Professional Documents
Culture Documents
INSTALLATION MANUAL
M OD EL 95
Version : 95-2
IMPORTANT NOTES:
- The MUDATA scanning system functioning is guaranteed up to 45°C. If the temperature is over 45°C, the fitter
must fit a natural or a controlled ventilation in the cabinet where is installed the calculator (for instance: a fan).
Warning, in this case, the cabinet's watertightness will be not guaranteed anymore.
- The cabinet of the calculator has to be fitted in place which is always under the sunshine.
- Do not fit the calculator's cabinet where there is any risk of shock.
- Never pull or plug a wire or a connector when the calculator is power supplied.
- Connecting wires arrive on the calculator's housing located inside the cabinet.
So as to have an easy access to the connectors, the front face of the cabinet is removable.
- The metallic braided wires have not to be connected to the corresponding connectors onto the screw
connectors.
- The fitter must check that the full installation is well grounded.
- The fitter must check that no power contacts (relays...) disturbs the well functioning of the scanning system,
otherwise fit interference filters.
- The metallic braid of electrical wires has to be grounded only to one end (screw connector of the scanning
system).
- As safety measures, disconnect the plug of the encoder and the scanning system's ones when a welding
system is used on the installation.
M UDAT A C-2
THE GANTRY
The gantry steps over longitudinal conveyor on which logs are scanned.
It must be installed so that the full log lays down the conveyor while scanning (if the conveyor is stopped, data
about the diameter are not taken into account for the volume).
Determine the maximum diameter of logs which are able to pass under the gantry (MAX D).
The gantry must be centered regarding the bottom of the conveyor so that the cell n°1 is opposite to this point.
Cells n°2 and n°3 are fitted at the same height on the gantry's vertical beams.
GANTRY
500 mm
DIAMETER
A xis of
CONV EYOR reference
M UDAT A C-3
2000
1
= =
1500
2 3 Ultrasonic
cell
250
Conveyor
Functioning range
Gant ry
3 0 °
2 3
No part (slide bar, cant, etc...), neither conveyor, nor the inside edge has to be in the cone of wave of the
ultrasonic cells (opening = 30°).
The cone of wave can touch a part located after the central axis of the conveyor.
M UDAT A C-4
The calculator's housing cabinet is usually fitted near the gantry, in a location where there is no risk of shocks.
300 mm
275 mm
300
375
400
BAC K VIEW
200
M UDAT A C-5
THE CALCULATOR
The calculator is located inside a waterproof cabinet.
The calculator is power supplied by the 230 V MAINS (margin from 180V to 250V, 50Hz or 60Hz).
On request, the calculator can be power supplied in 115 V.
All wires are connected to the calculator. Therefore, it is necessary to ground them and to check the quality of this
connection.
Shielding 1 41
24V 2 42
Printer
ENC ODER
0V 3 43
Not A 4 44
A 5 45
Not B 6 46
B 7 47
Not 0 8 48 Shielding
0 9 49
C ALCULATOR
10 50
11 51
65
ULTR ASONIC
12 52
IN PU TS
Assignab le
C ELL N°1
INTERFACE 13 66
53
CAR D
14 54 67
CONNECTION
15 55 68
16 56 69
INTERFAC E CARD
17 57 C ommon 70
18 58 Shielding 71
U LTRASONI C
Photocell of entrance 72
CELL N°2
19
C ell of synchronization 20 73
21 74
IN P UTS
22 75
23 76
A ssignab le
24 77 ULTRASONIC
25 78
CELL N°3
26 79
Common 27 80
Shielding 28 81
29 82
30
10 Shielding
31
32 11 C onveyor stop p age
12
O U TP UTS
33
INTERFA CE CA RD 13
C ONNECTION 34
35 14 C ommon
36 15
C UB803 & CU B893
37 16
17 ejector 2
38
18 ejector 1
39
40 59 60 61
70
TO P0 1
Network
Red leds
R ed leds
24V relays 20V encoder
Led 24V
65
TO P0 2
R ed leds
66 44
C ell 67 1 45
n° 1 68 2 46
69 3 47
A1 A 2 B 1 B 2
70 4 48
G reen leds
EN C O DER
5
Led
6
7
71
8
15 p ts
Led
77
78 49
50
C ell 79
n° 3 80 19 51
81 20 52
82 21 53
22 54
Led 55
23
24 56
83 25 57
C ell 84 26 58
n° 4 85 27
86 28
87
88
10
11
12
Outp uts 13
14
15
16 61
17 60
18 59
Led 24V
INTER FAC E
M UDAT A C-7
ULTRASONIC CELLS
2.559 in.
= =
=
=
4.252 in.
3.740 in.
= MUDATA =
=
4.252 in.
output cable
FIXING :
3.740 in.
Procedure of fixing :
Do not open the cell. Cells must be fixed with 4 screws M4-30 supplied.
NOTE :
For the wiring of ultrasonic cells, it is necessary to respect the position showed in the fitting drawing : cell 1 at the
top of the gantry, cells 2 and 3 face-to-face.
The length of the cables supplied with the cells is foreseen so as to fit the calculator onto the gantry.
If these cables are longer, it could happen some errors in measurements.
WARNING :
Protect the horizontal cells from direct splashes of water in case of storm or strong wind
M UDAT A C-8
CALC ULATOR
FRONT VIEW
Shielding 65
B R O WN 66
Ult rasonic cell YELLO W 67
N°1 G R EEN 68
WH ITE 69
G R EY 70
Shielding 71
B R O WN 72
INTERFACE C ARD
Ult rasonic cell YELLO W 73
n°2 G R EEN 74
WH ITE 75
G R EY 76
Shielding
77
B R O WN 78
Ultrasonic cell YELLO W 79
n°3 G R EEN 80
WH ITE 81
G R EY 82
M UDAT A C-9
PHOTOELECTRIC CELLS
The cell of logs entrance (supplied)
This cell must be fitted on the side of the gantry where logs arrive. This cell must be fitted at a height so as all
logs cut the beam. The standard height is 50 mm, but it can be adapted in accordance with logs.
The reflector is stickled in front of the photoelectric cell onto a plate welded to the gantry (after adjustment of the
beam on the reflector). The reflector must be always clean.
SIDE VIEW
W ay of logs conv ey ance
Gant ry
Photoelectric cell
50 mm
Conv ey or
Gantry
R eflector Ultrasonic
cell
D
W ay of logs conv ey ance
TOP VIEW
P hotoelectric cell
M UDAT A C - 10
The synchronization is worked out according to the end of the log (opening of a switch)
NOTE :
The synchronization is limited to an error inferior to the length of the log to synchronize.
1 SHIELDING
) NC 28
2 C ALC ULATOR 'S
) 27 CONNECTOR
LEFT SIDE
3
) 19
PHOTOELECTRIC C ELL
OF LOGS ENTRA NCE 4
)
5
)
6
)
220V
MA INS
1 SHIELDING
) NC 28
2 CALCULATOR'S
O P TIO N AL ) C ONNECTOR
27
LEFT SIDE
3
) 20
PHOTOELEC TR IC CELL
OF SYNC HRONIZATION 4
)
5
)
6
)
220 V
MAINS
Determination of the D value : distance between the axis of the photocell and the axis of the gantry.
- D must be always superior to the dimension of the correction in the begining and the end of the log (parameter
P04 of volume correction) + 100 mm.
- The distance between two logs must be always superior to 2 x D.
- The minimum length of logs is equal to 2 x D.
THE CONVEYOR
with encoder
The installation of an encoder is necessary if the conveyors has got a rear motion or if its speed is not
regular.
The encoder indicates the direction and the distance of travel of the conveyor.
The log's length is calculated from the number of encoder pulses counted between the closure and the opening of
the photocell.
Wiring the input On/Off is not necessary.
(If the encoder is not fitted, the distance of travel of the chain is withdrawn from the time of its travel).
Encoder fitting
The axis of the encoder is drived by a coupling system which changes the linear travel of the chain into angular
travel according to the following formula:
1 m travel of the chain = 1 rotation of the encoder's shaft (± 30 %)
The installation requires a mechanical coupling system which must guarantee an accuracy of 1 mm.
The differences caused by mechanical backlashes and variations of initial driving ratio (wears) can be
compensated by modifying the value of the 'ENCODER'S PULSE SCALE FACTOR' parameter (See chapter
"MACHINE'S PARAMETER").
M UDAT A C - 13
THE CONVEYOR
without encoder
When the encoder is not fitted, the distance of travel of the conveyor is withdrawn from the time of its travel.
The log's length is calculated from the number of encoder pulses counted between the closure and the opening of
the photocell.
Then, wire the conveyor's On/Off input and if the conveyor has two speeds, wire also the "speed" input.
THE INPUTS:
WIRING DIAGRAM OF THE SWITCHES FOR THE CONVEYOR'S MOTION ONTO THE
CALCULATOR
CALCULATOR'S
CONNECTORS
COMMON
27 or 57
SHIELDING
28 or 58
Note :
- Wire switches without potential only.
- These switches must not be wired if an encoder is fitted onto the conveyor.
- Wire these inputs on the connectors which you will choose to assign, then enter the value of assignation in the
machine parameter corresponding to the wished input.
M UDAT A C - 15
Log by Log : switch closed = numbering and edition of all measures of logs
Assignation = 2 (log by log)
Summing up with Reset : closure = edition of the controlled summing up
(push button) closed = summing up maintained in status
Assignation = 3 opening = summing up reset
opened = summing up in process
Summing up without Reset : closure = edition of the summing up without reset again the
(push button) summing up.
Assignation = 4
Cancellation switch closed = Correction not in process
Correction of bark :
Assignation = 5
CALCULATOR'S
CONNECTORS
Summing up
ASSIGNABLE
with reset
Summing up
ASSIGNABLE
without reset
Cancellation of the ASSIGNABLE
"bark" correction
Cancellation of the ASSIGNABLE
"length" correction
Common 27 or 57
28 or 58
Shielding
M UDAT A C - 16
QUALITY 1 ASSIGNABLE
QUALITY 2 ASSIGNABLE
QUALITY 3 ASSIGNABLE
ASSIGNABLE
QUALITY 14
COMMON
27 or 57
28 or 58
SHIELDING
Note :
- Wire only switches without potential.
- These switches must not be wired if an encoder is fitted onto the conveyor.
- Wire these inputs on the connectors which you will choose to assign, then enter the value of assignation in the
machine's parameter corresponding to the wished input.
- The order of inputs' numbers selected for bins corresponds to the order of qualities' numbers.
- The reading of the contact by the calculator is made when the rear of log passes under the gantry.
.
M UDAT A C - 17
ENCODING
WHEELS CALCULATOR'S
CONNECTORS
C
1 ASSIGNABLE
UNITS
2 ASSIGNABLE
4 ASSIGNABLE
8 ASSIGNABLE
1 ASSIGNABLE
2
ASSIGNABLE
DIZAINES
TENS
4 ASSIGNABLE
8 ASSIGNABLE
COMMON
C
27 or 57
SHIELDING 28 or 58
NOTE :
- The order of the numbers of selected inputs for the bins corresponds to the order of the numbers of encoding
wheels.
- Wire switches without potential only.
- The reading of the switch by the calculator is worked out when the end (back part) of the log passes in the
scanning system
- If an encoding wheel is fitted, enter + 64 in the following machine's parameter :"SORTING & QUALITY".
- Wire these inputs on the connectors assignable according to your choice, then put the value of assignation in
the system's parameter corresponding to the selected input.
M UDAT A C - 18
The log scanning system features as standard two outputs which control two ejections according to criterions
previously selected in parameters, in this case the sorting is automatic.
If the conveyor is stopped before the ejection, the output "Conveyor Stoppage" must be wired, please refer to the
machine's parameters so as to select a sequence.
The automatic sorting can be made according to two criterions : diameter and length (see machine's parameters).
INTERFACE CARD'S
CONNECTORS
Conveying stop
11
24V
14
n.c. 15
24 Volts
RC n.c. 16
relays
Ejector 2 17
Ejector 1 18
NOTE :
- So as to protect the electronics against high voltages, the calculator's outputs controls intermediate relays (not
supplied) powered in 24 V (± 20 %) which control the power relays.
The calculator sorts automatically logs according to some criterions previously entered in parameters.
The operator can also force the sorting before than the back of the log goes away from the photoelectric cell's
beam, by closing the "forced sorting" switch, corresponding to the wanted bin.
CALCULATOR'S
CONNECTORS
BIN 1 ASSIGNABLE
BIN 2 ASSIGNABLE
COMMON 27 or 57
28 or 58
SHIELDING
NOTE :
- Wire these inputs on the connectors which you will choose to assign, then enter the value of assignation in the
machine parameter corresponding to the wished input.
- The order of the numbers of selected inputs for the bins corresponds to the order of the numbers of ejectors.
- Wire switches without potential only.
- The reading of the switch by the calculator is worked out when the end (back part) of the log passes in the
scanning system
- The choice of the quality for the criterion “diameter and quality” is done by the assignation enter nr 7
Modification of the destination of logs after its passage under the gantry:
The taking into account of the forced sorting can also take place after the passage of the log under the gantry, in
this case, to parameterize the parameters P58 and P59.
In the passing of the end (back part) of the log under the gantry, the calculator calculates dimensions of the log
and affects the destination of the automatic sorting or the destination by default.
In the passing of the end (back part) of the log in front of the “position limite", the calculator modifies its
destination according to the last activated "forced sorting enter" and memorizes this new data for the sorting and
the statistics.
Box Box
Log
Two inputs can be used to allow the ejection and for starting the conveyor again in addition to the time delays
entered in parameters.
Ejector in travel limit : switch closed = New start of the conveyor allowed
Assignation = 10
If there are two ejectors, wire the safety limits switches in serial.
CALCULATOR'S
CONNECTORS
COMMON
27 or 57
SHIELDING 28 or 58
M UDAT A C - 21
DIAGRAM OF PRINCIPLE :
Motion
F
CONVEYOR ON / OFF
Stoppage
O
Allowance
F
EJECTION ALLOWED
O
in travel limit position
F
EJECTOR'S LIMIT SWITCH
O
Tempo 1 Tempo 2
ejection
movement to park position
EJECTOR
Conveying stop
Ejection allowed
ejection motion
ejector's delay
Ejector's limit swirtch closed
ejector in park position
ejector's delay
Ejector's limit switch opened
Conveyor in motion
EXAMPLE OF INSTALLATION :
Ejector
The ejectors of the sorting system are controled by the relays of 1 to 3 "sorting" interface card(s) (supplied). Each
card controls 8 ejectors.
The ejectors can be connected to the outputs normally opened (even outputs) or to the outputs normally closed
(odd outputs).
For bins face-to-face, enter +1 in the "SORTING & QUALITY" parameter and use two outputs:
. 1st output for the ejector (example : connector 4)
. 2nd output for left/right (example : connector 6)
On the last sorting card, link together connectors 11 and 13 and connectors 12 and 14.
If the conveyor has to be stopped before ejection, wire the "conveying stop" output and refer to the parameters so
as to determine the sequence.
The log scanning system features several safety measures for the operation of ejectors (explained hereafter).
The sorting can be made according to two criterions : diameter and length (see machine's parameters).
INTERFACE
CARD
1 18
18
SORTING C ARD 17
17 2
3 16
16
R ED LED 15
15 4
24V
14
14 5
0V
13
13 6
12
12 7
11
8
11
10
9 Shielding
10
NF NO N F NO NF N O NF NO NF NO NF NO NF N O NF NO
C C C C C RC
C C C
88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65
WIRING DIAGRAM OF THE SORTING CARD FOR 1 TO 8 BINS
24V
24V common
relays
18 1 18 1 18
17 2 17 2 17
16 3 16 3 16
BINS BINS 15
15 4 15 4
8 to 16 1 to 8 14
14 5 14 5
13 6 13 6 13
12 7 12 7 12
11 8 11 8 11
10 9 10 9 10
Conveying stop
1 1 18 1 18
18 18
17 2 2 17 2 17
17
3 3 16 BINS 3 16
16 16 BINS
BINS 4 8 to 16 4 15 1 to 8 4 15
15 15
16 to 24 14
14 5 14 5 14 5
13 6 13 6 13 6 13
12 7 12 7 12 7 12
11 8 11 8 11 8 11
10 9 9 10 9 10
10
C - 24
Conveying stop
M UDAT A C - 25
.
.
Bin 14 : switch closed = Ejector 14's control
Assignation = 8
ASSIGNABLE
BIN 1
BIN 2 ASSIGNABLE
BIN 3 ASSIGNABLE
BIN 14 ASSIGNABLE
COMMON 27 or 57
28 or 58
SHIELDING
Modification of the destination of logs after its passage under the gantry:
The taking into account of the forced sorting can also take place after the passage of the log under the gantry, in
this case, to parameterize the parameters P58 and P59.
In the passing of the end (back part) of the log under the gantry, the calculator calculates dimensions of the log
and affects the destination of the automatic sorting or the destination by default.
In the passing of the end (back part) of the log in front of the “position limite", the calculator modifies its
destination according to the last activated "forced sorting enter" and memorizes this new data for the sorting and
the statistics.
Box Box
Log
ENCODING
WHEELS CALCULATOR'S
CONNECTORS
C
1 ASSIGNABLE
UNITS 2 ASSIGNABLE
4 ASSIGNABLE
8 ASSIGNABLE
1 ASSIGNABLE
2
ASSIGNABLE
DIZAINES
TENS
4 ASSIGNABLE
8 ASSIGNABLE
COMMON
C
27 or 57
SHIELDING 28 or 58
NOTE :
- The order of the numbers of selected inputs for the bins corresponds to the order of the numbers of ejectors.
- Wire switches without potential only.
- The reading of the switch by the calculator is worked out when the end (back part) of the log pass in the
scanning system
- If an encoding wheel is fitted, enter + 64 in the following machine's parameter : "SORTING & QUALITY".
M UDAT A C - 27
THE PRINTER
A printer of 80 columns must be connected to the calculator to print the measurements of logs. The printer is
usually located in an office.
23
42
25 CALCULATOR'S
43 CONNECTOR
RIGHT SIDE
SHIELDING
48
CANON PLUG
PRINTER
13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
NOTES :
- Please refer also to the user manual of the printer. Always power the printer before the calculator and switch it
off after.
- Cables of connection must not pass in "cant" (risks while storms) or near any source of power (risks of
interferences).
- The printer can be fitter up to 100 metres from the calculator.
- The printer must be located a place which is not to warm and not to cold (+ 5° C to + 35° C).
M UDAT A C - 28
This network guarantees the data exchange between the CUB890 and CUB893 log scanning system and the
computer
The network cable must be located far away from power cables.
The connection onto the calculator's cabinet is made by a 15 points male Canon plug.
A resistance of 100 ohms must be wired between D(A) and D(B) at each end of the cable.
On the calculator side: Weld the resistance in the 15 points male Canon plug.
D(A) 18
7
14 D(B) 21
8 1
15 7
OV 100 Ù
2 8
18 19 7 8
7
3 2 20 21
14
7 14
21
M UDAT A D-1
- The machine's parameters which are entered at installation and which can be accessed usually by secret code.
- The parameters of corrections which can be easily modified by the operator.
- The parameters determining the criterions of statistics and sorting and which can be easily modified by the
operator.
M UDAT A D-2
MACHINE'S PARAMETERS
Par
Press the following keys
Enter the value of each parameter on the numerical keypad and validate this value at each time by pressing the
Val
following key .
This key allows to enter (to store) the displayed value of the parameter and to go to the next one.
NOTE :
Some parameters have standard values (indicated by = value) and options (indicated by + value )
To calculate the value of one parameter, determine a standard value and add the values for the wanted options.
M UDAT A D-3
_______________________________________________________________________________
P 01 Type of display and edition
=0 : french
=1 : spanish
=2 : english
=4 : german
__________________________________________________________________________________
P 03 Mode of scanning
=0 : global
=2 : per ejector (destination)
__________________________________________________________________________________
P 06 Number of ejectors
=0 : No sorting
=n : n ejector(s) from 1 to 2 on CUB800 and CUB801
: n ejector(s) from 1 to 24 on CUB803 and CUB893
__________________________________________________________________________________
P 07 Time of reply of the assignable external contacts (switches)
UNIT : 30 milliseconds, standard value: 4, maximum : 250
__________________________________________________________________________________
P 08 Time of reply of the photoelectric cell's contacts
UNIT : 3 milliseconds, standard value : 3, maximum : 250
__________________________________________________________________________________
P 09 Not used
Enter 0
__________________________________________________________________________________
P 10 Type of encoder
Number of the smallest measurements which are ignored for the calculation of the minimum diameter.
__________________________________________________________________________________
P 14 Filter on measurements of the maximum diameter
Value from 1 to 5
Number of the biggest measurements which are ignored for the calculation of the maximum diameter.
__________________________________________________________________________________
P 15 Time delay (temporization) for the waiting of echo
UNIT : 3 milliseconds, standard value 10
__________________________________________________________________________________
P 16 Time of release of the ultrasonic cells while scanning
UNIT : 3 milliseconds, standard value 5 = 10 measurements per second
__________________________________________________________________________________
P 17 Time of release of the ultrasonic cells while reference intake (at
installation)
UNIT : 3 milliseconds, standard value 25
__________________________________________________________________________________
P 18 2nd conveyor's speed in dm/mn (input V2 closed)
Automatically calculated.
(Maxi 6500)
__________________________________________________________________________________
P 19 Vernier of the speed V2 (1 digit)
Automatically calculated
With an encoder: enter 0
__________________________________________________________________________________
P 20 Not used
Enter 0
__________________________________________________________________________________
P 21 Conveyor's speed V1 in dm/mn (input V2 opened or not assigned)
Automatically calculated
(Maxi 6500)
Automatically calculated
With an encoder: enter 0
__________________________________________________________________________________
P 23 A.C.I. display
__________________________________________________________________________________
P 32 Slope of the bottom of the conveyor in %
a
P33
P32 = (a/b)x100 b
__________________________________________________________________________________
P 33 Width of the bottom of the conveyor in mm
Enter 0 if the conveyor has not a V shape and if logs lay always flat down.
__________________________________________________________________________________
P 34 Minimum diameter in mm
Every diameter inferior to this value will not be taken into account in the final log's volume.
NOTE :
A log which has a diameter inferior to this value will have volume equal to zero, but its length will be O.K. and will
be sorted.
__________________________________________________________________________________
P 35 =X P 36 = Y P 37 = Z
Time delays for ejection
UNIT : 30 milliseconds
On
CONVEYOR
Off
On
EJECTOR
Off
X Y Z
__________________________________________________________________________________
P 41 Assignation of the input : connector 24
__________________________________________________________________________________
P 42 Assignation of the input : connector 25
__________________________________________________________________________________
P 43 Assignation of the input : connector 26
__________________________________________________________________________________
P 44 Assignation of the input : connector 29
__________________________________________________________________________________
P 45 Assignation of the input : connector 50
__________________________________________________________________________________
P 46 Assignation of the input : connector 51
__________________________________________________________________________________
P 47 Assignation of the input : connector 52
__________________________________________________________________________________
P 48 Assignation of the input : connector 53
__________________________________________________________________________________
P 49 Assignation of the input : connector 54
__________________________________________________________________________________
P 50 Assignation of the input : connector 55
__________________________________________________________________________________
P 51 Assignation of the input : connector 56
__________________________________________________________________________________
P 52 MUDBUS Number
0 : without PC (with option A.C.I.)
1 : with PC (in standard)
__________________________________________________________________________________
P 53 Mode of the cell of synchronization
0 : no synchronization
1 : synchronization on the nearest log
3 : chronological synchronization .
__________________________________________________________________________________
P 54 Distance between the photoelectric cell (logs arrival) and the cell
of synchronization in mm
__________________________________________________________________________________
P 55 Vernier of P54 in mm (3 digits after the comma)
__________________________________________________________________________________
P 56 Maximum readjustment on the cell of synchronization in cm
Enter the maximum distance between two beginnings of logs so as to prevent any aberating readjustment
Enter 0 if there is no cell of synchronization.
__________________________________________________________________________________
P 57 Tests
In normal use : enter 0
+1 : display in 1/10mm
+2 : Simulation of diameters (XXXD)
+ 4 : check-printing of ejections
+ 8 : check-printing of inputs controlled by MUDBUS
__________________________________________________________________________________
M UDAT A D-8
__________________________________________________________________________________
P 58 Distance between gantry photocell and limite position to modify the sorting
destination in mm
If P58 = 0 the enters “forced sorting” are took into account when the end of the log passes through the gantry
__________________________________________________________________________________
P 59 Vernier in mm (3 digits after the comma)
If P59 = 0 the enters “forced sorting” are took into account when the end of the log passes through the gantry
__________________________________________________________________________________
Following parameters
Enter 0
__________________________________________________________________________________
Par
TO EXIT FROM PARAMETER PROCEDURE : Press the following key
Par
. Press
. Then press onto the keys corresponding to the parameter's number (for instance : Parameter P 21) :
2 1
. Press
. Modify the value of the parameter with the numerical keys and validate this new value with the key
Val
Par
. To exit from parameters, press again.
M UDAT A D-9
Par Raz
. Press the keys
Val
. Enter the value of each parameter on the keypad and validate the value at each time by pressing .
This key allows to enter the displayed value and to go to the next one.
Par
. To exit from this parameter procedure, press the key
- CANCELLATION OF A LOG :
A switch allows to cancel the taking in account of the log in front of the photoelectric cell in the summings up of
scanning.
According to the value of the "MODE OF SCANNING" parameter , a log which is cancelled while scanning can be
ejected anyway.
- CORRECTION OF BARK:
The diameter can be corrected to get the volume under bark.
The correction can be constant or proportional (see parameters hereabove).
A switch or the reset to zero of the parameter allows to cancel this correction.
- CORRECTION OF LENGTHS:
The real length of the log calculated by the scanning system can be adjusted.
The value of this correction can be changed by a parameter (see parameters hereabove)
A switch or the reset of the parameter allows to cancel the correction.
M UDAT A D - 10
COMMISSIONING OF SUMMINGS UP
Par Val
. Press the keys
Val
. Enter the value of each parameter on the keypad and validate this value at each time with the key .
This key allows to enter the displayed value and to pass to the next one.
Example
Pr 1 daily summing up (example 18H30) 1830
Pr 2 daily summing up : day 5
Monday = 1 Sunday = 7
Pr 3 daily summing up : hour 1830
Pr 4 monthly summing up : day 31
Pr 5 monthly summing up : hour 1830
Pr 6 hourly summing up : minute (1 to 59) 0
Pr 7 1st summing up of the day : hour 1030
Pr 8 2nd summing up of the day : hour 1230
Pr 9 3rd summing up of the day : hour 1630
Pr 10 4th summing up of the day : hour 1830
Par
. To exit from this parameter procedure : press the key
NOTE : After a data modification, an edition is automatically worked out, then the counter is reset. If the
calculator is not power supplied at the time of summing up, this one will be worked out when the calculator will be
power supplied and the next summing up will start again at time of this power supply.
M UDAT A D - 11
Par L
. Press the keys
Val
Enter the value of each parameter on the keypad and validate this value at each time with the key .
This key allows to enter the displayed value and to pass to the next one.
For the CUB800 and CUB890, there is only one category of length in cm : PL 1
Par
To exit from this parameters procedure : press the key
Par D
. Press the keys
Val
Enter the value of each parameter on the keypad and validate this value at each time with the key .
This key allows to enter the displayed value and to pass to the next one.
For the CUB800 and CUB890, there is only one category of diameter in mm : Pd 1
Par
To exit from this parameters procedure : press the key
CUB800, CUB801 and CUB890 scanning systems only feature a sorting system which can control two ejectors.
CUB803 and CUB893 scanning systems feature a sorting system which can control up to 24 ejectors
The sorting can be determined by the operator which give the bin's number to the calculator by means of
switches, in this case the bin's number must be given before than the back of the log goes out of the scanning
system.
The sorting can be also worked out automatically, in this case the operator must enter in the parameters some
criterions of selection of bins (2 maximum), as follows:
After having determined the categories of length ( Par L ), determine the bins's numbers.
Par B
Press the keys
Displays shows
Val
Enter the new bin's number on the keypad and validate
Displays show:
Val
If necessary, enter the new bin's number on the keypad and validate
Carry on in the same way so as to modify the bins which follow up to the latest category.
Displays show :
Par
To memorize new destinations, press the key
M UDAT A D - 14
After having determined the categories of diameter ( Par D ), determine the bin's numbers.
Par B
Press the keys
Displays show:
Val
Enter the new bin's number on the keypad and validate
Displays show:
Val
If necessary, enter the new bin's number on the keypad and validate
Carry on in the same way so as to modify the bins which follow up to latest category.
Displays show :
Par
To memorize new destinations, press the key
NOTE:
Principle : After having determined the categories of length (P ar L ) and the categories of diameter (Par D ),
determine one bin's number per category of diameter for each category of length.
We advise you to draw the following panel so as to set easily the parameters.
Length in cm
Bin's number 0 to 120 120 to 150 150 to 200 200 to 300 300 to 400 400 to 9999
Diameter in mm
0 to 210 1 6 11 16 6 11
210 to 310 2 7 12 17 7 12
310 to 410 3 8 13 18 8 13
410 to 510 4 9 14 19 9 14
510 to 9999 5 10 15 20 10 15
Par B
Press the keys
Displays show:
Val
Press
Displays show:
Note :
In parallelepidedical volume scanning mode:
Val
Enter the new bin's number on the keypad and validate
Displays show
Val
If necessary, enter the new bin's number on the keypad and validate
Displays show
Val
If necessary, enter the new bin's number on the keypad and validate
Displays show
Par
to memorize new destinations , press
Par 3 B
Press
To access directly to the third category.
Note :
In parallelepidedical volume scanning mode:
Principle : After having determined the categories of diameter (Par D ) determine, for each quality, a bin’s number
per diameter category.
We advise you to draw the following panel so as to set easily the parameters.
0 to 210 1 6 11 16
210 to 310 2 7 12 17
310 to 410 3 8 13 18
410 to 510 4 9 14 19
510 to 9999 5 10 15 20
Par B
Press the keys
Displays show:
Val
Press
Displays show:
Val
Enter the new bin's number on the keypad and validate
Displays show
Val
If necessary, enter the new bin's number on the keypad and validate
Displays show
Val
If necessary, enter the new bin's number on the keypad and validate
Displays show
quality 1
Par
to memorize new destinations , press
Par 3 B
Press
To access directly to the third category.
Note :
In parallelepidedical volume scanning mode:
Par E
. Press the keys
. Enter the value of each parameter on the keypad and validate at each time this value by pressing the key
Val
.
This key allows to enter (to store) the displayed value and to go to the next one.
Every ejector has to be set according to its functioning and to the specification of the corresponding bin:
Photocell of
gantry
mode 1
mode 2
mode 4
Pe19 to 21 BIN 7
Pe22 to 24 BIN 8
Pe25 to 27 BIN 9
Pe28 to 30 BIN 10
Pe31 to 33 BIN 11
Pe34 to 36 BIN 12
Pe37 to 39 BIN 13
Pe40 to 42 BIN 14
Pe43 to 45 BIN 15
Pe46 to 48 BIN 16
Pe49 to 51 BIN 17
Pe52 to 54 BIN 18
Pe55 to 57 BIN 19
Pe58 to 60 BIN 20
Pe61 to 63 BIN 21
Pe64 to 66 BIN 22
Pe67 to 69 BIN 23
Pe70 to 72 BIN 24
M UDAT A D - 21
If the parameter MODE OF SCANNING has option + 1024 in cubage parallelepipedic, memorize constant
thickness on the keyboard of the calculator:
P ar C
. Press the keys
V al P ar
. Then, press the keys
M UDAT A E-1
Visual checking:
- Check the fitting of the housing cabinet and the calculator.
- Check the fitting of the photoelectric cell :
. Fitting on the "logs conveying arrival" side
. Alignment with the reflector
. Height < minimum diameter
- Check the fitting of the ultrasonic cells.
. Cell 1 = vertical cell, fitted in the axis of the conveyor.
. Cells 2 and 3 fitted face-to-face
. Nothing between cells 2 and 3 which can mask their beam
- Check the electric wiring in the cabinet.
Machine's parameters
- Enter the machine's parameters, excepted those automatically calculated and those of correction on lengths.
- To print the parameters automatically, add +1 to the parameter P01.
- Enter the secret access code (+4096 in the parameter P01).
User's commissioning
- Refer to the chapters: "Commissioning":
Commissioning of corrections
Commissioning of summings up
Commissioning of categories of lengths
Commissioning of categories of diameters
Commissioning of the sorting system
Commissioning of the ejectors
NOTES :
It is possible to go from one test to an other by pressing directly on the key of the required test when the displays
show test, without pressing again on Par 1 Ess or Par 2 Ess.
To exit from this procedure of test de test, press Par when displays show test.
Beware, during tests, it is not possible to access to the other functions of the log scanning system.
_________________________________________________________________________________
Pa r 1 Es s 0
Test of the encoder (extension)
Displays show
A B TOP 0
Displays show the status of the encoder's inputs to the log scanning system on the A, B & TOP 0 channels.
When the chain travels, status O (opened) and status F (closed) appear on the both A and B displays.
The display showing TOP 0 is in status F and passes quickly to status O at each TOP 0.
_________________________________________________________________________________
Pa r 1 Es s 3
Test of the calculator's outputs
Displays show
_________________________________________________________________________________
Pa r 1 Es s 7
Test of the sorting ejectors (CUB803 and 893)
To test an other ejector, enter on the keypad the ejector's number and validate.
The corresponding ejector keeps on being activated.
_________________________________________________________________________________
Pa r 1 Es s 8
Test of inputs (Connectors 19 to 26)
Displays show
connector 26 connector 19
connector 25 connector 20
connector 24 connector 21
connector 23 connector 22
Par 1 Ess 5
Wire-to-wire encoded value or encoding wheels (see P 05)
EXAMPLE
SORTING = 4 QUALITY = 12
M UDAT A F-3
_________________________________________________________________________________
Pa r 1 Es s 9
Test of the inputs ( connectors 49 to 54 )
Displays show
connector 56 connector 49
connector 55 connector 50
connector 54 connector 51
connector 53 connector 52
_________________________________________________________________________________
Pa r 1 Es s 5
Test of the selector for forced sorting and quality
Displays show on the left the sorting number and on the right the selected quality.
_________________________________________________________________________________
Pa r 1 Es s 4
Test of the printer
_________________________________________________________________________________
Pa r 1 Es s
Test of the keypad and displays
Displays show some 8 and some points and the 4 red leds on the keys light on.
Displays show to =
Press the keys one after each other by starting on A, from left to right, and from the top to the bottom by ending
on Tal : the key's number is displayed.
1 2 3 4 5 6
7 8 9 10 11 12
13 14 15 16 17
18 19 20 21 22
23 24 25 26 27
28 29 30 31 tal END
KEYBOARD
_________________________________________________________________________________
M UDAT A F-5
_________________________________________________________________________________
Par 2 Ess 0
Test of cells
Displays show:
CELL 1 CELL 2
CELL 3 REFERENCE
INTAKE
Check the functioning of the cell 1 by distancing and by nearing (at more than 30cm) an item (for instance, a
piece of cardboard) from the cell 1. The displayed value must increase and decrease (the displayed value is not
significant yet).
Check the functioning of the cells 2 and 3 by distancing up to the top of the conveyor and by nearing (at more
than 30 cm) an item from each cell. The displayed value must increase and decrease (the displayed value is not
accurate yet). If the displayed value stops changing before than the item is widely come over the central axis of
the conveyor, that means that there is an obstacle in the cone of the beam. In this case, eliminate this obstacle
or incline the cell very slightly upwards or fit the cell again higher (in this case, modify the parameter : "Height of
the horizontal cells").
Check the reference intake of the log scanning system; when there is no log under the gantry, the value displayed
on the "reference intake" onehas to remain constant at the unit.
NOTE : The cell 2 and the cell 3 have to be always at the same height.
_________________________________________________________________________________
M UDAT A G-1
- The log scanning system has to be empty (no log under the gantry).
- The log scanning system had to be previously parameter set (excepted for parameters automatically calculated)
and tested.
- Displays show
- The photoelectric cell's led is green. If it is orange or red, check that its beam is not interrupted or adjust the
reflector.
_________________________________________________________________________________
- The cell must be power supplied (220 V) ; the led is green, orange or red.
- Stick a piece of adhesive on the window's sides of the cell to reduce the width of the beam.
_________________________________________________________________________________
Par 2 Ess 7
Adjustment of the temperature
Val
To enter the value of temperature after 2 seconds time.
WARNING : The hyphen on the central display show a negative temperature.
This procedure calculates automatically the "SPEED OF THE SOUND" and "REFERENCE INTAKE" parameters.
Par
To exit from this test, press
_________________________________________________________________________________
Par 2 Ess 6
Adjustment of the scanning references
- Put a paralellepidedical box (for instance the cardboard box of the scanning system) under the gantry, chain
stopped.
- Check than P 29, P 32 P 33 and P 34 are correctly parameter set.
Gantry
H
V
Val
- Enter the measure V in 1/10th mm by entering the value on the keypad and validate by
Val
- Enter the measure H in 1/10th millimetre and validate by pressing
This procedure allows to calculate automatically the "VERTICAL REFERENCE" and "HORIZONTAL REFENCE"
Par
parameters. To exit from this test, press
_________________________________________________________________________________
M UDAT A G-3
_________________________________________________________________________________
Pa r 1 Es s 6
Adjustment of the log length references
If "F", exit from tests, take the log out of the cell's beam (there must be nothing between the cell and its reflector)
and start again.
Convey a log (which you know the length) under the gantry.
Displays show
When the log goes out of the log scanning system, displays show:
Enter on the keypad the length of the log in millimetre and press the following keys :
Val Par
The calculator determines automatically either the pulse scale factor if an encoder is fitted on the conveyor, or the
chain's speed (according to the switch for speed) in the case of an installation without encoder. In the case of a bi--
speed chain, the test n°2 nas to be worked out with the two speeds without chain stop while log conveying.
For the fitting with an encoder, error 28 means that the encoder rotates in the wrong way.
IReverse A and Not A on the calculator's screw connectors.
Par
To exit from the test, press
_________________________________________________________________________________
M UDAT A G-4
_________________________________________________________________________________
Pa r 1 Es s H
Adjustment of the clock
Displays show
Val
then validate
Displays show
Enter the year (only the tens. Ex. : 95), then validate.
* The system manages the leap years but not the difference between summer and winter hours.
Par
To exit from this test, press
_________________________________________________________________________________
M UDAT A H-1
NOTE :
To come back to the standard display, press the same letter again.
_________________________________________________________________________________
A
Instantaneous diameters :
Test N° measure
Press on:
1A = display of the instantaneous vertical diameter
2A = display of the instantaneous horizontal diameter
3A = display of the instanteneous horizontal measurement
5A = display of the reference intake (scanning system empty)
6A = display of ejections :
display on the left : Test N°, number of logs to eject, bin's N° of the next ejection
display on the right: Distance in cm before the ejection of the next log
_________________________________________________________________________________
B
Memorized diameters :
Press on:
1B = Display of the minimum horizontal diameter (dhMI)
2B = Display of the maximum horizontal diameter (dhMA)
3B = Display of the medium horizontal diameter (dhMY)
4B = Display of the minimum vertical diameter (dvMI)
5B = Display of the maximum vertical diameter (dvMA)
6B = Display of the medium vertical diameter (dvMY)
_________________________________________________________________________________
Scanning steps :
F
The lower displays show:
Status Temperature
_________________________________________________________________________________
H
Hour :
_________________________________________________________________________________
J
Day :
_________________________________________________________________________________
Editions : log / log (in addition)
3 + C log's N° / Min diam / Max diam / Medium Diam / Length / Volume / T°C/ Ejector / Quality
2 C
NOTE + :
editions of all measures : this edition stops automatically after the edition of a log.
_________________________________________________________________________________
M UDAT A I-1
Pa r 1 Es s 1 Par
Display of error messages
Val
Note them and to remove them, press the key
Pa r 1 Es s 2 Par
To remove this type of display press
or switch the system off and plug it in again.
PRINTING OF PARAMETERS
Par 1 Ess L
Entering launches the printing of all parameters
- Wait the end of the message IMP PARA which will flashes on the lower displays.
Par
- Pressing before the end of the edition causes the end of the printing.
M UDAT A J-1
ERROR MESSAGES
* ERROR OF PARAMETERS
ERROR N° 05 = Error in the "Dimension of correction in the beginning and the end of
the log" parameter
OPERATION : Enter a value of correction inferior to the "photoelectric cell / axis of
ultrasonic cells"distance.
ERROR N° 06 = There is something between ultrasonic cells while parameters setting or power
supply
ERROR N° 53 = 5 logs were conveyed under the gantry without reference intake phasis
- logs to near one from each other
- something is detected before the axis of the conveyor
- wrong commissioning.
ERROR N° 61 = Log under the gantry without masking the photoelectric cell s
* ERROR OF MEASUREMENT
ERROR N° 62 = Decentering of the log regarding the vertical axis too big.
* CONTROL OF VOLTAGE
APPENDIX
V= D2 x L
--------
10000
V= (D + L' - 4)2 x L
------------------
2 x 10000