Sl.

Dust extraction
No. System No. Description of the individual system

1. DE# 1 Induction Furnace

The system shall take care of all dust generation

Points from four Induction Furnaces.

2. DE# 2 Magnesium converter area

The system shall take care of all dust generation

points from four (4) Nos. Magnesium converter area.

3. DE# 3 Core shop

The system shall take care of all dust generation

points from Core shop.

4. DE# 4 Mold shop

The system shall take care of all dust generation

points from Mold shop.

5. DE# 5 Caster area & Annealing furnace

The system shall take care of all dust generation

points from five Nos. Casters & Annealing
Furnace.

6. DE# 6 Zn coating, Socket & spigot area (DN 200-600)

The system shall take care of all dust generation

points from Zn coating, Socket & spigot metallic Zn
coating (DN 200-600).

7. DE# 7 Tri-grinding area (DN 200-600)

The system shall take care of all dust generation

points from Tri grinding (DN 200-600).
 Sl. Dust extraction
No. System No. Description of the individual system

8. DE# 8 Zn coating, Socket & spigot area (DN 500-1200)

The system shall take care of all dust generation points
from Zn coating, Socket & spigot metallic Zn coating (DN
500-1200).

9. DE# 9 Tri-grinding area (DN 500-1200)

The system shall take care of all dust generation points

from the Tri grinding (DN 500-1200).

10. DE# 10 Bitumen coating area (DN 200-600)

The system shall take care of all dust generation points

from finishing line i.e, Bitumen coating area (DN 200-600).

11. DE# 10 Bitumen coating area (DN 500-1200)

3.0 DRAWINGS
The system shall take care of all dust generation points from finishing li ne i.e, Bitumen
coating area (DN 500-1200).

3.1 The following drawing enclosed with the specification for designing
the systems.

TENDER DRAWINGS:
Drawing No. Rev. Title
28912-9KA-64A-UTL- 0 Process flow diagram for DE
0030 system (DE# 1 to DE#5)
28912-9KA-64A-UTL- 0 Process flow diagram for DE
0031 system (DE# 6 to DE#9)
28912-9KA-64A-UTL- 0 Process flow diagram for DE
0032 system (DE# 10 to DE# 11)
7.0 Venturi Scrubber

Venturi Scrubber is used here for dedusting in Bitumen Area.

Venturi Scrubber absorbs the dust by atomizing water droplets and absorbing
dust particles in it and involves cyclonic effect to separate dust laden water
which eventually cleans the gas and exhaust it through exhaust duct.

7.1 Nitrogen Flooding System

Nitrogen Flooding System is to be provide at bag filters for DE #6

and DE # 8 systems. In case of fire, nitrogen will be immediately flooded inside
the whole Bagfilter area and extinguish the fire. Nitrogen supply will be made
from nitrogen storage cylinders located locally.

8.0 ELECTRICS

The scope of electrics shall include design and engineering,

manufacture, testing at works, packing, forwarding, supply, unloading, transport
to work site, installation, and commissioning of electrical system for DE system
covered under this specification.

8.1 The scope of work shall include but not be limited to the following:

8.1.1 Motor control Centre(s) (MCCs) for various DE units.

8.1.2 Stand-alone VVVF drive panels for each of the ID fan motors.

8.1.3 All 415V AC motors required for DE system within package scope.

8.1.4 Local control stations (LCS) for each motor.

8.1.5 Necessary 1.1 kV power, control and special cables with supply of
necessary cable trays / supports, termination kit
etc required for interconnection of all equipment / items within the scope.

8.1.6 Necessary GI conduits, brackets, hooks, racks and cabling

accessories viz. cable gland, lug, termination and jointing
kits etc as required to lay the cables (within the Tenderer’s scope).

8.1.7 Equipment earthing system (to be connected to nearby TML earth

grid).
A. Dust Extraction System of various regions (Venturi scrubber)

Venturi ID Fan
Static
System System Scrubber Equip. Capacity, Qty.
pressure,
Area Number capacity, Type CMH (No.)
mm wc
(CMH)

Bitumen
coating
Venturi
area DE# 10 15000 16500 1 500
Scrubber
(DN200-
600)
Bitumen
coating a Venturi
DE# 11 25000 27500 1 500
are Scrubber
(DN500-
1200)

B. Duct-work with accessories for all DE systems.

C. Air receiver, compressed air pipework with accessories for all DE

systems.

D. Structural work for all DE systems.

E. RAV, slide gate, dampers, silo, valves, electrics and instruments,

etc for all DE systems as per TS.