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Life cycle assessment of hydrogen production


from biomass gasification. Evaluation of
different Spanish feedstocks

J. Moreno a, J. Dufour b,c,*


a
Department of Chemical and Environmental Technology, ESCET, Universidad Rey Juan Carlos, c/ Tulipán s/n,
28933 Móstoles, Madrid, Spain
b
Department of Chemical and Energy Technology, ESCET, Universidad Rey Juan Carlos, c/ Tulipán s/n,
28933 Móstoles, Madrid, Spain
c
IMDEA Energı́a, c/ Tulipán s/n, 28933 Móstoles, Madrid, Spain

article info abstract

Article history: Gasification of biomass can be used for obtaining hydrogen reducing the total greenhouse gases
Received 13 April 2012 emissions due the fixation of CO2 during photosynthetic processes. The kind of raw materials is
Received in revised form an important variable since has a great influence on the energy balance and environmental
8 November 2012 impacts. Wastes from forestry are considered as the most appropriate raw materials since they
Accepted 16 November 2012 do not compete for land. The aim of this work is to determine the environmental feasibility of
Available online 21 December 2012 four Spanish lignocellulosic wastes (vine and almond pruning and forest waste coming from
pine and eucalyptus plantation) for the production of hydrogen through gasification. LCA
Keywords: methodology was applied using global warming potential, acidification, eutrophication and the
Life cycle assessment gross energy necessary for the production of 1 Nm3 of hydrogen as impact categories. As ex-
Biomass pected, the use of biomass instead of natural gas leads to the reduction of CO2 emissions.
Gasification Regarding to the different feedstocks, biomass coming from forestry is more environmental-
Hydrogen friendly since does not need cropping procedures. Finally, the distribution of environmental
charges between pruning wastes and fruits (grape and almond) and the use of obtained by-
products have a great influence, reducing the environmental impacts.
Copyright ª 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.

1. Introduction reductions of greenhouse gases (GHG) emissions, since CO2 is


fixed during plant growth due to photosynthetic processes.
Hydrogen can be considered as the most appropriate alterna- Therefore, it has received increasing attention in the last years
tive for a future de-carbonized energy scenario. It can be [1e3]. There is a wide variety of biomass resources that can be
produced from a wide variety of primary energy sources and converted into energy products (including hydrogen) [4]: many
production technologies [1]. Nowadays, thermo-catalytic and kinds of crops, agricultural/forestry wastes and industrial/
gasification processes starting from fossil fuels (natural gas, municipal wastes. In inland regions of Spain, some of the most
heavy oils and coal) are the most usual systems but, as known, usual biomass sources for energy are forestry waste coming
they contribute to the greenhouse effect. Biomass can be from pine (5 M ha. of cultivated land) and eucalyptus (0.5 M ha.
used for hydrogen production through gasification, leading to of cultivated land) and pruning waste from grapevine (5 M ha.

* Corresponding author. Department of Chemical and Energy Technology, ESCET, Universidad Rey Juan Carlos, c/ Tulipán s/n, 28933
Móstoles, Madrid, Spain. Tel.: þ34 914888138; fax: þ34 914887068.
E-mail address: javier.dufour@urjc.es (J. Dufour).
0360-3199/$ e see front matter Copyright ª 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijhydene.2012.11.076
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 7 6 1 6 e7 6 2 2 7617

List of symbols PAH polycyclic aromatic hydrocarbons


PSA pressure swing adsorption
GHG greenhouse gases
SR steam reforming
LCA life cycle assessment
VOC’s volatile organic compounds
NER net energy ratio (calculated as: MJ contained in
WGS wateregas shift
1 Nm3 H2/total energy input)
NG natural gas

of cultivated land) and almond (0.5 M ha. of cultivated land) materials to wastes treatment: cradle-to-grave) in order to
[5e10]. Besides biomass coming directly from trees (by know the main environmental impacts [12,13]. As known, LCA
pruning), other parts of the plant can be also used such as fruits methodology has some advantages in comparison with other
shell, fruits peel and waste produced during fruit manufacture, method for evaluation of environmental impacts such as:
i.e., cake from olive oil extraction. However, the production of systematic estimation of the environmental changes related
hydrogen from biomass has still some drawbacks such as the to the examined product or process, quantification of
low yield obtained (related to the low hydrogen content of consumptions and emissions and their effects on human
biomass: approximately 6% versus 25% existing in methane [2]) health and eco-systems and allocation of impacts in one or
and the limited energy content of biomass (composition can more items of environmental interest. In this work, we eval-
reach 40% oxygen), an inherent limitation of the process which uate the environmental feasibility, using LCA methodology, of
increases energy requirements and, thus, GHG emissions. the production of hydrogen by gasification of several biomass
Therefore, the kind of raw materials used is an important feedstocks typical in Spain (vine and almond pruning and
variable since it has a great influence on the energy balance forest waste coming from pine and eucalyptus plantation) in
and environmental impacts. Likewise, the type of used a fixed bed gasifier. GHG emissions, total energy require-
gasifiers (fixed or fluidized bed reactor) affects the products ments, acidification and eutrophication effects have been
distribution, operation conditions and type of necessary determined for the different raw materials.
treatments for raw materials and final products [3]. Fixed bed
gasifiers have been the traditional technology used for gasifi-
cation with operation temperatures around 1000  C. Depend- 2. Methodology
ing of the air flow direction, these gasifiers are classified as
downdraft, updraft and cross-flow. Downdraft systems 2.1. Systems descriptions and LCA assumptions
require a well-defined fuel being difficult to change it (low
adaptability) whereas updraft fixed bed gasifiers are more The functional unit selected for the assessment was the
adaptable but give a gas with significant tar concentration, production of 1 Nm3 of hydrogen (purity ¼ 99.99%) from
increasing gas-cleaning problems. Fluidized bed gasifiers several biomass sources (vine, almond, pine and eucalyptus)
ensure a very uniform temperature distribution and are rela- through gasification and reforming of the obtained gas (so-
tively flexible for changing fuel and/or biomass characteristics. called syngas). After that, wateregas shift reaction (WGS) is
However, they present some operational problems such as the used to increase concentration of H2, and pressure swing
formation of melt and agglomerates which disturb fluidiza- adsorption (PSA) is used to purify the product. Fig. 1 shows the
tion. For this study we have supposed a fixed bed reactor for the system boundaries and factors considered for life cycle
gasification of biomass produced in Spain because of the assessment which is focused on the raw material, energy
higher number of works published [5e8,11]. acquisition and manufacturing stages. It is important to
Life cycle assessment (LCA) is a very useful tool for the remark that the biomass transportation is not included in thus
evaluation of whole processes (from extraction of raw evaluation since it can be affected by many factors particular

Fig. 1 e Overall system and boundaries for hydrogen production.


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of each location. The study was carried out with Gabi 4.4 according to CML2001 method: greenhouse gases emissions
software [14] by using Ecoinvent 2.1 database [15]. (GHG), acidification and eutrophication. They were selected as
In the stage of biomass production, all the cultivation they can be considered the most appropriate and crop wastes.
processes were considered: planting, land management, Besides, the gross energy necessary for the production of
biomass harvesting, forest or agricultural machinery, etc. In 1 Nm3 of hydrogen was also estimated in order to determine
the case of vine and almond pruning waste, requirements of the most energy-efficient option.
fertilizer and pesticides [14,16] were also taken into account.
For gasification stage, the inventory includes materials and 2.2. Alternative scenarios
energy requirements for construction of gasification plant, for
operation and dismantling. The assumed lifetime of the plant 2.2.1. Influence of the by-products use
is 50 years. The gasifier is a fixed bed reactor operating at After gasification and treatment of syngas, non-converted CH4
1073 K according to information of Ecoinvent 2.1 database [15] can be recovered and used for reducing the energy demand of
and experimental procedure described by Gañán et al. [5]. the processes instead of be emitted to the atmosphere (like in
After gasification, a usual steam reformer is considered, the base case). This option has been considered for the elab-
operating at 1100e1200 K and 30 bar with Ni/Al2O3 as catalyst, oration of the alternative scenario 1. The amount of recovered
assuming that 85% conversion is obtained. Non-converted methane was 0.005 kg CH4/Nm3 of H2 for almond pruning,
methane is treated as direct emission from the reformer to 0.0064 kg CH4/Nm3 of H2 for vine pruning, 0.0087 kg CH4/Nm3
the air in the base case. The wateregas shift reaction is carried of H2 for eucalyptus and 0.0062 kg CH4/Nm3 of H2 for pine.
out in two fixed beds working at high and low temperature,
respectively, with intermediate cooling. Fe2O3eCr2O3eCuO is 2.2.2. Environmental charges allocation
used as catalyst for the high temperature stage, whereas As known, the main objective of agricultural processes is the
CuOeZnOeAl2O3 is used for the low temperature trans- production of the corresponding fruit (grape and almond) and
formation. Operation temperatures have been considered to pruning wastes are by-products. In this sense, an obvious
be 773 K and 573 K, respectively [17,18]. For H2 purification, possibility is to allocate all the cropping environmental
a conventional multi-bed PSA unit was considered working at charges to fruit and none to pruning wastes. However,
10 bar. Mass and energy balances corresponding to the nowadays these wastes are also considered as valuable
reformer, WGS reactor and PSA unit has been previously products for energy generation, so that, environmental
described by Dufour et al. [17] and they are based on the data impacts coming from their production should be taken into
published by Spath and Mann [18]. account. Obviously, the distribution of cultivation environ-
Each kind of evaluated biomass yields different amounts of mental charges will have a high influence on the LCA results.
syngas which can have different composition. It is difficult to In this work, we have considered two different ways for
fix these values, since there are several variables with a high environmental charges allocation:
influence on the gasification processes [3]. For this study we
have selected data presented in Table 1 according to results  Total environmental charges of cultivation are associated to
reported by Gañán et al. [5,6] Lapuerta et al. [7] and González both products (fruit and pruning wastes). This allocation has
et al. [8]. Table 1 shows only the major components of the been used for the base scenario.
gasification output. The nature of the remaining products is  Environmental charges of cultivation are distributed
very complex; propane, butane, toluene, benzene and other according to products price: 1% of charges correspond to
VOC’s as well as some polycyclic aromatic hydrocarbons (PAH) almond pruning wastes and 10% of charges correspond to
are the most usual compounds. Besides, small amount of NOx vine pruning wastes. This allocation has been used for
and SOx coming from oxidation of nitrogen and sulfur of the building the alternative scenario 2.
biomass are also present in this stream. For all the cases, these
by-products involve less than 10% of total volume.
Finally, Table 2 summarizes the main flows of mass and 3. Results and discussion
energy for the different stages evaluated: biomass production,
gasification, reforming and WGS and purification by PSA. For 3.1. Environmental impacts of different feedstock: base
electricity calculation we have used the Spanish energy mix scenario
corresponding to year 2010 [19].
The evaluation of the environmental feasibility was carried Fig. 2 shows GHG emissions produced in the different stages of
out by using the following impact categories calculated the gasification of all the evaluated feedstocks. As shown,

Table 1 e Yield and composition of gas as function of biomass gasified.


Biomass Gas production (Nm3/kg biomass) H2 (% mol) CO (% mol) CO2 (% mol) CH4 (% mol)

Pine 1.9 24.9 34.0 23.7 12.8


Eucalyptus 1.8 15.7 40.6 21.6 18.0
Almond pruning 1.7 28.5 35.3 23.1 10.7
Vine pruning 2.0 29.1 49.2 0.0 13.3
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Table 2 e Main flows of mass and energy for the different stages evaluated (based on the production of the functional unit:
1 Nm3 of H2).
Process Stream Wood Water/Steam CO2 CO (Nm3) CH4a (Nm3) H2 (Nm3) Electricityb NGc (heat)
(kg) (kg) (kg) (MJ) (MJ)

Pine
Biomass production IN e e 2.66 e e e e e
OUT 1.32 e 0.72 e e e e e
Gasification IN 1.32 0.36 e e e e 0.24 e
OUT e e 0.57 0.37 0.14 0.26 e e
Reforming þ WGS IN e 0.50 0.57 0.37 0.14 0.26 0.32 12.2
OUT e e 1.40 0.01 0.01 1.00 e e
PSA IN e e 1.40 0.01 0.01 1.00 0.17 e
OUT e e 2.02 0.01 0.01 1.00 e e
Eucalyptus
Biomass production IN e e 2.74 e e e e
OUT 1.11 e 0.47 e e e e
Gasification IN 1.11 0.36 e e e e 0.24
OUT e e 0.53 0.40 0.16 0.18 e e
Reforming þ WGS IN e 0.55 0.53 0.40 0.16 0.18 0.35 12.2
OUT e e 1.57 0.02 0.02 1.00 e e
PSA IN e e 1.57 0.02 0.02 1.00 0.17 e
OUT e e 2.13 0.02 0.02 1.00 e e
Almond pruning
Biomass production IN e e 3.17 e e e e e
OUT 1.44 e 1.78 e e e e e
Gasification IN 1.44 0.36 e e e e 0.24 e
OUT e e 0.56 0.39 0.12 0.31 e e
Reforming þ WGS IN e 0.52 0.56 0.39 0.12 0.31 0.31 12.0
OUT e e 1.31 0.01 0.01 1.00 e e
PSA IN e e 1.31 0.01 0.01 1.00 0.17 e
OUT e e 1.97 0.01 0.01 1.00 e e
Vine pruning
Biomass production IN e e 2.19 e e e e e
OUT 1.01 e 1.23 e e e e e
Gasification IN 1.01 0.36 e e e e 0.24
OUT e e 0.05 0.44 0.12 0.26 e e
Reforming þ WGS IN e 0.55 0.05 0.44 0.12 0.26 0.35 12.2
OUT e e 0.05 0.01 0.01 1.00 e e
PSA IN e e 0.97 0.01 0.01 1.00 0.17 e
OUT e e 1.58 0.01 0.01 1.00 e e

a CH4 calorific power: 37.4 MJ/Nm.3.


b According to Spanish energy mix, year 2010 [19].
c NG: Natural Gas.

total CO2 emissions are higher for almond and vine pruning
than for forest raw materials. The utilization of fertilizers and
pesticides during the biomass growth step produce this trend
since pine and eucalyptus do not require them, whereas they
are usually employed for almond and grapevine cultivation.
The total balance of CO2 is negative for eucalyptus, indicating
that fixation of carbon during biomass growth [15] is higher
than those emissions corresponding to the rest of stages. In
this point, it must be considered that the CO2 balance has been
carried out without consider gasification by-products use.
This means that emissions coming from their combustion are
not included, making possible obtaining a negative value for
CO2. This situation occurs only for eucalyptus because of its
highest carbon fixation during biomass production.
The value of GHG emissions in gasification step for vine
pruning is remarkable. That is related with data of Table 1 [5],
because there is not a direct formation of CO2 during the
Fig. 2 e CO2 emissions produced by the different stages of gasification reaction and the output stream of the gasifier is
gasification processes. composed by CO and CH4, which are the inputs for the next
7620 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 7 6 1 6 e7 6 2 2

step and, thus, they do not contribute to GHG emissions.


Table 3 e NER values obtained for gasification processes
Besides, this raw material leads to the less negative CO2 of each feedstock.
balance in the cultivation step [15] due to two factors: the use
Biomass Pine Eucalyptus Almond pruning Vine pruning
of fertilizers and pesticides and the higher yield to gas of vine
pruning, being necessary less biomass for obtaining 1 Nm3 of NER value a
0.47 0.52 0.37 0.41
hydrogen. In this sense, if less biomass is cultivated, less CO2 a Calculated as: calorific power of the hydrogen (10.8 MJ/Nm3)/total
is fixed. These factors also involve that the vine pruning is the energy input (MJ) from Fig. 3. Only the energy of the syngas is
feedstock with the highest emissions of CO2. considered. Energy contained in liquid and solid gasification
Previous works [17,18,20] have reported GHG emissions products is not included.
associated with the production of 1 Nm3 of hydrogen by
means of conventional natural gas reforming. According to
the process (electricity and heat), but not the energy associated
these studies, this technology leads to 0.95 kg-eq. CO2 per Nm3
with the raw material, i.e., the natural gas which reacts with
of H2 indicating that the gasification of any raw materials
steam water in the reformer.
evaluated here leads to better results.
Fig. 4 shows the evaluation of the produced acidification (a)
Fig. 3 shows energy requirements of the different stages for
and eutrophication (b) for all the biomass sources. These two
all the evaluated raw materials. The main differences can be
additional indicators have been also included in this study
observed in the biomass production step. As for GHG emissions,
because of their relevance for cultivation processes. For acid-
the eucalyptus presents the best result since it has the lowest
ification, the stage with higher contribution is the biomass
energy input. Probably, this fact seems to be related to the lower
production for almond pruning, vine pruning and, in a lower
energy requirements associated with several operations during
extension, for pine. The lower energy requirements necessary
biomass production, such as planting or harvesting, which
for production and harvesting of eucalyptus [21,22] leads to the
require less energy than that corresponding to pine [21,22]. For
minimum acidification for this raw material. This result agrees
almond and vine pruning, the use of fertilizers and pesticides
with data of Fig. 3. With regards to eutrophication impact, vine
leads to higher energy consumptions. Considering the calorific
and almond pruning show worse environmental behavior
value of the hydrogen (10.8 MJ/Nm3) as the energy output of the
than forest material due to the use of fertilizers and pesticides
system, it is possible to estimate the net energy ratio (NER) for
each feedstock. It is important to remark that these values
would be lower than those obtained if total energy contained in
biomass were considered for calculation. That is, not only
energy coming from gas (included in this work) but also that
corresponding to liquid and solid gasification by-products (not
considered here). Anyway, NER values (see Table 3) are used
only for comparison purposes and not as an indicator of the
energy feasibility of these processes. As expected, net energy
ratios are higher for forestry wastes (near to 0.5) than for vine
and almond pruning which show NER around 0.4 due to their
higher energy requirements. According to previous works
[17,20], fuel input necessary for obtaining 1 Nm3 of H2 by means
of natural gas reforming is 18.8 MJ, leading to a NER value of 0.57
(slightly higher than that corresponding to eucalyptus wastes).
However, this input only considers the energy consumption of

Fig. 3 e Energy consumption of the different stages of Fig. 4 e Acidification (a) and eutrophication (b) impacts
gasification processes. produced by gasification of each feedstock.
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for biomass growth. In fact, the biomass production is the stage Section 2.2). Besides, an important reduction of acidification
responsible of more than 95% of the total eutrophication and eutrophication is observed, it corresponds to the lower
observed. Therefore, also for these impact categories it is contribution of cultivation activities which need fertilizer and
possible to distinguish two kinds of biomass sources: forestry, pesticides. Both environmental impacts are reduced around
with very low inputs for growing, and produce, which consume a 90% for vine pruning and a 99% for almond pruning.
higher amount of resources for biomass growth. However, the allocation of environmental charges for culti-
Finally, the contribution of hydrogen production by NG vation has a negative effect on the CO2 emissions. As observed
reforming in these two categories has been also considered for in Fig. 5, CO2 emissions of vine and almond pruning for the
comparison purposes. Thus, the production of 1 Nm3 of H2 by alternative scenario 2 are higher than those obtained for the
means of this conventional process leads to 0.0018 kg-eq SO2 other evaluated cases. These results are due to the fixation of
and 0.00013 kg-eq of PO4. This acidification indicator is slightly CO2, occurring during cultivation step, which should be also
higher than that of forestry wastes gasification due to the distributed between fruits and pruning wastes according to
sulfur content of natural gas used as raw material. Regarding allocation percentages. Under this situation, the CO2 credit
to eutrophication, biomass gasification leads to a higher associated with the biomass growing decreases a 90% for vine
impact due to agricultural practices. pruning and a 99% for almond pruning, leading to an impor-
tant increase of total GHG emissions.
3.2. Evaluation of different scenarios

Fig. 5 shows total CO2 emissions and energy requirements for 4. Conclusions
each feedstock under the different evaluated scenarios. As
expected, the recovery and use of non-converted methane Evaluation of raw materials indicate that the main factors
lead to a significant reduction of CO2 emissions since CH4 is which affect to the environmental behavior of biomass gasifi-
not emitted and, at the same time, a fraction of energy cation are yield to gas, carbon fixation during biomass growth
consumption is avoided. This last effect can be observed by and requirements of fertilizers and pesticides. Considering all
comparing the energy requirements of the base case and these variables, feedstocks coming from forestry are more
alternative scenario 1. It is remarkable that, under assump- environmental-friendly since they do not need cropping
tions of alternative scenario 1, both feedstocks coming from procedures, only planting, harvesting and grinding operation
forestry lead to a negative CO2 balance (without consider solid (which are also required for biomass coming from crops).
and liquids gasification by-products). Anyway, eucalyptus is Among all the raw materials evaluated, eucalyptus presents the
the most favorable raw material also in this case. most promising results because it combines a good behavior
Regarding to alternative scenario 2, the allocation of envi- during gasification (high yield to gas) and very low require-
ronmental impacts of cropping between fruits and pruning ments for biomass growth, achieving a high carbon fixation.
wastes allows reducing more than a 25% the energy require- The study of alternative scenarios has shown that the
ments for hydrogen production. This decrease is higher for recovery and use of valuable products such as non-converted
almond pruning since the market price of almond is higher methane improve the environmental behavior of all the raw
than that corresponding to grape. Therefore, the percentage of materials. Finally, the allocation of environmental charges
environmental charges associated with almond pruning is corresponding to cultivation has not only positive effects on the
lower (1% for almond pruning and 10% for vine pruning, see use of pruning wastes. Thus, an important reduction of energy
requirements and other environmental impacts such as acidi-
fication and eutrophication can be achieved, but the CO2 credit
associated with the biomass growing almost disappears,
leading to an important increase of total GHG emissions.

Acknowledgments

The authors thank “Ministerio de Ciencia e Innovación” for the


financial support through the research project ENE2008-05471.

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