METHOD STATEMENT FOR a REFRAGTORY INSTALLATION S ee aeemvraneeanasen i Sumo stage 4 how a foes orig METHOD STATEMENT FOR REFRACTORY INSTALLATION PROUECT NAME 46 summit Sage + Expansion Pees owner J6 SUMMIT OLEFINS CORPORATION conTRACTOR VENTANAS PHILPPINES CONSTRUCTION ING SUBCONTRACTOR: PHILSPEC CONSTRUCTION ING Locarion BaxangaySinlong, Batangas iy DOCUMENT NO. /MJGS EP-EPC1-MS-5-008 A | war-2019 | tnvedtorRoview | gee | nude] ov rev. | DATE Description | Proparod by | Reviewed by | Approved by © Lows /Js sunny METHOD STATEMENT FOR i B8Haows —gefoRY MALL ATON S JGéummitstager-MAJOSIEP-EPCANS 008 eosin rofect Pow pecozarse ero STATEMENT usr sree consrRuCrON, Ne oueer eERACTORY WORKS FOR J SMT -NAPTHA CRACKER Paneer eters) LockTON LONG, BATANGAS mY, PLIES secon PEN RADIA TROUGH RADINT WAL Lome, PER {AND ENO WALL), RADIANT ARCH, RADIANT FLOOR. For the sole, fective anc offiont implementation of tho project we will make overy fort to work ‘a accordance wih tho manulacurers standard istlaion procedures and the wing ‘methedcloay. (GENERAL REQUIREMENTS, 111 Specie Products and Services, ns tho dsignatod retacoy instr under he overall management of Pissoe Constuson, Ine n caopecaon wih her Engineering Companion ‘designated by he owner they have any. 12 Prov to projec str, coordinaton mosting wth al he pares concerned il be conducted, ‘hock te mata area good cantons a to very tht mao are aey at Se nekdng the ilowanca for waslage.‘Sorga facies must e in accordance wi ‘manufactures maimumrecemmendaton to ensue that shel ie wil be mataned and {o-check that a atlachments, supports and anchors ae reper acount fo ‘32 Mateal Ceti of conformity shall bo proved and checked conform 16 the {echnical datasheet and salty the remot as pat of te pre-shpment testing done Dy the manufacturer or supple of he mars {33 Inspoct at al reracory materials are propery labeled a othe manulatuing date and bates as ndeaed inthe certieate of contormay. ‘34 Stool shall sufaces must be Geaned in accordance vth he owner designed shed oe ong instalation, ‘35 Cleaning of srtace rom any loose males and ct shoul! be done every sat ot ‘etary insta, {36 Checcall steel stuctures they ar properly braced and agned prio to star. [87 Gon sso tm ovr coricates fo SPH that al the see! sruture are mapected and approved pro slat of rig. ‘38 8P5t and PC! qally cont fopesentave wil double check anchors - des, spacing. hoight, sizes and expansions pr fo sit of castng, Inspecton reports and approves should bo atlacd fo tum over cates to ensie tat al parameters are mat faceardence with design considratons 39 The wotr used mic refactor eastabe ad moter shal be ean pablo water and tho water rats sou comply with ety boing macufectrers econmendaton The water Yor ming should not exceed 22 deg.© or shoul comply wih refactory hing ‘manufacture resanmendaton, ':40Morar testing i be done by the installer prior to instalation to determine the tine of stig of meta mareRiaL conrrets 441 dont ocular nepesion of tractry and insulation materials must be done fst bear Bat of wrk to cleck fa are in good condons and to very that mati are aeady a se inclaing the alowance for spare 442. Storage fates must bein aczordanco wih manufatrer's minimum recommendation to ens that shel fe wit be maintained ard o check tata tachmens,supgots and anchors ae propery sccountd fo. 443. Thm ecommanta sevage temple ie ambient temperature with coninuous fow of ‘44 ln order to prevert clamp formation during storage, iis recommended o not sore more ‘han 2 pales on tp of one another.JS sunnier METHOD STATEMENT FOR z EHeMEcns | REFRACTORY INSTALLATION S JG summitsiages | MJotEPerciweeso0 | J Expansion Project . “e 45 storage ite vary rom 6 months for rfactor cates. If storage fe beyond ho ln a sling test must be mado before working with the materi wil be nocessary a ‘etemine i obtained stvengt is satisfactory forthe intended applet, ‘46 Matera Cartheae ot coniomily sa bo provided ane. checked to conform to the ‘ochical data shest and satay th raquemant a pt of te pre shpment esting done bythe manufactyer or suppl ofthe mata. 447. The relacory manulacier's precautions 98 speced on the MSDS nwst be stity ‘alowed. ‘48 Inspect that alloacory mata re propery labeled as othe manutatung date and batches a inca inthe caret of contami. 49, Amapping formal shal be mado fr easier taceabily of mata at storage ar. ‘440A surplus motors after work complaton wal be rluned Wo Whe warehouse ad be recorded 5. WATER FOR MIXING {54 Moing watr shal bo clean with a pH between 6 and 6, Water fom the fre fing ‘sya shall ot be used War shal contain loss tan 200 ppm choids, and be fee fom deseteous inputs. {62 The wator for ming chou ot exceed 32 degC a should comply wth ratsctoyHning manufactures resonmendaton, {53 Equpment used for stoing and handling of the water shall be clean, so that no otamncing masa eed, tem esrption Wier Adlon % [Wing Tine i ocr 26 100-1105 Srnin-e 2 lite 220045 0.440% 2 3 alte 250085 30035.0% 2s 4 aolte 2600 | 31035.0% 2 5 Walaredion end mbing tne lal dopendng on We aca application elvaTen In caso eso rango is sulble fr appicaton, i shal be consulted wah ste aces ‘aor ena by ese EXPANSION JOINTS 1 Al Ining sido surfaces must bo parpendiular to the ste shell For vere! wal, txpansion jos are placed on vertical sides ofthe form panels, distances shall bo ‘eferred tothe drewinge, 162. Expansion jt rateal tobe used sha be ceramic fiber blanket applied thoughout the Ting teres. 13 Insuling castes or back up ing sal be whout expansion Joints 7. mst 74.4 Cleaning of ho surface fom any lose materials and it should be done every ‘arto factory instalation. 174. Shel temperatures shoud be maintained at requred loves to permit proper Cuing of castble racials. Hot ste! shots cause cement hyrate rapidm3 Aa 746 rar 1a 749 ra40 naa rasa rasa nasa 7a48 7436 nat Je sume METHOD STATEMENT FOR } Eeagpetemicats | REFRACTORY INSTALLATION $ vec! AG IGSHEP-EPCA-S-55-000 Expansion Project Rov:A [Page Sof 18 ‘wich causes a sgneant decraase in dese physeal pope develope. oid ste! shells retard tydralon process and causo undesrable coment hydrates on Rofractory mata shat be kop ta tomporature not more than 30°C pro sing temperature of 25 - 32°C is best Higher temperature reduce pot ves Lower tenperatues extend te stg tne, ‘Dung tot weather, th reactor tring and tho sufaca to which iti apped ‘shat hot acood a temperature of 32 deg C dung applet, requires the eter’ suraco of tho vessel shall be cooled by spaying the sho ‘wih cold wate’ tafe and wie the raratry ting 8 ean applied. Shading may also be fequted wat wate spaying, Ae telco appbenon, cack Of ‘ha sn longer aque. ‘The mou ean be steal o Wood. ‘The mates ou of which tho oui and tomplatos ave manufactured, ust bo selected in such @ way that bay do nat warp upon castg cr vivtag work, Fatfocene may be reed “The cont surfaces, whether eu of wood, plastic or meta tthe castable must bo old er ubncated so that no waters awn of and te esas can bo way Femovedatte the seling of casiabos. ‘When micng, t's ecortmended fo a approx half he inated water amount ‘atthe stat Aer approx 1 mite the est ean be added. The mot tne for Tow ‘coment castabls can be between $6 minutes open enna the eastaboloks tke thal how wel it mised. “Toobin the right vraton consistency ts absolitaly nacssar to conduct the “Dalla had fost Tho seemingly too ay mix sat fo ow easly when subject to vibrate, Ios remain nthe castabl, water can be careful added. the castabefows ricly, wtrout any water wEh fine content depostng an the Sirlace, ten the ‘watt arcuntis are. ‘ler hang determined the wotor content inthis manne, wil be possible to omtinve working The water can then bo added at once, ‘The wbreor must have amiimum rated speed of 14 000VPM when immersed in the mass A poker type watr gives maximum stengh and densa tie Inishod casting and assis flow around anchors and so recess, During vbraton the tapped an the mils removed. The adtves axango themselas for tightor compactor. Ate same tne the calabe ows and fs fut the entre mou In adit, hare tea diferonce botwoen intemal vibrator, whlch elect vvaton Inside tte castable, and external vibrator allached 10 tho ouside. of th {empl sing an exoral rao, sabia templates wih good anchoring Important ‘The enire mix must subj othe vibration cles ofthe vibrator. Ih iilbe bos 1 ute bah iernal and extemal ators ‘Aer compotng the moing oporan, I's recommended to immediately stat ‘working wth the mean plang It No work npn when staring Work th ‘Sif eatable cannot be mostoned once again. ‘Total te between retractry ming ai placement shal not exceed 20 minutes. During ssng tho Tring heats up fo 50-40. deg.C. The moulds can usualy be fomovedeftt approx. 24 hous ‘uring hardening the tomportire shouldbe maintained between 5 and 32°,scum METHOD STATEMENT FOR a A2Bettincns | QReRACrOR NSTALLATON S lige emer von rete ve Saami! fren [pemesr 7423 Freshly tated castle should be cued fr 72 hours to achieve optimum Disc properties 174.24 ‘Tho equoment shall nol be moved and the foams shall ot be removed for at eae 2 hure aftr casing, 74.26 No specal curing ie relied on formed sutaoes as long Tetaind the ful 2¢ hours 7.1.26 Shot boas shalromsn in place unl ho racer has achiaved sna st or the adjting erator soba plod 7.4.27 Retacoy shal ot be exposed 6 seam until heat dying has boon complain 2 forme ara 172 CERAMIC FIBERS 172.4 Cleaning of tho surface trom any loose matrls and dt should he dane every Stat fing station, 722 Win‘ minima of to (9) pople, start withthe st yer blanket nthe back ‘omer oft race, 723 One porton shoul! hold the rol of banket whe the thor wo 2) pl ot “appronatey 6 feet of material and let the maining engi ofthe binket 1 hang down. 7.24 Push teblankot over the studs and lock wih speed lp par 1.25. Bosurobmold the blanket noe comer belo pushing ono the sits, 128 Tointalthewanket onthe 00, the porsan wih th ol of Banke sho place ‘Lovers head and walk backwards Slow, ating the blanket oYeed fe al ina eraght io who Kaoping tho rol agate ps of he stds, 1127 The oe’ we workers shal push the lanket over tho suds and push a speed

. Matai 2 Layer ‘Somnm THK Layer CEB © No Layer 2 ‘Motel Quay servi Lining 17288 pes i elayer ‘344 bO« 600m x 600m 8.41.2 Tho Upper Sido Wal willbe tned fst so that ether preeauste wrk ean 8.1.3 natn shal tart at he second level of pyro ck modules rom the bottom. ‘lockout sippont shall be Insialed frst since the bcwal tal supports (he Pyro lock modules ae 1 be stale tor 8.414 Pro to ntaiaon of the fest ayer, Ikewee inepectin parametars must be ‘ssid sich as ste! surface tied, layout and welding quay of ti, anche ‘nd supers ‘Ropicaen of mastic coating on the steal sha wil folow after the surtaco ‘reparation and instalation of stdfanchors are compas. Shou hae be ita ‘Mastic Coating on he see shel, mast coaing sal ony be apled as nacded Intalio of rt layer, 80 mm Coramie Fiber Banket,ahal bein accordance wih th Wstalaten procedures as approves, ‘Once the backup tng (fst layer) fn place, th service tning Caramle Fiber Module Pyro tole i tat. Ingato pred fo the Modo shall bo in accordance wih the approved procedure desig ant dotaled drawings Fightanc ‘tse wals wile done sinukancousl unt he ig is competes ‘isn th sis af the Enda can be one sultant wit ho Uppar se ‘rae ‘ter the walls are done the Radiant Arch pornete ctw low Pyto Blo Modo instalation cvinlaton shat be rolered 10 the approved rowingsIg sua METHOD STATEMENT FOR > ShaesMEMCAS | REFRACTORY INSTALLATION S JG Summit Stage 4 MIGSIEP-EPCI-MS-55-000 Expansion Project evi [Page 9 of 15 8.1.18. The PyroBloe modulo mato shal ont be Insta ater he Radin Cols re in pace. 84.44_ Plenum yal can be installed ako simutanoously with the Radant Ach 421.18 Fotow te procedure forthe esto tho acant secon, {42 RADIANT LOWER SIDE WALLS 521 Tho LOWER SIDEWALLS thing coniguraton a folows : (Figures are taken ‘rom SP computation based on tectcal drawing gon oy PCI ‘Matra Senics Ling. ‘Vim ayer THC. 28 Matsa 2 ayer 2 Vian tyer THICAM-23 © Matra 9 Layer 2 Pom ayer HC TR19 Matra 2 Lager 5 deme ayer TH CFB ® NoolLayee fa 1 Matra Quantity Service lining = 7.596 pes 2 layer 21538 pes i Stayer o 736 pes ha Layer © 28 ot x Goon x7200nm 142.2 Applian of mate coating on to steal shall wil folow once te suace Deparaen snd installation of sudanchors are competed. Same condi mmentone above, 8.23 The lover fet and Right sie wals wil be simutaneousy ned Beghnag a the bation 18.24 When all inpecton report on th slel shell re submited and approved the Insatin ofthe 4 ayor wi sa 182.5 Upon completing tne th ayer (25m THK CEE), station of yer (5mm ‘THKCTR9) wa flow The sequence wil be flowed heres per Compton ‘fever ining ayer. Aer compton of ning, again nspecon wil be conducted ‘nda cantons are satisfied, PC! sal neue approval ofthe completed ining. Uy out of guide thes to he frishod wa as efeance fr cutng of peep holes. {Gutthe peop tois and careful montring the dimensions to a errs. ‘Al insaabon procedures shall conor 1 the approved instalation procedures and design 183 PLENUM FLOOR 83.4 The Plenum ining coniguration a olows: >. Matrl Serve ning ‘oie x ayer THK Kacerete 2600 © Material 2 Layer ‘omnm x ayer THK Kael 2500 HS, ‘4 Material 2° Layer 226mm xf tye THK Kaolte 2200 HS Mail 4 Layer 2 Togmm4ayer THC TEAS £ Now tayer 4 Meter Qvartty if Saving = 8047049 i Laer Aaea7Sks fe a™Layer 2 2260.38 pes 83.2 fr curing of mast coating the 4" aye wl alow whic is he instalation of 400 mm tk insfaton TR:10, cau sicate baraJG sunny METHOD STATEMENT FOR i HEgeeEincats | erRACTORY INSTALLATION S 36 Summitstage 1 | AIGSYEP-EPCH-AS-65:009 reseroeel Expansion Projet ew fe 83.3 Onco tho 4 layer le camplted plate cover hat bo ait over the fies lng (0 serve war barr prot to cas ofthe net layers Casing of 9 ‘ayer wi start wth he follwing sequence => Fat Sid obo casted ret (1) = carting Dcton Lastiobe casted (3) — ‘Second Site tbe casted (2) FLAN VIEW - CASTING SEQUENCE 2 LAYER {83.4 After comeing the 2 layer The second layer wal bo casts B38 Aspan: ole casing procedu, the second ayer al otter 72 curing of the 9 yer, 36 Paatic ees covering on the 9Y layer shal Ho id over te fished ing 10 5 water baie prior to casting of the net layers. Detaled staaion procedire for mull ayer ting i explaed nthe given procs. 183.7 Inexaer asl constuction ont, we recommend that casting sequence of he and "st layor bo insted Ina crossusedrocton a shown he sketch d1@/©@|©}]@]@|© PLAN VIEW - CASTING SEQUENCE 28 LAYER 83.8 The Formwork wil abo sore tho template to maintain the hcknoss ofthe 183.9 Likewise ing Ime shall be folowod as recommended on the succeeding es. 183.10 Exyasion joins wil be folowed in accodance wih the drawings and recommendation of manta fy.phasecvEMcAtS | REFRACTORY INSTALLATION 22 turmk wage 1 AA-JGSHEP-EPCA-MS.65:009 Expansion Project METHOD STATEMENT FOR evi ease Minimal van or ring rogue to stall th insulating mate (9 and ining) while dense materia wl have vbraton 8 eared. Casting euence dolaled above shallow he tame on succeeding modus, 104 RADIANT FLOOR 31 lang Coowaton 2 tr Saree Tom TK Kart 28 © Matt 2 ayn ‘en TH Rohe 2000 toa gor {Pam Tr Kote 2001S Meat 4 apr ‘amen Ta Te © Nesttaye ! Motor ony i Seve tring 175983430 i Bete Habeas Stor 4498.89 Maser 16a042 pee 8.42 Flo tg istalton vl ow afer campleng athe sdewals and arch tra 443 Genial the crate ting (Src, 2 and 9°) wl be salle by casing shee he sla ses rhs aoicaton 8.44 Ae sae bore pectin parr ad ten requted pro instaton | ‘st be sated fat por © aan ane sata opr Cay ‘eaten | 1145 Upon apa ofthe inspecton ar tesa rept, stain of th 4 yar | ain bord il at 4.48 PGI rope rtecry mers wh a contin cape of 00k, Casting | shall be don conrunis nt fe pane ae compte have on | stra alg Sl ae a onpnte or guise fo mantan to tek fe ig 4148 Gating sf one on ft san Poe son ant toa Sher endmarianing to wih nm ome ute eng ote | ‘oor Is: completed as shown in the sketch below. | 140 AS otomin best tor, sonnet and 2 can be cise teat aflor Comping very ater? meter engi 8.410 Gating lbs by mpeg eno vivaton or minal equa fr te ‘ung ssn toa => Fist Sido tobe casted frst (1) =D Costing Beeston Lastiobe castes (3) — Second Sioa bcasted (2) PLAN VIEW -CASTING SEQUENCE 3 LAYER.JS sunanarr METHOD STATEMENT FOR i fBBcas |g ARANETOR TALON S AA SOSHEP-EPCA-MS-85.009 Page 12 of Rev: A ae JG Summit Se Expansion Project ‘84.44 After completing th 4 layer aplastic cover shal be li over the ished ing {to serve a8 water barr pro casing ofthe next ayers. Succeeding layers Shall commence fer the oer layer re completed folowing te 72 Now Coin player prt cating ho next {84.42 In oder offset constuction on, we rocarmend that casting Sequence ofthe ‘and ayer be installed i crosswise recon a Shown th sketch, OMONLONONIONIC PLAN VIEW -CASTING SEQUENCE 2° LAYER 184.49 Plate shoot covering onthe 9 layer shall be lid o apples fs o prevent premature toss of water ram the nowy poured 2 ayer Detaled neaation rotodur for mut aye ning explained nto given procedure {84.44 The Fomor will so sere os the template to mantin the thickness ofthe Seng dng instalation, {8448 Expansion os wil be insted according to dawings nd Yecommendaton of ‘manuf {44.18 Casting stquonce etaled above shal flow the same on sceeding modules {45 RADIANT TROUGH 15.4 Tho RADISNT THROUGH ining coniguraton 2 flows 14" Foor Matera 1 Layer = 25mm ayer CFB 1 Matoral 2 Layer 2 Somme ajer FB © Maral 9 Layer © Somme ayer CF 4 Matoral a Layer mm x ayer CF, © Materal 9 Layer mn x ayer CFB | P Novottayer 5 | ‘9. Materal Quantity | Matera Layer + 48 box 800mm x 7200" | Matra 2.9" 4 Layer = 27-4 box x 600mm x 300K | Mato 5 Layer 5 Stee soommx 9800, | 8.5.4.2 Wats: | a Motoral 1 Layer 26mm xt ayer CF 1B Materal 2 Layer 25m x ayer CFB Materal 3" Layer + Bom ayer CFB toral 4a Soran x ayer CF Matera Layer Tein x ayer CFB 4ie me METHOD STATEMENT FOR Re egagoeteicats: | REFRACTORY INSTALLATION S ‘JG Summit Stage 4 ‘AA-JGSAEP-EPC1-MS-65-009 Page 13 of Expanaion Project ai "8 No. tLayer 5 Malet Quantity 1 Matta and 2 Layer 21.3 boxx600nm x7200ne iMate and a Layer ‘2.6 box x 800mm x6 i Nato Layer 313m Boom x a0 5.52 Afr the station, inspection and accptanc of anchoring systems pin by PCL. Turnover crtcatos should be sued pir to stat. 4.6.3 Insaoton of CF wa starts upon mast costing apo and cured. 854. The radiant tough for sacton wil be ined ist The sequence of ning instalation shall start onthe 3 ayer down tote 1 layer Each layer should De complete ral pir o sat of succeeding lye, 185.5 Upon completion ofthe tng on radiant gh Noor, SPS1 QALQC inspector shat ‘equest f an inspecton, bob SPSL EEL and Third Paty Representaves al do the inspeeton, Once approve, instalation o sie wal bing wil stad shal {oltre samo aequence ae he foe. 56 The Ratlant Lower Side Walls wi folow ater completion and approval of the Rowan Tough ing. © REPAIR OF REFRACTORY LING. 84 With the excopion of suface bubble defects, unaccoptable retract ring shall be ‘aang angle 6 he shel and aoa to aocplate ng and eve 82. Theshel salma be damaged 83 The sound metal acjacent to th repair area shall be completely pre-weted with ‘tale water oro th appicaton a he eptacament ting ‘24 The minmum area removed shall be 6 Inches x 8 inches (150 X 150 mm). no anchors found ints area a new anchr shal be added before rapes are made 95 The mnimum recommended trea removed shal be eufilent to expose at lest 3 non contnuous anchors, 96 Cuts can ue ae midway between anchors, 87 Al-comrs she be rounded to smodth. generous conto Byoughout the depth ot tho vetractor, 98 The anchors and shot shal te cleared of rfactor oer debris and new caps instaled onthe anchor tps wore appicable. the anchors orth sachet Weld ‘fe damege, he anchor shale replaced, 99° _Adful tctness rplacament ring ropa sal be performed in tho same manner as ‘he crgial ng isan, incu cung and dying, 940 For bubble dels that rue ropa, toreughy wot te relacary malin and ‘ound the buble with poable water pice othe appt of te Ing repa 98.41 Pack'ne Bubb witha ine castle. 9.12, Mix per manufocturors procedures and screen the surface fis wit the adjacent ‘efector surface. Mota ere ehoud not be used th ype of ropa 10 REERACTORY LININS INSPECTION ‘1041 Refractory tiny cracks with 9 wilh of 1.6mm (16°) and spaced at approximately o0nm (1) apart Is: normal Area containing erack wider than Sit (IP) are ‘considered defect and shal be repaired per procedure 9. 10:2 Expansion jon wl que on some area, bse onthe dain,se summare AG Summit Stage 4 Expansion Project METHOD STATEMENT FOR [REFRACTORY INSTALLATION AAIGSIEP-EPC1.MS-56.000 $ vel Page 14 of 6 ‘1 SAFETY MANAGEMENT SYSTEM, 11:1 Relertothe atached SPS Safely Plan, ‘® QUALITY CONTROL MANAGEMENT SYSTEM 124_Lining thickness wierances shal bea fll 12.2 Rotor to below lespecion Tet Pian (TP), NP AND INSPECTION AND TEST PROCEDURE (eS | tn =] Perey =f *ag guna METHOD STATEMENT FOR REFRACTORY INSTALLATION AAIGSAEP-EPC1.MS.-55.009 "6 19 MATERIAL STORAGE ecole vane ¥ e1-o1a? cletisvie 12mg vara se 92 oR, 2 fectny HA BH EIKO} BONE ye Rayo #1 RE Conta 8 Noms £48 AR 924 8e oe CRUE, 2 Reactory Conte (22 2 1) #18 8 HA WERE Page 19 of