Precision Honing Tools

Precision Honing Tools

Example of designation: TN 14- 4 3- 60- 200

Model
Nominal diameter
Number of shoes
Number of cones
Length of honing stone
Connection length
a

D max. d

The multiple-stone honing tools Original Gehring Precision Honing In addition to these standard honing
are characterized by their Tools for a working range of tools we also manufacture special
universal application. Due to the 5–1,000 mm have been tabulated honing tools for widely different
multiple support, often a wide on the following pages. The honing applications. A small selection of
diameter range can be machined tools are classified in three groups: our special honing tool programme
with one honing tool. is described on the next page.
Group I:
Multiple-stone honing tools have a standard honing tool produced Areas of application:
large field for application. Depending in large series. • Cylinder liners
on the needs, a varying number of • Bearings
honing stones is installed on the tool. Group II:
Due to the relatively large volume similar in design to “Group I” Areas of application:
of abrasive material, these tools can but with shorter stones. • Cylinder bores
also be used for a large stock re- • Cylinder pipes
moval (heavy duty rough honing). Group III: • Air-cooled cylinders
The figure shows a honing tool with similar in design to “Group I”
4 stones. The honing stones are but with longer stones.
triple-supported. Retraction is done
by circular springs.

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Ream-honing tool Coaxial-honing tool Blind bore honing tools

Blind bore honing tools Single-stone honing tools Form honing tools
for diameters up to 130 mm with for obtaining maximum accuracy for widely varying bore, e. g.
sufficient end clearance at the blind in severely interrupted bores of tapered, oval, double interrupted
end. Beyond this diameter standard small diameter, e.g. hydraulic and bores, and other special forms.
honing tools are also used for pneumatic control valve bores etc.
blind bores. External honing tools
Double and multiple for external honing of pins, shafts,
Blind bore honing tools with honing tools piston rods, piston rings, etc.
swivel shoes for in-line or co-axial honing of bores
for short blind bores with limited of identical or different diameter, Honing tools with size control
end clearance. for example main shaft and camshaft for automatic sizing of bores when
bearing bores in cylinder blocks, using Gehring “in-process” direct
machine tool spindle bearings. The air sizing.
honing tools can be equipped with
common or separate feed according
to application.

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Precision Honing Tools
Honing diameter from 5 to 24 mm

50

D max. d h4

7.5
32–0.05
Connection length

Group I

Honing Improved stone life with D max. Honing tool Honing stone Diamond stone/ d
diameter CBN
min./max. Honing stones Diamond stone/
CBN Dimension
from/to from/to

5–5.5 1.5 x 2.2 x 22

5–6 – – TN 5-41-22-150 –
5.5–6* 1.5 x 2.4 x 22
6–6.5 1.5 x 2.7 x 22
6–7 – – TN 6-41-22-150 –
6.5–7* 1.5 x 2.9 x 22
7–7.5 1.5 x 3.2 x 22
7–8 – – TN 7-41-22-150 –
7.5–8 * 1.5 x 3.4 x 22
8–8.5 1.5 x 3.7 x 22
8–9 – – TN 8-41-22-150 –
8.5–9* 1.5 x 3.9 x 22
9–9.5 1.5 x 4.2 x 22
9–10 – – TN 9-41-22-150 –
9.5–10 * 1.5 x 4.4 x 22

10–11 10–11 10–11 12 TN 10-42-35-150 2 x1.5 x 35 2 x1.5 x 35

11–12 11–12 11–12 14 TN 11-42-35-150 2 x1.5 x 35 2 x1.5 x 35

12–13 12–13 12–13 15 TN 12-42-35-150 2 x 2 x 35 2 x 2 x 35 17

13–14 13–14 13–14 16 TN 13-42-35-150 3 x 2 x 35 3 x 2x 35

14–15 14–15 14–15 17 TN 14-42-35-150 3 x 2.5 x 35 3 x 2.5 x 35

15–16 15–16 15–16 18 TN 15-42-35-150 3 x 2.5 x 35 3 x 2.5 x 35

16–18 16–18 16–18 21 TN 16-42-35-150 4 x 2.5 x 35 3 x 2.5 x 35

18–20 18–20 18–20 23 TN 18-42-35-150 4 x 3 x 35 3 x 3 x 35

20–22 20–22 20–22 26 TN 20-42-35-150 4 x 3 x 35 3 x 3 x 35

22–24 22-24 22–24 28 TN 22-42-35-150 4 x 3 x 35 3 x 3 x 35

*By using appropriate expansion shoes

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Group II Group III

Honing tool Honing stone Diamond stone/ Honing tool Honing stone Diamond stone/
CBN CBN
Dimension Dimension

1.5 x 2.2 x12

TN 5-41-12-150 – – – –
1.5 x 2.4 x12
1.5 x 2.7 x12 1.5 x 2.7 x 30
TN 6-41-12-150 – TN 6-41-30-200 –
1.5 x 2.9 x12 1.5 x 2.9 x 30
1.5 x 3.2 x12 1.5 x 3.2 x 35
TN 7-41-12-150 – TN 7-41-35-200 –
1.5 x 3.4 x12 1.5 x 3.4 x 35
1.5 x 3.7 x12 1.5 x 3.7 x 35
TN 8-41-12-150 – TN 8-41-35-200 –
1.5 x 3.9 x12 1.5 x 3.9 x 35
1.5 x 4.2 x12 1.5 x 4.2 x 35
TN 9-41-12-150 – TN 9-41-35-200 –
1.5 x 4.4 x12 1.5 x 4.4 x 35
TN 10-42-12-150 2 x1.5 x12 2 x1.5 x12
TN 10-43-60-200 2 x1.5 x 60 2 x 1.5 x 60
TN 10-43-22-150 2 x1.5 x 22 2 x1.5 x 22
TN 11-42-12-150 2 x1.5 x12 2 x1.5 x12
TN 11-43-60-200 2 x1.5 x 60 2 x 1.5 x 60
TN 11-43-22-150 2 x1.5 x 22 2 x1.5 x 22
TN 12-42-12-150 2 x 2 x12 2 x 2 x12
TN 12-43-60-200 2 x 2 x 60 2 x 2 x 60
TN 12-43-22-150 2 x 2 x 22 2 x 2 x 22
TN 13-42-12-150 3 x 2 x12 3 x 2 x12
TN 13-43-60-200 3 x 2 x 60 3 x 2 x 60
TN 13-43-22-150 3 x 2 x 22 3 x 2 x 22
TN 14-42-12-150 3 x 2.5 x12 3 x 2.5 x12
TN 14-43-60-200 3 x 2.5 x 60 3 x 2.5 x 60
TN 14-43-22-150 3 x 2.5 x 22 3 x 2.5 x 22
TN 15-42-12-150 3 x 2.5 x12 3 x 2.5 x12
TN 15-43-60-200 3 x 2.5 x 60 3 x 2.5 x 60
TN 15-43-22-150 3 x 2.5 x 22 3 x 2.5 x 22
TN 16-42-12-150 4 x 2.5 x12 3 x 2.5 x12
TN 16-43-60-200 4 x 2.5 x 60 3 x 2.5 x 60
TN 16-43-22-150 4 x 2.5 x 22 3 x 2.5 x 22
TN 18-42-12-150 4 x 3 x12 3 x 3 x12
TN 18-43-60-200 4 x 3 x 60 3 x 3 x 60
TN 18-43-22-150 4 x 3 x 22 3 x 3 x 22
TN 20-42-12-150 4 x 3 x12 3 x 3 x12
TN 20-43-60-200 4 x 3 x 60 3 x 3 x 60
TN 20-43-22-150 4 x 3 x 22 3 x3 x 22
TN 22-42-12-150 4 x 3 x12 3 x 3 x12
TN 22-43-60-200 4 x 3 x 60 3 x 3 x 60
TN 22-43-22-150 4 x 3 x 22 3 x 3 x 22

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Honing diameter from 24 to 190 mm

D max. d h4

8 ÷ 10
Connection length

Group I

Honing Improved stone life with D max. Honing tool Honing stone Diamond stone/ d
diameter CBN
min./max. Honing stones Diamond stone/
CBN Dimension
from/to from/to

24–26 24–26 31
24–28 TN 24-42-60-90 6 x 4 x 60 4 x 4 x 60 17
26–28* 26–28 * 33
28–30 28–30 36
28–32 TN 28-42-60-90 6 x 4 x 60 4 x 4 x 60 20
30–32* 30–32 * 38
32–35 32–35 41
32–37 TN 32-42-60-90 6 x 4 x60 4 x 4 x 60 23
34–37* 34–37 * 43
37–40 48
37–46 40–43* 37–45 51 TN 37-42-60-90 8 x 6 x 60 4 x 4 x 60 28
43–46* 39–48 * 54
46–49 59
46–55 49–52* 46–55 62 TN 46-42-60-92 10 x 8 x 60 5 x 6 x 60 32
52–55* 48–58 * 65
55–60 73
55–65 TN 55-52-100-140 10 x 8 x100 5 x 6 x100 42
60–65* 55–67 78
65–70 83
65–75 TN 65-52-100-140 10 x 8 x100 5 x 6 x100 42
70–75* 65–77 88
75–80 100
75–85 TN 75-62-100-152 13 x13 x100 5 x 6 x100 55
80–85* 75–88 105
85–90 110
85–95 TN 85-62-100-152 13 x13 x100 5 x 6 x100 55
90–95* 85–98 115
95–100 120
95–110 100–105* 125 TN 95-62-100-152 13 x13 x100 5 x 6 x100 55
105–110 * 95–113 130
110–115 135
115–120 * 140
110–130 TN110-62-150-206 13 x13 x150 6 x 6 x150 65
120–125* 110–128 145
125–130* 115–133 * 150
130–140 155
130–160 140–150* 130–148 165 TN130-62-200-220 13 x13 x 200 6 x 6 x 200 65
150–160* 136–158* 175
160–170 185
160–190 170–180* 160–178 195 TN160-62-200-235 13 x13 x 200 6 x 6 x 200 100
180–190* 166–188* 205

*By using appropriate expansion shoes

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Group II Group III

Honing tool Honing stone Diamond stone/ Honing tool Honing stone Diamond stone/
CBN CBN
Dimension Dimension

TN 24-42-35-60 6 x 4 x 35 4 x 4 x 35 TN 24-43-100-130 6 x 4 x100 4 x 4 x100

TN 28-42-35-60 6 x 4 x 35 4 x 4 x 35 TN 28-43-100-130 6 x 4 x100 4 x 4 x100

TN 32-42-35-63 6 x 4 x 35 4 x 4 x 35 TN 32-43-100-130 6 x 4 x100 4 x 4 x100

TN 37-42-35-63 8 x 6 x 35 4 x 4 x 35 TN 37-43-100-130 8 x 6 x100 4 x 4 x100

TN 46-42-35-63 10 x 8 x 35 5 x 6 x 35 TN 46-43-100-132 10 x 8 x100 5 x 6 x100

TN 55-52-60-100 10 x 8 x 60 5 x 6 x 60 TN 55-53-150-190 10 x 8 x150 5 x 6 x150

TN 65-52-60-100 10 x 8 x 60 5 x 6 x 60 TN 65-53-150-190 10 x 8 x150 5 x 6 x150

TN 75-62-60-104 13 x 13 x 60 5 x 6 x 60 TN 75-63-200-252 13 x13 x 200 5 x 6 x 200

TN 85-62-60-104 13 x 13 x 60 5 x 6 x 60 TN 85-63-200-252 13 x13 x 200 5 x 6 x 200

TN 95-62-60-104 13 x 13 x 60 5 x 6 x 60 TN 95-63-200-252 13 x13 x 200 5 x 6 x 200

TN110-62-100-156 13 x 13 x100 6 x 6 x100 TN110-63-300-364 13 x13 x 300 6 x 6 x 300

TN130-62-150-170 13 x 13 x150 6 x 6 x150 TN130-63-300-320 13 x13 x 300 6 x 6 x 300

TN160-62-150-185 13 x 13 x150 6 x 6 x150 TN160-63-300-335 13 x13 x 300 6 x 6 x 300

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Honing diameter from 190 to 1000 mm

D max. d h4

Connection length

Group I

Honing Improved stone life with D max. Honing tool Honing stone Diamond stone/ d
diameter CBN
min./max. Honing stones Diamond stone/
CBN Dimension
from/to from/to

190–210 235
190–230 TN 190-72-200-237 20 x 20 x 200 100
210–230 * 255
230–250 275
230–270 TN 230-72-200-235 20 x 20 x 200 125
250–270* 295
270–290 315
270–310 TN 270-72-200-235 20 x 20 x 200 125
290–310 * 335
300–325 357
300–350 TN 300-72-300-318 25 x 25 x 300 125
325–350* 382
350–375 407
350–400 TN 350-72-300-335 25 x 25 x 300 145
375–400* 432
400–425 457
400–450 TN 400-72-300-335 25 x 25 x 300 145
425–450* 482
450–475 507
450–500 TN 450-72-300-335 25 x 25 x 300 145
475–500* 532
500–525 565
500–550 TN 500-72-500-480 25 x 25 x 500 170
525–550* 590
550–575 615
550–600 TN 550-72-500-480 25 x 25 x 500 170
575–600* 640
600–625 665
600–650 TN 600-72-500-480 25 x 25 x 500 170
625–650* 690
650–675 715
650–700 TN 650-72-500-480 25 x 25 x 500 170
675–700* 740
700–725 765
700–750 TN 700-72-500-480 25 x 25 x 500 170
725–750* 790
750–775 815
750–800 TN 750-72-750-685 25 x 25 x 750 200
775–800* 840
800–825 865
800–850 TN 800-72-750-685 25 x 25 x 750 200
825–850* 890
850–875 915
850–900 TN 850-72-750-685 25 x 25 x 750 200
875–900* 940
900–925 965
900–950 TN 900-72-750-685 25 x 25 x 750 200
925–950* 990
950–975 1015
950–1000 TN 950-72-750-685 25 x 25 x 750 200
975–1000* 1040

*By using appropriate expansion shoes

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Group II Group III

Honing tool Honing stone Diamond stone/ Honing tool Honing stone Diamond stone/
CBN CBN
Dimension Dimension

– – TN 190-72-300-337 20 x 20 x 300

– – TN 230-72-300-335 20 x 20 x 300

– – TN 270-72-300-335 20 x 20 x 300

– – TN 300-72-400-418 25 x 25 x 400

– – TN 350-72-400-435 25 x 25 x 400

– – TN 400-72-400-435 25 x 25 x 400

– – TN 450-72-400-435 25 x 25 x 400

– – TN 500-72-750-680 25 x 25 x 750

– – TN 550-72-750-680 25 x 25 x 750

– – TN 600-72-750-680 25 x 25 x 750

– – TN 650-72-750-680 25 x 25 x 750

– – TN 700-72-750-680 25 x 25 x 750

TN 750-72-500-485 25 x 25 x 500 TN 750-73-1000-962 25 x 25 x1000

TN 800-72-500-485 25 x 25 x 500 TN 800-73-1000-962 25 x 25 x1000

TN 850-72-500-485 25 x 25 x 500 TN 850-73-1000-962 25 x 25 x1000

TN 900-72-500-485 25 x 25 x 500 TN 900-73-1000-962 25 x 25 x1000

TN 950-72-500-485 25 x 25 x 500 TN 950-73-1000-962 25 x 25 x1000

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Methods of Linkage
for Original Gehring Precision Honing Tools

Gehring honing tools are not linked is essential if satisfactory results location should therefore be care-
direct but by means of suitable are to be obtained and is quite as fully studied as interdependent
intermediate links of which there decisive as, for example, the correct problems at the planning stage and
are 3 alternatives to choose from. selection of stones, cutting speed, should in cases of doubt be decided
Correct linkage of the honing tools etc. Honing tools linkage and work in consultation with our experts.

aDO KO aDO KO

LKN LKB LKSO

dA

KU

aDU

d d d

double jointed: semi-rigid: rigid:

upper joint DO ... upper joint DO ... rigid link KSO ...
link KN ... semi-rigid link KB ...
lower joint DU ...

Application:
double jointed: semi-rigid: rigid:
for fixed workpiece location and for fixed workpiece location and for for floating or universal workpiece
for bore lengths > 1.5 × bore bore lengths < 1.5 × bore diameter location and bore lengths
diameter (this represents the < 1.5 × bore diameter
method which is used most often).

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Lower joints/Links/Semi-rigid links

Honing d Lower joint Link Semi-rigid link

diameter DU KN KB a DU dA L KN KU KO
min./max. L KB

3–24 17 – – KB 30-20 – – – 30

24–28 17 DU 15-24 KN 30-15 KB 30-24 20 22,5 15 30

28–32 20 DU 15-28 KN 30-15 KB 30-28 20 26 15 30

32–37 23 DU 22-32 KN 30-22 KB 30-32 25 30 22 30

37–46 28 DU 22-37 KN 30-22 KB 30-37 25 34 22 30

46–55 32 DU 22-46 KN 30-22V KB 30-46 25 42 22 30

55–75 42 DU 30-55 KN 30-30 KB 30-55 32 52 30 30

75–110 55 DU 40-75 KN 40-40 KB 40-75 36 70 * 40 40

110–160 65 DU 60-110 KN 60-60 KB 60-110 50 95 60 60

160–230 100 1DU 90-160 KN 90-90 KB 90-160 80 165 90 90

230–350 125 DU 90-230 KN 90-90 KB 90-230 79 155 90 90

350–500 145 1DU 120-350 KN 120-120 KB 120-350 105 210 120 120

500–750 170 1DU 120-500 KN 120-120 KB 120-500 115 230 120 120

750–1000 200 2DU 200-750 KN 200-200 KB 200-750 160 370 200 200

1000–1500 270 DU 200-1000 KN 200-200 KB 200-1000 170 370 200 200

* in lenghts from 50 to 50 mm

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Upper joints

Honing for use with hydraulic or mechanical feeding device with tool connection DO
diameter
min./max. DO 33 aDO DO 60 aDO DO 80 aDO

3–75 DO 33-30 15 DO 60-30 15 DO 80-30 15

75–110 – – DO 60-40 18 DO 80-40 18

110–160 – – – – DO 80-60 28

160–350 – – – – – –

350–750 – – – – – –

DO 120 aDO DO 160 aDO Do 200

32–75 DO 120-30 71 DO 160-30 71 –

75–110 DO 120-40 76 DO 160-40 76 DO 200-40

110–160 DO 120-60 23 DO 160-60 23 DO 200-60

160–350 DO 120-90 28 DO 160-90 28 DO 200-90

350–750 – – DO 160-120 50 DO 200-120

750–1500 – – DO 160-200 100 DO 200-200

Rigid links

Honing for use with hydraulic or mechanical feeding device with tool connection DO
diameter
min./max. d DO 33 DO 60 DO 80 DO 120

3-24 17 KSO 33-20 KSO 60-20 – –

24-28 17 KSO 33-24 KSO 60-24 KSO 80-24 –

28-32 20 KSO 33-28 KSO 60-28 KSO 80-28 –

32-37 23 KSO 33-32 KSO 60-32 KSO 80-32 KSO120-32

37-46 28 KSO 33-37 KSO 60-37 KSO 80-37 KSO120-37

46-55 32 KSO 33-46 KSO 60-46 KSO 80-46 KSO120-46

55-75 42 – KSO 60-55 KSO 80-55 KSO120-55

75-110 55 – KSO 60-75 KSO 80-75 KSO120-75

110-160 65 – KSO 60-110 KSO 80-110 KSO120-110

160-230 100 – – – KSO120-160

Connected lengths LKSO in lengths from 50 to 50 mm

12
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Gehring GmbH & Co. KG
Position as of: 07/2005

Gehringstraße 28
D - 73760 Ostfildern
Telephone: +49 711/34 05-0
Telefax: +49 711/34 05-2 95

Homepage: www.gehring.de
E-mail: info@gehring.de