into the
cloud point, the cold finger test is conducted under fluid. The test is continued and the removal or
those conditions in order to duplicate field prevention of additional deposit is determined.
conditions. In these cases, the paraffin creating
the problem may be crystallizing at a lower The usefulness of the cold finger test is determined
temperature than expected or the deposit is caused by the conditions it is conducted under, the results
by the shear transport mechanism. A different type required in t~e field, and the interpretation of the
of inhibitor may be needed for these conditions as results.
compared to the same oil treated under higher
temperature conditions where molecular diffusion is GAS CHROMATOGRAPHY
the deposition mechanism.
The gas chromatograph is another valuable tool for
The cold finger probe temperature is maintained at evaluation of paraffin products. The use of the GC
the temperature of the equipment surface where to characterize oil and paraffin deposit composition
deposition occurs. If this is not known, the next can help define the possible type and severity of a
lowest system temperature is used. For example, problem. Indications on the GC analysis of higher
when testing for an inhibitor for downhole tubing carbon number wax in the crude or wax deposit can
deposition, the wellhead temperature can be used. point out difficult to treat problems. The analysis
In all cases the probe temperature must be can indicate the variance in paraffin type and
maintained below the cloud point of the crude. If relative amounts that may require treatment, an~ may
there is more than one cloud point, consideration of indicate that multiple cloud points and pour points
this is given by examining the field parameters and exist. This information coupled with the results of
by testing at two temperatures to determine the other tests will provide a better treating chemical
effect of the different cloud points. If the and application selection.
temperatures of the production system are not well
813
4 SELECTION OF PA~AFFIN CONTROL PRODUCTS AND APPLICATIONS SPE 17626
An additional advantage of the GC analysis is temperature of 41°C (lll.2°F). The results of this
product ~creening and selection based on the "finger testing are shown in Table 1. Crudes 1 and 2
print" of the oil and deposit analysis. While exhibit a minimum and maximum pour point but crudes
absolute product selection based only on GC 3 and 4 exhibit only one pour point when tested at
information may be vulnerable, certain types of high and low preheat temperatures. This is due to
chemistry show performance trends that can be the fact that two types of waxes are present in
related back to specific types of paraffin crudes 1 and 2, and one major type in 3 and 4.
constituents. This product/performance information
needs to be developed for each specific product, but The gas chromatograph analysis in Figure 1
general chemistry type references can be made. A represents crudes 1 and 2. It shows two groups of
computerized gas chromatograph is in use in our waxes at 18-22 and 25-29 carbon numbers. Figure 2
laboratory and has been especially useful in making represents the GC analysis of crudes 3 and 4 showing
treating recommendations where data from other tests only one grouping of wax around carbon numbers 20
has been inconclusive. through 28.
814
SPE 17626 DON C. THOMAS 5
temperature and at bottom hole temperature to economics. Because of this, the use of paraffin
compare the effects of cloud point on treating. control chemicals are not a complete cure all for
The wax deposit from the cold finger and a deposit paraffin problems.
from the flowline was analyzed by GC. These analysis
are shown in Figures 5 and 6. From these analysis The usual results in field treatment can be expected
it appears that the wax of concern is in the carbon to follow the 80/20 rule. In a given application 80
number range around 39-42. The results of the cold percent of the wells can be expected to respond to
finger test indicated that different products would an appropriate treatment, and 20 percent can fail to
be required depending on the application give expected or economical results. For the
temperature. In order to treat both possible remaining 20 percent, their treating cost may be
circumstances of application in the flowline and higher, a different product may be required, or the
downhole, a new product was formulated based on cold treatment supplemented by other techniques. Again,
finger testing conducted at the 37°C (98.60F) cloud this 20 percent may also follow the 80/20 rule.
point. The wax from the cold finger test treated The failure of a certain number of wells to respond
with Additive 82 was analyzed by GC and is shown in to economical treatment must be considered in light
Figure 7. As seen here, the wax in the 39-42 carbon of the successes. If the successful treatments help
number range that was expected to deposit in the operations and can manage the problem with favorable
flowline has been eliminated. This product was economics, the few failures do not constitute a
field tested in a flowline application and has been failure of the entire treating program.
successfully controlling the paraffin deposition for
ten months. The downhole treating application is CONCLUSIONS
pending.
1. Background field data must be collected and
CASE # 3 evaluated to determine the cause and effect of the
paraffin problem.
A produce~ in one Southern Louisiana area was
experiencing paraffin problems in flowlines of rod 2. Laboratory testing must be designed with the
pumping wells. The flowlines were hot oiled problem and field requirements taken into
approximately every 30 days to control paraffin. consideration.
Testing resulted in a recommendation of Additive 82
for use as an inhibitor in the flowlines. Cold 3. Paraffin makeup in a given crude may be complex,
finger testing was inconclusive, and little leading to several types of waxes causing
inhibition was indica~ed. The test was conducted at simultaneous problems that appear in the field as a
flowline injection temperature, which is below the single problem.
major cloud point. Testing at a chemical treating
temperature above the cloud point indicated more 4. Numerous laboratory tests must be conducted to
promising results. Initial field injection was more accurately describe the problem and arrive at a
started in the flowline due to field operation and successful solution.
economic considerations. This injection failed to
control the deposition and injection was moved 5. Important tests in the laboratory include the
downhole to take advantage of above the cloud point pour point and cloud point test, deposit and oil
treating temperature. The results were successful analysis by GC, cold finger or other deposition
in controlling the problem during the past six tests, paraffin removal tests. Variations in these
winter months. and other tests are necessary to meet the needs of
the field problem.
In contrast to this application, a producer in the
same Southern Louisiana area also experienced 6. Interpretation of the laboratory tests is
flowline paraffin deposition problems. To control necessary to achieve a reasonable treating solution.
the paraffin, the flowlines were hot oiled every
thirty days. Based on the laboratory evaluation the 7. Effectiveness and economic considerations should
same product, Additive 82, was recommended for be taken into consideration. With the variable
flow line application. Cold finger tests and the types of paraffin causing problems, solutions
cloud point indicated that flowline application generally follow the 80/20 rule of success for each
would be more successful based on --the field type of product selected.
operating conditions.
ACKNOWLEDGEMENTS
Injection of the product into the flowline has
controlled the paraffin during the past five winter The permission of Welchem. Inc. to present this
months. paper is greatly appreciated. I would also like to
thank H. L. Becker and D. Galvan for their
EFFECTIVENESS AND ECONOMICS contribution and assistance to this work.
815
6 SELECTION OF PARAFFIN CONTROL PRODUCTS AND APPLICATIONS SPE 17626
816
TABLE 1
Crude 1 57, 43 13 18
Crude 2 56, 50 -15 4
Crude 3 49 13 13
Crude 4 50 7 7
TABLE 2
HEATED TO 71°C
Crude Oil Untreated Treated @100 ppm Untreated Treated @100 ppm
817
15 19
14 18
17
13
16
12 15
en 11 en 14
~
z
10
9
~
z<
13
12
< < 11
0 8 0 10
d d 9
7
~ ~ 8
6
~ ~ 7
~ 5 - ~ 6
~ 4 - ~
< 5
3 - 4
3
2 -
:~ fffl
r
2
1 - 1
0 1 R II I I U n I U lr
I 0
5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69
CARBON NUMBER CARBON NUMBER
Fig. 1-GC analysis-lab test Case No.1, Crudes 1 and 2. Fig. 2-GC analysis-lab test Case No. 1, Crudes 3 and 4.
.....
CD
CD
26 17
24 16 -
15 -
22
14 -
20 13 -
en en
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11 -
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1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69
~ CARBON NUMBER CARBON NUMBER
a. c;" ~-GC analysis-Case History No. 1, downhole deposit. Fig. 4-GC analysis-Case History No. 1, wellhead deposit.
16 26
15- 24
14 ....
22
13-
12- 20
UJ UJ
u; u; _1 8
11 -
z~
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5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69
CARBON NUMBER CARBON NUMBER
=
.....
CD
Fig. 5-GC analysis-Case History No. 2, Cold Finger deposit. Fig. 6-GC analysis-Case History No. 2, flowline deposit •
22
20 - I
18
UJ 16 -
i
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14 -
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CARBON NUMBER
45 49 53 57 61 65 69
.... Fig. 7-GC analysis-Case History No. 2; Additive 82 Cold Finger deposit.
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