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KPMG Truck Report PDF
KPMG Truck Report PDF
Competing in the
Global Truck Industry
Emerging Markets Spotlight
Challenges and future winning strategies
September 2011
kpmg.com
ii | Competing in the Global Truck Industry – Emerging Markets Spotlight
Acknowledgements
We would like to express our special thanks to the Institut für Automobilwirtschaft
(Institute for Automotive Research) under the lead of Prof. Dr. Willi Diez for its
longstanding cooperation and valuable contribution to this study.
We would also like to thank deeply the following senior executives who
participated in in-depth interviews to provide further insight:
(Listed alphabetically by organization name)
Shen Yang
Senior Director of Strategy and Development
Beiqi Foton Motor Co., Ltd. (China)
Andreas Renschler
Member of the Board and Head of Daimler Trucks Division
Daimler AG (Germany)
Ashot Aroutunyan
Director of Marketing and Advertising
KAMAZ OAO (Russia)
Dee Kapur
President of the Truck Group
Navistar International Corporation (USA)
Jack Allen
President of the North American Truck Group
Navistar International Corporation (USA)
George Kapitelli
Vice President
SAIC GM Wuling Automobile Co., Ltd. (SGMW) (China)
Ravi Pisharody
President (Commercial Vehicle Business Unit)
Tata Motors Ltd. (India)
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Competing in the Global Truck Industry – Emerging Markets Spotlight | iii
Editorial
Commercial vehicle sales are spurred by far exceeded the most optimistic
on by economic growth going in hand expectations – how can we foresee the
with the rising demand for the transport potentials and importance of issues
of goods. Of course, this is common arising in five or ten years’ time?
knowledge – but just perfectly describes
One thing is for sure: the markets will
the ups and downs in the truck industry
converge – not today, but early enough
over the last couple of years.
to start thinking about which winning
When we published our first KPMG strategies could guide the way to a
Truck Study in 2006 (“The European profitable and sustainable global truck
Commercial Vehicle Industry in the business model for tomorrow.
Age of Globalization”) we certainly
With this study KPMG hopes to make a
expected a rapid increase of commercial
stimulating contribution to the dialogue
vehicles sales in the world’s emerging
within the industry to address the
economies. But what we have seen
forthcoming challenges with winning
until today, especially in China and India,
strategies for a better competitive
surpassed all prospects: In terms of
positioning in the race for leadership in
units sold we are already talking about
the global truck market place.
Chinese manufacturers taking the global
lead in certain segments – and this by Enjoy the read!
almost only offering their trucks in their
home market. This impressively shows
the enormous strength and significance
of the emerging markets for the future
of the global truck industry.
Of course there are still considerable
differences between the Triad (North
America excl. Mexico, Western
Europe and Japan) and emerging truck
market spheres in terms of customer
requirements, the importance of
total cost of ownership and added-
value services. But knowing that Dieter Becker
the developments in recent years Global Head of Automotive
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Definitions
FOR ALL INFORMATION CONTAINED IN THIS REPORT PLEASE NOTE:
Gross vehicle weight (GVW) Heavy commercial vehicles The Next 11 countries refers to
is the maximum allowable (HCV) are commercial vehicles Egypt, Bangladesh, Indonesia,
total weight of a fully loaded carrying goods with a gross Iran, Mexico, Nigeria, Pakistan,
commercial vehicle. This vehicle weight (GVW) greater Philippines, South Korea, Turkey,
includes the actual vehicle than 6 tons (t). and Vietnam.
weight as well as passengers,
A Full-Line Manufacturer All vehicle registration/
cargo and fuel.
(FLM) is a truck manufacturer production data provided in
Light commercial vehicles producing and selling this report is sourced from
(LCV) are goods and carriage commercial vehicles in both the IHS Automotive (IHS Inc.)
vehicles with a gross vehicle LCV and the HCV segment. and is derived from official
weight (GVW) that varies national data sources as of
The Triad markets are the
from one region to another. In March 2011.
mature vehicle markets of
order to ensure international
North America (excluding
comparability, all LCVs referred
Mexico), Western Europe
to in this report have a GVW
and Japan.
below 6 tons (t).
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Contents
AcknowledgementsII
EditorialIII
Executive Summary 2
4.1 China 37
4.2 India 48
4.3 Russia 58
4.4 Prospects of convergence between emerging
and mature markets 68
Insight: Passenger and commercial vehicle business –
why they are different and what they can learn
from each other 72
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2 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Executive Summary
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 3
• The world market share of Western Europe and North America will continue to
decline relative to sharply rising demand in the emerging markets.
• The worldwide distribution of power in the commercial vehicle market has shifted
Market since 2006. Asian manufacturers have secured a stronger position at the expense
Development of Triad truck makers.
• With the formation of a large commercial vehicle group under VW’s roof (MAN,
Scania, VW CV) more consolidation in the Triad is very unlikely. India and Russia have
already reached a considerable level while in China consolidation is far from over.
• Global Truck makers have to be aware of the growth trends in the emerging
markets, and at the same time stay alert to the continuous market cyclicality in
the mature markets.
• Emerging markets are also prone to market cycles in the commercial vehicle
market, but unlike in the Triad, the overall growth trend is upwards.
Challenges
• Global truck OEMs have to evolve regionally adjusted business models and brand
& Winning strategies in order to respond to differences in terms of market peculiarities,
Strategies customer preferences and brand recognition.
• Complying with environmental standards and requirements will entail costly
technologies, which truck operators may be unwilling to pay the price.
• Over the long term Full-Line Manufacturers, represented in all truck segments,
will have better chances to compete on a global level.
• Accessing any one of the emerging markets will require a highly-specific market-
tailored strategy.
• Over the medium to long term, it is likely that the TCO model in emerging
markets will develop along similar lines to mature markets.
• The intervals for the introduction of environmental restrictions are increasingly
Emerging shortening in the emerging markets, although there still is a time lag compared to
Markets leading Triad markets.
Spotlight • From 2006 to 2010 the domestic production of China and India constantly
exceeded the domestic sales volumes. Russia in contrast had to rely on a
significant portion of foreign truck supply.
• A complete convergence of the emerging with the mature markets cannot be
expected within a typical planning horizon of 10 to15 years. Nevertheless, in
China and Russia there exists more potential for convergence than in India.
• While passenger and commercial vehicles have been designed for completely
different customer domains, there are several areas for the exchange of know-how.
• The passenger car business can transfer know-how from Western truck makers
regarding multi-branding approaches in emerging markets.
• As the car market is not immune to market cyclicality either, OEMs can benefit
Car Business from flexible capacity management best practices already implemented in the
vs. truck business.
Truck Business • With the declining importance of vehicle ownership within the passenger car
market, service and TCO-oriented business models from the truck business can
be a major benefit for car OEMs.
• The main opportunities for the truck OEMs to gain knowledge from the car
OEMs are the realization of scales and synergies via platform strategies and the
adoption or co-development of environmental friendly drive trains.
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4 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 5
25,976
1,062
24,235
833
952
22,694 22,729 1,645
781
21,934
837 865
759 642 1,548
1,048 2,012
20,351
928 1,462
1,185 1,870
933 864
18,642
1,001 1,655
2,383 763
2,268
1,276
541
1,166
2,137 8,725
1,505
8,093
7,369 From a truly global
perspective, the truck
market is a growth market –
10,265
10,650 6,266 rising up to 33 million
7,974 units by 2015 if current
trends continue.
11,700
10,737 10,991
8,401
6,975 7,098
6,395
Asia North America West Europe South America East Europe RoW
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6 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 7
The worldwide distribution of power within the commercial vehicle industry has shifted since 2006. Asian manufacturers have secured
a stronger position at the expense of manufacturers from the Triad, such as Daimler, Volvo Trucks and Paccar, which previously
dominated the heavy duty market.
n°1 DONGFENG
n°2 DAIMLER AG
1
n°3 FAW
n°7 TORCH
n°8 BAIC 3
1
First Automotive Works
2
China National Heavy Duty Truck Corp. Emerging markets manufacturer
3
Beijing Automotive Industry Corp.
Source: IHS Automotive, KPMG International
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8 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Global truck manufacturers are faced with a number of challenges. They have to be
aware of the growth trends in emerging markets, and at the same time stay alert
to the continuous market cyclicality in the Triad. A consistent worldwide business
model will not be sufficient. Regional needs have to be reflected, and innovations
will be needed to address technological challenges and the rising importance of
total cost of ownership (TCO).
Demand shift to
growth regions
Rising importance of total cost of Truck OEMs have to stay alert
ownership. However, the reduction to the continuous market
of TCO from the manufacturer’s cyclicality in the Triad – and in
side is not easy. the emerging markets.
Pressure
on total Continuous
cost of market
ownership cyclicality
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 9
International key players in heavy commercial vehicle in 2010 (GVW > 6 tons)
WORLDWIDE Units Sold (in thousands) Market Share Worldwide (in percent)
DONGFENG 300.1 10.3%
DAIMLER TRUCKS 280.7 9.7%
1
FAW 274.3 9.5%
CNHTC 2 199.9 6.9%
TATA MOTORS 194.9 6.7%
3
VOLVO GLOBAL TRUCKS 125.8 4.3%
TORCH 113.2 3.9%
4
BAIC 109.4 3.8%
MAN (VW) 103.8 3.6%
ASHOK LEYLAND 80.0 2.8%
PACCAR 79.1 2.7%
TOYOTA 77.4 2.7%
NAVISTAR 76.6 2.6%
ISUZU 71.5 2.5%
FORD 64.8 2.2%
ANHUI JIANGHUAI 62.8 2.2%
IVECO (FIAT) 51.9 1.8%
SCANIA (VW) 48.6 1.7%
1
First Automotive Works
2
China National Heavy Duty Truck Corp.
3
Volvo, Renault Trucks, Mack
4
Beijing Automotive Industry Corp. (Auman, EuroV, Beiqi Foton)
Naturally, global market dominance does not arise from sales volume alone – it
remains to be seen, if emerging players will be able to compete on a global scale in
terms of quality, reliability and brand reputation any time soon. Daimler Trucks, for
instance, will most probably regain its leading position in the heavy trucks sector
within two years through its intensified activities in China and India. Nevertheless,
global sales figures indicate that well-known manufacturers from saturated
markets, such as Volvo and MAN/VW, will sell fewer vehicles than Chinese and
Indian manufacturers in the future. Even if one treats MAN and Scania as one group,
it would still lag behind the new Asian commercial vehicle giants.
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10 | Competing in the Global Truck Industry – Emerging Markets Spotlight
1
TRIAD
11% 11%
7% 8% 2
BRIC
World World
43%
Market Share Market Share
20% N-11
3
2006 62% 2012f
38% 4
RoW
1
North America (excl. Mexico), Western Europe, Japan
2
Brazil, Russia, India, China
3
Next -11 (No data available for Nigeria, Bangladesh)
4
RoW = Rest of World
f = forecasted
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reserved..
Competing in the Global Truck Industry – Emerging Markets Spotlight | 11
1
Joint venture (51:49) Mahindra Navistar Engines produces diesel engines for medium and heavy commercial trucks and buses
in India
2
Daimler Trucks had bought a 10 percent stake in KAMAZ in 2008, bought another 1 percent in June 2011
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12 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Leading players in key regions and markets in 2010 (GVW > 6 tons)
WEST EUROPE
Units Sold Market Share
(in thousands) (in percent)
3
VOLVO GLOBAL TRUCKS 42.2 21.0%
NORTH AMERICA
Units Sold Market Share
(in thousands) (in percent)
SOUTH AMERICA
Units Sold Market Share
(in thousands) (in percent)
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 13
3
VOLVO GLOBAL TRUCKS 8.5 7.5%
CHINA
Units Sold Market Share
(in thousands) (in percent)
INDIA
Units Sold Market Share
(in thousands) (in percent)
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14 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 15
Emerging markets are also prone to cycles in the commercial vehicle market,
but unlike in Triad markets, the overall growth trend is upwards. Manufacturers in
emerging markets must therefore prepare for continuous growth in capacity and align
this with their strategies.
trend
(on a basis of accumulation)
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16 | Competing in the Global Truck Industry – Emerging Markets Spotlight
DAIMLER AG
Interview with Andreas Renschler,
“In China or India, we’re talking about an average sales price
Member of the Board and Head of Daimler
of €30,000, compared to Europe with prices from €80,000
Trucks Division at Daimler AG (Germany)
to €100,000. As long as global markets remain as diverged
as they are today, a ‘world truck’ approach is not a viable
Andreas Renschler, Head of Daimler Trucks, expects a fairly option,” he says.
steady recovery of the global commercial vehicle industry In line with this, Renschler is sure that “there is not the one
after two almost catastrophic years. universally applicable concept to access foreign markets. It
“Although strong cyclicality has always played a pivotal role always depends on the specific regulatory environment and
in the commercial vehicle industry, the 2008/2009 market market specialties.”
turmoil went far beyond anything we could have expected,” To successfully address price and cost-sensitive emerging
says Renschler. market customers, a multi-brand strategy is an important
“The market is now growing again, but of course there are aspect for Renschler.
regional differences,” he adds. “For a full-line manufacturer like Mercedes-Benz, which
Renschler sees the mature markets of North America is predominantly known for its high-quality and relatively
and Europe still being some way off their pre-crisis levels. costly premium cars, the differentiation between its various
In contrast, India and Russia are showing rapid signs of product segments is an absolute necessity,” he says.
recovery, not to mention the Chinese market, where the With its Fuso brand, an important pillar for Daimler’s
demand for trucks was largely unaffected by the global success in Asia, and the recently introduced BharatBenz,
economic woes. especially focused on the Indian domestic market,
He is convinced that the best way to gain a sense of future Renschler believes Daimler is on the right track.
market potential is to look at GDP. “A growing economy In more mature markets, he sees an ongoing trend towards
always goes hand-in-hand with increasing freight transport a more differentiated view on the total cost of ownership for
volumes – boosting the demand for trucks,” he explains. trucks: “After all, the number one purchase reason in mature
Winning strategies for a global player markets is the total cost per kilometer, not – in contrast to
emerging markets – the initial price of a truck.”
In terms of business strategies for global truck
manufacturers, Renschler says it’s not all about quantitative That’s why Daimler increasingly pursues value added services
market development, as qualitative differences among around the truck itself to open up further revenue potentials.
emerging and mature markets will remain a limiting factor Renschler especially sees huge potential for value added
for some time. services around preventive maintenance, since Daimler has a
widely spread service network all over the world.
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 17
50 VW
45 (VWN/SCANIA)1 Vertical axis: Shows in how many
DAIMLER AG1
40 markets manufacturers were
35 average=33.8 PACCAR
represented in 2010 with their
30 3 4
25 DONGFENG1 ISUZU1 respective brands and models.
20
15
Horizontal axis: The Brand Portfolio
average= 0.6
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18 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Emerging players will have For emerging players like Dongfeng and Tata, it remains to be seen how they will
to engage multi-branding approach globalization in the years to come. Differentiating their products in more
sophisticated foreign markets via multi-branding could be a viable option. In contrast
from bottom up to succeed to the top-to-bottom approach of their mature market peers, they will have to
in more sophisticated differentiate their products from the bottom up. Consequently, the introduction of a
foreign markets. premium brand could be of crucial importance, to separate their global products from
their product’s low-cost reputation in their home markets.
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 19
1.2
Projection
1.0
0.8
0.6
0.4
0.2
0.0
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
CO2/tkm Nox/tkm Particle/tkm
Ever stricter limits will be introduced, with the Triad countries taking the lead; in
particular the United States with its EPA limits. Under EPA 10, for example, nitrogen
oxide limits were drastically reduced in the US by nearly 80 percent to 0.27 g/kWh.
EURO VI also calls for a further reduction of nitrogen oxide and particle emissions,
although a little less stringent compared to the US limits. Generally, implementing
these requirements will entail costly technologies. It remains to be seen if truck
operators will be willing to pay the price.
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20 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 21
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22 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Challenges & suitable winning strategies in the global commercial vehicle industry
• Regionalized technology
and product management
• Realization of economies of scale
• Multi-branding
Demand shift to
growth regions
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 23
Vehicles must be adapted to the needs of the local market. In India, for example, the design must be suitable for poorly
constructed roads and overloads. For this reason, BharatBenz reduces its electronics only to the absolute essentials.
In addition, it is necessary to stabilize the axles and adapt the frame and suspension. The engine capacity has to be
adapted to low average speeds and the gear ratio to torque that triggers early. It is power, not RPMs, that counts in
order to get frequently-overloaded trucks in motion. Transmissions must be designed in a correspondingly robust
manner. The BharatBenz is pinning its hopes on the modular principle in India and integrating elements such as
frames or drive trains of various Fuso models, specifically with newly developed components, into the “Modified
Indian Truck”. Starting in July 2012, it will compete with local low-cost brands such as Tata, Mahindra & Mahindra
and Ashok Leyland.
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24 | Competing in the Global Truck Industry – Emerging Markets Spotlight
This requires the development of a modular system that makes it possible to use
As many non-variable the same aggregates and components in different production series – true to
the principle of “as many non-variable parts as possible, as many individualized
parts as possible, as many technologies as necessary.” The cost-relevant aggregates and components (engine,
individualized technologies axles, transmissions, and electronics) are at the forefront in this regard. Only in this
as necessary. way can the necessary product differentiation be presented at the customer level.
Scania is viewed as a benchmark for this kind of modular system. Daimler Trucks is
striving to increase the percentage of non-variable parts from its current level of
50 percent to 70 percent.
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 25
3.4 Multi-branding
In global competition, the brand offers regional
differentiation potential
Above all, different business models will be needed to handle mature and
developing commercial vehicle markets. The business model for commercial vehicle BUSINESS MODELS
manufacturers in Triad markets is based on a product-service bundle with technically
high-quality, high-value vehicles, as well as complementary services (such as spare Triad: Product-service
parts logistics, financial services and fleet management). The USP (unique sales bundle with technically
proposition) is ultimately a minimization of the TCO, while simultaneously ensuring and qualitatively high-value
reliable readiness of the vehicles for use. In contrast, a successful business model vehicles.
for emerging markets must place the low-cost truck at the forefront. At the same
time, the subsequent costs must be kept low through ease of repair. Emerging markets:
In this context, brands emphasize different points in the commercial sector than Low-cost trucks with low
the consumer sector, but they should not be neglected. This applies primarily to follow-up costs.
the ‘trust’ function of the brand, namely the respective customer promise that the
brand makes. There are many arguments in favor of pursuing a multi-brand strategy
in the commercial vehicle sector. However, it must be remembered that brand
attributes for commercial vehicles are heavily focused on rational values such as
quality, reliability and economic benefit, rather than more emotional messages
typical of consumer brands. The use of multiple brands makes it possible to address
regional peculiarities through different brands.
Two full-line manufacturers that operate worldwide, Daimler Trucks and Volvo Trucks,
are active in European markets with traditional premium brands characterized The brands of global
by high customer and environmental demands. In the North American market, manufacturers vary in
conversely, the two companies use traditional US brands. Gaps in the brand
portfolios are supplemented by European premium brands. In turn, the growing
Europe, North America,
Latin American market is handled using brands from the European region. In Asian India and China.
markets, known and new local brands are used, or activities are carried out through
joint ventures with local manufacturers.
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26 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Middle Mercedes-Benz Volvo Freightliner Mack Mercedes- Volvo Mitsubishi Nissan Diesel
• Axor • FL-model • Business Class • Terrapro Benz • VM-model Fuso (J)
Duty • Econic • FE-model M2 • Axor FK/FM • Condor
Renault
Renault Mitsubishi Fuso • Midlum BharatBenz (I) Renault
• Midlum • FK/FM • Midlum
• Access Beiqi Foton
Motor Co. (CN) VECV Ltd. (I)
JV with Foton JV with Eicher
• Auman
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 27
Source: Shell, VDA et al., Institut für Automobilwirtschaft [Institute for Automotive Research]
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28 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 29
MAHLE
Interview with Prof. Dr.-Ing. Heinz Junker,
Chairman of the Management Board at
MAHLE Group
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30 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Project
Insurance Tire replacement management
Leasing Telematics
Special equipment
services
Warranty
Used truck
trade-in
Truck, Serial-/special
superstructure fittings
Contract hire/
and retrofitting Breakdown
short-term
Local
service
rental
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 31
Local independent
19%
automotive shop
17% Retailer
3
Medium- & Heavy-Duty Truck Aftermarket, Freedonia Market Research
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32 | Competing in the Global Truck Industry – Emerging Markets Spotlight
43%
Auto 21%
New vehicles
36%
42%
Truck 45%
13%
51%
Used vehicles
Auto 2%
47%
23%
Truck 10%
67%
0 10 20 30 40 50 60 70 80
A different picture emerges for used vehicles. In this area, two-thirds of commercial
In the used truck market, vehicles are purchased for cash; only ten percent of vehicles are leased, and
two-thirds of vehicles are 23 percent of trucks are financed. It is apparent that the rate of financed used
passenger cars is substantially higher than the one of used trucks. This opens up
purchased for cash.
opportunities – even in a saturated market like Germany – to generate qualitative
growth, and thus additional earning potential, by means of used commercial
vehicle financing.
Truck manufacturers offering financial services compete with banks, insurance
companies and providers from other service sectors. Although the majority
(62 percent) of lease contracts are concluded through OEM captive finance
providers, non-captive providers still have the upper hand with close to 51 percent
in the case of financing. A comparison with the passenger car percentages shows
that the captives have a much stronger positioning in this area, with close to
70 percent. In the vehicle financing sector in particular, commercial manufacturers
can tap into additional potential with attractive financing packages.
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 33
0 10 20 30 40 50 60 70 80 90 100
In the emerging markets, on the other hand, there is a great need to catch up
with respect to financial services. In China, for instance, vehicle financing for Financial services are
both corporate and private customers is quite a new concept. Around 90 percent almost non-existent in
of all vehicles purchased in China are paid for in cash; financing accounts for the
the emerging markets –
remaining 10 percent, as vehicle leasing is almost non-existent. Of course, this is
largely because of cultural issues, but also due to the low level of awareness and although today efforts are
consumer education regarding financing – the Chinese government did not allow intensifying.
non state-owned companies to offer vehicle financing until 2004. In India, the
local Mahindra & Mahindra Group already offers financial services, but their focus,
beyond simple vehicle financing, is on life insurance contracts, financing business
equipment or rural house construction.
Financial services do not only bear additional earning potential for local
manufacturers. Manufacturers from mature markets entering such growth markets
could leverage their existing know-how as a distinct competitive advantage.
However, appropriate structures must first be established by both local and foreign
commercial vehicle manufacturers. Recent examples show intensified efforts by
established OEMs to cater to the rising demand for financial services. For instance,
Volvo Trucks started to operate a financial services arm in India in November 2010.
With its Indian partner, Sri Equipment Finance Pvt Limited, a leading infrastructure
and construction equipment financing company, Volvo Financial Services India
leverages its partner’s market expertise to offer a wide range of financial programs
for its commercial trucks. Likewise, Daimler recently announced that it will be
establishing a subsidiary of Daimler Financial Services in India.
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34 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 35
The service portfolios of the various manufacturers generally include the following:
• Services relating to vehicle management include, for example, deployment
analyses with driving style evaluation, trip recording, service plans and
condition inspections.
• Reporting tools which offer the possibility of clearly laying out the extensive
telematics data for the addressee (management, vehicle fleet manager
or drivers).
• Service management, including sending online data from the vehicle to the
service shop, for planning service schedules.
• Transport management, such as tour planning and monitoring, shipment
tracking, order management, navigation, barcode scanners or digital signatures.
• Other tools support, for example, commercial vehicle operators in complying
with legal requirements, such as logging drivers’ work and driving hours, or
temperature monitoring for cold goods.
• In addition, some companies also offer training for vehicle fleet managers,
administrators and drivers.
In particular, sharply rising total costs of ownership are expected to boost demand
for these services in the years to come. Fleet management solutions, for instance,
offer vast opportunities to increase fleet fuel economy through telematics and
vehicle management (e.g. avoiding traffic congestion, efficient tour planning). In
addition, companies can use telematics to enhance driver productivity or maximize
cargo space by efficiently allocating fleet vehicles. To counteract rising repair and
maintenance costs, vehicle diagnostics and preventive maintenance tools can
also avoid engine and other core component failures, which can lead to significant
downtime and profit losses.
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36 | Competing in the Global Truck Industry – Emerging Markets Spotlight
4 Focus on emerging
truck markets
EMERGING MARKETS
CHINA INDIA RUSSIA
Role of domestic manufacturers in the
MARKET commercial vehicle market
STRUCTURE &
DEVELOPMENT Impact of market cyclicality on domestic truck
market sales and production
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China | 37
4.1 China
China – the largest commercial vehicle market in the world since 2009 – is
still characterized by trucks with a relatively low level of technical maturity. It is
dominated by a few large state-owned and some very small local manufacturers,
accounting for around 98 percent of both domestic sales and production, with
very slow consolidation. Until today the opportunities for global foreign truck Sales
2010
manufacturers were mostly in a few highly-specialized niches, because competing
with domestic manufacturers in the low-cost segment remains challenging.
Technical standards and prices are still relatively low, since low transport costs are
one of the most important drivers of the Chinese economy. 97.9%
The Chinese market has experienced consistently high growth in recent years. Domestic
The strong growth of the overall economy in the last decade acted as the primary Foreign
engine. In particular, the market for light commercial vehicles was not negatively 1.8%
affected by the worldwide financial and economic crisis or by the slight decline of
GDP in 2008/2009. Instead, it posted an outright increase from around 2.9 million
units to around 4.3 million units – almost a 50 percent increase within 12 months.
Of course, the government’s stimulus package for the truck industry helped maintain
growth during these years of crisis. Overall, new registrations of light commercial
vehicles have approximately doubled within three years (2007 to 2010). The demand Production
2010
for light and cost-effective commercial vehicles for inner city delivery traffic and
public transport should be another catalyst for continued growth in this segment.
Although there was a slight decline in 2008, Chinese sales of heavy trucks (over 6
tons) suffered only slightly from the global downturn compared to the Triad markets 98.2%
Domestic
and other emerging markets such as India and Russia. Even then, the market
Foreign
recovered briskly. In 2010 commercial vehicles sales passed the one million mark
Source: IHS Automotive, KPMG International
for the first time, thanks not least to the booming Chinese construction sector.
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38 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Sales and production in the Chinese commercial vehicle market (2006 – 2011) (in thousands)
0 0% 0 0%
2006 2007 2008 2009 2010 2011f 2006 2007 2008 2009 2010 2011f
LCV (< 6t) HCV (> 6t) GDP growth (real) LCV (< 6t) HCV (> 6t) GDP growth (real)
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China | 39
The growth rates of most of these manufacturers (15 to 60 percent in the last year
alone) are extremely high compared to worldwide growth levels. In particular,
CNHTC and Torch saw sales increase by more than 70 percent in 2010. Even the
larger commercial vehicle groups were able to impressively increase their sales
between 2009 to 2010, with growth rates generally exceeding 10 percent.
In terms of branding strategies, the leading Chinese full-line manufacturers SAIC,
BAIC and FAW increasingly rely on separate brands for each segment they serve.
Accordingly, the Beijing Automotive Industry Corporation is present with Auman
and EuroV in the heavy segment, while it serves the light segment with its Foton
brand. In contrast, companies solely active in one commercial vehicle segment
such as Torch, CNHTC (both HCV) or Jianghuai and Jiangling (both LCV) do not have
multiple brands in their portfolios.
Market share and market growth of the 10 largest commercial vehicle groups*
12%
10%
8% FAW 1,2,3
531
6% BRILLIANCE-JINBEI 3,4
263 CNHTC 3,5
200
4%
JIANGHUAI 3,4
195 JIANGLING 3,4
2% TORCH 3,5
124 113
0%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
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40 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Top 10: New light commercial vehicle sales by brands (in thousands)
Brand (Group) 2006 2007 2008 2009 2010
Wuling (SGMW/SAIC/GM) 420 520 610 1,005 1,150
Chang‘an 344 363 383 705 899
Dongfeng 200 245 301 427 605
Top 10: New heavy commercial vehicle sales by brands (in thousands)
Brand (Group) 2006 2007 2008 2009 2010
Dongfeng 145 180 175 193 299
FAW 130 164 157 181 273
CNHTC 54 85 96 116 200
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China | 41
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42 | Competing in the Global Truck Industry – Emerging Markets Spotlight
TOTAL COST OF The initial purchase price is still prioritized over the lifecycle
OWNERSHIP costs of a truck
Until now, investment decisions of Chinese truck buyers have been only marginally
influenced by the follow-up costs of truck purchases. For a long time, operating
costs such as fuel, insurance, maintenance and wages had almost no impact on the
economic decisions of Chinese truck owners.
However, experts predict this will change in the future, as additional costs for trucks
The government generally increase due to the enormous growth of the Chinese industry itself. For instance,
recent demands for wage hikes are unlikely to be a short term phenomenon, and
follows a cautious
wages are likely to rise more rapidly in the years to come. According to the National
approach to keep fuel Bureau of Statistics of China, the average wage of employed people has already
prices low level in favor of experienced a compound annual growth rate of almost 15 percent in the first
domestic consumers, but decade of this millennium. In metropolitan areas like Beijing or Shanghai, wages are
it will have to raise fuel almost twice as high as the national average.
prices to contain inflation. With this and state-set diesel prices at a record high due to rising global oil prices,
truck operators’ profits are consistently shrinking. Considering the total lifetime
costs of a truck will therefore become more important for Chinese truck buyers.
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China | 43
Total share 69.0% 70.9% 70.3% 69.0% 67.5% 43.2% 40.3% 39.0%
Transport of Goods by Air 5,027 7,180 7,890 9,428 11,639 11,960 12,623 17,660
Total Traffic 1,995,017 2,720,150 2,949,810 3,180,294 3,526,808 5,809,407 6,255,422 7,082,616
612 million tons per km to more than four billion in 2010. Although China’s 12th
Five-Year Plan details an extension of the nationwide railway operational mileage
to roughly 120,000 kilometers, a Chinese commercial vehicle market expert
believes that rail will most likely only be a serious alternative for medium and heavy
commercial vehicles on the densely populated east coast:
4
SocGen, Baosteel forms China auto-leasing venture, Reuters, 2009
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44 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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China | 45
develop a new truck series based on MAN technology. Sinotruk will distribute the
trucks in China, while MAN will receive the exclusive distribution rights for export.
GM has operated in the commercial vehicle sector since 2002. The joint venture
with Chinese partners Shanghai Automotive Industry Corporation (SAIC) and
Liuzhou Wuling Motors is called SGMW (SAIC General Motors Wuling). Whereas
Daimler, MAN and Volvo are focused on medium to heavy commercial vehicles,
SGMW has focused with great success on light commercial vehicles, such as small
vans and buses. With the exception of SGMW, which is a market leader in light
commercial vehicles, none of the foreign OEM’s joint enterprises have been able
to develop a significant market position to date. In fact, few co-operation efforts will
lead to significant output, as long as Chinese customers remain unwilling to pay a
substantial price premium for a Chinese truck equipped with a Western engine.
It is not only Western manufacturers who are showing an increased interest in
producing commercial vehicles in China. The South Korean Hyundai Motor Group
recently announced its plan to create a 50:50 commercial vehicle joint venture with
Sichuan Nanjun, a Chinese company which produces mainly trucks, buses and auto
parts. The joint venture, Sichuan Hyundai Motor Company, is aiming for an annual
production capacity of 160,000 commercial vehicles (150,000 trucks and 10,000
buses) by 2013.
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46 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Chinese truck manufacturer First Automobile Works’ (FAW) attempt to crack the
Mexican market is a prominent example of a less successful globalization attempt.
In 2007, FAW signed a joint venture with Mexican Grupo Salinas, initially to import
It could take one Chinese trucks. Later, the construction of the joint venture’s own plant in Southern
Mexico was planned, which would also have served Latin America. Mexico’s
or two cycles for membership of NAFTA would also have eased entry into the US market.
However, the joint venture faltered because the demands on foreign OEMs
them to compete (investment in a factory of at least $100m, with an output of at least 50,000 vehicles
annually) were unrealistic given an expected sales volume of only 5,000 units.
fully, but we should Conversely, FAW’s Chinese competitor, Foton, launched an investment in Mexico
not underestimate in mid-2010 and announced the construction of a factory with a volume of at least
50,000 units. The primary plan is to produce light commercial vehicles for the local,
them [Chinese OEMs] US and South American market. For Foton, this project triggers a broad globalization
program including planned plants in Brazil, India, Thailand and Russia – with the
in any way. goal of becoming the world’s largest commercial vehicle manufacturer by 2020.
As a next step, Foton recently signed a memorandum of understanding to build an
Dee Kapur, President of the Truck Group, assembly plant in Maharashtra, India. The company plans to build trucks, buses,
Navistar International Corporation (USA) pickups, SUVs and minivans.5
5
Chinese commercial vehicle maker plans India plant, Automotive News China, 2011
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China | 47
SGMW
Interview with George Kapitelli,
Vice President at SAIC GM 40 percent and sales exceeded 1.2 million On the environmental side, Kapitelli
Wuling Automobile Co., Ltd. vehicles. That’s significant growth.” says the government is dedicated to
(SGMW) (China) raising the emissions standards of
The JV structure added value in
Chinese vehicles to match Western
terms of technology, management
levels. At the same time, Chinese
Successful strategies for strategy, staff development and
consumers are becoming more
operational processes. Kapitelli says
entering foreign markets tactical JVs can also ease access into
environmentally aware, and now
have greater expectations of auto
The Chinese truck industry is at a foreign markets for domestic Chinese
manufacturers.
turning point, driven by growing manufacturers.
domestic affluence, the rise of The demand for greener vehicles
Under GM’s widely-recognized
environmental issues, and foreign was further boosted in 2010 with the
Chevrolet banner, SGMW has already
partnerships. That’s the view of SGMW introduction of a new grant for buyers
begun distributing its vehicles to new
vice president George Kapitelli. of fuel-efficient vehicles, which can
markets such as South America, North
reduce the net purchase price by 5–10
As the country’s economy continues Africa, and the Middle East. Kapitelli
percent for a low-end passenger car.
to grow, more Chinese truck believes Chinese manufacturers will
manufacturers are exploring foreign become significant global players within The passenger vehicle market is one
markets. Recognizing the potential 10 to 15 years, emulating their Korean SGMW plans to target aggressively.
of these expanding horizons, the and Japanese counterparts in the Its forthcoming Baojun 630 sedan is
Chinese government is supporting 1970s and 1980s. set to complement the company’s
consolidation, encouraging firms current Lechi mini-car, and additional
to develop economies of scale, Attractiveness of the releases are expected across the
generate synergies and grow their passenger car market for passenger car range.
capabilities. a light commercial vehicle Kapitelli believes SGMW’s experience
Commenting on his company’s producer in the commercial market has set
partnership with General Motors, The low cost of locally-manufactured a solid foundation to exploit the
Kapitelli says the benefits of the joint commercial vehicles means the passenger sector. He expects shared
venture (JV) have been significant. domestic industry can still hold its own knowledge, in terms of production
against foreign imports, accounting for skills and sales strategies will help
“When the JV was formed in 2002,
more than 90 percent of the market. In stimulate both sides of the business.
SGMW was a small Mini Commercial
Vehicle (MCV) manufacturer and contrast, private passenger vehicles in A trend towards diversification of
predominately a regional player China are being increasingly squeezed this kind is already emerging. Chery,
selling close to 150,000 units with by international rivals, with local for example, hit the headlines when
a market share of 18.8 percent. If you manufacturers only claiming one-third it launched a series of minivans and
look at 2010, the MCV share was at of sales. pickups under the Karry brand.
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48 | Competing in the Global Truck Industry – Emerging Markets Spotlight
4.2 India
Sales and production in the Indian commercial vehicle market (2006 – 2011) (in thousands)
0 0% 0 0%
2006 2007 2008 2009 2010 2011f 2006 2007 2008 2009 2010 2011f
LCV (< 6t) HCV (> 6t) GDP growth (real) LCV (< 6t) HCV (> 6t) GDP growth (real)
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India | 49
Market share and market growth of the 10 largest commercial vehicle groups*
60%
TATA MOTORS1,3 1 Full-line manufacturer
472,709 2 Multi-brand manufacturer
3 Domestic manufacturer
4 LCV manufacturer
50% 5 HCV manufacturer
Market Share CY 2010
40%
MAHINDRA &
30% MAHINDRA1,3
271,878
20% ASHOK
LEYLAND3,5
79,696
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50 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Heavy duty specialist Ashok Leyland will also be able to cover the light commercial
segment by the end of this year. The Chennai-based OEM agreed to build its first
light commercial vehicle, the Ashok Leyland DOST, in a 50:50 joint venture with the
Japanese Nissan Motor Company. The start of production in Ashok Leyland’s Hosur
manufacturing plant is planned for the second quarter of FY 2011-2012.6
Although the Indian market is largely locally dominated, unlike China there are
Only three foreign at least a few foreign manufacturers, such as Toyota, GM and Piaggio, which
manufacturers (Toyota, have been able to claim a place among the country’s ten largest commercial
vehicle manufacturers.7Since the Indian market opened up in the early 1990s,
GM and Piaggio) are in the the most successful foreign manufacturer has been Toyota. The Japanese global
top 10 in India. market leader has already achieved third place in the market for light commercial
vehicles (including MPVs); however, in the market for heavy trucks, Toyota is only
represented in extremely small unit quantities with its Hino brand.
Growth rates are high among almost all manufacturers from 2009 to 2010, with
some well in excess of 20 percent. With a percentage growth of nearly 90 percent,
Ashok Leyland, specializing in heavy-load vehicles, made the largest jump. Only
the European Piaggio Group, a manufacturer of predominantly three-wheeled light
commercial vehicles, faced a decline, falling five percent after a relatively successful
market entry in 2007. Despite the continuing low-cost focus, this can be blamed
on a slight sophistication of the commercial vehicle market in India – which should
continue over the next few years.
6
Ashok Leyland-Nissan JV unveil first LCV model, BharatAutos.com, 2011
7
Please note: Indian LCV sales figures in this report also include Medium Passenger Vehicles (MPVs), General Motors and
Toyota largely sell MPVs in India, which are primarily passenger vehicles, but can also be used for commercial purposes and
are therefore included
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India | 51
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52 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Market leader Tata is already experimenting with a series of hybrid buses in Delhi
and Mumbai. Without considerable subsidies from the Indian government, however,
such field tests – as in the Western markets – will not initially find wider acceptance.
TOTAL COST OF Although India is clearly a low-cost truck market, some
OWNERSHIP customer segments already think about follow-up costs
Indian customers are gradually coming into contact with technologically more
sophisticated products from foreign OEMs. A shift in customer demand towards
greater quality, safety and reliability therefore seems likely in certain segments
over the coming years. The main drivers for increased sophistication are large fleet
operators and state-owned bus companies, which already expect a higher level of
reliability and quality at a reasonable lifecycle cost.
Additionally, economic indicators show previously neglected aspects of TCO for
Indian customers, such as fuel cost, will gain in importance over the coming years:
Fuel price is a highly political issue in India. Fuel reforms enacted in June 2010
linking petrol prices in India to the market were controversially discussed. By freeing
up petrol prices, the government hiked the cost of other fuels such as diesel,
primarily used for commercial vehicles. For instance, from 2000 to 2010, the price
for one liter of diesel in India’s capital Delhi soared by almost 170 percent.
8
BRICS Joint Statistical Publication 2011, National Bureau of Statistics of China
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India | 53
Due to the long-standing history of poor quality roads and low customer
expectations, Indian trucks are technically unsophisticated and are mainly operated
by owner-drivers who typically take care of their truck’s maintenance and repair
themselves. Value-added services around truck repair and maintenance are
therefore of low priority. However, the increasing awareness of TCO could push
reliability and maintenance costs more into focus.
9
Indian Foundation of Transport Research and Training (IFTRT), 2010
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54 | Competing in the Global Truck Industry – Emerging Markets Spotlight
10
CKD – completely knocked down; CBU – completely built up
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India | 55
TATA MOTORS
Interview with Ravi Pisharody,
President (Commercial Vehicle Business Unit) at Tata
Motors Ltd. (India) trickle of foreign OEMs, such as Daimler Trucks, investing
in India. “Indian government policies are fairly open,”
says Pisharody. “We’re going to see a lot of global players
A promising outlook for the Indian truck market coming between 2011 and 2013.”
Ravi Pisharody, president (commercial vehicle business He believes Indian manufacturers have had ample warning
unit) of Tata Motors Ltd, is predicting an exciting year for about this influx of foreign rivals, and in many cases local
the truck business globally in 2011, particularly in India. firms are already developing, manufacturing and marketing
products closer to global specifications.
The industry in India has already witnessed 25 percent
growth in 2010, and this trend is expected to continue over Strong customer links in India, sometimes stretching back
the next four to five years, in the region of 15 to 20 percent generations, will help protect domestic firms – ultimately
annually. motivating them to raise their standards further.
Similarly hopeful estimates were being made in 2008, “A unique factor in India is the preoccupation with low
just before the global recession hit. However, the rate of price,” he says. “However, customers are becoming more
recovery in the Indian truck market has surprised many educated about the total cost of ownership – things like
observers, and the upward trajectory is expected to be reliability and repair costs. This sort of thinking will shape
maintained. the future.”
Pisharody says this is good news for other large developing In a world still recovering from economic collapse,
markets. “Brazil, Latin America and China are following Pisharody expects this cost-conscious concept will enable
similar patterns, and competition in these markets will be more Indian producers to get a foothold in global markets.
tough,” he says. “In contrast, recovery in Europe and North Already Tata is expanding overseas, with operations in
America is slower and might take another two or three the Middle East and Africa, among others. Latin America
years to come back fully.” presents another opportunity and Pisharody believes
Tata is positioning itself to capitalize on this growth. It plans there are significant synergies with the company’s current
to keep its truck range as diverse as possible, using its high product range.
profile in the domestic market to further stimulate sales. It But the overseas expansion of Indian OEMs is expected to
has also invested heavily in the passenger vehicle side of be slow and steady, rather than a stampede. “If you look
its business. at Europe, not even American brands sell many vehicles
In India, Pisharody expects few government interventions there, so it’ll be some time yet before brands from Asia
to safeguard domestic manufacturers, such as trade acquire the technology and image to enter those markets
barriers or import regulations. This is despite a constant strongly,” he says.
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56 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Insight
Trucks in
As mentioned in previous chapters, Africa plays an interesting
role in the expansion strategies of truck OEMs from emerging
markets like China and India. Largely because the market
environment and customer preferences are similar to their
respective home markets, these OEMs are trying to enter the
African continent, either to produce vehicles for the market
itself, or to establish a hub for further expansion into regions
such as Europe.
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 57
Africa
cut costs under the continent’s tough plants for complete truck assembly,
economic conditions. The resulting price manufacturing truck components, as
competition within the African truck well producing chassis for Mercedes-
market places increasing pressure on Benz busses. Interestingly, the global
European and American manufacturers, German supplier ZF Friedrichshafen
because Chinese, Indian and Russian formed a joint venture with the SNVI
manufacturers can sell their trucks at (Société Nationale des Véhicules
much lower prices. Industriels) in Algeria in 2004. Since
then, the company ZF Algérie has
On the other side African truck
leveraged the low-cost base in the North
customers still have a preference for
African country and produces vehicle
reliable and long lasting used trucks.
transmissions for commercial vehicles.
Used trucks are of special importance
because small and medium sized Chinese and Indian manufacturers
companies traditionally replace their old increasingly aim to expand their exports
truck fleets with secondhand vehicles. to Africa. The main features of their
This offers greater potential for Western trucks (such as the ability to handle
OEMs, which enjoy a better reputation heavy road conditions and overload)
among African customers compared to fit African demands extremely well.
their emerging markets’ competitors. Besides selling trucks in the region,
Reliable used trucks from Europe stand emerging OEMs also see Africa as an
a good chance of spending another ideal testing ground for the expansion
lifecycle on African roads. of their global production footprint. Tata
Motors, for example, not only sells its
Market entry strategies trucks in eleven African countries, but
Many Western OEMs entered the has also operated a bus body assembly
African continent at the end of the last plant in South Africa since September
century. Consequently, global OEMs 2010, and plans to start producing small
from the Triad markets account for the and medium sized trucks in the country
main share of trucks sold. For instance, for 2011. Another example is China’s
to directly cater to the continent’s Beiqi Foton, which recently began
truck markets, Volvo Trucks operates constructing a North Africa production
plants in Morocco, Tunisia, and South base in Kenya. Assembly is planned to
Africa. Daimler Trucks is also engaged start in 2012, with an annual production
in South Africa, where it operates capacity of about 10,000 units.
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58 | Competing in the Global Truck Industry – Emerging Markets Spotlight
4.3 Russia
Sales
2010 In 3 years imported trucks will most
71.8%
probably make up 40–50 percent of the
Domestic Russian truck market. Premium trucks will
Foreign
primarily come from Europe, while the low-
16.2%
cost segment will be dominated by Chinese
Production
manufacturers.
2010
Ashot Aroutunyan, Director of Marketing and Advertising, KAMAZ OAO (Russia)
83.8%
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Russia | 59
6% 344 6%
350 332 350
150 4% 305 301 4%
300 155 290 300
103 111
2% 255 2%
250 250 87
108
221 114 0% 0%
200 200 194 109
160 77 -2% -2%
150 150 68
229 239 227 49 -4% 233 119 -4%
217 193
100 176 -6% 100 43 -6%
144 146
125
50 -8% 50 -8%
111 76
0 -10% 0 -10%
2006 2007 2008 2009 2010 2011f 2006 2007 2008 2009 2010 2011f
LCV (< 6t) HCV (> 6t) GDP growth (real) LCV (< 6t) HCV (> 6t) GDP growth (real)
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60 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Market share and market growth of the 10 largest commercial vehicle groups*
60%
1 Full-line manufacturer
2 Multi-brand manufacturer
3 Domestic manufacturer
4 LCV manufacturer
50% 5 HCV manufacturer
30%
KAMAZ3,5
20% 28,259 UAZ3,4
25,801
FIAT GROUP1,2
15,101
10% VW GROUP1,2 HYUNDAI1,2 PSA2,4 MAZ5
8,244 5,727 8,143 7,158
FORD1,2
MITSUBISHI4
5,150
3,700
Among the foreign manufacturers, the Fiat Group (market share: ~7 percent) and
The European OEMs the VW Group (market share: ~4 percent) have the best foundations for further
growth, with their modern trucks comparing well with Russian providers. The
VW, Fiat, and PSA posted fastest growing European provider in Russia in 2010 was the French PSA Group.
strong sales growth in Showing growth of over 100 percent, unit sales more than doubled.
Russia in 2010.
The only loser in the top ten is the American Ford Group, which has lost over half
its market volume since 2008. However, Ford has recently signed an agreement
with the Russian Sollers automobile group for the joint production and marketing of
automobiles and light commercial vehicles, so in the medium term Ford should be
able to turn around this decline.
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Russia | 61
excellent growth and increased its commercial vehicles unit sales from 63 LCVs
to more than 13,000 in 2010, half as many as UAZ, the second-largest Russian Increases at Fiat, Peugeot,
provider. The PSA Group is likewise developing successfully, primarily via the and Volkswagen are
Peugeot brand. Unit sales of French commercial vehicles have increased despite
coming at the expense of
the crisis. Volkswagen and Mitsubishi, conversely, both suffered substantial losses
in terms of unit sales as a result of the crisis, but were already showing growth local industry leader GAZ.
trends again by 2010.
These developments clearly indicate that customer demand was already shifting
towards more technically and environmentally advanced foreign vehicles, even before
the crisis. This trend is expected to intensify further as the Russian economy recovers.
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62 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Total share 88.1% 90.2% 90.2% 90.3% 90.5% 92.0% 90.2% 90.8%
Transport of Goods by Air 2,515 3,003 2,830 2,927 3,424 3,692 3,558 4,711
Total Traffic 1,557,834 1,998,201 2,059,689 2,159,606 2,310,037 2,300,068 2,068,204 2,215,360
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Russia | 63
Purchase price is the number one criteria because total TOTAL COST OF
lifecycle costs will remain low OWNERSHIP
In a mature market, the cost of fuel makes up a huge part of the total operating cost
of a truck (e.g. 30 percent in Western Europe). In Russia, fuel prices are not directly
controlled by the government but rather by state-owned oil companies, which
occupy a monopoly position in many Russian regions. According to the Federal
State Statistics Service of the Russian Federation (ROSSTAT), diesel prices have
risen by ten times since 1998. Therefore, they will increasingly impact the decision-
making of truck operators and owners. Other follow-up costs such as commercial
vehicle taxes, tolls or insurance fees, do not greatly influence the purchase decision
of Russian truck manufacturers.
According to the ROSSTAT, the monthly salaries of people working in the
transportation industry in Russia rose at a compound annual growth rate of
29 percent from 1995 to 2009. But coming from a very low base, this also increased
affluence plays a minor role, and still leaves the initial purchase price as the main
criteria for truck operators in Russia.
Service demand will only slightly increase over coming years ADDED-VALUE
The Russian truck market is primarily characterized by low technical standards. SERVICES
Most owners take care of their own maintenance needs. However, the increasing
demand for high quality trucks, as well as the ongoing exchange of existing trucks,
will lead to a greater need for professional services. Russian industry specialists
believe an extensive service network, along with innovative distribution models, Establishing a service
could substantially increase the demand for new and used commercial vehicles
from abroad.
network and distribution
chain will probably be one
For example, Volvo already offers comprehensive service contracts in Russia,
of the primary challenges
including all service and repair work, making it far easier for owners to calculate
service and maintenance costs. for foreign OEMs.
However, given the sheer size of Russia, establishing a service network and
distribution chain will be one of the primary challenges for foreign OEMs.
Co-operating with local partners is therefore the most promising option.
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64 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Road density derived from territory size (sq. km) and length of
highway networks (km)
16000 0.8
14000 0.7
12000 0.6
6000 0.3
233
3,984
4000 3,287 0.2
2,600
146
1,736 125
2000 0.1
647
0 0.0
Russia 2 Brazil 3 China 1 India 3
Territory ('000 sq. km) Highways ('000 km) Road density
1 Data from 2010
2 Public roads in operation (2009)
3
Data from 2008
Source: BRICS Joint Statistical Publication 2011, National Bureau of Statistics of China
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Russia | 65
KAMAZ
Interview with Ashot Aroutunyan,
Director of Marketing and Advertising at KAMAZ
government is currently developing a dedicated program
OAO (Russia)
aiming to achieve substantial truck modernization.
The most significant obstacle to achieving this
Succeeding in the Russian market is modernization is the low capacity of Russian
difficult without global partners manufacturers, although he is sure that, “the capacity
deficit of Russian manufacturers can be compensated by
Ashot Aroutunyan, director of marketing and advertising foreign manufacturers, mostly from Europe and China, but
at Russia’s leading heavy truck manufacturer KAMAZ, supporting foreign producers is certainly not the Russian
expects the market to recover to its 2008 level by 2013 at government’s intention.”
latest, possibly even earlier.
KAMAZ engages in partnerships for automotive
“Looking at the first two months of 2011, I am optimistic components manufacturing with leading suppliers like ZF
that 2012 is definitely possible”, he says. and Cummins. It also partners with global OEMs like Daimler
With the economic crisis, Aroutunyan says the structure to manufacture complete trucks in Russia, and this is another
of clients and industries served changed dramatically for area of planned growth for KAMAZ. “We plan to extend our
KAMAZ. In the construction industry, for example, demand partnerships, especially in AWD trucks, special trucks and
dropped considerably and he does not expect it to recover long-haul trucks manufacturing,” Aroutunyan says.
for another two years. In contrast, demand for agricultural KAMAZ is planning to extend its own international market
vehicles has already returned to its 2008 level. The same is coverage, too, to capitalize on the growth of the global truck
true for the oil industry, where the market recovered rapidly. market. ”Our share in Russia is already high. It is hard to get
Another driver for KAMAZ is the commercial transport more – that’s why we should be a global company,” he says.
sector. “Although 2009 was still very tough, this area is To this end, the company has launched a joint venture
gaining significant strength due to the demand for long- with Indian manufacturer Tatra Vectra which, according to
haul and flatbed trucks,” says Aroutunyan. There are 1.5m Aroutunyan, should enable KAMAZ to sell 10,000-15,000
trucks in Russia, but state records show that only 750,000 trucks per year in India within five years.
of these are actually in operation. Moreover, 600,000
out of those 1.5m Russian trucks are older than 20 years. Although the company has no official plans for partnerships
This clearly has a significant impact on low efficiency in the Chinese market, he estimates that KAMAZ could
levels, high breakdown rates and environmental pollution. also be selling about 15,000-20,000 units in China within
Aroutunyan also emphasizes, that the Russian commercial the next five years.
vehicle fleet is due for renewal. Accordingly, the Russian
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66 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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Russia | 67
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68 | Competing in the Global Truck Industry – Emerging Markets Spotlight
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Russia | 69
Orientation toward acquisition costs still high still very high still high
Customers
Employee recruiting low relevance low relevance rising relevance
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70 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Significant structural changes are expected in China as well, albeit not as drastic
as in Russia. Owing to the intense efforts of the Chinese government and the
increasing number of joint ventures between emerging and established OEMs,
both the modern domestic segment and the premium segment are expected to
account for a considerable share of the market by 2020.
India, on the other hand, is trailing behind. The Institute for Automotive Research
believes that market segmentation will only change slightly by 2020. With a
75 percent share, the low cost segment is still expected to dominate the Indian
market for a long time yet.
2 5 3
10 10
20 13 15
20
20
35
60
85 82
70 75
55
20
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 71
NAVISTAR
Interview with Dee Kapur,
President of the Truck Group and
“There is increased regulation on things like emissions
Jack Allen, and safety regulations, which means more cost,” he
President of the North American Truck Group at says. “Our customers expect us to offset these changes
Navistar International Corporation (USA) through innovation. We’ve addressed things like fuel
economy, weight, and driver environment. Next, we’ll
see technologies such as collision avoidance systems,
stability systems – anything which can reduce their overall
Predicting sweeping changes to the global truck market
costs further.”
Although demand for trucks is expected to remain high,
In terms of competition with foreign OEMs, value-
new approaches will be necessary as OEMs adapt to
driven models produced by manufacturers in emerging
worldwide changes triggered by technological, economic
economies are already threatening the dominance of
and regulatory shifts.
established global players. “It could take one or two cycles
Domestically, Dee Kapur, president of Navistar’s Global Truck for them to compete fully,” says Kapur, “but we should not
Group, believes road haulage will still be vital for transporting underestimate them in any way.”
goods. Emerging markets such as China and Brazil are
As Navistar has discovered, one tactic for branching out into
expected to share the US’s healthy appetite for haulage. Like
emerging markets is to form local alliances, such as its own
America, these are enormous, widely-populated countries
joint venture with Indian manufacturer Mahindra & Mahindra
with huge scope for mass road network developments.
in 2005.
“Transporting goods between the hinterland and the ports in
Allen, meanwhile, notes that over the past two decades, the
China can mean journeys of thousands of miles,” says Kapur.
export market has been “feast or famine”, largely dictated
“That’s why we could see a movement there towards the
by the strength of local currencies. Building vehicles in local
kinds of commercial vehicles which currently ply US roads.”
markets should offer OEMs a lot more control.
A similar gravitation towards heavier trucks should emerge
“In China, the duty on built-up commercial vehicles is about
in India, he believes, but this might take longer because
25 percent,” says Kapur. “Even components have a fairly
India’s traffic levels make lower-displacement, lower-
significant tariff – about 15 percent in India, for example.”
powered engines more attractive.
In response, Navistar is stepping-up its political lobbying
The industry is fully aware of its need to continue evolving.
for these limitations to be eased. If they are successful, the
Jack Allen, president of Navistar’s North American Truck Group,
global prospects for the commercial vehicle industry will be
says that advancements in the commercial vehicle sector will
even more enticing.
be driven by both legislation and consumer demand.
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72 | Competing in the Global Truck Industry – Emerging Markets Spotlight
Insight
Passenger and commercial vehicle business – why they are
different and what they can learn from each other
Traditionally, passenger vehicle businesses and commercial vehicle businesses were
designed for different markets. They have different business models and usually cater
to customer groups with differing preferences and characteristics. Nevertheless, there
are several areas where commercial and passenger vehicle manufacturers can benefit
from a mutual exchange of knowledge.
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 73
• Market development “from top to bottom” • Market development “from bottom to top”
(brand transfer) REGIONALIZED
TECHNOLOGY & PRODUCT • Localized brands
• Global brands (at least in premium segment)
MANAGEMENT & • Low-cost focus hampers success for Western
• Immediate success for Western premium MULTI-BRANDING premium trucks in emerging markets
vehicles in emerging markets
• Market cyclicality can still be mostly absorbed • Strong dependency on GDP makes CV business
by exporting to growth regions extremely prone to market cyclicality (especially in
FLEXIBLE CAPACITY the mature markets)
- Particularly in the premium segment,
while much more difficult in other
MANAGEMENT
• Flexible capacity management is widely
segments implemented
• Alternative drive train technologies are of high • Optimization of diesel engines still offers the best
priority for OEMs and are heavily subsidized long-term cost-benefit ratio
by governments GREEN TECHNOLOGIES • The willingness of hauliers to pay a price for
• Several mass-market hybrids and EVs are eco-innovations is very low
already available
Source: Institut für Automobilwirtschaft [Institute for Automotive Research], KPMG International
Looking at the winning strategies revealed in this study, the passenger business
can certainly transfer know-how regarding multi-branding approaches of Western The truck business follows
truck OEMs in the emerging markets. Furthermore, the global passenger vehicle B2B logic, while the car
market is not immune from market cyclicality either. It could therefore benefit from business mainly follows
adopting flexible capacity management best practices that have already proven
effective in the truck industry. Last but not least, the growing trend towards on-
B2C rules.
demand vehicle usage instead of vehicle ownership in the private automobile sector
is opening up space for substantial knowledge transfer from the truck business.
Today, the commercial vehicle business generally follows the rules and logic of
the B2B market, while the passenger car business mainly focuses on private
customers (B2C). This is largely because commercial vehicles are investment
assets, while passenger cars – at least for private customers – are consumer and
lifestyle goods. But with the increasing move from car ownership to car usage,
a new B2B customer interface will emerge for passenger vehicles. For mobility
service and car-sharing providers, vehicles - especially fleets - will be investment
assets, where rational purchase decisions will be the norm, as they already are in
the truck business.
Interestingly, the reverse seems to be true in emerging truck markets - at least for
the time being. Here truck makers have to adapt their brand strategies and business
models to follow B2C rules and logic, as they are mainly faced with owner-drivers. Emerging truck markets
The purchase decisions of owner-drivers tend to be based more on emotions
follow B2C rules, as the
and social categories than on commercial facts, because buying a truck can be a
lifetime investment and affiliates the owner to a certain user group or community. majority of truck operators
However, it can be assumed that once larger fleets are more common, economic are owner-drivers.
considerations will play a larger role in the purchase decision.
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 75
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76 | Competing in the Global Truck Industry – Emerging Markets Spotlight
For instance, the truck business has already found suitable solutions for the
following issues, mostly arising at the B2B interface:
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 77
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Competing in the Global Truck Industry – Emerging Markets Spotlight | 79
LESSONS THE PASSENGER CAR BUSINESS CAN LEARN FROM THE TRUCK BUSINESS
LESSONS THE TRUCK BUSINESS CAN LEARN FROM THE PASSENGER CAR BUSINESS
• Adoption of alternative
propulsion technologies • Raising environmental pollution GREEN
• Sharing R&D costs via • Tightening regulatory environment TECHNOLOGIES
cross-segment technologies
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kpmg.com/automotive
Contact us
Global Automotive contacts
Dieter Becker
Global Head of Automotive
T: +49 711 9060 41720
E: dieterbecker@kpmg.com
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Global Executive for Automotive
KPMG in Germany
T: +49 711 9060 41724
E: sbeutel@kpmg.com
ASPAC
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Samjong KPMG in Korea
T: +82 (2) 2112 0600
E: changsoolee@kr.kpmg.com
The Americas
Gary Silberg
KPMG in the US
T: +1 312 665 1916
E: gsilberg@kpmg.com
EMA
Dieter Becker
KPMG in Germany
T: +49 711 9060 41720
E: dieterbecker@kpmg.com
The views and opinions expressed herein are those of the survey respondents and do not necessarily represent the views and
opinions of KPMG International or KPMG member firms.
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Publication name: Competing in the Global Truck Industry – Emerging Markets Spotlight
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Publication date: September 2011