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Difference between Mg & Al PDC Process

5-Jul-12 SCL/AEG/Jul 2012 1


Parameters Mg Die Casting Al Die Casting

Ingot Pre-Heating To be done NA

Die Temperature Higher Lower

Thermal Regulation Mandatory Not necessary

Oil Shot (shots) lower higher

Die Cooling NA Applicable

Die life (shots) Higher Lower

Ingate Velocity High Low

Melting Protective gas NA

SCL/AEG/Jul 2012
Parameters Mg Die Casting Al Die Casting
Die Lubricant dwell time Shorter Longer

Metal treatment NA Degassing

Flux for dross removal NA Cover-al

Plunger Velocity Higher Lower

Solidification Rate Faster Slower

Filling time Shorter Higher

Production rate High Low

SCL/AEG/Jul 2012

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