flAa JG SUMMIT

O JP PETROCHEMICALS NON CONFORMANCE REPORT FOR

Qfff GROUP
CIVIL
Better Life Through Innovation
VPCI
VPCI-PMC-NCR-0026
JG Summit Stage 1
Rev. 0 Page 1 of 47
Expansion Project

NON CONFORMANCE REPORT

FOR CIVIL

PROJECT NAME : JG Summit Stage 1 Expansion Project

PROJECT NO. : A7LZ

OWNER : JG SUMMIT OLEFINS CORPORATION

CONTRACTOR : VENTANAS PHILIPPINES CONSTRUCTION INC.

LOCATION Barangay Simlong, Batangas City

DOCUMENT NO. : VPCI-PMC-NCR-0026

0 21 Feb 20 Issued for Information " MJL SNK SWL

REV. PREPARED CHECKED APPROVED

DATE DESCRIPTION
BY BY BY
 Subcontractor Name: Date of Observation:
FS PHIL 21 Feb 2020

Ventanas Philippines Location/Area: Discipline:

Construction Inc. GTI Civil
VPCI
Originator Name: Report No:
Ralph Rabuyo VPCI-PMC-NCR-0026

NON CONFORMANCE REPORT(NCR)

Description of Disaepancv / Observation (Se specific, events, time, date, location, person involved):
During piling work for GTI foundation, there was facing infeasibility to bore the remaining 2O~3O0 with
Casing due to the solid geographical condition, and the Casing keeps getting stuck.
VPCI should follow the approved Method Statement to solve this issue.

[ J V/iTi'-jHSScD

VPr.J

Issued by: /iAiSMa Confirmed by:

(VPCI Inspector) Name/Sign?Date o-i-oi- (VPCI QA/QC Mngr) .NamaSi^Datfr-
dbii?!
DISPOSITION ^ USE-AS-IS REPAIR REWORK SCRAP

Proposal of Corrective / Preventive Action:

- T^C^^aJ/cv^ SiUSALy A-TTAO-^e^.

I IWITOESSaP"
REVIEWED
REV
VPCI A—
Proposed by: Approved by: JV'^
(Subcon QA/QC Mngr) (VPCI Dept Mngr)|

VERIFICATION ACCEPT REJECT COMPLETION DATE

VPCI Inspector: VPCI^iJiecJU;iuality Manager: Owner Senior Project Mngr:

Name: . AiA&cAyb Nanfe:^ □w'-iKE, Name: Mr. Tj^jjWiierkjfioven
Signature: irn sEviEWE Signat^
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caiKsiM.
Date:
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VT'i-IFiltio /Vto CLtrm?
□ witnessed
□Reviewed
E. Andal
Date: f2>Vl425

CO ENC CONFIDENTIAL 01 eiffl(Ieeminjae) 2020-02-21 16:51:14 01 g/Hfc SlsfglOj 4= gJeUC

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 eflh JG SUMMIT
a P PETROCHEMICALS
JJigP GROUP FLUOR.
JG Summit Petrochemical Technical Query (TQ) Form
Stage 1 Expansion Project Page 1 of 2

Technical Query (TQ) No.: A4-JGS1EP-GTI-TQ-0043 [ Rev O ] bate: 25" Feb. 202"0
Contractor / Vendor: VPCI

SECTION 1: TECHNICAL QUERY(TQ)

Subject I Bored piling work without casing due to the geographical condition J Discipline j Civil
Specification / Drawings / Document Referenced or Impacted

A4-JGS1EP-ES-15-005_R0 Augered Cast In Place Piles Installation Specification

A1-JGSieP-GTI-A03-DD-10-102 Pile location plan
A1-JGS1EP-EPC1-03-MS-10-002 METHOD STATEMENT for BORED PILLING & HEATER FOUNDATION
Questions / Description of Conflict (attach additional sheets if necessary)

With regard to the Bored piling work forGTG foundation, CONTRACT documents describe as follovirs.

1) A4-JGS1EP-ES-1S-005_R0 Augered Cast In Place Piles Installation Specification

Section 3 7 Execution
3.7.7 Cutting Off
• Piles shall be cut off by removing fresh grout from the top of the pile or t>y
cutting off hardened grout down to the final cut-off point.

• Adding grout to raise the pile cut-off elevation after the pile has reached its
initial set shall not be permitted.

• Sleeves or casings shall tie placed around the pile top If the pile cut-off
elevation Is above the surrounding groirod surface elevallon.

• Reinforcing steel cages or central bar sftall t>e supported to prevent settling
below the planned elevation.

2) A1-JGS1EP-EPC1-03-MS-10-002 METHOD STATEMENT for BORED PILLING & HEATER FOUNDATION

Section 4.1 7 Pourino concrete

c) After concreting up to the lop of the temporary steei casing in the firs! ooncrele
pouring stags, the temporary steei casing shall be pulled out about two meters.
And then, the concrete shall be refilled into the temporary steel casing up to
top of the temporary steel casing.
d) The temporary steel casing shall be pulled out very slowly

Originator's Recommended Solution (attach additional sheets if necessary)

Status
The piling work is facing infeasibility to bore the remaining 20-300 with casing due to the solid geographical condition, and the casing
keeps getting stuck while the work sequence is. around 770-7900to be bored by the auger bit in advance, then the casing attached
with diamond ring bit bores the remaining 20-300 VPCI figured out during the boring that surrounding actual geography is Guadalupe
condition consisted of high density limestone & coral, dornick that is not feasible to tie bored by casing ring bit

Technically casing is not required for the solid geographical condition and also not using casing could maximize the adhesive strength
between the concrete and surface of borehole. The attached T4 air hammer is compressing the borehole surface and the compressed
surface is too solid to additionally absorb the size of casing, unlike the previous H-0305 with typical auger bit which require the casing to
preserve the borehole against potential collapse with loosen soil

VPCI decided to pour concrete in the 1" borehole after observing 4 days since bored, without collapse and any particular change with
loose soil from the bottom without fully covered casing to the bottom due to the geographical condition that eventually stuck the Casing.
Less quantity of soil was emerged than expected volume of borehole after boring which could mean the borehole itself is compressed
and compacted by the function of T4 air hammer bit.

Proposal
VPCI proposes to bore the hole than inspect that the hole is solid enough without any potential collapse and sufficiently bored according
to the tolerable design as per speafication before pouring concrete without casing, in order to flexibly adapt the geographical condition.
Depth and width of borehole shall be measured with a weighted tape by all parties' loint inspection and witness while loose soil shall be
cleaned up in advance if required. Integnty test shall be carried out upon the entire bored piles then insufficient construction shall be
reinforced by engineering analysis or even additional pile according to the project ITP

As the borehole surface is with soil tensile force itself, it could withstand before the concrete is poured within 1.5 hours as minimum even
with extremely soft geographical condition.
NOTE: Owner s response to this TQ does not constitute authorization to perform a change to the Contract. Contractor may proceed in
accordance with the response only on the basis that Contractor agrees that it is not a change If Contractor believes that the response
does constitute a change, Contractor shall notify Owner in accordance with Article 15.0 of Part 111, Section 15 2 and shall not proceed until
authorized in accordance with 15 3 or 15 4
 JG SUMMIT

o PETROCHEMICALS
GROUP FLUOR.
Technical Query (TQ)Form
JG Summit Petrochemical
Stage 1 Expansion Project Page 2 of 2

Technical Query (TQ) No.: Rev.O Date. 25'" Feb. 2020

A4-JGS1EP-GTI-TQ-0043
Contractor I Vendor: VPCI

Engineer's opinion
1 There is no such pile casing requirement for the bored piling worir as per our Project specifications And If the collapse of the wall does
not occur, casing is not necessary Purpose of using casing is to prevent collapse of the inner wall

2 Since there is no specification. Engineering deviation could not be issued by TQ but only could support the constructional TQ
3. It is Constructional responsibility to check the actual condition of tjorehole and determine whether to proceed pouring concrete or not.
In addition, visual inspection of the bore hole is one of the most reliable tests

4. Integrity test shall be carried out by Construction's responsibility to check the shape of concreting is satisfactory as per the design
If construction faces difficulties to fully satisfy the integrity test PEC will try to find solution
YOUNGfvCfcVvOO / Civil Engineer
Originator's Name Sung Kwang, Kwak Originator's Organization Civil Manager \J
Date 25'" February, 2020
Requesting Organization Approver Position Approval Signature and Date
Project Manager

SECTION 2: RESPONSE

Response:
' The Contractor's proposal is acceptable for the reasons they have provided

PMC Responsible Engineer who prepared response Signature and Date:

Edilberto R. Perdido ^ 02M^h202
Owner Engineering Manager or higher if required Signature and Date 2020030 X / x
^ 2 12 4903 X \r\i /
Francis Butel / Tjeerd Kerkhoven »<»oo- ^

Are the question and response adequate for closure of this TQ? Is there a cost impact due to this TOT
fi^fVes □ No □ Yes □ If YES, MOC required
j^No
Is there a schedule impact due to this TQ? Is it a change in scope?
□ Yes □ If YES. MOC required □ Yes □ If YES, MOC required
^No ^ No

Distribution:

NOTE: Owner's response to this TQ does not constitute authorization to perform a change to the Contract Contractor may proceed in
accordance with the response only on the basis ttiat Contractor agrees that it is not a change If Contractor believes that the response
does constitute a change, Contractor shall notify Owner in accordance with Article 15.0 of Part III, Section 15 2 and shall not proceed until
authorized in accordance with 15.3 or 15.4
 CAa JG SUMMIT
O JP PETROCHEMICALS
CyP GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

JG Summit Stage 1 TURBINE

Expansion Project Rev. B Page 1 of46

METHOD STATEMENT

FOR

BORED PILING AND FOUNDATION WORK FOR

GENERATOR AND GAS TURBINE

PROJECT NAME JG Summit Stage 1 Expansion Project

OWNER JG SUMMIT OLEFINS CORPORATION
CONTRACTOR VENTANAS PHILIPPINES CONSTRUCTION INC.
LOCATION Barangay Simlong, Batangas City

JGSUMMfT □ Witnessed
Witnes
[^Reviewed
Reviewed
iwo

A / i

B
26 FEBRUARY
2020
Issued for Review I^H^
15 JANUARY /
A Issued for Review CHL
2020 ACC YHC

REV. DATE PREPARED CHECKED APPROVED

DESCRIPTION
BY BY BY
 CAa JG SUMMIT
0 D PETROCHEMICALS
GROUP

. ifp ' Oi.Cjr: i ;0i'

METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 2 of46

TABLE OF CONTENTS

1.0 GENERAL
1.1 PURPOSE 3
1.2 SCOPE OF WORK 3
1.3 DEFINITIONS AND ABBREVIATIONS 4
1.4 ROLES AND RESPONSIBILITIES 4
1.5 REFERENCES 6
1.6 ORGANIZATIONAL CHART 6
1.7 LOCATION OF WORK 8
1.8 SCHEDULE FOR PILE & FOUNDATION 8
1.9 TEMPORARY SHELTER LOCATION 9
1.10 EQUIPMENT ROUTE PLAN 10
1.11 PILE MACHINE ASSEMBLY AREA 11

2.0 TEMPORARY FENCE 13

3.0 BORED PILING WORK PROCEDURE

3.1 CONSTRUCTION WORK FLOW 14
3.2 WORK PROCEDURE 15

4.0 EQUIPMENT & MANPOWER FOR PILE WORK

4.1 EQUIPMENT LIST 26
4.2 PERSONNEL IN CHARGE 27

5.0 PILE TESTINGS

5.1 INTRODUCTION 29
5.2 MATERIALS 29
5.3 PILE INTEGRITY TEST 31
5.4 REPORTING AND INTERPRETATION OF RESULTS 34

6.0 GENERATOR AND GAS TURBINE FOUNDATION WORK

6.1 GENERAL PROCEDURE 35
6.2 PRELIMINARIES 35
6.3 EXCAVATION (TRIMMINGS LEVELING OF SOIL)... 35
6.4 CONCRETE WORKS 35
6.5 PLACING REINFORCED CONCRETE 36
6.6 STRIPPING & REMOVAL OF FORMS 42
6.7 CONCRETE CURING AND PROTECTION 43

7.0 TRAFFIC MANAGEMENT AND MONITORING 43

8.0 HEALTH, SAFETY AND ENVIRONMENT 43

flAa JG SUMMIT
C JP PETROCHEMICALS
QqP group
>• . .-r ....qr ;i,t;ovdt!On
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. B Page 3 of46
Expansion Project

1.0 GENERAL

1.1 PURPOSE

This Method Statement describes the technical requirements, activities, methods

and required site management to be executed in carrying out for the Bored Piling
Works and Foundation work for Generator and Gas Turbine for the JG Summit
Stage 1 Expansion Project which is located in Barangay Simlong, Batangas City,
Philippines.

1.2 SCOPE OF WORK

The works to be performed under this section shall include but not limited to the
following activities:

1.2.1 Scaffold Barrier/Temporary Fence

1.2.2 Bored Piling Works
• Investigation / Site Survey
• Earth works
• Boring Works
• Rebar Works
• Concrete Works
• Curing and Protection
• Pile Test
1.2.3 Foundation Work
• General Procedure
• Preliminaries
• Excavation (Trimming and leveling of soil)
• Concrete works
• Placing Reinforced concrete
• Stripping and Removal of forms
• Concrete curing and protection
• Backfilling of structure
cPd JG SUMMIT
a D PETROCHEMICALS
QgP GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
Sc'tcf 'hjoLq;-' Ini'.jvdi'ut VPCI
FOR GENERATOR AND GAS
TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 4 of46

1.3 DEFINITIONS AND ABBREVIATIONS

"Project" shall mean "Generator and Gas Turbine for the

JG Summit Stage 1 Expansion Project"
"Owner" JG Summit Olefins Corporation
"PMC" Fluor Corporation
"Contractor" Ventanas Philippines Construction Inc.(VPCI)
"Sub-contractor" FSPHIL CORP

1.4 ROLES AND RESPONSIBILITIES

In respect of the works to be executed under this Method Statement, the

following roles and specific responsibilities are defined:

1.4.1 Project Manager

The Project Manager shall be responsible for the preparation,

execution and control of operation of the work in accordance with
the Project Specifications and this Method Statement.

1.4.2 Site Manager

The Site Manager shall be responsible for the preparation and

compliance of the work procedure, document and drawing control,
material specifications, relevant QA/QC requirements, coordination
with QA/QC regarding inspection and testing throughout the duration
of the work. He shall oversee and enforce the safety regulation and
ensure that all personnel involved in the work abide by these
requirements. He shall take immediate action to rectify unsafe
conditions.

1.4.3 Site Engineer

The Site Engineer shall be responsible for the general site

supervision, material control as well as manpower and equipment
arrangement at his assigned area.
flPa JG SUMMIT
a P PETROCHEMICALS
QqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1 Page 5 of46
Rev. B
Expansion Project

1.4.4 QA/QC Engineer

The QA/QC Engineer shall be responsible for the quality control

inspections during the construction activities.

1.4.5 EHSS Officer

The EHSS Officer shall monitor the implementation of safety regulations

And ensure that all personnel involve in the work abide. He shall conduct
Co-personnel, advice the concerned team to rectify the unsafe conditions.

1.4.6 Surveyor

The Surveyor shall be responsible for all required survey activities,

dimensional control, recording of survey data as well as control and
calibration of survey instruments.

1.5 REFERENCES

• A1-JGS1EP-EPC1-A00-DD-10-004 - Standard Details for Pile

• A1-JGS1EP-EPC1-A00-DD-10-001 - General notes for Civil Works

• A4-JGS1EP-ES-15-004 - Standard Specification for Driven Pile

• A4-JGS1 EP-ES-15-005 - Standard Specification for Augered Cast-ln-

Place Pile Installation Specification

A4-JGS1 EP-ES-15-002- Standard Specification for Concrete Work

 JG SUMMIT
ff a PETROCHEMICALS
VqP group
Life 'n;c..gr c
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 6 of46

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NOTES

1 Pl£ DESfGN PARAMETER

A PIE ■^PE DRJLLED CAS^-IN pjvCE PILE type CC>NtPiS OP

BCTh PRCnCWiENC BEARING

B diameter 900MM or S00W«( CIRaiAR

C CONCRETE STPENGTi-

C RE-5AR AS"^4615 ORACEiiC

K CASE IOMETER ^CNG RE-EAR IS MOT AVAILABLE ROR
MAiNBAF AE-DABLErTS^iSRECOMMENaO

2 DES GN CAPAC-TV OF P LE

A woe pile
a A/AL COMPRESSOR 200 C TON
b HORIZONTAi. 2T 0 TON
C AX At. TENSION 20 0 TON
 JG SUMMIT
a P PETROCHEMICALS
CyP GROUP
3*.ni€i 4-'fe IhfOi-g^ I.tnov.nia''
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

JG Summit Stage 1 TURBINE

Expansion Project Rev. B Page 7 of46

1.6 ORGANIZATIONAL CHART

Asof09Decembef 2019
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SITE ORGANIZATION
JGSPG Package 1 Naphtha Crackmg Ejpansiou and Second Stage ofPygas Hydrogenation Project - Batangas

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QqP group
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METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

JG Summit Stage 1 TURBINE

Expansion Project Rev. B Page 8 of46

1.7 LOCATION OF WORK

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 cPq jg summit
a P PETROCHEMICALS
Qffi GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1 Page 9 of 46
Rev. B
Expansion Project

1.8 SCHEDULE FOR PILE AND FOUNDATION

PILE SCHEDULE
PILE PILE PILE
PILE NO, QTY CUT-OFF EL. TIP EL LENGTH REMARKS
(M) (M) (M)

101 108 2 EL + 63 030 EL. + 48 00 1503

102 109 2 EL, + 63.030 EL. +50 00 13.03

103, T04.110,111 4 EL. + 63,030 EL, +52 00 11.03

T05~T07.112-114 6 EL. + 63,030 EL. +54 00 9 03

TOTAL 14 (J)800 CAST-IN PLACE PILE

« OF P»>LE
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30TTC*i! RE-SAR
OF PflLf CAP

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PILE CONNECTION DETAIL

 sS
flPa JG SUMMIT
ff JP PETROCHEMICALS
MqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
i' ■ ,■ . 'I :■ v,->r- . - ■ . . 1
FOR GENERATOR AND GAS VPCI

JG Summit Stage 1 TURBINE

Expansion Project Rev. B Page 10 of 46

1.9 TEMPORARY SHELTER LOCATION

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PROPOSED TEMPORARY SHELTER AREA

 flPa JG SUMMIT
ff jP petrochemicals
VqP group
•> • .' 'i ■ h'ougn I-ino.'aUOf'
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. B Page 11 of46
Expansion Project

1.10 EQUIPMENT ROUTE PLAN

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group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
VPCI
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FOR GENERATOR AND GAS
TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 12 of 46

1.11 PILING MACHINE ASSEMBLY AREA

Pile Rig Assembly and Site Layout

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cAd jg summit
C jp PETROCHEMICALS METHOD STATEMENT FOR BORED
group
PILING WORK & FOUNDATION WORK
VPCI
FOR GENERATOR AND GAS
TURBINE
JG Summit Stage 1
Rev. B Page 13 of46
Expansion Project

3890 3740

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PILE RIG OUTLINE DIMENSION

 cAq jg summit
a P PETROCHEMICALS
GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. B Page 14 of46
Expansion Project

2.0 TEMPORARY FENCE

2.1 Set boundaries of works, place hard barricades.

300 V AR'S .300

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PLAN (BARRICADE(

SCAFFOLDING PIPE
scaffolding Clamp
300mmx300mm PRE-FAB
CONCRETE
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300mmx300mrn PRE-FAB
CONCRETE
i.r .-Lafcssoji.L." ■ f.
ELEVATION (BARRICAOE)

2.2 A temporary fence to be installed as required to prevent encroachment of

unauthorized personnel and to protect the existing facilities into the work area.

2.3 Conduct an investigation and acquire information regarding all possible

existing underground utilities. This will be done by slit trenching / trimming or
any applicable procedure. Wherever found shall be rerouted and protect the
place so that it will not affected the site activities.
 XAa JG SUMMIT
O jP petrochemicals
C^gP GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1 Rev. B Page 15 of46
Expansion Project

3.0 BORED PILING WORK PROCEDURE

3.1 CONSTRUCTION WORK FLOW

Mobilization & Site

Preliminaries

Survey and marking

of pile location

Inspection

Casing installation &

Boring

Rebar cage
fabrication
Inspection

Rebar Cage
inspection installation

Inspection

1®' Concreting

Casing removal

Final Concreting

Inspection

Site clearing

Next Pile
 JG SUMMIT
a a PETROCHEMICALS
CqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1
Rev. B Page 16 of46
Expansion Project

3.2 WORK PROCEDURE

3.2.1 Investigation / Survey Works

a) Contractor, prior to commencement of work, shall assign an experienced

surveyor approved by the supervisor, to reside at site and manage whole
investigation/Survey work.
b) Check benchmark, established reference points, determine working area,
stake-out and lay-out scheduled task for the day.
c) Setting out of the main grid lines shall be carried out.
d) The installation of marker pins shall be carried out from main grid lines in
accordance with the pile location drawings.
e) Prior to boring, the pile position relative to the main grid lines shall be
checked.

3.2.2 Ground Preparation

a) The platform elevation shall be decided on the basis of the pile cut off level
and ground condition.
b) The ground shall be leveled and made firm for balance of the equipment
and support of working weight.

3.2.3 Set-up of Pile Drilling Rig

a) The piling rigs mounted with a crane and shall be set up accurately on the
marked piling position.
b) The piles shall be installed by using a specially developed rotary system
which ensures a minimum disturbance of original soil conditions and
negligible influence to piles already casted.

3.2.4 Driving for Permanent Pile

• D800 Bored Pile Rig Accessories

Technical Specifications:

Auger Bit Dia.(Screw, Hammer) D780mm

Casing Inside Diameter D800mm
Casing Outside Diameter D830mm
Casing Ring bit Inside Diameter D800mm
Casing Ring bit Outside Diameter D850mm

a) The marked piling position shall be bored by the pile rigs.

b) The verticality of the borehole is monitored automatically by the Pile Rig's
iAa JG SUMMIT
a O PETROCHEMICALS
QqP group
T- -r? • Ihrough Innovdi iu.'
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1
Rev. B Page 17 of46
Expansion Project

inclinometer with deviation of +/- 3%. (Verticality has correlation with

borehole Diameter in parallel aspect when viewed from top of the borehole
opening.)

c) Full length casing shall only be used when boring in typical soil conditions
without hard stratum (solid geographical condition). In relation full length of
casing is not always necessary even in typical soil conditions when borehole
can retain its shape and this can be visually check on site.

♦ Meaning of full casing - length of casing enough to cover the

depth of possible weak collapsible soil is found, does not
necessarily mean full length of pile length.

♦ Meaning of Collapsible soil - soil type which cannot maintain its

cylindrical shape eventually having potential of collapsing of entire
borehole.

d) In case the screw bit struggles to advance due to the stratum layer, a special
pneumatic jack hammer bit can be equipped, which can be break through
stratum layer.

e) When jack hammer is equipped and being used, the soil is being
simultaneously being compacted into the ground and only the loose soil will
be ejected upward through the auger blade and air pressure.

f) When boring such stratum soil conditions only minimal casing length may be
used to secure the borehole top shape diameter only enough to cover the pile
cut-off EL (+63.03m), but if top portion up to pile cut-off EL drilled w/o minimum
casing and still maintains its cylindrical shape then even minimal casing may not
be used. This is so that refrain from happening of usage of longer/full casing in
non-applicable soil conditions then getting casing eventually stuck up.

Cylindrical shapes are one of the most structurally sound, and strongest,
geometrical shapes it is good at resisting uniform interior or exterior
pressure.

g) During boring in-case some portion of borehole wall has collapsed and
widen due to the force of impact and air pressure through jack hammer.

This is not a concerning issue as the loose soil will be cleaned up prior to
insertion of rebar cage and concrete pouring and for the some widen
portions of borehole it is additionally beneficial over the design, while the
ifio JG SUMMIT
a D PETROCHEMICALS
VgP GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1
Rev. B Page 18 of46
Expansion Project

only disadvantage shall be more concrete volume Input cost.

In addition, during concrete pouring the unit weight and cohesive force of
the concrete itself will force out the non-equivalent compound outward, so
only the top contaminated concrete shall be carried out through the pouring
and over flowed above the pile cut-off elevation.

h) The depth of borehole shall be measured with a weighted tape after all loose
soil is cleaned up in the borehole.

i) Once loose soil and design depth elevation is met, rebar cage shall be
inserted.

j) The bored pile shall have verticality of 3% and maximum position tolerance
of 150mm.

k) To manually verify the consistency diameter of borehole DSOOmm @ +/-

24mm (+/-3%) = 77.4cm throughout the length of pile, A Rebar Ring pre-
measure w/ DIA of(78.5cm) with clearance allowance of 0.75cm each side
(to freely lower and raised) to (avoid exact fit 80cm ring to 80cm hole, w/c
may result in hard time lowering and raising) this rebar ring may be attached
to a string/rope, then may be lowered and raised exactly from center of the
pile.

I) Exposed rebar above the ground are required to be covered properly to

ensure that the crews or workers are prevented from injury.

m) In-case of due to some conditions and reasons where complete boring and
pouring cannot be performed, Pre-drilling may be performed to expedite the
boring process in advance, borehole shall be pre-drilled of depth and
backfilled again, so that borehole soil is disturbed in advance.

t ,
 aPq jg summit
ff jp PETROCHEMICALS
CqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 19 of46

3.2.5 Bored Hole Base Cleaning

To ensure total removal of sediments and loose soil particles at the bottom of
each pile, the following steps are taken.

a) When the drilling depth reaches the bearing layer which is defined in the
pile installation criteria, the bottom of the borehole should be leveled.
b) The cuttings, sediments and loose soil particles shall be removed by a high-
air pressure through an air nozzle equipped at the bottom of the auger
shaft. Before pulling out the drilling rig from the borehole, the excavated
materials at the bottom of the hole shall be removed completely by the high
air pressure.
c) The bottom of the hole shall be cleaned by several blows of the high air
pressure to ensure that the excavated debris piled at the bottom of the hole
is removed completely.
d) After cleaning up the hole, a weighted tape is lowered down the bottom of
the hole to measure the drilling depth. A joint inspection by the contractor
and owner's engineer is required to be performed to verify the depth and
diameter of the hole, and the verticality of the hole.
e) The excavated materials from the borehole should be disposed properly at
the designated area.

3.2.6 Rebar Fabrication and Installation

i-# -sr
■■

Figure 2 - Rebar Fabrication

flPa JG SUMMIT
a jP petrochemicals
QqP group
fhiouqh Innoviitiop
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1
Rev. B Page 20 of46
Expansion Project

a) Rebar cage shall be fabricated at designated area within the site boundary.
Rebar cage may also be transported by crane to site with limited space to
allocate fabrication yard. The fabrication shall be in accordance to
approved drawings for construction.

b) The rebar cages shall be rigid enough to prevent deformation during lifting
by placing stiffeners within the cage. Lifting point of sling belt shall be
reinforced with additional tie rods prior to installation of shackle. This shall
identify by the rigger on where to put/hook the sling for lifting. Additional
binding string installation if required.

c) Fabricated retjar spacers shall be welded on to the cage to provide minimum

cover and also to act as centralizers.

d) Completed cages shall be inspected by a Site Engineer and QC team prior

to installation. In case of inspection for Lifting point, a Rebar Cage Lifting
Point Checklist shall be provided to Site Engineer, QC Team and Site
Supervisor.

e) Always keep clean at rebar cage fabrication area. Rebar cages shall be lifted by
crane of sufficient capacity with the use of appropriate lifting gears. The lifting
points shall be reinforced with additional tie rods prior to installation of shackle.

f) Movable Scaffolding to be install around the Bore Hole pile prior to proceed
the inserting of rebar cage. The rebar cage shall be inserted slowly into the
borehole in order to avoid damage to the spacers and lowered down until
the design elevation of top rebar is met, if necessary chain block to casing
top shall be used to secure the correct rebar cage elevation. Inspection of
inserted rebar cage to be conducted as per ITP plan.

In case the rebar cage is divided into two segments due to the extensive
length. The bottom segment of the rebar cage shall be left to extended out
of the casing and suspended by crossing two re-bars across the reinforced
section then the top segment shall be inserted on to the bottom segment to
be joint together by reinforcing with splicing the main bars with tie rod, once
the two segments are securely joint together then the rebar cage set shall
be lowered down to its design elevation into the borehole.
cAa JG SUMMIT
C P PETROCHEMICALS
CqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 21 of46

g) Sequence of rebar cage insert

i\

vump*em m

•nd te» of <at*nf »»

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 flPa JG SUMMIT
ff jP petrochemicals
QqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 22 of46

INNWweil'tfw Wn^ i^y

pvOlmg 7H« is0nntm$i ytrtng
fl%«« comyDct t*»«
neber cay*

a) Detailed Sequence of sling belt location changing

e
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 flPa JG SUMMIT
C D PETROCHEMICALS
^gP GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 23 of46

0
lift up * Wtl*

Fnong thng M
by (tM< pm

UmI pip* lof

1*6*1 (*9* ffanng

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aAq jg summit
jP petrochemicals
ygP GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 24 of46

3.2.7 Pouring Concrete

a) After installation of re-bar cage, the ready mixed concrete shall be

poured. Pump car pipes and hose to be position in the center of rebar
cage 1m above the bottom elevation. Installation of two points scaffolding
material to support the Pump car pipes for the stability of the hose around
the bore hole wall while casting of concrete.

b) The concrete is poured through pump car under the water concreting
method that the water inside the borehole is displaced by concrete.

c) The pump car may be supported by the boom truck for the assistance to
the concrete piping for pouring activity.

d) After concreting up to the top of the temporary steel casing in the first
concrete pouring stage, the temporary steel casing shall be slowly pulled
out from the borehole. And then, after removal of the steel casing and for
the final stage concreting, depending on the pile cutoff elevation in
relative to the EGL the concrete shall be poured and topped up with the
excess concrete volume up to 1m~1.5m above the pile head cut-off
elevation or incase EGL may be reached within the 1m~1.5m level the
equivalent volume of the excess concrete for pouring, then it shall be
poured to let it to overflow such volume to ensure quality of the pile, and
it shall be witnessed by the QC engineer.

e) After witnessing and inspection of QC Engineer of the finished concreting

borehole, the top of borehole shall be backfilled with soil.
joPd jg summit
O jP petrochemicals
GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

JG Summit Stage 1 TURBINE

Expansion Project Rev. B Page 25 of46

SMitic Vi«i of Stm of ConMroettoo

QQtirigoinQ tovwvv ty ^ rsKMl sINo OBriNB

ooncrete pi
oiio ri0 driiiioQ

® *M !ing by auotr :*k«> mum) <S> instaHiflo' (?) pour ing ooncrsta in stsp
by stap
<3^ ifiMrtino casing by ciroulatlon
m4 piah <ktf ing txc

-H IS

Figure 3 - Construction Steps of Bored Pile

3.2.8 Extraction of Casing

a) Temporary casings shall be extracted while the concrete within them

remains sufficiently workable to ensure that the concrete is not lifted.
During the extraction, the motion of the casing shall be maintained in an
axial direction relative to the pile.

b) When the casing is being extracted, a sufficient quantity of concrete shall

be maintained within it to ensure that the pressure from external water,
drilling fluid or soil is exceeded and that the pile is neither in section nor
contaminated.

c) The concrete level within a temporary casing shall be topped up where

necessary during the course of casing extraction in such a way that the
base of the casing is always below the concrete surface until the casing of
the pile has been completed.

d) Adequate precautions shall be taken in all cases where excess heads of

water drilling fluid could occur as the casing is withdrawn because of the
displacement of water or fluid by the concrete as it flows into its final
position against the walls of the pile bore.
cPq JG summit
a jP petrochemicals
VqP group
.. Iff- "hif-.qh
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 26 of46

3.2.9 Finishing of Concrete Work

a) After completion of concrete work, overflowed concrete, and others shall

be cleaned by the appropriate equipment prior to hardening of the
concrete.

b) Slime waste after drying transfer to designated area in the site.

3.2.10 Exceptional Case

a) When extraction of casing failed due to the inadequate length was used in
relation to the soil conditions, cutting of casing shall be perform by grinder
or oxy/gas cutting enough to expose initially the GL as soon as it is
needed, then during pile hacking up to the pile cut-off EL.

3.2.11 Pile Head Treatment

1. When the pile installation has satisfied the Specification requirements, the
concrete of the head of the pile shall be cut off to the level specified.

2. After cut-off-level shall be checked by a surveyor and marked by paint after

excavation by a hydraulic excavator.

3. Surroundings of a pile shall be ground in 10 ~ 15mm depth along withthe cut off
level if necessary.

4. The pile shall be broken down to the ground line by breaking machines & concrete
cutter / grinder (7").

5. The top of the broken pile shall be chipped by a hand hammer.

6. Reinforcing bars projecting above this level shall be as specified.

7. Care shall be taken to avoid shattering or otherwise damaging the rest of the
pile. Any cracked or defective concrete shall be cut away and the pile repaired
to provide a full and sound section to be cut-off level.

8. Removal of concrete and expose reinforcing steel Bar with specification drilling fluid or
soil is exceeded and that the pile is neither in section nor contaminated.

9. The concrete level within a temporary casing shall be topped up where necessary during
oPq jg summit
a JP PETROCHEMICALS
CqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
VPCI
FOR GENERATOR AND GAS
JG Summit Stage 1 TURBINE

Expansion Project Rev. B Page 27 of46

the course of casing extraction in such a way that the base of the casing is always below
the concrete surface until the casing of the pile has been completed.

10.Adequate precautions shall be taken in all cases where excess heads of water drilling
fluid could occur as the casing is withdrawn because of the displacement of water or
fluid by the concrete as it flows into its final position against the walls of the pile bore.

1. Cut-off Concrete 2. Chipping Concrete

3. Removal of reinforcement & Chipping 4. Completed Pile

3.2.12 Disposal of Excavated Material and Debris

a) Surplus excavated material shall be loaded into dump trucks by excavator

and transfer to designated area in the site for disposal.

b) Concrete waste is collected and disposed at the off-site permitted by the

local authority.
 flPa JG SUMMIT
Q jP petrochemicals
QgP GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1
Rev. B Page 28 of46
Expansion Project

3.2.13 Piling Records

Records for the installation and length of each pile shall be kept and the details
to be recorded.

3.2.14 Quality Surveillance

The quality surveillance shall be performed according to the approved

Inspection & Test Plan.

4.0 EQUIPMENT & MANPOWER LIST

4.1 Equipment / Tools

> Bored Piling

PxeM' EQUIPMENT/TOOLS QTY i

1 Cargo Truck 1 EA

2 Crane 50 tons 1 EA

3 Pile Drivers DH718K-145M 1 EA

4 Double Auger 150P 1 EA

5 T4 Hammer D800 1 EA

6 Compressor 25bar 2 EA

7 Generator 400 KW/500KVA 1 EA

8 Water Truck 1 EA

9 Backhoe 1 EA

10 Pump car 1 EA

11 Mixer truck 3 EA

12 Boom truck 10 tons - if necessary 1 EA

13 Dump truck 15 tons 2 EA

flPa JG SUMMIT
tt D PETROCHEMICALS
%3lgff GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. B Page 29 of46
Expansion Project

14 Steel Base Plate 8-11 EA

15 Steel Casing 800 diameter 2 EA

16 Concrete Cutter / Grinder SEA

17 Chipping Gun 4 EA

18 Jackhammer 4EA

and Gas Turbine Foundation

■* : 1

i ' •

_...EQUlJ?MEfeHdLIOOLS . , ,_.I3TY.a!

1 Backhoe 1 EA

2 Dump truck 15 tons 2 EA

3 Concrete Vibrator SEA

4 Welding Machine 2 EA

5 Air Compressor - if necessary 1 EA

6 Generator 100 KVA 1 EA

7 Pump car 1 EA

8 Roller Compactor (1 ton) 1 EA

9 Viixer truck 2 EA

10 Crane / Boom truck 1 EA

 JG SUMMIT
tt a PETROCHEMICALS
CyP GROUP
•' ■ - ;• Owfjh '.v,-
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

JG Summit Stage 1 TURBINE

Expansion Project Rev. B Page 30 of46

4.2 Personnel In-charge

> Bored Piling

! ITEM QTY J

1 Construction Manager 1

2 Site Engineer 1

3 Surveyor 1

4 QA/QC Engineer 1

5 Safety Officer & First Aider 2

6 Equipment Operators 4

7 Foreman 2

8 Riggers 4

9 Watchman 4

10 Survey Aide 3

11 Skilled worker 15

and Gas Turbine Foundation

„ITE^^^IKw manpower QTY

1 Construction Manager 1

2 Site Engineer 1

3 Surveyor 1

4 QA/QC Engineer 1

5 Safety Officer & First Aider 3

6 Equipment Operators 4

7 -oreman 3

8 fdiggers
4
 cPd jg summit
a JP PETROCHEMICALS METHOD STATEMENT FOR BORED
GROUP
PILING WORK & FOUNDATION WORK
3- \ ! iiiOvJl;on VPCI
FOR GENERATOR AND GAS
TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 31 of46

9 Watchman / Flagman 3

10 Survey Aide 3

11 Steeiman 8

12 Mason 5

13 Carpenter 5

14 Scaffolder 10

15 Welder 4

16 Electrician 2

17 Helper 15

1.0 PILE TESTING

1.1 INTRODUCTION

This section presents the general statement of the methodology and procedures to be
implemented in the execution of the pile Integrity test for the project in conformation
with the technical specifications requirements. This section describes the principles of
the work, details of work sequence, equipment, and materials.

5.0 PILE TESTING

5.1 INTRODUCTION

This section presents the general statement of the methodology and procedures to be
implemented in the execution of the pile integrity test for the project in conformation
with the technical specifications requirements. This section describes the principles of
the work, details of work sequence, equipment, and materials.
flPa JG SUMMIT
Cl D petrochemicals
CqQ group
dercvi .. .ti.' fr.oujf. . ' u.ir.i:-,'
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. B Page 32 of46
Expansion Project

5.2 MATERIALS

5.2.1 Water

Water used for the concrete will be clean, free from quantities of soil, and
organic matter and shall comply with the technical specification.

5.2.2 Concrete

Concrete will be supplied and shall be in accordance with the technical

specification.(ASTM C150, 615, A775, ACI 301-10, ACI 311-92, ACI 318-95)

5.2.3 Temporary Steel Casing

A steel casing is used to stabilize the excavated hole, and it support whenever
necessary depending on the ground condition or if required will be used and
shall be in accordance with the technical specification.

5.2.4 Steel Reinforcement

The steel reinforcement will be supplied and shall be in accordance with

technical specification. The quality and dimension of steel bars to be used for
the construction of reinforcement cage will comply with the requirements of the
technical specification.(ASTM A706, Grade 60)

5.2.5 Spacers

Rebar spacers will be used as centralizers. This will be installed on the spiral
reinforcement of the cage during fabrication.
 CAa JG SUMMIT
ff jP petrochemicals
QqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

TURBINE
JG Summit Stage 1
Rev. B Page 33 of46
Expansion Project

12imn rebar spacer @

even- 3.0m intend

5.3 QUANTITIES OF PILE INTEGRITY TESTS

A total number of tests on the piles are listed in Table 1.

Table 1: Quantities of Pile Loading and Integrity Tests

Quantities
Type of Test ASTM Protocol
Production
Test Piles
Piles
Low Strain Test(PIT) -
14 ASTM D 5882
CAa JG SUMMIT
tt jp PETROCHEMICALS
PgP GROUP
3eU'C'r ..:T' ■ • 'jf 1 M 'ovat'..
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1
Rev. B Page 34 of46
Expansion Project

5.4 PILE INTEGRITY TEST

5.4.1 Low Strain Integrity Test

A. Introduction

This method of testing covers the procedure of testing the integrity of the piles
against cracks, voids, portion of low quality of concrete, bulging and necking. The
TDR-2 pile Integrity tester has a dual purpose: To estimate the length and general
dimensions of the pile using an echo testing technique complying with ASTMD 5882-
96(1). (Pile Integrity Test shall be performed in all 14 Bore Pile).

a) To check for the presence of defects within the pile by assessing its
characteristic mobility changes in mobility within the body of the pile are
identified by observation of resonating peaks (standing waves). These
peaks are determined by the natural vibrational frequency of the pile.
b) Increases/ decrease in pile cross section (bulging or necking)
c) Cracking
d) Voids
e) Zones of weak, low density or otherwise poor quality concrete.

B. Test Apparatus

a. Pile Integrity Tester Collector: Manufactured by Pile Dynamics

(USA)
b. Basic components of the field system are:

An instrumented hammer to deliver mechanical impacts to the

pile;
A geophone transducer to detect input and reflected energy
waves;

A micro-processing unit to amplify and transcribe pulsed data to

meaningful formats;
A portable computer unit and a specialize software for data
storage and preliminary analysis in the field.
cAa JG SUMMIT
Q. a PETROCHEMICALS
OqP group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 35 of46

Figure 9 - Pile integrity Apparatus

C. Test Procedure

a. Preparation of Pile Head

The pile head should be thoroughly cleaned and all loose debris removed by
blowing compressed air across its surface. Two flat areas of surface (scab bled
flat if necessary) are selected; one towards the outer edge of the pile head to
locate the geophone; the other close to the central axis of the pile to receive
impact from the instrumented hammer. The surface area selected for impact
should be located so that the hammer travel is at least 600 mm before contact
with the concrete. Contact between geophone and concrete surface is ensured
using heavy grease or other suitable transmission medium for the input and
reflected signals.
cAq jg summit
a jp PETROCHEMICALS
GROUP

Sf'fer .:fe rii'Ougn i:'Ji;ovat:or

METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
sVPCI

TURBINE
JG Summit Stage 1
Expansion Project Rev. B Page 36 of46

b. Testing Procedure

After surface and equipment preparation, the following procedure is followed:

A rubber tip Is fitted to the Instrumented hammer to prevent surface

damage to the concrete during Impact:
The system's electronic gain Is set automatically by striking the pile
head four times and the data stored using a file reference relevant to
the site and specific pile tested.
The force / frequency spectrum obtained Is checked visually In the
data acquisition unit this should exhibit a range of frequencies up to
around 1000-1200 Hz when this Is not achieved, and a higher
frequency band Is required, an aluminum tip may be substituted for
the rubber one. A typical frequency spectrum deriving from a rubber-
tipped hammer.
 JG SUMMIT
a jP petrochemicals
Qffi GROUP
:.ife 'hfOugn jinovritior
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

TURBINE
JG Summit Stage 1
Rev. B Page 37 of 46
Expansion Project

Viewing the mobility trace in the data assessment of mobility data: This
may be the mobility/frequency spectrum for individual hammer blows
or the mean performance derived from four blows. Examination of the
peaks present on the mobility trace enables the experienced operator
to make an initial interpretation of pile characteristics. Where potential
anomalies are detected, the tests are repeated and referenced as
suspect and subject to further analysis:
Viewing the velocity trace in the data acquisition unit allows preliminary
field assessment of pile length.

AccetefOTefe-

i.'
^ 1
op

Figure 10 - SchemSchematic Diagram of Pile Integrity Testing

5.5 REPORTING AND INTERPRETATION OF RESULTS

A load test report on Pile will be submitted after the completion of test in accordance
with Specification. The observations and analysis of all tests are analyzed and
interpreted in the final report to be submitted to the Contractor.
 cPq jg summit
a JP PETROCHEMICALS
QgP GROUP
^ ' » lAj! 1 .•iovat;c?
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
v3
VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 38 of 46
Expansion Project

6.0 FOUNDATION WORK

START
(SAFETY MEASURES)

I
PRELIMINARIES
1. Pre-con Survey Works
2. Site Measures
3. Clearing & Grubbing
4. Stripping of top soil
5. Soil Improvement
Work
1 Permit

Inspection before
Survey
Execution
Works

Excavation Works
(Leveling of soil)

Lean Concrete

Survey & layout

Form
"Rebar Works
works/Shorino

Anchor Bolt
Setting
Concreting
Concrete Test ^ 4.
Works

Curing Protection
Stripping of Forms
Works

Backfilling of
Structures

FDT

Finish

GENERAL WORK
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METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 39 of 46
Expansion Project

6.1 Preliminaries

Methods Statement for the cited preliminary activities and/or pre-requisites as itemized in
the General Procedures is discussed in each separately submitted method statement.
Once preliminary activities has set, accomplished, and accepted by the Engineer and/or
owner's representative, inspection prior to undertaking the major activity commences.

6.2 Excavation (Trimming & Leveling of soil)

Excavation works for the Generator and Gas Turbine foundation shall be undertaken using
a backhoe. Manual trimming & leveling is required so that cast in place piles will not be
damaged. Survey and lay-out must be finalized the elevation required prior to inspection.

6.3 Concrete works

The concrete works for the Foundation comprises of the Leveling Concrete, Mat
Foundation and Pedestal.

The required concrete compressive strength is 24 MPa in 28 days using cement C150
type-1. Design mix proposals and approval is part of the preliminary works.

Lean Concrete Footing Pedestals

CONCRETE WORK SEQUENCE

Diagram - 2
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METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 40 of46
Expansion Project

6.3.1 Lean / Leveling Concrete

Before concrete works, subgrade visual inspection shall be conducted to verify the
subgrade meets design requirements.

Concrete Pump Car, Backhoe or Chute shall be used for the pouring. The compressive
strength of lean concrete as specified in the design criteria would be 10MPa @ 28days,
using type 1 cement.
Mixer triick:

Concrete deiivery
from batcNng
piant

Concrete Pi*np
truckrTransf^ring
concrete by pumping.

-Si

LEAN CONCRETE POURING

Figure -1

6.3.2 Survey Works

Prior to formworks installation, Contractor shall establish survey points on top of lean
concrete. For checking of pedestal location, establish survey point on top of footing.

6.3.4 Form Works

Pre-fabricated forms shall be used for the formworks, which shall be fixed on position
with vertical and horizontal supports (shoring), ensuring the joints shall be free of
leakages of grout. In cases, the design requirements calls chamfer, the fillets shall be cut
to provide even lines.

Form works and supports are to be cleaned and coated with an approved release agent.
The release agent must not have contact with placed concrete and reinforcement.
Material approval for the release agent is under the preliminary works.
cPd jg summit
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GqQ group METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 41 of46
Expansion Project

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FORM WORKS

Formwork &
Scaffolding
works.
staging work.
Crane; Loading
& unloading of
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I Rebar installation.
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REBAR. FORMWORK & STAGING

AND SCAFFOLD
flPa JG SUMMIT
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Wifff GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 42 of46
Expansion Project

6.3.5 Reinforcement

Reinforcing steel bars as called for in the drawings for construction/ reference is
deformed and in accordance with ASTM A706 Grade 60 or equivalent. Rebar cutting and
bending schedule is a supplemental submission under the preliminary works.

Rebar installation and fixing in position of the entire reinforcement requirement shall
adhere to ASTM standards.

Rebar spacers shall be used to secure the reinforcement in place.

6.4 Placing Reinforced Concrete

Mixer truck:
Concrete delivery
from batching
plant

CorKrete Pump
truclcTransferrir^
concrete by pumpir^.

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Concrete Area

CONCRETE POURING WORKS

flPo JG SUMMIT
a O PETROCHEMICALS
Qgff GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
3 VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 43 of46
Expansion Project

6.4.1 Reinforcement and embedded Items

Prior to placing concrete, reinforcement and embedded items needs assurance of proper
fixings and approval to proceed to concrete pouring is secured.

6.4.2 Footings Pedestals

stage 3: Pedestal including embedded

anchor bolts and shear key box (if any).

Stage 2: Foundation Concrete Pouring

Stage 1: Lean Concrete Pouring

CONCRETE POURING SEQUENCE

Figure - 5

As shown in Figure 5, the concrete sequence shall be cast into 3 stages including lean
concrete.

Anchor bolts shall be installed within the acceptance criteria. Location and elevation of
bolts shall be within ±3mm. Plumbness shall be within a maximum tolerance of 2°.

All materials shall be inspected by VPCI & JG SUMMIT OLEFINS CORPORATION before
using @ site. This material shall pass according to the specification specified in the
drawing. All materials must also free from rust, the thread must be well protected against
corrosion & properly store using wood as a support.
All materials to be used must place near the area to be installed. If not install the
same day of the delivery to site, cover the materials to protect against rain &
damage. Materials must be supported by wood during lifting to the area.
Lay-out must be done by the surveyor using total station as per approved drawing. Mark
the exact location & orientation of anchor bolts to be installed.
 JG SUMMIT
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METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s
VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 44 of46
Expansion Project

Set the anchor bolt supported by rebar bracing. Install the plate, ring & nut as specified in
the drawing. Welded re-bars as a support for the bolts so that it will not move while
concreting. Make sure that the location of anchor bolt is correct before fixing (welding).
Survey checking must done after installation of anchor bolt to make sure that it complies
the specified elevation & alignment of anchor bolt in the approved drawing.

6.4.3 Spare equipment

Provisions for standby of critical equipment are necessary to ensure continuous and
smooth pouring operation in the event of equipment breakdown.

6.4.4 Concrete pouring at night

Adequate lightings are necessary during night time where mixing, transporting, and
placing is in progress.

6.5 Stripping and Removal of forms

• Recommended duration of form stripping shall adhere to ACI 347-14.

• Maintain signs and barriers to prohibit unauthorized entry into the stripping area.
• If guardrails must be removed, make sure everyone working in the area uses a fall
protection system.
• Ensure bracing is sufficient before breaking formwork from concrete.
• Never climb partially stripped formwork to reach high areas. Use appropriate work
platforms.
• Make sure that work platforms are fully planked and have proper guardrails including toe
boards for work over 2.4 m. Planks for work platform less than 2.4 m. high must be at least
460 mm. wide.

• Never throw stripped material to the ground from a work platform. Always lower it by
passing it to a co-worker or by another controlled method.
• Ensure that stripping area is clean to avoid slips & trips.
• Inspect footing, pedestal and remove any loose concrete or debris.
 cAq jg summit
a D PETROCHEMICALS
Vhgff GROUP METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 45 of46
Expansion Project

• When stripping, always wear gloves and safety eye wear to protect against cuts, pinches,
scrapes & injuries from debris.
• Never strip forms unless you have verified that the concrete strength is sufficient.

6.6 Concrete Curing and Protection

Concrete shall be protected immediately after placing and texturing from sunshine and
drying winds by shading and windbreaks, and from cold, rain or running water after placing,
for a curing period of at least seven (7) days after placing.

Water used during curing operations shall be fresh water. The concrete surface shall be
covered with moist hessian (burlap) or any approved curing material. The material shall
be periodically moistened with water misting or spraying making sure it is always damp
during the curing period.

7.0 TRAFFIC MANAGEMENT AND MONITORING

Maintain all existing site access, roads, foot path and reinstate any damaged caused by any
reason whatsoever during the construction work.

Ensure that ingress and egress to the site are kept free from obstruction brought about by the
construction of shoreline protection and in no way cause hindrance to any traffic or ancillary
works.

Any damage to existing utilities and/or adjacent structure shall be repaired as original.

8.0 HEALTH,SAFETY AND ENVIRONMENT

SUBCONTRACTOR'S delegated Safety Officer and/or Safety Supervisor shall be on site at

all times and responsible for the safely coordination with CONTRACTOR regarding the
requirement needed to execute the work.

Delegated SUBCONTRACTOR'S Safety Officer and or Safety Supervisor will enforce

minimum safety requirements such as PRE for workers, identify Hot and Cold Work Permits
if needed and to arrange and coordinate with the SUBCONTRACTOR'S Field Supervisor or
Site Engineers regarding safety concerns to prevent accidents.

SUBCONTRACTOR'S Safety Officer and/or SUBCONTRACTOR'S Field Supervisor/Site

Engineers will also be responsible during and after work hours in all work place at site to be
able to prevent any incident due to obstructions and other protruding objects.
Nurse and first aiders shall be available at all times during the progress of construction. They
shall ensure that first aid kits shall be readilv available at all times within the workina area.
XPq jg summit
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QqP group
SeUer Jte fhtough Iii;iovdtion
METHOD STATEMENT FOR BORED
PILING WORK & FOUNDATION WORK
FOR GENERATOR AND GAS
s VPCI

TURBINE
JG Summit Stage 1
Rev. A Page 46 of 46
Expansion Project

Subcontractor will install waste trash bins for different type of wastes at a designated area
approved by JG SUMMIT OLEFINS CORPORATION. The location will be discussed later.
Shelter will be erected beside the working area