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HVAC Package - Low Side Works

RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

PROJECT: GOA
AIR CONDITIONING WORKS FOR BOTTILING HALL

0.00 DESCRIPTION LP

UNIT QTY RATE

RUPEES

I AIRCONDITIONING SYSTEM

1.00 Air Cooled Condensing units


1.10 Microprocessor based Air Cooled Condensing Unit for Bottling area
Supply, installation, testing and commissioning of Air cooled condensing unit with Multi
hermatically sealed scroll compressors, multiple refrigerant circuits. The condensing unit
complete with Microprocessor based panel, multi hermetically scrolled compressors in
multiple refrigerant circuits , condenser coil, low noise fans etc. The system shall complete
with first charge of refrigerant & oil, inter connecting refrigerant piping , controls and safety cut
outs to form a factory tested compact unit. The refrigerent shall be R-407C

1.1.1 Nominal capacity : 25 TR ; Actual capacity : 24 TR. Model No. ACUS2-028MR2 for Bottle filling Nos. 1 350000
area. Refrigerant suction temperature : 35 Deg.F -37Deg.F. Unit dimension: 2.24 m (L) X 1.147m
(w) x 1.72 m (h)

0.00
2.00 DX thermal break Double Skin Air handling Unit
Supply, installation, testing and commissioning of factory made Double Skin thermal break
Floor mounted type DX Air- handling unit complete with a Mixing box with combination of pre
and Fine filters EU-3 (10 Micron) & (EU-5 / F-5 ), DX cooling Coil section with 6 row deep ,
13 fins/ inch DX cooling coils in two sections with interwind circuiting assuring to uniform
refrigerant distribution over the entire face area of the coil. The coil shall be installed over SS
20G insulated drain tray, mist eliminator on full face of the coil, fan section with DIDW
backward curved centrifugal fan with drive and drive package and discharge air plenum . The
entire unit casing shall be in thermal break construction. The panels shall be made out of 48
mm thk. 40 Kg/ cum density double skin PU injected. The entire assembly of the unit shall be
mounted on a rigid GSS base frame. Inner skin of the panel shall be 0.63mm thick GSS plain
and the outer skin shall be with 0.63 mm thk. pre plasticized powder coated.

The face velocity of the coils shall not exceed 450 FPM ( 2.25 m/ sec). The face velocity across
the filters shall not exceed 350 FPM. The coil and filters shall be the full face of the unit. The fan
and motor shall be mounted on a common base frame with cushy foots / spring mounts to
avoid vibration transmission to the base of the unit. The fan shall be AMCA certified and
motor shall be energy efficient not less than IE3 ( PREMIUM EFFICIENCY). The fan out let
velocity shall limit to 9 m/ sec. The fan access door shall have a safety door interlock
arrangement with motor. The unit shall be supplied with fire retardant double canvass
connection between the fan out let and supply air flange. The unit shall be supplied with an
outlet flange at the supppy air side along with opposed blade volume control damper. The
damper casing and blades shall be made out of 16 G Aluminum. One set of commissioning
filters shall be supplied along with the unit for system purging. The mixing box shall be
provided with opposed balde volume control dampers at freh air ( FA) and Return air (RA)
intake. The noise level at all around the unit shall limit to 70 dBA from 1 m distance from the
unit. The fan curves, coil selection and technical deta sheet shall be submitted during detail
engg.

2.10 Air qty : 9000 CFM @ 3 1/2 " WC , Flame proof Motor IP-54: 10 HP, 4 pole ,1450 rpm; 2# Nos. 1 420000
6R/12- 13 fins / Inch. Interwined DX Coils with total face are of 20 sqft.

3.00 Supply, installation, testing and commissioning of Interconnecting refrigerant piping between lot 1 75000
Condensing Unit and DX AHU complete with 2sets of Expansion valves, Solenoid control valve,
shut of valves, catch all drier ,safety cut outs, controls etc. ( 5/8" & 1 3/8")

Architects: Space Matrix, Bangalore


Page 2
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

0.00 DESCRIPTION LP

UNIT QTY RATE

4.00 Supply, Fabrication, Installation and Testing of galvanized sheet metal ducting (FACTORY
FABRICATED DUCTS) with class VIII ( 120 GSM) GSS Complete with angular iron flanges as per
SMACNA Standards and in accordance with the approved shop drawings complete with all
accessories like vanes,,suspension rods , anchor bolts, GI bolts & nuts, canvas connections &
splitter dampers etc., and as required by the specifications.

4.10 24 Gauge Sqm 120 539


4.20 22 Gauge Sqm 180 676
4.30 20 Gauge Sqm R.O 810

5.00 Supply, installation, testing and commissioning of Factory fabricated Rectangular shape - GI Sqm 2 4563
Volume control dampers, 1.2-mm GI Steel Frame, 1.0mm GI blades, 150-mm width, with
required hardware and accessories as per specifications.

6.00 Supply, installation, testing and balancing of 4 side flange Extruded Aluminium grille. sqm 4 3974

7.0 Supply, installation, testing and balancing of powder coated Extruded Aluminium tegular design
supply air Diffusers with removable core of outer to outer for the listed neck sizes as per the
approved drawings and specification. The diffuser neck shall be provided with opposed blade
Aluminum volume control damper in accordance with the approved shop drawings and
specifications with outer to outer flange size of 595 mm x 595 mm .The neck size shall be of
following sizes

7.1 450 x 450 Neck Size Nos. 30 2166


7.2 375 x 375 Neck Size Nos. R.O 1662
7.3 300 x 300 neck Size
8 Supply installation testing and commissioning of CBRE approved Fusible link type fire dampers sqm 2 6500
of Minimum 90 minutes fire rating made out of 16G x400mm long GI casing with angle frame
(on both sides of wall) and multileaf dampers out of 18G ( Damper only)

9 Fusible links for the above Fire Dampers Nos. 2 1050

10.00 Supply and Providing Class- O, Aluminum foil faced cross linked polyethylene thermal
insulation OR Nitrile rubber for the following thickness with density not less than 40 kg / m3.
Insulation material to be fire retardant. Joining tapes & low VOC adhesive to be supplied with
the insulation material by the insulation material manufacturer. Refer method statement in
technical specification for insulation works. ( Arma cell / paramount/ K flex)

10.10 19 mm thk. sqm 250 394


10.20 13 mm thk sqm 50 281
Supply and Providing 10 mm thick arma sound accoustic insulation 10 mm thck for ducts/ sqm 30 429
plenums. material cross linked polyethylene material for accoustic lining of the ducts / plenums
thermal insulation OR Nitrile rubber for the following thickness with density not less than 40
kg / m3. Insulation material to be fire retardant. Joining tapes & low VOC adhesive to be
supplied with the insulation material by the insulation material manufacturer. Refer method
statement in technical specification for insulation works. ( Arma cell / paramount/ K flex)

11.00 Return air thermostat No. 1 4500


12.00 Fire retardant double canvass connections sqm 2 1200

13.00 ELECTRICALS
PANELS, CABLING, EARTHING AND END TERMINAITONS
13.1 ELECTRICAL PANEL
Design, manufacture, supply, installation, testing and commissioning of the following IP-54
cubicle type, dead front, sheet steel free standing floor mounted motor control center &
control panels including internal wiring and earthing & terminations etc.

Architects: Space Matrix, Bangalore


Page 3
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

0.00 DESCRIPTION LP

UNIT QTY RATE

The panel shall be made out of 16/ 14 SWG MS sheet after seven tank process and painting
with Epoxy powder coating. The panel shall consist of suitable rating TPN Aluminum busbar (at
the rating of 0.8 A/Sq.mm) supported with DMC/ SMC barriers and color coded with Heat
shrinkable sleeves.

All starters shall be provided with potential free Contacts for Connections to FAS.
MCCB with over-load relay and single phase preventer as per the ratings given below, suitable
for motor duty and able to withstand fault level of 25 KA.

For on/off/remote and local operation, 3 pole single throw switch shall be provided in each AHU
panel to facilitate override of the automatic operation

The panel shall include the following components and accessories.

The control power shall be derived return air temperature sensor equired for proper
functioning of AHU.

13.1.1 Panel-1 Nos 1 75000


Incomer
160 A TPN MCCB - 1No.
160 A TPN Aluminium bus bar with heat shrinkable insulation sleeve.
0-200 / 5A Energy meter - 1No.
0-500 Volts volt meter with selector switch shall be provided by 2 Amps TP MCB's. - 1 set.
0-200 A/ 5 A Ammeter with Ammeter selector switch - 1Set
200/ 5A CT coils - 3Nos.
R/Y/B pahse indication lamps with SP MCB - 1 Set

Out going feeders


a 125 A MCC B o for 28.0 kw condensing Unit
b 7.5 Star Delta starter with by pass arrangement
c 2 Nos. Spare compartment
13.1.2 Supply and providing HVAC Ccompaitable 7.5 kw VFD for the above panel ( Danfoss/ ABB No. 1 22000
make/ siemens ) . ABB MODEL : ACS 550 alpha numeric l display.

13.3 Power cabling , control cabling , earthing , end terminations etc from panel to the repstive
motors . Cables up to 6 sqmm is copper . Above 6 sqmm is AL. All control cbales are of copper

13.3.1 Supplying and laying of PVC insulated and PVC sheathed copper conductor armoured , 1.1 KV
grade MV cable generally confirming to IS 1554 of following sizes on surface / existing cable
trays with suitable clamps etc as required.

13.3.1.1 3/12C 35 sqmm Al Cabel for Air cooled condensing Unit Rmt 10 439

13.3.1.2 3C X 4 sqmm Copper for AHU Motor Rmt 15 352

13.3.1.3 5c x 1.5 sqmm copper for control wiring rmt 15 261

13.3.1.4 2c x 1.5 sqmm copper for control wiring rmt 20 136

13.40 Supplying and making end termination with brass compression gland and copper lugs for
following size of PVC insulated and PVC sheathed / XLPE copper conductor cable of 1.1 KV grade
as required.

13.4.1 3 1/2 c x 35 sqmm Sets 2 250

13.4.2 3C X 4 sqmm sets 4 140

13.50 Supply,installation,testing and commissioning of local push button station with start and stop No 1 2400
push button having red colour round mushroom head,push to stop and turn to release with
arrangement for locking in 'OFF' position etc as required.

Architects: Space Matrix, Bangalore


Page 4
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

0.00 DESCRIPTION LP

UNIT QTY RATE

13.60 Providing and fixing of GI Earth flat for the following sizes

13.6.1 25 x 3 mm thk for air cooled condensing unit body earthing and panel earthing ( connecting to rmt 15 52
the nearest earth grid/ pit by client scope )

13.6.2 8G GI Wire for AHU motor rmt 15 10

0.00 GRAND TOTAL

Architects: Space Matrix, Bangalore


Page 5
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

DISC BASIC FRT NET SUPPLY GST NET SUPPLY

% RATE % RATE AMOUNT RATE AMOUNT % RATE AMOUNT RATE AMOUNT

RUPEES RUPEES RUPEES RUPEES RUPEES RUPEES RUPEES RUPEES RUPEES

#REF!

0 0
0 0

350000 0 0 0 350000 350000 28 98000 98000 448000 448000

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

0 0 0 0 0

420000 6 25200 25200 445200 445200 28 124656 124656 569856 569856

0 0 0 0 0
75000 5 3750 3750 78750 78750 18 14175 14175 92925 92925

0 0 0 0 0

Architects: Space Matrix, Bangalore


Page 6
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

DISC BASIC FRT NET SUPPLY GST NET SUPPLY

% RATE % RATE AMOUNT RATE AMOUNT % RATE AMOUNT RATE AMOUNT

0 0 0 0 0 0

539 10 54 6480 593 71160 18 107 12840 700 84000


676 10 68 12240 744 133920 18 134 24120 878 158040
810 10 81 891 18 161 1052 0
0 0 0 0 0 0
0 0 0 0 0 0
-10 5020 10 457 914 5477 10954 18 986 1972 6463 12926

-10 4372 10 398 1592 4770 19080 18 859 3436 5629 22516

0 0 0 0 0

-15 2491 10 217 6510 2708 81240 18 488 14640 3196 95880
-15 1912 10 167 2079 18 375 2454 0
0 0 0 0
-17.5 7638 10 650 1300 8288 16576 18 1492 2984 9780 19560

-17.5 1234 10 105 210 1339 2678 18 242 484 1581 3162
0 0 0 0 0
0 0 0 0 0

394 7.5 30 7500 424 106000 18 77 19250 501 125250


281 7.5 22 1100 303 15150 18 55 2750 358 17900
429 7.5 33 990 462 13860 18 84 2520 546 16380

0 0 0
4500 3 135 135 4635 4635 18 835 835 5470 5470
1200 3 36 72 1236 2472 18 223 446 1459 2918
0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0

Architects: Space Matrix, Bangalore


Page 7
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

DISC BASIC FRT NET SUPPLY GST NET SUPPLY

% RATE % RATE AMOUNT RATE AMOUNT % RATE AMOUNT RATE AMOUNT

0 0 0 0

0 0 0 0
0 0 0 0

0 0 0 0

0 0 0 0

0 0 0 0
0 0 0 0

0 0 0 0
75000 10 7500 7500 82500 82500 18 14850 14850 97350 97350
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0
0 0 0 0
22000 0 0 0 22000 22000 18 3960 3960 25960 25960

0 0 0 0

37.5 275 3 14 140 289 2890 18 53 530 342 3420

37.5 220 3 11 165 231 3465 18 42 630 273 4095

37.5 164 3 8 120 172 2580 18 31 465 203 3045

37.5 85 3 5 100 90 1800 18 17 340 107 2140

0 0 0 0 0

250 3 8 16 258 516 18 47 94 305 610

140 3 5 20 145 580 18 27 108 172 688

2400 3 72 72 2472 2472 18 445 445 2917 2917

Architects: Space Matrix, Bangalore


Page 8
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

DISC BASIC FRT NET SUPPLY GST NET SUPPLY

% RATE % RATE AMOUNT RATE AMOUNT % RATE AMOUNT RATE AMOUNT

0 0 0

52 3 2 30 54 810 18 10 150 64 960

10 3 2 30 12 180 18 3 45 15 225

76186 1471468 1798093

Architects: Space Matrix, Bangalore


Page 9
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

ERE GST NET ERECTION NET (SUPPLY +ERECTIOIN)


INCLUDED GST
RATE AMOUNT % RATE AMOUNT RATE AMOUNT RATE AMOUNT

RUPEES RUPEES RUPEES RUPEES RUPEES RUPEES RUPEES RUPEES

#REF!

0
0

35000 35000 18 6300 6300 41300 41300 489300 489300

15000 15000 18 2700 2700 17700 17700 587556 587556

22500 22500 18 4050 4050 26550 26550 119475 119475

Architects: Space Matrix, Bangalore


Page 10
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

ERE GST NET ERECTION NET (SUPPLY +ERECTIOIN)


INCLUDED GST
RATE AMOUNT % RATE AMOUNT RATE AMOUNT RATE AMOUNT

300 36000 18 54 6480 354 42480 1054 126480


330 59400 18 60 10800 390 70200 1268 228240
350 350 0 1402 0
0

400 800 18 72 144 472 944 6935 13870

400 1600 18 72 288 472 1888 6101 24404

200 18 36 1080 236 7080 3432 102960


200 18 36 236 0 2690 0

700 1400 18 126 252 826 1652 10606 21212

300 600 18 54 108 354 708 1935 3870


0
0

150 37500 18 27 6750 177 44250 678 169500


150 7500 18 27 1350 177 8850 535 26750
150 4500 18 27 810 177 5310 723 21690

1000 1000 18 180 180 1180 1180 6650 6650


700 1400 18 126 252 826 1652 2285 4570

Architects: Space Matrix, Bangalore


Page 11
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

ERE GST NET ERECTION NET (SUPPLY +ERECTIOIN)


INCLUDED GST
RATE AMOUNT % RATE AMOUNT RATE AMOUNT RATE AMOUNT

15000 15000 18 2700 2700 17700 17700 115050 115050

0 0

200 200 18 36 36 236 236 26196 26196

55 550 18 10 100 65 650 407 4070

35 525 18 7 105 42 630 315 4725

25 375 18 5 75 30 450 233 3495

25 500 18 5 100 30 600 137 2740

100 200 18 18 36 118 236 423 846

70 280 18 13 52 83 332 255 1020

300 300 18 54 54 354 354 3271 3271

Architects: Space Matrix, Bangalore


Page 12
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
HVAC Package - Low Side Works
RMZ OFFICE AT GROUND FLOOR 'C' TOWER, MILLENIA, BANGALORE.

ERE GST NET ERECTION NET (SUPPLY +ERECTIOIN)


INCLUDED GST
RATE AMOUNT % RATE AMOUNT RATE AMOUNT RATE AMOUNT

15 225 18 3 45 18 270 82 1230

5 75 18 1 15 6 90 21 315

239200 44244 289444 2109485

Architects: Space Matrix, Bangalore


Page 13
Consultants: Potential Service Consultants (P) Ltd., Bangalore.
angle iron flanges

25 x 25 x 3 mm wt/ m 1.1 kg
35 x 35 x 3 mm wt/ m 1.6 kg

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