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Cement and Concrete Research: Sravanthi Puligilla, Paramita Mondal
Cement and Concrete Research: Sravanthi Puligilla, Paramita Mondal
Cement and Concrete Research: Sravanthi Puligilla, Paramita Mondal
a r t i c l e i n f o a b s t r a c t
Article history: This paper presents the microstructural development and hardening rate of fly ash-slag geopolymers. The
Received 3 February 2012 solid precursors are treated with a potassium hydroxide-silicate activator of modulus 1.25. Ultrasonic wave
Accepted 11 October 2012 reflection and Proctor penetration methods are used to determine the rate of hardening. Microstructural de-
velopment is investigated using SEM-EDS, and the reaction rate is monitored using semi-adiabatic calorime-
Keywords:
try. Both UWR and Proctor penetration methods capture changes in the hardening rate due to changes in the
Microstructure (B)
Fly ash (D)
reaction mechanism. An increase in the rate of hardening is observed with the addition of slag. It is concluded
Granulated blast-furnace slag (D) that the calcium that dissolves from slag significantly influences both early and late age properties, and the
Acceleration (A) availability of free calcium ions seems to prolong fly ash dissolution and enhance geopolymer gel formation.
It is proposed that the hardening process is initiated by the precipitation of C-A-S-H and that rapid hardening
continues due to accelerated geopolymerization.
© 2012 Elsevier Ltd. All rights reserved.
1. Introduction metakaolin -or fly ash-based geopolymer [9–13]. Yip and van Deventer
reported the coexistence of geopolymeric gel and calcium silicate hy-
Davidovits defines geopolymer as an amorphous, three-dimensional drate in metakaolin and slag blends [14,15]. The percentage of different
short range order inorganic polymer that forms when a highly concen- reaction products depends on various factors such as alkalinity, temper-
trated aqueous alkali hydroxide-silicate solution is added to aluminosil- ature, ratio of aluminosilicate to calcium sources, rate of dissolution of
icate raw materials (e.g. metakaolin, fly ash, slag) [1]. The highly ions from aluminosilicate, and calcium sources [9,15–18]. The presence
alkaline activator solution and high temperature curing were used of soluble calcium is known to significantly accelerate the hardening
initially, but ongoing research in the field focuses on the develop- process [9,19]. It has been proposed that the presence of calcium is crit-
ment of a user-friendly system [1–3]. To reach the full potential of ical to early strength development due to an enhanced aluminosilicate
the geopolymeric binder (as a replacement of the portland cement gel formation [9,19,20]. However, the exact mechanism still remains
binder), the following are suggested: a combination of raw waste unknown. The interaction between calcium, silicate, and aluminate spe-
materials like class F fly ash and slag with low concentration alkaline cies is very complex. A recent study proposed a phase diagram of CaO–
activators (e.g. potassium hydroxide + potassium silicate), as well as SiO2–Al2O3–Na2O based on a series of solution/precipitation studies
room temperature curing [1,3]. A study of a similar system reported [21]. The role of calcium needs further verification in order to optimize
the successful development of a very high strength (100 MPa) workability and strength.
geopolymer, however, at the cost of low workability [2]. The loss of In the current study, various combinations of slag and fly ash were
workability was attributed to both the presence of free lime in the sys- used to demonstrate the role of calcium on the hardening behavior of
tem and the fineness of fly ash particles. The type, dosage, concentration fly ash-slag geopolymers. This study employed two different methods:
of alkali metal activator (Na or K), temperature of curing, and the pres- the Proctor penetration method and the ultrasonic wave reflection
ence of various ionic contaminants are several parameters known to af- method. In previous studies, several researchers measured the setting
fect the hardening rate of fly ash geopolymer and change the setting times of metakaolin, fly ash- or slag-based geopolymers using a Vicat
time from few minutes to few days [4–8]. The consequence of using penetrating needle (ASTM C191) [5,12,13,22–25]. Duxson et al. defines
waste materials as precursors, then, is the emergence of an additional the initial set of geopolymers as the time at which the rate of dissolution
challenge because the properties of the final product vary significantly of the raw materials is surpassed by the rate of condensation and pre-
with the extreme variability of many raw materials. cipitation of the aluminosilicate species [26]. Although some useful in-
Many researchers indicated the effects of calcium ion on early age formation, such as the initial and final set times can be estimated, one
(loss of workability) as well as later age properties (high strength) of serious drawback of using a Vicat needle is that it does not indicate
any change in penetration prior to the initial set, and it does not provide
any information about the hardening rate over time [27]. Detailed stud-
⁎ Corresponding author. Tel.: +1 609 903 6082. ies on setting/hardening behavior of geopolymer are important in order
E-mail address: puligil1@illinois.edu (S. Puligilla). to determine the time of transport, finishability, and time to remove
0008-8846/$ – see front matter © 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.cemconres.2012.10.004
S. Puligilla, P. Mondal / Cement and Concrete Research 43 (2013) 70–80 71
2.1.2. Shear-wave ultrasonic wave reflection method (S-wave UWR) used to control, collect, and process the data. The rate of stiffening
The inability of penetration-based methods to continuously mon- is monitored for the first 24 h or until the specimen is completely
itor the hardening process has prompted researchers to study the use debonded from the buffer material. Debonding creates an air pocket
of acoustic methods. Non-destructive acoustic methods, including the between the buffer and the specimen, which prevents the further
ultrasonic wave reflection method (UWR), have been used extensive- measurement and consequently, the acquisition of meaningful infor-
ly in the past in order to estimate the elastic properties of concrete. mation. In order to avoid confusion, this part of the data is truncated
Recently, the process of monitoring the setting and hardening pro- from the UWR graphs presented in this paper. Further details of this
cesses of cementitious materials using the UWR has become impor- method can be found elsewhere [42].
tant [33–38].
These methods are based on the principle that shear waves cannot 2.2. Semi-adiabatic calorimetry
pass through fluids but can only pass through solids. According to the
wave theory, when a wave is incident at the boundary between two To monitor the ongoing chemical reaction in various geopolymer
materials, some of it is reflected and some of it is transmitted. The mixes, a semi-adiabatic calorimeter is used to measure the variation
amount of shear wave energy reflected at the boundary between a in temperature. The semi-adiabatic method uses a thermally insulat-
buffer material and paste depends on the interconnectivity of the ed bottle (with some heat loss) and a type-T thermocouple to mea-
solid to transmit shear waves. When the paste is in a liquid state, sure the temperature as a function of time. Since heat loss from
the entire shear wave energy is reflected at the interface between semi-adiabatic calorimeter will depend on laboratory conditions,
the buffer material and the paste. Thus, the reflection coefficient is the tests are carried out in a climate controlled room at 21 ± 2 °C.
one. The transition of the paste from a liquid to a solid changes its At a standard atmospheric pressure, 180 g of water takes about
acoustic impedance due to an increase in the interconnectivity of 3.5 h to drop the temperature by 0.5 °C, when the initial water tem-
the solid within the paste. As more and more solids form, the ability perature is 25 °C and the outside room temperature is 21 ± 2 °C.
of the paste to transmit shear waves increases, thus decreasing the re- The rate of heat loss decreases as the temperature difference between
flection coefficient. Therefore, changes in the paste as a function of the sample and the outside environment decreases. Details of the ex-
time can be monitored with S-wave UWR using a buffer material of perimental setup can be found elsewhere [43].
constant acoustic impedance. Several buffer materials including
steel and PMMA were used throughout the literature [36,38]. Howev- 2.3. SEM imaging with EDS for microstructural development
er, the sensitivity of the measurements is maximized when the differ-
ence between the acoustic impedance of the buffer and the test Microstructural development is monitored by using a JEOL
material is small (high impact polystyrene in the case of cement JSM-6060 LV scanning electron microscope, equipped with an ener-
paste) [37,39]. gy dispersive X-ray spectroscopy (SEM-EDS). The fractured surface
Initiation of the setting/hardening process in systems like cement of different specimens at various ages is studied in a secondary elec-
pastes happens when the solid phases reach the percolation thresh- tron mode (SE). Specimens are treated with acetone to stop the re-
old. It has been established, in the case of cement paste, that the re- action and then stored in a vacuum desiccator until tested. The
flection loss measured from UWR relates closely to the connectivity specimen surfaces are sputter coated with gold-palladium prior to
of the solid phases [38]. The amount of shear wave reflection de- imaging.
creases as the connectivity of solid increases [34]. A few studies of Microanalysis and quantitative EDS is performed in a backscattered
the wave-reflection method on cement mortars and cement pastes mode (BSE). The samples are epoxy impregnated and polished prior to
have concluded that the wave reflection method is very sensitive to testing. After epoxy impregnation, the samples are ground using SiC pa-
the setting and hardening of cementitious materials and can be pers of various grit sizes, 21.8 μm, 15.3 μm, 8.4 μm, and 5 μm. A
used in monitoring the hydration process during the early age of mi- glycol-based lubricant was used for polishing. The final steps involve
crostructural development [34,38]. Similar studies on cement pastes polishing the sample, using 3 μm and 1 μm diamond lapping films,
by Chung et al. have shown that the onset of early stiffening as mea- and this is followed by polishing using a 0.25 μm diamond paste on a
sured from S-wave UWR, Proctor penetration resistance, and temper- cloth until a glass-like finish is achieved. The samples are ultrasonically
ature rise from calorimetric experiment, correlate very well [33]. cleaned in isopropyl alcohol after each round of polishing to remove any
Numerical simulations have shown that the setting time calculated debris. Microanalysis is performed at an accelerating voltage of 7 kV to
based on the reflection loss of shear waves matches very well with minimize the interaction volume for X-ray generation, as prescribed by
the percolation threshold of the solid phase in the cement paste Lloyd et al. [44].
[34,40]. Chung et al. have also shown that the UWR is sensitive to
study the sedimentation and flocculation of non-hydrating systems 3. Results
[41]. UWR was used to study the flocculation of cement particles im-
mediately after mixing (before the initial setting). In the research 3.1. Hardening rate of fly ash geopolymers with slag replacement
presented here, the method of S-wave UWR is extended to monitor
the hardening rate of geopolymer at an early age. In spite of the dif- Fig. 3 shows the change in the S-wave reflection coefficient over
ferences in the reaction kinetics that govern the formation of C-S-H time for the fly ash geopolymers with varying slag content. Cement
(in cement paste) and aluminosilicate gel (in geopolymers), the re- paste of w/c = 0.33 (similar to the water-to-solids ratio of the
sults presented here indicated that the physical process of setting geopolymer pastes used in this study) is also presented for compari-
may be regarded similarly and is governed by the percolation of son. In the case of Geo 0s (fly ash geopolymer with 0% slag replace-
solid phases. ment), the rate of hardening is observed to be very slow as the
In the current study, the reflection coefficient is measured by S-wave reflection coefficient changes slowly and remains roughly
using a contact type 2.25 MHz S-wave transducer as shown schemat- around 0.6 even after 1000 min. Conversely, when 1% (by total
ically in Fig. 2. Immediately after mixing, the geopolymer paste is weight of the mix) of slag is added to the mix (Geo 1s), a rapid
poured into a high impact polystyrene (HIPS) container approximate- drop in the S-wave reflection coefficient is seen around 55 min after
ly sized, 50 mm × 60 mm × 50 mm (thickness 6.25 mm) and covered mixing and continues until 420 min. After this, S-wave reflection co-
to prevent the evaporation of water. HIPS acts as a buffer between the efficient suddenly reaches one. This is due to the complete debonding
transducer attached to the bottom of the container and the specimen. of the specimen from the buffer surface. The debonding may be due to
The transducer is connected to a pulser/receiver unit. Lab View is drying of water, chemical shrinkage, or volume change associated
S. Puligilla, P. Mondal / Cement and Concrete Research 43 (2013) 70–80 73
Fig. 2. Schematic diagram of UWR set up showing transducers, pulser and receiver units based on Chung et al. [39].
with the transition from liquid to solid, which limits the data collec- Fig. 4 shows Proctor resistance for all the mixes including cement
tion. The behavior of Geo 5s, Geo 10s, and Geo 15s can be described paste (w/c = 0.33), plotted as a function of time. Geo 0s offers nearly
in a similar manner. As the amount of slag increases, curves move fur- zero resistance (below the sensitivity of the technique) until 300 min,
ther left and thus indicate early stiffening. Furthermore, in the pres- which indicates an extremely slow rate of hardening and microstruc-
ence of slag, the S-wave reflection curves of all the geopolymer ture development. This part corresponds to an S-wave reflection coef-
mixes show a change in the slope a second time, approximately a ficient of about 0.9–1.0 (Fig. 3). After ~ 300 min, the Proctor resistance
few minutes to a few hours after mixing. This indicates that the hard- increases slowly and indirectly indicates that the microstructure is
ening rate is slowing down. This part of the curve is further analyzed gaining strength. It is important to note that as the amount of slag in-
in conjunction with the Proctor penetration data (presented later in creases, the onset of penetration resistance (hardening/strength gain)
this section). The reason for slope change could indicate a possible is observed earlier. That is, the curves shift left as the amount of slag
change in the reaction rate. This is studied further and reported in increases, and this indicates faster stiffening. For example, Geo 15s
the section on semi-adiabatic calorimetry. shows a rapid increase in resistance, starting 10 min after mixing.
In addition to early stiffening, the increased amount of slag also in- Similar to the trend described in Fig. 3, the rate of hardening for all
creases the compressive strength (Table 2). The development of mi- mixes was also observed to slow down from Proctor penetration
crostructure is slow at ambient temperatures (due to the extremely curves.
slow dissolution of class F fly ash) which is reflected in its low com- S-wave UWR response and Proctor penetration response for all
pressive strength values and compares well with the values published the geopolymer mixes are analyzed together to determine the time
in the literature of similar systems [9,13,20,45]. In the case of Geo 10s of onset of hardening and the time when the rate of hardening slowed
and Geo 15s, the initial rate of hardening from UWR curves is ob- down. Fig. 5 illustrates the analysis for Geo 1s and Geo 15s. The onset
served to be the same. However, the later age compressive strength of hardening is defined as the point at which the S-wave reflection
(14 days) is higher in the case of Geo 15s (35 MPa) compared to curve deviates from the initial slope of a linear fit line showing values
that of the Geo 10s (17 MPa). close to one and starting to drop rapidly for the first time. This is
noted as the ‘onset’ point, and is determined from various UWR
runs on the same mix with nominal variation (±5 min). The rapid
change in the curve indicates the initiation of microstructure devel-
opment. As seen in Fig. 5, the response of Geo 1s shows that the
onset of hardening/strength development starts around 55 min
after mixing. The response of Geo 15s shows that the hardening/
strength development starts within the first 10 min after mixing, indi-
cating rapid hardening. These results align with the findings that the
presence of soluble calcium accelerates the stiffening of geopolymers
[9,10,12,13,19]. Kumar et al. reported a decrease in the setting times
measured using the Vicat needle test with an increase in the amount
of slag replacement for fly ash-slag geopolymer made with activator
of higher alkalinity [13]. In this study, the onset of hardening is also de-
termined from the Proctor method as the point at which the Proctor
penetration curve deviates from the initial slope of a linear fit line
Table 2
3, 7 and 14 day compressive strength in MPa of Geo 0s, Geo 1s, Geo 15s, and CaO 1%.
Data is reported as an average and standard deviation of three measurements on
1-inch (2.54 cm) cubes.
Table 3
The ‘onset’ point and the ‘slowdown’ point for various mixes from both S-wave UWR
and Proctor penetration method. Times are given in minutes.
Fig. 8. Temperature vs. time curves of various geopolymer mixes obtained using semi-adiabatic calorimetry. Hatched region under curves in the inserted panel indicates the rapid
hardening phase determined from UWR and Proctor (between ‘onset’ point and ‘slowdown’ point).
In the case of Geo 5s, the temperature decreases after the first However, compared to that of Geo 15s, the final microstructure
peak and reaches room temperature within 1500 min. Geo 10s and shows less product formed on the fly ash surface even after 14 days.
Geo 15s show a second peak after a long induction period, which is
related to the further precipitation of reaction products. The second 3.5. Quantitative elemental spot analysis
peak does not appear within the time frame of the experiment for
Geo 5s, indicating a slower reaction rate. As the second peak occurs Quantitative EDS analysis is performed on a Geo 15s sample in
earlier in the case of Geo 15s, compared to Geo 10s, the peak position order to study the chemical makeup of reaction products formed in
seems to be highly dependent on the amount of slag in the system. the system. Two different ages are chosen: (i) 1 h as it falls within
the ascending part of the first peak from calorimetry when the mix
is still hardening rapidly and, (ii) 14 days as it represents a later age
3.4. Scanning electron microscopy sample. All of the ratios that are calculated from EDS microanalysis
results are compared with the ratios set by Garcia-Lodeiro et al. in
Fig. 9 shows SEM micrographs of fly ash-based geopolymers with order to distinguish between C-A-S-H and (Ca,K)-A-S-H and are
and without slag replacement. Geo 15s and Geo 0s represent two ex- given below [21]:
treme cases of microstructural development and are chosen for SEM
characterization in an effort to understand the effects of slag. Fig. 9a C A S H : 0:72bCaO=SiO2 b1:94; 0bAl2 O3 =SiO2 b0:1
and b shows the micrographs of Geo 0s and Geo 15s, respectively,
at 3 h after mixing. As the figures indicate, the difference between ðCa; KÞ A S H : 0bK2 O=Al2 O3 b1:85; 0bCaO=SiO2 b0:3; 0:05bAl2 O3 =SiO2 b0:43:
the two microstructures is evident. Within 3 h, Geo15s show clear ev-
idence of reaction product formation on fly ash spheres whereas Geo EDS spot analysis on a 1 h old sample indicates the presence of
0s does not show any sign of product formation. It appears, from K-A-S-H geopolymer (average of 15 points) with an average of,
Fig. 9a, that there was minimal dissolution of the fly ash spheres in K2O/Al2O3 = 0.47 ± 0.44, CaO/SiO2 = 0.05 ± 0.03, and Al2O3/SiO2 =
Geo 0s. The microstructure seems to resemble a fractured sample of 0.23 ± 0.09. Some points also indicated possible calcium substitution
densely-packed fly ash spheres without any interconnectivity. This in the geopolymer. EDS analysis of a 1 hour old sample with a repre-
is not surprising based on the calorimetry and UWR results reported sentative spectrum and an average atomic ratios of various elements
earlier. In the case of Geo 15s (Fig. 9b), the particle morphology of is given in Fig. 10. A distinctive and segregated C-A-S-H phase is not
fly ash spheres did not change markedly, but they seemed to be found in the BSE images, which is similar to an earlier observation
connected by a gel-like network. The presence of slag enhances prod- made on class F fly ash-slag geopolymers and Class C fly ash
uct formation, resulting in a gel-like network with increased inter- geopolymer [19,49]. The interaction volume for X-ray generation is
connectivity. The difference in microstructures further explains the kept to minimum by working at a low voltage. However, the re-
reason behind a faster hardening rate of Geo 15s compared to Geo 0s. sponse from EDS spot analysis could still come from multiple phases
Fig. 9c and d and e and f shows microstructure of Geo 0s and Geo whose size ranges from few nanometers to 1 μm, much smaller than
15s at 24 h and 14 days, respectively. In the case of Geo 15s, the mi- the interaction volume (~ 1 μm in diameter for the voltage of 7 kV as
crostructure developed continuously with age, and by 14 days, it predicted by Lloyd et al. [44]). Early in the reaction, as calcium dis-
seemed to be quite dense. As shown in Fig. 9f, the fly ash spheres solves, C-A-S-H can form randomly throughout the microstructure
are densely covered with product, and there is no clear distinction be- and not necessarily around slag particles. This C-A-S-H can then pos-
tween them. In the case of Geo 0s, the microstructure development at sibly act as nucleation site for geopolymerization, developing an
24 h (Fig. 9c), is comparable to that of Geo 15s at 3 h (Fig. 9b). intermixed microstructure of C-A-S-H and K-A-S-H at an early age.
S. Puligilla, P. Mondal / Cement and Concrete Research 43 (2013) 70–80 77
(a) (b)
(c) (d)
(e) (f)
Fig. 9. SEM micrographs of Geo 0s and Geo 15s at different ages. a: Geo 0s—3 h, b: Geo 15s—3 h, c: Geo 0s—24 h, d: Geo 15s—24 h, e: Geo 0s—14 day, f: Geo 15s—14 day. SE mode
was performed at an accelerating voltage of 15 kV.
every one Al atom, one alkali atom will be substituted to balance the is not possible to capture a micrograph for Geo 0s at that early age for
charge (K/Al ~ 1,K2O/Al2O3 ~ 1). This is because the binding of alkali is comparison).
predicted to occur by a valence compensation mechanism, where an Yip et al. suggested that, in the presence of calcium, C-A-S-H pre-
imbalance in charge is created by the substitution of Al in Si tetrahe- cipitates and acts as nucleation sites, and this promotes the rapid for-
dral sites and is compensated by the inclusion of alkali [50]. mation of geopolymer gel [9]. Yip's hypothesis also suggests a
formation of calcium hydroxide formation that could potentially act
as a nucleation site for a geopolymer formation [9,19]. X-ray diffrac-
4. Discussion tion patterns obtained in a parallel study did not indicate the forma-
tion of Ca(OH)2 or CaCO3. The presence of definite regions of
The present study indicates that the presence of calcium in a fly C-A-S-H is not detected from the microanalysis, owing to a large in-
ash-based geopolymer causes early onset of hardening. Based on teraction volume of EDS and the intermixed microstructure of
the observations of existing literature and those made in this study, C-A-S-H and geopolymer. Spectroscopic techniques could reveal the
this study proposes the possible mechanisms and the role of calcium presence of C-A-S-H in the early age samples which remains out of
during the hardening of geopolymer. The dissolution of silicon and the scope of this study. Additionally, as Si is preferentially consumed
aluminum species from fly ash is very slow for the conditions used to form C-A-S-H, the rate of fly ash dissolution is enhanced to maintain
in this particular study (low alkaline activator concentration and am- the Si ion concentration, resulting in a release of aluminates. The forma-
bient temperature curing) and evident from the low reactivity of Geo tion of C-A-S-H also consumes water that can increase the alkalinity of
0s [47]. As calcium ions dissolve from raw materials (slag or CaO), the system and further encourage the dissolution of fly ash particles
they preferentially combine with Si ions in the solution to precipitate [20]. This process increases the rate of poly-condensation and alumino-
as calcium silicate hydrate, which could be rich in alkalis [6,14]. The silicate geopolymer formation. Furthermore, a rapid geopolymer gel
precipitation of C-S-H is preferred over Ca(OH)2 due to its very low formation, due to calcium acting as a charge balancer, cannot be elimi-
solubility [47]. Compatibility studies between N-A-S-H and C-A-S-H nated at this point. A recent study has confirmed the preferential ad-
gels by García-Lodeiroet al. have shown that in the presence of Ca, sorption of Ca into the geopolymer until Ca ions are exhausted,
the precipitation of C-A-S-H and N-A-S-H is dependent on the pH of replacing some of the anions and forming (Ca, M)-A-S-H gels where
the system. At a high pH (>12), C-A-S-H is preferred over an alumi- M = K, Na [52]. However, this could not be confirmed based on the
nosilicate geopolymer [21]. The precipitation of C-A-S-H in the sys- EDS experiments done as part of this study at an early age. The presence
tem forms a basic skeleton of percolating solids which define the of a small amount of calcium reported in the average chemical formula
time for the onset of hardening. could be a result of intermixed C-A-S-H and K-A-S-H or due to the cal-
The present study also shows that in the presence of calcium, the cium substitution in the K-A-S-H geopolymer.
hardening rate of fly ash geopolymers increases even when all of the Based on the calorimetry data and SEM micrographs, the presence of
other parameters are kept constant. This rapid hardening is not only calcium not only increases the rate reaction but also the extent of reac-
due to C-A-S-H formation at an early age but is also due to an increase tion and the product formation. Comparing the slag mixes with the CaO
in the rate of geopolymerization. In this study, an EDS microanalysis mixes, the presence of free calcium seems to initiate hardening in both
performed at an early age indicates the presence of K-A-S-H systems. After the initial rapid stiffening, it is observed from both UWR
geopolymer. Rapid geopolymerization in the presence of calcium is and Proctor tests that the stiffening rate of geopolymer with CaO slows
also supported by the SEM micrographs presented in this paper. Re- down more significantly compared to that with slag. Since CaO dis-
cently, a 3-D nanotomography study showed that aluminosilicates solves much faster, most of the calcium may be consumed sooner. How-
form on or near fly ash particles [51]. In the current study, a SEM mi- ever, slag dissolves slowly and maintains the calcium ion supply for a
crograph of Geo 15s at 3 h (Fig. 9b) conclusively shows the product longer period. The rate of stiffening seems to decrease as the availability
formation on fly ash particles. Such microstructure is observed in of calcium ions decreases. By comparing mixes with slag and CaO, the
SEM micrographs as early as 45 min after mixing for Geo 15s, during availability of free calcium ions for a longer period seems to prolong
the rapid hardening phase (micrograph not included in the paper as it fly ash dissolution and increase the extent of aluminosilicate gel forma-
tion. This can also explain the observed increase in the compressive
strength of fly ash-based geopolymer in the presence of calcium from
slag, similar to the results reported by others [9,15,20,45].
Yip et al. proposed that the increase in the compressive strength
might be due to the coexistence of C-S-H and geopolymeric gel [9,15].
At a high initial pH, the presence of Ca could degrade the K-A-S-H gel
forming on fly ash spheres as K-A-S-H gel is only stable in the absence
of calcium ions. Calcium ions can preferentially form (Ca, K)-A-S-H as
the pH of the system lowers in the later age [21]. Yip et al. also reported
that the presence of Ca could disrupt the three-dimensional ordering of
geopolymers. A recent study, however, reports that Ca ion substitution
into a geopolymer can significantly alter the chemical composition
without disrupting the gel structure [9,52]. This could complicate the
differentiation of calcium-based geopolymers from others using only
imaging techniques. The EDS microanalysis performed in this study on
a later age sample indicates calcium substitution in the geopolymer.
The average composition of microstructure resembles that of the (Ca,
K)-A-S-H. In addition, the presence of C-A-S-H indicates the ongoing
diffusion-controlled chemical reaction even after a dense microstruc-
ture has been formed. Therefore, it can be concluded that the initiation
of hardening is due to C-S-H/C-A-S-H formation and the hardening con-
tinues due to a rapid formation of a combination of C-A-S-H, K-A-S-H
Fig. 11. BSE image of Geo 15s 14 day old sample showing typical spectra of two differ- and (Ca, K)-A-S-H depending on the availability of Ca ions and pH of
ent phases along with average atomic ratios of various elements. the system.
S. Puligilla, P. Mondal / Cement and Concrete Research 43 (2013) 70–80 79
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