21/5/2020 Engine Controls - California (Powertrain Management) - ALLDATA Repair

2000 Ford Truck F 450 2WD Super Duty V8-7.3L DSL Turbo VIN F
Vehicle > Powertrain Management > Diagrams > Electrical - Interactive Color (Non OE)
Engine Controls - California - Page 1 of 4
HOT AT ALL TIMES HOT AT ALL TIMES
HOT IN RUN BATTERY BATTERY 2
OR START PCM PCM POWER RELAY IDM POWER RELAY FUEL PUMP RELAY
JUNCTION JUNCTION
CENTRAL POWER
BOX FUSE FUSE FUSE BOX
DIODE 1
JUNCTION (LEFT SIDE 24 1 27 1 19 (LEFT SIDE
BOX
FUSE OF ENGINE 113 2 106 2 112 2 OF ENGINE
(BEHIND COMPT) 30A 30A 20A COMPT)
LEFT SIDE 30
30A I/P 1

86

85

87

30

86
85

87

30
(BEHIND
OF DASH) RELAY
CENTER
BLOCK

1
OF DASH)

3
5
34 C242B
PASSIVE
ANTI-THEFT RED/

RED/LT GRN
WHT/LT BLU

WHT/LT BLU
WHT/LT BLU
BLK

WHT/LT BLU

DK GRN/LT GRN

DK GRN/LT GRN

DK GRN/LT GRN

LT BLU/ORG

LT BLU/ORG

LT BLU/ORG
RED

RED

DK GRN/YEL
YEL/BLK

YEL/BLK

WHT/BLK
SYSTEM LT GRN
(PATS) MODULE
S102
5 TAN/ORG 1 PICKUP

BLK
4 PNK/LT BLU 2 EXCURSION
RED/LT GRN
EXCURSION G104
S179
(REAR OF
2 TAN/ORG S284 TAN/ORG LEFT FRONT
DATA LINK 10 PNK/LT BLU PNK/LT BLU FENDER)
CONNECTOR 13 VIO S286
(BEHIND CENTER DK GRN/
OF DASH) LT GRN
(MAIN HARN, NEAR 1
BREAKOUT TO
1 DATA LINK CONN)
2 PNK/LT GRN 658 PNK/LT GRN
MIL IND 2
3 RED/YEL 3996 RED/YEL
LOW CURRENT SENS 3
4 LT BLU/YEL 323 1 POWER TAKE OFF RED
NEUTRAL GEAR SW 4
5 LT GRN/RED 162 (BODY BUILDER) LT GRN/RED
BRAKE WARNING 5
6 ORG/YEL 237 ORG/YEL
SS1 6
7
8 WHT/LT GRN 1277 WHT/LT GRN
GLOW PLUG MON 7
9
10 RED/LT GRN 1285 RED/LT GRN
IDLE VALIDATION 8
11 VIO/ORG 315 VIO/ORG
SS2 9
12 WHT/LT GRN 911 WHT/LT GRN
TCIL 10
13 VIO 107
GEN SCAN TOOL IN
14 LT BLU/BLK 784 LT BLU/BLK
4X4 LOW RANGE 11
15 PNK/LT BLU 915 (ENGINE HARN,
BUS (-)
16 TAN/ORG 914 LEFT SIDE OF DASH)
BUS (+)
17 YEL/BLK 1144 RED
DTR-TR1 12
18 PICKUP S123 RED
13
19 WHT/PNK 648 WHT/PNK
AUX TACH FEED 14
20 BRN/ORG 924 BRN/ORG
CCS SOL 15
21 DK GRN 795 DK GRN
CAM POS SENS 16
22
23
24 YEL/WHT 357 YEL/WHT
TP SENS 17
25 LT BLU/YEL 567
SPEED/TACH GRD G104
26
(REAR OF LEFT
27 FRONT FENDER) WHT/BLK
18
28 RED 643 RED
WATER IN FUEL IND 19
29 TAN/WHT 224 (A/T) TAN/WHT
TCS (A/T) 20
29 TAN/LT BLU 306 (M/T) TAN/LT BLU
CPP (M/T) 21
30 VIO/LT BLU 553 VIO/LT BLU
EBP SENS 22
31 BLK/YEL 307 RED/YEL
BRAKE PRESS SW 23
32
33
34
35 WHT/YEL 1183 1 STARTING/ CHARGING SYSTEM
GEN PWR SW
36 GRY/RED 1280 (W/ DUAL GENERATORS)
FUEL HTR
37 ORG/BLK 923 ORG/BLK
TFT 24
38 LT GRN/RED 354 LT GRN/RED
EOT 25
39 GRY 743 GRY
IAT 26
40 PNK/BLK 787 LT BLU/ORG
FUEL PUMP PWR 27
41 TAN/LT GRN 439 A/C GRY/ORG
A/C HEAD PRESS 28
42 GRY/RED 318 SYSTEM
EPR
43 ORG/LT GRN 71 OVERHEAD RED
DATA OUTPUT LINK 29
44 CONSOLE
SYSTEM
45 ORG/LT BLU 203 1 ORG/LT BLU
SPEED CTRL IND 30
46
47 WHT/RED 1275
WCS SOL
48 GRY/WHT 818 GRY/WHT
DSL ELECT DRV 31
49 LT BLU/BLK 1145
DTR-TR2 G206 (ENGINE HARN, NEAR
50 WHT/BLK 1143 (BEHIND BREAKOUT TO
DTR-TR4
S106 CENTER
BLK

51 BLK/WHT 570 PCM CONN)

PWR GND OF
52 DASH) PNK/ G104
BLK/WHT

BLK (REAR OF
LEFT FRONT
BLK

POWERTRAIN CONTROL FENDER)

S154 S141
MODULE (PCM)
(ON LEFT SIDE
PNK/BLK

S250
OF FIREWALL)
5 LT BLU/BLK

RED/LT GRN

RED/LT GRN

S217
DK GRN/YEL

G102
PNK/LT BLU

BLK
6 WHT/BLK

WHT/RED
4 YEL/BLK

GRY/ORG
GRY/RED

GRY/RED

TAN/ORG
BLK/WHT

(LEFT
RED/YEL

PNK/BLK
BLK/YEL

SIDE OF
RED

RED

FIREWALL)
NCA

NCA

TO
DTR SENSOR P P P M
(DIAGRAM 1 1 1
4 OF 4) WASTEGATE EXHAUST
R R 2 R 2 PRESSURE BRAKE AUXILIARY
2 CONTROL INERTIA FUEL DIESEL
A N D N D N D FUEL HEATER/ PRESSURE POWERTRAIN
SOLENOID REGULATOR SHUTOFF FUEL PUMP
WATER IN SWITCH CONTROL
(IN CENTER FUEL SENSOR (TOP CENTER SWITCH MOTOR
OF ENGINE) OF ENGINE) (LEFT SIDE OF MODULE (APCM)
(ON CENTER (BEHIND (NEAR FUEL
DIGITAL TRANSMISSION RANGE (DTR) SENSOR ENGINE COMPT) (PICKUP) RIGHT KICK
OF ENGINE) TANK)
(ON LEFT SIDE OF TRANSMISSION) (BEHIND LOWER PANEL)
468654 RIGHT SIDE OF DASH)

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21/5/2020 Engine Controls - California (Powertrain Management) - ALLDATA Repair

2000 Ford Truck F 450 2WD Super Duty V8-7.3L DSL Turbo VIN F
Vehicle > Powertrain Management > Diagrams > Electrical - Interactive Color (Non OE)
Engine Controls - California - Page 2 of 4
HOT AT HOT AT (CENTER OF ENGINE COMPT)
ALL TIMES ALL TIMES GLOW PLUG CONTROL MODULE (GPCM) HOT IN RUN INSTRUMENT CLUSTER
MANIFOLD INTAKE OR START
AIR HEATER RELAY MAL- WATER CRUISE WAIT
FUSE FUSE CENTRAL FUNCTION 4x4 IN FUEL SET TO
LINK B LINK H JUNCTION IND LOW FUEL RESET LAMP START
(12 GA (12 GA FUSE BOX
GRY) GRY) 19 (UNDER
10A LEFT SIDE
OF DASH)

30

87
85
86
C152

C154
1

1
2

2
4

4
3

6
7
8
9

6
7
8
9
5

5
GENERATOR
GRY

GRY

TACH

C242B
30
BLK/ORG

RED
VIO
1 PICKUP

11

11

1
C250B

C250B

C250B
12

C250C
12

C250C

C250C

C250C
10

13
5
C250A

C250A
BRN/BLU
BRN/GRN

WHT/LT GRN

YEL/BLU
YEL/GRN
BLK/ORG

VIO/ORG

BLK/ORG
BRN/RED

YEL/RED

RED
BRN/WHT

YEL/WHT
FUSE 2 EXCURSION

RED/YEL
LINK F
(20 GA

PNK/LT GRN

ORG/LT BLU
GRY/ORG
RED
RED/YEL

RED/YEL

WHT/PNK

LT BLU/BLK

BLK/PNK
BLK/ORG

361
S213 1
110
110
380

110
110
1086

110
110
380

110
110
S271 2
1277

RED/YEL

RED/YEL

RED/YEL

RED/YEL
RED
YEL
RED/
S147
S158
DK GRN/ DK GRN/
LT GRN LT GRN
1 1

PNK/LT GRN
2
RED/YEL
3
RED RED
4 2
LT GRN/RED
5
ORG/YEL ORG/YEL
6 3

WHT/LT GRN
7

RED/LT GRN
8
VIO/ORG VIO/ORG
9 4
WHT/LT GRN
10

LT BLU/BLK S105
11

(ENGINE HARN,
RED LEFT REAR OF BLK/PNK
12 ENGINE COMPT) 5
RED RED
13 6
WHT/PNK
14
BRN/ORG BRN/ORG
15 7
DK GRN DK GRN
16 8

YEL/WHT YEL/WHT
17 9

WHT/BLK WHT/BLK
18 10
RED
19
TAN/WHT
20
TAN/LT BLU YEL/RED
21 11
VIO/LT BLU VIO/LT BLU
22 12
RED/YEL
23

ORG/BLK ORG/BLK
24 13
LT GRN/RED LT GRN/RED
25 14
GRY GRY
26 15
LT BLU/ORG LT BLU/ORG
27 16
GRY/ORG
28

RED RED
29 17
VIO
18
ORG/LT BLU
30

VIO/ORG
19
GRY/WHT GRY/WHT
31 20
WHT/LT GRN
TAN/WHT
RED/YEL

RED/LT GRN

LT GRN/RED

7 LT GRN/RED
TAN/LT BLU

LT BLU/BLK
RED/YEL

RED/YEL
YEL/RED
BRN/WHT

BRN/GRN
BRN/RED

YEL/WHT

YEL/GRN
BRN/BLU

YEL/RED

YEL/BLU

RED
RED

NCA

NCA

NCA

MANIFOLD
INTAKE AIR
HEATER
58 AMP TCIL
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

TCS

INJECTION CLUTCH PEDAL IDLE GENERIC

BLK

PRESSURE POSITION VALIDATION ELECTRONIC

4X4 PARK
REGULATOR (CPP) SWITCH OVERDRIVE SWITCH MODULE
GLOW HIGH/LOW BRAKE
PLUGS (TOP CENTER (ABOVE CANCEL INDICATOR (OPEN SWITCH (BEHIND
7 5 3 1 8 6 4 2 OF ENGINE) CLUTCH SWITCH AT IDLE) LOWER
G132 SWITCH (ON PARK
PEDAL) (LOWER LEFT SIDE
(ON ENGINE (NEAR DTR BRAKE
LEFT SIDE OF DASH)
BLOCK) SENSOR) ASSEMBLY)
OF DASH)
468655

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21/5/2020 Engine Controls - California (Powertrain Management) - ALLDATA Repair

2000 Ford Truck F 450 2WD Super Duty V8-7.3L DSL Turbo VIN F
Vehicle > Powertrain Management > Diagrams > Electrical - Interactive Color (Non OE)
Engine Controls - California - Page 3 of 4
(LEFT SIDE OF ENGINE COMPT)
4R100 TRANSMISSION INJECTOR DRIVER MODULE
TRANSMISSION ELECTRONIC TORQUE
FLUID PRESSURE SHIFT SHIFT COAST CONVERTER

FEEDBACK
TEMPERATURE CONTROL SOLENOID

FUEL INJ 1

FUEL INJ 4
FUEL INJ 5
FUEL INJ 8

FUEL INJ 6
FUEL INJ 7
FUEL INJ 3
FUEL INJ 2
SOLENOID CLUTCH CLUTCH

CID SIG IN

PWR GND
FUEL SIG

INJ FEED
INJ FEED
SOLENOID SOLENOID

SIG RTN
SENSOR SOLENOID 1 2

PWR IN

SHIELD
1

11

21

31
2

12

22

32
4

10

14

34

40
3

7
8
9

13

16

20

24
17
18
19

23

26

30
27
28
29

33

36
37
38
39
5

15

25

35
DK GRN/LT GRN
TAN

BRN/LT BLU

LT BLU

YEL/LT BLU
BRN/ORG

LT GRN/ORG

ORG
GRY/RED

TAN/RED
BRN/YEL

PNK/YEL
GRY/WHT

WHT
TAN/BLK

NCA

BLK/PNK
WHT/YEL 11

RED/YEL 12

VIO/ORG 2

VIO/YEL 4
ORG/BLK 7

GRY/RED 8

ORG/YEL 3

BRN/ORG 5
RED/YEL

821

561
562

560
359

818

558
559

817

48

557
556

878
1087
555

574
876
S138 G102
DK GRN/ (LEFT
LT GRN

NCA
1 SIDE OF
RED/YEL

FIREWALL)
(BACK-UP LAMP VIO/YEL
HARN, NEAR 1
BREAKOUT TO
16-PIN CONN
LEFT SIDE OF
RED
2 ENG COMPT)

ORG/YEL DK BLU/YEL
3 2

VIO/ORG
4
(BACK-UP LAMP
HARN, NEAR
BREAKOUT TO
16-PIN CONN,
LEFT SIDE OF
ENG COMPT)

BLK/PNK BLK/PNK
5 3
RED RED
6 4

BRN/ORG
7
DK GRN DK GRN
8 5
S139 GRY/RED
6
GRY/RED
7
YEL/WHT YEL/WHT
9 8

WHT/BLK WHT/BLK
10 9
WHT/YEL
10

YEL/RED YEL/RED
11 11
VIO/LT BLU VIO/LT BLU
12 12
DK GRN/WHT
13

ORG/BLK GRY/RED
13 14
LT GRN/RED GRY/RED
14 15
GRY
15
LT BLU/ORG LT BLU/ORG
16 16
BRN/ORG
17
YEL/LT BLU
18
RED RED
17 19
VIO VIO
18 20

VIO/ORG VIO/ORG
19 21
GRY/WHT
20
GRY/RED
22
DK GRN/WHT
LT GRN/RED

LT GRN/ORG

DK BLU/YEL
BRN/LT BLU

GRY/RED

GRY/RED
GRY/RED

GRY/RED

TAN/RED

BRN/YEL

PNK/YEL
TAN/BLK

LT BLU
GRY

ORG

WHT
TAN

FUEL
INJECTORS 7 3 1 5 4 8 6 2

OUTPUT TURBINE
ENGINE OIL INTAKE AIR SHAFT SHAFT
TEMPERATURE TEMPERATURE SPEED SPEED
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

(EOT) SENSOR SENSOR SENSOR SENSOR

(TOP (LEFT SIDE OF (TOP OF (TOP OF
FRONT ENGINE COMPT, TRANS) TRANS)
OF ENGINE) BEHIND AIR
CLEANER)
468656

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21/5/2020 Engine Controls - California (Powertrain Management) - ALLDATA Repair

2000 Ford Truck F 450 2WD Super Duty V8-7.3L DSL Turbo VIN F
Vehicle > Powertrain Management > Diagrams > Electrical - Interactive Color (Non OE)
Engine Controls - California - Page 4 of 4
(RIGHT SIDE HOT AT HOT AT
OF ENGINE ALL TIMES ALL TIMES
FROM DTR
COMPT) ANTI-LOCK CENTRAL BRAKE
SENSOR
SPEED BRAKE GEM JUNCTION PEDAL
(DIAGRAM
CONTROL MODULE BOX POSITION
FUSE FUSE (UNDER 1 OF 4)
SERVO SYSTEM VSS SWITCH
IN 2 15 LEFT SIDE A
5A 5A
OF DASH)

2
3
18 C240D GRY/RED 2
VSS VSS

RED/LT GRN
PNK/ORG
LT BLU/BLK
IN OUT
(ENG HARN, NEAR
N D

C242B
GRY/BLK 21

RED/WHT 32
3

GRY/BLK 16

LT BLU/BLK 25
C104A

C242A
BREAKOUT TO

C242B
GRY/BLK 22

GRY/BLK 14
R
BRAKE PRESS SWITCH) 2
GRY/BLK

P 1
S201 S108
LT BLU/YEL 3

PNK/ORG

RED/LT GRN
1 PICKUP
2 EXCURSION
S115 DIGITAL TRANSMISSION
(ENGINE HARN, NEAR OVERHEAD S211 RANGE (DTR) SENSOR
S221 1
CONSOLE, G200 (LEFT SIDE OF
BREAKOUT TO 16-PIN 2
S288 TRANSMISSION)
CONN, LEFT SIDE OF INSTRUMENT (LEFT KICK
ENGINE COMPT) CLUSTER PANEL)
EXCURSION PICKUP

53
VIO/YEL 480 VIO/YEL 54
1 TCC
729 RED/WHT 55
PWR
56
57
679 GRY/BLK 58
VSS (+)
DK BLU/YEL 136 DK BLU/YEL 59
2 OSS SENS
1 1185 YEL 60
CRUISE GEN PWR
CONTROL 151 LT BLU/BLK 61
SPEED CTRL SW
SYSTEM 1291 RED/YEL 62
ACT SENS
63
199 LT BLU/YEL 64
DTR-TR3A
796 LT BLU 65
CMP RTN
STARTING/ POWER TAKE OFF 1 322 LT BLU/YEL 66
(BODY BUILDER) TAKE OFF PWR IN
CHARGING 1 904 LT GRN/RED 67
SYSTEM CHARGE IND
68
(W/ DUAL
GENERATORS) 69
BLK/PNK 464 BLK/PNK 70
3 WAIT TO START IND
RED 361 RED 71
4 PWR IN
72
73
DK GRN 74
5
GRY/RED 75
6
GRY/RED 76
7
YEL/WHT 570 BLK/WHT 77
8 PWR GND
78
358 LT GRN/BLK 79
MAP SENS
WHT/BLK 814 WHT/BLK 80
9 IDM ENABLE OUT
WHT/YEL 925 WHT/YEL 81
10 EPC SOL
82
YEL/RED 552 YEL/RED 83
11 IPR SENS
VIO/LT BLU 970 DK GRN/WHT 84
12 TSS SENS
DK GRN/WHT 85
13
86
812 DK BLU/LT GRN 87
ICP SENS
88
355 GRY/WHT 89
(ENGINE ACCL POS SENS
HARNESS) 351 BRN/WHT 90
VREF
GRY/RED S114 359 GRY/RED 91
14 SIG RTN
GRY/RED 810 RED/LT GRN 92
15 BPP SW
93
LT BLU/ORG 926 LT BLU/ORG 94
16 FUEL PUMP RLY
BRN/ORG 821 BRN/ORG 95
17 FUEL DELIV SIG
YEL/LT BLU 817 YEL/LT BLU 96
18 CID SIG
RED 361 RED 97
19 PWR IN
VIO 462 VIO 98
20 PCM TO RLY
OVERHEAD 99
GRY/

S208
RED

CONSOLE YEL/WHT 29 YEL/WHT 100

SYSTEM FUEL PUMP SENDER
VIO/ORG 1086 VIO/ORG 101
21 GLOW PLUG CTRL
102
GRY/RED 570 BLK/WHT 103
22 PWR GND
S153 S106 104
(IN PIA (MAIN HARN,
(IN PIA ENGINE NEAR AIR BAG
BLK/WHT

ENGINE HARN) DIAG MOD) POWERTRAIN CONTROL

HARNESS) S128 S151 MODULE (PCM)
BRN/WHT
PNK/YEL

(ON LEFT SIDE

(ENGINE OF FIREWALL)
DK BLU/LT GRN

CONTROL G102
(LEFT SIDE
LT GRN/BLK

HARN)
VIO/LT BLU
GRY/WHT
BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

OF FIREWALL)
GRY/RED

GRY/RED

GRY/RED

GRY/RED
YEL/WHT
RED/YEL

DK GRN
LT BLU

FUEL
GAUGE
SENDER
(PART OF
FUEL TANK
ASSEMBLY)
BLK/ORG

AIR CHARGE ACCELERATOR MANIFOLD EXHAUST BACK CAMSHAFT INJECTION

TEMPERATURE PEDAL POSITION ABSOLUTE PRESSURE POSITION CONTROL S201
SENSOR SENSOR PRESSURE (EBP) SENSOR (CMP) SENSOR PRESSURE (ICP)
BLK/ORG

(CENTER (UNDER LEFT SIDE (MAP) SENSOR (CENTER REAR (LOWER FRONT SENSOR
FRONT OF DASH, ABOVE (RIGHT SIDE OF ENGINE) CENTER OF (TOP LEFT SIDE
OF ENGINE) BRAKE PEDAL) OF FIREWALL) ENGINE) OF ENGINE, RIGHT (LEFT KICK
OF ALTERNATOR) PANEL)
468657 G200

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