Professional Documents
Culture Documents
Technical specifications
INDEX
1 Introduction 03-10
4 Project Details 29 - 41
SECTION – 1
INTRODUCTION
SITE DESCRIPTION
The site is surrounded by CAPF Institute of Medical Sciences on East and DDA Housing on West. Asola
Wildlife Sanctuary covers the Northern part while a proposed 24 m wide road gives access to site on Southern
side.
Currently there is no nearby building to the site. Construction of CAPFIMS work has recently started by CPWD.
The nearest Metro station is Chhatarpur and Qutab Minar. The nearest bus Stand is Satbari and Rajpur
Extension
The site is mainly flat and devoid of any major tree population or encroachment.
A part of site falls under Geomorphological ridge and the said land will not be available for development.
Along Asola Wildlife Sanctuary a 15m green buffer has to be left compulsary.
CLIENTS BRIEF
INTRODUCTION TO CBI
The Central Bureau of Investigation traces its origin to the Special Police Establishment (SPE) which was set up in 1941
by the Government of India. The functions of the SPE then were to investigate cases of bribery and corruption in
transactions with the War & Supply Deptt. Of India during World War II. Superintendence of the S.P.E. was vested with
the War Department. Even after the end of the War, the need for a Central Government agency to investigate cases of
bribery and corruption by Central Government employees was felt. The Delhi Special Police Establishment Act was
therefore brought into force in 1946. This Act transferred the superintendence of the SPE to the Home Department and
its functions were enlarged to cover all departments of the Govt. of India. The jurisdiction of the SPE extended to all the
Union Territories and could be extended also to the States with the consent of the State Government concerned.
The DSPE acquired its popular current name, Central Bureau of Investigation (CBI), through a Home Ministry resolution
dated 1.4.1963. Initially the offences that were notified by the Central Government related only to corruption by Central
Govt. servants. In due course, with the setting up of a large number of public sector undertakings, the employees of
these undertakings were also brought under CBI purview. Similarly, with the nationalisation of the banks in 1969, the
Public Sector Banks and their employees also came within the ambit of the CBI.
From 1965 onwards, the CBI has also been entrusted with the etc., on a selective basis investigation of Economic
Offences and important conventional crimes such as murders, kidnapping, terrorist crimes,.
The SPE initially had two Wings. They were the General Offences Wing (GOW) and Economic Offences Wing (EOW).
The GOW dealt with cases of bribery and corruption involving the employees of Central Government and Public Sector
Undertakings. The EOW dealt with cases of violation of various economic/fiscal laws. Under tshis set-up, the GOW had
at least one Branch in each State and the EOW in the four metropolitan cities, i.e, Delhi, Madras, Bombay and Calcutta.
These EOW Branches dealt with offences reported from the Regions, i.e, each Branch had jurisdiction over several
States.
As the CBI, over the years, established a reputation for impartiality and competence, demands were made on it to take
up investigation of more cases of conventional crime such as murder, kidnapping, terrorist crime, etc. Apart from this,
even the Supreme court and the various High Courts of the country also started entrusting such cases for investigation
to the CBI on petitions filed by aggrieved parties. Taking into account the fact that several cases falling under this
category were being taken up for investigation by the CBI, it was found expedient to entrust such cases to the Branches
having local jurisdiction.
It was therefore decided in 1987 to constitute two investigation divisions in the CBI, namely, Anti-Corruption Division
and Special Crimes Division, the latter dealing with cases of conventional crime, besides economic offences.
NBCC has already engaged a consultant designated as the engineer’s representative (“Engineer’s
Representative”) to provide an design(s) and to manage the Project.
PROJECT BRIEF
Central Bureau of investigation has approximately 2900 employees of various ranks in Delhi .To cater their housing
needs, the Bureau has 498 residential pool quarters of various types at five locations in Delhi, as per detail below:-
Senior officers of CBI coming for tour, DGP meets, D.P.Kohli Lecture, Seminar, Conferences Quarterly etc. to Delhi are
also accommodated time to time in Delhi hence transit accommodation is required regularly. For the purpose a safe
House is available at Jam Nagar House which has 12 rooms. The shortage of the staff quarters are quite evident from
the table above, hence the requirement of new staff quarters is urgent.
For this pupose DDA alloted a 31,000 sqm land to CBI at Maidangarhi for development of their residemntial complex.
The proposed residential complex consists of residential quarters of type II, III, IV and V. Apart from residential quarters
a NGO’s mess is also proposed to be used as transit accommodation. Also to cater to the large population a community
centre has been proposed.
The parking requirement for the complex has been calculated based on the revised GPRA norms.
The parking is mostly accommodated in two nos. Basement. Various services like UGT, Pump room, STP,
The proposed residential complex is based on the GPRA norms for central government housing. Scale of
amenities for architecture, civil and electrical shall be based on latest GPRA norms.
DEVELOPMENT CONTROLS
PLOT AREA
(ORIGINAL) 31,000.00
AREA UNDER
MORPHOLOGICAL
RIDGE 5,254.18
PLOT AREA (NET) 25,745.82
FAR @200 51,491.64
G.C. @33.33% 8,581.08
DETAILED AREA
BUILT UP AREA
GROUND TYPICAL
COVERAGE FLOORS FLOOR TOTAL UNITS
UTILITY
AREA/ UNIT TOTAL BUILT
UNIT
CIRCULATIO CIRCULATIO BALCON SERVAN AREA NO.OF UP AREA
TYPE AREA(MAIN
N (FAR) N (NON FAR) Y T (BUIL UNITS (INCLUDING
)
BALCON T UP) BALCONY)
Y
TYPE II (8 TO A CORE)
MAIN
57.20
UNIT
11.88 7.28 4.36
3.36 84.08 224.00 18,832.80
SERVAN
T ROOM
TYPE II (4 TO A CORE)
MAIN
57.20
UNIT
10.91 15.61 4.36
3.36 91.44 112.00 10,241.28
SERVAN
T ROOM
TYPE III
MAIN
65.30
UNIT
10.92 15.08 5.70
4.83 97.00 168.00 16,296.42
SERVAN
T ROOM
TYPE IV
MAIN
94.60
UNIT
10.92 16.43 9.55 148.2
4.28 56.00 8,303.54
SERVAN 12.50 8
T ROOM
TYPE V
MAIN
154.70
UNIT
15.50 32.98 11.74 238.1
8.62 26.00 6,191.51
SERVAN 14.60 4
T ROOM
6 FLOOR BUILDING
GF: RECEPTION (2 nos.), DINING (900 sqf.), LOUNGE (560 sqf.), RECREATION
(570 sqf.)
I: 10 GUEST ROOMS (230 sqf.) PER FLOOR
NGO MESS
II: 10 GUEST ROOMS (230 sqf.) PER FLOOR
III: 10 GUEST ROOMS (230 sqf.) PER FLOOR
IV: 10 GUEST ROOMS (230 sqf.) PER FLOOR
V: 4 SUITES
1. The scope of work for E.P.C. Contract shall include (but not limited to) the following works. Scope of work in brief for a
glance is as below:
1. EPC contract shall include Architectural Planing, Concept Design, Soil investigation and Survey, Design of
Structure and MEP services includingallied works, Vetting of structural design from IIT Delhi / Roorkee, obtaining
all statutory approvals from Local Authorities / Body including services, preparing submission and execution
drawing, getting approval from NBCC/Client, Construction and Commissioning of the project.
The contractor’s quoted rates are deemed to include everything from the award of work up to & including handing
over of completed project, defect liability period. The EPC Contractor is required to connect all the external
services like Water Supply, Sewerage, Drainage, Electric Supply, LAN/WAN, Telephone Lines etc. to the main
lines of the authorities/service providers like DJB/MCD/NDMC/MTNL etc. which shall be integral part of his scope
of work and deemed to be included in his quoted price. All municipal & mandatory approvals required for
occupation and completion of the project shall be obtained by the Contractor.
2. Structural Works – Substructure to be designed as conventional method with Flat Slab and super structure to be
designed as Monolithic structure system as per DBR. The Housing towers will be made with RCC large
shear wall structure in the periphery using aluminium/suitable alloy light-weight formwork, (including
Retaining Wall, Basement raft, Excavation of earth work for Basement, superstore etc. including
removal/dismantling of existing/old underground services.
6. WTP
7. STP
11. Site Development & Landscape (including landscaped roads, Paths, Streets feature & furniture)
1. The above scope of work is not exhaustive however, contractor is required to execute all the items as per Scope of
work, Design basis reports (DBR)/specifications, Technical Specifications, Drawings etc. to make the buildings &
complex fit for its intended purpose. .
2. The project is to be built fully compliant to GRIHA 3 norms for the entire scope in this contract
3. All signage’s will be LED lighted as per concept drawings / as per direction of Engineer-In-Charge / NBCC Consultant.
4. All external electrical poles will be powered by solar power with backup provision of electricity.
5. All the pre construction approvals are to be obtained by the bidder from Engineer-In-Charge / NBCC Consultant. All
statutory / municipal approvals before / during / post construction stages are to be obtained by the bidder. The
statutory fee for such clearances shall be borne by the Employer.
6. The details mentioned in DBR and technical specification / conceptual drawings are indicative in nature. The bidder
will ensure to complete the work and make functional as per NBC 2016, statutory requirements and good engineering
practices etc.
7. The area statement given is indicative in nature. The works is to be completed as per concept design, drawings,
scope of work, finishing schedule and prevalent codes, NBC 2016, statutory requirement guidelines etc.
8. Any increase in area due to statutory / municipal requirements, nothing extra shall be paid. Rates will be firm and no
escalation will be paid.
9. Soil report is indicative. Bidder/Contractor is advised to do their own survey/exploration; nothing extra will be paid on
deviation of soil report.
10. All drawings/ specifications / makes / shop drawings and construction methodology etc. are to be got approved from
NBCC or their consultant as required prior to execution / procurement. However, it does not imply that bidder absolves
themselves from code provisions/statutory requirements.
11. All basement walls to be painted and marking of the parking bay with thermodynamic paint.
12. Formwork for Roof and walls of basement and all other RCC works should be of laminated ply finish.
13. All columns/wall corners in the parking area should have approved rubber/PVC corner protection.
14. Entry point/exit point should have boom barriers with RFID facility as well as PVC speed breakers as required.
15. All ramp entrances should have rolling shutter/collapsible gates.
16. Parking shall be provided as per GPRA Norm/NBC 2016 or prevalent statutory requirements
17. The scope of work also includes providing mock up/ sample of each type flats including Lift Lobby and Staircase for
01 floor. Sample flat work shall initiate immediately after erection of Ground floor roof slab. Sample flat / Mockup shall
include all internal finishing including door windows, glass, flooring, hardware, electrical and sanitary wares, cabinets,
cup boards, furniture, CCTV, Telephone all complete etc.
18. Antitermite treatment is to be done.
19. Panel fire protection (suppression system)
20. The facility at each floor as shown may interchange/may add/may delete within building envelope as conceptualised.
The internal partition and allied services may also change as per functional need and requirement of the client/
NBCC/Consultant etc.
21. All lifts to be fitted with CCTV Cameras.
22. All aspects of security, safety in terms of functioning, integration of various services through IBMS is to be done (for
HVAC, Fire, Water Supply, Lifts, Pumps etc.) by bidder.
23. All IBMS / security services are to be controlled through Command centre which is to be established by bidder as per
location in concept drawing with minimum 6 No.’s 50 inch LED screens and other monitors and equipments with
minimum one month digital data storage. The command centre should be finished as per requirement with furniture,
HVAC, lighting etc.
24. All specifications are to be followed as given in technical specifications, however, at any location if any
information/specification is of specific make it has to be treated as or equivalent.
25. Preparation of Detail design and drawings based on DBR;
26. Preparation of Shop drawings and its approval from NBCC/ NBCC Consultants& from Proof checking Agency.
27. List of makes as suggested is of probable applicator/ assembler / oem approved vendor/agents/suppliers. All bidders
to submit their own suggested three no. Of makes conforming to specification as desired in tender. At the time of
approval of shop drawing EIC /consultant will approve any one of them.
28. The E.P.C. contractor shall bear the complete responsibility and cost for the surveys; investigation studies; design
development of the employers design/ performance criteria up to detail design level, Engineering (including all
specialised engineering requirements mentioned in the contract or needed for the successful completion and
handover of the project); Manufacture; Delivery; Construction; Erection and Installation; Testing, Commissioning,
Handing Over and provision of required warranties of the entire facility
29. The E.P.C. contractor is expected to discharge his responsibility in conformity with the contract as per the tender
documents and those documents specified therein to constitute the contract document and in conformity with all laws,
regulations, acts, statutes, bye-laws, applicable to all aspects of the investigation, design, engineering, construction,
manufacture, delivery and shall indemnify the owner against any claims or damages, fines, suits, legal or
administrative actions/ strictures penalties, etc. resulting from the neglect or inability or avoidance of the above said
laws, regulations, statutes, etc..
30. It is re-emphasised that the employer expects the EPC Contractor to comply with all municipal regulations,
environmental regulations, health and safety regulations and comply with all the requirements spelled out in this
regard in the contract. Where there is a difference between the employer’s requirements and regulatory requirements
the more stringent provision shall prevail. It is assumed the EPC Contractor has completed his due diligence on this
prior to filling the tender and no change in cost shall be considered for this.
31. The EPC Contractor shall follow all best practices, codes, standards and adhere to specifications and shall meet or
exceed performance requests as spelled out in this contract.
32. The EPC Contractor shall carry out the procurement of all the materials, equipments, Installations, accessories as
may required for completion and Installation & Commissioning of work for the project.
33. The EPC Contractor shall undertake the construction of the project in accordance with the Employer approved Design
Development Documents.
34. The scope of the execution work shall be in accordance with the design development documents, as prepared by the
EPC Contractor and approved by the Engineer’s Representative, inclusive of, but not limited to, civil and structural
works, architectural works, hard and soft landscaping works, signage works, all builders work associated with MEP,
Fire Protection, Conveying Systems, Special Systems, LV and ELV Systems, and all associated works for the Project,
as further described herein and as per the Works Requirements. The work is inclusive of all coordination with other
contractors and consultants working on the Project. Specific requirements are elaborated below.
GENERAL REQUIREMENTS
Contract Requirements
35. The particular section of Specification shall be read in conjunction with the Drawings and other sections of the
Specification. Specification given in any one section shall apply to other sections unless specifically stated otherwise.
36. Notwithstanding anything contained herein, the EPC Contractor shall be responsible for complying in all respects with
bylaws and regulations imposed by authorities having jurisdiction, as may be in force at the time of execution of the
Works.
37. The EPC Contractor shall provide and do everything necessary for the proper execution of the Works according to the
intent and meaning of the Tender Documents, whether the same may or may not be particularly shown on the
documentation comprising the Tender Documents, provided the same can be reasonably inferable there from.
38. The Works shall be completed strictly in accordance with the Tender Documents and drawings and specifications
issued by the EPC Contractor and approved by the Engineer’s Representative, and with instructions issued by the
Engineer’s Representative during the execution of the Works.
39. The work to be performed under this Contract includes, but is not necessarily limited to, design development,
procurement, and the furnishing of all supervision, labour, materials, temporary works, temporary utilities, false-work,
plant, machinery, cranes, equipment, parts, tools, taxes, duties, insurance, commissions, supplies, transportation,
utilities, construction facilities, scaffolding, incidentals and logistic support necessary for the performance and
maintenance of the Works, and accomplishing the same in a workmanlike manner.
40. All work shall be executed by skilled tradesman who shall be thoroughly acquainted with all aspects of their trade
including any special local customs and modes of operation.
41. Engineer In charge or Engineer’s Representative, and any person authorized by them shall at all times have access to
the Works and to the Site and to all workshops and places where work and/or material or equipment is being obtained
and/or undertaken for the Works.
42. The Contract documents include Drawings, Design Basis and Specifications etc., which indicate the scope of the
Works in terms of general design intent. The Drawings and Specification do not indicate or describe in detail, all of the
work required for the performance and completion of the Works. From the Concept Designs, the EPC Contractor shall
carry on design development and produce construction documents, from which it shall execute all works. the EPC
Contractor shall provide all items required for the proper execution and completion of the Works, in so far as such
items are consistent with the intent, quality and character indicated on the Contractor’s Design Development Drawings
and Specification, as approved by the Engineer’s Representative. The EPC Contractor shall provide all supplementary
parts necessary to complete the Works whether or not each component or detail is specifically shown on the initial
Concept Drawings and Specification which were provided. Modifications approved by the Engineer’s Representative
that appear on the construction documents that do not materially affect the design intent shall not be considered as a
basis for additional compensation. Such determinations shall be made by the Engineer’s Representative.
43. The scope of the Work includes, without limitation, all engineering, labour, supervision, material, tools, equipment and
other services necessary for the installation, testing and commissioning of all Works under the Contract.
44. All government fees, duties, visa charges, permits, deposits, etc., as applicable (except for Statutory Approvals related
to design and drawing) and in compliance with the laws, regulations and codes applicable to Delhi State in particular,
and Indian/ Standards/ National Standards or Codes in general, shall be paid by the Contractor.
45. The EPC Contractor shall include any and all sundry expenses such as transportation, freight charges, taxes, interim
storage, escalation, any special permits required to carry out the work, related quality control, compliance to safety
requirements as called for in the Specification and in compliance with applicable laws and regulations applicable to
Delhi in particular, and Indian/ Standards/ National Standards or Codes in general.
46. The EPC Contractor is responsible for coordination with the other contractors, not limited to those identified in these
Sections, during all phases of engineering, construction, testing, commissioning, completion and handover.
46A. All the specialised work agencies as envisaged in CPWD manual and consultants for architectural, structural, MEP,
landscaping, interiors, art work, etc./ Consultant /needs to be fulfilling the similar eligibility criteria as per NIT condition
for their contract value as mentioned in NIT for pre-qualification of bidder. All sub vendors / specialised agencies as
mentioned have to be got approved from NBCC / Client / NBCC Consultant along with submission of documentary
evidences on similar line as mentioned in NIT. The Architect/architectural consultant should have good experience in
construction of high-rise housing projects and should posses a valid COA registration.
47. The EPC Contractor shall be fully responsible for all design and engineering for the project and submit to the
Engineer’s Representative for review and approval, names and credentials of their designers, including Professional
Indemnity Insurance coverage, who will perform design services on behalf of the EPC Contractor and clearly identify
the scope elements and areas covered therein. The EPC Contractor is also required to furnish the names of such
designers with its Tender. The EPC contractor shall get the structural design vetted from IIT Delhi / Roorkee.
The EPC Contractor shall include, as a minimum, the following design and engineering responsibilities:
a. For all components and elements of the project for which design development is carried out.
b. Work items and systems that are described in the specifications with requirements to comply with certain
performance parameters.
c. Secondary steel, embeds, concrete and/or rebar work necessitated to install mechanical, electrical, curtain
wall, cladding and conveying systems. (Secondary work includes works that are not part of the structural
system, but are required for installation of other building systems).
d. Builder’s work associated with mechanical, electrical, curtain wall, cladding, conveying systems, finishes and
other building systems.
e. Any design and engineering of systems as indicated in Specification and as noted in Drawings, to provide a
complete installation.
f. All necessary design and engineering of supports for mechanical and electrical installation, equipment and
piping, including the provision of additional bracing of structures as required in line with imposed loads.
g. Verification of specified acoustic treatments and installations including floating floors, in close coordination
with the acoustic sub-consultant.
h. All temporary facilities, equipment and installations; including any modifications, reinforcements, supports,
etc., to the permanent Works.
Work Sequence
48. The overall phasing and sequence of construction shall be agreed between the EPC Contractor and the Engineer’s
Representative. The Works shall be performed in accordance with the Milestone Dates, Sectional Completion Dates,
and the Time for Completion and Schedule requirements in the Contract Documents. the EPC Contractor shall fully
acquaint itself with the contents of this schedule and ensure compliance therewith. The EPC Contractor shall note that
the Project is based on a fast track approach to design and construction. Its schedule of works shall be flexible
enough to accommodate the special needs arising there from. The EPC Contractor shall allow for certain “out of
sequence” work and “come-back” work that will be necessitated on the Project. The EPC Contractor shall allow for all
costs arising out of such phasing, sequencing, out-of-sequence and come-back work.
49. The EPC Contractor shall refer to the requirements for schedule, phasing and completion of the Works, as detailed
within this document. Other contractors may be present on the Site and the EPC Contractor shall allow for all costs
reasonably resulting from phasing the Works around these parties.
The phasing and the sequencing may be changed during the course of construction. Any such change shall be considered as
a shared tool for use by The EPC Contractor and the Engineer’s Representative for the benefit of the Project, with
priority given to the requirements of the Employer.
50. The EPC Contractor shall include in its Contract Sum for all costs and time for carrying out all tests on the Works as
required by the design development documents to be prepared by the Contractor, as approved by the Engineer’s
Representative.
53. The EPC Contractor shall obtain and renew all NOC’s (No Objection Certificates) and all applicable approvals, permits
required for construction from various government agencies. The EPC Contractor shall coordinate with the Engineer’s
Representative for this requirement.
54. The EPC Contractor shall include for all governmental inspections as required and applicable fees during the various
phases of work, as per the rules, regulations of various authorities concerned. Include for all necessary inspections
required for the operation prior to final acceptance / hand over.
55. During the construction period, the EPC Contractor shall submit to the Engineer’s Representative copies of all
Certificates of Approval, Permits, or Licenses obtained from Municipality Departments and other Authorities having
Jurisdiction, which are required for the performance of the work.
56. Prior to the issuance of the Taking-Over Certificate, The EPC Contractor shall furnish the Engineer’s Representative
with a complete set of originals with five (5) copies of all the above-mentioned Certificates, Licenses and Permits.
57. The requirements under this Clause include also for the provision of all temporary facilities, utilities and the like, as
appropriate; and all costs resulting thereof shall be borne by the Contractor.
Regulatory Requirements
Building Codes
58. All references to codes, specification and standards referred to in the Concept Design Drawings and Specification
shall mean, and are intended to be, the latest edition, amendment or revision of such reference standard in effect as
of the date of the Drawings and Specification. The EPC Contractor shall provide a copy, on the request of the
Engineer’s Representative, of the latest edition of all codes and standards.
59. The Contractor’s design development documents shall be prepared in accordance with the National Building Code of
India, 2016 Edition, as published by the Bureau of Indian Standards. Other codes, regulations and standards may be
deemed applicable to the Works by the authorities having jurisdiction.
60. In the specifications to be prepared by The EPC Contractor during the design development, other Codes and
Standards should be prescribed, as applicable and pertinent, for the fabrication, testing, safety, etc., for items,
materials and components in technical specifications.
61. The standards and codes, in their latest edition shall be applied to the works covered by the Contractor’s Specification
being prepared as part of the design development. Where no such standard exists, as for example in the case of
patents or special materials, all such materials and workmanship shall be of the best quality, and full details of the
materials and any tests to which they are subjected shall be submitted to the Engineer’s Representative for review.
Labour Requirements
62. The EPC Contractor shall make its own arrangements for the engagement of all labour, local or otherwise, and, save
insofar as the Contract otherwise provides, shall be solely liable and responsible for the transport, housing, feeding
and payment thereof. Any idling of labour at the Site shall be within the Contractor’s scope and included in the
Contract Price.
63. The EPC Contractor shall, having regard to local conditions, provide on the Site, to the satisfaction of the Employer,
an adequate supply of drinking and other water for the use of the Contractor's staff and workforce. Further, The EPC
Contractor shall comply with model rules framed by the Government or any authority for labour welfare, protection of
health, and sanitation, failing which the Employer reserves the right to effect such arrangements at the Contractors'
risk and cost. The Employer and the Owner shall not at any time be liable for any such provisions and The EPC
Contractor shall indemnify the Contractor’s Personnel in this regard.
64. The EPC Contractor shall not, in accordance with Law, import, sell, give, barter or otherwise dispose off any alcoholic
drinks or drugs or permit or suffer any such importation, consumption, sale, gift, barter or disposal by the Contactor’s
Personnel. The EPC Contractor shall not give, use, barter or otherwise dispose off to any person or persons, any
arms or ammunition of any kind or permit or suffer the same as aforesaid.
65. The EPC Contractor shall in all dealings with its labour in its employment in connection with the Works have due
regard to all recognized festivals, days of rest and religious or other customs.
66. In the event of any outbreak of illness of an epidemic nature, The EPC Contractor shall comply with and carry out
such regulations, orders and requirements as may be made by any local medical, sanitary and other Government or
authorities for the purpose of dealing with and overcoming the same.
67. The EPC Contractor shall at all times take all reasonable precautions to prevent any unlawful, riotous or disorderly
conduct by or amongst the Contractor’s Personnel and for the preservation of peace and protection of persons and
property in the neighbourhood of the Works against the same. The EPC Contractor shall maintain harmony and good
industrial relations and solve problems among the personnel employed in connection with the performance of its
obligations under the Contract and persons located on or near the Site and with law enforcement agencies.
68. The EPC Contractor shall, at its cost, provide, equip and maintain throughout the construction period and so far as
may be necessary during the Defects Notification Period, in a position on or near the Site approved by the Employer,
suitable and sufficient first aid facilities for the general use of the Contractor’s Personnel.
69. The EPC Contractor shall be responsible for observance by its Personnel of the foregoing provisions. The EPC
Contractor shall ensure that its Subcontractors also adhere to the obligations of The EPC Contractor under the
Contract and assume its liabilities under the Contract, to the extent any portion of the Works sub contracted to them.
70. The EPC Contractor shall, in respect of labour employed by him, comply and shall ensure compliance by its
Subcontractors without limitation with the requirements of Laws, and specifically all labour legislations in relation to the
performance of Works, such as the Apprentices Act, 1961; the Building and other Construction Workers Welfare Cess
Act, 1996; the Child Labour Prohibition and Regulation Act, 1951; the Children (Pledging of Labour) Act, 1933; the
Contract Labour (Regulation and Abolition) Act, 1970; the Employees Provident Funds and Miscellaneous Provisions
Act, 1952; the Employees Provident Funds Scheme, 1952; the Employees State Insurance Act, 1948; the Works
Liability Act, 1938; the Equal Remuneration Act, 1976; the Industrial disputes Act, 1947; the Industrial Employment
(Standing Orders) Act, 1946; the Inter-State Migrant Workmen (Regulation of Employment and Conditions of Service)
Act, 1979; the Labour Laws (Exemption from Furnishing Returns and Maintaining Registers by Certain
Establishments) Act, 1988; the Maternity Benefit Act, 1961; the Mines Act, 1952; the Minimum Wages Act, 1948; the
Payment of Wages Act, 1936; the Personal Injuries (Compensation Insurance) Act, 1963 the Weekly Holidays Act,
1942; the Workmen’s Compensation Act, 1923; The Employees State Insurance Act, 1948; The Building and Other
Construction Workers (RECS) Act 1996 (BOCW ACT) and modifications thereof in force or amended from time to time
and any other labour legislations, which may be applicable to The EPC Contractor from time to time.
71. The EPC Contractor shall provide the quantum of labour it deems necessary, or required by the Employer, for the
performance of the Works. The EPC Contractor shall employ local labour, as far as possible. Arrangements which
affect the engagement, transport, paying, feeding and housing of labour and all other matters in connection therewith
shall be subject to the regulations and orders of the Government or authorities now in force or which may be made
from time to time during the continuance of the Contract.
72. The EPC Contractor shall, in respect of all Contractor’s Personnel ensure or procure the payment of rates of wages,
emoluments and expenses and observe hours and conditions of labour according to the conditions established for the
trade or industry or prescribed by Law in force in the place where the Work is carried out.
73. The Employer shall, on report having been made by an inspecting officer as defined in the Contract Labour
(Regulation and Abolition) Act, 1970 and rules made there under, have the power to deduct from the moneys due to
The EPC Contractor any sum required or estimated for making good the loss suffered by a worker or workers by
reason of non-fulfilment of the provisions of the relevant Laws for the benefit of workers, non-payment of wages or of
deductions made from his or their wages which are not justified by the provisions of the relevant Laws or non-
observance of the Contract Labour (Regulation and Abolition) Act, 1970 and rules made there under.
74. The EPC Contractor shall maintain all prescribed registers, records and other documents in compliance with
applicable labour laws and allow The EPC Contractor to have access to these documents for inspection. However
these inspections shall not absolve The EPC Contractor of its responsibility for any breach or violation of rules and
regulations under Laws. The EPC Contractor shall deposit all necessary contributions in this regard regularly with the
prescribed authority and in token of which shall submit, every month, necessary documentary evidence as may be
required by the Employer.
75. The EPC Contractor shall obtain prescribed recommendations from the Regional Provident Fund Commissioner under
the Employees' Provident Fund and Miscellaneous Provisions Act, 1952 and shall cause provident fund contributions
from all eligible employees to be deposited regularly with the prescribed authority and in token of which shall submit,
every month, necessary documentary evidence as may be required by the Employer.
76. The EPC Contractor shall indemnify and hold harmless the Works Personnel against any payments, suits, lien or
default charges to be made under and for observance of the aforesaid provisions.
77. The EPC Contractor must fully satisfy itself as to the requirements of labour legislations and other Laws and The EPC
Contractor represents and warrants that the cost, risk and expense of the same, has considered the same and
accordingly agreed to the Contract Price. There will be no increase in the Contract Price on the grounds of complying
with any labour legislation or the provisions of any other Laws.
78. The EPC Contractor shall, if required by the Employer deliver a return in detail, in such form and at such intervals as
the Employer may prescribe showing the supervisory staff and the numbers of the several classes of labour from time
to time employed by The EPC Contractor on the Site and such information regarding the constructional plants and
equipment as deployed.
79. A breach of any of the provisions of this Schedule shall be treated as a material breach of the Contract.
Technical Literature
80. The EPC Contractor shall have a copy of the latest technical literature referenced in its Design Development Drawings
and Specification kept on the Project Site and maintained in good order and available to the Engineer’s
Representative at all times.
81. The EPC Contractor shall not use the Site for any purpose other than carrying out the Works.
82. Access to the Site shall be agreed with the Engineer’s Representative prior to commencement. The EPC Contractor
shall take all necessary steps to ensure the safety of all authorized persons. In addition, The EPC Contractor shall be
responsible for all damage resulting from the use of the agreed access.
83. The EPC Contractor shall have possession of the Site at the location of the Works only and be subject to the rights
and obligations of other contractors and be responsible for arranging its own working space, labour camps, the
storage of materials, locating all temporary accommodations, utilities and other logistical issues at locations to be
agreed with the Engineer’s Representative. No claim whatsoever will be entertained for any reason regarding the
location, allocation or relocation of any working space regardless of the distance.
84. The EPC Contractor shall be responsible for consulting regularly with the relevant authorities to confirm that its
method of working is not such as to impede in any way vehicular road traffic and for modifying its method of working if
any operations or activities are adversely affected by its activities. On the instruction of the Engineer’s Representative,
The EPC Contractor shall promptly remove any vehicle or equipment and plant within its control that may be causing
obstruction to the use of the existing facilities by others.
b. Indicative Items of Civil, Electrical, HVAC, Plumbing, Fire, STP/WTP, External Development, Lift, Stack
Parking works etc. is given in Technical Specification for reference purpose only. The bidders, before quoting
the tender are deemed to have ascertained/verified/worked out all the items & quantities etc. from the Design
Basis Report, drawings, technical specifications for complete scope of work to make the buildings & complex
fit for its intended purpose i.e. handing over for use to the end user. The EPC Contractor shall submit their
detailed Items and quantities of each item within 30 days to NBCC from the date of award of work for NBCC’s
reference & records. No claim on account of any discrepancies, left over items etc. in Indicative Items given in
the tender, and submitted by the contractor, and as actually executed at site, shall be admissible. Thus The
EPC Contractor is required to execute all the works/items and quantities as per Scope of work, Design basis
reports (DBR)/specifications, Technical Specifications, Drawings etc. and to quote their amount/financial bid
accordingly. In case of contravention of stipulation of this clause from any other clause/provision elsewhere in
the tender document, then this clause shall have superseding effect to the extent of contravention and
decision of Engineer-in-charge shall be final & binding on the contractor.
3. The ‘Design Basis/Brief Report’ is also enclosed for reference of the bidders in their Design purpose. The Design
Basis/Brief Reports are the minimum standards that the construction agency has to fully comply with operational and
functional part of the project.
4. NBCC will bear no responsibility for the lack of such knowledge and also the consequences thereof to the contractor.
The information and site data shown in the drawings and mentioned in the tender documents are furnished for general
information and guidance only. The Engineer-in-Charge in no case shall be held responsible for the accuracy thereof
or/and deductions, interpretations or conclusions drawn there from by The EPC Contractor and no claim shall be
entertained whatsoever on this account, if the site conditions/information is different or otherwise incorrect. It will be
presumed that The EPC Contractor has satisfied himself for all possible contingencies, situations, bottlenecks and acts
of coordination which may be required between the different agencies.
5. The EPC Contractor is required to submit all its submittals like Drawings, Documents, Reports, Schedules, invoice
copies, etc. (whether original or revised) in 6 (Six) Hard & 6 (six) soft (CD/DVD) copies. This clause applies to every
submittal of contractor under this contract.
a. The Agency is required to do BIM modelling, clash detection, screen shots, renders and quantity
take off, incorporating all disciplines ‐ Architectural, Structural, MEP which includes, Plumbing, Fire
Fighting, Electrical & ELV, facade, and other specialized services such as Lighting Design,
Landscape etc. broadly the points given below are to be followed:
7. Development of 3D models from architecture, landscape and engineering drawings like structure, MEP etc.,
showing all elements of works for the basement and super structure of buildings and site.
8. Extraction SCOPE OF WORK/ CONCEPT DRAWINGOR AS REQUIRED of modelled items from BIM
Software and exporting it in excel for easier analysis and review for all the disciplines mentioned above.
9. Views/ screenshots (jpeg) or any other appropriate format for the conflict points to be generated for review
by the decision taking parties.
10. All the Elements shall be modelled as specific assemblies accurate in terms of quantity, size, shape,
location and orientation.
a. Geometric Model
Using BIM Authoring software applications, the Agency will deliver 3D geometric models of the components
listed below. The Agency will properly use available intelligent objects to embody information including, but
not limited to, material properties, functions, coding (naming conventions, standards, and dimensions. The
following sections describe in more detail the specific discipline requirements for 3D geometric modelling.
b. Architectural
A 3D BIM shall be created with architectural components that embody proper object information and
parametric relationships in accordance with good architectural practice. These components include, but not
limited, to slabs/ floors, walls, roofs, doors, windows, stairs, elevators, finishes, ceilings, etc.
c. Structural
A 3D BIM shall be created with structural components that embody proper object information and
parametric relationships in accordance with good structural engineering practice. These components
include, but not limited to, all substructure and superstructure components. The object information will
include member profile and dimension information.
d. Mechanical
A 3D BIM shall be created with mechanical components that embody proper object information and
parametric relationships in accordance with good mechanical engineering practice. These components
include, but not limited, to all major mechanical equipment, cooling towers, chillers, air handling units,
pumps, terminal boxes, hydrants, HVAC piping and ductwork, hangers, and other HVAC equipment. Piping
bends are to be modelled for coordination with other trades.
e. Electrical
The Agency will provide a 3D BIM created with electrical components that embody proper object information
and parametric relationships in accordance with good electrical engineering practice. These components
include, but not limited to, all major electrical equipment, transformers, switchgear, generators, panel boards,
lights, conduit over 2", hangers, cable trays, raceways & other electrical equipment. Conduit bends are to be
modelled for coordination with other trades.
f. Plumbing
The Agency will provide a 3D BIM created with plumbing components that embody proper object information
and parametric relationships in accordance with good mechanical engineering practice. These components
include, but not limited to, all major plumbing equipment, fixtures, boilers, pumps, piping over 2", hangers, and
other plumbing equipment. Pipe bends are to be modelled for coordination with other trades.
g. Fire Protection
3D BIMs shall be created with fire protection components that embody proper object information and
parametric relationships in accordance with good mechanical and electrical engineering practice. These
components include, but not limited to, fire alarm devices, fire alarm panels, the main sprinkler piping risers
and related devices with piping 1 ½” or larger in diameter, control valves, fire suppression equipment, pumps,
hangers, and other equipment. Pipe bends are to be modelled for coordination with other trades.
The Agency will provide a 3D BIM for underground utilities created with civil components that embody
proper object information and parametric relationships in accordance with good civil engineering practice.
These components include all underground utilities, vaults, manholes, hand holes, and other civil features.
The Agency will provide 3D BIMs for site design with both civil and landscape components that embody
proper object information and parametric relationships in accordance with good civil engineering and
landscape architecture practice. These components include, but not limited to, topographic grading,
streetscape, landscape including trees, planting stock (including roof), storm water drainage features,
exterior lighting, and other pertinent site features.
12. The Agency would also get developed Baseline Construction Schedule using 4D simulation software
package which shall be submitted to Engineer-in-charge for construction monitoring & control purposes.
13. Baseline Construction Schedule shall contain Time and Progress Chart along with resource deployment
plan (material, manpower & machinery) and would be in direct relation to the time stated in the contract
documents for completion of items of the works. It shall indicate the forecast (mile-stones) of the dates of
commencement and completion of various items, trades, sections of the work and may be amended as
necessary by agreement between the Engineer-in-Charge and the Agency within the limitations of time
stipulated in the contract documents, in first 30 days after award of the work.
The Agency shall prepare phase wise (monthly) resource chart (materials, manpower and machinery)
based on the project execution schedule linked to the 3D model through 5D simulation and update the
same on monthly basis.
The Agency shall also monitor the progress of work at site on a monthly basis, along with photographs &
videos identifying delays, if any, with respect to overall construction schedule, identifying lapses/ deviations
in the progress of work, assisting the Project Manager in devising remedial measures, preparing revised
schedules and revised resource requirements etc., on a monthly basis. This report shall be submitted to
Engineer-in-Charge. During the execution of the work, Agency shall submit a detailed Monthly progress &
programme report to the Engineer-in-charge by 5th of every month. The format of monthly progress &
programme report shall be as approved by Engineer-in-Charge.
Preparation of ‘as built model’ to be given as soft copy at the end of project execution/ construction of the
project showing all services and vital points important for maintenance and operational point of view.
Integration of drawing of internal services given by NBCC into his Civil/structural Design & Drawings and
execution of the same i.e. Plumbing & Sanitary HVAC & Electrical Works etc. complete for the building
including all pipes, conduits, fittings, fixtures, testing, commissioning etc. complete as approved by NBCC.
Similarly, The integration of designs for façade, glasswork, stone work, landscaping, site development etc
shall be integrated into the structure & integrated BIM design by The EPC Contractor so as to retain the
spirit & detail of designs given to the contractor.
The EPC Contractor shall take all reasonable steps to protect the environment on and off the Site and to
avoid damage or nuisance to persons or to property of the public or other resulting from pollution, noise or
other causes arising as a consequence of his methods of operation. The EPC Contractor shall be required
to follow all the rules/norms of National Green Tribunal/ EIA applicable to this work.
18. The EPC Contractor shall indemnify NBCC/its officials against any claims or obligations arising out of any
damage to adjacent property, structure or to building work done by him.
19. During continuance of the contract, The EPC Contractor and his sub-contractors shall abide at all times by
all existing enactments on environmental protection and rules made there under, regulations, notifications
and bye-laws of the State or Central Government, or local authorities and any other law, by-law, regulations
that may be passed or notification that may be issued in this respect in future by the State or Central
Government or the local authority. However, Salient features of some of the major laws that are applicable
are given below:
20. The Water (prevention and Control of Pollution) Act, 1974: This provides for the prevention and control of
water pollution and the maintaining and restoring of wholesomeness of water. ‘Pollution’ means such
contamination of water or such alteration of the physical, chemical or biological properties of water or such
discharge of any sewage or trade effluent or of any other liquid, gaseous or solid substance into water
(whether directly or indirectly) as may, or is likely to, create a nuisance or render such water harmful or
injurious to public health or safety, or to domestic, commercial, industrial, agricultural or other legitimate
uses, or to the life and health or animals or plants or of aquatic organisms.
21. The Air (prevention and Control of Pollution) Act, 1981: This provides for prevention, control and abatement
of air pollution. ‘Air Pollution’ means the presence in the atmosphere of any ‘air pollutant’, which means any
solid, liquid or gaseous substance (including noise) present in the atmosphere in such concentration as
may be or tend to be injurious to human beings or other living creatures or plants or property or
environment.
22. The Environment (Protection) Act, 1986: This provides for the protection and improvement of environment
and for matters connected therewith, and the prevention of hazards to human beings, other living creatures,
plants and property. ‘Environment’ includes water, air and land and the inter-relationship which exists
among and between water, air and land, and human being, other living creatures, plants, micro-organism
and property.
23. The public Liability Insurance Act, 1991: This provides for public liability insurance for the purpose of
providing immediate relief to the persons affected by accident occurring while handling hazardous
substances and for matters connected herewith or incidental thereto. Hazardous substance means any
substance or preparation which is defined as hazardous substance under the Environment (Protection) Act
1986, and exceeding such quantity as may be specified by notification by the Central Government.
The EPC Contractor shall take all necessary precautions to prevent any nuisance or inconvenience to the
owners, tenants or occupiers of adjacent properties and to the public in general and to prevent any damage
to such properties and any pollution. He shall make good at his own cost and to the satisfaction of the
Engineer-in-charge, any damage to roads, paths, drainage works or public or private property whatsoever
caused by the execution of the work or by traffic brought thereon by the contractor. All waste or superfluous
materials shall be cleaned away by The EPC Contractor without any reservations entirely to the satisfaction
of the Engineer-in-charge at no extra cost.
The site has to be kept clean of all debris, rubbish and dirt & surplus/waste material all the time. It also
includes maintenance, cleaning & de-silting the pipe lines laid by the agency for all internal services etc.
executed by the agency to the entire satisfaction of the Engineer-in-charge during the maintenance periods.
Cleaning and de-silting will also be done by the agency before handing over the completed commercial
spaces to NBCC. All machines, equipment and labour for this purpose will be arranged by contractor at no
extra cost to NBCC.
25. GRIHA
As the building is to be constructed as per GRIHA norms and intended for minimum 3 Star rating, The EPC
Contractor has to comply all the specific requirement at their own cost such as Barricading the site at
required height, covering the construction material, sedimentation tank, conserve the top soil, arrangement
of wheel wash for all inward and outward vehicle, segregation of all scrap material, disposal of hazardous
extract generated during construction at appropriate place etc. The EPC Contractor should extent their all-
out support to GRIHA Team as and where required for achieving the desired GRIHA rating
Statutory fees, if any paid to the local bodies/Authorities in connection with the approval of the project /
connection of the services/shifting of the services by The EPC Contractor shall be reimbursed by NBCC on
submission of vouchers/ bills / receipts issued by the concerned local bodies/Authorities. The cost of
restoration of any services damaged by The EPC Contractor during execution shall however be borne by
the contractor.
The EPC Contractor along with others shall carry out all statutory tests and trials, under the supervision of
the Engineer, necessary for obtaining sanction of the competent authority.
The EPC Contractor shall be fully responsible, for the suitability, adequacy, integrity, durability and
practicality of the Contractor’s proposal.
29. The EPC Contractor warrants that the Works have been or will be designed, manufactured, installed and
otherwise constructed and to the highest standards available using proven up-to-date good practice. By
submitting the Drawings for review to the Engineer, The EPC Contractor shall be deemed to have
represented that it has determined and verified that the design and engineering, including field construction
criteria related thereto, are in conformity with the Scope of the Project, the Specifications and Standards
and the Applicable Laws.
30. The EPC Contractor warrants that the Contractor’s Proposals meet the requirements and is fit for the
purpose thereof. Where there is any inadequacy, insufficiency, impracticality or unsuitability in or of the
Requirements or any part thereof, the Contractor’s Proposal shall take into account, address or rectify such
inadequacy, insufficiency, impracticality or unsuitability at Contractor’s own cost.
31. The EPC Contractor warrants that the Works will, when completed, comply with enactments and
regulations relevant to the Works.
32. The EPC Contractor shall also provide a guarantee from the Designer for the design for suitability,
adequacy, and practicality of design for Employer’s Requirements.
33. The EPC Contractor shall indemnify the Employer against any damage, expense, liability, loss or claim,
which the Employer might incur, sustain or be subject to arising from any breach of the Contractor’s design
responsibility and/or warranty set out in this Clause.
34. Notwithstanding that such design may be or have been prepared, developed or issued by the Employer,
any of Contractor’s consultants, his sub-contractors and/or his qualified personnel/persons or cause to be
prepared, developed or issued by others.
35. Notwithstanding any warranties, guaranties and/or indemnities that may be or may have been submitted by
any other person.
36. Notwithstanding that the same have been accepted by the Engineer
37. The EPC Contractor shall be fully responsible for the Plants, Materials, goods, workmanship, preparing,
developing and coordinating all design Works to enable that part of the Works to be constructed and/or to
be fully operational in accordance with the Contract’s requirements.
38. No claim for additional payment or extension of time shall be entertained and/or no review and/or
observation of the Engineer and/or its failure to review and/or convey its observations on any Drawings
shall relieve The EPC Contractor of its obligations and liabilities under this Agreement in any manner nor
shall the Engineer or the Employer be liable for the same in any manner; and if errors, omissions,
ambiguities, inconsistencies, inadequacies or other Defects are found in the Drawings, they and the
construction works shall be corrected at the Contractor's cost, notwithstanding any review under this
section..
39. Guarantee/Warranty
Prior to issue of any taking over certificate, The EPC Contractor shall furnish to the Employer and the
Engineer a complete set of as-built Drawings, in 6 (six) hard copies and in micro film form or in such other
medium as may be acceptable to the Employer, reflecting the Project as actually designed, engineered and
constructed, including an as-built survey illustrating the layout of the Project and setback lines, if any, of the
buildings and structures forming part of Project Facilities. The work shall not be considered to be completed
for the purpose of taking over until such documents have been submitted to the Engineer.
SECTION – 3
SITE INVESTIGATION
a) Collect sub-soil data, undertake detailed survey, wind data, earthquake data & sub-soil investigations;
b) Prepare Key map(with scale 1:50,000) showing the location of the buildings investigated and the important
structures, in the vicinity. The reference to the position of the benchmark, location of the trial pits or bore-holes giving
identification number for each bore connected to the datum and location of all nullahs, buildings.
d) Whenever required or necessitated by the site conditions, modify designs as well as suggest solutions to the
problems come across during actual execution.
e) Obtain approval of designs of each components of buildings from the EIC before execution.
3.2 Tenderer may satisfy himself/ themselves by conducting pre-soil tests if he/ they so requires. However an indicative
soil investigation report is uploaded for general guidelines of the Bidders, although this will not have any bearing on
the quoted rates by the bidders. Tenderer will be required to conduct detailed soil investigation including detection of
harmful chemicals for the buildings separately at their own cost for carrying out structural design of buildings,
through soil consultants and also for advising the type of cement to be used in foundation to take care from the
harmful effect of the chemicals encountered in the soil in contact with foundation.
The EPC Contractor will be required to carry-out Geotechnical Investigations and Sub-Soil Exploration at each
proposed building location, and conduct all relevant laboratory and field tests on soil and rock samples. Soil bore
particulars duly indicating the classification of soils within a bore log chart and soil test reports conducted in NBCC
approved soil testing laboratory on undisturbed and disturbed samples for all the geo-technical parameters like C, φ,
Atterberg limits, DFS, SPT and silt factor worked out from the mean diameter of the particle size to the maximum
scour level, safe bearing capacity of soils or rocks, core recovery (RQD) for rock, errodibility test for rocks,
consolidation settlement parameters etc.
The EPC Contractor will get the detailed soil investigation done as per relevant IS code, NBC 2005 etc. as applicable
through the soil consultant having professional experience of 15 years & one set of test report shall be deposited
with NBCC.
3..3 After award of work, The EPC Contractor shall carryout detail survey and soil investigation for preparation of detail
designs as per the scope of work and technical specification. The EPC Contractor (Bidder) shall be deemed to have
inspected and examined the Site, its surroundings, collected the data and all other information, and to have been
satisfied before submitting the Tender as to all relevant matters, including (without limitation):
iii. the extent and nature of the work and Goods necessary for the execution and completion of the Works and
the remedying of any defects,
iv. the Laws, procedures and labour practices of the Country, and
v. the Contractor’s requirements for access, accommodation, facilities, personnel, power, transport, water and
other services.
The Topographical survey conducted of Site is attached in the tender documents for reference purpose. The EPC Contractor
shall however, ascertain the contour levels, location of proposed boundaries, any other site feature present at site for
which he shall get conducted fresh topographical survey done at his own cost. The EPC Contractor shall be held
fully accountable for accuracy of levels/design, positions of buildings/facilities etc. on account of details obtained
from Topographical survey.
PROJECT DETAILS
SITE PLAN
TYPE IV & V
TYPE V UNIT
TYPE IV UNIT
TYPE III
TYPE II
COMMUNITY CENTRE
FACILITIES
MULTIPURPOSE HALL WITH RETRACTABLE SEATING
INDOOR BADMINTON COURT
CRECHE
LIBRARY
GYMNASIUM
TABLE TENNIS
8 SHOPS
NGO’S MESS
GROUND FLOOR
FIRST FLOOR
FIFTH FLOOR
COMMUNITY CENTRE
NGO’S MESS
TYPE IV TOWER
TYPE V TOWER
SECTION – 5
STANDARD & SPECIFICATIONS
I) PREAMBLE:
A) This section contains the list of latest edition of relevant Standards & Specifications to be complied with, by The EPC
Contractor for Design and Execution of this project/work. The list of Standards & Specifications provided hereunder is
not exhaustive and any other Standard & Specification which are not mentioned in this section are also applicable if
required for the completion of work as per the Scope of Work, Technical Specifications, & Drawings.
B) All the Civil, Structural, Electrical, HVAC work etc. shall be carried out as per latest CPWD specifications. Wherever, the
specifications calls for a higher standard of materials & workmanship than those required by any of the CPWD
specifications, then the specification as per the codes/specifications given in this section shall prevail.
Code of Diaphragm.
BS 8081:2015 &
BSEN-1537-2013 &
14
IS 10270-1982 &
IS 14268 class11/ASTM-416
1. IS: 1729 Specification for sand cast iron spigot and socket soil, waste
and ventilating pipes, fittings and accessories.
2. IS:1536 Specification for centrifugally cast (spun) iron pressure pipes for
water, gas and sewage.
3. I.S: 1538 (Part-I to XXIII) Specification for cast iron fittings for pressure for water, gas and
sewage.
6. I.S:1239 (Part-II) Specification for mild steel tubes, tubular and other wrought
steel filling.
11. I.S: 780 Specification for sluice valve for water works purposes.
12. I.S:651 Specification for salt glazed stoneware pipe and fittings
15. I.S: 2064 Code of practice for selection, installation and maintenance
of Sanitary appliances
17. I.S: 2183 (Part-I) Code of practice for Plumbing in multistoried buildings.
18. I.S:1239 Specifications for mild steel tubes 44ubular and other wrought
steel fittings. (Fifth Revision)
19. I.S:778 Specifications for copper alloy gate, globe and check valves for
water works purposes.
20. I.S:5312 (Part-I) Specifications for swing check type reflux (Non return) valve
nd
21. I.S : 3114 Code of Practice for laying of C.I. pipes (2 Rev.)
rd
22. I.S. : 456 Code of practice for plain and reinforced concrete (3 Rev. )
(Amendment 2)
23. I.S. : 12820 Code of practice for dimensional requirements of rubber gaskets
for mechanical joints and push on joints for use with cast iron
pipes and fittings for carrying water, gas & sewage.
24. I.S. : 1172 Code of basic requirements for water supply, drainage &
th
sanitation (4 Rev.)
25. I.S. : 1200 (Part-16) Code of practice for methods or measurements of building and
Civil Engineering works: Part 16 Laying of water and sewer lines
rd
including appurtenant items (3 Rev.)
26. I.S. : 1200 (Part-19) Code of practice for methods or measurements of building and
Civil Engineering works: Part 19 Water supply, plumbing and
rd
drains (3 Rev.)
27. I.S : 3989 Centrifugally cast (spun) iron spigot and socket soil, waste and
nd
ventilating pipes, fittings and accessories (2 rev.) (Amendment
2)
32. I.S : 12592(part1) Pre-cast concrete manhole covers and frames: Part 1 Covers
(Amendment 3)
33. I.S : 12592(part2) Pre-cast concrete manhole covers and frames: Part 2 Frames
35. I.S : 6418 C.I and malleable C.I. flanges for general engineering purposes.
nd
36. I.S : 4985 Unplasticized PVC pipes for potable water supplies (2 Rev)
(Amendment 2)
37. I.S : 7181 Horizontally cast double flanged pipes for water , gas and
st
sewage.(1 Rev.) (Amendment 1)
th
38. I.S : 210 Grey iron casting. (4 Rev.)
2. I.S:778 Specifications for copper alloy gate, globe and check valves
for water works purposes.
3. I.S:5312 (Part-I) Specifications for swing check type reflux (Non return) valve
nd
4. I.S:908 Specifications for fire hydrant (2 Revision)
9. I.S.1239 Mild steel tubes, tubulars and other wrought steel fittings
10. I.S.3589 Electrically welded steel pipes for water, gas and sewage
12. I.S.778 Gun metal gate. globe and check valves for general purpose
15. I.S.737 Wrought aluminium and aluminium alloy sheet and strip for
general purposes.
17. I.S. 732 Code of practice for electrical wiring and fittings for building.
21.. I.S. 2516 A.C. circuit breakers for voltages not exceeding 1000 volts
22. I.S.4047 Heavy duty air break switches and composite units of air
break switches for voltage not exceeding 1000 volts.
28. I.S. 7896 Data for outside design conditions for air conditioning for
summer months.
29. I.S.8148 Packages air conditioners
DESIGN BASISREPORT
STRUCTURE
01. SCOPE
04. Dead Load (DL), Live Load (LL), Wind Load (WL), Seismic Load (EQ)
This criterion covers the structural design basis for Structures for Proposed ‘CBI HOUSING
MAIDANGARHI, DELHI”
This structural design criteria is aimed at consolidating the basis of the work that the Contractor’s
structural designer is going to carry out in delivering the structural framework of the buildings which
will be compatible with the Architectural theme, satisfy the functional needs, adhering to the latest
This design basis report covers the minimum design requirement to establish safe, durable &
functional design basis that will form the overall design philosophy to be adopted in the structural
design of this project. Not mentioning of any relevant criteria/design requirement in this design basis
report will not free the Turnkey contractor of the liability to follow the same. The EPC Contractor to
ensure adherence to the latest available codes be followed at the time of design.
The Housing towers will be made with RCC large shear wall structure in the periphery using
aluminium/suitable alloy light-weight formwork, to speed up the construction & avoid any external
scaffolding, plaster which delays the overall schedule. The internal structure will be with
columns/smaller shear walls & beams with suitable masonry infill,to suit the approved/ finalised
architectural drawings. The buildings are multi-storey buildings with floors at different levels, as per
The buildingsshall be as per the Architectural requirement for civil and structural works,standard
The non-tower area & lesser height other buildings shall be designed with columns &beams or with
column &flat slabs with drops along with beams where necessary to suit the architectural brief.
The peripheral excavation wherever is a cause of concern to stability of existing nearby facilities,
RCC diaphragm wall shall be constructed prior to excavation which will form part of the basement
structure. Adequate design & safety with provisions for connections should accordingly designed.
Code IS 1786 -2008 - Specification for high strength deformed steel bars and wires for concrete
reinforcement
IS 1904 - Indian Standard Code of Practice for Design and Construction of Foundation in Soils:
General requirements.
In addition to above any additional code wherever applicable to be followed. In absence of Indian
codes, international codes to be followed. In case of revisions in code, latest codes to be followed.
Sunk load shall be taken considering the density of filling as 10 kN/m3, wherever required.
Live load for building and structure shall be in accordance with IS875 part 2 unlessotherwise
specified.
Live Load
a) Bedrooms = 2.00 kN/m2
b) Passage, Balcony = 3.00 kN/m2
c) Toilet = 2.00 kN/m2
d) Stairs = 3.00 kN/m2
e) Parking (Passenger Cars) = 2.50 kN/m2
f) Lift M/C Room (Impact = 10.00 kN/m2
Loading)
g) Terrace = 1.50 kN/m2
Force coefficient as per Fig. 4 of IS-875 Part-3 shall be used to calculate wind force.
Seismic loads to be applied for structures shall be in accordance with the applicable
E = Ah xW
Expansion strips or gaps shall be provided in non-tower with landscape and in basement areas to
avoid temperature stresses during construction till the time they are not covered. Temperature load
analysis shall be carried out for up to 200C variation in tower areas greater than 45 m in length in
any direction.
Non tower area shall be designed for parking loads based on provisions in architectural drawings.
The areas identified for services shall be designed for the recommended equipment loads & codal
provisions.
The upper basement shall be designed for weight of earth-fill in accordance with the architectural
drawings along with provision of fire tender loads of 60 tons fire tender.
5. COMBINATION OF LOADS
Concrete structural members shall be designed to have, at all sections, a calculated strength
necessary to carry the following factored loads and forces as per table 18 of IS 456.
Wind load & earthquake load will not act in tandem & each one to be checked with provisions of
combinations as per design/loading codes. In the above combinations, wind to be substituted for
All concrete design shall conform to IS456-2000, unless noted otherwise. The detailing of concrete
RCC retaining walls will be provided in accordance with Architectural drawings in the basement
periphery considering cracked section. Water proofing lining/layer for wall area under water and
active earth pressure along with 1 T/m2 surcharge loading will be considered.
Water retaining structures, including raft slab, basement walls shall be designed in accordance with
IS 456 & 3370, with a crack width of 2.0mm for severe or very severe exposure. Water proofing
7. DESIGN PARAMETERS
RCC structures shall be designed based on limit state method of design as given in IS: 456-2000 &
ductility provision in detailing of RCC structures shall be considered judiciously based on IS: 13920-
1993 for Lateral force resisting elements or the structure. The following parameters shall be used:
RCC GRADE shall beas per drawings in accordance with clause 6.0 (Table 5)of IS 456-2000 for all.
REINFT STEEL GRADE 500 N/mm2: High yield strength deformed bars conforming to IS 1786.
Environmental Exposure condition for all structure considered as Moderate as per Clause 8.2.2.1 of
IS456:2000.
FAR> 2 and fall under Unlimited Far category. Based on above type of construction, buildings need
to be designed for a Fire Rating of 4 hrs for columns, beams&walls, andhrs for beams & internal
8. BUILDING MOVEMENT
Vertical Deflection
a) The final deflection due to all loads including the effects of temperature, creep and shrinkage
and measured from the as-cast level of the supports of floors, roofs and all other horizontal
b) The deflection including the effects of temperature, creep and shrinkage occurring after erection
of partitions and the application of finishes should not normally exceed span/350
or 20 mm whichever is less.
9. HORIZONTAL DEFLECTION
Horizontal movement will occur due to creep shrinkage, temperature effect and Drift due to
These movements will occur throughout construction and during the life of the building.
Drift:
The storey drifts in any storey due to the minimum specified design lateral force, with partial
Load factor of 1.0shall not exceed 0.004 times the storey height.
Lateral sway:
Under transient wind load the lateral sway at the top should not exceed H/500, where H is the total
height of the building.
ETABS& SAFE, a Product of Computers and Structures Inc.&STAAD Pro a product of Bentley
Engineers, along with MS Excel can be used for the analysis & design of the structure.
MS Excel sheets used will need to validated by a sample manual calculation wherever so desired.
Gross allowable bearing capacity considered at founding level i.e.9.0 m below N.G.L is minimum
28.5t/sqm. Water table is not met till depth of exploration. Depth of water table is considered below
founding level.
However it will be in the scope of the Turnkey contractor to confirm the soil data by an independent
investigation & get the results approved for the same from officer being reported to.
The overall design will need to be got approved from the main project consultants to ensure safety &
compliance to the codes. Additionally if so desired by the authority, the designs will have to be got
INTERNAL& EXTERNAL
FINISHES
AREAS SPECIFICATION
FLOORING Vaccum Dewatered Concrete
CORNER GUARDS(FOR
PVC/Rubber
COLUMNS)
BASEMENT
SPEED BREAKERS (PVC) As per requirements
SIGNAGES Should be reflective
BAY MARKING
FLOORING
Concrete (brushed) panel roads with curb stones and granite stone bands
Pathways of flamed/stoned/polished granite
Main flooring of kota/vitrified external tiles/
Planters with flamed/stoned/polished granite.
Granite cobbles at porchs and drop offs
FEATURES
EXTERNAL
Street furniture of wooden slate on S.S./stone benches
DEVELOPMENT Kids play areas with slides etc along with special rubberised flooring
Amphitheatre with stone edge steps
Water body and fountain features
Trellis and pergola areas to be provided along with seating and walking/bicycling tracks.
Provision for external piped gas pipelines.
Automatic boom barriers with RFID
Extensive horticulture including trees, plants and sprinkler system
STRUCTURE Monolithic concrete structure
EXTRNAL FINISH
High quality stone dust texture paints
FAÇADE Plaster/concrete mouldings/cornices/columns and pilaster work
Grooves in external plaster
GENERAL SPECIFICATIONS
TYPE IV & V
S NO. SPECIFICATIONS
LOBBIES/COMMON AREA
1 Flooring in lobbies of ground floor to be inlay pattern in stone.
2 Staircases in granite with S.S. Handrails.
3 Lift wall façade cladding in granite/equivalent stone and wooden panelling and lacquered glass on all floors.
4 Lifts in S.S. hairline finish.
5 Units numbering in S.S. plate/stone etched signages
6 FHC doors in glazed aluminium/wooden finish.
7 Shaft covering in aluminium louvers.
8 Main unit doors to be veneered doors with grooving,SS finish hardware, peephole and melamine polish.
UNITS
1 Units to have pre-laminated modular cupboards with all accessories in all bedrooms.
2 Kitchens to have pre-laminated modular storage with all accessories including mechanical chimney and SS sink.
All windows with sliding/openable UPVC frames and shutters and also provision for flyproofing(SS wire mesh) has
3
to be made in all openable portions including external doors.
False ceiling to conceal all sprinkler pipes and any other services in all rooms. Can be in form of boxings/coves.
4
Decorative cove in entrance lobby.
5 False ceiling(metallic modular grid) in all toilets to hide suspended pipes above.
Toilets to include large mirrors, towel racks, cloths hooks, toilet paper holders, hand towel holder, shower partition
6
in toughened glass patch fitting wash basin vanity counter etc.
7 Wooden flooring(laminated) with laminated wooden skirting in master bedroom.
8 Intercom system with connectivity to all other units and guard room, entrance lobby etc
9 P.O.P. punning with plastic paint on all walls
Provision for Acs to be made in all bedrooms, dining and living rooms including drainage and piping for split AC.
10
11 All other finishes as per finishing schedule, drawings and specifications
S NO. SPECIFICATIONS
LOBBIES/COMMON AREA
1 Lobbies of floors with bands of stone to form patterns
2 Staircases in kota with M.S. handrails
3 Lift wall façade clad in granite in all floors
4 Lifts in S.S. hairline finish
5 Toilet Ceiling units numbering in S.S. plate/stone etched signages
6 FHC doors in glazed aluminium/wooden finish
7 Shaft covering in aluminium louvers
8 Main unit doors in laminated doors with grooving, s.s. hardware, peephole etc.
UNITS
1 Units to have pre-laminated modular cupboards with all accessories in all bedrooms
2 Kitchens to have pre-laminated storage with all accessories including SS sink
All windows with sliding/openable UPVC frames and shutters and also provision for flyproofing(SS wire mesh)
3
has to be made in all openable portions including external doors
4 False ceiling to conceal all sprinkler pipes and any other services in all rooms.
5 False ceiling(metallic modular grid) in all toilets to hide suspended pipes above
6 Toilets to include large mirrors, towel racks, cloths hooks, toilet paper holders, hand towel holder.
7 Vitrified tiles 600x600 with 100mm skirting in master bedroom
8 Intercom system with connectivity to all other units and guard room, entrance lobby etc
9 P.O.P. putty and OBD finish
provision for Acs to be made in all bedrooms, dining and living rooms including drainage and piping for split AC.
10
11 All other finishes as per finishing schedule, drawings and specifications
TECHNICAL SPECIFICATIONS
CIVIL WORKS
• The work in general shall be carried out as per the latest CPWD specifications with up to date
correction slips, unless otherwise specified in the nomenclature of the individual item or as
specifications shall be carried out as per approved specifications. In case any item is not
covered in any of these documents, the same shall be carried out as per the latest BIS codes
in practice or as per approval of Engineer in Charge of NBCC. Where any portion of special
conditions of contact is repugnant to or at variance with any provision of the with Instruction to
Tender and General Conditions of contract and/or the other documents forming part of the
contract then unless a different intention appears the provisions of the general conditions of
Contract shall the other documents forming part of the contract only to the extent such
repugnant/variations in the special conditions of contract as are not possible of being
reconciled with the provision with Instruction to Tender of General Conditions of Contract
and/or the other forming part of the contract.
• The work in general shall be carried out as per the latest CPWD specifications 2009 Vol. 1&2.
• The Electrical works shall be carried out as per CPWD Specifications for Electrical works (Part-
I) Internal, 2005 (Part-II) External, 1994 with up to date corrections slips, General specifications
for Electrical works Part-VII (DG Sets), 2006 General Specifications for Electrical works Part-IV
(Substation), 2007; General specifications for Electrical works – Part-V (Wet Riser & Sprinkler
Systems) 2006 and General specifications for Electrical works (Lifts & Escalators) Part-III,
2003.
• For items not covered under any of the specifications mentioned in tender documents, the
works shall be carried out as per BIS code/manufactures specifications/ General Engineering
practice and/or as per direction of Engineer-in-Charge.
• For Non DSR Items, Technical specifications specified in tender documents may be followed.
• Guarantee
• The EPC Contractor shall guarantee the entire works & services, installation as per
specifications both for components and for system as a whole. All equiEngineer in chargeent
shall be guaranteed for One year from the date of handed over to the Department against
unsatisfactory performance or breakdown due to defective design, manufacture and/or
installation. The installation shall be covered by the conditions that the whole installation or any
part thereof found defective within one year from the date of completion shall be replaced or
repaired by The EPC Contractor free of charge as decided by the Engineer-in-Charge.
CIVIL
WORKS
The work shall be executed as per CPWD General Specifications as amended up to date,
relevant IS codes relevant IE rules, NBC codes and as per directions of Engineer-in-
Charge
QUALITY ASSURANCE
Inspection of Products.
1. ALTERNATIVE PRODUCTS.
If The EPC Contractor proposes to use a product which, while suitable for the
intended use deviates in any way from the detailed requirements of the
Contract Documents, he shall inform the PMC & Architect at least 30 days in
advance prior to placing of its order so as the delivery schedule is met with.
The notification should be given in writing stating the nature of such deviations
oat the time the product is submitted for approval of the PMC & Architect, and
shall request a written approval of the deviation from the PMC, Architect and
the Employer. All finished products shall be approved by the Architect.
Any additional cost, or any loss or damage arising from the substitution of any
product or method for those originally specified shall be borne by the
contractor, notwithstanding approval or acceptance of such substitution by the
PMC & Architect If substitutions are accepted, The EPC Contractor shall have
the responsibility of co0ordination with all other work, to ensure compatibility
and fit. No additional time extention would be given in lieu with change of
theproduct.
2. EXECUTION
3. WORKMANSHIP
All Workmanship shall provided to the satisfaction of the PMC & Architect in the
best and most modern available methods and workmanlike manner, and any
work dammed by the PMC not meeting the standards specified hereunder or in
the Contract Documents shall be removed by the contractor, and replaced so
as to be in accordance with the approved standards, all at the contractor’s
expense. The EPC Contractor shall seek the Quality Certification of the work
from the PMC & Architect at intermediate stages. No extensions would be
given in the final completion time, on account of any faulty works done and the
time required to redo / rectify thesame.
4. MANUFACTUREDPRODUCTS
5. PROTECTION OF THEWORKS.
The EPC Contractor shall whenever and wherever necessary cover up and
protect the works from weather and damage by his own or other workmen
performing subsequent operations. . He shall provide all necessary dustsheets,
barriers and guard rails and clear away the same atcompletion.
The EPC Contractor shall take all proper steps for protection of all places on or
about the works, which maybe dangerous to his workmen or any other persons
or to traffic. The EPC Contractor shall provide and maintain warning signs,
warning lamps and barricades as necessary. The EPC Contractor shall,
wherever practical, leave on fitting their protective tapes, covering wrappings
and corner protectors and the like after they have been installed until all work in
the region of the fittings has been completed.
6. RESTORATION ANDCLEANING
Upon completion of the works The EPC Contractor shall restore all items
covered by the contract to the satisfaction of the PMC.
The EPC Contractor shall allow for regular clearing and clearing away all
rubbish and excess material that may accumulate from time to time, on
completion and before handing over. Upon completion of the works he shall
obliterate all signs of temporary contraction facilities such as work areas,
structures, foundations of temporary structures, stockpiles of excess or waste
materials, or another vestiges of construction as directed by the PMC. All
buildings shall be cleaned floors, and paving scrubbed and the works and site
shall be left in a clean and satisfactory state for immediate use and occupation.
Care shall be taken not to use any cleaning materials, which may cause
damage to the surface to be cleaned.
The EPC Contractor shall also take all necessary precautions to keep the works
and site free from vermin during construction and he shall leave the works
vermin from on completion
7. SUBMITTALS
ConstructionProgramme
The EPC Contractor shall, upon appointment to carry out the works, forthwith
prepare and submit a fully detailed programme for the construction representing
units of work in sufficient details for the approval of the PMC and the Employer.
• Schedules
The EPC Contractor shall, upon appointment to carry out the works, forthwith
prepare and submit for the approval of the PMC, Architect and the Employer a
schedule listing the names and addresses of subcontractors, suppliers and
manufactures, the trademarks, types and origin of all products, and systems he
proposed to incorporate in the works, together withal descriptions and
specifications that maybe required in this connection before any appointments
are made or orders are placed.
7.4 Samples
Signature of Contractor Page 66 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
The EPC Contractor shall furnish for approval with reasonable promptness, all
samples as specified or directed by the PMC and Architect and particularly
samples of all internal and external finishes described in the Contract
Documents, The employer shall check and approve all such samples
recommended and approved by the Architect with reasonable promptness for
conformance with the design concept of the works and compliance with the
information given in the Contract Documents. One approved sample will be
retained by the PMC and Architect and the remainder returned to the
Contractor. All works shall then be in accordance with the approvedsamples.
The EPC Contractor shall present to the PMC, prior to delivery, certificates
confirming that the quality of products to be supplied by a particular
manufacturer or company for incorporation in the work complies with the
standards as requirement by the Contract Documents.
Where specified or required by the PMC, The EPC Contractor shall carry out the
necessary tests. The costs and expenses incurred will be borne by The EPC
Contractor and shall be carried out by a testing laboratory approved by the
PMC. Copies of test reports shall be submitted to the PMC. Sub-standard
materials and / or work shall be removed and replaced to comply with the
correct standards at the contractor’s expense.
7.6 ShopDrawings
The EPC Contractor shall produce all shop or getting out drawings and
schedules required for the works or which have mentioned in the specifications
in sufficient time, so as not to cause delay in the works. These submittals shall
be checked and approved by the PMC & Architect and returned to the
contractor. The EPC Contractor shall make any correction requested by the
PMC and resubmit further copies after the PMC (backed by the approval of the
Architects and the respective consultants) have granted approval. The
construction programme and the schedules prepared by The EPC Contractor
shall have adequate time provision for review and revision of shop drawings
prior toapproval.
7.6 ProjectRecords
The EPC Contractor shall, at all times, keep on site one copy of all drawings
and specifications, addendum, revisions, variation orders, approved shop
drawings and approved samples together with copies of pubic safety codes and
relevant standards applicable to the works. All such material shall be made
available to the PMC & Architect. The Architect shall mark the drawings form the
set of project records as superceded, when the revised drawings are issued.
The EPC Contractor shall be responsible for the execution of the work as per
latest revised drawings, any work carried out by The EPC Contractor form the
old drawings shall be rectified by him at his own cost.
In addition to The EPC Contractor shall, at all times keep on site a separate
west of prints on which shall be noted neatly accurately and promptly as the
work progresses, all significant changes between the work shown on the
drawings and that which is actually constructed.
7.8 Manufacturer’sGuarantees.
Where special guarantees for periods exceeding the period of Maintenance are
required by the Contract Documents, The EPC Contractor shall obtain a written
guarantee, addressed to the Employer, fro the manufacturer or firm supplying
the materials, equipments, components and the like and / or doing the work and
shall deliver same to the PMC prior the issue of the certificate of completion.
The guarantee shall state that workmanship, materials, equipment, components
and the like and / or installation are guaranteed for the specified period from the
date of Maintenance Certificate and that any defect that may arise during the
specified period will remain the Contractor’s responsibility and shall bemade
good at the expenses of the guarantor, upon written notice form the PMC to do
so.
8 TEMPORARYFACILTIES
The EPC Contractor shall at his own cost, provide, erect or install, maintain,
alter as necessary, and remove on completion all temporary facilities and
services including safe access as required by The EPC Contractor for the
uninterrupted functioning of the work.
TemporaryRoads
The EPC Contractor shall prepare and maintain temporary safe access to
basement and other places as may be necessary form the site to the nearest
road and also within the plot. Such safe access shall be positioned strictly in
accordance with the PMC’s instructions and contractor shall reduce or control
any dust nuisance by spraying with water as directed. The EPC Contractor shall
satisfy himself as to the location and nature of the proposed accesses routes to
the site and shall be responsible for preventing any damage whatsoever to
adjacent property and by vegetation and keeping he access free from debris at
alltimes.
WasteDisposal
The EPC Contractor shall make, maintain and remove on completion at his own
cost such temporary provisions as may be required in order to dispose of any
chemicals, fuels, oils, greases, bituminous materials, waste and soil waste and
the like without causing pollution to either the site or the environment. The EPC
Contractor at its own cost shall arrange for the statutory approval required for
the subject work.
FireProtection
The EPC Contractor shall provide and maintain adequate fire protection in the
form of barrels of water with buckets, fire bucket, tanks, fire extinguishers, or
other effective means of extinguishing fire, ready for instant use, distributed
around the project and in and about temporary inflammable structure during
construction of theworks.
Gasoline and other flammable liquids shall be stored in and dispensed from
safety containers approved b the PMC and storage shall not be within buildings.
SampleRoom.
The EPC Contractor shall provide where directed by the PMC a storeroom with
appropriate shelving for the storage of a complete set of the approved samples
of the project. The EPC Contractor shall dispose off and remove the samples
when directed by the PMC.
SiteLaboratory
The EPC Contractor shall provide and maintain on site, a laboratory adequately
equipped with testing apparatus and facilities relevant for his works such as
testing of cement, sand, coarse aggregates, bricks and blocks, reinforcement,
finishing materials etc. as required by the PMC.
The EPC Contractor shall provide, install, maintain and remove material and
personnel hoists as required for normal use by all contractors and employ
onlyskilled operators for them. He shall provide necessary guards, signals,
protective facilities, safety devises and the like required for safe operation,
provide suitable runways from hoists to each floor level and roof, and remove all
such facilities after hey have served their purpose or when directed by thePMC
The EPC Contractor shall also provide and maintain all temporary ladders,
ramps, runways, chutes, derricks, stairs and similar items required for the proper
execution and checking of the work and permit the use of such facilities by other
contractors. Hoists and chutes shall be so constructed as to prevent damage,
staining or marring of permanent work.
Where required, openings in slabs, walls and partitions, shall be provided for
installing large pieces of equipment. The openings shall be closed and / or
made good and finished after the equipment is in place. Structural modification
if required shall be subject to the drawings of the architect and structural
consultants and shall be approved by theEmployer.
Staging andScaffolding
The EPC Contractor shall provide, erect and maintain all staging and scaffolding
(exterior and interior) for all trades for their use during the construction of the
building. Staging and scaffolding shall be of approved design, erected and
removed by experienced stage builders and shall have all accident prevention
devises ad laid down in relevant Indian Standards.
Such staging and scaffolding shall be erected in sufficient time and in a proper
sequence so as not to delay the works.
The EPC Contractor shall provide at all floors including basements reference
level marking w.r.t. to FFL and grid marking on all columns and other locations
as directed before and after plaster and the same shall be maintained
throughout the duration of the project at Contractor’s expenses.
TemporaryCoverings
The EPC Contractor shall protect finished surfaces, including jambs and soffits
of openings, Surfaces and edges of the architectural and exposed concrete use
as passageways or through which materials are handled against possible
damage resulting form the conduct of work by contractors.
Adequate protective material shall be laid under all materials stored on finished
surfaces, and shall be laid before moving materials over finished areas.
Wheelbarrows used over such areas shall have rubber type wheels.
Finished surfaces, including factory finished and job finished items shall be
clean and not marked upon handing over of the building to the employer. The
contactor shall without extra compensation, refinish such spaces where
surfaces were proved to have been inadequately protected, and which are
damaged.
As soon as an area of flooring is finished, it all shall be protected by The EPC
Contractor from dirt and damage by covering as necessary with paper or by
another approved method. Ceramic tile, granite stone surfaces shall be covered
with 10 to 12 mm thick gypsum plaster and the same shall be maintained,
removed, cleaned and surface brought to required finish on completion.
Waterproofed and roof surfaces shall not be subjected to traffic, not be used for
storage of material. Where some activity must take place in order to carry out
the work, adequate protection, subject to approval by the PMC shall be
provided.
The EPC Contractor shall provide and maintain during the entire contract period
all temporary safety measures necessary for the protection of people, buildings,
structures, pavings, kerbs channels, fences and the like on the site or adjacent
properties, an he shall be solely responsible for any damage to life and property
caused as a result of not having taken adequate precautions against such
damage.
Contractor shall keep the building and the site permanently clean, and remove
all the means causing harm to others during the work process.
- Nearesthospitals
- EmergencyPolice
- Nearest firestation.
However, The EPC Contractor shall be held fully responsible for realizing safety
for people, equipment, etc.
The employer shall convey regular meetings, which must be attended by The
EPC Contractor who shall report to the PMC and Employer his progress and all
other matters affecting the construction. The EPC Contractor can convene
meetings to deal with the outstanding technical matters if they cannot be dealt
with in the regular meetings with PMC & Architect. The content of the meetings
shall be recorded in the form of minutes and an up-to-date weekly progress
report must be attached by thecontractor.
14 SITERECORDS
The Contactor shall maintain on site a file in which records of work done,
meetings, site visits, delays, particulars of the labour force and major plant and
equipment are recorded on a daily basis. A copy of this information shall be
made available to the PMC & Architect. The EPC Contractor shall further
maintain on site a separate book for the PMC’s sit instructions.
15 DISTURBANCES
The EPC Contractor shall carry out the works with the minimum of noise and
other disturbance to the premises under the contract and other adjoining
premises and occupants thereof. He shall keep the site, structures and the like
well- watered during building operations to prevent dust and shall provide, erect
and remove on completion any necessary temporary dust screens to protect
these occupants.
16 Review andapproval
All shop drawings and the samples of the work to be executed shall be
submitted to the PMC and Architect for their review and approval. The
contractor while preparing the bar chart shall take into considerations the review
period by the Architects which is of 21days.
For excavation works following conditions reproduced from CPWD Specifications 2009 (clause no.2.22.1 to
2.22.5) shall be followed:
1.1
Excavation shall be undertaken to the width of the Basement/Retaining wall footing including necessary
margins for construction operation as per drawing or directed otherwise. Where the nature of soil or the depth
of the trench and season of the year, do not permit vertical sides, The EPC Contractor at his own expense
shall put up the necessary shoring, strutting and planking or cut slopes with or without steps, to a safer angle
or both with due regard to the safety of personnel and works and to the satisfaction of the Engineer.
1.2
All the major excavation shall be carried out by mechanical excavator. No extra payment shall be made for
that.
1.3
The EPC Contractor shall make at his own cost all necessary arrangements for maintaining water level, in the
area where works are under execution low enough so as not to cause any harm to the work shall be
considered as inclusive of pumping out or bailing out water, if required, for which no extra payment shall be
made. This will include water coming from any source, such as rains, accumulated rain water, floods,
leakages from sewer and water mains, subsoil water table being high or due to any other cause whatsoever.
The EPC Contractor shall make necessary provision of pumping, dredging bailing out water coming from all
above sources and excavation and other works shall be kept free of water by providing suitable system
approved by the Engineer-in- charge. Sub-soil water table at work site is reported to be about approx. 6.5 m.
below the general ground level as observed in the month of April. The water level is likely to rise up to 1 to 2
m. during rainy season. In order to avoid possibility of basement floor of main building being getting
uplifted/damaged due to water pressure, The EPC Contractor shall lower the ground water table below the
proposed foundation level by boring tube wells all around the proposed building using well point sinking
method or any suitable method as approved by Engineer-in- charge.
Sub soil water table shall be maintained at least 50 cm. below the P.C.C. level during laying of P.C.C. water
proofing treatment, laying of basement raft and beams including filling of earth/sand under the basement floor.
The water table shall not be allowed to rise above base of raft level until completion of outer retaining walls
including water proofing of vertical surface of walls and back filling along the walls upto ground level and until
the structure attains such height to counter balance the uplift pressure. However, The EPC Contractor should
inspect the site and make his own assessment about sub-soil water level likely to be encountered at the time
of execution and quote his rates accordingly. Rate of all items are inclusive of pumping out or bailing out
water, if required. Nothing extra on this account whatsoever shall be paid to him. The sequence of
construction shall be got approved by the Engineer-in- charge.
1.4
The EPC Contractor shall take all necessary measures for the safety of traffic during construction and provide,
erect and maintain such barricades including signs, markings, flags, lights and flagman, as necessary at either
end of the excavation/embankment and at such intermediate points as directed by the Engineer-in- charge for
the proper identification of construction area. He shall be responsible for all damages and accidents caused
due to negligence on his part.
1.5
The EPC Contractor shall provide suitable barricading with suitably painted single row of G.I. Sheets about 3’-
0” wide (90 cms.) nailed or bolted with wooden poles spaced 2 to 3 meter apart and each pole 1.6 m to 2 m
long 8 cm. to 10 cm. dia. The poles will be embedded in mobile iron pedestal rings suitably framed for giving
stable support as per direction of the Engineer-in- charge. All management (including watch and ward) of
barricades shall be the full responsibility of the contractor. The barricades shall be removed only after
completion of the work or part of the work. The contractor’s rate shall include all above items of work and
nothing extra shall be paid to The EPC Contractor over and above his quoted rates.
Shop Drawings
These drawings shall be submitted to Engineer-in- charge for review before any fabrication is commenced
Preliminary Design Drawings for junctions of external cladding and concrete structure, other finishes fully
describing the material, profiles, relevant sections, thickness, methods of installation and sealing., details of
fixing methods and anchorage system to walls or structure, detailed joints, flashing details and all other
pertinent information, including description of all finishes.
On approval of the preliminary drawing execution shop drawings shall be submitted and shall be based on the
field measurement, having information as above and as listed below.
Dimension and position of the stone panels for each stone clad elevation, scoffits, jambs, sills, and special
features including highlighting the position of stone panels such as hand tooled panels, recessed stone
panels, epoxy stone, slotted stone panels.
Full size details including isometric drawings of sealing, flashing and jointing methods.
Location and spacing of al types of stainless steel brackets, anchoring devices, accessories, etc.
Fully detailed programme for the submission of shop drawings to the ENGINEER-IN-CHARGE for approval
and in no case shall The EPC Contractor proceed with any portion of the works without approved shop
drawings.
All shop drawings shall be submitted in a sequence consistent with sequence of erection, installation or
assembly of the various elements of the work. Proposed schedule of shop drawing submission shall
incorporate adequate time for architect‘s review as well as possible revised submission and shall not be the
cause of undue delay in scheduled projected completion. The EPC Contractor shall be deemed to have
determined and verified all materials, site measurements and construction criteria related thereto and to have
checked the shop drawings for complete dimensional accuracy.
Any approval by the ENGINEER-IN-CHARGE (based on the approval of the Architect and structural
consultant) of shop drawing shall not relieve The EPC Contractor of his responsibility for any deviation from
the requirements of the contract, including the project schedule, unless he has specifically informed the
ENGINEER-IN-CHARGE in writing of such deviation at the time of submission and ENGINEER-IN-CHARGE
and Architect has given written approval (backed by the approval of the Employer) to the specific deviations.
The EPC Contractor shall be required to submit 3 sets of prints of all shop drawings, as well as one soft copy.
The EPC Contractor shall only with the prior written approval of the ENGINEER-IN-CHARGE (backed by the
Architect approval) modify material, fabrication, methods of erection and workmanship as may be necessary,
if any of the test conducted in the Mock up have failed. The actual materials, fabrication, ejection and
workmanship in the field shall match the approved test assemblies modified.
The work shall be executed as per the approved submittals only. Any deviation from the same shall be
rejected. For unavoidable changes during the execution prior approval oaf the ENGINEER-IN-CHARGE &
Architect shall be obtained prior to execution. The ENGINEER-IN-CHARGE & Architect shall approve all
stone slab received at site before cutting and finishing.
Stone shall be reasonably uniform in colour, hard, sound, dense and homogeneous in texture, pattern, shape
in accordance to the sample & of the required size and thickness approved by the ENGINEER-IN-CHARGE
and Architect. The slab shall be selected so as to achieve a ‘grain flow” when laid. Shade / tone, veining or
pattern variation of more than 10% for stone selected and approved by Architect / Designer, shall be rejected
and replaced at no cost to the Clients. Before placing order a sample of the flooring / cladding of minimum
size 3m X 3m shall be installed at the site and got approved.
Finishes
All slabs shall have flamed or honed finish or as specified and cut to precise sizes as required. The slabs in
external and internal wall veneer work shall be flamed or honed finish or as specified. The counter tops shall
be of polished in the factory with silicon carbide abrasive stone starting from No ‘00’ uto No.5, the final tin
oxide polish shall not be used. All edges and exposed faces of slabs shall be polished. All edges of slabs
shall be cut to the required chamfers, splays, quirks, and rounded on finished surface, all as per detailed
approved shop drawings. Thickness of slab shall be within 2 mm for slabs to floors and vanity tops, counters
etc. and 1 mm for slabs to walls, from that specified or indicted on drawing. For “seen” ends of slabs the
thickness must be accurate to close limits of 1 mm.
All stone slabs in any one room or space shall be of the same colour, veining, pattern and matching – taken
from the same block of stone.
Honed: Honed shall be a flat to low / dull sheen gloss finish making surface of the stone non-reflective.
Honed finish is produced by grinding surface with high grit material to a uniform specification; generally a grit
of 200 is sufficient to produce a honed finish, however the details shall be as per the approved sample only. A
smooth finish with a slight sheen is produced by suing a polishing head.
Flamed: Flamed Finish shall be produced by application of high-temperature flame to the surface, which
burst the stone crystals when the stone is heated. The operation shall be carried out by the series of flaming
torch, flaming by single flaming torch shall not be permitted since large surface may have shadow lines
caused by overlapping of the torch. This finish shall vary in texture and depth between different types of
granite, as the finish is largely dependent upon the granite structure of the stone.
Flamed with brush finish: The finish is same as mentioned above except that after flaming the surface is
brushed to remove the flakes generated after the flaming. The brushing shall be done generally to one stork
only.
Hand tooled finish: Hand tooled finish shall be produced by dressing the surface of the stone by removing
the top layer of the stone by rough tooling with a punch chisel and a mason’s or club hammer at close
intervals and to a depth of about more than 3 mm to form an uneven textured pattern.
Water Jet: After certain treatment finishes on stone, such as flaming, a high pressure jet wash can be used to
assist in cleaning the stone and bringing back more color to the stone.
DryWall
Providing & fixing 1220*2440 Decosonic CNBM MgO board or equivalent upto the height of 2440mm with
framework comprising of 3660*50*0.50mm GI Channel and Stud Channel 3050*48*0.50mm for greater
strength and stability. The perimeter framing is securely fixed by using fasteners at 300mm staggered
centers and the Vertical Studs Channel is placed into the floor and ceiling channels at 600mm centers and
turned into position. The Vertical Stud Channel shall be cladded using self-tapping screws with layer of board
on both sides as per manufacturer's specifications. (Decosonic CNBM) . Gap between two panels shall be
gapped 3~4mm, lined with jointing compound . The rate shall be inclusive of supply & installation at all
locations, inclusive of finishing the gap & provision of opening at regular interval as per architectural
drawings & as per Instructions of Engineer In-Charge. Openings shall not be duducted at the time of
measurement. The boards shall have Moisture Absorption 6.8% after 2 hours and 11.3% after 24 hours
soaking, Wet expansion < 0.02% from ambient to saturation, Dry Contraction < 0.02% from ambient to
evaporation. STRENGTH- Compressive Strength - 27.3 N/mm2,Flexural Strength - 10.87 N/mm2,Tensile
Strength - 3.38 N/mm2,FIRE-Fire Resistance < 180 minutes under 1200°C,BS476 Part 4 - Non-combustible,
Thermal Conductivity - 0.11792 W/m0K, with Green Building application.Board-12mm Magcore,Framework-
50mm GI Channel, Insulation-Rockwool 50mm(48kgdensity),FireRating-2.5Hrs.
Providing and fixing Extruded Hollow Clay / Terracotta Ventilated Rainscreen Façade Tiles of grid
dimensions 105mm (c/c) x 900mm (c/c) x 24mm thickness in a horizontal direction and in a staggered
pattern with voids between the tiles with necessary sub-framework and as per the specification to the primary
MS frame structural frame erected at site with Hanging Hook System.
ExpandedMesh
Signature of Contractor Page 73 of 362 NBCC 73
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Providing and fixing of Expanded Metal Mesh Panels manufactured by FILS, Italy or equivalent on the
facade area on the aluminium profiles. The vertical edges of each mesh panel shall be screwed from the
front to the aluminium profiles at approx. 150mm to 400mm (depending on the mesh design) intervals using
self-drilling stainless steel screws, and aluminium cleats where required.
The vertical aluminium profiles shall be fixed to the plastered masonary / RCC structure using mild steel
brackets and stainless steel anchor fasteners as applicable. The brackets shall be fixed to the vertical
profiles using stainless- steel self-tapping / drilling screws / nuts & bolts.
The clay tiles shall be of the hollow type, fixed to a supporting aluminium framework consisting of
vertical 'T'/ 'L'/ Tube sections measuring 80x60x2mm/ 40x60x2mm/ 40x40x2mm respectively,
spaced at maximum 600mm c/c intervals matching to the tile vertical grid, and horizontal aluminium
'C'-clamps measuring 56x25mm x 150mm/ 75mm length fixed on top of the vertical sections at
maximum 300mm c/c matching to the tile horizontalgrid.
The vertical 'T'/'L/Tube' sections shall be fixed to the wall using HDG Steel L- brackets and Hilti/
Fischer stainless steel anchor fasteners for MS framework/ brickwork/ concrete as applicable,
spacing to be based on a structural/ static calculation. The brackets shall be fixed to the vertical
aluminium T / L / Tube profiles using two stainless-steel self-drilling/ self-tapping screws of
dimensions
5.5 x 25mm.
The horizontal aluminium 'C'-clamps shall be fixed on top of the vertical aluminium 'T'/'L/Tube'
sections from front using two stainless steel self-drilling/ self-tapping screws. The tiles shall be
mounted on the C-clamps such that the tiles are supported at top and bottom at both ends. The tiles
shall be additionally secured to the horizontal C-clamps using special stainless steel clips which shall
be inserted and pressed into position on the C-clamps holding the tiles. In certain cases, instead of
securing the tiles with clips, the tiles shall be glued at points to the horizontal C-clamps using an MS
Polymer Sealent adhesive. The vertical joint between adjacent tiles to be a 6mm opengroove.
Mechanical
Properties of tiles :
<8%
Flexural/ Bending Rule : ISO 10545-4
strength
Supply and fixing of Luxalon® Single skin Perforated fixed screen façade. The
perforation shall be customized as required. The Luxalon Panels in 900 mm
width shall be formed from Aluminum alloy to required lengths subject to a
maximum of 4200 mm . The Façade panels 900 mm wide 3 mm thick shall be
fixed to a suitable and rigid substructure. The panels will be secured to a
support system by means of a fixing side extrusion fixed to the panel fixed at
appropriate centers to proprietary metal clamp as per the proprietary HDI
design. The horizontal joints will have a recessed joint of width of 20mm and will
incorporate facilities for allowing adjustment of 1 mm. Panels shall be Anodized
with 30 Micron’s. all complete as per direction ofEngineer-In-Charge.
Providing and supplying aluminium extruded tubular and other aluminium sections as per the
architectural drawings and approved shop drawings, the aluminium quality as per grade 6063 T5 or T6
as per BS 1474,including super durable powder coating of 60-80 microns conforming to AAMA 2604 of
required colour and shade as approved by the Engineer-in-Charge. (The item includes cost of material
such as cleats, sleeves, screws etc. necessary for fabrication of extruded aluminium frame work.
Nothing extra shall be paid on this account).
Designing, fabricating, testing, protection, installing and fixing in position semi (grid) unitized system of
structural glazing (with open joints) for linear as well as curvilinear portions of the building for all heights
and all levels, including:
a) Structural analysis & design and preparation of shop drawings for the specified design loads
conforming to IS 875 part III (the system must passed the proof test at 1.5 times design wind pressure
without any failure), including functional design of the aluminum sections for fixing glazing panels of
various thicknesses, aluminium cleats, sleeves and splice plates etc. gaskets, screws, toggles, nuts,
bolts, clamps etc., structural and weather silicone sealants, flashings, fire stop (barrier)-cum-smoke
seals, microwave cured EPDM gaskets for water tightness, pressure equalisation & drainage and
protection against fire hazard including:
b) Fabricating and supplying serrated M.S. hot dip galvanised / Aluminium alloy of 6005 T5 brackets
of required sizes, sections and profiles etc. to accommodate 3 Dimentional movement for achieving
perfect verticality and fixing structural glazing system rigidly to the RCC/masonry/structural steel
framework of building structure using stainless steel anchor fasteners/ bolts, nylon seperator to prevent
bimetallic contacts with nuts and washers etc. of stainless steel grade 316, of the required capacity and
in requirednumbers.
c) Providing and filling, two part pump filled, structural silicone sealant and one part weather silicone
sealant compatible with the structural silicone sealant of required bite size in a clean and controlled
factory / work shop environment , including double sided spacer tape, setting blocks and backer rod, all
of approved grade, brand and manufacture, as per the approved sealant design, within and all around
the perimeter for holding glass.
d) Providing and fixing in position flashings of solid aluminium sheet 1mm thick and of sizes, shapes
and profiles, as required as per the site conditions, to seal the gap between the building structure and
all its interfaces with curtain glazing to make itwatertight.
e) Making provision for drainage of moisture/ water that enters the curtain glazing system to make it
watertight, by incorporating principles of pressure equalization, providing suitable gutter profiles at
bottom (if required), making necessary holes of required sizes and of required numbers etc. complete.
This item includes cost of all inputs of designing, labour for fabricating and installation of aluminium
grid,
installation of glazed units, T&P, scaffolding and other incidental charges including wastages etc.,
enabling temporary structures and services, cranes or cradles etc. as described above and as
specified. The item includes the cost of getting all the structural and functional design including shop
drawings checked by a structural designer, dully approved by Engineer-in-charge. The item also
includes the cost of all mock ups at site, cost of all samples of the individual components for testing in
an approved laboratory, field tests on the assembled working structural glazing as specified, cleaning
and protection till the handing over of the building for occupation. In the end, The EPC Contractor shall
provide a water tight structural glazing having all the performance characteristics etc. all complete as
required, as per the Architectural drawings, as per item description, as specified, as per the approved
shop drawings and as directed by theEngineerin-Charge.
Note:- 1. The cost of providing extruded aluminium frames, shadow boxes, extruded aluminium section
capping for fixing in the grooves of the curtain glazing and vermin proof stainless steel wire mesh shall
be inclusive.
Note:-2. The following performance test are to be conducted on structural glazing system if area of
structural glazing exceeds 2500 Sqm from the certified laboratories accreditated by NABL(National
Accreditation Board for Testing and Calibration Laboratories), Department of Science & Technologies,
India. Cost of testing is payable separately. The NIT approving authority will decide the necessity of
testing on the basis of cost of the work, cost of the test and importance of the work. Performance
Testing of Structural glazing system Tests to be conducted in the NBL Certified laboratories
1. Performance Laboratory Test for Air Leakage Test (-50pa to – 300pa) & (+50pa to
+300pa)asperASTM E-283-04 testing method for a range of testing limit 1 to 200mVhr”
2 StaticWaterPenetrationTest.(50pato1500pa)asperASTME-331-09testingmethodforarange up to
2000ml.”
3 Dynamic Water Penetration (50pa to 1500pa) as per AAMA 501.01- 05 testing method
forarangeupto 2000ml”
4. Structural Performance Deflection and deformation by static air pressure test (1.5
timesdesingwindpressurewithoutanyfailure)asperASTME-330-10testingmethodforarangeupto50mm”
5. Seismic Movement Test (upto 30 mm) as per AAMA 501.4-09 testing method for Qualitative test”
Tests to be conducted on site 6. Onsite Test for Water Leakage for a pressure range 50 kpa to 240 kpa
(35psi) upto 2000ml”
Providing and fixing Single Glazing 6 mm thick toughened glass ST 450 from Saint Gobain or
equivalent complete in all respects as per direction of the Engineer-in-charge. (Required properties
Solar factor 0.43, U-Value (W/sq.m-K) 5.6, Visible light transmittance0.43)
Extra for openable side / top hung vision glass panels (IGUs) including providing and supplying at site
all accessories and hardwares for the openable panels as specified and of the approved make such as
heavy duty stainless steel friction hinges, min 4 -point cremone locking sets with stainless steel plates,
handles, buffers etc. including necessary stainless steel screws/ fasteners, nuts, bolts, washers etc. all
complete as per the Architectural drawings, as per the approved shop drawings, as specified and as
directed by the Engineerin- Charge.
Designing, fabricating, testing, installing and fixing in position Curtain Wall with Aluminium Composite
Panel Cladding, with open grooves for linear as well as curvilinear portions of the building, for all
heights and all levels etc. including:
a) Structural analysis & design and preparation of shop drawings for pressure equalisation or rain
screen principle as required, proper drainage of water to make it watertight including checking of all the
structural and functional design.
b) Providing, fabricating and supplying and fixing panels of aluminium composite panel cladding in pan
shape in metalic colour of approved shades made out of 4mm thick aluminium composite panel
material consisting of 3mm thick FR grade mineral core sandwiched between two Aluminium sheets
(each 0.5mm thick). The aluminium composite panel cladding sheet shall be coil coated, with Kynar
500 based PVDF / Lumiflon based fluoropolymer resin coating of approved colour and shade on face #
1 and polymer (Service) coating on face # 2 as specified using stainless steel screws, nuts, bolts,
washers, cleats, weather silicone sealant, backer rodsetc.
c) The fastening brackets of Aluminium alloy 6005 T5 / MS with Hot Dip Galvanised with serrations and
serrated washers to arrest the wind load movement, fasteners, SS 316 Pins and anchor bolts of
approved make in SS 316, Nylon separators to prevent bi-metallic contacts all complete required to
perform as per specification and drawing
The item includes cost of all material & labour component, the cost of all mock ups at site, cost of all
samples of the individual components for testing in an approved laboratory, field tests on the
assembled working curtain wall with aluminium composite panel cladding, cleaning and protection of
the curtain wall with aluminium composite panel cladding till the handing over of the building for
occupation. Base frame work for ACP cladding is payable under the relevant aluminium item.s The
EPC Contractor shall provide curtain wall with aluminium composite panel cladding, having all the
performance characteristics all complete , as per the Architectural drawings, as per item description, as
specified, as per the approved shop drawings and as directed by the Engineer-in-Charge. However, for
the purpose of payment, only the actual area on the external face of the curtain wall with Aluminum
Composite Panel Cladding (including width of groove) shall be measured in sqm. up to two decimal
places.
Providing & fixing Zinc Composite panel wall cladding system comprising of top Layer 4 mm thick Zinc
LDPE panels of 990 mm X 3000 mm size made with 0.5 mm QUARTZ Zinc (VM ZINC) & Aluminium
skins 0.5 mm each. Alloy type - 3105, Core Material - LDPE. Virgin Core Thickness - 3 mm (to to
installed by agency approved by manufacturer). Galvonized GI Substructure of 25 mm X 50 mm metal
frames along with necessary brackets / cleat / screws for fixing of ZCP panels on the Metal Substructure as
per instructions etc and all precautions to be taken to avoid bimetaalic corrosion complete as per design.
(Basic rate=Rs 400 persq.ft)
“Design supply & installation of suspended Spider Glozing system designed to withstand the wind pressure
as pr IS 875 (Part-III). The Suspended System held with Spider Fittings of SS-316 Grade Steel of approved
manufacturer with glass panel having 12 mm thick clear toughened glass held together with SS- 316 Grade
Stainless steel Spider & bolt assembly with laminated glass fins 21 mm thick. The Glass fins and glass
panel assembly shall be connected to Slab/beams by means of SS- 316 Grade stainless steel brackets &
Anchor bolts and at the bottom using SS channel of 50x25x2mm using fastener & anchor bolts, non
staining weather sealants of approved make, Teflon/ nylon bushes and separators to preventbi-metallic
contacts, all complete to perform as per specification and approved drawings. The complete system to be
designed to accommodate thermal expansion & seismic movements etc. The joints between glass panels
(6 to 8 mm) and gaps at the perimeter & in U channel of the assembly to be filled with non staining weather
sealant, so as to make the entire system fully water proof & dust proof.
The rate shall include all design, Engineering and shop drawing including approval from structural designer,
labour, T&P, scaffolding, other incidental charges including wastage, enabling temporary services all fitting
fixers nut bolts, washer, Buffer plates, fastener, anchors, SS channel laminated glass etc. all complete. For
the purpose of payment, actual elevation area of Glazing including thickness of joints and the portion of
Glass panel inside the SS channel shall be measured. “
4mm thick lacquer glass (SGG Planilaque glass or equivalent) of color as approved by architect/ Client
with silicon on perfectly leveled water proof non-conventional plywood (preferably marine plywood) of
minimum 12mm thickness mounted on the RCC wall/any other structure. The lacquered glass shall be of
4mm thick highly durable, humid resistance, poly urethane lacquer glass. The glass should be
manufactured by industrial curtain coating process. It should meet quality standards as per BS EN 1036
1999 & confirms to PERSOZ hardness test of at least 220 oscillations. The substrate of the glass should
conform to Standard BS EN 572 1995 parts 1 and 2: Glass in Building – Basic soda lime silicate glass
products. Lacquered glass to be manufactured to right specifications, relating to consistency of color,
opacity and homogeneity throughout production campaigns and also to the ageing properties,
mechanical resistance, and resistance to humidity and to chemical agents of the lacquer. The color of
the lacquer should remain stable when exposed to normal levels of ultra-violet light in interior
applications.
• the item shall consist of GI frame work of 48mm GI Studs, 50 mm foor using 0.55mm thick
and stud channels at 610mm x 610mm, 0.5mm thick, fixed with MS angle cleats 1220x610mm
centers to wall by using metal fasteners, backed with 22 SWG x 12.5mm GI Chicken Wire
Mesh with air gap a minimum of 50mm on back side, as per detaileddrawing.
Signature of Contractor Page 78 of 362 NBCC 78
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
• Glass wool shall be 50mm thick of 48 kg/cum (Owens Corningor equivalent) laminated with
Black FRP Tissue on the outer side, and chicken wire mesh support on the rear side abuting
the wallface.
The entire glass wool surface shall be covered with 12mm thick FR ply, with 8mm diameter
drilled perforations at 25mm c/c in both directions.
Finished in stretched fabric finish, using UPVC grippers (Waltract/ Cineview ) fixed to 50mm
x 12.5mm commercial plywood runners. The fabric should be inherintly fire-retardancy.
Providing and fixing in position Stainless steel Grade 304 Sheets 1.62 mm (16 Swg) for wall lining in hairline
finish including cost of SS framing with box section 40x20 mm and fixing with fasteneres complete as
approved by Engineer – Incharge
Providing and fixing 40mm thick cladding comprising of Wooden framework using 25mx50mm sections at a
maximum spacing of 600mm in any one direction (including adding members as required) covered with
12mm thick BWP ply layered with 4mm thk. veneer on one side pasted and pressed with adhesive to give a
uniform and smooth finish, including 4mm thk. S.S. strip framework on all sides of veneer panels with
wooden member surround, top mouldings / margins, melamine polish etc. to finish the thickness, as shown
complete in drawing. All members / ply etc. shall be treated with anti-termite solution as per norms. No extra
shall be paid for making of openings, door / window frames and for making provisions for electric conduits.
Providing and fixing 40mm thick cladding comprising of Wooden framwork using 25mx50mm sections at a
maximum spacing of 600mm in any one direction (including adding members as required) covered
with12mm thick BWP ply layered with 1 mm thk Laminate(Basic Rate Rs.40/- sqft)on one side pasted and
pressed with adhesive to give a uniform and smooth finish, including top mouldings / margins, melamine
polish etc. to finish the thickness, as shown complete in drawing. All members / ply etc. shall be treated with
anti-termite solution as per norms. No extra shall be paid
formakingofopenings,door/windowframesandformakingprovisionsforelectricconduits.
Glass Partitions
Providing and fixing 12 mm thick frameless toughened glass partitions of approved brand and manufacturer,
including providing and fixing partitions at top & bottom with aluminum channel etc. all complete as per
direction of Engineer-in-charge.
Toilet Cubical
Providing and fixing Toilet Cubicle (of following standard dimension which includes 600 mm door size width)
made of heat, bacteria, water, chemical, scratch, impact and anti bacterial resistant 12 mm thick solid
compact laminate panels Finish of the compact laminate should be raw silk which include doors, pilasters
and intermediate panels finished with approved texture/shade as per the
detaildrawingandasperIS2046(IndianStandard)andasperfireretardantBS-476/97standard.
This also includes providing and fixing in position necessary hardware made out of Stainless Steel (Grade
316) as per manufacturer's specifications and EIC instructions like (1) Door Knob, (2) Gravity Hinges, (3)
Thumb turn lockset indicators, (4) Coat hooks, (5) U- Channels, (6) SS-Shoe Box Plate,
(7) MS-Base Plate, (8) Rubber noise deafening tape, (9) Screws and wall Plugs.
Providing and laying Laminate wooden flooring (Grade AC4, 8 mm thick Ambience Premium-AC4 ), having
a good backing layer made up of plastic laminate or melamine as specified by the manufacturer and
approved by Engineer-incharge.
Trap Door
Providing & fixing trap door in the false ceiling using 19 mm thk commercial ply laminated with approved
finish 1mm thick laminate with necessary 2nd Class teak frame work of size 2" x 1.5", Oak wood mouldings
as per Architect’s drawing, brass hinges, latches etc. complete in all respect as directed by Engineer-in-
charge.
Wooden Ceiling
Providing and making 75mm deep suspended feature panel ceiling comprising of 19mm Thk.
Commercial Board layered with 4mm Thk. Italian Veneer ply including all edge mouldings, melamine
polish, suspension system etc. complete as per drawing & as directed by Engineer-in-charge.
Supply and Fixing Modern semi-concealed Wood Tile Ceiling consisting of wood veneer tiles mounted
on a 24 mm slotted tee bar system. The tilesshould be 16mm thick FR treated MDF (BS Class I) or a
16mm standard MDF (FR BS Class III) core veneered with 0.6mm thick slip/book matched veneer on the
visible side. A 0.6mm compensating veneer should be adhered to the reverse of the tile. SUSPENSION
should Consists of pre-punched main tee sections installed in a grid by means of inserting cross tees
designed to be used with the size of tile selected. Maximum distance of rapid hangers fixing points on the
main tee is 1200 mm. Main tees and cross tees will be finished standard baked enamel finish in colour. An
acoustic non-woven textile of thickness 0.2mm shall be glued on reverse tile side. ( Make Hunter Douglas
(Luxalon), Armstrong or Equivalent)
300 x 1200 wooden tile Ceiling system etc. complete as per drawing & as directed by Engineer-in-charge.
Providing and fixing U Baffle Aluminium panel ceiling (M/s Hunter Douglas or Equivalent) consisting of
Wood finish panel size 30 mm width X 100mm deep using 0.6mm thick, panel length upto 4 mtr, Coil
Coated on a Continuous Paint Line, Double baked and roll formed from enamelled corrosion resistance
Aluminium alloy AA 3005 (Al. Mg) for higher strength and good roll forming characteristics. Panels shall
be clipped to a baked enamelled Aluminium carrier of 30 mm wide x 47 mm high x 0.5 mm thick, Black
Colour coated, one leg of the carriers with cut outs to hold the panels in a module of 150 mm. Panel
carrier shall be suspended by means of threaded rod at a distance of 1.8 mtr c/c. Aluminium panels shall
be chromatised for maximum bond between metal and paint enamelled twice under high temperature,
Exposed side with a full primer and finish coat on a Continuous Paint Line. Ceiling area above U Baffle to
bepaintedinblackcolourbeforefixingthissystem
Providing & Fixing of Ceiling tiles shall be of high acoustic performance of Decosonic CNBM make and
micro edge glass fiber in size 600x600x15 mm of color white/Black. It comprises a high-density glass wool
panel covered with painted glass wool tissue for decorative ceiling effect and glass wool tissue on the
backside and having sealed edges. It shall have a noise reduction co-efficient of greater than 0.90, light
reflection of over 85%, density of 100kg/m3, humidity resistance. To lay the field panel of size
600x1200mm, flush fitting 1200mm long cross tees to be interlocked between main runners at 600mm
centre. Thus a grid system of 600mm X 1200mm is formed. Installation shall not begin until all wet work
is completed and dry. Building shall be properly enclosed and under standard occupancy conditions
(temperatureof20‐40°Candnotmorethan70%relativehumidity)beforeinstallationbegins.
All false ceiling material and its painting/Polishing should have antifungal property
Skylight
Designing, providing, installing/fixing skylight consisting of 16mm thick multiwall polycarbonate sheet
"Danpalon" or equivalant in approved color (minimum 900mm wide) with standing seam on both
sides & double tooth snap on locking system to ensure maximum uplift capability. The panel shall be
co-extruded UV protected and antiglare/softlight to prevent glare/sun streak . The cross section of
one cell should not be more than 4mmX4mm & weight of single panel shall not be less than 3250
per square metre. The system shall be fitted on purlins with spacing as specified by manufacturer
with stainless steel fastener & screws and supported on MS tube framework, complete as per
specification, drawing and direction of Engineer in Charge. The rate includes cost of all the
operations,labour materials and tests (as applicable) for proper completion of the work including the
M.S tubular framework
Providing and applying one coat of Acrylic.primer , repair check with exterior grade putty, two coat of
stone crushed natural stone material, with one coat of water based protection coat to be done on
external plastered surface all complete as per direction of Engineer-in-charge.
Base preparation of cleaning, brushing and removal of any loose/flacky materials, in case of pot
holes/cracks, the same shall be repaired with polymer modified cement mortar using Dr. Fixit Pidicrete
URP or equivalent. Applying “Dr. Fixit Flexi 270 (I)” or equivalent, liquid applied, pure polyurethane based,
single component, low VOC, elastomeric, seamless, waterproof membrane, applied in 2 coats over one
coat of primer at a total consumption of min. 1.8 Kg./ Sq.Mt. to achieve a DFT of 1.5 mm &thereafter
providing & laying 120 GSM polyester geotextile layer.
Further laying protective concrete screed of average 75 mm using M20 grade concrete with minimum
thickness of 40 mm at the rain water outlet and a slope of 1:120, making wattas at the junctions
ofhorizontal and vertical surfaces to a float finish, well compacted, curing for 7 days etc. complete.
Supply and installation of “Tikidan” / "Uniseal / Delta Terraxx" Rolled Matrix Soil Filter or equivalent
cumsurface drainage System as per manufacturers specifications. “Tikidan"/"UNiseal", or, “Delta Terraxx”
consist of dimple raised, moulded polypropylene sheet bonded to a high strength polypropylene geotextile
fabric This geotetile fabric composite allows passage of moisture through fabric while preventing fine soil
from entering to drainage channel
Roof Treatment
Providing and laying roof insulation with 40 mm thick impervious sprayed, closed cell free Rigid
Polyurethane foam over deck insulation conforming to IS - 12432 Pt. III (density of foam being 40-45
kg/cum), over a coat of polyurethane primer applied @ 6-8 sqm per litre, laying 400 G polythene
sheet over PUF spray and providing a wearing course of 100 mm thick cement screed 1:2:4 (1
cement : 2 coarse sand : 4 stone aggregate 20 mm nominal size) in chequered rough finish, in
panels of 2.5 m x 2.5 m and embedding with 24 G wire netting and sealing the joints with
polymerized mastic with suitable polyurethane water based coat, all complete as per direction
ofEngineer-in-Charge.
Providing and applying integral crystalline slurry of hydrophilicin nature for waterproofing treatment to the
RCC structures like retaining walls of the basement, water tanks, roof slabs, podiums, reservoir, sewage &
water treatment plant, tunnels/ subway and bridge deck etc., prepared
bymixingintheratioof5:2(5partsintegralcrystallineslurry:2partswater)forverticalsurfacesand3
: 1 (3 parts integral crystalline slurry : 1
part water) for horizontal surfaces and applying the same from negative (internal) side with the help of
synthetic fiber brush. The material shall meet the requirements as specified in ACI-212-3R-2010
i.e. by reducing permeability of concrete by more than 90% compared with control concrete as per DIN
1048and resistant to 16 bar hydrostatic pressure on negative side. The crystalline slurry shall be capable of
self-healing of cracks up to a width of 0.50mm. The work shall be carried out all complete as per specification
and the direction of the engineer-in-charge. The product performance shall carry guaranteed for 10 years
against any leakage.
Providing & Fixing PVC Corner guard as per approved design all complete as per direction of Engineer-In-
Charge.
Providing & Fixing S.S. Corner guard 40x40x4mm size fixed to wall including fixing arrangement as per
approved design all complete as per direction of Engineer-In-Charge.
Providing and Fixing Precast Cement Concrete Wheel stop all complete as per drawing (make- K.K.Manhole
or equivalent ).
Providing and laying 400 micron thick PVC Sheet on WBM Surface complete as per direction of engineer-in-
charge.
Providing placing & fixing Precast Concrete Grass Grid Pavers of 70 mm Thickness and appropriate size, laid
over compacted earth and over 75 mm thick layer (average) of Jamuna sand, manufactured by using M-30
grade of concrete by using vibro compaction process using accurately designed moulds. The Grass Grid
pavers shall be suitably reinforced etc. complete in all respects as per direction of theEngineer-in-charge.
Providing and fixing over glass Etching strips (film) of approved make fixed as per manufacturer's
specifications all complete as per direction of the Engineer-in-charge.
Providing & fixing 150mm wide Chicken wire mesh on joints of RCC & Brick work before plastering complete
in the direction of Engineer-in-charge.
All junction of Masonry wall with R.C. structure e.g. column, beam, etc, which are to be plastered, shall be
reinforced by fixing strips of approved 20 SWG G.I Chicken wire mesh 250mm wide with an overlapping of
100 mm centrally over the length of junction. G.I. Chicken wire mesh of required width shall also be fixed
over chases for conduits, pipes, etc. on masonry walls before plastering is commenced. The mesh shall be
nailed rigidly to the masonry with G.I. nails of suitable type of approx. 400 mm centres. The finished mesh
shall be straight, rigid and laid without sagging. The EPC Contractor shall take into account the cost of G.I.
chicken wire mesh white coating for plasteringwork.
Vinyl flooring
Providing and fixing Vinyl flooring of 2mm thick PVC flexible, homogeneous antistatic calendared compacted
floor covering, minimum weight 3120 g/m2 in minimum sheet of size 2mtrs. x 20 mtrs. approved pattern &
colour combination with PUR Protect or equivalent surface treatment having wear minimum resistance of ≤
4.0mm3 as per EN 660.2 and wear group Group P as per EN-649 and should have a minimum residual
indentation of <0.03mm confirming to EN-433. The laid flooring should have non- directional design, colour
dyed as a raw mixture to ensure even colour throughout the thickness and its surface should be densely
compacted for improving wear and ease of maintenance with Anti-bacterial and Fungicidal properties. The
laid flooring shall confirms the fire rating B1 class as per EN 13501-1. The floor finish should terminate at the
room perimeter passing over a concealed cove former and continuing up the wall for 100mm. The joints in
the flooring should be sealed by using a PVC welding bar of matching colour to be supplied by the
manufacturer, using a hot air gun for fusion of welding bar with flooring and self levelling required underneath
with all accessories coveetc.
Providing and laying Laminate wooden flooring (Grade AC4, 8 mm thick Ambience Premium-AC4 ), having a
good backing layer made up of plastic laminate or melamine as specified by the manufacturer and approved
by Engineer-in-charge.
Providing and fixing of approved make of structural steel plate fabricated section, testing,cutting, fabrication,
welding to the required Profile, shape and size as per apprved shop drwaings for Structural Steel Column
/Steel Beams /Bracing Works & Staircase Works etc complete made of Grade E450 conforming to IS 2062-
2006, IS:4923-1997, IS:1239-2004 and IS:1611-1960 including shop fastening members with a coat of
antirust primer after cleaning / shot blasting (where-ever required). The work shall be carried out strictly in
accordance to structural consultants drawing and specification and directions.The structural steel shall
conform to IS:226/2062
Providing and fixing of approved make of structural steel builtup rolled tubler section/cold form (round, square
or rectangular hollow tubes ) section, testing, cutting, fabrication, welding to the required Profile, shape and
size as per approved shop drawings for Structural Steel Column/ Steel Beams/ Bracing Works etc complete
made of Grade 310 conforming to IS 2062-2006, IS:4923-1997, IS:1239-2004 and IS:1611-1960 including
shop fastening members with a coat of antirust prime rafter cleaning /shot blasting (where ever required). The
work shall be carried out strictly in accordance to structural consultants drawing and specification and
directions. The structural steel shall conform to IS : 226 /2062.
Providing and fixing cold roll formed galvanized profiled sheet from Tata Steel (CF225) or 210/220 deep deck
profile of Net work steel or approved equivalent by structural consultants with the following specs : Basement
al thickness of decking shall be 2mm thick manufactured using S350 grade of steel with total galvanization of
275gs on both sides. The decking is profiled with indentations to achieve adequate bonding with concrete to
act as a composite deck.
Fire Paint
Providing and applying two coats of fire retardant paint on cleaned wood / ply surface @ 3.5 sqm per litre per
coat including preparation of base surface as per recommendations of manufacturer to make the surface
. Signature of Contractor Page 83 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
fireretardant.
Shear Connector
HighTension Bolt
Providing and fixing of expansion joint system related with floor location as per drawings and direction of
Engineer-In-Charge. The joints system will be of extruded aluminum base members, self aligning / self
centering arrangement and support plates etc. as per ASTM B221-02. The system shall be such that it
provides floor to floor /floor to wall expansion control system for various vertical locations in load application
areas that accommodates multi directional seismic movement without stress to it's components. System shall
consist of metal profiles with a universal aluminum base member designed to accommodate various project
conditions and finish floor treatments. The cover plate shall be designed of width and thickness required to
satisfy projects movement and loading requirements and secured to base members by utilizing
manufacturer’s pre-engineered self- centering arrangement that freely rotates / moves in alldirections.
The Self - centering arrangement shall exhibit circular sphere ends that lock and slide inside the
corresponding aluminum extrusion cavity to allow freedom of movement and flexure in all directions including
vertical displacement. Provision of Moisture Barrier Membrane in the Joint System to have watertight joint is
mandatory requirement all as per the manufactures design and as approved by Engineer -in-Charge.
(Material shall conform to ASTM 6063).
Providing and fixing of expansion joint system related with wall joint (internal/external) location as per
drawings and direction of Engineer-In- Charge. The joints shall be of extruded aluminum base members, self
aligning / centering arrangement and support plates as per ASTM B221- 02. The material shall be such that it
provides an Expansion Joints System suitable for vertical wall to wall/ wall to corner application, both new
and existing construction in office Buildings & complexes with no slipping down tendency amongst the
components of the Joint System. The Joint System shall utilize light weight aluminum profiles exhibiting
minimal exposed aluminum surfaces mechanically snap
lockingthemulticellulartofacilitatemovement.(Materialshallconform toASTM6063.)
Wall Joint of 100 mm gap
Providing and fixing of expansion joint system of approved make and manufacture for various roof locations
as per approved drawings and direction of Engineer-In-Charge. The joints shall be of extruded aluminum
base members with, self aligning and self centering arragement support plates as per ASTM B221-02. The
system shall be such that it provides water tight roof to roof /roof to corner joint cover expansion control
system that is capable of accommodating multidirectional seismic movement without stress to its
components. System shall consist of metal profile that incorporates a universal aluminum base member
designed to accommodate various project conditions and roof treatments. The cover plate shall be designed
of width and thickness required to satisfy movement and loading requirements and secured to base members
by utilizing manufacturer’s pre-engineered self-centering arrangement that freely rotates / moves in all
directions.
The Self centering arrangement shall exhibit circular sphere ends that lock and slide inside the corresponding
aluminum extrusion cavity to allow freedom of movement and flexure in all directions including vertical
displacement. The Joint System shall resists damage or deterioration from the impact of falling ice, exposure
to UV, airborne contaminants and occasional foot traffic from maintenance personnel. Provision of Moisture
Barrier Membrane in the Joint System to have water tight joint is mandatory requirement. (Material shall
confirm to ASTM 6063.)
HARDWARE
Material
Approved brand and manufacturer SS 304 grade Top & Bottom Patch fixed with SS screws etc. complete in
all respects as per manufacturers' specifications & as directed by Engineer-in-charge.
Material
Approved brand and manufacturer SS 304 grade D type 1200mm Pull Handle with 32mm dia fixed with SS
screws etc. complete in all respects as per manufacturers' specifications & as directed by Engineer-in-
charge.
Material
Approved brand and manufacturer SS 304 grade D type 300 mm Pull Handle with 32mm dia fixed with SS
screws etc. complete in all respects as per manufacturers' specifications & as directed by Engineer-in-
charge.
Material
Approved brand and manufacturer SS 304 grade Floor spring (weight approx 100-120kgs) fixed with SS
screws etc. complete in all respects as per manufacturers' specifications & as directed by Engineer-in-
charge.
Material
Approved brand and manufacturer SS 304 grade Glass to Glass Lock Round type fixed with SS screws
etc. complete in all respects as per manufacturers' specifications & as directed by Engineer-in-charge.
Material
Approved brand and manufacturer SS 304 grade Floor spring (weight approx 100-120kgs) fixed with SS
screws etc. complete in all respects as per manufacturers' specifications & as directed by Engineer-in-
charge.
SS 304 TOWER BOLT 150MM LONG WITH 10MM DIApproved brand and manufacturer SS 304
grade Tower bolt 150mm long with 10mm dia fixed with SS screws etc. complete in all respects as
per manufacturers' specifications & as directed by Engineer-in-charge.
General
Fire rated door set comprising Door frame and shutter of approved make shall be of specified rating and shall
conform toe IS 3614, Part 2, BS: 476, Part 22, IS: 3809 as applicable.
All work related to this specification section should be coordinated with the works described in other
specification sections, including:
Concrete
Masonry & plaster Door
sub-frame Flashing
Woodwork
Submittals
The EPC Contractor shall submit all literature for the products and the samples with the proposed finish for
the review and approval of the PMC, Architect & the Engineer in Charge prior to use. The work shall be
executed as per the approved samples only and any deviation from the same shall be rejected.
Installation
The composite door set with frame and shutter shall be single/double leaf to suit specified requirement. Door
sets shall be fitted with all standard ironmongeries and fittings and shall be primed with fire retardant anti-
corrosive primer, finished with two coats of fire retardant paint. Automatic sliding type doors shall be with
fusible link, pulley and counter weight, sliding gear box, etc. complete and shall be installed, tested and
commissioned in accordance with manufacturer’s printed instruction and shall meet approval of local
authorities.
1.4.1 Welding
Welding shall be in accordance with IS:816-1969, IS819-1957, IS:1024-1979, IS:1261-1959, IS:1323-1982
and IS:9595-1980 as appropriate. For welding of any particular type of joint, welders shall given evidence of
having satisfactory completed appropriate tests as described in any of IS:817-11966, IS:1696-1961, IS:7307
(Part 1)- 1974 asrelevant.
. Signature of Contractor Page 86 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Welding Consumables:
Covered electrodes shall conform to IS: 814 (Part 1) and IS:814 (Part II) or IS:1395 as
appropriate. Filler rods and wires for gas welding shall conform to IS:1278- 1972 if used.
The bare wire electrodes for submerged arc welding shall conform toe IS: 7280-1974. The combination of arc
and flush shall satisfy the requirements of IS: 3613-1974.
The filler rods and bare electrodes for gas shielded metal, arc welding shall conform toe IS: 6419-1971 and
IS: 6560-1972 as appropriate.
Type of Welding: Arc welding (direct or alternating current) or Oxyacetylene welding may be used. Field
welding may be sued. Field welding shall be by D.C.
Welding Contractors: The EPC Contractor shall ensure that each welding operator employed on fabrication or
erection is an efficient and dependable welder, who has passed qualifying tests on the types of welds which
will be called upon to make. Sample tests shall have to be given by The EPC Contractor to the entire
satisfaction of thePMC.
Welding Procedure:
Welding should be done with the structural steel in flat position in a down hand manner wherever possible.
Adequate steps shall be taken to maintain the correct arc length, rate of travel current and the polarity for the
type of electrode and nature of work. Welding plant capacity shall be adequate to carry out the welding
procedure laid down. Adequate means of measuring the current shall be available current, a tolerance of
10%or30amperesfromthespecifiedvaluewhicheverislessshallbepermittedand
The welding procedure shall be such as to ensure that the weld metal can be fully and satisfactory deposited
through the length and thickness of al joints so that distortion and shrinkage stresses are reduced to the
minimum and thickness of welds meet the requirements of quality specified. The welds shall be continuous,
except where spot welding is specially permitted. Welds exposed to view shall be ground flush and dressed
smooth with and to match finish of adjoining surfaces. All welds son or behind surface, which will be
exposed to view, shall be done so as to prevent distortion of finished surface. All weld spatter and welding
oxides shall be removed from the welded surface.
Workmanship
Preparation of Fusion Faces : Fusion faces shall be cut by stearing machine or gas cutting and later dressed
by filling or grinding so that they shall be free from irregularities such as would interfere with the deposition of
the specified size of weld to cause the defects. Fusion faces and the surrounding surfaces shall be free from
heavy slag, oil paint or any substances which might affect the quality of the weld or impede the progress of
welding. The welding face shall be free of rust and shall have metal shinesurfaces.
The parts to e welded shall be brought into as close contact as possible and the gap due to faulty
workmanship or incorrect fit up shall not exceed 1.5. mm. If separation of 1.5. mm or more occurs locally,
thesizeofthefillet weld shallbeincreasedatsuchpositionbyanamountofequaltothewidthofthegap.
The parts to be welded shall be maintained to their correct position during welding. They shall be secretly
held in position by means of tack welds, service bolts, camps or rings before commencing welding so as to
prevent and relative movement due to distortion, wind or any other cause.
General
The section covers fixing of 120 min fire rated glass door and glass fixed partition as per specifications/ site
drawings.
Working Specimen
A working specimen at the actual place of this detail as instructed by PMC, Architect & the Engineer in
Charge shall be treated for architectural finish and the work shall be done up to the satisfaction of the
Architect. The further work shall be carried out strictly as per the working specimen n terms of finish and
Tolerance.
Material
Fire Rated Partitions-120 min rated
Providing and fixing of tested 120 minutes fire rated - integrity and radiation control and partial insulation
(EW120) - fully glazed non-load bearing fixed partition system. The glass should be Contraflam Door Lite 11
mm thick clear 120 min fire rated for both integiry& radiation control and partially insulated (EW120 EI15),
. Signature of Contractor Page 87 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Non Wired, Toughened, interlayered glass having a sound reduction of >37dB, LT of 86% and compliant to
class 2(B)2 category of Impact Resistance as per EN 12600. The glass should be manufactured in UL & TUV
audited Facility and including UL-EU Certification. The system is tested as per EN 1364-1 or equivalent in
Efectis Nederland BV,or any other reputed laboratory. The profiles are manufactured from 1.6 mm
galvanized steel sheet pressed formed to a profile of the dimension of 60 x 70 (overall dimension in mm) as
per test evidence. The profile has to be fixed to the supporting construction by means of M10 or bigger steel
bolts at every 150 mm from the edges and every 500 mm (approx) c/c.The glass should be held in its place
with the help of minimum 1.6 mm GI beading which can be clamped or bolted to the profile by 4 mm x 35
mm steel screws at every 250 m c/c and a ceramic tape of the cross section of 5 mm x 20 mm as per the test
evidence. The glass should be installed using a ceramic tape. The glass panes are to be supported on non
combustible 5 mm Calcium Silicate settingblocks.
FireRatedGlassDoors-GalvanisedSteelFireRatedFullyGlazedDoors-2hr
Providing and fixing of tested fully glazed steel fire rated double leaf door with 120 minutes of integrity and
radiation control (EW 120) fabricated with 1.6 mm thick galvanized steel sheet. The door frames are
manufactured galvanized steel sheet pressed to form a profile. The door shutter would have a top rail and
side rail and a bottom rail. The sections have a special insulating infill. The test is conducted in IFTS as per
EN 1634-1: 1999. The glass should be Contra flam Door Lite, 11mm thick 120 min fire rated for both integrity
& radiation control (EW 120 EI15) Non Wired, clear, Toughened, Inter layered glass with a light transmission
of 86% and a sound reduction of 37 dB and manufactured in UL & TUV audited Facility and including UL-EU
Certification. The glass should be compliant to class 2(B)2 category of Impact Resistance as per EN 12600.
The glass should be held in its place with the help of 1.6 mm GI beading and a special ceramic tape with
cross section of 5 x 20 mm as per the test evidence.
INSTALLATION
Installation shall be carried out according to manufacturer's recommendation. Special care should be taken
to ensure the sub floor is level, clean, dry and hard. Use Self leveling compound to level the sub floor. All
complete as directed by Engineer-in-charge.
VITRIFIED TILES
Length and breadth shall be measured correct to a cm before laying skirting, dado or wall plaster
and the area calculated in square metre correct to two places of decimal. Where coves are used at
the junctions, the length and breadth shall be measured between the lower edges of the coves. No
deduction shall be made nor extra paid for voids not exceeding 0.20 square metre. Deductions for
ends of dissimilar materials or other articles embedded shall not be made for areas not exceeding
0.10 square metre.
9. Rate
The rate for flooring shall include the cost of all materials and labour involved in all the operations
described above, For tiles of sizes upto 0.16 sqm. Unless otherwise specified in the description of
the
item. Nothing extra shall be paid for the use of cut (sawn) tiles in the work.
10. Operations as described in 11.15.1 to 11.15.6 shall be followed except the tiles shall conform to
Table 12 of IS 15622 (Tiles with water absorption E ≤0.08 per cent Group BIa) and the joint
thickness in
flooring shall not be more than 1mm.
Tiles shall be of the best quality double charge, fully vitrified tiles and of specified color and consistent.
Tiles shall be of specified size with less than 1-mm tolerance for variation.
Tiles, which are chipped, warped or other wise damaged, shall not be used.
Tiles joints are to be continuous from room to room through the sholds.
Verify levels in the entire area for tiling before setting out.
Mortar shall consist of one part of cement mixed with three parts of gradedsand.
Neat cement paste of honey like consistency shall be spread over the mortar bed for about10sft.
The tiles shall then be coated with a thin coat of cement paste on the back and fixed in place with
wooden mallet till it is properly bedded and level with the adjoiningtiles.
The tiled surface is to be protected for a minimum of three days before people are allowed to walkon.
After the work has set, wash floor with water and mild detergent as recommended by tilemanufacturer.
RETRACTABLE SEATING
Soft Seats with flip up armrest, colour of fabric are selected by client.
Electric Driven.
Including Curtains, handrail at two sides of bleachers & carpet/PVC & stairs for total.
. Signature of Contractor Page 90 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Motor driven bleachers will include electric device, motor, control key etc.
INSTALLATION
Installation shall be carried out according to manufacturer's recommendation. Special care should be taken
All complete as directed by Engineer-in-charge
DESIGN BASISREPORT
ELECTRICAL WORKS
Subject:- EPC Work of Electrical & Low Voltage System for Proposed CBI Housing at Delhi. The system shall
be designed & Installed as per GRIHA3 minimum.
The Electrical & Low Voltage System shall comprise of following Equipments & Materials.
d) Earthing System
f) Safety Equipment
h) Synchronizing Panels
k) Distribution Boards
m) Point Wiring
n) Light Fixtures
o) Telephone System
u) UPS System
w) External Lighting
x) AV System
z) All other any item to commission the system shall be provided by bidder without any extra cost.
General
The special conditions of contract given below shall be read in conjunction with the other documents
forming part of the contract. In case of any variance, these conditions shall supersede any other
The materials, design and workmanship shall satisfy the specifications contained herein and codes
referred to. Where the technical specifications stipulate the requirement in addition to those contained in
the Standard Codes and specifications those additional requirements shall also be satisfied. In the
absence of any Standard / Specifications covering any part of the work covered in this tender
document, the instructions / directions of engineer-in-charge will be binding on the contractor.
All Electrical installations shall be of high quality, complete and dully operational including all necessary
items and accessories whether or not specified herein. All Electrical work shall be completed in
accordance with the regulations and standard to the satisfaction of the Engineer-in-charge.
Scope of work covers planning, designing, supply, installation, testing and commissioning of all E & M
services such as IEI, Fire alarm, Public Address System, Electric Sub-Station, D.G. Sets, Lifts, Access
Control-boom barrier, CCTV, Solar Power, Aviation Light, Lightning Protection system, TV & Telephone
System, required to be provided in the said scheme as per norms of various IS codes / NBC 2016 /
CPWD specifications/ECBC/CEA, various byelaws and norms of local bodies. The work shall be
executed as per scope & specifications of Electrical works given hereafter and given in respective head
/ part of the scheme sub-head. If any services required to make the bldg. / scheme habitable is not
covered in the scope of services same shall either be pointed out in pre-bid meeting else, it shall be
presumed that the same shall be provided within the quoted cost and nothing extra shall be paid on this
account.
The scope of works also covers the preparation of layout plans, drawings for Electrical schemes and
approval of the same from the respective local bodies before the commencement of work. During
execution, if the local bodies etc. require a modification, the same shall be executed without any extra
cost. Finally, after execution, approvals / NOCs / clearances from local bodies etc. shall be the
responsibility of successful bidder for which nothing extra is payable in case any modification / extra
work is required. All statutory fees / charges required for obtaining clearances from CEA / Local Bodies
shall be paid by the agency.
Power supply required for construction shall have to be arranged by the bidder at his own costs i/c
required for testing & commissioning. Water required for testing of equipments is also in scope of
agency.
Technical Requirement:
The Agency shall submit 15 days after award of work an undertaking from the OEMs for Specialized
Electrical works regarding:
The OEM shall unconditionally support the lowest tenderer technically throughout the execution of
contract as well as for Maintenance/Comprehensive Maintenance Contract for the useful life of the
system, and
OEM shall provide all the spares required for healthy functioning of the equipment for at least seven
years from the date of supply of equipment
The agency must study specifications and conditions carefully. The work shall be executed in close
coordination with the progress of building work.
The work shall be carried out in the following order of preference.Indian Electricity rules 2005 & Indian
Electricity Act 2003 amended up to date.Technical specifications and list of acceptable makes
attached.Relevant BIS standards as modified up to date.CPWD General Specifications for Electrical
Works Part - I (Internal) - 2013 & Part II (External) – 1994. Electrical & LV Point matrix for residences
shall be as per GPRA Plinth Area Revised Norms F.No-22011/01/2008-W.3 dated 07.08.2013. For non
residential building, the electrical & LV point detail shall be as per actual requirement and furniture
layout as per direction of Engineer- In-charge.CPWD General Specifications for Electrical Works Part -
III (Lifts & Escalators) - 2013.CPWD General Specifications for Electrical Works Part - IV (Sub-Stations)
– 2013. National Electrical Code 2011.Relevant Sections of National Building Code 2016 with up-to-
date amendments
All equipments shall be delivered with (i) manufacturer's test certificate, (ii) manufacturer's technical
catalogues, and installation / instruction (O&M) manuals.
Statutory fees/ payments required to be deposited for processing the case, shall be reimbursed by the
department.
. Signature of Contractor Page 94 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Shop Drawings
On the award of the work, the EPC Contractor shall immediately proceed with the preparation of
detailed working drawings showing the detail of each equipment that are to be installed and the ancillary
works that are to be carried out. All the works are deemed to be included in various items of bill of
quantities as applicable.
Three sets of all such working drawings dully signed by the head of the planning & design department
of the EPC tenderer shall be submitted to the Engineer-in-charge for approval to ensure that the works
will be carried out in accordance with the specifications and drawings, including such changes as may
have been mutually agreed upon. All the drawings shall be received by the Engineer-in-charge for
approval within 04 (Four) weeks from the date of award of work. The approval of the drawings by the
Consultants / Engineer-in-charge shall in no way relieve the EPC Contractor form his obligations to
provide a complete and satisfactory plant installation, testing and commissioning as per intent and
purpose as laid down in the specifications. It will be the responsibility of the EPC contractor to ensure
that laid down inside conditions are maintained at all times.
Any omissions and / or errors shall be made good or rectified whether or not the drawings are
approved. EPC Contractor shall obtain written approval for samples (like grills / diffusers) and other
materials before placing the order. Contractor shall guarantee the specified inside conditions at
specified outside conditions. Prior to the erection of Equipments, the contractor shall furnish to the
employer (2) two sets of a comprehensive manual for all equipments etc. describing all components
furnishing a list of spare parts and setting forth in details the instructions for the operation and
maintenance of the plant.
The EPC Contractor shall also fix in the Operating / Maintenance Room, neatly typed and framed
instructions in details, for the starting and running of the plant.
The EPC Contractor for approval- shall prepare the shop drawings for approval.
As Built Drawings
The EPC Contractor shall submit six sets of paper prints of the as-built drawings & one soft copy,
showing accurate record of the work as installed to the Client for his reference. The contractor shall also
submit three copies of an Operating Manuals in ring binder describing the brief write up on the system
installed, operating instruction for all equipments, catalogues, maintenance of equipments etc
The EPC Contractor shall prepare and produce instruction, operation and maintenance manuals in
English for use, operation and the maintenance of the supplied equipment and installations, and submit
to the Engineer-in-charge in three copies at the time of handing over. The manual shall generally
consist of the following:
Any defects or other faults which may appear within defect liability / guarantee period of twelve months
from the date of handing over the plant in a satisfactory working conditions to the Department (except
for normal wear and tear) arising in the plant from material or workmanship not in accordance with the
contract specification will be rectified by the EPC contractors free of cost & nothing shall be paid extra
on any account.
Testing
All testing instruments shall be arranged by EPC contractor at his own cost.
All types of specified & routine tests of the equipments shall be carried out at the works of the EPC
Contractor or the manufacturers of the components. The Department shall be free to witness any or all
tests, if they so desired. The EPC Contractor has to inform to the Client before dispatch of any material /
equipment.
On the completion of the installation, the EPC Contractor shall arrange to carry out various initial tests
as detailed below, in the presence of and to the complete satisfaction of the Department / Engineer-in-
Charge / Consultants, any defect or short-coming found during the tests shall be speedily rectified or
made good by the EPC Contractor at his own expenses. The initial tests shall include, but not be limited
to the following:
It is clarified that guarantee period shall start after successful completion of commissioning &
handing over.
All the major equipments may be got inspected & tested before dispatch if desired by the client at the
manufacturers work.
The EPC Contractor shall intimate the client minimum 21 days in advance about the date of readiness
of equipment for inspection & testing at a date to be mutually agreed upon by the client & the EPC
Contractor.
The manufacturer of these equipments must have a facility of testing the equipments at the test bed on
full load at their works. All the test readings mutually taken shall be recorded & evaluated with the
technical data furnished by the EPC Contractor.
Completeness of work
The installations shall be completed in all respects and put in to operation even where certain details
have not been mentioned / left out in these specifications. Any discrepancy may be brought out in pre-
bid meeting.
All electrical fittings / fixture / appliances, to be provided for the work, should have latest minimum 3-star
rating (of BEE) as available in market. Since, the proposed construction is for 3 star GRIHA rating, all
fittings and fixtures shall be provided which suits to the GRIHA rating.
The work will be carried out in recessed PVC conduit wiring system in accordance of CPWD General
Specifications for Electrical Works Part-I (Internal)-2013 and Part-II (External)-1994 with amendments
up to the date of opening of bids and the governing specifications, which are mandatory including
makes for some of the important materials to be used in the work. In case of ambiguity between the
two, the specifications shall prevail.
FRLS PVC insulated Copper conductor wires will be used for points, circuit & sub-main wiring.
Agency shall execute the work as per scale of amenities given elsewhere in document after obtaining
necessary approval of the layout for internal electrification of all houses, common areas and staircases
from Engineer-in-charge. The staircase lighting shall be in group control system.
Modular type switches, sockets and stepped type electronic fan regulators, bell push along with
matching mounting boxes of same make shall be used.
TV outlet point wiring of each house shall be terminated in suitable size of G.I. box along with splitter at
every floor. The interconnections of all splitter boxes fixed at all floors shall be done properly with
conduits to form proper distribution system with the prior approval of Engineer-in- charge.
Telephone outlet point wiring of each house shall be terminated in suitable size of G.I. Junction box in
DUs direct from ground floor to each DU. However, conduit for telephone wiring may be provided
through branching by providing suitable size of G.I. box along with suitable tag block at each floor. The
inter connections of all junction boxes fixed at all floors shall be done properly making proper
distribution system with the prior approval of Engineer-in-charge. Providing incoming television /
telephone cables from the site boundary of each building is not covered in the scope of this bid.
However, pipes for laying of these cables shall be provided by the bidder as per direction of Engineer-
in-Charge.
Suitable rain protection covers made of 16 SWG galvanized MS sheet wherever required shall be
provided.
Lighting fixtures of LED Type with wattage and fans for all quarters to be provided by bidder. The model
number of fittings and fans shall be got approved by the Engineer-in-charge before execution.
Separate shaft for each block of houses shall be provided for laying of Electrical, mechanical & fire
services. HDPE / DWC pipes for taking L.T. cables up to Meter Boards in the Meter Rooms along with
brick masonry chambers of suitable size shall be provided by the agency wherever required.
Laying of HDPE / DWC /Hume pipes for road crossing or in pucca portion & CC path etc. for electric /
telephone / street lighting cables complete with adequate number of cable chambers shall be provided
by the agency.
After completing the work, necessary test results as envisaged in CPWD General Specifications Part-I
(Internal)-2013 & Indian Electricity Rules 2005, shall be recorded and submitted to the department. The
results shall be within the permissible limits. Test report forms duly signed by authorized person for
obtaining electric connections (energy meters) from Power Distribution Company by the agency shall be
given to the allottees.
Ceiling fans exhaust fans & LED light fixture of suitable wattage, call bell in these buildings shall also be
provided by the agency as per direction of Engineer-in-charge.
Lightning arresters as per IS; 2309 -1989 as amended upto date & aviation lights (LED Type) shall also
be provided by successful bidder.
Lift
Provision of lifts in the housing scheme will be kept as per National Building Code-2016 / CPWD
Specifications considering no of floors, height of the building and speed of elevators which shall be
submitted to Engineer-in charge for approval before commencement of work. At least one lift in each
block be made barrier free as per CPWD manual for barrier free provision minimum 13 passengers lift to
be provided. Each block should have one Bed lift.
END OF SECTION – 01
BASIS OF DESIGN
1.1 SITE LOCATION Delhi
NOTE – The above electrical load calculation is tentative. Actual electrical load calculation shall be done
by bidder. If the calculated electrical demand load will be more than above, then the equipment
rating shall be provided as per actual calculation but if calculated electrical demand load will be
less than above, then the capacity of equipment shall be as per above calculation only.
1.10.3 Substation:
The outdoor type substation to be installed on ground floor level 11 KV supply will be stepped down to 0.415KV.
a) H.T. Panel: The indoor type 11KV, VCB Breaker Panel (1 I/C + 2 O/G) shall be provided with adequate
protective device like Over Current Protection, Short Circuit Protection & Earth Fault Protection with
instantaneous protection. The auxiliary relay for connectivity of transformer safety devices (WTI) to be
provided in the each outgoing feeder of H.T. Panel.
b) Transformer: Total load requirement of the building shall be fulfilled by 2 x 1600 KVA, 11KV/415 Volt, 50
Hz, dry type with on load tap changer on HV Side. The tap changer range shall be (+) 5.0% to (-) 15.0% in
step of 2.5%. However, prior approval shall be taken by bidders from electrical inspectorate before installing
sub-station equipment. The 415 volts power shall then be taken to main LT panel in L.T. Room. Transformer
shall be copper wound and connections shall be delta on high voltage side and star on low voltage side with
neutral terminal brought out for solid earthing (grounding) corresponding to the vector symbol Dyn-11. The
magnetic core shall be made up of cold rolled, grain oriented low loss steel stampings.
1.10.11 Lighting Control System for NGO MESS & COMMUNITY CENTRE Area:
It is recommended that lighting fixtures in periphery area of office and cabins may be provided with infra red
based lux level cum presence sensor to control / switching the light automatically.
1.10.16 CCTV
IP Based low wattage CCTVs and Access Control systems using open and non-proprietary standards powered
by the network switch (PoE), Hybrid energy efficient Road Blockers and boom barriers for outdoor access
control, Metal Detection Systems, Perimeter Intrusion Detection Systems, Events based Remote Site Monitoring
and storage.
1.10.21 I.T
The objective of this report is to give an overview of services designed for the proposed complex. The scope of
design is in the areas of:
Local Area Network (LAN), Telephone, Closed Circuit Television (CCTV), Access Control, Servers &
Data Storage, Data Security.
The services systems for the project have to be conceptualized based on existing experience and
acceptable international design standards. Effort shall be made to conceal all services and still provide
access to these for accommodating changes in the future. Conservation of energy, optimization of
resources, eco-friendliness and state of the art technology shall be the key factors in the design concept
to ensure least downtime and reduce maintenance problems. Every effort shall be made to design,
layout and install equipment in locations that will tend to encourage routine preventive maintenance by
providing easy access for operation personnel. Manual isolation will be provided to enable servicing,
expansion or renovation of any part of the system without interrupting the services in adjacent areas.
steel pole etc. shall be used to illuminate landscaping areas & internal roads as per approval of
Engineer-In-Charge.
TYPE III TOWER 1 84.00 2 NOS. 11 PAX (1.75m/s) + 1 NO. 22 PAX (1.75m/s)
TYPE III TOWER 2 84.00 2 NOS. 11 PAX (1.75m/s) + 1 NO. 22 PAX (1.75m/s)
COMMUNITY
CENTRE As per requirement
586.00
END OF SECTION – 02
1.11.1 GENERAL
This section covers the detail requirements for Design, Manufacturing, and Testing at works. Main L.T.
Panel shall be made out of CRCA sheet steel indoor type, floor mounted, free standing, totally
enclosed, extensible type, air insulated type for use on 415 Volts, 3 phase with neutral, 50 cycles/sec
system. D.G. Panel shall have PLC and required Hardware and Software (as per the BOQ) to achieve
the AMF, Synchronizing and Interlocking.
ii IS: 4237- General requirements for switchgear and control gear for voltages not exceeding
1000 volts.
Individual equipment housed in the Main L.T. Panels shall conform to the following IS Specification.
i. Air circuit breakers/ moulded case circuit breaker IS: 60947 (Part-II) & IEC 60947(2)
ii. Fuse switch and switch fuse units - IS: 13947 (Part-3) & IEC 947 (3).
The Contractor shall furnish relevant descriptive and illustrative literature on breakers and associated
equipment and the following for approval before manufacture of the panel.
a) Complete assembly drawings of the panel showing plan, elevation and typical section views
and locations of cable boxes, bus bar chamber, metering and relay compartment and terminal
blocks for external wiring connections.
b) Typical and recommended schematic diagrams for control and supervision of circuit breakers.
c) Foundation plan showing location of foundation channels, anchor bolts and anchors, floor plans
and openings for cables etc.
1.11.3 CONSTRUCTION
D. G. Panel shall be
1. Made out of the requisite vertical sections, which when coupled together shall form continuous
dead front switchboards.
2. The degree of protection being not less than IP 52 to IS: 2147.
3. Suitable for extensible on both sides by the addition of vertical sections after removal of the end
covers.
4. Shall be suitable for cable entry from top / bottom both except wherever indicated through
removable cable gland plate of 3 mm thick. Compression gland shall be staggered in alleys so
as to maintain necessary clearance between cables.
5. Fire retardant polycarbonate sheet shall be provided for viewing panels housing MCB’s
at eye level. Cable channels are to be used wherever possible for aesthetic look.
Lifting hooks / angles to be provided on the panel. Panel shall have 20% free space for future use.
Panel shall be provided with louvers having wire mesh inside for ventilation.
ii. Cable chamber housing (In rear of panel) the cable end connections, and power/control cable
terminations. The design shall ensure generous availability of space for ease of installation and
maintenance of cabling, and adequate safety for working in one vertical section without coming
into accidental contact with live parts in an adjacent section.
iii. Front and rear doors fitted with dust including neoprene gaskets with fasteners designed to
ensure proper compression of the gaskets. When covers are provided in place of doors,
generous overlap shall be assured between sheet steel surfaces with closely spaced fasteners
to preclude the entry of dust. All door shall be lockable mounted lock.
The height of the panelsshould not be more than 2400 mm. The total depth of the panel should be
adequate to cater to proper cabling space and should not be more than 1500mm. Operating handle not
higher than 1800mm.The minimum height for operating handle shall be 300 mm from floor level.
Doors and covers shall be of minimum 2mm thick sheet steel. Sheet steel shrouds and partitions shall
be of minimum 2mm thickness. All sheet panels shall be smoothly finished, levelled and free from
flaws. The corners should be rounded.
The apparatus and circuits in the power control centres shall be so arranged as to facilitate their
operation and maintenance and at the same time to ensure the necessary degree of safety.
Apparatus forming part of the Main L.T. Panel shall have the following minimum clearances.
i. Between phases - 32mm
ii. Between phases and neutral - 26mm
iii. Between phases and earth - 26mm
For any reason, the above clearances are not available, suitable insulation shall be provided.
Clearances shall be maintained during normal service conditions. Creepage distances shall comply with
those specified in relevant standards. All insulating material used in the construction of the equipment
shall be of non-hygroscopic material, duly treated to withstand the effects of the high humidity, high
temperature tropical ambient service conditions.
Circuit breakers and fuse switches shall be arranged in multi-tier formation, except that not more than
two air circuit breakers shall be housed in a single vertical section. Cable entry for various feeders shall
be from the rear. Panel shall be suitable for termination of bus duct for incoming breakers.
Metallic/insulated barriers shall be provided within vertical sections and between adjacent sections to
ensure prevention of accidental contact with:
i. Main bus bars and vertical risers during operation, inspection or maintenance of functional units
and front mounted accessories.
ii. Cable termination of one functional unit, when working on those of adjacent unit/units.
All doors/covers providing access to live power equipment/ circuits shall be provided with tool
operated fasteners to prevent unauthorized access.
Provision shall also be made for permanently earthing the frames and other metal parts of the
switchgear by two independent connections.
All steel work used in the construction of the L.T. cubicle panels should have undergone a rigorous
metal treatment process as follows:
i. Effective cleaning by hot alkaline degreasing solution followed by cold water rinsing to remove
traces of alkaline solution.
ii. Pickling in dilute sulphuric acid to remove oxide scales & rust formation, if any, followed by cold
water rinsing to remove traces of acidic solution.
iii. A recognized phosphating process to facilitate durable coating of the paint on the metal
surfaces and also to prevent the spread of rusting in the event of the paint film being
mechanically damaged. This again, shall be followed by hot water rinsing to remove traces of
phosphate solution.
iv. Passivating in de-oxalite solution to retain and augment the effects of phosphating.
v. Drying with compressed air in a dust free atmosphere.
vi. Powder Coating paint of colour approved by Architect/Consultant/ Engineer-in-charge.
The bus bars shall made of high conductivity, high strength aluminum alloy complying with the
requirement of grade E-9IE of IS-5082 and air insulated. The bus bars shall be suitable braced with
non-hygroscopic SMC supports to provide a through fault withstand capacity of 50KA RMS symmetrical
for one second and a peak short circuit withstand capacity of 105KA. The neutral as well as the earth
bar should be capable of withstanding the above level. Ridges shall be provided on the SMC supports
to prevent tracking between adjacent bus bars. Large clearances and creepage distances shall be
provided on the bus bar system to minimize possibilities of fault.
The Panel shall be designed that the cables are not directly terminated on the terminals of
breaker/switch fuse/fuse switch etc. but on cable termination links. Capacity of aluminium bus bars
shall be considered as 0.8 Amp/sq.mm of cross section area of the bus bar. The main bus bars shall
have continuous current rating throughout the length of L.T. Panel. The bus bar system shall consists of
main horizontal bus bar and auxiliary vertical bus bars run in bus bar alley/chamber on either side in
which the circuit could be arranged/connected with front access. The minimum size of vertical bus bar
shall be as per fault level of panel i.e 50 KA.
In case of copper bus bars, high conductivity electrolytic grade copper with current density not less than
The ACB shall confirm to the requirements of IEC 60947-2 / IS 60947-2 and shall be type tested &
certified for compliance to standards from–CPRI, ERDA / any accredited international lab. The circuit
breaker shall be suitable for 415 V + 10%, 50 Hz supply system. Air Circuit Breakers shall be with
moulded housing flush front, draw out type and shall be provided with a trip free manual operating
mechanism or as indicated in drawings and bill of quantities with mechanical "ON" "OFF" “TRIP”
indications.
Air circuit breakers shall have a rated operational voltage of 415V AC (50Hz) & impulse voltage of 12
kV.
The construction of circuit breakers shall be as per pollution degree 4 requirements to sustain harsh
environments
The tests shall be carried out with a breaking performance during operation (Ics) and admissible short
time withstand (Icw) equal to the ultimate breaking capacity (Icu). i.e. Icu = Ics = Icw = 50KA for 1 Sec.
The Circuit Breaker shall have minimum mechanical life of 10000 operations without maintenance.
The breakers shall deliver an electrical life of 6000 operations up to 2000A & 5000 operations for ratings
2500A and above under rated voltage of 440V AC, without maintenance.
All 4 Pole ACBs shall have fully rated neutral equal to rating of the breaker & shall be protected against
over-load & short-circuit with provisions for settings at:
› 4P 3d - neutral unprotected,
› 4P 3d + N/2 - neutral protection at 0.5In,
› 4P 4d - neutral protection at In to ensure precise neutral protection.
Shunt trip and closing coil shall be of continuous rated design and both should be accessible from the
front of ACB after opening the cover, without disturbing any other part/release.
The Circuit Breaker shall have minimum 4 changeover auxiliary contacts rated at 10 A 240/380V volts
50 Hz. There should exist, facility to add one more set of 4 contacts as required.
Ready-to-close contact shall exist for indicating that all safety parameters are checked & enabling
closure of breaker, ensuring at-most safety for the user.
The withdrawable circuit breaker shall have the following three distinct and separate positions, which
shall be indicated on the face of the panel.
There should be a positive locking at these positions while racking out or racking in for clear &
confirmative indications as the position is reached. A release push button shall be available to release
the lock.
A door interlock shall be provided so that it shall not be possible to open the door until the air circuit
breaker moving part is in the disconnected position.
The racking handle shall be stored on the air circuit breaker in such a manner as to be accessible
without defeating the door interlocking.
The Circuit breaker protection shall be through intelligent ET range of electronic trip system suitable to
protectthe distribution network, against LI (Over load, Instantaneous), LSI (Overload, Short-Circuit &
Instantaneous) & LSIG (Overload, Short-Circuit, Instantaneous & Ground fault).
The circuit breaker control unit shall be with display. The trip units with display shall be suitable to
measure current and voltage parameters.
Control unit shall have fault history data & store last 10 trip causes.
The trip unit shall have following protection settings, based on the type of trip unit.
› Adjustable over load current (Ir) settings from 40% to 100% of rating of ACB (In).
› Over load time setting (tr) from 3s…….24s as field selectable curves
› Short circuit setting (Isd) from 1.5 to 10 times of Ir setting
› Short circuit time delay adjustable from 0 to 400 msec.
› Instantaneous (Ii) protection with an adjustable pick-up and an OFF position.
› Earth fault setting adjustable in absolute Ampere with time delay settings from 0 to 400 ms.
PROTECTION
The release shall sample the current at the rate of 16 times per cycle to monitor the actual load current
waveform flowing in the system and shall monitor the true RMS value of the load current. It shall take
into account the effect of harmonics also.
When the breaker shall reclose after tripping on overload, then the thermal stresses caused by the
overload if not dissipated completely, shall get stored in the memory of the release and this thermal
memory shall ensure reduced tripping time in case of subsequent overloads. Realistic Hot/Cold curves
shall take into account the integrated heating effects to offer closer protection to the system.
A variety of pick-up and time delay settings shall be available to define the current thresholds and the
delays to be set independently for different protection zones thereby achieving a close-to-ideal
protection curve.
Individual fault indication for each type of fault should be provided by LEDs for faster fault diagnosis.
SAFETY FEATURES
(i) The safety shutter shall prevent inadvertent contact with isolating contacts when breaker is
withdrawn from the Cradle.
(ii) It shall not be possible to interchange two circuit breakers of two different thermal ratings.
For Draw-out breakers, an arrangement shall be provided to prevent rating mismatch
between breaker and cradle.
(iii) There shall be provision of positive earth connection between fixed and moving portion of
the ACB either thru connector plug or sliding solid earth mechanism. Earthing bolts shall
be provided on the cradle or body of fixed ACB.
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
(iv) The incoming panel accommodating ACB shall be provided with indicating lamps for ON-
OFF positions, digital voltmeter and ammeter of size not less than 96 mm x 96 mm,
selector switches, MCB for protection circuit and measuring instrument circuits.
(v) It shall be possible to bolt the draw out frame not only in connected position but also in
TEST and DISCONNECTED position to prevent dislocation due to vibration and shocks.
(vi) Draw out breakers should not close unless in distinct Service/Test/Isolated positions.
(vii) The insulation material used shall conform to Glow wire test as per IEC60695.
(viii) The ACB shall provide in built electrical and mechanical anti-pumping.
TESTING
Testing of each circuit breaker shall be carried out at the works as per relevant IS Code of Practice
and the original test certificate shall be furnished in triplicate. The tests shall incorporate at least the
following.
GENERAL
Moulded Case Circuit Breakers shall be incorporated in sub distribution boards wherever specified.
MCCB’s shall conform to IS 13947-2 and / or IEC 947-2 in all respects. MCCB’s shall be suitable
either for single phase AC 230 volts or three phase 415 volts. All MCCB shall be provided with rotary
operating mechanism.
All MCCBs shall be suitable for 3 Phase 415 Volts AC 50 HZ supply.
All MCCBs shall have rated service breaking capacity (Ics) equal to the ultimate breaking capacity
(Icu) at defined operational voltage.
All MCCBs shall clearly indicate the suitability for isolation in the name plate identified by the symbol
.
All MCCBs shall offer class –II front face i.e. main current path of the circuit breaker should be
isolated from auxiliary section
All MCCBs above 250A shall have the following features
› Single frame size with common accessories to reduce inventory
› Microprocessor trip unit
› Adjustable overload settings – 0.8-1 In
› Adjustable Short circuit – 2-10 Ir
› Adjustable neutral for 4P MCCBs – 0-0.5Ir-1Ir
› Thermal memory
› Test connector to check the healthiness of trip unit
› 4000 electrical operations
› ON/OFF/Trip/Push to trip indication contacts
All MCCBs up to 250A shall have following features
› Single frame size with common accessories to reduce inventory
› Thermal magnetic trip unit
› Adjustable overload settings – 0.8-1 In
› Fixed short circuit settings
› Fully rated neutral for 4P MCCB
› 8000 electrical operations
› ON/OFF/Trip/Push to trip indication contacts
The trip unit shall have integral test facility to verify the healthiness and to avoid external calibration.
Circuit breakers shall conform to Electromagnetic compatibility tests (EMC) as specified in IEC 60947-2,
Appendix F.
RUPTURING CAPACITY
The Moulded Case Circuit Breaker shall have a minimum fault breaking capacity (Ics) of not less than
50KA RMS at 415 volts or as specified in BOQ./ Drawing.
TESTING
Test certificate of the MCCB as per relevant Indian Standards (IS) shall be furnished.Pre-
commissioning tests on the sub distribution boards incorporating the MCCB shall be done as per
standard.
GENERAL
The specifications herein-after laid down shall also cover all the meters, instrument and protective
devices required for the electrical works. The ratings, type and quantity of meters, instruments and
protective devices shall be as per the bill of quantities.
DIGITAL AMMETERS
Digital Ammeters shall be confirm to IS: 13875. It shall be digital type 7 segment LED display.
Ammeter shall be suitable for accuracy class 1.0 and burden 0.2 VA approx. The ammeters shall be
capable of carrying sustained overloads during fault conditions without damage or loss of accuracy.
The meter shall be suitable for working in ambient temp 0 degree to 50 degree and 95% humidity
condition.
DIGITAL VOLTMETERS
Digital Voltmeters shall be confirm to IS: 13875. It shall be digital type 7 segment LED display.
Voltmeter shall be suitable for accuracy class 1.0 and burden 0.2 VA approx. The range for 3 phase
voltmeters shall be 0 to 500 volts. The meter shall be suitable for working in ambient temp 0 degree to
50 degree and 95% humidity condition. The voltmeter shall be provided with protection MCB of
suitable capacity.
CURRENT TRANSFORMERS
Current transformers shall be in conformity with IS: 2705 (Part I, II & III) in all respects. All current
transformers used for medium voltage applications shall be rated for 1KV Current transformers shall
have rated primary current, rated burden and class of accuracy as required. However, the rated
secondary current shall be 15A unless otherwise specified. The acceptable minimum class of various
applications shall be as given below.
Current transformers shall be capable of withstanding without damage, magnetic and thermal
stresses due to short circuit fault of 50KA on medium voltage system. Terminals of the current
transformer shall be marked permanently for easy identification of poles. Separate CT shall be
provided for measuring instruments and protection relays. Each C.T. shall be provided with rating
plate.
Current transformers shall be mounted such that they are easily accessible for inspection,
maintenance and replacement. The wiring for CT’s shall be copper conductor, PVC insulated wires
with proper termination lugs and wiring shall be bunched with cable straps and fixed to the panel
structure in a neat manner.
Control switches shall be of the heavy duty rotary type with escutcheon plates clearly marked to show
the operating position. They shall be semi-flush mounting with only the front plate and operating
. Signature of Contractor Page 109 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
handle projecting.
Indicating lamps shall be of the LED type, and with translucent lamps covers. Bulbs & lenses shall be
easily replaced from the front.
Push buttons shall be on the momentary contact, push to actuate type fitted with self reset contacts &
provided with integral escutcheon plates marked with its functions.
Cable entries and terminals shall be provided in the sub distribution boards to suit the number, type
and size of aluminium conductor power cable and copper conductor control cable specified.
Provision shall be made for top or bottom entry of cables as required. Generous size of cabling
chambers shall be provided, with the position of cable gland and terminals such that cables can be
easily and safely terminated. Cable glands shall be brass compression type, barriers or shrouds shall
be provided to permit safe working at the terminals of one circuit without accidentally touching that of
another live circuit.
Cable risers shall be adequately supported to withstand the effects of rated short circuit currents
without damage and without causing secondary faults.
All control wirings shall be carried out with 1100V grade single core PVC cable conforming to IS
694/IS 8130 having stranded copper conductors of minimum 1.5 sq. mm for potential circuits and 2.5
sq. mm for current transformer circuits. Wiring shall be neatly bunched, adequately supported and
properly routed to allow for easy access and maintenance. Wiring shall be identified by numbering
ferrules at each end. All control fuses shall be mounted in front of the panel and shall be easily
accessible.
Terminal blocks shall be 500 Volts grade of the stud type. Insulating barriers shall be provided
between adjacent terminals. Terminals block shall have a minimum current rating of 10 Amps and
shall be shrouded. Provisions shall be made for label inscriptions.
1.11.3.10 LABELS
Labels shall be of anodized aluminium, with white engraving on black background. They shall be
properly secured with fasteners.
1.11.3.11 MISCELANEOUS
Push buttons shall be of the momentary contact, push to actuate type fitted with self reset contacts &
provided with integral escutcheon plates marked with its functions.
A set of 24V DC power supply shall be provided for indication, relay operation etc. for Main L.T.
Panel. DC Power supply shall be sealed maintenance free batteries of suitable capacity. Suitable
battery chargers shall also be provided to charge the battery to perform during mains failure.
Medium Voltage Capacitors and Control Panel to be used for improvement of power factor of the
electrical system and shall be connected to Main L.T. Panels through L.T. Cable / L.T. Bus ducts.
Automatic Power Factor Correction Panel shall function to improve power factor of the system in which
it is connected. It shall improve power factor up to 0.99 from existing value.
Unless otherwise specified the capacitor and control panel shall conform to following.
c. IS: 4237 - General requirements for switchgear and controlgear for voltages not
exceeding 1000V.
f. IS: 4064 - Specification for Fuse Switch & Switch Fuse switchgear and control gear.
1.12.2 SUBMITTALS
Complete technical data sheet including guarantee details giving the temperature rise, capacitor losses
etc, Capacitor panel GA drawing, indicating mounting of capacitor units shall be furnished with the shop
drawing.
1.12.3 SPECIFICATION
CAPACITORS
ii. The temperature rise above the specified ambient (50ºC) of any part of the capacitor and
polyurethane resins associated equipment shall not exceed the permissible temperature as per
IS: 2834.
iii. 50/25/10/5 KVAR capacitor units shall be used to form a bank of capacitors of desired capacity.
All these units shall be connected in a parallel by means of solid bus bars of adequate current
carrying capacity. The combination of capacitor unit shall be such as not to exceed permissible
over voltage across the healthy capacitor units in case of failure of one or more units. Capacitor
banks shall be suitable for operation at 110% of rated RMS voltage and 150% of rates RMS
current. Each unit shall satisfactorily operate at 135% of rated KVAR.
iv. Construction-
The Capacitor banks shall be floor mounting type using minimum floor space. The container of
capacitors shall be hermetically sealed in sturdy containers made out of 2 mm thick M.S. sheet
steel. Dry type or synthetic non-inflammable oil shall be used for insulation. Each standard unit
shall be provided with a built in silvered fuse.
v. Discharge Resistance
Each capacitor unit shall be individually protected by MCCB with indication to show when it is in
operation. The capacitors shall be provided with permanently connected discharge resistors so
that residual voltage of the capacitors shall be reduced to 50 Volts or less within one minute after
the capacitor is disconnected from the sources of supply.
vi. Earthing
Two separate earthing terminals shall be provided for earth connection for each bank. All
components and frame shall be properly earthed.
The panel shall be provided with necessary MCCB's, contactors, automatic required steps relays with
associated CT's and power factor meter, indicating lamps, push buttons etc. Capacitors shall also be
housed in the same panel. The panel shall be free standing type, dead front cubicle and shall be
constructed from 2 mm thick sheet steel. The degree of protection shall be IP 54. This panel shall be
integrated with the main L.T. panel unless specified otherwise.
1.12.5 PAINTING
As the capacitor panel is integrated with Main LT panel, it shall be painted as per specification in
relevant Clause above.
1.13.1 GENERAL
Sub Distribution Board shall be metal clad totally enclosed, rigid, floor mounting, air insulated, cubicle
type for use on 415 volts, 3 phase, 50 cycle system. Equipment shall be designed for operation in high
ambient temperature and high humidity tropical atmospheric conditions.
1.13.2 STANDARDS
Individual equipment housed in the sub distribution boards shall conform to the following IS
specifications:
1.13.3 SUBMITTALS
The tenderer shall furnish relevant technical data of switchgears and associated equipment along with the offer.
The Contractor shall furnish relevant descriptive and illustrative literature on switchgears and associated
equipment and the following for approval before manufacture of the panel.
a) Complete assembly drawings of the panel showing plan, elevation and typical section views and
locations of cable boxes, bus bar chamber, metering compartment and terminal blocks for external
wiring connections.
c) Foundation plan showing location of foundation channels, anchor bolts and anchors, floor plans and
openings for cables etc.
1.13.4 CONSTRUCTIONS
Sub Distribution boards shall be metal enclosed, indoor, floor mounted free standing and/or wall mounted type
made up of the required vertical section, which when coupled together shall form continuous dead front. Sub
. Signature of Contractor Page 112 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
distribution boards shall be dust and damp protected, the degree of protection being no less than IP: 54 to
IS:2147. Sub distribution boards shall be fabricated with a framed structure with rolled/folded sheet steel
channel section of Sheet steel shroud and partitions shall be of minimum 2mm thickness, doors and covers
shall also be of 2mm thickness. All panel doors shall be pad lockable type. All sheet steel work forming the
exterior of sub distribution boards shall be smoothly finished, leveled and free from flaws. The corners to be
rounded. Front and rear doors to be fitted with dust proof including neoprene gasket with fasteners designed to
ensure proper compression of the gaskets. When covers are provided in place of doors, generous overlap shall
be ensured between sheet steel surfaces with closely spaced fasteners to preclude the entry of dust.
Following minimum clearance to be maintained after taking into account connecting bolts, clamps etc.
All insulating, materials used in the construction of the equipment shall be of non hygroscopic materials, duly
treated to withstand the effect of high humidity, high temperatures, tropical ambient service conditions. SMC
(Sheet Moulded Compound) supports & shrouds shall be used.
Functional units such as moulded case circuit breakers shall be arranged in multi-tier formation. The design of
the sub distribution boards shall be such that each MCCB unit shall be fully compartmentalized.
Insulated barriers shall be provided with vertical section and between adjacent section to ensure prevention of
accidental contact with main bus bars and vertical risers during operation, inspection or maintenance of
functional units. All doors/covers providing access to live power equipment/circuits shall be provided with tool
operated fastness to prevent unauthorized access. Sub distribution boards shall be so constructed that the
cable alley shall be sufficient enough to accommodate all the outgoing and incoming cables.
For each cable alley, there shall be separate cable gland plate of detachable type at the bottom and/or top of
the panel as required. Gland plate shall be 3 mm thick.
A base frame made out of 75mm x 40mm x 5.0mm M.S. Channel to be provided.
All metal work used in the construction of the sub distribution boards should have under gone a rigorous metal
treatment process as follows:
a) Effective cleaning by hot non alkaline degreasing solution followed by cold water rinsing to remove traces of
alkaline solution
b) Picking in dilute sulphuric acid to remove oxide scales & rust formation, if any, followed by cold water rinsing
to remove traces of acidic solution.
c) A recognized phosphating process to facilitate durable coating of the paint on the metal surfaces and also to
prevent the spread of rusting in the event of the paint film being mechanically damaged. This again, shall be
followed by hot water rinsing to remove traces of phosphate solution.
f) A finishing coat of powder coating of Siemens grey colour and thickness of powder coating shall not be less
than 50 micron.
The bus bars shall be air insulated and made of high conductivity, high strength Aluminium complying with the
requirement of grade E-91E.
The bus bars shall be suitably braced with non-hygroscopic SMC supports to provide a through fault withstand
capacity of 35KA RMS symmetrical for one second or as specified in BOQ/Drawing and a peak short circuit with
stand capacity of 105 KA.
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The neutral as well as the earth bar should be capable of withstanding the above level. Ridges shall be
provided on the SMC supports to prevent tracking between adjacent bus bars. Large clearances and creepage
distance shall be provided on the bus bar system to minimize the possibility of fault. The main phase bus bars
shall have continues current rating throughout the length of the panel. The cross section of neutral bus bars
shall be same as that of the phase bus bar for bus bars of capacity up to 250 Amp; for higher capacities, the
neutral bus bar shall not be less than half (50%) the cross section of that of the phase bus bars. Connections
from the main bus bars to functional circuits shall be so arranged and supported to withstand without any
damage or deformation the thermal and dynamic stresses due to short circuit currents. Bus bars shall be colour
coded with PVC heat shrinkable sleeves.
The sub distribution boards shall be designed that the cables are not directly terminated on the terminals of
MCCB etc. but are terminated on cable termination links. Capacity of aluminium bus bars shall be considered
as 0.8 Amp per sq. mm of cross section area of the bus bars.
GENERAL
Moulded Case Circuit Breakers shall be incorporated in sub distribution boards wherever specified.
MCCB’s shall conform to IS 13947-2 and / or IEC 947-2 in all respects. MCCB’s shall be suitable
either for single phase AC 230 volts or three phase 415 volts. All MCCB shall be provided with rotary
operating mechanism.
All MCCBs shall be suitable for 3 Phase 415 Volts AC 50 HZ supply.
All MCCBs shall have rated service breaking capacity (Ics) equal to the ultimate breaking capacity
(Icu) at defined operational voltage.
All MCCBs shall clearly indicate the suitability for isolation in the name plate identified by the symbol
.
All MCCBs shall offer class –II front face i.e. main current path of the circuit breaker should be
isolated from auxiliary section
All MCCBs above 250A shall have the following features
› Single frame size with common accessories to reduce inventory
› Microprocessor trip unit
› Adjustable overload settings – 0.5-1 In
› Adjustable Short circuit – 2-10 Ir
› Adjustable neutral for 4P MCCBs – 0-0.5Ir-1Ir
› Thermal memory
› Test connector to check the healthiness of trip unit
› 4000 electrical operations
› ON/OFF/Trip/Push to trip indication contacts
All MCCBs up to 250A shall have following features
› Single frame size with common accessories to reduce inventory
› Thermal magnetic trip unit
› Adjustable overload settings – 0.7-1 In
› Fixed short circuit settings
› Fully rated neutral for 4P MCCB
› 8000 electrical operations
› ON/OFF/Trip/Push to trip indication contacts
It shall be possible to change the protection settings on line and the circuit breaker need not be
switched of while adjusting the setting.
Circuit breakers shall conform to Electromagnetic compatibility tests (EMC) as specified in IEC 60947-2,
Appendix F.
RUPTURING CAPACITY
The Moulded Case Circuit Breaker shall have a minimum fault breaking capacity (Ics) of not less than
35 KA RMS at 415 volts or as specified in BOQ./ Drawing.
TESTING
Test certificate of the MCCB as per relevant Indian Standards (IS) shall be furnished.Pre-
commissioning tests on the sub distribution boards incorporating the MCCB shall be done as per
standard.
GENERAL
Direct reading electrical instruments shall be in conform to IS 1248. The accuracy of direct reading shall be 1.0
for voltmeter and 1.5 for ammeters. Other type of instruments direct reading shall be 1.0 for voltmeter and 1.5
for ammeters. Other type of instruments shall have accuracy of 1.5. The errors due to variations in temperature
shall be limited to a minimum. The meter shall be of flush mounting type of 96mm square pattern. The meter
shall be enclosed in a dust tight housing. The housing shall be of steel or phenolic mould. The design and
manufacture of the meters shall ensure the prevention of fogging of instruments glass. Instruments meters shall
be sealed in such a way that access to the measuring element and to the accessories with in the case shall not
be possible without removal of the seal. The meters shall be provided with white dials and black scale
markings.
The pointer shall be black in colour and shall have zero position adjustment device which could be operated
from outside. The direction of deflection shall be from left to right.
Suitable selector switches shall be provided for all ammeters and voltmeters intended to be used on three
phase supply.
The specifications herein-after laid down shall also cover all the meters, instrument and protective devices
required for the electrical works. The ratings, type and quantity of meters, instruments and protective devices
shall be as per the bill of quantities.
DIGITAL AMMETERS
Digital Ammeters shall be confirmed to IS: 13875. It shall be digital type 7 segment LED display. Ammeter shall
be suitable for accuracy class 1.0 and burden 0.2 VA approx. The ammeters shall be capable of carrying
sustained overloads during fault conditions without damage or loss of accuracy. The meter shall be suitable for
working in ambient temp 0 degree to 50 degree and 95% humidity condition.
DIGITAL VOLTMETERS
Digital Voltmeters shall be confirmed to IS: 13875. It shall be digital type 7 segment LED display. Voltmeter
shall be suitable for accuracy class 1.0 and burden 0.2 VA approx. The range for 3 phase voltmeters shall be 0
to 500 volts. The meter shall be suitable for working in ambient temp 0 degree to 50 degree and 95% humidity
condition. The voltmeter shall be provided with protection MCB of suitable capacity.
CURRENT TRANSFORMERS
Current transformers shall be in conformity with IS: 2705 (Part I, II & III) in all respects. All current transformers
used for medium voltage applications shall be rated for 1KV Current transformers shall have rated primary
current, rated burden and class of accuracy as required. However, the rated secondary current shall be 5A
unless otherwise specified. The acceptable minimum class of various applications shall be as given below.
Current transformers shall be capable of withstanding without damage, magnetic and thermal stresses due to
short circuit fault of 50KA on medium voltage system. Terminals of the current transformer shall be marked
permanently for easy identification of poles. Separate CT shall be provided for measuring instruments and
protection relays. Each C.T. shall be provided with rating plate.
Current transformers shall be mounted such that they are easily accessible for inspection, maintenance and
replacement. The wiring for CT’s shall be copper conductor, PVC insulated wires with proper termination lugs
and wiring shall be bunched with cable straps and fixed to the panel structure in a neat manner.
Control switches shall be of the heavy duty rotary type with escutcheon plates clearly marked to show the
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
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operating position. They shall be semi-flush mounting with only the front plate and operating handle projecting.
Indicating lamps shall be of the LED type, and with translucent lamps covers. Bulbs & lenses shall be easily
replaced from the front.
Push buttons shall be on the momentary contact, push to actuate type fitted with self reset contacts & provided
with integral escutcheon plates marked with its functions.
Cable entries and terminals shall be provided in the sub distribution boards to suit the number, type and size of
aluminium conductor power cable and copper conductor control cable specified.
Provision shall be made for top or bottom entry of cables as required. Generous size of cabling chambers shall
be provided, with the position of cable gland and terminals such that cables can be easily and safely terminated.
Cable glands shall be brass compression type, barriers or shrouds shall be provided to permit safe working at
the terminals of one circuit without accidentally touching that of another live circuit.
Cable risers shall be adequately supported to withstand the effects of rated short circuit currents without
damage and without causing secondary faults.
All control wirings shall be carried out with 1100V grade single core FRLS cable conforming to IS 694/IS 8130
having stranded copper conductors of minimum 1.5 sq. mm for potential circuits and 2.5 sq. mm for current
transformer circuits. Wiring shall be neatly bunched, adequately supported and properly routed to allow for easy
access and maintenance. Wiring shall be identified by numbering ferrules at each end. All control fuses shall
be mounted in front of the panel and shall be easily accessible.
Terminal blocks shall be 500 Volts grade of the stud type. Insulating barriers shall be provided between
adjacent terminals. Terminals block shall have a minimum current rating of 10 Amps and shall be shrouded.
Provisions shall be made for label inscriptions.
1.13.13 LABELS-
Labels shall be of anodized aluminium, with white engraving on black background. They shall be properly
secured with fasteners.
All routine tests specified is IS: 8623-1977 shall be carried out and test certificates submitted to the Engineer –
in –Charge.
Commissioning checks and tests shall be included all wiring checks and checking up of connections.
Primary/secondary injection tests for the relays adjustment/setting shall be done before commissioning in
addition to routine meggar test. Checks and tests shall include the following:
Supply, laying, testing and commissioning of cables as per specifications, schedule of quantities and
drawings.
1.14.3 SUBMITTALS
Cable schedule as per site conditions & good for construction drawings.
Layout of various cables on cable tray / trench along with sections showing no. of cables, distance
between cables etc, size of cable trays etc.
Cable tray layout, as per site condition, duly coordinated with other services.
1.14.5 SPECIFICATIONS
GENERAL
Cable shall be supplied inspected, laid, tested and commissioned in accordance with drawings,
specifications, relevant Indian Standards Specifications and cable manufacturer's instructions. The
cable shall be delivered at site in original drums with manufacturer's name clearly written on the drum.
MATERIAL
The MV power cable of 1100 V. grade shall be FRLS Aluminium conductor armoured cable as per
relevant IS.
The MV control cables shall be PVC insulated copper conductor armoured cable.
The HT power cable of 11 KV grade shall be XLPE insulated Aluminium conductor armoured cable.
1.14.6 INSTALLATION
GENERAL
The cable installation including necessary joints shall be carried out in accordance with the specifications
given herein. For details not covered in these specifications, I.S. 1255 shall be followed. No straight
through joint shall be permitted in the system. The cables shall be supplied as per cable schedule
submitted by the contractor & approved by Engineer-in-Charge.
Power and communication cables shall as far as possible cross at right angles. Where power cables are
laid in proximity to communication cables the horizontal and vertical clearances shall not normally be
less than 30 cm.
GENERAL
This method shall be adopted where the cable route is through open country along roads/lanes etc. and
where no frequent excavation are encountered and where excavation is easily possible without affecting
other services.
TRENCHING
WIDTH OF TRENCH:- The width of trench shall be determined on the following basis:
a) The minimum width of trench for laying single cable shall be 35 cm.
b) Where more than one cable is to be laid in the same trench in horizontal formation, the width of
trench shall be increased such that the inter-axial spacing between the cables, except where
otherwise specified shall be at least 20 cm.
c) There shall be a clearance of at least 15 cm between axis of the end cables and the sides of the
trench.
DEPTH OF TRENCH:- The depth of trench shall be determined on the following basis:
a) Where cables are laid in single tier formation, the total depth of trench shall not be less than 75
cm. for cables up to 1.1 KV and 1.20 m for cables above 33 KV.
b) When more than one tier of cables is unavoidable and vertical formation of laying is adopted,
depth of trench in a (i) above shall be increased by 30 cm. for each additional tier to be formed.
EXCAVATION OF TRENCHES
a) The trenches shall be excavated in reasonably straight lines. Wherever there is a change in
direction, suitable curvature shall be provided complying with the requirements.
b) Where gradients and changes in depth are unavoidable, these shall be gradual.
c) Excavation shall be done by any suitable means-manual or mechanical.The excavated soil shall
be stacked firmly by the side of the trench such that it may not fall back into the trench.
d) Adequate precautions shall be taken not to damage any existing cables, pipes or other such
installations in the proposed route during excavation. Wherever bricks, tiles or protective covers
or bare cables are encountered, further excavation shall not be carried without the approval of
the Engineer-in-Charge.
f) If there is any danger of a trench collapsing and endangering adjacent structures, the sides
should be well shored up with timbering and/or sheeting as the excavation proceeds. Where
necessary, these may even be left in places when back filling the trench.
g) Excavation through lawns shall be done in consultation with the staff of the department/Owner
concerned.
h) The bottom of the trench shall be level and free from stone, brick bats etc. The trench shall then
be provided with a layer of clean, dry sand cushion of not less than 8 cm. in depth.
a) At the time of issue of cable for laying, the cores shall be tested for continuity and insulation
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
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resistance.
b) The cable drum shall be properly mounted on jacks or on a cable wheel, at a suitable location,
making sure that the spindle, jack etc. are strong enough to carry the weight of the drum without
failure and that the spindle is horizontal in the bearings so as to prevent the drum creeping to
one side while rotating.
c) The cable shall be pulled over rollers in the trench steadily and uniformly without jerks and
strains. The entire cable length shall as far as possible be pulled of in one stretch. However,
where this is not possible the remainder of the cable may be removed by 'Flaking' i.e. by making
one long loop in the reverse direction.
d) i) After the cable has been uncoiled and laid into the trench over the rollers, the cable shall be
lifted slightly over the rollers beginning from one end by helpers standing about 10 m apart and
drawn straight. The cable should then be taken off the rollers by additional helpers lifting the
cable and then laid in a reasonably straight line.
ii)For short runs and sizes up to 50 Sq. mm of cables up to 1.1 KV grade, any other suitable
method of direct handling and laying can be adopted with the prior approval of the Engineer-in-
Charge.
e) When the cable has been properly straightened, the cores shall be tested for continuity and
insulation resistance. In case of PVC cables, suitable moisture seal tape shall be used for this
purpose.
f) i) Cable laid in trenches in a single tier formation shall have a covering of clean, dry sand of not
less than 17 cm above the base cushion of sand before the protective cover is laid.
ii) In the case of vertical multi-tier formation after the first cable has been laid, a sand cushion of
30 cm shall be provided over the initial bed before the second tier is laid. If additional tiers are
formed, each of the subsequent tiers also shall have a sand cushion of 30 cm. as stated above.
The top most cable shall have a final sand covering not less than 17 cm. before the protective
cover is laid.
g) At the time of original installation, approximately 3 m of surplus cable shall be left on each end the
cable and on each side of underground joints (Straight through/Tee/Termination) and at entries
and places as may be decided by the Engineer-in-Charge. The surplus cable shall be left in the
form of a loop. Where there are long runs of cable length loose cable may be left at suitable
intervals as specified by the Engineer-in-Charge.
h) A final protection to cables shall be laid in accordance with Clause j to provide warning to future
excavators of the presence of the cable and also to protect the cable against accidental
mechanical damage by pick-axe blows etc.
i) Unless otherwise specified, the cables shall be protected by second class bricks of not less than
20 cm x 10 cm x 10 cm (nominal size) as per CPWD Building Specification or protection covers
placed on top of the sand, (bricks to be laid breadth wise) for the full length of the cable to the
satisfaction of the Engineer-in-Charge. Where more than one cable is to be laid in the same
trench, this protective covering shall cover all the cables and project at least 5 cm. over the sides
of the end cables.
BACK FILLING
a) The trenches shall be back-filled with excavated earth free from stones or other sharp edged
debris and shall be rammed and watered, if necessary, in successive layers not exceeding 30
cm. Unless otherwise specified, a crown of earth not less than 50 mm. in the centre and
tapering towards the sides of the trench shall be left to allow for subsidence. The crown of earth
however should not exceed 10 cm. so as not to be a hazard to vehicular traffic. The temporary
re-instatements of roadways should be inspected at regular intervals, particularly during the wet
weather, and any settlement should be made good. Further trenches cut through roadways or
other paved areas shall be restored to the same density and material as the surrounding area
and repaved in accordance with the relevant Specifications to the satisfaction of the Engineer-in-
Charge.
a) Where road berm or lawns have been cut or kerb stones displaced, the same shall be repaired
and made good except turfing/asphalting to the satisfaction of the Engineer-in-Charge and all
surplus earth or rock removed to places as specified.
ROUTE MARKERS:
a) Route markers shall be provided along straight runs of the cables at locations approved by the
Engineer-in-Charge and generally at intervals not exceeding 100 m. Markers shall also be
provided to identify change in the direction of the cable route and also for location of every
underground joint.
b) Route markers shall be made out of 100 mm x 100 mm x 5 mm GI/Aluminium plate, welded or
bolted on to 35 mm x 35 mm x 6 mm angle iron 60 cm. long. Such plate markers shall be
mounted parallel to and 0.5 m or so away from the edge of the trench.
Alternatively cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate of 20
mm nominal size) marker 60 cm x 60 cm 10 cm in size shall be laid flat and centred over the
cable. The concrete markers unless otherwise instructed by the Engineer-in-Charge shall
project over the surrounding surface so as to make the cable route easily identifiable.
c) The work 'cable' and other details such as voltage grading, size etc. as furnished by the
Engineer-in-Charge shall be inscribed on the marker.
In location such as road crossing, entry to building, on poles, in paved areas etc. cables shall be laid in
pipes or closed ducts.
GI or Hume Pipes (spun reinforced concrete pipes) shall be used for such purposes. In the case of new
construction, pipes as required shall be laid along with the Civil works and jointed according to the
instructions of the Engineer-in-Charge as the case may be. The size of pipe shall be as indicated in the
electrical drawings. GI pipe shall be laid directly in ground without any special bed. Hume pipe (Spun
reinforced concrete pipe) shall be laid over 10 cm. thick cement concrete 1:5:10 (1 cement: 5 coarse
sand: 10 graded stone aggregate of 40mm nominal size) bed, after which it shall be completely
embedded in concrete. No sand cushioning or tiles need be used in such situations. Unless otherwise
specified, the top surface of pipes shall be at a minimum depth of 1mtr. from the ground level when laid
under roads, pavement etc.
Where steel pipes are employed for protection of single core cables feeding AC load, the pipe should be
large enough to contain both cables in the case of single phase system and all cables in the case of poly
phase system.
The pipes on road crossing shall preferably be on the skew to reduce the angle of bends as the cable
enters and leaves the crossings. This is particularly important for high voltage cables.
Pipes for cable entries to the building shall slope downwards from the building and suitably sealed to
prevent entry of water inside the building. Further the mouth of the pipes at the building end shall be
suitably sealed to avoid entry of water. This seal in addition to being waterproof shall also be fireproof.
All chases and passages necessary for laying of service cable connections to buildings shall be cut as
required and made good to the original finish and to the satisfaction of the Engineer-in-Charge.
Cable grips/draw wires and winches etc. may be employed for drawing cables through pipes/closed
ducts etc.
Cables, where indicated in approved shop drawings, shall be laid on overhead cable trays which are
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
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The Contractor shall provide for all accessories for the installation of the cable trays, such as bends,
tees, reducers coupler plates, and structural steel members (comprising of channels, angles, flats, rods)
for structural supports for cable trays etc.
Unless otherwise specifically noted on the relevant layout drawing, all cable tray mounting works to be
carried out ensuring the following:
b) Assembly of tray mounting structure shall be supplied, fabricated, erected & painted by the contractor.
c) Cable tray running along the wall should be supported at intervals not exceeding 1.5 m. In case of
branching, there should be a support on all branches at a distance of 30 cm from the point of branching.
Support should not be less than 40 mm x 40 mm x 5 mm MS angle-secured in an approved manner
where runs are along the walls. In case of ceiling suspended cable tray horizontal supports made of 40
mm x 40 mm 5 mm MS angle iron shall be provided. The horizontal interval between two such supports
shall be 1.0 meter. These supports shall be suspended from C.I. boxes or suitable approved suspension
devices such as dash fastener of suitable sizes in the ceiling by means of 10 mm diameter GI threaded
rods. All above mounting accessories form part of installation of cable trays.
INSPECTION
All cables shall be inspected upon receipt at site and checked by the Engineer-in-Charge for any damage
during transit.
TESTING
i. All 650/1100 Volt grade cables before laying shall be tested with a 500 V megger or with a 2,500/5,000
V megger for cables of higher voltages. The cable cores shall be tested for continuity, absence of cross
phasing, insulation resistance to earth/sheath/amour and insulation resistance between conductors.
ii. All cables shall be subject to above mentioned tests during laying, before covering the cables by
protective covers and back filling and also before the jointing operations.
a) After completion of the work the Contractor shall draw completion plans to a suitable scale and shall
submit to the Engineer-in-Charge. The completion plans shall, inter-alia, give the following details
v) Route marker and joint maker with respect to permanent land marks available at site.
vi) Wherever the previously laid cable is cut and additional joints are introduced etc., the cable records
shall suitably be amended.
TESTING OF CABLES
The cables shall be tested before and after laying. The Megger value in normal dry weather shall
be 50 Mega ohm for 1.1 KV grade cable. This value shall be 100 Mega ohm for 11 KV grade cable.
CABLE TAGS
Cable tags shall be made out of 2mm thick aluminium sheets. Each tagshall be 2” in dia or 3” x 3”
square with one hole of 2.5mm dia, 6 mm below the periphery, or as approved by Consultant.
Cable designations are to be punched with letters / number punches and the tags are to be tied to
cables with piano wires of approve quality & size. Tags shall be tied inside the panels beyond the
glanding as well as above the glands at cable entries. Along trays tags are to be tied at all bends.
Cables shall be secured to cable trays with 3mm thick x 25mm wide aluminium strips/suitable GI
clamp, or as approved by Consultant, at 1000 mm intervals and screwed by means of rust proof
screws and washers, of adequate but not excessive lengths. Cable trays for horizontal runs
suspended from the ceiling will be supported with mild steel straps or brackets, at 1000 mm
intervals and the overall tray arrangement shall be of a rigid construction. External cabling route
marker with C.I. plate marked with “DANGER 1.1 KV CABLE” with 0.6 meter long GI angle iron
grouting bracket including 1:3:6 ratio cement concrete base block of minimum size 200 x 200 x
This section of the specification includes the furnishing, installation, and connection of a
microprocessor controlled, addressable fire alarm equipment required to form a complete
coordinated system ready for operation. It shall include, but not be limited to, alarm initiating
devices, alarm notification appliances, control panels, auxiliary control devices, annunciator,
power supplies, and wiring as per shop drawings and specified herein.
The system shall be designed such that each loop shall limited to only 80% of its total capacity
at initial installation.
All equipment/components shall be new & the manufacturer's current model. The materials,
appliances, equipment and devices shall be tested and listed by a nationally recognized
approvals agency for use as part of a protected premises protective signaling (fire alarm)
system. The authorized representative of the manufacturer of the major equipment, such as
control panels, shall be responsible for the satisfactory installation of the complete system.
All equipment and components shall be installed in strict compliance with each manufacturer's
recommendations. Consult the manufacturer's installation manuals for all wiring diagrams,
schematics, physical equipment sizes, etc. before beginning system installation. Refer to the
riser/connection diagram for all specific system installation/termination/wiring data.
All equipment shall be attached to walls and ceiling/floor assemblies and shall be held firmly in
place (e.g., detectors shall not be supported solely by suspended ceilings). Fasteners and
supports shall be adequate to support the required load.
1.15.2.1 German Standards VDE (Verband Deutcher Electrotechniker) DIN VDE14675 and VDE 0833 Fire Alarm Systems
1.15.2.2 British Standard Institute / European Standards All Applicable codes and standards including BS5839 / EN 54
Sufficient information shall be clearly presented and shall include manufacturer’s name, model
numbers, power requirements, equipment layout, device arrangement and complete wiring.
Product Data for each type of equipment, initiating device, signal device, peripheral device and
cable provided on the project.
Shop drawings shall include battery calculations, floor plans and wiring diagrams.
The system shall be a complete, electrically supervised fire detection and evacuation system
using fire fighter telephone with microprocessor based operating system having the following;
capabilities, features and capacities:
The local system shall provide status indicators and control switches for all of the following
functions:
Each intelligent addressable device or conventional zone on the system shall be displayed at
the fire alarm control panel by a unique alphanumeric label identifying its location.
1.15.6 Specification:
This specification is intended to set out in general outline the minimum requirements and
standards of installation for the various units of equipment and works it covers. Provision set
out, or claim made in the successful tender which are in excess of, or improved upon the basic
requirements of the specification shall unless otherwise determined by the client become part of
the requirements of the specification whether or not they are subsequently incorporated in
addenda to the specification.
The client shall be the sole judge of what constitute an improvement upon or exceeds the
requirements of the specification.
The specification shall be read in conjunction with the tender drawings (as per schedule of
drawings) and are intended to be mutually explanatory and complementary to one another. All
works and specification called for by one, i.e. specification or drawings even if not by the other
shall be fully executed and complied with in total.
The entire system shall be engineered by the contractor based on the guidelines furnished in
the specification, various codes / standards, with good engineering practice.
Supplies and services to be covered under this tender specification and the conditions thereof
are detailed in the subsequent sections of the specifications. In case of conflict among various
sections, subsections, documents, drawings the same shall be referred to purchaser whose
decision shall be final and binding to the Bidder
Unless expressed to the contrary, all materials, and equipment supplied by the contractor shall
comply with the applicable Indian standards (I.S) or various codes or specifications with good
practice as approved by the Indian standards.
Where a standard is referred to, that standard shall be the latest published edition thereof,
unless otherwise stated.
All materials and equipment supplied shall be new and of the best type for each particular
purpose and of the first quality with regard to design, manufacture and performance.
The equipment and materials shall be suitably designed and constructed for safe, proper and
continuous operation under all conditions described or implied in this specification without
undue heat, strain, vibration, corrosion or other operating difficulties.
Unless otherwise specified, the equipment and material within the scope of this specification
shall be of a standard proven design. Design incorporating components which may be
considered prototype in nature will not be accepted.
Equipment and equipment components shall be designed and supported to permit free
expansion and contraction without causing excessive strains, distortion or leakage.
The equipment shall be designed to permit replacement of parts and ease of access during
inspection, maintenance and repair.
Vibration, noise, mechanical and thermal stresses and susceptibility to corrosion and erosion
shall not be greater than with similar plant of first class design and workmanship operating
under similar conditions.
All works shall be carried out in accordance with the best engineering practice by experience
tradesmen of appropriate grades to the approval of the Indian Standards.
Where disagreement occur between the drawings and the specification or within either
document itself, the item or arrangement of better quality, greater quantities, or higher cost shall
be deemed to be included in this -contract.
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
1.15.8.1 The contractor shall immediately upon the award of the sub-contract prepare and submit to the
project managers/ consultants for approval all plant and equipment layout drawings showing full
details within four weeks. Detailed calculations shall be submitted where applicable. All
equipment and materials proposed shall be submitted for approval.
1.15.8.2 Shop drawings shall cover complete details for the following but not limitedto:
Dimensions of panels, equipments and accessories which include the details drawings of
superstructure construction necessary to finalize the superstructure requirements.
Equipment room layout, showing all clearances for operating, servicing and sufficient details to
ensure that the provision made in the working drawings shall be adequate and satisfactory.
Control equipment, system wiring and control diagrams and power requirements.
Foundations details.
Hydraulic Calculation
These layout drawings shall be based generally on the design engineering consultant GFC
drawings, modified only as required to suit the specified materials and equipment to be
provided, to fit in with the latest available information on building construction details and the
requirements of other services and equipment and also to incorporate any improvements
proposed by the contractor.
The drawings shall be drawn by fully qualified draughtsman with experience in relevant
Installation Works. The drawings shall be done in ink, and shall be neat and clearly legible.
The drawings shall be drawn in the same scale as the consultant drawings. Details shall be
drawn in larger scales. Where applicable, symbols the same as those in the consultant
drawings shall be used and all other symbols shall conform to the acceptable local drafting
practice.
Upon approval of the drawings, the contractor shall deliver four (4) copies of each approved
drawing to the project engineer for the purpose of contract administration.
The drawings shall be submitted in ample time for review and approval by the project engineer
and no work shall be carried out until such drawings are approved.
Schedule of submission of shop drawings shall be submitted for approval not later than 2 weeks
after award of the Sub-contract.
1.15.9 Approvals:
The system shall have proper listing and/or approval from the internationally recognized
VDS/EN/ FM Factory Mutual
The Fire Alarm Control Panel and all modules/devices shall meet the listing requirements of
VDS(Verband Deutcher Electrotechniker)/EN / FM Factory Mutual Each subassembly,
including all printed circuits, shall include the appropriate VDS/ FM modular label. This includes
all printed circuit board assemblies, power supplies, and enclosure parts. Systems that do not
include modular labels may require return to the factory for system upgrades, and are not
acceptable.
1.15.10 Programmes:
The contractor shall immediately upon the award of the contract liaise with the client and
prepare and submit to the project engineer for approval the detailed time schedule for the
progress of the work.
The schedule shall be submitted with ample time for review and approval by the consultant. The
contractor shall keep a buffer period of not less than 2 weeks for the consultant to study the
schedule for approval.
The schedule shall be based generally on the clients program and shall end on the same
contract dates.
The contractor shall keep upon the works on a full-time basis in adequate numbers the following
English speaking key site personnel:
One project site engineer with a minimum tertiary educational qualifications and at least 5 years
of project experience in similar installation in building.
Two site supervisors with a minimum qualification and have been involved in similar project and
with at least three years experience.
In addition, the contractor shall arrange for the services of a professional engineer/licensed
worker experienced in this class of contract, who will be required to devote sufficient time to
ensure:
That the whole of the work is satisfactorily designed to comply with the minimum requirements
of the specification and is suitable for its purpose.
That the work of the contractor and his contractors are properly coordinated and integrated with
that of the contractor.
The site management and supervision team shall be full time on site and not be replaced or
absent for more than a week without the prior consent of the project manager. The team must
be able to receive and carry out instruction by the project manager and must be able to make all
decision pertaining to the Project.
The tenderer shall provide an organization chart showing the full and detailed list of his site
management and supervisory staff and their resume for the project for the approval of the
project manager at the time of tender.
The site management/supervision team as specified here and the provision of such
organization chart and the project manager’s approval thereof shall not limit the contractor's
responsibility and obligation in respect of adequate staffing on the site. In the event that
additional staff is considered necessary to properly and effectively manage and supervise the
execution of the works, the contractor shall provide them at no extra cost to the clients.
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Prior to the completion of the works, and not later than the date of practical completion, the
contractor shall submit to the satisfaction of the project manager six (6) hard cover bound sets
of comprehensive/non-comprehensive operation and maintenance manuals and data sheets
published by the equipment manufacturers, six (6) hard cover bound sets of "As-Installed"
drawings and one (1) set of "As-Installed" drawings in polyester film transparency
(intermediates) and two (2) sets of "As-Installed" drawings in AutoCAD (latest release) compact
discs subject to project managers approval.
These instruction manuals shall be typed in good quality paper and neatly bound into a manual
having rigid covers. A draft shall be approved before final submission.
The operation manual and as-built drawings shall be bound with hard covers.
All "As-Installed" single line drawings and control diagram shall be endorsed and signed by the
contractor's professional engineer.
Description of System:
This section shall simply but clearly describe the operation of the system and the equipment.
This section shall include all major equipment/components complete with makes, models, serial
number with technical catalogues (at least one set to be original and others in legible print).
Include manufacturer's list of all recommended spare parts for replacement and special tools
and equipment for maintenance used.
Operational Procedure
This section shall fully described start and stop sequence of operation; program for alternate
running of plant to even out wear and testing procedures for all sections of the plant, including
emergency procedures and breakdown trouble-shooting.
Manufacturer's Handbook
Hang-up Instructions
Equipment/component Suppliers
This section shall comprise a full list of names, addresses and telephone numbers (including
after office hours numbers) of all contractors and suppliers of equipment (local and overseas)
incorporated in the installation.
This section shall comprise a list of the names and telephone numbers of the company's
maintenance and servicing section personnel for normal maintenance and breakdown request.
In the event of the contractor failing to fulfill the aforesaid requirements, the project manager
shall reserve the right to obtain all of the required operating and maintenance manuals by other
means and shall deduct all cost incurred thereof from monies due to the contractor. In addition
the project manager shall forfeit the rights of the contractor in relation to further payment and
the issue of the Certificate of Practical Completion will also be withheld until he has so complied
accordingly.
This section of the specification includes the furnishing, installation, and connection of a
microprocessor controlled, addressable fire alarm equipment required to form a complete
coordinated system ready for operation. It shall include, but not be limited to, alarm initiating
devices, alarm notification appliances, control panels, auxiliary control devices, annunciator,
power supplies, and wiring as per shop drawings and specified herein.
The system shall be designed such that each loop shall limited to only 80% of its total capacity
at initial installation.
All equipment/components shall be new & the manufacturer's current model. The materials,
appliances, equipment and devices shall be tested and listed by a nationally recognized
approvals agency for use as part of a protected premises protective signaling (fire alarm)
system. The authorized representative of the manufacturer of the major equipment, such as
control panels, shall be responsible for the satisfactory installation of the complete system.
All equipment and components shall be installed in strict compliance with each manufacturer's
recommendations. Consult the manufacturer's installation manuals for all wiring diagrams,
schematics, physical equipment sizes, etc. before beginning system installation. Refer to the
riser/connection diagram for all specific system installation/termination/wiring data.
All equipment shall be attached to walls and ceiling/floor assemblies and shall be held firmly in
place (e.g., detectors shall not be supported solely by suspended ceilings). Fasteners and
supports shall be adequate to support the required load.
The Fire Panel system shall have the ability to connect to the Danger Management System
(DMS). Danger Management System shall be a PC based, display and software package EN
listed for this application. The DMS shall have as a minimum, the following:
Intuitive graphical user interface
Global and local command abilities
Time based control for entire system
Multi-level passwords.
The system shall have the ability for up to 30 command centers pro server with full control of
the fire detection.
SYSTEM OPERATION
The system shall monitor and act accordingly for the following conditions:
Fire alarm
The system shall enter the fire alarm condition upon:
Activation of any manual call point.
Receipt of an alarm signal from any individual automatic detector.
Receipt of pre alarm signals from more than one detector.
Activation of sprinkler pressure switch.
Fire alarm signal from sub system.
3 x context specific soft keys adjacent to the display to assist in ease of use.
Individual fire & fault LED’s for each zone c/w adjacent area for zone description texts.
Set production area to low sensitivity button.
Bomb alert activate button.
Extend working hour’s button.
Cancel working hour’s extension button.
User access shall be via:
4-6 digit access codes.
Key switch.
Future upgrades – Fire alarm control panels shall include a facility to allow future software &
firmware updates to be downloaded via the control panel programming tool. This facility will
include updates to all other control panels on the system network, connected floor repeaters
and ASA technology detection devices.
Full function repeater panels – The networkable control panel shall have the facility for the
connection of a repeater panel as a network participant. This panel shall have the ability to
provide all the control, indication and programmability of the control panels.
Network – Networkable control panels shall be capable of being connected into a single
homogenous networked system. This network shall be a secure proprietary network being fully
monitored and connected in a loop for fault tolerance. The network shall include degrade mode
functionality such that should a network participant fail or the network cease to function a
common fire alarm may still be generated such that the fire brigade communication equipment
is still activated.
All network components required for the backbone cluster structure (including the Ethernet
switches) shall be included in the EN54 approval certification.
It shall be possible to increase the cable distance possible between panels by adding a network
repeater facility.
The communication between networkable panels shall be possible via fiber optic connections.
All networkable control panels shall have the possibility to include an integral 40 column thermal
printers.
BacNET – Fire alarm control panels shall be BacNET/ISA compatible.
Ethernet – Fire alarm control and terminal repeater panels shall have an integrated Ethernet
connection to enable system connection, reporting & control functions from associated
management systems.
Remote servicing –
Control panels must provide at least the following:
Type with housing, with two integrated detection loops, or four with loop extension for the
connection of up to 252 devices.
Type with housing, with two integrated detection loops, or twelve with optional line card and
loop extension for the connection of up to 756 devices
Type with housing, with four integrated detection loops, or eight with loop extension for the
connection of up to 504 devices.
Type with housing, with four integrated detection loops, or twenty-eight with optional line card
and loop extension for the connection of up to 1512 devices.
In addition for the networkable panel, the loop extension card allows doubling the number of
loops keeping unchanged the number of addresses.
One monitored sounder circuit.
Designated monitored fire output for connection to remote ARC communication equipment. This
circuit also provides operation in degrade mode according to EN54 requirements for systems
with more than 512 detectors.
Designated fire output with clean contacts. Provides operation in degrade mode according to
EN54 requirements for systems with more than 512 detectors.
Designated monitored fault output for connection to remote ARC communication equipment.
Designated fault output with clean contacts.
Networkable panel with eight free programmable input/outputs.
Integral 24Vdc monitored power supply to EN54-4 with integral battery backup for up to 72hrs +
30minutes full alarm.
The panel construction shall allow for:
Sufficient cable entries for all connectable detection loops, sounder circuits, network cables &
mains supplies.
Attractive removable molded front cover with metal back box providing minimum ingress
protection of IP30.
Surface or semi-flush mounting.
Manned / Unmanned operation:
Control panels shall have a dedicated monitored fire brigade communication output and shall
be capable of operating in two distinct modes:
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Mode Manned – Alarms from automatic detectors will activate the system sounders and initiate
a timer (T1) programmable from 10s to 5 minutes. Providing a responsible person
acknowledges the panel within this time period no signal will be sent to the fire brigade
communication equipment. Upon acknowledgement a second timer (T2) programmable from
10s to 10 minutes will be initiated. Again providing the system can be reset within this time
period no signal will be sent to the fire brigade communication equipment. Operation of any
manual call point will immediately cancel the delay timers and a signal will be sent to the fire
brigade communication equipment.
Mode unmanned – Alarms from any manual call point or automatic detector will immediately
send a signal to the fire brigade communication equipment.
It shall be possible to select mode manned by any of the following:
Automatically selected during working hours using internal system clock with automatic
switching of summer / winter time. It may be possible to extend working hours by up to 4 hours
(programmable) by pressing a separate control. (Extend working hours control). This extension
can be subsequently cancelled by pressing a (cancel working hour’s extension control). Or
Manually selected with premises manned control button. Or
Automatically selected when intrusion system unset. Or
Automatically selected with input from Access control system.
Delays to the fire brigade communication equipment can be cancelled by pressing the alarm
delay off control on the control panel.
Fault attendance monitoring: Control panels shall have a dedicated monitored output to
communicate with fault communication equipment this shall work in two distinct modes manned
& unmanned.
Mode manned - A fault activates local alarming and starts the delay t1 for attendance
monitoring. The operating personnel acknowledge the fault at the operating terminal prior to the
expiry of t1, thus silencing the local alarming equipment. If the fault is not acknowledged, global
alarming is activated before the expiry of t1. Simultaneously to the delay t1, the service
intervention time ts starts in the 'intervention monitoring' part. If the fault is not eliminated prior
to the expiry of ts, the maintenance personnel are called up.
Mode unmanned – Faults are reported directly.
Conditions: Fire alarm control panels shall be capable of receiving and handling all of the
following conditions from field devices:
Alarm.
Pre-alarm.
Device fault.
Device impaired.
Device isolated.
Device isolator activated
Detector drift compensation limit exceeded.
CO pre-warning
CO warning
Programmable functions: Fire alarm control panels shall be capable of being configured to do
all of the following:
Manned / unmanned mode:
Selectable by time of day.
Selectable on specific days.
Selectable by remote input.
Selectable manually.
Programmable times for presence & investigation times.
Selectable for sounders during first timer, off, on or pulsed.
Detector behavior:
It shall be possible to select the required parameter set for each detector at the panel via the
programming tool.
It shall be possible to configure each individual device to work within the manned/unmanned
concept or not.
Control cause & effect:
Fire alarm control panels shall have the possibility to create complex cause & effect controls
including AND, OR & NOT functions or combinations thereof.
In addition, controls can be programmed with respect to panel functions and be time related.
It shall be possible to program separate cause & effect for CO pre-warning & warning signals.
Sounders:
It shall be possible to select sounder tones and volume from the control panel. Up to two
different tones shall be selectable for each sounder and configured to operate with different
cause & effect scenarios.
Alarm indicators:
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
It shall be possible to configure an individual extension LED to be activated from any of several
detectors.
Disablement – Fire alarm control panels shall allow the isolation of any individual device, zone,
section or area. Any isolation shall have the ability to be restored after a pre-defined time
period.
Renovation mode – Fire alarm control panels shall include a renovation mode which can be set
during periods of temporary building renovation. This mode sets all detectors in the selected
area to a lower sensitivity “Renovation” parameter set.
Test Modes – Fire alarm control panels shall allow the following tests to be performed:
Lamp test – The control panel shall include a control button that will illuminate all panel
indicators and highlight the complete display.
Detector test – The control panel can set zones into detector test mode. This increases the
sensitivity of all detectors within that zone with robust parameter setting. On test the detector
alarm indicator shall be illuminated but sounders & controls shall not be activated. Base
sounders directly connected to the detector tested shall operate briefly.
Installation test - The control panel can set zones into detector test mode. This increases the
sensitivity of all detectors within that zone with robust parameter setting. On test the detector
alarm indicator shall be illuminated and all programmed sounders and controls shall operate as
required.
Walk test – The operating panel can set groups in walk test mode. When a detector is triggered,
the alarm sounders are activated for 10 seconds.
Floor repeater panels with control – The control panel shall allow connection of up to 4 repeater
panels on each detection loop. These panels will repeat the indication of the main display and
allow for silencing and reset of the system. In addition these repeaters will have 6 freely
programmable buttons and associated indicators. Repeater panels may be powered from the
detection loop or from a remote 24Vdc power supply.
Additional cards – Networkable fire alarm control panels shall allow the integration of the
following additional cards:
Loop extension card
2 x 4 way sounder cards.
Network cards.
RS232 interface card
RS485 interface card.
Additional cards – Networkable fire alarm control panels (756 devices) shall allow the
integration of the following additional cards:
Detection loop card (4 loops)
Loop extension card
I/O card (programmable)
2 x 4 way sounder cards.
Network cards.
RS232 interface card
RS485 interface card.
Additional cards – Networkable expandable fire alarm control panels shall allow the integration
of the following additional cards:
Detection loop card (4 loops)
Loop extension card
Fire control and terminal repeater panels shall allow remote servicing via telephone modem or
internet connection.
In the case of a malfunction of the main networkable control panel, a networkable standby fire
panel or terminal will take over the system’s visibility. Standby functionality shall be also
possible by the management station.
CONTROL PANELS – ADDRESSABLE TYPE
Self contained addressable control panels capable of operating in a network of at least 32
panels and terminals or 16 panels if connected to a management station system. Panels shall
have LPCB, VDS and FM approval to EN54 and meet the relevant requirements of country
regulation.
I/O card (programmable)
2 x 4 way sounder cards.
Network cards.
RS232 interface card
RS485 interface card.
The fire alarm panel shall allow the exchange of defect module and verify if the firmware of the
new card has the correct version for the main software application
The fire alarm panel shall allow the exchange of defect module bus cards in a running system.
The Control Panel shall allow configuring which event categories should be displayed
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
shall have been designed to have high tolerance to dust, dirt, temperature fluctuations and air
currents. In addition the detector shall include:
Selectable application specific ASA parameter sets.
3 different danger levels for differentiated alarm activation.
Programmable time related switching of detector behavior.
Compensation for the gradual build up of dust & dirt to ensure a consistent level of detection
over time. When the detector reaches a point where it can no longer retain this consistent
detection a separate warning signal shall be given to the control equipment.
The facility to detect if the detector is in an unsuitable environment and give a separate warning
of such to the panel.
An internal self test facility to ensure correct operation of the optics & electronics. Faults will be
reported with separate signals to the control panel.
Redundant operation in the event of a single sensor failure.
An integral short circuit isolator.
A separately controllable remote indicator output for activation from this or other detectors.
An integral response indicator with 360° viewing angle.
Operation in the temperature ranges -25°C to + 55°C
EMC compatibility of 50V/m
ASA Technology Neural Fire Detectors with CO sensor
Neural fire detectors with CO sensor shall incorporate Advanced Signal Analysis (ASA)
whereby the signals from the detector sensors are compared with a dynamic algorithm set thus
ensuring the fastest possible response with all fire types while still offering a high degree of
false alarm rejection. The Neural fire detector with CO sensor shall incorporate an optical
chamber with two light emitters illuminating aerosols from different directions, two thermal
sensors as well as a CO sensor. The CO sensor shall permit the safe early recognition of small
quantities of carbon monoxide generated by fire. Detectors shall therefore fulfill and be
approved to EN54-7/17 including test fire 1, EN54-5 as well as CEA standard. The detector
shall have been designed to have high tolerance to dust, dirt, temperature fluctuations and air
currents. In addition the detector shall include:
Selectable application specific ASA parameter sets for fire detection.
3 different fire danger levels for differentiated alarm activation.
Programmable time related switching of fire detector behavior.
Separate signaling of hazardous CO concentrations with 2 warning levels.
Selectable CO parameter sets including static & dynamic thresholds. The dynamic setting shall
adapt its response time dependent upon the concentration of CO detected.
Selectable specific average CO values to allow CO warning signals to be given if average CO
concentrations exceed a given level over a 15 minute period.
Compensation for the gradual build up of dust & dirt to ensure a consistent level of detection
over time. When the detector reaches a point where it can no longer retain this consistent
detection a separate warning signal shall be given to the control equipment.
The facility to detect if the detector is in an unsuitable environment and give a separate warning
of such to the panel.
An internal self test facility to ensure correct operation of the optics & electronics. Faults will be
reported with separate signals to the control panel.
Redundant operation for optical and thermal detection in the event of a single sensor failure.
Recalibration functionality in the situation of a failure of the gas sensor. The detector shall
continue to operate with the remaining four sensors (two optical and two thermal) with adjusted
parameter.
An integral short circuit isolator.
A separately controllable remote indicator output for activation from this or other detectors.
An integral response indicator with 360° viewing angle.
Operation in the temperature ranges -10°C to + 50°C
EMC compatibility of 50V/m
Line Adapter Ex
Ex Line adapter shall allow the connection of up to 31 intrinsically safe fields devices in the
Hazardous Area. Line Adapter Ex shall therefore fulfill and be approved to EN54-17 and EN54-
18 standard, ATEX directives 94/9/EC and shall be suitable for use in Hazardous Area Zones 0,
1 and 2. Line Adapter Ex modules should connect directly to the loop and not require further
power supply connections. The Line Adapter EX module shall additionally include:
Galvanic isolation
DC/DC converter acting as isolator
Earth-ground connection free
Limitation of voltage current and power to intrinsic safe value
Operation in the temperature ranges -25°C to + 55°C
Safety Barrier
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Safety Barrier shall allow the connection of up to 31 intrinsically safe field devices in the
Hazardous Area. Safety Barrier shall therefore fulfill and be approved to EN54-17 and EN54-18
standard, ATEX directives 94/9/EC and shall be suitable for use in Hazardous Area Zones 0, 1
and 2. The Safety Barrier shall restrict the electrical energy between non-intrinsically safe and
intrinsically safe circuits. The Safety Barrier shall additionally include:
Galvanic isolation
DC/DC converter acting as isolator
Earth-ground connection free
Limitation of voltage current and power to intrinsic safe value
Operation in the temperature ranges -25°C to + 55°C
Technology Hazardous Area Neural Fire Detectors
Hazardous area neural fire detectors shall incorporate Advanced Signal Analysis (ASA)
whereby the signals from the detector sensors are compared with a dynamic algorithm set thus
ensuring the fastest possible response with all fire types while still offering a high degree of
false alarm rejection. The hazardous area neural fire detector shall incorporate an optical
chamber with two light emitters illuminating aerosols from different directions as well as two
thermal sensors. Detectors shall therefore fulfill and be approved to EN54-7 including test fire 1,
EN54-5 as well as CEA standard and shall be suitable for use in Hazardous Area Zones 0, 1
and 2. The detector shall have been designed to have high tolerance to dust, dirt, temperature
fluctuations and air currents. In addition the detector shall include:
Selectable application specific ASA parameter sets.
3 different danger levels for differentiated alarm activation.
Programmable time related switching of detector behavior.
Compensation for the gradual build up of dust & dirt to ensure a consistent level of detection
over time. When the detector reaches a point where it can no longer retain this consistent
detection a separate warning signal shall be given to the control equipment.
The facility to detect if the detector is in an unsuitable environment and give a separate warning
of such to the panel.
An internal self test facility to ensure correct operation of the optics & electronics. Faults will be
reported with separate signals to the control panel.
Redundant operation in the event of a single sensor failure.
A separately controllable remote indicator output for activation from this or other detectors.
An integral response indicator with 360° viewing angle.
Wireless communication device to facilitate testing; enable readout of current status and wiring
diagnostics. In addition the detector shall give data on its length of time in service to aid
scheduled maintenance routines.
Operation in the temperature ranges -35°C to + 70°C
EMC compatibility of 50V/m
Hazardous Area Manual Call Points
Manual call points will be break glass and press button type suitable for surface mounting and
approved to EN54-11 and EN54-17. It shall be suitable for use in Hazardous Area Zones 0, 1
and 2 and zones 20, 21 and, 22. The call point shall include a test key feature for the rapid
testing of the device without removing the glass. The call point shall also incorporate the
following:
Alarm response indicator.
Facility for adding additional protective flap.
Wireless communication device to facilitate testing; enable readout of current status and wiring
diagnostics.
Operating temperature: -35°C to + 70°C
An EMC Compatibility of at least 50V/m
Ingress protection of at least IP44 (IP64 with protection seal)
Ex Infrared Flame Detector.
Hazardous area flame detectors shall analyze signals from 3 IR sensors & compare to
integrated algorithm sets ensuring fast & reliable detection. The flame detector shall be
approved for use in Hazardous area zones 1 & 2 as well as fulfill and be approved to EN54-
10/Class 1. In addition the flame detector shall:
Selectable application algorithms
A separately controllable remote indicator output for activation from this detectors.
Operation in the temperature ranges -35°C to + 70°C
EMC compatibility of 50V/m
Ingress protection: IP67.
Ex Manual Call Point, Double Action
Manual call points will be break glass type suitable for flush or surface mounting. The call point
shall include a test key feature for the rapid testing of the device without removing the glass.
The call point shall also incorporate the following:
. Signature of Contractor Page 137 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
The system shall be a complete, electrically supervised fire detection and evacuation system
using fire fighter telephone with microprocessor based operating system having the following;
capabilities, features and capacities:
The local system shall provide status indicators and control switches for all of the following
functions:
Each intelligent addressable device or conventional zone on the system shall be displayed at
the fire alarm control panel by a unique alphanumeric label identifying its location.
EXECUTION
EXAMINATION
Examine areas and conditions for compliance with requirements for installation tolerances and
other conditions affecting performance of the Work.
Proceed with installation only after unsatisfactory conditions have been corrected.
INSTALLATION:
Surface cabling should be neatly run and securely fixed at suitable intervals in accordance with
the manufacturers recommendations.
Joints in cables, other than those within equipment enclosures should be avoided wherever
possible.
Where a cable passes through an external wall it should be contained in a smooth bore sleeve
of metal or other non-hygroscopic material sealed into the wall. This material will slope
downwards towards the outside and should be sealed with a suitable waterproof compound.
Where cables, conduits or trunking pass through floors, walls, partitions or ceilings the
surrounding hole shall be made good with a fire stopping material with sufficient fire resistance
to maintain the integrity of the construction.
Each junction box will include the legend “Fire Alarm System” on its cover.
All wires shall be provided with an identifying permanent label within 25mm of its termination.
A consistent color code for fire alarm conductors will be used throughout the installation.
Wiring within enclosures will be arranged to allow accessibility to equipment for adjustment &
maintenance.
BOXES, ENCLOSURES AND WIRING DEVICES
Boxes shall be installed plumb and firmly in position.
Extension rings with blank covers shall be installed on junction boxes where required.
Junction boxes served by concealed conduit shall be flush mounted.
Upon initial installation, all wiring outlets, junction, pull and outlet boxes shall have dust covers
installed. Dust covers shall not be removed until wiring installation when permanent dust
covers or devices are installed.
CONDUCTORS
Each conductor shall be identified as shown on the drawings at each with wire markers at
terminal points. Attach permanent wire markers within 5 cm of the wire termination. Marker
legends shall be visible.
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
All wiring shall be supplied and installed in compliance with the requirements of the Electrical
Code and that of the manufacturer.
All splices shall be made using solder less connectors. All connectors shall be installed in
conformance with the manufacturer recommendations.
Crimp-on type spade lugs shall be used for terminations of stranded conductors to binder screw
or stud type terminals. Spade lugs shall have upset legs and insulation sleeves sized for the
conductors.
The installation contractor shall submit for approval prior to installation of wire, a proposed color
code for system conductors to allow rapid identification of circuit types.
Wiring within sub panels shall be arranged and routed to allow accessibility to equipment for
adjustment and maintenance.
DEVICES
Wiring within enclosures will be arranged to allow accessibility to equipment for adjustment &
maintenance.
All devices shall be mounted to or in a suitable electrical box.
COMMISSIONING
The entire system shall be inspected & tested to ensure that it operates in accordance with this
specification and the country requirements. In particular that:
All manual call points & automatic fire detectors function correctly.
All devices carry an accurate identification label.
All manual call points and automatic fire detectors when operated result in the correct text &
zone indications at all necessary indicating equipment.
That sound pressure levels meet as per requirements.
That the systems cause and effects match the requirements of this specification.
The sitting of all manual call points & automatic fire detectors meet the country requirements.
Readings taken & recorded of all insulation resistance, earth continuity and circuit impedance.
DOCUMENTATION
On completion of the system the contractor shall provide the following documentation:
Complete listings of fitted devices, their programmed parameters, texts and assignments.
Documentation of all programmed cause & effects.
Documentation of actual field wiring topology.
System log book.
TRAINING
Training shall be provided as follows:
The contractor shall provide full training on system operation & user responsibilities to at least
two persons nominated by the customer.
CERTIFICATION
Upon completion the contractor will provide the following certificates in accordance with the
country regulation:
Design certificate.
Installation certificate.
Commissioning certificate.
Acceptance certificate.
Verification certificate.
1.16 LIFT:
General:
The lifts shall be A.C. variable voltage variable frequency micro processor controlled Machine Room
as specified in BOQ.
Travel:
The travel of lifts shall be as specified.
Tenderer shall note that all dimensions are as indicated in the enclosed drawings and his design shall
be based on the same .These specifications have been based on Indian standard and equipments
available locally as per Indian codes and rules. Equipment from other countries will be acceptable if it
is of better quality and competitive in price and conforms to International Standards .The size of hoist
way and car enclosure will, however be the same as specified namely.
Controls:
. Signature of Contractor Page 142 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
The lift shall be provided with A.C, variable voltage, variable frequency, microprocessor controlled
motion and drive control system. The tenderer shall indicate the model No. name of manufacturer and
country of origin being provided, and the cable size required.
Operation:
Each car shall be arranged so that momentary pressure of one or more of its buttons shall cause that
car to start.
A car cannot be started unless the car door is in the closed position and all hoist way doors for that
car are locked in the closed position.
When the key switch is in position of "without Attendant" the elevator shall operate as described
above.
With the key switch in the position of "with Attendant" the direction lights and buzzer shall be
operative and "up" direction and the "down" direction buttons in the regular car operating panel shall
be effective for the attendant operation.
When on attendant operation, the car and hoist way doors shall open automatically at each stop but
the closing of the above shall be subject to the "up" or "down" direction buttons.
As a visual signal to the attendant, the "up" or "down" direction-jewel shall illuminate upon registration
either car or landing calls to indicate the travel direction of the car. The attendant shall operate the lift
normally in the direction indicated by the direction -jewel. Travel may be realised by the pressure of a
car button for a landing in that direction from the car and the direction button in the car operating
panel for that direction.
When the key-operated independent service switch is "on" the corresponding car shall operate only
from its car button and shall be entirely independent of the other car. The other car shall then operate
as a Simplex Collective Elevator responding to its own car calls and all landing calls.
The pressure of direction button shall cause the doors to close and start the car in the direction
desired, provided a car on landing call is registered for the direction. If pressure of the direction button
is released before the car starts, the doors shall reopen. After the car has started, the direction button
can be released and the car shall answer car and landing button calls.
Continuous pressure of the non-stop button shall cause the car to by-pass all landing calls and
respond only to registered car calls.
In order to have a car available at the main floor while both lifts are in operation "with Attendant" a
"down" light signal shall be registered. Automatically in the first car which clears all its calls. This
signal shall indicate to the attendant that this car should be started "down" and pressure of the "down"
direction button shall move the car automatically to the main floor.
The car shall also have emergency stop and alarm push buttons. In the machine room manual
Cranking device shall be provided.
MACHINE:- (MRL)
The lift machine shall be placed directly above the hoist way upon machine room slab and steel beam
and directly above the Car for MR Lift Suitable material like rubber pads of required thickness shall be
used below the lift machine to reduce noise and vibrations. The machine shall be of gearless type. It
shall include a motor, electro mechanical brake, sheave shaft and sheave all completely mounted on
a common bed plate. The hard alloy cast iron or steel sheave shall have rope grooves to ensure
proper traction and minimize rope wear. Suitable means of lubrication shall be provided for all the
bearing. Means for manual operation of the lift car shall be made by providing wiring wheel suitably
marked to indicate the direction of the movement of car to enable the lift car to be brought to the
nearest landing manually in the event of stoppage of lift due to any reason with a warning display for
switching off the electrical supply before operating manually.
MOTOR:-
The motor shall be particularly designed for elevator service with high starting torque at low speed
and low running current.
BRAKE:-
The drive machinery shall be provided with an electromagnetic brake. It shall be spring applied and
electrically released type.
The brake shall be capable of operating automatically by the various safety devices, current failure,
the failure of any of the several units of the equipment to function in a proper manner and by normal
stopping of the car. It shall be so designed that it is capable of stopping and holding the car with load.
The operation of brake shall be smooth, gradual and noiseless.
Details of brake installation should be given along with bid.
CONTROL:-
The control shall be variable voltage variable frequency.
CONTROLLER:-
Electro magnetic controller shall be provided with microprocessor with fully computerized control
system in machine room to control starting, stopping and to automatically apply the brake in the event
of power failure or on operation of safety device. The electrical contacts shall be suitable materials for
long life and reliable operation without excessive wear.
RELAYS:-
Overload relays to protect the driving motor against overloads shall be provided.
TERMINAL BUFFER:-
Suitable spring buffers shall be installed to stop the car and counter weight at the extreme limits of
travel. Buffer must be suitable for installation in the space available.
HOIST ROPES:-
Round stranded steel wire ropes shall be used for lift suspension. The number and sizes of the
hoisting rope shall be so selected to ensure proper factor of safety and proper operation of the
elevator. The suspension ropes shall correspond to relevant Indian Standard. Governor ropes shall
also be of steel.
CAR PLATFORM:-
The car platform shall be framed construction and designed on the basis of rated load evenly
distributed. Car platform shall be suitably designed to cater for specific designed stone floors.
a) It shall not be possible to open the landing door from the landing side until the lift car is within
that particular landing zone. However, provision shall be made for opening the door by means
of special key for use in case of an emergency.
b) It shall not be possible for the car to be started or kept in motion unless all the landing doors
and car door are closed and locked except when the car is coming to a stop at that landing
within the leveling.
c) The electrical and mechanical parts of all locking devices shall be substantial design and
construction.
d) An electric contact for the car door shall be provided which shall prevent car movement away
from the landing unless the door is in closed position.
The car door and landing door shall open automatically as the car is stopping at a landing. The
closing of car door and landing door must occur before the car is set in motion. A device shall be
provided to stop and reverse the doors during their closing motion.
d) A two position key operated switch marked to indicate with attendant and without attendance.
e) A buzzer.
g) A nonstop button.
. Signature of Contractor Page 145 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
i) A fan switch.
ALARM BELL:-
An emergency alarm bell should be provided. The alarm bell shall be located in the ground floor
landing and push for the same shall be in the car operating panel. The system shall be operated by
batteries with trickle charger and the bell / siren should work the moment the alarm button in the car is
pressed.
DETAILED INSTRUCTIONS:-
Inside the lift car suitable instructions for passenger on metallic plate shall be displayed. Such plates
in lift car shall indicate capacity, nos. of persons, No smoking and such other instructions as are
suitable for proper and safe operation of the lifts.
FIREMAN SWITCH:-
Each lift will have fireman switch with glass front break for access of fireman. The operation of this
switch shall cancel all calls to this lift and lift will stop at the next nearest landing if travelling upward.
The doors will not open at this landing and the lift will start travelling to ground floor. In case of its
travel in the downward direction when the fireman’s switch is operated, it will go straight to ground
floor direct without stopping enroute. The emergency stop button inside the car will become in-
operative during the journey. Once the car has reached the ground floor, it shall be solely under the
command of fireman by car buttons, landing calls being isolated. The lift can be put to normal use by
putting the fireman switch in its original position.
MICRO SELF-LEVELING: -
The lifts shall be provided with a Micro Self-Leveling feature that shall automatically bring the car to
the floor landings. This Micro Leveling shall within its zone, be entirely automatic and independent of
the operating device and shall correct for over-travel or under-travel and rope stretch.
PAINTING: -
All lift metal work shall be given one shop coat of rust inhibiting paint in the factory and painted with
finishing coats on site. Factory finished powder coated paint to desired shade is acceptable. Any
damage caused during erection of the equipment shall be repaired to restore it to required finish.
All the lifts shall be programmed for ARD (Automatic Rescue Device) which shall enable the lifts to
stop at the nearest floor in the event of power failure/ shutdown/ breakdown and the doors to be
opened, so that any passengers in the lift would not be trapped inside the lift cars in such eventuality.
SCOPE:-
The scope of this section comprises supply, installation and wiring of all electrical equipment including
control wiring. Power supply at 415 V, 3 phases, 50 Hz, 4 wire with double earthing will be supplied
by the Owner in the machine room with a MCCB in sheet steel enclosure for each lift. All further wiring
to motors and controllers, hall buttons, alarm bell, car position indicators etc. shall be provided by the
lift Contractor.
A separate DB shall also be provided in the lift machine room for lighting, socket outlets, drilling
machine, etc. by the Electrical Contractor.
WIRING:-
All wires and cables shall be insulated with polyvinyl chloride base insulation rendered flame retardant
armored and rated for 1100 volt service and suitable for use in dry and wet locations. Makes of wires
and cables shall be subject to the approval of the Consultant before delivery.
Wires and cables subject to movement and abrasion shall be protected by flexible galvanized steel
conduit.
Traveling cables shall be of best grade for the service and shall originate at steel junction boxes in
hoist way and at steel junction boxes on the car, hung so that the proper size loop may be obtained.
they shall have a fire and moisture resistant outer covering and contain a steel supporting strand.
Traveling cables shall be suitably suspended to relieve strains in individual conductors. Traveling
cables shall be provided for telephone, signals, controls, lights, fans, alarm bell, emergency circuit,
music and communication with control room etc.
All the equipments shall be suitable for operating within a range of 10%. Any equipment which cannot
be operated with the above mentioned power supply shall be provided with necessary Transformer /
Rectifier / Stabilizer at bidder’s own cost. The power shall be provided at one point in each machine
room at the location indicated by the contractor. Further power distribution shall be in the scope of the
contractor.
1.17.1 GENERAL
H.T. Metering Panel shall be made as per regulation of Local Electricity Supply Authority.
The 11 H.T. Metering Panel shall comply with the following standards as amended up to date.
1.17.3 SUBMITTALS
The Tenderer shall furnish relevant technical data on H.T. Metering Panel and associated equipment
along with the offer.
The Contractor shall furnish relevant descriptive and illustrative literature on breakers and associated
equipment and the following for approval before manufacture of the panel.
a) Complete assembly drawings of the panel showing plan, elevation and typical section views and
locations of cable boxes, bus bar chamber, metering and relay compartment and terminal blocks for
external wiring connections.
b) Foundation plan showing location of foundation channels, anchor bolts and anchors, floor plans and
openings for cables etc.
The metal clad panel shall be made out of 2.0 mm thick CRCA sheet steel. The steel work should have
undergone a rigorous rust proofing process comprising alkaline degreasing, descaling in dilute
sulphuric acid and recognized phosphating process and shall then be given powder coating
(Electrostatic) paint of manufacturer’s standard shade.
The compartments shall be dust & vermin proof and safe to touch. The H.T. Metering Panel shall be
suitable for cable termination from bottom only. The Panel shall be supplied with all equipment
mentioned in BOQ and as per regulation of Local Electricity Supply Authority.
1.18.1 GENERAL
Vacuum Circuit Breaker shall be incorporated in H.T. Panel wherever specified. VCB’s shall be suitable
for operation on 11KV, 3 phase, 50Hz, AC supply.
The 11 KV VCB Panel shall comply with the following standards as amended up to date.
1.18.3 RATING
The rating of the vacuum circuit breaker shall be as per the drawings and schedule of quantities. The
rated/breaking capacity of the breaker shall be 350 MVA (18.4 KA RMS) at 11 KV. The rated making
capacity shall be as per the relevant standards.
1.18.4 ACCESSORIES
1.18.5 SUBMITTALS
The tenderer shall furnish relevant technical data on breakers and associated equipment along with the
offer.
The Contractor shall furnish relevant descriptive and illustrative literature on breakers and associated
equipment and the following for approval before manufacture of the panel.
a) Complete assembly drawings of the panel showing plan, elevation and typical section views and
locations of cable boxes, bus bar chamber, metering and relay compartment and terminal blocks for
external wiring connections.
b) Typical and recommended schematic diagrams for control and supervision of circuit breakers.
c) Foundation plan showing location of foundation channels, anchor bolts and anchors, floor plans and
openings for cables etc.
d) Type test certificates along with oscillograms for breakers of identical design.
The metal clad panel shall be made out of CRCA sheet steel. The steel work should have undergone a
rigorous rust proofing process comprising alkaline degreasing, descaling in dilute sulphuric acid and
recognized phosphating process and shall then be given powder coating (Electrostatic) paint of
manufacturer’s standard shade. TheSwitch Board Shall be fully extensible with following compartment.
The compartments shall be dust & vermin proof and safe to touch. A separate metering chamber for
fixing the necessary instrumentation metering and protective equipment shall be mounted on the top /
bottom of the panel at the front. The VCB shall consist of three air insulated poles incorporating
mechanism of interrupters and suitable clearance between phases. The body of interrupters shall be
made of nickel chromium steel supported on insulators made out of metalized aluminium oxide. The
contacts shall be of chromium copper and butt shaped. Vacuum circuit breaker shall be mounted on
truck or a carriage mechanism. The drawout carriage shall have two position for the circuit breaker viz
isolated/test & service position. Bus bars shall be insulated type made of high conductivity copper
supported on cast epoxy mono block designed to withstand full short circuit currents and shall be
provided all along the length of the H.T. board.
It shall be horizontal draw out & isolation type, fully interlocked, with dust and vermin proof construction,
suitable for indoor installation. The panel shall be supplied with the manufacturer’s test certificates.
Certificates with date of manufacture and shall be complete in all respects as per details given in the bill
of quantities. The switchgear constructions shall be such that the operating personnel are not
endangered by breaker operation and internal explosions, and the front of the panel shall be specially
designed to withstand these. Pressure relief flaps shall be provided for safely venting out gases
produced inside the high voltage compartment, bus bar compartment and termination compartment.
These flaps shall be vented upwards and cannot be opened from outside. These relief flaps shall be of
such construction as not to permit ingress of dust/water in harmful quantities under normal working
conditions. Enclosure shall be constructed with sheet steel of at least 2.0mm thickness. It shall have a
rigid, smooth, leveled, flawless finish.
Total height of the H.T. Panel board shall be 2750mm approximately and width 800mm (approx.). On
the incoming breaker panel, a 100VA burden and Class I accuracy potential transformer 11KV/3
/110V/3 with LT fuses shall be provided. These shall be three single phase PTs cast resin insulated
type. Adequate space at the rear of the panel shall be provided for termination of power & control
cables. The panel shall be provided with suitable terminating arrangement for termination of cables. The
making contact arms (upper & lower) of the circuit breaker shall be encased in polypropylene tubes.
Penetration type bushings shall be provided in the bus bars & cable compartment for the fixed contacts.
Safety shutters shall be provided to cover up the fixed high voltage contacts on bus bar and cable sides
when the carriage is moved to Isolated/Disconnected position. The shutters shall move automatically
with the movement of the draw out carriage. It shall, however, be possible to open the shutters of bus
bars side and cable side individually.
L.T. Terminal blocks for control wiring shall be clamp type suitable for connection of only 2 wires per
terminal and shall be 650 V grade. The L.T. control circuit shall be routine tested to withstand 2.0KV for
one minute. Bus bar compartment shall be provided at the rear. Electrolytic copper bus bars shall be of
rectangular cross section and insulated. Bus bars shall be supported properly by cast epoxy resin
insulators so as to withstand thermal and dynamic stresses during system short circuits. Bus bars shall
be provided with necessary colour coding for phases indication. The bus bars shall be designed to
withstand a temperature rise of 60 deg. C above and ambient temperature of 50 deg. C. The standard
clearance between phase bus bars to be maintained.
Copper earthing bus shall be provided. It shall be bolted/ welded to the frame work of each panel. The
earth bus shall have sufficient cross time fault currents to earth without exceeding the allowable
temperature rise. Suitable arrangement shall be provided at each end of the earth for bolting Owner’s
earthing conductors and earth bus shall run inside at the back of the panel for entire length. Facilities
shall be provided for integral earthing of bus bars & feeder circuit.
The VCB Panel Board shall be provided with cast resin current transformers for metering and
protection. The CT’s shall conform in all respects to IS 2705-1964 Part-I, II and III. These shall have
accuracy class of 1.0 for metering of 5P10 for protection. Potential transformers shall be epoxy cast
resin type & conform to specifications of IS: 3156-1965 Part-I, II & III and shall be class-1. Electronic
digital type Ammeter and voltmeter to be installed on panel. Electronic type digital energy analyser
having parameter of KW, KWH power factor, frequency etc. with 30 days memory shall be provided. All
meters shall be tested for 2000V for 1 minute and shall be 96mm square pattern, flush mounting type
with necessary selector switches. Necessary indicating lamps of low voltage type with built in resistors
shall be provided (maximum wattage 2.5W). The electronic digital types IDMT relay (2 O/C + 1 E/F) to
be provided as per B.O.Q. description.
Vacuum Circuit Breaker shall have electrically operated mechanism for spring charging. These
operating mechanisms shall be of the stored energy type. In the closed state of the breaker, the energy
stored in the springs shall be suitable for O-C-O duty. The draw out carriage cannot be moved from
either test/disconnected to service position or vice versa, when the circuit breaker is ‘On’. The circuit
breaker cannot be switched ‘ON’ when the carriage is in any position between test & service position.
The front door of the panel cannot be opened when the breaker is in service position or in an
intermediate position. The low voltage plug & socket cannot be disconnected in any position except
test/isolated position. The door cannot be closed unless the LV plug has been fitted. It shall be possible
to mechanically close and trip the circuit breaker through push buttons with the circuit breaker in service
position and the door closed. Individual explosion vents shall be provided for breaker, bus bar, cable
chambers on the top of the panel to let out the gases under pressure generated during an unlikely
event of a fault inside the panel. Circuit Breaker & sheet metal enclosure shall be fully earthed. Self
locking shutters shall be provided which close automatically and shall be interlocked with the movement
of the drawout carriage mechanism.
The loose items to be supplied with the 11KV VCB Panel Board shall comprise of the following:
a. Maintenance Manual.
c. Foundation bolts.
a. The tripping circuit shall be at 24 Volt D.C. through a power pack unit.
1.18.13 INSTALLATION
a. 11 KV switch board shall be installed and levelled on the foundation as per manufacturer's
drawing. Bus bar connections shall be checked after installation. Cable end boxes shall be
sealed after the cable work is completed to prevent absorption of moisture.
1.18.14 TESTS
FACTORY TESTS
The circuit breakers panel shall be subjected to routine tests at manufacturers works in accordance with
the details specified in the relevant IS specifications.
The vendor shall submit the type test certificate for following along with the offer.
a. Temperature rise test.
b. Impulse & power frequency voltage test
c. Short time current test on circuit breaker.
SITE TEST
GENERAL
2. Alignment of panel, interconnection of bus bars & tightness of bolts & connection etc.
5. Cleanliness of insulators and general Cleanliness of panel to remove traces of dust, water etc.
7. Check for free movement of circuit breaker, lubrication of moving part & other Parts as per
manufacturers manual.
These tests as per the clauses above will be witnessed by the owner/consultant at the works for
which necessary information has to be given in advance to the owner/ consultant.
GENERAL
The technical specification covers specifications for Step Down Double Wound Dry Type (Cast Resin)
11000/415 volts indoor type Transformer suitable for indoor installation.
STANDARDS
The following Indian Standards Specifications and Codes of Practice shall apply to the equipment
covered by this Contract. In addition, the relevant clauses of the Indian Electricity Act 1910 and Indian
Electricity Rules 1956 as amended upto date shall also apply. Wherever appropriate Indian Standards
are not available, relevant British and /or IEC standards shall be applicable.
BIS certified equipment shall be used as a part of the Contract I line with Government Regulations.
Necessary Test Certificates in support of the certification shall be submitted prior to supply of the
equipment.
It is to be noted that updated and current Standards shall be applicable irrespective of those listed
below.
Dry Type Power Transformers IS 11171 – 1985
Dry Type Power Transformers IEC 726
OPERATION
The transformer shall be suitable for operation on 11 KV, 3 phase 50 cycle earthed system, connected
Delta on H.V. side and star on the L.V side with neutral brought out for independent earthing (Vector
Group DYn11).
MATERIALS
. Signature of Contractor Page 152 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
The materials used in the manufacture of the transformer shall be of the best quality of their respective
kind available as per relevant specifications as indicated below.
CORE MATERIAL
The magnetic iron core shall be made of high grade alloy, low loss grain oriented cold rolled steel
stampings.
CORE WINDINGS
The high voltage and low voltage windings shall be of copper conductors completely impregnated and
cast under vacuum into moulds.
INSULATION
The insulation material used shall be insulation Class ‘F’.
TAPPINGS
The transformers shall be provided with on load tap changer on H.V. side so as to give a constant
voltage on L.V. side.
CHARACTERISTICS
The no load voltage ratio of the transformer shall be 11000/415 volts and the percentage impedance
shall not exceed the limits as below.
1600 KVA rating - 6.25%
FITTINGS
The transformer shall be manufactured in accordance with the requirements as specified in the
Standards state above and shall be fitted with:
Diagram and Rating plate
Lifting Lugs.
Two earthing terminals on either side of the tank.
Four bi-directional rollers on the under carriage for movement.
Winding temperature Indicator with alarm contacts for alarm and trip circuits.
Marshalling Box.
Off load circuit tapping links.
Terminal marking plate.
Jacking Lugs
H.V. cable box for 3 core XLPE cable as required suitable for indoor installation.
L.V. termination suitable for bus duct as required suitable for indoor installation.
Interlocking of all door switches.
The transformer shall be installed as per the manufacturer instruction manual and shall conform to the
requirements of IS 10028 Part – I to Part III.
The transformer foundations shall be cast as required. If any lifting is required, the same shall be done
by all the lifting lugs to avoid any imbalance.
The transformer wheels shall be locked by suitable locking arrangement to avoid accidental movement
after testing and commissioning.
The transformer cable end boxes shall be sealed to prevent entry of moisture.
The transformer neutral and body earthing shall be as per the requirements of IS 3043 and the Local
Inspecting Authorities.
TESTING AT SITE
Before energizing pre-commissioning checks as per manufacturer recommendation shall be carried out
after installation at site including but not restricted to the following:
Insulation resistance of the winding between phases and phase and earth on the H.T. side
Voltage ratio test shall be carried out by applying low voltage on H.T. side and measuring the
voltage between phases and phase and neutral on the L.T. side for every tap setting.
If necessary the transformer shall be heated by applying low voltage on the H.T. side and shorting
the L.T. side. This shall be done for a period of 48 hours or till the time all the moisture has been
removed from the transformer.
This specification covers the design, manufacture, assembly, shop testing, packing, dispatch,
transportation supply, erection, testing, commissioning, performance and guarantee testing of Diesel
Gen-Sets, complete in all respects with all equipment, fitting and accessories for efficient and trouble
free operation as specified here under.
The equipment furnish under this specification shall conform to the following latest standard, except
where modified or supplemented by this specification:
IS:1651 : Stationary cells and batteries lead acid type (with tubular positive plates).
IS:10002 : Specifications for performance requirements for constant speed compression ignition
(Diesel) engine for general purposes (above 20 KW).
IS:2147 : Degree of protection provided by enclosure for low voltage switchgear and control
gear.
IS:1600 : Code for type testing of constant speed IC engines for general purposes.
1.20.3 ENGINE:
Diesel Engine shall be stationary, compression, ignition, totally enclosed, water cooled, stroke cycle,
cold battery starting, turbo charged and after cooled heat exchanger cooled 1500 RPM in accordance to
BS and IS specification complete with all accessories
Fuel System shall have PT Fuel Pump, Injectors, Fuel filters, Self contained piping & houses, Complete
piping.
Lubricating system shall have Oil pump, Strainer, Lube oil cooler, Oil filter, Bypass filter, Self contained
piping, Lube oil priming pump.
Air intake system shall have dry type filter, Air intake manifold with necessary connections, Turbocharger
with after cooler.
Exhaust system shall have Exhaust Manifold, Flexible piping, residential silencer to limit the noise level
and extending silencer outside the canopy.
Starting system shall have Starter 24V with suitable ampere capacity, Charging Alternator with inbuilt
regulator 24 V minimum 30 AMP DC or as per battery capacity, Connecting links between battery &
alternator. The engine shall be suitable for black start.
The mail and big end bearing shall be detachable shells of high grade bearing material, and shall be pre
finished. The dimensions of big end bearings shall be such that the connecting rods can be withdrawn
through the cylinder liners.
Coupling arrangement shall have Flexible coupling, Flywheel, Flywheel Housing, Coupling Guard
1.20.14 ALTERNATOR:
Rated Generating
Voltage : 415 Volts, 3 phase 4 wire system.
Voltage regulation : +/- 1.0% all load between no load to full load & power factor 0.8 to unity.
AVR shall be mounted in alternator.
Frequency : 50 HZ
Overload Capacity : 10% for one hour in any 12 hours of operation without exceeding
temperature rise limits specified in BS: 2613 when corrected to
ambient temperature at site
Winding connection : Star connection (all six leads will be brought out of stator frame).
The alternator shall be self-excited, self regulated, self ventilated in brush less for suitable automatic
voltage regulator and shall conform to BS: 2613 or equivalent standard and shall give rated output at
NTP conditions. The alternator shall have space heater which shall be connected with breaker NO/NC
contacts and this should be able to cut off with thermostat.
FUEL TANK:
Day service fuel tank shall be made of 3mm thick MS sheet of 990 litres capacity for each set with all
accessories such as oil level indicator, inlet pipe connection, outlet pipe connection, trough to collect split
oil, air vent pipe with air filter, manhole with cover, low level and full level float valve arrangements with
all fittings interconnections between tanks. The tank shall be provided with suitable calibration scale.
BASE FRAME:
M.S. Fabricated adequately machined base frame complete with lifting, facilities pre-drilled foundation
holes suitable for permanent installation on foundation shall also be supplied. The base frame shall be
manufactured with steel and shall be stress relieved. Manufacturer shall specify what measures are
taken to reduce the stresses.
BATTERIES
For electrical control ckt of 24V D.C. of suitable ampere hour complete with battery charger, leads and
wooden base plate and shall be placed inside canopy.
FUEL SYSTEM:
The engine shall be capable of running on High Speed Diesel fuel oil. The fuel consumption of the
engine at full, three quarters and half of its rated power output shall be indicated by the Contractor in the
bid. A fuel service buffer tank, common for two DG set with 990 litres capacity shall be provided on a
suitably fabricated steel platform. The tank shall be complete with level indicator marked in litres, filling
inlet with removable screen, an outlet, a drain plug, an air vent and necessary piping. The fuel tank shall
be painted with oil resistant paint. Service tank level switches (2 Nos. per tank) for alarm & trip shall also
be provided by the bidder. All pipe joints should be brazed/welded. A hand pump for pumping the fuel
into the fuel service tank together with necessary pipes or tubing shall be provided.
SILENCER:
1.20.16 COOLING:
The governor shall be Electronic type suitable for class A-1. This shall control the generator frequency,
and shall be suitable for operation as per the selected battery voltage ( 24 V DC). The governor shall be
provided with a manually adjustable over speed trip mechanism to automatically shut-off the engine or
the fuel supply if the set reached 120 % of rated speed. Governor shall be capable to maintain zero
speed rate or regulation and shall be Al type as per BS:5514 in order to take care of heavy motor
starting. It shall have necessary characteristics to maintain the speed substantially constant even with
sudden variation in load. However, a tripping shall be provided if speed exceeds maximum permissible
limit.
It shall be of a robust construction, suitable of being driven by engine exhaust having a common shaft for
the turbine and blower. It shall draw air from filter of adequate capacity to suit the requirements of the
engine.
The battery shall conform to the requirement of IS: 1651. Starting battery sets of 24 V, heavy duty high
performance approved make/quality shall be provided to enable crank & start the engine even in
cold/winter morning conditions. Type/voltage/AH capacity of same on 20 hour rated discharge period
shall be indicated in the offer. The battery shall be capable of performing at least (6) six normal starts
without recharging.
The battery shall be provided with 2 Nos. cables, minimum 1.5m long heavy duty PVC insulated cabling
with brazed tinned lug at one end and with brazed tinned brass terminal lug at battery end - for
connecting batteries to cranking system - with 0.25 m long inter battery connecting cable.
The lugs shall be clearly stamped (+) or (-) and positive cable also red sleeved for easy identification.
Safeguards shall be provided and arranged when necessary to stop the engine automatically by the
following:
Energising a solenoid coupled to the stop lever on the fuel injection pump rack.
De-energising the “fuel on” solenoid
Energising the “fuel - cut off” solenoid.
If any of the door opens.
The operation of the safeguard shall at the same time give individual warning of the failure by
illuminating an appropriate local visual indicator and remote alarm at generator panel.
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
The contactors, relays and other devices necessary for signal and control, for above purposes shall be
provided at Generator panel.
At the set at a easily accessible place an “EMERGENCY STOP” mushroom head stay put type P.B shall
provided to stop the set in emergency mode.
The safe guard to “STOP THE SET” shall stop the set irrespective of mode selection of the set viz Auto,
Manual or test for following cases, with simultaneous isolation of alternator ckt.
Sound Attenuating Acoustic Enclosure should have pleasant and aesthetical looks and should be able
to bring down the noise to 72 decibels when measured at a distance of 1 meter away from the set.
The DG set should be supported on a base frame in an MS Sheet enclosure with suitable ducting for air
inlet and outlet. The door and enclosure should be given corrosion resistant treatment and painted to be
weatherproof and long lasting. Resin bonded Glass / Mineral / Rock wool of high density (greater than
45 Kg / Cu. M) with minimum thickness of 75 mm covered with perforated MS Sheet should be provided
and covered with tissue paper. Enclosures should be provided with durable locking system with doors
duly gasketed with neoprene rubber.
Exhaust gases should be taken out from the DG Set by means of MS Pipe and a noise suppressor.
Proper care should be taken for engine heat rejection in order to have safe working temperature inside
the enclosure by provision of fans etc, as required. The design aspect should ensure free and
uninterrupted flow of suction and exhaust air in order that the temperature rise of the enclosure with
respect to the ambient is less than 7C.
Radiator hot air shall be throughout on top instead of front. The arrangement to be made accordingly in
acoustic enclosure.
The entire work of erection, testing and commissioning of equipment supplied under this package shall
be carried out by contractor and performance and guarantee tests to be conducted at site are also
included under the scope of this specification. For this purpose the contractor shall depute suitable
qualified technical supervisor to site on advance intimation to the Owner along with all special testing
equipment required for testing and performance and guarantee tests. The supervisor(s) shall be
responsible for the installation, testing, commissioning checks and performance & guarantee tests
mentioned in relevant clauses of this volume and the checks recommend by the contractor.
The successful contractor shall submit sufficiently in advance the bio-data of the supervisor giving details
of his experience for Owner’s approval.
The contractor shall ensure that the equipment supplied by him are installed in a neat workman like
manner such that they are leveled, properly aligned and well oriented. The tolerances shall be
established in Contractors drawings and/or as stipulated by the Owner.
All special tools and tackles and spares required for erection, testing and commissioning of equipment
shall be supplied by the contractor. The bid shall include a list of these special tools, tackles and spares
along with their item wise prices. The total cost for these tools, tackles and spares shall be included in
the bid price.
Erection, testing and commissioning manuals and procedures shall be supplied, prior to dispatch of the
equipment.
The contractor shall ensure that the drawings, instruction and recommendations are correctly followed
while handling, setting, testing and commissioning the equipment.
In addition to the checks and test recommended by the manufacturer, the contractor shall supervise the
following acceptance tests to be carried out on each test.
REGULATION TEST:
The automatic and manual regulation of the alternator load at half and full rated load shall be tested for
a nominal volts of 240 Volts, between phase to neutral and at 0.8 p. f. to verify the requirements of
voltage and frequency variation as per IS:4722.
The speed of the engine shall be verified to ensure that it conforms to the requirement of BS:5514.
VIBRATION:
The vibrations shall be measured during full load test as well as during the overload test and the limit
shall be as per IS.
A check of the fuel consumption shall be made through out the test run of full load and overload.
The D.G. Set shall generate 4 unit / litre under 40% to 100% load condition.
NOISE LEVEL :
The equivalent `A’ weighted sound level measured at a distance of 1 meter horizontally from the base of
any equipment furnished and installed under these specifications expressed in decibels to a reference of
0.0002 microbar, shall not exceed 75 DB.
The list of mandatory spares to be submitted by the contractor to owner along with bid.
1.21 RACEWAY
All raceway shall be of 1.6mm/2.0mm thick G.P. sheet as specified in BOQ. The raceway shall
have Z- section, hole with thread for cover screw, coupler plate, cover, junction box, fly cover etc
as required. The screw for cover fixing shall be counter sunk type. The size of raceway shall be
as follow.
50 40 1.6 1.6
75 40 1.6 1.6
A. Insulation Mats
C. Danger Plate
D. Fire Extinguishers
E. Fire Buckets
F. Tool Box
G. Caution Board
H. Key Board
1.22.3 SUBMITTALS
A. Product Catalogues.
1.22.4 SPECIFICATION
A. Insulation mats conforming to IS: 15652 shall be provided in front of main switch boards and other
control equipment as specified.
A. Charts (one in English, one in Hindi, one in Regional Language), displaying methods of giving artificial
respiration to a recipient of electrical shock shall be prominantly provided at appropriate places. Standard
First Aid Boxes containing materials as prescribed by St. John Ambulance brigade or Indian Red Cross
should be provided in sub-station.
A. Danger plates shall be provided on HV and LV equipments. LV danger notice plate shall be 200 mm x
200 mm made of mild steel atleast 2 mm thick vitreous enamelled white on both sides and with inscriptions
B. Size of the HV Danger Notice plate shall be 250 mm x 200 mm and 2 mm thick.
A. Portable CO2 conforming to IS: 2878-1976 dry chemical (conforming to IS 2171-1976) extinguishers
shall be installed in the sub-station at suitable places (like HT/LT panel rooms) as specified.
A. Fire buckets conforming to IS: 2546-1974 shall be installed with the suitable stand for storage of water
and sand.
A. A standard tool box containing necessary tools required for operation and maintenance shall be
provided in sub-station.
A. Necessary number of caution boards such as "Man on Line" "Don't switch on" etc. shall be available in
the sub-station.
B. The Caution Board shall be of size 300 mm x 200mm made of mild steel, 2mm thick, vitreous
enamelled white on both sides and with inscriptions in original red colour on front side as required.
A. A key board of required size shall be provided at a proper place containing castel keys, and all other
keys of sub-station and allied areas.
B. The Key board shall be made of 12mm thick first class teak wood shall be of size 400 mm x 300m and
with adequate depth to hold the keys. It shall be provided with a lockable type hinged glass door made of
12 mm. thick first class teakwood frame with 3 mm thick sheet glass fixed with piano hinges. The key
board shall enough number of hooks for hanging the castle keys and all other keys of the sub-station and
allied areas. It shall be painted with one coat of wood primer and two coats of white enamel paint.
CONDUITING
Conduiting for SMATV system shall be carried out in PVC Conduit. Conduiting shall be carried out as specified
in point wiring head.
OUTLETS
All SMATV outlets shall be provided with modular range of cover plate, box and coaxial outlet. Cover plate shall
match in shape & finish with other light and power accessories.
JUNCTION BOX
Suitable size of metallic junction box shall be provided for termination of conduit for SAMTV system. Box shall
be made of 1.6mm thick MS sheet and shall be treated before painting. Front of the junction box shall be
provided with 3mm thick phenolic laminated sheet cover.
COAXIAL CABLES
The coaxial cable shall be of wideband type (RG-11 for Riser & RG-6 for distribution)
TAP OFF
These shall be of ultra wide bandwidth and of hybrid type. These shall have a flat frequency response over the
entire operating range. These shall have a aluminium cast housing for high frequency radiation resistance.
The Tap offs shall be in one way, two way and four way configurations.
SPLITTERS
These shall be of ultra wide band width and of hybrid type. These shall have a flat frequency response over the
entire operating range. These shall have a aluminium cast housing for high frequency radiation resistance.
Scope of work involves suitable nos of Day / Night cameras including its support around
the boundary wall at suitable intervals and all the main gates with suitable mounting
arrangement in a Vandal Proof Housing. Laying, terminating & connecting copper cables
with redundancy between cameras & control room.
Establishing control rooms for configuration, operation, monitoring & maintenance with
one high resolution 21'' LED display along with one workstation.
Installation, configuration & customization of Network Video Recorder (NVR) will
support up to 32 channels at a time from the Main Control Room Installation &
commissioning NVR with 30 days storage capacity for cameras, Switches, Signal /
Power cables, Centralized UPS of suitable capacity to power the entire CCTV System,
poles for camera, Power to camera and weather proof enclosure and Surge & lightening
protection for each camera etc.
Cameras should be of outdoor application, Day Night mode /IR Range 50 Meter, IR
Distance or more, Min Illumination Colour - 0.2 Lux, B/W - 0.002 Lux, Resolution 1280 x
1024 pixels: 1.3MP @ 30fsp PAL compatible.NVR should be of suitable no's of video
channels, having storage capacity for 30 days, Full DNA support, sophisticated failover
and mirroring strategies amongst multiple NVRs for increased resilience and
redundancy,
Policy based management options for automatic deletion or protection of old footage,
Recording Hard Drive 3.5in SATA Seagate SV35 Series optimized for 24x7
Complete system is to be designed as per above requirements and a scheme along with
layout and inventory is to be submitted to the Engineer-in-Charge for approval, before
taking up the installation work. DISCOM for operation & maintenance of the complete
installation.
The contractor shall supply, install, test, connect and commission a high quality fast-acting
Public Address and Voice Alarm System complying strictly with BS 5839 part8 and EN60849
and shall be TUV approved.
The Public Address and Voice Evacuation System shall comprise of Audio Matrix Units, High
quality speakers, Audio rack all mounted on a 19” Rack and fully connected and integrated on
the fire alarm loop.
The system shall be used for Professional Sound Reproduction for all the areas where possible
special events take place.
The system shall be designed for systematic evacuation to avoid stampede during fire & any
other emergency.
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
The TUV Lab certificates to be submitted by the contractor for the make of Audio devices used.
Prior to placing order for any equipment, the contractor shall submit comprehensive document
comprising working drawings, catalogues and descriptive literature of components, acoustic
calculation to meet with BS5839 part8 RASTI (Room Acoustic Speech Transmission Index)
requirements of 0.5 on the STI scale and 0,7 on the CIS scale.
The contractor shall be required to train and instruct client's personnel in the correct use,
operation and supervision of the system, preferably prior to the handing over of the project.
In order to ensure whole site integration capability, the fire and voice alarm system will be
awarded to a single specialist local supplier who will be responsible for the design, operation,
management and interfacing of the system.
The contractor shall make sure that all power tapping of the speakers must be carried out as
specified. if the acoustic calculations indicates less power tapings, same shall be submitted for
approval.
The contactor must ensure minimum of 10dB above the ambient noise levels are achieved.
The system shall be fully programmed to accommodate fire alarm and voice communication
zones as indicated on the drawings and schematics. The system shall be configured to allow on
site modifications with the minimum of disruption using the PC based software to facilitate future
changes or alterations to the buildings.
SYSTEM DESCRIPTION
The PAVA system shall be connected on the same Fire Alarm loop with in-built isolators to
protect the system in case of any cable faults.
The system shall be centralized in nature & shall have all the DSP (Digital Signal Processing),
messages, amplifiers, monitoring in such a way that can work in a standalone mode in case the
master rack is faulty or down.
All distributed racks should be connected to each other by CAT or Fiber Optic connectivity.
The connectivity between the racks should be fully digital & must support 48 audio channels @
48 kHz sampling simultaneously. The analogue connectivity is not acceptable.
Sensitivity of microphones should be digitally adjusted.
The system should be designed & programmed for systematic evacuation of all audiences
without stampede & panic.
The DAU shall utilize the latest DSP (Digital Signal Processing) capabilities like Noise
cancellation, Feedback killers, 7 or more band Graphic & Parametric equalizers in order to
perform high quality and site programming flexibility, as well providing high fidelity music over
44 audio channels.
The Man Machine Interface (MMI) shall be of touch screen type and connected back to the
control room, to monitor and control the entire PAVA system, as well to start/stop any music
programs, page any zone via touch screen buttons, route any message to any zone as
required. The MMI shall be fully BS5839 part 8 and EN60849 compliant and TUV approved.
The DAU shall play background / Foreground music and in case of Fire Alarm / Paging
announcement, the system shall go to full power as programmed to provide the enough SPL
(Sound Pressure Level) levels to comply with BS5839 part8, with minimum of 10dB above the
noise levels.
All system components shall be digitally monitored including and not limited to, Messages,
Amplifiers, and back up amplifiers, Speaker Circuits, Audio Matrix units, Paging Microphone,
230VAC line. Each amplifier / line circuit shall be monitored individually and shall report any
faults back to the Master Audio Matrix Unit as well as the Paging Microphone.
The system shall be capable of sending messages automatically to any zone at any time
interval, without affecting the music in the other areas.
There shall be one back up amplifier for every four amplifiers, the system shall automatically
change over to the backup in case of any amplifier failure, and the backup amplifiers shall be
monitored as well.
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
In case of any system component failure, the paging microphone shall override any defective
unit and provide paging to the required zone. This Bypass feature must comply to BS5839 part
8
The System can provide any Cause & Effect programs after integrating with the Fire Alarm
System, thus Alert/Evacuate messages can be programmed and delayed as well as played on
any zone / floor as per the Cause & Effect approved by the Engineer.
The Battery Backup shall provide 24 hours of back up and 30 min of alarm operation. The
power supply / charger must comply with EN54 part 4 and shall be 19” rack mounted. Battery
calculation must strictly comply with BS5839 part 8 and shall be based on the amplifier size and
not the speaker circuit load.
The PAVA system shall be properly integrated with the fire alarm system.
The system shall be capable of being used for everyday background music and public
announcement duties with the fire alarm initiated emergency announcements overriding all
other facilities.
Initiation of voice alarm shall take immediate priority and shall cancel all other PA operations.
The voice alarm system shall be capable of broadcasting pre-recorded emergency alarm
messages and live speech in the event of fire detection system activating for up to 6 audio
channels simultaneously.
Evacuate signal relates to a general evacuation message and alert message corresponds to
standby instructions.
In addition a FIRE DRILL, BOMB ALERT, EARTHQUAKE ALERT and an ALL CLEAR message
shall be incorporated into the operation.
A fire alarm broadcast signal shall cancel any public address operation and shall override it.
When a touch screen fireman’s microphone is operated, this shall override any automatic voice
alarm signal being transmitted to the zone selected. The Alert and Evacuate pre-recorded
messages will be maintained in other zones while live voice fire announcements are being
broadcast to selected loudspeaker zones.
All amplifier gain shall be monitored and measured for open, short or earth faults.
The Entertainment Rack shall be located in the Control/Security Room enabling the operator to
select music from the CD player, FM tuner or the USB to transmit music to selected zones or all
the zones in the building from the touch screen paging microphone. A public address
announcement shall override the music transmission to selected zones or all zones.
The DAU shall be a mains and battery backed unit and shall be installed next to the Fire Alarm
Control Panel (please refer the schematic for the locations). These units shall be connected to
the loops of the FACPs and the voice system audio loop. These units shall initiate the broadcast
of live speech in the designated public areas using manual controls as well automatically
according to the FACP cause & effect. The use of these units shall be primarily for broadcast
fire messages and other optional auxiliary messages as well the back ground music which is
site and application specific, as well live evacuation messages and instructions from the
operator or the fire brigade to direct the people to the safety points of the building.
The DAU must comply with EN60849 for medium and large scale installations. It comprises the
latest technology in Voice Evacuation through DSP (Digital Signal Processing) and has the
capability to expand up to 256 channels through cascading master / salve configuration.
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
The DAU shall be capable of playing back ground Music for up to 6 music/audio channels
simultaneously, with high quality music features, fully programmable route from any source to
any zone.
The DAU must be loop connected (on the FACP loop) and shall be of 19” rack mount.
From 5 to 256 audio inputs (0dB symmetric)
Up to 32 touch screen paging microphone can be connected to the system.
Each Master / Slave unit can support up to 6 speaker circuits of up to 500W per circuit speaker
total of 2000W.
All communication must be digital between the entire system components, except the output to
the 100V line of the speaker circuit and the 100V output of the amplifier units.
All components / lines / speaker circuits must be monitored according to EN60849.
One back up amplifier for each four amplifiers
Up to 12 digital messages total of 16min length.
3 band equalization on inputs, 7 bands on outputs.
Individual digital control for each input and output level from the software
100 priority levels
Digital measurements of (levels and impedance) of amplifiers and the speaker circuit,
monitoring shall use these measurements for advanced monitoring technology.
Up to 300 incidents can be stored in the system memory event.
Internal clock and clock synchronization with the PC.
The system shall support open protocols (MODBUS) for third party remote control.
All messages shall be of WAV files directly can be downloaded to the system through a PC.
Messages can be routed automatically to any zone at any specified time interval.
100V Inputs/Outputs
Max power per Channel 500W and four channels per AMS
Amplifier gain measurement 1 kHz, 18 kHz
Line impedance measurement 100V 1kHz, 18kHz
Ground fault measurement
AMPLIFIER UNIT
All power amplifiers must meet Amplifiers complying with EN60849 requirements. Each
amplifier module is fitted with its own 220VAC/24VDC power supply for increase of system
reliability.
No fan / forced cooling are required. The unit shall operate on minimum 85% efficiency;
analogue amplifiers shall not be accepted.
High end touch screen fire fighters microphone console is a man machine interface (MMI) which
groups together all functions required by the EN60849 and BS5839 part8 regulations. Its back-
lit touchpad makes simple and user-friendly operating.
Can be configured either by the PC or by the AMS, with a password protection for access.
All parameters needed for site operating can be programmed: zone assigned to the different
buttons, name of zones, zone groups, priorities, access to different messages, levels
adjustments, pre-call chime, press to talk, music ON/OFF and Music routing.
Its large LCD screen provides an overall view of busy zones and active sources.
A VU meter controls the microphone presence and modulation level. A built-in loudspeaker
makes it possible to listen to all system garneted messages and announcements.
The entire unit is monitored (microphone capsule, power supply, touch screen, audio and
RS485 connections). Any system faults are detected, located and indicated clearly on the
screen.
The system must have the minimum following characteristics:
ENTERTAINMENT RACK
The BGM equipment panel shall consist of CD player, AM/FM tuner, USB. All music transmitted
from this position will be routed through the Central Equipment rack to the zone / zones
selected though complete windows based programming.
The equipment shall be housed in a standard rack of suitable height, with Plexiglas door or
metal mesh and lock. Ventilation panels of 1U height shall be provided between each item of
equipment.
Details of the proposed equipment shall be forwarded to the Consultant with performance
specifications, dimensions, construction and finish for approval.
The site shall be fitted with man / machine interface terminal facilities, which shall allow live
speech broadcasts to be addressed to selected areas of the site. The unit shall also allow
initiation of stored messages and alarm signals.
ACOUSTIC CALCULATIONS
The speaker quantities should be finalized by performing Acoustic calculations on the AutoCAD
drawings of the project.
EASE or CAT or ULYSSYS acoustic modeling software should be used for Acoustic
Calculations. Other Internationally accepted software than these can be used but the
proprietary software of speaker manufacturer or audio company will not be considered.
Finally the speech intelligibility should meet the design criterion of 0.55 or more to all listeners
locations. The tenderer should design the system taking into consideration the acoustics of the
building, geometry of space. The tenderer should use computer aided simulation software for
mapping of sound distribution.
ACOUSTIC SURVEY
The contractor should submit the detailed acoustic survey report after the installation &
commissioning.
The report shall contain following measured values with minimum 100 points in the open area
and building:-
The acoustilyser used for the survey should be calibrated by National Labs & valid calibration
certificate is to be submitted with report.
SPEAKERS
The speaker shall be suitable for flush mounting to a false ceiling of any configuration. It shall
be equipped with a multiple tapping matching transformer to provide easy control of speaker
sound volume. Supporting brackets to mount the speaker onto false ceilings of different
configurations shall be provided. The speaker shall not have any screw fixing arrangement on
its grill.
Transformer shall be a 100 volt line with 3 dB power taps of 6, 3, 1.5 Watts to be clearly marked
on the assembly.
Loudspeaker shall have a wide-angle dispersion of 140˚@ 1 kHz. Cone shall be a damped,
high compliance type with a smooth extended frequency response over a range of 200Hz
~18kHz.Sensitivity shall be a minimum of 92dB @ 1metre, 1watt test signal bandwidth 100Hz
~10kHz
The speaker shall consist 16 ohms 5” Coaxial Loudspeaker with high accuracy Polypropylene
Cone, Rubber Surround and Neodymium Tweeter to provide Low and Mid-High frequency
response with high quality to sound to match most of the Foreground applications.
It should serve both Constant Resistance and Constant Voltage application; the speakers shall
operate on both 100V / 70V applications / systems.
The speakers shall support EASE, CATT and ULYSSES models for acoustical studies. That
means the acoustic models can be created to simulate the sound quality and distribution even
before installation.
The speaker must be provided with a ball jointed uni-directional bracket enabling adjustment in
both the vertical and horizontal plane. The speaker bracket must allow for easy access for
adjustment before and after it has been installed.
Technical Specification
- Rated power, Watts 20
- Tappings 100 volt line, Watts 20/10/5/2.5/1.25
- Transformer Impedance, Ohms, 100V 1.67k/3.33k/6.66k/13.3k/40k
- Tappings 70.7 volt line, Watts 10/5/1.25/.75
- Driver impedance, Ohms 8
- Effective frequency range, Hz (BS6840) 63 – 20,000
- S.P.L. @ 1m, 1 watt, dB, Test Signal Bandwidth 100Hz-10 kHz 81
- S.P.L. @ Full power Octave Bandwidth, dB 97
SCOPE:
The specification of Video Surveillance System covers technical specification and requirement of IP
Video Surveillance Systems consisting of Indoor IP dome cameras, Indoor IP PTZ cameras, outdoor IP
P/T/Z dome cameras, Recording Devices, switches, colour monitor etc for surveillance of the facility
from a centralized location.
Video Surveillance System shall be an IP enabled system. The recording of the video shall be on an
open architecture, non embedded based recorder server from reputed manufacturers like IBM/HP/Dell.
The entire system shall be based on non proprietary open architecture where the Video Management
software can work and integrate with any make of standard cameras and encoders, and IT hardware.
IP camera shall support frame rate and resolution as 3M (2048 X 1536) @25/30 fps , 2 MP (1920 X
1080 ) @ 50/60 FPS
Minumum 2 streams should be configurable at 1920 X 1080 @ 25 fps simultaneously
IP camera shall support Auto / Manual / ATW / One Push white balance
It should be possible to vary the GOV length in the camera setting.
IP camera shall have field of view 36 º to 106 º
IP camera shall support Digital Noise Reduction 2D / 3D DNR
4x optical Zoom , 10x Digital Zoom
IP camera shall support digital PTZ
IP camera shall support Quad Stream , All stream should be H.264
Video compression type ( H.264/MJPEG) and bit rate of each stream should be viewable on home
screen
Image Setting :Saturation, Brightness, Contrast, Sharpness,Hue adjustable
Two way audio:Line in / Line Out
Audio Compression : G.711 / G.726 / AAC / LPCM
IP camera should be equipped with P-iris
120 dB wide dyanamic range
Upto 40 mtr IR distance
1 x Input / 1 x output Alarm
IP Camera should have in-built Edge Bases Analytics, Abandoned Object, Intrusion
Detection,Tampering, Wrong Direction, Loitering Detection,
Object Counting, Stopped Vehicle, Object Removal
IP Camera should support network failure detection , Camera should have the capability to start the
recording automatically on SD card in case of connectivity between camera and NVR/Storage device
goes down
RJ-45, 10/100Mbps Ethernet interface
Protocols : IPv4/v6, TCP/IP, UDP, RTP, RTSP, HTTP, HTTPS, ICMP, FTP, SMTP, DHCP, PPPoE,
UPnP, IGMP, SNMP, QoS, ONVIF
Text overlay :Date & time, and a customer-specific text etc
Security : HTTPS / IP Filter / IEEE 802.1X
The firware upgrade shall be done though web interface, The firmware shall be available free of cost
1X BNC video output
IP Camera shall support image rotation : Normal , Mirror , 90 deg clockwise , 90 deg anti clockwise ,
180 deg rotate
Upto 5 privacy masks
Audio transmission : Full Duplex , Half Duplex , Simplex
IP 67 weather proof
POE / 12 V DC /24 V AC
Operating temperature ; -30 °C to 60 °C
Humidity 10%–90% No Condensation
UL, CE, FCC
1.24.3 NVR
Specification
Intel HD Graphics
RS-232 x 1 + RS-485 x 1
1.24.4 VMS
Display mode : 1, 4, 9, 16, 25, 36, 49, 64, 128, Browser, Custom
View manager : An interface to define layouts and pre-set cameras in multiple view mode
View Patrol : Able to switch between different view pages and devices
Layout Manager : An interface to modify display layout, position and the size of live view of camera within
layout
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Digital Zoom : Zoom in/ Zoom out digitally by mouse scroll wheel
Event Notification : Alarm, Motion detection, Connection loss/ auto reconnect between VMS and
NVR/camera
Bandwidth Management : Live view with stream 1 in full screen mode or stream 2 in multi-view screen
mode (Bitrate adjustable)
Camera Management : Camera control, image setup, camera video format, IR/Exposure setup, Camera
information
E-Map
Area maps with camera icons, small live view screen; alarm trigger, event trigger
Google map positioning; E-Map image upload; camera positioning; camera vision angle and direction
Device Search : Auto connect/ Auto scan / Manual add NVR or Camera
Device Information : Model name, IP address, MAC address, type, protocol, streaming port, port, video
snapshot
Recording Search : Search video recording by time, event, channel from multiple cameras/ NVRs Instant
view, snapshot and export
Playback control : Continuous forward and backward with speed 1/4x, 1/2x, 1x, 2x, 4x; pause
Digital Zoom : Zoom in/ Zoom out digitally by mouse scroll wheel
Video Export : Export Video clips with AVI, RAW, MP4, MKV, MOV; digital signature supported
Event Response : Instantly Record video, audio notification, full screen pop-out with live video, email
notification
Smart Search : Smart search list for recorded videos by video motion detection/ alarm/ video loss
Permission Management : Unlimited number of users, Active Directory, customized permissions for
different user including covert cameras/ NVRs, device management, playback & export
Operation Log Management : Recorded list of user operation, IPCAM event, NVR event
System status : Instant view of CPU usage, RAM, HDD valid space, Network status
Setting Import/ Export : Possibility to import or export setting packs for convenient VMS setting
management
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Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
PC Client Software : VMS Client software with Live view, Playback, E-map, setup
PC Web Browser : Microsoft Internet Explorer 11+ with 16CH display layout.
GENERAL:
This specification lays down the general, functional and technical specifications of Automatic Boom
Barriers.
FUNCTION:
The barriers are used at entrances / exits to control and review traffic in and out of the premises.
The operation of Boom Barriers can also be linked to access control systems with safety systems.
SYSTEM CONFIGURATION:
The system shall consist of a fixed housing and a movable arm. The housing shall contain the
motor, spring and control unit.
GENERAL FEATURES:
3) The Housing base frame is of stainless steel so as to protect the housing from rusting
from the bottom
4) Boom: Powder Coated White with refractor strips and LED flashing lights on top.
5) Boom Length : 2 m to 4.2 m for normal lane / 5 m and 6.5 m for extra wide lane.
6) Protection: All housing and internal parts have rust & corrosion free metals / alloys of
high strength with suitable epoxy coating as applicable.
10) Soft start and slowing down functions adjustable in opening and closing.
11) 4.2 m white painted aluminum arm is provided with two red rubber profiles.
12) Flashing lights on the arm ensure barrier visibility especially at night.
15) Electronic module which allows the synchronized movement of two Barriers.
Torque : 300 Nm
Protection level : IP 54
Lubrication : Grease
Dimension: The maximum dimension of the rack should be 800W X 42U X 1000D (mm)
Basic Structure:Frame Of sturdy 1.5mm frame section construction, consisting of sixteen folded rolled
hollow frame section punched in 25mm DIN pitch pattern. All profile edges are radiuses. The corners
are stiffened with welded zinc die-cast corner connectors, gland plates in 3 parts, which are removable
and interchangeable
Doors: 1.5mm sheet steel Glass Door, with foamed seal polyurethane gasket, square section tubular frame
with punching in DIN pitch pattern, rod-type 4 point lock system and Key inserts to DIN 43668 (with single
door: hinge fitting r/h or l/h freely selectable on site). Hinges with captive hinge pins, door opening angle 130ø
to VDI, can be retrofitted for 180ø. Enclosure fitted with 2 sets of 19” angles, pairs of depth rails (73 X 23mm
rails) fitted with swivel spring load lock handles.
Rear Door: 1.5mm sheet steel perforated door, with foamed-on seal, with 3 point locking mechanism ergo -
form handle system.
Roof panel: with foamed-on seal, removable. Vented roof plate with option of having cable entry provision
from top.
Load Carrying Capacity: 1000KG Static Load, Seismic Rated Zone-4 Certified
Surface finish: Sheets cleaned, degreased, phosphate, electro- Dip coat primed and electro statically
powder coated with textured Polyester paint RAL 7035..
Supply Include: Floor Standing Rack, Front and rear perforated doors, screw fixed side panels, top
and bottom covers with cable entry, castor wheels, 4 fan with fan tray and thermostat, , PDU 6 Point, 5A
Universal- 2No., 1 Fix Tray, Keyboard Tray, earthing kit and 5 Nos of 1U open MS Cable manager with
PVC Loops. Swivel handles on front and rear doors.
Dimension: The maximum dimension of the rack should be 800W X 24U X 1000D (mm)
Basic Structure:Frame Of sturdy 1.5mm frame section construction, consisting of sixteen folded rolled
hollow frame section punched in 25mm DIN pitch pattern. All profile edges are radiuses. The corners
are stiffened with welded zinc die-cast corner connectors, gland plates in 3 parts, which are removable
and interchangeable
Doors: 1.5mm sheet steel Glass Door, with foamed seal polyurethane gasket, square section tubular frame
with punching in DIN pitch pattern, rod-type 4 point lock system and Key inserts to DIN 43668 (with single
door: hinge fitting r/h or l/h freely selectable on site). Hinges with captive hinge pins, door opening angle 130ø
to VDI, can be retrofitted for 180ø. Enclosure fitted with 2 sets of 19” angles, pairs of depth rails (73 X 23mm
rails) fitted with swivel spring load lock handles.
Rear Door: 1.5mm sheet steel perforated door, with foamed-on seal, with 3 point locking mechanism ergo -
form handle system.
Roof panel: with foamed-on seal, removable. Vented roof plate with option of having cable entry provision
from top.
Load Carrying Capacity: 800KG Static Load, Seismic Rated Zone-4 Certified
Surface finish: Sheets cleaned, degreased, phosphate, electro- Dip coat primed and electro statically
powder coated with textured Polyester paint RAL 7035..
Supply Include: Floor Standing Rack, Front and rear perforated doors, screw fixed side panels, top
and bottom covers with cable entry, castor wheels, 4 fan with fan tray and thermostat, , PDU 6 Point, 5A
Universal- 2No., 1 Fix Tray, Keyboard Tray, earthing kit and 4 Nos of 1U open MS Cable manager with
PVC Loops. Swivel handles on front and rear doors.
7 Cat6 Patch Cable Category 6/Class E, UTP patch cords shall be constructed of
24 AWG unshielded twisted pair stranded copper cable with
an enhanced performance modular plug at each end. Patch
cord cable shall be offered in multiple colored UTP cable for
design flexibility with a clear strain relief boot on each
modular plug. All patch cords shall be compatible with both
T568A and T568B wiring schemes.
10 Quad Faceplate Angled Faceplates shall be available in 4 port single gang for
vertical applications and shall accept all modules for UTP,
STP, fiber-optic, and audio/video applications.Faceplates
shall be available in sloped design with labels. Sloped design
shall increase wall depth to improve the bend radius control.
Supplied with two 1" long, #6 – 32 slotted head screws. RoHS
Complaint, Material - ABS.
11 Jack Panel 24-port patch panel with labels, supplied with six factory
installed front removable snap-in faceplates.Mount to
standard TIA/EIA 19" rack or 23" racks with optional extender
bracket. Angled design allows cable to flow to each side of
the rack and eliminates the need for horizontal cable
managers by enabling patch cords to be routed directly into
vertical cable managers. Allow labeling scheme and port
identification to be visible at all times.Allow front access to
installed modules for easy moves, adds and changes. Accept
IO/ Modules for UTP (including Category 5e and Category 6),
Fiber Optic and Coax, which snap in and out for easy moves,
adds and changes. RoHS Complaint
14 UTM The UTM should offer security across Layer 2-Layer 8 using
Identity-based policies;Firewall; Intrusion Prevention System;
Web Application Firewall;Anti-Virus/Anti-Spyware; Anti-Spam
(Inbound/Outbound); HTTPS/SSL Content Security;Next-Gen
UI; iView Logging & Reporting;Multiple Link
Management;VPN; 3G/4G/WiMAX Connectivity;Content
Filtering; Instant Messaging Archiving & Controls;Bandwidth
Management;Traffic Discovery; Application Visibility &
Control;Extensible Security Architecture (ESA) ; 10 Copper
GbE Ports;Configurable Internal/DMZ/WAN Ports;one
Console Ports (Rj45), two USB Ports;
15 Switch
Features 24-48 Port - 1G , 4 x 1/10G Non Poe
Minimum of 24 or 48 ports (as per BOQ) 10/100/1000 Base T
and 4x SFP+ ports
1 x Out of Band IP based management Port , 1 Console Port,
USB / External Flash support
Interface Should support Energy Efficient Ethernet 802.3az
requirements
support true stacking for upto 8 switches with at least 32
Gbps Full Duplex speed
Have Redundant Power Supply support and variable speed
fan to adjust to varying weather conditions in campus
Each switch should have minimum 128 Gbps (24 port) / 176
Gbps (48 Port) or more with non blocking architecture and
Forwarding rate of 95 Mpps (24 Port) / 130 Mpps (48 Port) or
more
Should be equipped with minimum 1GB RAM and 4 GB flash
Design &
Performance Should have LED indicator for per port status , FAN, PSU
and Management Status
0°C to 50°C operating temperature and 10% to 95% relative
humidity
Hardware and software configuration for IPv6 from day one
Should have 16 K MAC Address, 1 K active Vlans
Should support 10 K ARP entries
Should support ITU G.8032, 802.1D spanning Tree and
PVST+, 802.1w, 802.1s , Should have BPDU Guard or
equivalent feature on edge port to auto disable port for a
configurable time period to if an accidental loop occurs in the
network
Should support aggregating and load balancing of traffic to
two or more peer switches within same VLAN
16 Switch
Features 24-48 Port - 1G , 4 x 1/10G Poe
Interface Minimum of 24 or 48 ports (as per BOQ) 10/100/1000 Base T
requirements and 4x SFP+ ports
All copper ports should be 802.3AT PoE+ enabled. Power
budget of minimum 380 W (24 port) or 740 W (48 Port).
1 x Out of Band IP based management Port , 1 Console Port,
USB / External Flash support
Should support Energy Efficient Ethernet 802.3az
support true stacking for upto 8 switches with atleast 32 Gbps
Full Duplex speed
Have Redundant Power Supply support and variable speed
fan to adjust to varying weather conditions in campus
Each switch should have minimum 128 Gbps (24 port) / 176
Design & Gbps (48 Port) or more with non blocking architecture and
Performance Forwarding rate of 95 Mpps (24 Port) / 130 Mpps (48 Port) or
more
Should be equipped with minimum 1GB RAM and 4 GB flash
Should have LED indicator for per port status , FAN, PSU
and Management Status
0°C to 50°C operating temperature and 10% to 95% relative
humidity
Hardware and software configuration for IPv6 from day one
Switching / Should have 16 K MAC Address, 1 K active Vlans
Routing
Should support 10 K ARP entries
Should support ITU G.8032, 802.1D spanning Tree and
PVST+, 802.1w, 802.1s , Should have BPDU Guard or
equivalent feature on edge port to auto disable port for a
configurable time period to if an accidental loop occurs in the
network
Should support aggregating and load balancing of traffic to
two or more peer switches within same VLAN
4k Configurable VLANs with Port, 802.1Q tag,
Protocol,Dynamic Vlan Propagation with 802.1AK
Should support Many to many mirroring per session,
multisession mirroring (minimum 4 )
Minimum 8 hardware queues per port, 8 kbps bandwidth rate
limit granularity
Should have traffic rate limiting with Configurable bandwidth
granularity of 8 KBps
Should have MAC address tracking and notification for mac
address addition , delete or movement in the Network
Should support policy based routing
Should have basic dynamic routing protocols like RIP from
day 1 and be upgradeable to OSPF , PIM , VRRP
Should have Configurable multicast session limit per port
Local authentication database for RADIUS Authentication for
Security 802.1x login
Scope:
This specification covers Design, manufacturing, Supply, Installation, testing and commissioning of
Sandwich type metal enclosed bus duct suitable for 415V, 50Hz and having Ampere rating
as per requirement.
The design, material used, construction, manufacture and testing for Sandwich type Bus duct shall
conform to IS 8623 Part 1 &2 and IEC 60439 Part 1 & 2 standards and IEC 61439.
In case of conflict between the standards and the specifications, specifications shall hold good.
Application data:
Sandwich bustrunking system shall be compact & maintenance free design with low impedance
construction & low voltage drop.
Ingress protection shall be IP 54/55 for indoor application & IP 65 for outdoor application.
The maximum permitted temperature rise for the system shall be max 55°C over an ambient of
40°C.
Enclosure
The enclosure shall be Fabricated out of 1.6mm thick GI in such a way that it gives very good
short circuit withstand capacity & shall confirm to latest IS standards applicable.
The enclosure design shall be totally dust and vermin proof, weather proof and shall conform to
High degree of protection IP-55 as per IS 13947 for feeder application and IP 54 for rising
mains (plug in bus trunking).
The Bus duct shall be painted with Textured finished powder coated from Outside.
The color of the enclosure shall be RAL 7032 of minimum thickness of 70 microns & max upto 100
microns.
The enclosure shall be tested for SALT SPRAY test for minimum 1000 Hours from an independent
testing Laboratory.
Earthing :
Two separate runs of earthing shall be provided which should run along with the entire Length of
the Busduct.
The size for the total earth bus bar shall be capable to withstand the earth fault current (earthing
bus bar material shall be as specified in tender boq).
Bus Conductor :
The material of the bus bars shall be electrolytic grade Aluminum with min 98% purity & minimum
conductivity of 57% IACS & copper conductors shall be OFC ETP grade with 99.9% purity
& conductivity upto 100% IACS .
Copper shall be TIN plated throughout the length and for Aluminum bus bars ends shall have
tin/silver plating
The specifications and the system should be suitable for 100% loading for Horizontal and vertical
installation at an ambient temperature of 40 degree C and temperature rise of bus bars
shall not exceed 55 Degree C.
Jointing Coupler:
Each Bus duct section shall be joined to the adjacent section by UNIBLOCK coupler operated by
one/two HTS bolts. The joint assembly shall be such that, it can be installed or removed at
any time to isolate / join two adjacent sections of the bus duct in installed conditions.
The Uniblock joint shall have disc spring washers for uniform distribution of pressure.
The joint shall have shear nut with default torque for 100% tightness. The disc spring washers
shall accommodate the thermal expansions of the bus bars and housing at joint area.
Serrated aluminum fin type pressure plates for improved heat dissipation at every joints shall be
provided
For multiple tire / stack Busduct, multiple busbar runs for each phase shall be shorted at every
joint itself.
The Insulating material of the bus bars shall be Multilayer Class ‘F’ insulation with high class
P.E.T. insulation having superior thermal characteristics. In case the manufacture is
offering Epoxy Insulation is not allowed.
The rated Insulation voltage shall be 1000V and rated Impulse withstands voltage Uimp shall be
12KV. Manufacturer shall submit the Impulse voltage test report.
Thermal Stickers shall be provided at each joint pack for regular monitoring of temperature raise
after the Busduct has been put into operation.
Manufacturer shall submit following type test reports as per IEC 61439,
The following tests shall be conducted at manufacturers works prior to dispatch of the Busduct
assembly.
. Signature of Contractor Page 185 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including operation &
Maintenance - Technical specifications
Insulation resistance test. Insulation resistance shall be greater than 100 Mega Ohms at 500 V
between Phase to Neutral and greeter than 200 Mega Ohms at 500 V between Phases to
Phase.
The following routine tests shall be carried out during Installation at site:
A general visual check shall be carried out. This shall cover measurement of overall dimension,
number and type of devices, terminal boxes, connection of terminals and phase sequence
etc.
Insulation resistance shall be checked after high voltage test is conducted. Insulation resistance
shall be greater than 100 Mega Ohms at 500 V between Phase to Neutral and greater
than 200 Mega Ohms at 500 V between Phase to Phase.
Plug in contacts shall be silver coated & spring loaded construction to ensure adequate and firm
contact area.
Shall contain adequate Clamps such that the entire load / weight / mass of Tap off Boxes should
not rest on the spring loaded plug in contacts.
Earthing in the plug-in contacts shall make first contact when inserting plug in contacts and break
last while removing tap off boxes.
Safe interlocking mechanism shall be provided to prevent accidental opening of the door & also it
should not be possible to plug-out or plug-in to the bustrunking, when the Switching device
is in ‘ON’ position.
Suitable external earthing shall be provided in the tap off box to maintain the earth continuity.
The live parts inside the tap off box shall be safe guarded by transparent insulator plate which will
allow visible inspection but prevents physical touch.
The tap off box shall be designed in such a way to accommodate different reputed isolating /
tripping devices.
1.28 EPABX:
END OF SECTION – 03
Contractor should furnish technical data as mentioned below, of the equipment and accessories offered
by him as per scheme, specification, schedule of equipment and bill of quantities given in the tender.
Applicable Standards :
ENGINE:
Type :
Make :
Model :
BHP :
RMP :
No. of Cylinder :
Type of Cooling :
Type of Starting :
ALTERNATOR:
Make :
Type of Enclosure :
Mounting :
KW Rating :
KVA Rating :
Reactances :
Insulation :
Excitation :
Earthing Studs :
Dimensions (L x W x H) :
END OF SECTION - 04
DESIGN BASISREPORT
HVACWORKS
The materials, design and workmanship shall satisfy the specifications contained herein,
codes referred to & CPWD Specification 2017 for HVAC. Where the technical specifications
stipulate the requirement in addition to those contained in the Standard Codes and CPWD
specifications, these additional requirements shall also be satisfied. In the absence of any
Standard / Specifications covering any part of the work covered in this tender document, the
instructions / directions of engineer-in-charge will be binding on the contractor.
All HVAC installations shall be of high quality, complete and dully operational including all
necessary items and accessories whether or not specified herein. All HVAC work shall be
completed in accordance with the regulations and standard to the satisfaction of the Engineer-
in-charge.
Air Cooled VRV / VRF Air-conditioning in Community Centre. COP of VRV / VRF ODU
shall be minimum 3.6 in cooling mode. VRV / VRF System shall not trip up to 48 °C
ambient temperature. Multipurpose hall & badminton court shall have VRV / VRF AHU.
Mechanical Ventilation & Smoke Extraction in Basement Car Parking Area (As Per Fire
Department Approval). CO &Co2 based sensing system along with Standalone,
Networkable, Intelligent Microprocessor based Programmable DDC for automatic running
of parking ventilation supply and exhaust fans for normal and fire mode operation. Refer
specification & I-O summary given in the tender. Each zone shall have five numbers
combined CO &Co2 Sensor. Basement ventilation fan shall be VFD driven. Supervisory
Controllers shall also be installed for basement car parking ventilation.
Pressurization of Lift, Staircase & Lobby in all buildings (As Per Fire Department Approval)
General
The technical requirements of HVAC given below shall be read in conjunction with
the overall other contract documents forming part of the contract. In case of any
variance, HVAC requirements given here in shall supersede any other requirements
mentioned in any other parts of turnkey contract document.
The materials, design and workmanship shall satisfy the specifications contained
herein, codes referred to & CPWD Specification 2017 for HVAC. Where the technical
specifications stipulate the requirement in addition to those contained in the Standard
Codes and CPWD specifications, these additional requirements shall also be
satisfied. In the absence of any Standard / Specifications covering any part of the
work covered in this tender document, the instructions / directions of engineer-in-
charge will be binding on the contractor.
All HVAC installations shall be of high quality, complete and dully operational
including all necessary items and accessories whether or not specified herein. All
HVAC work shall be completed in accordance with the regulations and standard to
the satisfaction of the Engineer-in-charge.
Air Cooled VRV / VRF Air-conditioning in Community Centre. COP of VRV / VRF
ODU shall be minimum 3.6 in cooling mode. VRV / VRF System shall not trip up
to 48 °C ambient temperature. Multipurpose hall & badminton court shall have
VRV / VRF AHU.
Mechanical Ventilation & Smoke Extraction in Basement Car Parking Area (As
Per Fire Department Approval). CO &Co2 based sensing system along with
Standalone, Networkable, Intelligent Microprocessor based Programmable DDC
for automatic running of parking ventilation supply and exhaust fans for normal
and fire mode operation. Refer specification & I-O summary given in the tender.
Each zone shall have five numbers combined CO &Co2 Sensor. Basement
ventilation fan shall be VFD driven. Supervisory Controllers shall also be installed
for basement car parking ventilation.
Pressurization of Lift, Staircase & Lobby in all buildings (As Per Fire Department
Approval)
Kitchen exhaust shall be through Dry Scrubber based on exhaust air quantity
shall be as per kitchen hood requirement. Fresh air supply to the kitchen shall be
through air washer.
CAV shall be installed at each fresh air discharge to individual air conditioned
small rooms & at exhaust from toilet.
Refer Basis of Design given in this tender document for further detailing of HVAC
scope of work as guideline only.
ASHRAE Handbooks
National Building Code 2016 - Fire & Life Safety for Ventilation & Smoke Extraction
SMACNA – Sheet Metal & Air-conditioning Contractors National Association – For Air
Distribution
Tender Drawings
The drawings issued with the tender documents are only for guidance of the
tenderer. The actual & final AC Shop Drawings shall be prepared by the successful
AC Contractor after due co-ordination with other services & shall be approved by the
Engineer-in-Charge / AC Consultant / Architect before commencement of site work.
The tenderer has to ensure that their proposal will meet with all the current rules &
regulations pertaining to the relevant local / national statutory & NBC 2016.
Contractor shall obtain written approval from Engineer-in-Charge for samples (like
grills / diffusers) and other materials as required by the Engineer-in-Charge before
placing the order.
The HVAC Contractor shall prepare & submit the following shop drawings for
approval:-
a) HVAC Equipment Layout along with sectional drawings.
b) Schematic refrigerant piping layout, pipe support details drawing showing the
level of pipes.
c) HVAC layout plans of all floors with sections, support details, position of duct
dampers / splitter dampers, insulation, etc.
As Built Drawings
The AC Contractor shall submit three sets of paper prints of the as-built drawings &
one soft copy, showing accurate record of the work as installed to the Client for his
reference. The EPC Contractor shall also submit three copies of an Operating
Manuals in ring binder describing the brief write up on the system installed, operating
instruction for all equipments, catalogues, maintenance of equipments etc
i) Six sets of as built drawings along with soft copy of drawings in CD.
The EPC Contractor shall guarantee the specified inside condition at specified
outside condition considering the fresh air as detailed in the basis of design of the
tender documents.
The EPC Contractor shall guarantee that the capacity of various equipments
proposed & installed as well as the whole system shall be within ± 3% of the
specified capacity. Fire approval form Delhi Fire Authority shall be taken by the
contractor.
Guarantee
The AC contractor shall guarantee the inside design conditions as stipulated in the
“Basis of Design” Section - 02. The AC contractor shall be responsible for
maintaining the desired inside conditions with the equipments selected & offered by
him. In case of shortfall the AC contractor shall replace / modify equipment for
achieving desired parameter without any extra cost to Department. The EPC
Contractor shall guarantee the complete HVAC system for a period of 12 months
from the date of handing over the HVAC System after successful commissioning.
They shall also guarantee that the performance of the various equipments
individually / jointly shall not be less than the specified ratings when working under
operating conditions for the complete installation.
Complaints:-The EPC Contractor shall receive all calls for any or all problems
experienced in the operation of the system under this contract & shall attend these
within 48 Hours of receiving the complaints & shall take steps to immediately correct
any deficiencies that may exist.
Testing
All testing instruments, velocity meter, digital / electronic electric energy meter, digital
thermometer, pyschrometer, measuring steel tapes, tools, scaffolding and ladders
etc., that may be required for taking measurements shall be arranged by air-
conditioning contractor at his own cost.
All types of specified & routine tests of the equipments shall be carried out at the
works of The EPC Contractor or the manufacturers of the components. The
Department shall be free to witness any or all tests, if they so desired. The EPC
Contractor has to inform to the Client before dispatch of any material / equipment.
On the completion of the installation The EPC Contractor shall arrange to carry out
various initial tests as detailed below, in the presence of and to the complete
satisfaction of the Department / Engineer-in-Charge / Consultants, any defect or
short-coming found during the tests shall be speedily rectified or made good by The
EPC Contractor at his own expenses. The initial tests shall include, but not be limited
to the following:
a) To operate and check proper functioning of all electrically operated components
viz. Compressor motor, pumps, fan of air handling units etc. as well as other
electrical motors.
b) To test and check the proper functioning of electrical gears, safety and other
controls to ensure their proper functioning.
c) To check the air distribution system and to provide designed airflow in all areas
by adjusting the grills, diffusers and dampers for air-conditioning.
d) To check & balance / adjust the refrigerant / water in the circuit for smooth and
noiseless flow.
e) To check the systems against leaks in different circuits, alignment of motor, ‘V’
belt adjustments, control setting and all such other tests which are essential for
smooth functioning of the plant.
f) Contractor shall have to submit the capacity test of all equipment at site.
g) On the satisfactory completion of all ‘Initial’ tests the plant shall be considered
‘Virtually Complete’ for the purpose of taking over by the Client & balance
payment shall be released against BG.
h) In addition to the ‘Initial’ test The EPC Contractor shall also give summer,
monsoon & winter tests of the plant, each of (3) three days duration, and each
one during the full specified outside conditions (when the ambient conditions are
close to the specified ambient conditions). The first running test may be taken on
the completion of the initial test, provided the ambient temperature and humidity
are near their peak. Inside condition as per the contract, performance of each
equipment, Airflow etc. shall be as per the requirement of the contract during
these tests.
System Balancing
The EPC Contractor shall leave the system operating in complete balance with air
quantities as shown on drawings. Secure all automatic damper and valve linkage in
proper positions to provide correct operating ranges. Proper damper positions shall
be marked on ducts with permanent indication.
The AC Contractor shall intimate the client minimum 21 days in advance about the
date of readiness of equipment for inspection & testing at a date to be mutually
agreed upon by the client & the AC Contractor.
The manufacturer of these equipments must have a facility of testing the equipments
at the test bed on full load at their works. All the test readings mutually taken shall be
recorded & evaluated with the technical data furnished by the AC Contractor.
BASIS OF DESIGN
Inside conditions in the various areas shall be maintained as per the table
given under ‘Parameters of Air Conditioning’.
5. Exposed Roof
All exposed roof / terraces of air conditioned building shall be insulated with
75 mm thick expanded polystyrene or equivalent material to get an overall
heat transmission factor of 0.06 BTU/HR/SFT/°F.
6. Power Supply
Stabilised three phase four wire AC supply i.e. 415 Volts ± 10 % & 50 Hz ± 5
% with double earthing shall be made available near outdoor unit / sub panel
&Single-phase power supply with earthing near each indoor units & inline
fans.
Fresh Air / Air Change Per Hour in the various Air Conditioned areas shall be
maintained as per Table given under ‘Parameters of Air Conditioning’.
7. Occupancy
Light Power Density in the various areas shall be as per Table given under
‘Parameters of Air Conditioning’.
9. Filtration
Pre filters of efficiency 90% down to 10-micron particle size shall be installed
in all the AHU / IDU for AC application.
Design Parameters
A) Air-handlers
C) Ducting Work
The factory built outdoor unit should be complete with rubber pad of
All VRV / VRF indoor unit / other equipment shall have vibration isolation
pads of suitable thickness in consultation with manufacturer for isolation of
vibration. Double fire retardant flexible connections shall be provided between
the outlet of indoor unit & the duct.
Inside Tem. In
Equpt. Load.,
Dehum. CFM
Floor & Area
2
2
TR Summer
AC Area, Ft
Humidity %
Occupancy
AC Area, M
Equipment
Equipment
Selection
Selection
Outdoor
Relative
Indoor
S. No.
Name
CFM
Kw
°C
A COMMUNITY CENTRE
Ground Floor
1 Multipurpose Hall -D/H 602 6,478 22 ± 40 - 1.5 216 5.0 1909 56.3 22812 2 x 12000 CFM VRV ODU/CCI/1
1 60 VRV AHU & 2 - 40 HP
Each
2 Indoor Badminton Court 182 1,958 22 ± 40 - 2.0 26 0.5 322 13.1 5418 1 x 6000 CFM VRV VRV ODU/CC/3
(D/H) 1 60 AHU - 20 HP
3 Entrance Lobby, 245 2,636 23 ± 40 - 1.0 41 1.0 469 16.0 6630 3 x 6.4 TR VRV VRV ODU/CC/4
Reception, Office 1 60 Ductable Unit - 40 HP
First Floor
4 Library 55 592 22 ± 40 - 1.5 11 0.5 116 3.7 1535 2 x 2.6 TR VRV From VRV
1 60 Cassette Unit ODU/CC/4
5 Crèche 151 1,625 24 ± 40 - 1.5 36 1.0 361 9.6 3823 4 x 3.2 TR VRV From VRV
1 60 Cassette Unit ODU/CC/4
Second Floor
6 Gym 41 441 22 ± 40 - 1.5 10 1.0 98 3.4 1442 2 x 2.6 TR VRV VRV ODU/CC/5
1 60 Cassette Unit - 28 HP
7 02 Nos. Room Each Area 30 323 22 ± 40 - 1.5 4 0.5 51 2.15 872 2 x 1.3 TR VRV From VRV
2
15 m . 1 60 Cassette Unit ODU/CC/5
8 Table Tennis 181 1,948 22 ± 40 - 2.0 35 0.5 382 13.9 5634 6 x 3.2 TR VRV From VRV
1 60 Cassette Unit ODU/CC/5
B NGO'S MESS
Ground Floor
1 Dinning Space 84 904 24 ± 40 - 1.5 65 1.0 493 6.2 2774 1 x 8.5 TR Normal NA
1 60 Ductable Unit
Inside Tem. In
Equpt. Load.,
Dehum. CFM
Floor & Area
2
2
TR Summer
AC Area, Ft
Humidity %
Occupancy
AC Area, M
Equipment
Equipment
Selection
Selection
Outdoor
Relative
Indoor
S. No.
Name
CFM
Kw
°C
3 Recreational Area 62 667 24 ± 40 - 1.5 10 0.5 119 4.3 1872 1 x 5.5 TR Normal NA
1 60 Ductable Unit
1st to 4th Floor
4 10 Nos. Room On Each 680 7317 24 ± 40 - 1.0 80 12.0 1091 47.2 19590 40 x 1.5 TR Normal NA
2
Floor Each Area 17 m , (4 1 60 Hi Wall Unit
No. Of Floor)
Fifth Floor
5 04 Nos. Bed Room Each 68 732 24 ± 40 - 1.0 8 1.2 109 4.7 1959 4 x 1.5 TR Normal NA
2
Area 17 m 1 60 Hi Wall Unit
6 04 Nos. Drawing Room 68 732 24 ± 40 - 1.0 8 1.2 109 4.7 1959 4 x 1.5 TR Normal NA
2
Each Area 17 m 1 60 Hi Wall Unit
Indoor Installed
Points Point
2
2
AC Area, Ft
AC Area, M
Equipment
Equipment
Selection
Selection
Outdoor
Outdoor
Outdoor
Outdoor
Outdoor
Indoor
Indoor
Indoor
Indoor
Indoor
S. No.
Name
TR
A COMMUNITY CENTRE
Ground Floor
1 Multipurpose Hall -D/H 602 6,478 2 x 12000 CFM VRV 66.0 2 2 7.50 44 3 3 15.00 88
VRV AHU ODU/CCI/1 & 2
- 40 HP Each
2 Indoor Badminton Court 182 1,958 1 x 6000 CFM VRV VRV ODU/CC/3 14.0 1 1 3.70 22 3 3 3.7 22
(D/H) AHU - 20 HP
3 Entrance Lobby, 245 2,636 3 x 6.4 TR VRV VRV ODU/CC/4 19.2 3 1 0.56 44 1 3 1.7 44
Reception, Office Ductable Unit - 40 HP
First Floor
4 Library 55 592 2 x 2.6 TR VRV From VRV 5.2 2 NA 0.20 NA 1 NA 0.4 NA
Cassette Unit ODU/CC/4
5 Crèche 151 1,625 4 x 3.2 TR VRV From VRV 12.8 4 NA 0.25 NA 1 NA 1.0 NA
Cassette Unit ODU/CC/4
Second Floor
6 Gym 41 441 2 x 2.6 TR VRV VRV ODU/CC/5 5.2 2 1 0.20 31 1 3 0.4 31
Cassette Unit - 28 HP
7 02 Nos. Room Each Area 30 323 2 x 1.3 TR VRV From VRV 2.6 2 NA 0.10 NA 1 NA 0.2 NA
2
15 m Cassette Unit ODU/CC/5
8 Table Tennis 181 1,948 6 x 3.2 TR VRV From VRV 19.2 6 NA 0.30 NA 1 NA 1.8 NA
Cassette Unit ODU/CC/5
B NGO'S MESS
Ground Floor
1 Dinning Space 84 904 1 x 8.5 TR Normal NA 8.5 1 NA 11.90 NA 3 3 11.9 NA
Ductable Unit
Indoor Installed
Points Point
2
2
AC Area, Ft
AC Area, M
Equipment
Equipment
Selection
Selection
Outdoor
Outdoor
Outdoor
Outdoor
Outdoor
Indoor
Indoor
Indoor
Indoor
Indoor
S. No.
Name
TR
3 Recreational Area 62 667 1 x 5.5 TR Normal NA 5.5 1 NA 7.70 NA 3 3 7.7 NA
Ductable Unit
1st to 4th Floor
4 10 Nos. Room On Each 680 7317 40 x 1.5 TR Normal NA 60.0 40 NA 2.10 NA 1 1 84.0 NA
2
Floor Each Area 17 m (4 Hi Wall Unit
Nos. Of Floor)
Fifth Floor
5 4 Nos. Bed Room Each 68 732 4 x 1.5 TR Normal NA 6.0 4 NA 2.10 NA 1 1 8.4 NA
2
Area 17 m Hi Wall Unit
6 04 Nos. Drawing Room 68 732 4 x 1.5 TR Normal NA 6.0 4 NA 2.10 NA 1 1 8.4 NA
2
Each Area 17 m Hi Wall Unit
Extra in Fire
Effective HT
No. of Point
Type of Fan
Total Kw, in
AC Area, Ft
Application
Nos. of Fan
Kw of Each
Air Change
3
Calculated
Phase -1/3
Volume Ft
Total Kw,
Remarks
Per Hour
Capacity
Installed
Normal
& Fan
Mode
Mode
Floor
Point
CFM
CFM
CFM
S/N
FT
A COMMUNITY CENTRE
Ground Floor
1 Male Toilet 139.0 9 1251 15 313 400 Exhaust 1 x 400 Inline Normal 1 0.30 1 0.30 0.00
CFM Mode
2 Female Toilet 139.0 9 1251 15 313 400 Exhaust 1 x 400 Inline Normal 1 0.30 1 0.30 0.00
CFM Mode
First Floor
3 Male & Female Toilet 280.0 9 2520 15 630 800 Exhaust 1 x 800 Inline Normal 1 0.50 1 0.50 0.00
CFM Mode
Second Floor
4 Male & Female Toilet 280.0 9 2520 15 630 800 Exhaust 1 x 800 Inline Normal 1 0.50 1 0.50 0.00
CFM Mode
5 02 Nos Toilet For 02 Nos Room 70.0 9 630 15 158 300 Exhaust 2 x 150 Propeller Normal 2 0.10 1 0.20 0.00
CFM Mode
B NGO'S MESS
Ground Floor
6 Kitchen 549 9 4939 15 8231 9000 Exhaust 1x Scrubber Normal 1 5.60 3 5.60 0.00
CFM/SFT 9000 Mode
7 Kitchen 549 9 4939 13 7134 7000 Supply 1x AWS Normal 1 3.70 3 3.70 0.00
CFM/SFT 7000 Mode
CFM
8 Toilet 47 9 423 12 85 150 Exhaust 1 x 150 Propeller Normal 1 0.10 1 0.10 0.00
CFM Mode
1st to 4th Floor
9 10 Nos. Toilet On Each Floor 1800 9 16200 12 3240 6000 Exhaust 40 x Propeller Normal 40 0.10 1 4.00 0.00
Each Area 45 SFT, 04 Nos. Of 150 Mode
Floor CFM
Fifth Floor
Extra in Fire
Effective HT
No. of Point
Type of Fan
Total Kw, in
AC Area, Ft
Application
Nos. of Fan
Kw of Each
Air Change
3
Calculated
Phase -1/3
Volume Ft
Total Kw,
Remarks
Per Hour
Capacity
Installed
Normal
& Fan
Mode
Mode
Floor
Point
CFM
CFM
CFM
S/N
FT
10 04 Nos Toilet Each Area 45 180 9 1620 12 324 600 Exhaust 4 x 150 Propeller Normal 4 0.10 1 0.40 0.00
SFT CFM Mode
C BASEMENT FLOOR
Lower Basement
Zone -1 to 6 Each Area 2225
Sqmt
1 Car Parking 143646 12.5 1790404 12 358081 360000 Exhaust 12 x Axial Normal 12 7.50 3 90.00 0.00
30000 /Fire
CFM Mode
2 Car Parking 143646 12.5 1790404 12 358081 360000 Supply 12 x Axial Normal 12 7.50 3 90.00 0.00
30000 /Fire
CFM Mode
Upper Basement
Zone -1 to 6 Each Area 2225
Sqmt
3 Car Parking 143646 13.8 1978867 12 395773 420000 Exhaust 12 x Axial Normal 12 9.30 3 111.60 0.00
35000 /Fire
CFM Mode
4 Car Parking 143646 13.8 1978867 12 395773 420000 Supply 10 x Axial Normal 10 9.30 3 93.00 0.00
35000 /Fire
CFM, Mode
Balance
Through
Ramp
D Equipment Room Ventilation
1 LT Panel Room 1452.6 13.8 20011 25 8338 10000 Exhaust 1x Axial Normal 1 2.20 3 2.20 0.00
10000 Mode
2 LT Panel Room 1452.6 13.8 20011 25 8338 10000 Supply Through NA Normal NA NA NA NA NA
Door Mode
3 Pump Room 1614 14.76 23822.6 25 9926 10000 Exhaust 1x Axial Normal 1 2.20 3 2.20 0.00
10000 Mode
4 Pump Room 1614 14.76 23822.6 25 9926 10000 Supply 1x Axial Normal 1 2.20 3 2.20 0.00
10000 Mode
Extra in Fire
Effective HT
No. of Point
Type of Fan
Total Kw, in
AC Area, Ft
Application
Nos. of Fan
Kw of Each
Air Change
3
Calculated
Phase -1/3
Volume Ft
Total Kw,
Remarks
Per Hour
Capacity
Installed
Normal
& Fan
Mode
Mode
Floor
Point
CFM
CFM
CFM
S/N
FT
5 STP Room 2776.08 14.76 40974.9 30 20487 20000 Exhaust 1x Axial Normal 1 5.60 3 5.60 0.00
20000 Mode
6 STP Room 2776.08 14.76 40974.9 25 17073 15000 Supply 1x Axial Normal 1 3.7 3 3.70 0.00
15000 Mode
E Staircase, Lift & Lobby
Pressurization
1 Type 2 Housing 2B+G+20, 04 NA NA NA NA NA 96000 Supply 8x Axial In 8 2.2 3 0 17.6
Nos Lift Well In Each Tower -02 12000 Case
Nos Tower CFM Of Fire
2 Type 3 Housing 2B+G+20, 03 NA NA NA NA NA 72000 Supply 6x Axial In 6 2.2 3 0 13.2
Nos Lift Well In Each Tower -02 12000 Case
Nos Tower CFM Of Fire
3 Type 4 Housing 2B+G+12, 02 NA NA NA NA NA 24000 Supply 2x Axial In 2 2.2 3 0 4.4
Nos Lift Well In Each Tower -01 12000 Case
No Tower CFM Of Fire
4 Type 5 Housing 2B+G+11, 02 NA NA NA NA NA 24000 Supply 2x Axial In 2 2.2 3 0 4.4
Nos Lift Well In Each Tower -01 12000 Case
No Tower CFM Of Fire
5 NGO'S MESS 2B+G+5, 04 Nos NA NA NA NA NA 30000 Supply 4x Axial In 3 2.2 3 0 6.6
Lift Well 10000 Case
CFM Of Fire
6 NGO'S MESS 2B+G+5, 02 Nos NA NA NA NA NA 20000 Supply 2x Axial In 2 2.2 3 0 4.4
Lift Lobby 10000 Case
CFM Of Fire
7 06 Nos Staircase For Lower & NA NA NA NA NA 48000 Supply 6x Axial In 6 2.2 3 0 13.2
Upper Basement 8000 Case
CFM Of Fire
8 07 Nos Staircase with Lobby NA NA NA NA NA 70000 Supply 7x Axial In 7 2.2 3 0 15.4
For Lower & Upper Basement 10000 Case
CFM Of Fire
System Description
Air Conditioning System
Ductable & Hi-wall split units shall be selected for NGO Mess Building.
Electrical work shall comprise sub panel, isolators, MCB, power and control
cabling, conduiting, earthing etc as required.
VRV / VRF Outdoor Unit selected above shall be suitable of providing winter heating in Winter Season.
For all the toilets, inline fan of required capacity shall be installed in the ceiling of
individual toilet. Foul smell collected in the duct from the toilet on each floor shall be
connected with the inline fan. Foul smell from the toilet shall be trapped with the help
of diffusers / grilles and it shall be carried forward to duct.
It is proposed to install suitable capacity Air-washer & scrubber for kitchen ventilation.
The air shall be distributed with the help of GSS ducting & diffused through powder
coated Aluminium extruded grills. The air shall be exhausted through suitable
capacity exhaust air duct terminating into scrubber.
NOTE:
The Air-washer Fan & Scrubber shall be selected as per final layout & requirements
however fan capacity is given in the SCOPE OF WORK/ CONCEPT DRAWINGOR
AS REQUIRED for guideline.
Scheme for Lift Well, Fire Escape Staircase & Lobby Pressurisation
The air shall be distributed / exhausted with the help of GSS ducting & shall
be diffused / sucked through powder coated aluminium extruded grills. Fresh
air shall be supplied at floor level & exhaust at ceiling level.
The fan control mechanism shall be based on variable frequency drive. Each
zone shall have demand controlled ventilation rate of 25% of the specified fan
capacity at a given frequency, when CO measurement is below 25 ppm or
Co2 below 1000 ppm & Ventilation rate shall increase proportionally when CO
level increase beyond 25 ppm or Co2 above 1000 ppm and reach the
maximum fan capacity when CO level is above 50 ppm or Co2 above 2000
ppm. IF CO level reaches 150 ppm or Co2 above 5000 ppm then fans in fire
mode should switch on automatically. User should be able to vary these set
points through web based software interface / supervisory controller. Logic
Controller shall also have the logic to switch on the fan when CO is above 9
ppm or Co2 is above 1000 ppm & switched OFF again when CO drops below
6 ppm or Co2 is below 600 ppm. Logic Controller shall also have the facility of
Timer & Manual Override for fan operation.
TECHNICAL SPECIFICATION
OF EQUIPMENTS
VRV / VRF Outdoor Unit
Scope of Work
The specification for VRV / VRF Units covers the general design, materials,
General
Each VRV / VRF Unit shall be air cooled, split type multi-system air conditioner
consisting of outdoor units and number of indoor units, each having capability to
should be capable of connecting minimum ten different type of indoor units to one
Each VRV / VRF unit shall have all inverter scroll / rotary compressors and capable
of changing the rotating speed to follow variations in cooling loads. Each indoor unit
shall have capability to cool for the requirement of the rooms.
Please note that the refrigerant piping shall be capable of extending up to 150m with
50m level difference without any oil traps.
Both indoor and outdoor units shall be factory assembled, tested and filled with first
charge of refrigerant. These being very hi-tech in construction with lots of factory
checks being conducted, hence no sub assembly should be done at site preferably.
Outdoor Unit
The outdoor unit shall be factory assembled, weather proof casing, constructed
from heavy gauge mild steel panels and coated with baked enamel finish. The unit
should be completely factory wired, tested with all necessary controls tested prior
c) In such case, the units shall be provided with duty cycling arrangement for
multiple inverter compressors.
h) The outdoor unit shall be provided with provided with Aero spiral design
fan exhibiting low noise level characteristics complete with aero fitting
grille to facilitate spiral discharge of airflow to effect reduction in pressure
losses. The fan should be capable to respond to external static pressure of
5mm.
The condensing unit shall be designed to facilitate fail safe operation when
standard operating parameters like discharge pressures of not more than 300 PSI
as the ref. Piping will be moving around within a residential house, otherwise on
any misfortune of any leakage it will act like a bullet on higher pressures. If working
on higher operating pressures, vendor to comply with all safety codes of high
product) and give 2 sets of special tools to handle such equipment at site. All
brazing should be done by only qualified trained person who had training on HIGH
Scroll Compressor
The scroll compressor shall be an industrial quality rugged, cast iron, direct
hermetic compressor with scroll plates, suction & discharge service valves. The
providing the capability for scroll plates to separate. The compressor shall be
provided with industrial solid motor mounts internal motor protection and vibration
isolation pads. Each compressor shall be independently wired and piped to its own
circuit for efficient operation & ease of maintenance. The compressor speed shall
a) All outdoor units shall have multiple steps of capacity control to meet load
fluctuation and indoor unit individual control. All parts of compressor shall be
sufficiently lubricated stock. Forced lubrication may also be employed.
Heat Exchanger
The heat exchanger shall be constructed with copper tubes mechanically bonded to
aluminum fins to form a cross fin coil.
b) The unit should be with heat exchanger to optimize the path of heat
exchanger and for better efficiency of condenser.
c) The unit shall be provided with necessary number of direct driven low noise
level propeller type fans arranged for vertical discharge. Each fan shall have
a safety guard.
Refrigerant Circuit
The refrigerant circuit shall include liquid & gas shut-off valves and a solenoid valves
at condenser end. The equipment must have inbuilt refrigerant stabilization control
for proper refrigerant distribution.
All necessary safety devices shall be provided to ensure the safely operation of the
system.
Refrigerant
The VRV / VRF units shall be selected on R410 refrigerant only. The units should be
fully factory charged with refrigerant & oil & spare refrigerant & oil must be sent
along with the machine for topping up of gas & oil as may be required.
Safety Devices
All necessary safety devices shall be provided to ensure safe operation of the system.
Fusible plug
The system should have inbuilt (avoid external) oil balancing circuit to avoid poor
lubrication.
Transit Damage
The unit shall be restored to original conditions in case of any transit damages by
The EPC Contractor at his own cost.
General
Indoor units shall be either ceiling mounted cassette type, or ceiling mounted
ductable type or floor standing type or wall mounted type or other as specified in
electronic control valve to control refrigerant flow rate respond to load variations of
the room. All interconnecting piping, joints and U bends shall be painted with two
coats of clear transparent polymer coating for protection against corrosion from
a) The address of the indoor unit shall be set automatically in case of individual and
group control
The fan shall be dual suction, aerodynamically designed turbo, multi blade type,
statically & dynamically balanced to ensure low noise and vibration free operation of
the system. The fan shall be direct driven type, mounted directly on motor shaft
having supported from housing.
The cooling coil shall be made out of seamless copper tubes and have continuous
aluminum fins. The fins shall be spaced by collars forming an integral part. The tubes
shall be staggered in the direction of airflow. The tubes shall be hydraulically/
mechanically expanded for minimum thermal contact resistance with fins. Each coils
shall be factory tested at 21kg/sqm air pressure under water.
Unit shall have cleanable type filter fixed to an integrally moulded plastic frame. The
filter shall be slide away type and neatly inserted.
Each indoor unit shall have computerized PID control for maintaining design room
temperature. Each unit shall be provided with microprocessor thermostat for cooling
or cooling and heating.
Each unit shall be with wired LCD type remote controller. The remote controller
shall memorize the latest malfunction code for easy maintenance. The controller
shall have self-diagnostic features for easy and quick maintenance and service.
The controller shall be able to change fan speed and angle of swing flap
The body shall be light in weight and shall be able to suspend from four corners. The
fan shall be aerodynamically designed diffuser turbo fan type. Also Units shall have
an external attractive panel for supply and return air. Unit shall have four way supply
air grilles on sides and return air grille in center.
Each unit shall have high lift drain pump, fresh air intake provision (if specified)
and very low operating sound.
All the indoor units regardless of their difference in capacity should have same
decorative panel size for harmonious aesthetic point of view. It should have
provision of connecting branch ducts.
unit include pre filter, fan section & DX coil section. The housing of unit shall be
Unit shall have an attractive external casing for supply and return air.
conditioning Equipment, It should have ease of use for the user and must have a
It shall be able to control up to minimum 64 indoor units with the following functions:-
by a non polar 2 wire transmission cable to a distance of 1 km. away from indoor
unit.
Colour
The colour of indoor units should be white or to suit interiors as designed by the
architects / clients.
The Air cooled condenser should have high efficiency condenser coils having
copper tubes & collared aluminium fins with serrated edges & wavy airways to
ensure sub cooling. The air cooled condenser should be housed in factory finished
cabinet duly enamel painted. The air cooled condenser should have aluminium
The fan of the air-cooled condenser shall be statically / dynamically balanced and
driven by 3 phase motor of suitable horse power.
Note:- For more details about VRV / VRF outdoor unit, please refer the separate
specification given with this tender.
The specification for Double Skin Air Handling Units covers the design requirement,
constructional feature, supply, installation, testing & commissioning. The handlers
The cooling coil should be tested for leaks at a hydraulic pressure of at least 10 Kg /
sq.cm. for a minimum period of 3 hours at works. The velocity across face should be
Filters
Each unit shall be provided with a factory assembled pre-filter section containing
washable synthetic tube air filters having extruded aluminum frame. The filtration
efficiency shall be 90 % down to 10 micron particle size. Filters shall fit so as to
prevent by pass. Holding frames shall be provided for installing a number of filters
cells in banks. These cells shall be held within the frames by sliding the cells
between guiding channels. Face velocity across filters shall not exceed 152 MPM.
Accessories
The following accessories shall be provided with each air handlers without any
additional cost.
a) Vibration isolators shall be provided with all air handling units. Vibration
isolators shall be cushy foot mountings, springs or approved equal type.
The cabinet of Indoor units shall be fabricated out of heavy gauge corrosion
resistant sheet and powder coated finish. The cabinet shall have removable panels
to allow easy servicing of unit, giving easy access into the unit.
Compressor
The Air cooled condenser should have high efficiency condenser coils having
copper tubes & collared aluminium fins with serrated edges & wavy airways to
ensure sub cooling. The air cooled condenser should be housed in factory finished
cabinet duly enamel painted. The air cooled condenser should have aluminium
The fan of the air-cooled condenser shall be statically / dynamically balanced and
driven by 3 phase motor of suitable horse power.
Cooling Coil
The Cooling coil should be at least 3 Row deep and shall have at least 4.7 fins / cm.
The Cooling coil should have aluminium fins and copper tubes mechanically bonded.
The unit shall be factory aligned, tested and complete with starter mounted inside the
cabinet, refrigerant piping, complete with charging valves, thermostatic expansion
valve, distributor, liquid strainer, dehydrator, liquid line shut off valve etc.
The fan & fan motor should be able to take static pressure drop in coil, ducts, grills/
diffusers.
The air filter should have large surface and dust holding capacity, which must be
easily removable type for cleaning purposes.
Ventilation Fans
Scope of Work
The specification for supplies & exhaust air blowers for mechanical ventilation covers
the design requirement, constructional feature, supply, installation, testing &
commissioning.
Type
The blower shall be of Tube Axial Flow fans / Centrifugal Fans / Inline fans / Propeller
Fans / Jet Fans with or without ducting system & shall be of floor mounted / ceiling
hung type.
Capacity
The capacity of Tube Axial Flow fans / Centrifugal Fans / Inline fans / Propeller Fans
Jet Fans, diameter, maximum motor H.P & static pressure etc. shall be according to
schedule of quantities.
Axial Flow Fan shall be AMCA certified for Air and Sound performance in
accordance to AMCA 210 and AMCA 300.
The cylindrical casing shall be made from MS / GI welded carbon steel sheet. The
length of casing shall be long to accommodate motor within the casing. Casing
thickness shall be minimum 2mm up to 800 mm dia fan, 3 mm thick from 900 to 1250
mm dia & 4 mm thick above 1300 mm dia. The inlet & outlet of the casing shall be
fitted with flanges for ductwork connection & other accessories as required. The
casing shall be coated with minimum 2 coats of rust proof primer and enamel paint
thereafter or to be Powder Coated after phosphating process. The blade of axial flow
fan shall be made of die cast aluminium alloy. The blade angle shall be set at
manufacturing place & shall be adjustable at site. The hub shall consist of two half-
hubs pressed in carbon steel & the centre boss shall be made of die-cast aluminium
alloy. The blade feet shall be locked in two half - hubs. The design shall facilitate the
alteration of blade angle without disconnecting the hub from the motor shaft. The fan
shall be directly driven by TEFC sq. cage induction motor. The fan motors shall be
415±10% volts 50HZ ± 5%, 3 phase TEFC SQ. Cage induction motor. The motor
shall be specially designed for quiet operation & motor RPM shall be as given in Bill
of Quantities.
Complete fan with motor shall withstand 250 °C temperature for 2 hours &
shall work satisfactorily at this temperature.
Complete Fan assembly for smoke extraction application (Fan Impeller, Fan Casing,
Motor base frame along with Motor) shall be tested and approved by Exova
Warrington fire / Equivalent Internationally recognized Independent Fire Laboratory in
accordance with BS EN 12101-3:2002 / UL 705 standard for "Powered Smoke and
Heat Exhaust Ventilators for Smoke Control Systems" for (250 degree C)
temperature for a 2 hours of operation.
Centrifugal Fans
The Centrifugal blowers shall be double / single inlet, double / single width, forward /
backward curved as given in the SCOPE OF WORK/ CONCEPT DRAWINGOR AS
REQUIRED & of non-overloading type of suitable construction. The blower
performance must be rated in accordance with approved test codes and procedures.
The centrifugal fans should confirm to IS – 4894 – 1987 (Revised as on date) The
blower housing comprising of scroll & side plates shall be accurately cut of heavy
gauge construction and reinforced with angle bracings. Outlets shall be flanged to
assure proper duct connection. Inlet cones shall be spun venturi type, to ensure
smooth air entry. The base frame shall be GI / MS channel in bolted / welded
construction. Impeller shall be fabricated from sheet steel with backward / forward
curved, properly designed blades, with heavy C.I. Hub and shall be both dynamically
and statically balanced, to a close tolerance for quiet and vibration free performance.
Shaft shall be EN-8., more than 40 mm diameter and shall be accurately ground and
polished to a close tolerance. Bearings shall be self aligned, heavy duty ball or
tapered roller type with integral dust and grease seals. Fan having wheel diameter of
1220 mm or more, shall be supplied with split, bolted housing for convenience of
handling and installation.
Drive assembly for each blower shall consist of blower pulley, motor pulley, and a set
of ‘V’ belts, belt guards, and belt tension adjusting devices. Pulleys shall be selected
to provide the required speed. They shall be multi-groove type, with section and
grooves selected to transmit 33% more load than the required power and shall be
statically balanced. The belt guards shall be of M.S. sheet with angle iron
reinforcements and expanded metal screen. The fan motors shall be 415±10% volts
50HZ ± 5%, 3 phase TEFC SQ. Cage induction motor. The motor shall be specially
designed for quiet operation & motor RPM shall be as given in Bill of Quantities.
Propeller Fans
The Propeller Fan blades shall be pressed steel of aerofoil design for high fan
efficiency and static pressure. The blades shall be riveted to a central steel hub. The
motor and blades assembly shall be mounted in a cast iron / sheet steel frame with
steel brackets. Rubber mounts shall be provided between the mounting frames and
brackets. The fan motor shall be totally enclosed type.
In-Line Fans
Inline fans shall be complete with centrifugal impeller, casing, direct driven motor,
vibration isolators, direction of discharge and rotation position shall be as per the job
requirement and shall be marked on the fan assembly. Housing shall be constructed
of hot rolled GSS sheet metal construction. Housing metal parts shall be either spot-
welded or screwed or mounted together with rivets. Indication showing rotation arrow
and make, model number and duty conditions of the fan shall be available on the
housing. Fan wheel shall be forward curved type, statically and dynamically
balanced. The fan shall be provided with ball bearings can be used in any mounting
position at maximum indicated temperature.
Accessories
All necessary accessories shall be provided for proper operation and shall also
include as part of Unit Price.
Performance Data
All fans shall be selected for the lower operating noise level. Capacity ratings, power
consumption, with operating points clearly indicated shall be submitted and verified at
the time of testing and commissioning of the installation. All the fans should be
AMCA certified for sound and performance. Complete certified model appearing on
AMCA web site shall be accepted.
Testing
Capacity of all fans shall be measured by an anemometer. Measured airflow
capacities shall conform to the specified capacities and quoted ratings. Power
consumption shall be computed from measurements of incoming voltage and input
current. Contractor has to carry out the field balancing, if required.
Airwasher
Scope of Work
The specification for package type double skin air-washer for mechanical ventilation
covers the design requirement, constructional feature, supply, installation, testing &
commissioning.
Type
The Air-washer system shall be Draw through type having 90% saturation efficiency
with cellulose paper pads. The air washer shall be designed for maintaining inside
temperature 5 - 7 °C higher than the outside wet bulb temperature.
Housing
Double skinned panels shall be 25 mm thick made of galvanized steel, pressure
injected with foam insulation (density 40 Kg / m3) shall be fixed to 1.5 mm thick
aluminium alloy twin box section structural framework with stainless steel screws.
Outer sheet of panels shall be made of galvanized pre-plasticized sheet of 24 gauge
thick and inner sheet of 24 gauge plain GI sheet. The entire framework shall be
mounted on an aluminium alloy or galvanized steel (depending on size) channel base
as per manufacturer’s recommendation. The panels shall be sealed to the framework
by heavy duty ‘O’ rings gaskets held captive in the framed extrusion. All panels shall
be detachable or hinged. Hinges shall be made of die cast aluminium with stainless
steel pivots, handles shall be made of hard nylon and be operational from both inside
and outside of the unit. Units supplied with various sections shall be suitable for on
site assembly with continuous foam gasket. All fixing and gaskets shall be concealed.
Units shall have hinged, quick opening access door in the fan section and also in
filter section where filters are not accessible from outside. Access doors shall be
double skin type. Recirculation tank shall be fabricated from 18-gauge stainless steel
sheet duly reinforced with all corners welded. The tank shall be complete with double
brass strainers, make-up connection with float, drain and overflow connections.
Fan
The blower shall be Centrifugal Forward / Backward Curved DIDW fan wheel of
totally GI Construction with Inlet Cones and shall be complete with individual motor
and drive and shall be mounted on C Channel frame and Cushy Foot or Spring
Mounts. Each Air-washer system shall comprise of one / two no. fans to handle air
quantities as stipulated in SCOPE OF WORK/ CONCEPT DRAWINGOR AS
REQUIRED . Each fan shall be driven by suitable HP TEFC motor. The fan wheel will
be of the multiblade type and mounted on two self-aligning pillow block bearings of
the requisite size. The fan shall be run with the help of “V” Groove drives as per the
recommendation of the drive supplier.
Motor
The TEFC motor shall be suitable for 415 ± 10% volts, 3 phase, 50 Hz ± 5%, A.C
supply. The motor shall be with class B/E insulation confirming to IS 325. The motor
speed shall be 1440 RPM maximum designed and guaranteed for continuous
The velocity across the fill shall not exceed 152 MPM & shall not allow carryover
water. A FRP distributor should evenly distribute water on the fill. Eliminator plates
shall be four bend made from 24 gauge galvanized sheet steel or PVC.
The efficiency of fill should be able to perform with an efficiency of 90% minimum &
thickness of fill should be 200 mm minimum.
Efficiency
The overall efficiency of air washer system shall be at least 90% and factory test
certificate shall be submitted along with the equipment.
Installation
The fans, pumps, air-washer / scrubber etc. shall be provided with necessary
vibration isolation cushy foot mounts. The EPC Contractor shall arrange all
necessary accessories such as nut bolts etc..The EPC Contractor shall arrange his
own labour with material for completion of assembly.
The contractor, if specifically specified in bill of quantities, shall cast the RCC
foundations for equipments. Anti-vibration pads of adequate efficiency shall be
provided.
Transit Damage
The EPC Contractor at his own cost shall restore the unit to original conditions in
case of any damages.
Testing
The AC contractor shall compute the unit air quantity with the help of velocity meter.
The computed results shall be tallied with specified capacities and power
consumption shall be tallied with the indicated figures in the technical data furnished
with the bid by the contractor.
All necessary instruments of proper accuracy and services needed for the tests
required for the computation of capacities and power consumption as required by the
Consultant shall be provided by The EPC Contractor at his own cost.
H.15 It shall also be the responsibility of The EPC Contractor to supply the motors
and starters to satisfy the local regulations pertaining to the limitation of starting
current and indemnify the owner from all liabilities arising out of any objections raised
by the local authorities in this regard.
Dry Scrubber
Scope of Work
The specification for package type dry scrubber for kitchen exhaust covers the
design requirement, constructional feature, supply, installation, testing &
commissioning. It shall have electrostatic air cleaner, Activated Carbon Filter Bank
Unit as Odor Absorber Section, Automatic Wash Unit & Detergent Tank as specified
in the SCOPE OF WORK/ CONCEPT DRAWINGOR AS REQUIRED . Odor
Absorber Section & Automatic Wash Unit with Detergent Tank shall be if specified in
the SCOPE OF WORK/ CONCEPT DRAWINGOR AS REQUIRED .The Air Cleaner
shall handle the contaminated air from kitchen exhaust hoods containing grease,
smoke (aerosols) etc.
Type
The unit shall be modular in construction and shall have individual sections of inlet,
pre-filter, ionization collector section. Unit shall be supplied with control panel and
one point wiring.
Principle Of Operation
The pre-filter shall remove of large grease particles. The electronic filter shall remove
the smaller grease and smoke particles. The principle of operation shall be based on
electrostatic deposition. The particle shall pass by an ionizing wire, which will induce
a positive charge on the particle. The particle then shall pass between closely spaced
aluminum plates, which are held at a positive charge and a ground. As the charged
particle travels between the two aluminum plates it shall be forced away from the
plate held at the identical polarity and drawn towards the grounded plate. Once
attached the particle shall remain on the plate until cleaned off during washing.
Equipment Specification
The air filtration system shall be a modular system. Multiple units can be joined
together for increased volume. The system shall be a single pass. Particulate
filtration efficiency shall be evaluated on the basis of ASHRAE 52-72 & DOP Test
Method. The specified unit shall have demonstrated a removal efficiency of at least
90%. Ozone Generation concentration shall not exceed 0.05 PPM.
Housing
Housing shall be 16 gauge (1.6mm) Electro galvanized steel with powder coat / PU
paint finish construction.Each section shall include single door access, located on
one side of the unit. The access door shall be mounted on hinges and secured with
appropriate arrangement allowing for component access and removal. All doors shall
be gasketed to prevent air and water leakage. High voltage contacts on the housing
shall be made of appropriate material like phosphor/bronze etc. Enclosure for
electrical components shall be included to prevent leaks to the power supply. Unit
shall have flanges / collar on the inlet and outlet for connecting ductwork. Unit shall
be provided with appropriate drainage arrangement. Electrical contacts shall be in
the door for ease of maintenance. Each unit shall have track guides for proper
Finish
The external casing finish shall be a durable industrial grade semi gloss Baked on
epoxy ester / PVC / Nylon, not less than 3-mil minimum thickness or PU paint finish
with same thickness. The pre-filter shall be Washable type 2 layers of Aluminum
mesh are used to optimally remove larger particles of grease and dust before the
main filter and shall be secured in stainless steel frame. Face of each prefilter shall
be min 2.75 square feet.
Pre-filter
Access to the prefilter shall be from the side through the same hinged door to gain
access to the electronic cells. Separator section shall be designed for an equal
airflow across the entire Air cleaning unit.
Electronic Cells
Electronic cells described in this section refer to a full size cell. Half size shall not be
acceptable. Ionizing-Collecting cell shall be of one-piece construction min 254 mm
deep in direction of airflow. Face area of each cell shall be min 0.24 square meters
and the effective collecting area min 44 square feet (4.1 square meters). Frame- All
support framing, end plates and ionizer ground electrodes shall be 0.080-inch (2.03-
mm) thick aluminum. Handle shall be located on the side of the cell for removal of the
cell from the air cleaner. The handle shall be grounded to the frame of the cell.
Contacts shall be made of any suitable material like phosphor bronze or eq. on the
front of the cell. They shall make contact with the ionizing, collector and ground
sections of the cell.
Ionizer Section
Ionizing wires shall be minimum of 8 per electronic cell, with a length of min 15.35
inches (390 mm) each. Ionizing wires shall be constructed of 0.010 inches diameter
(0.25 mm) Tungsten for prevention of corroding or breaking. Wires shall be fixed at
one end and spring mounted on the other for ease of maintenance. There shall be
min7 grounding plates between the wires stabilize the ionization field for better
performance. Grounding plates shall be no greater then 1.89 inches (48 mm) apart,
and 0.07 inches (1.8 mm) thick. Insulators for the Ionizer shall be made of Teflon.
Collector Section
Grounding plates shall be a minimum of 0.02 inches (0.5 mm) thick aluminum. The
plates shall be 9.65 inches (245 mm) deep in the direction of airflow. Grounding
plates shall be a minimum of 23 quantities per cell. Spacing between grounding
plates shall be at 0.67 inches (17 mm). Spacing between the grounding plates and
the charged plates shall be at 0.3346 inches (8.5 mm). Charged plates shall be a
minimum of 0.02 inches (0.5 mm) thick aluminum. The plates shall be 7.68 inches
(195 mm) deep in the direction of airflow. Charged plates shall be a minimum of 22
quantities per cell. Spacing between charged plates shall be at 0.67 inches (17 mm).
Separator rods shall be made of aluminum with notches to hold the ground and
charged plates apart at given lengths. Rods shall be 0.47 inches (12 mm) in
diameter. The separator rods shall run the length of the cell to the frame of the cell.
There shall be at least 12 rods total per cell. Insulators for the collector shall be made
of PTFE (Teflon). Markings shall be on the cell to inform indicating direction of the
airflow.
Power Supply
Power supply shall be of a 100% solid state type. Power supply shall be mounted
within the air cleaner out of the air stream. Input voltage shall be 220 Vac, 50 HZ, 1
phase. Output High frequency with built in short circuit and arc protection, providing a
dual high voltage output of (+)12 KVDC for the ionizer and(+) 6 KVDC for the
collector. The Power Supply shall be of capable of min 120 watts and 10 mA. The
power supply shall operate over a temperature range of –20 to 140 degrees F (-38 to
85 degrees C).
Fan
The blower shall be Centrifugal Backward Curved DIDW fan wheel of totally GI
Construction with Inlet Cones and shall be complete with individual motor and drive
and shall be mounted on C Channel frame and Cushy Foot or Spring Mounts. Each
Scrubber shall comprise of one / two no. fans to handle air quantities as stipulated in
SCOPE OF WORK/ CONCEPT DRAWINGOR AS REQUIRED . Each fan shall be
driven by suitable HP TEFC motor. The fan wheel will be of the multiblade type and
mounted on two self-aligning pillow block bearings of the requisite size. The fan shall
be run with the help of “V” Groove drives as per the recommendation of the drive
supplier.
Motor
The TEFC motor shall be suitable for 415 ± 10% volts, 3 phase, 50 Hz ± 5%, A.C
supply. The motor shall be with class B/E insulation confirming to IS 325. The motor
speed shall be 1440 RPM maximum designed and guaranteed for continuous
operation at the nameplate rating. It should confirm to IP 55.
The Activated Carbon Bank shall be supplied as a one-piece factory joined assembly
of individual section(s) selected to remove and control gas & vapor contaminants
from kitchen exhaust. To lengthen the life span of the activated carbon, it should be
used in conjunction with an Industrial grade electrostatic air cleaning system or other
proven filtration system which has a filtration efficiency above 90%.
Unit Housing
Housing shall be constructed with 16/20 gauge steel sheet and powder coated to
protect against rust and corrosion. It shall have a door for replacing filters located at
one side of the unit. The door shall be gasketed to prevent air leakage. As a
precaution, there shall be a post filter to trap blown away carbon pallets.
Housing shall have sufficient slots for the required number of Activated carbon trays.
These trays shall be installed in a Vee Manner with side access door. Each tray shall
hold approximately 3.00 kilogram of activated carbon. The contact time required is at
least 0.1 second or a minimum of 40kg per cms (cubic meters per sec) of air. Tray
Thickness shall not be exceeding to 22 mm, so that can operate at minimum
pressure drop possible keeping the contact time as specified.
Activated carbon pellets used should be high activity quality impregnated carbon.
high quality carbon that can meet the demands of kitchen exhaust treatment.
The carbon shall have a minimum carbon tetrachloride activity of 50% to 60%. The
pH 7-8
Pellet 3 - 4 mm
Installation
The fans, scrubber etc. shall be provided with necessary vibration isolation cushy
foot mounts. All necessary accessories such as nut bolts etc. shall be arranged by
the contractor. The EPC Contractor shall arrange his own labour with material for
completion of assembly.
The contractor, if specifically specified in bill of quantities, shall cast the RCC
foundations for equipments. Anti-vibration pads of adequate efficiency shall be
provided.
Transit Damage
The EPC Contractor at his own cost shall restore the unit to original conditions in
case of any damages.
Testing
The AC contractor shall compute the unit air quantity with the help of velocity meter.
The computed results shall be tallied with specified capacities and power
consumption shall be tallied with the indicated figures in the technical data furnished
with the bid by the contractor.
All necessary instruments of proper accuracy and services needed for the tests
required for the computation of capacities and power consumption as required by the
Consultant shall be provided by The EPC Contractor at his own cost.
It shall also be the responsibility of The EPC Contractor to supply the motors and
starters to satisfy the local regulations pertaining to the limitation of starting current
and indemnify the Department from all liabilities arising out of any objections raised
by the local authorities in this regard.
Type
Sensor should have combined CO &Co2 monitoring (single unit ) with dedicated
measuring sensor cell. It should be BMS compatible with analogue output of 4-
20mA / 0-10 Volts &Modbus output. Sensor should not be cross-sensitive or respond
to other ambient gases, including gases like SO2, acetone, ammonia, Nitrogen
dioxide, Hydrogen Sulphide & should be wall mountable without need of further
mounting brackets etc. It should have auto recovery to zero point with replaceable
sensor cell. Sensor must have reverse polarity and short circuit protection along with
over-flooding protection. Sensor should have enclosure flammability in accordance to
UL746C 5V & should have minimum IP54 protected housing with provision of dust
and moisture protection.
I-O Summary
S. No Description AI DI AO DO SW
TECHNICAL SPECIFICATION
FOR ELECTRICAL ITEMS
Electrical Motors
Scope of Work
The scope of this section comprises the supply, installation, testing & commissioning
of all types of motors used for HVAC Units conforming to these specifications and in
accordance with Schedule of Quantities. The motor installation, wiring & its control
shall be carried out in accordance with the specifications as detailed below.
Motors
The motor shall be of the following design and should run at all loads without any
appreciable noise or hum.
Enclosure and type of motor shall depend upon duty and usage unless otherwise
specified.
a) The winding of motors shall be class ‘B’ insulation and suitable for local
conditions. The insulation of motors shall confirm to IS:325/1978.
b) All motors shall comply with IS:325, IEC-34.1 or BS – 2313, IEC-72.1 for foot
mounted motors.
e) All motors shall be rated for continuous duty as per IS:325. Motor shall be
suitable for operation on 415 volts ± 10% volts, 50 ± 5% Hz three phase AC
supply (or 230 ± 10% volts, 50 ± 5% Hz for single phase AC supply).
g) All motors shall be provided with combination of ‘Ball and Roller Bearing’.
Suitable grease nipples for regreasing the bearing shall be provided.
i) The starter current and the type of starter to be used shall be as follows
Motor Starters
a) All starter shall confirm to IS: 13947. The starter shall be enclosed in sheet
metal enclosure, which would be dust vermin proof.
c) All starter shall have integral stop/start push button of international colour
code.
h) Terminal blocks with integral insulating barrier shall be provided for each
starter.
k) All starter shall be compatible for Auto / Manual operation (BMS Compatible)
Installation of Motors
a) The motor and drive machine shall be fixed on slide rails to facilitate belt and
other adjustments.
connected to each other with flexible coupling with guard in condenser &
chilled water pumps.
e) All motor shall be wired as per specifications. Earthing of motor frame shall be
done with GI strips as specified in ‘Schedule of Quantities’.
f) All motors shall be tested at manufacturer’s works as per I.S. standard and
test certificates shall be furnished.
g) All motors after AC contractor shall test installation at site for vibrations,
heating and electrical insulation resistance.
These panel (MV) shall be suitable for voltages up to 500 volts, three phase 50 Hz, 4
wire supply capable of functioning satisfactorily in temperature ranging up to 45 to 50
degree centigrade and rupturing capacity suitable for connected load & design
should be type tested for 42 KA fault level. All joints of panels shall be welded and
braced as necessary to provide a rigid support for all components. The base channel
provided in the floor mounted MV panel shall be 100mm x 50mm x 6mm & a clear
space of 200mm between the floor and the bottom most part of the unit shall be
provided. The panel shall be correctly positioned. Self- threading screws shall not be
used in the construction of control panels. Appropriate knock-out holes of proper
sizes shall be provided for incoming and outgoing cables. The facility for bottom or
top entry of cables in the panels shall be provided. Necessary cables clamps shall
provided for holding the cables in position.
All power/control wiring inside the panel shall be colour coded and control wiring
ferruled for identification purpose. All labeling shall be provided in engraved anodized
aluminum strips on the front face of the panel.
Each circuit breaker shall be housed in separate compartments. It shall have steel
sheets on top and bottom of compartment. The steel sheet hinged door shall be
interlocked with the circuit breaker on the “ON” position. When the breaker is on the
“ON” position, suitable preventive measures shall be provided, such as interlocks, to
prevent the breaker from being drawn out. When the breaker is in “ON” position steel
sheet shall be provided between the tiers in the vertical section. The door of this
compartment shall not form part of the draw out arrangements.
Bus-Bars
The bus-bar and its connections shall be aluminum Electrolytic grade E-91 as per IS:
5082 and shall be of rectangular section. These should be suitable for full load
current for phase bus-bar and neutral bus-bar shall be of half rated current capacity.
The bus-bar should have provision on either side for extension. The bus-bar should
be sleeved with colour coded heat shrinkable PVC sleeve. Bus-bar supports shall be
of fibre glass reinforced thermosetting polyester having in built and tracking barriers
to break the path of conducting dust through moulded ribs.
In panels bus-bar connections shall be done by drilling holes with cadmium coated
bolts and nuts. Extra cross section shall be provided to compensate drilling of the
holes. Insulated aluminum strips of suitable size of full rated current capacity shall be
used for interconnecting bus-bar and breaker.
A horizontal / vertical wire way shall be provided for interconnecting control wiring
between different vertical sections.
The terminal blocks shall be used for outgoing terminals and neutral link at a suitable
located place in the control panel. Separate compartments for outgoing and incoming
cable shall be provided. The current transformers of all instruments shall be mounted
with terminal blocks.
All live parts including incoming and outgoing link / terminals should be totally
shrouded by means of non hygroscopic and fire retardant material.
Current Transformer
The current transformers shall have accuracy of class I and 5P10 / 10P10 and
suitable VA burden for operation of the connected meters and relays.
Overload Relays
All the motors shall have overload relay protections conforming to relevant IS.
Name Plate
Suitable anodized Aluminium name plate of 1.2 mm thick shall be provided on all the
Switchboards and individual compartments.
Conduits
These shall be preferable made of mild steel, stove enameled from inside and
outside with minimum wall thickness of 1.6 mm for conduits up to dia of 25mm and 2
mm for conduits above 25 mm diameter.
Cables
Cable shall be supplied inspected, laid, tested and commissioned in accordance with
drawings, specifications, relevant Indian Standards Specifications and cable
manufacturer's instructions. The cable shall be delivered at site in original drums
with manufacturer's name clearly written on the drum.
The cables shall comply with the latest edition of the following standards
Laying Of Cables
These shall be laid as Indian Standard code of practice. All cables shall be laid on
16G GI Perforated U shaped Channel 40mm x 20mm cable trays. In case more than
one cable is running, then proper space in between the two cables shall be provided
to avoid loss of current carrying capacity. While cables are running on walls, proper
saddles must be provided.
Wire Sizes
Single stand PVC-copper conductor wires shall be used inside the control panel for
interconnecting different components. All wires shall be neatly dressed and coloured
beads shall be provided for easy identification in control wiring. The minimum size of
control wiring shall be 1.5sq.mm. Testing of panels as per code of practice shall be
done at works by Employer / Architect before inspection & dispatch to site.
Drawings
Necessary drawings of all control panels and wiring of equipment etc., shall be
submitted by The EPC Contractor for approval of the Engineer in Charge. On final
completion of job and before handing over of AC System As Built Drawings shall be
submitted to the Department.
Testing
All equipment and components supplied may be subjected to inspection and tests by
the client / consultant or his authorized representatives during manufacture, erection /
installation and after completion. No tolerances shall be allowed other than the
tolerances specified or permitted in the relevant approved Standards, unless
otherwise stated. If the guaranteed performance of any item of equipment is not met
and / or if any item fails to comply with the specification requirement in any respect
whatsoever at any stage of manufacture, test or erection, the client / consultant may
reject the item, or defective component thereof, whichever he considers necessary.
Painting Of Panels
All sheet metal enclosures shall be powder coated only after de-rusting & hot-dip
phosphating degreasing etc. at works only.
NOTE: Rubber mats of 1100 volts shall be laid in front of all switch boards.
Contactor PhaseRelayRange
a) 50/60 HP Motor Star Delta Starter 70 Amp. 30 - 50 Amp.
b) 40 HP Motor Star Delta Starter 45 Amp. 20-33 Amp.
c) 30 HP Motor Star Delta Starter 45 Amp. 20-33 Amp.
d) 25 HP Motor Star Delta Starter 32 Amp. 14-23 Amp.
e) 20 HP Motor Star Delta Starter 32 Amp. 14-23 Amp.
f) 15 HP Motor Star Delta Starter 25 Amp. 9-15 Amp.
g) 10 HP Motor Star Delta Starter 16 Amp. 6-10 Amp.
h) 7.5 HP Motor D.O.L. Starter 16 Amp. 9-15 Amp.
i) 5 HP Motor D.O.L. Starter 16 Amp 6-10 Amp.
Earthing
The earthing of all equipments shall be carried out by Copper strips / wires as
mentioned in Bill of Quantities. All panels / three phase motors shall be earthed with
two number distinct and independent Copper strips / wires of the following sizes:
The earthing connections shall be connected to main earth station or main earth grid.
The earth connections shall be connected to equipments after removal of paint,
grease etc.
SERVICES SPECIFICATION
Air Distribution
Scope of Works
The scope of this section comprises supply, fabrication, installation & testing of all
sheet metal GI ducts as well as supply, installation, testing & balancing of all grills,
diffusers & other accessories in accordance with these specification & Schedule of
Quantities.
c) All sheet metal connections, partitions and plenums required for flow of air
through the filters, fans etc. shall be at least 1.25 mm thick galvanized steel
sheets, in case of G.I. sheet ducting or 1.8 mm thick aluminium sheet, in case of
aluminium sheet ducting and shall be stiffened with 25 mm × 25 mm × 3 mm
angle iron braces.
e) Aluminium ducting shall normally be used for clean room applications, and
wherever high cleanliness standards are functional requirements.
connection are in galvanized sheet steel. The surface can be pre-treated and
powder coated.
b) Supply/return air outlets F.A. grilles and accessories shall be constructed from
extruded aluminium sections.
c) Flanges for matching duct sections, stiffening angels (braces) and supporting
angles shall be of rolled steel sections, and shall be of the following sizes.
d) Hanger rods shall be of mild steel and of at least 10 mm dia for ducts up to 2250
mm size, and 12 mm dia for larger sizes. All ducts shall be supported from the
ceiling / slab by means of MS rods of dia (10-12) mm fully threaded with MS
angle at the bottom with neoprene pad in between the duct & MS angle. The
ducts shall be suspended from the ceiling with the help of dash fasteners. The
EPC Contractor shall arrange provision for necessary ancillary materials required
for hanging the ducts.
e) All nuts, bolts and washers shall be zinc plated steel. All rivets shall be
galvanized or shall be made of magnesium – aluminium alloy. Self tapping
screws shall not be used.
f) The vanes shall be provided wherever required and shall be securely fastened to
prevent noise & vibration.
g) The rubber gasket shall be installed between duct flanges in all connections and
joints.
i) The flexible joints shall be fitted to the delivery side of AHU fans with Fire
Retardant Double canvass. The length of flexible joints should not be less than
150 mm and not more than 300 mm between faces.
j) The ducting work can be modified if deemed necessary in consultation with the
Engineer in Charge to suit actual site conditions in the building.
Construction Of Duct
a) Ducts shall be fabricated at site or factory fabricated and shall be generally as per
IS: 655 “Specifications for metal air ducts”. Unless otherwise deviated in these
General Specifications.
c) All the ducts up to 600 mm longest side shall be cross broken between flanges by
a single continuous breaking. Ducts of size 600 mm and above shall be cross
broken by single continuous breaking between flanges and bracings.
Alternatively, beading at 300 mm centres for ducts upto 600 longest side, and
100 mm centres for ducts above 600 mm size shall be provided for stiffening.
d) As far as possible, long radius elbows and gradual changes in shape shall be
used to maintain uniform velocity accompanied by decreased turbulence, lower
resistance and minimum noise. The ratio of the size of the duct to the radius of
the elbow shall be normally not less than 1:1.5.
e) Flanged joints shall be used at intervals not exceeding 2500mm. Flanged shall be
welded at corners first and then riveted to the duct.
f) Stiffening angels shall be fixed to the sides of the ducts by riveting at 1.25 meters
from joints for ducts of size 600 mm to 1500 mm, and 0.6 mm form joints for
ducts of size larger than 1500mm. Bracings for ducts larger than 1500mm can
alternatively be by diagonal angels.
g) Plenums for filters shall be complete with suitable access door of size 450mm ×
450mm.
NOTE: In case angle iron supports are not feasible to be installed for supporting the
ducts due to height constraint then The EPC Contractor shall support the ducts with
M.S flats of at least double the thickness of the angle iron supports.
All grills / diffusers shall have soft continuous rubber / foam gasket between the
periphery of the grills / diffusers and surface on which it has to be mounted. The
colour of grills / diffuser shall be as per the approval of the Engineer in Charge.
Square and rectangular wall outlets shall have a flanged frame with the outside
edges retuned or curved 5 to 7 mm and fifed with a suitable flexible gasket between
the concealed face of the flanges and the finished wall face. The core of supply air
register shall have adjustable front louvers parallel to the longer side to give upto
22.5 degrees vertical deflection and adjustable back louvers parallel to the shooter
side to achieve horizontal spread air pattern to at least 45 degrees. Fixed bar linear
air grills shall have only front louvers. The outer framework to the grills shall be made
of not less than 1.6 mm thick aluminium sheet. The louvers shall be of aerofoil design
of extruded aluminium section with minimum thickness of 0.8 mm at front and shall
be made of 0.8 mm thick aluminium sheet. Louvers may be spaced 18 mm apart.
Square and rectangular ceiling air diffusers shall have a flanged flush with the ceiling
into which it is fitted or shall be of anti smudge type the outlets shall comprise and
outer shell with duct collar and removable diffusing assembly. These shall be suitable
for discharge in one or more directions as required. The outer shell shall not be less
than 1.6mm thick extruded section aluminium sheet. The diffuser assembly shall not
be less than 0.80 mm thick extruded aluminium section.
Circular ceiling diffusers shall have either flush or anti smudge outer cone as
specified in the tender specifications. Flush outer cones shall have the lower edge of
the cone not more than 5 mm below the underside of the finished ceiling into which it
is fitted. Anti smudge cones shall have the outer cone profile designed to reduce dirt
deposit on the ceiling adjacent to the air outlet. The metal sheet used for construction
of these shall be minimum 1.6 mm thick extruded aluminium sheet.
Linear diffuser shall have a flanged frame with the outside edges returned 3.5 mm
and shall have one to four slots as required. The air quantity through each slot shall
be adjustable. The metal sheet used for the construction of these shall be minimum
1.6 mm thick extruded aluminium sheet.
Laminar supply air diffusers shall be made of 2 mm thick powder coated aluminum
sheet duly insulated with 5 mm thick closed cell polyethylene foam insulation having
factory laminated aluminium foil and joints covered with self adhesive aluminium taps
and having holes 2/3 mm dia including frame work.
All supply air outlets shall be fitted with a volume control device, made of extruded
aluminium gate section. The blades of the device shall be mill finish/block shade
pivoted on nylon brushes to avoid rusting & rattling noise, which shall be located
immediately behind the outlet and shall be fully adjustable from within the occupied
spaces without removing any access panel. The volume control device for circular
outlets shall be opposed blade radial/shutter type dampers, or two or more butterfly
dampers in conjunction with equalizing grid. Opposed blade dampers shall be used
for square and rectangular ceiling/wall outlets and intakes.
The intake louvers shall be provided with factory fitted volume control dampers in
black finish.
Painting
All ducts collar / shoot behind the grills / diffuser shall be given at least two coats oil
black enamel paints.
Testing
The complete duct system shall be tested for air leakage & complete air distribution
system shall be balanced in accordance with air quantities indicated on the approved
drawing.
Governing Standards
Unless otherwise specified here, the construction, erection, testing and performance of
the ducting system shall conform to the SMACNA – 1995 standards (“HVAC Duct
Construction Standards – Metal and Flexible – Second Edition – 1995” – SMACNA).
Duct Materials
The duct shall be fabricated from Lock Forming Quality (LFO) grade galvanized steel
sheets with 120 gms / sq.m galvanizing (total coating on both sides) on the sheets.
All ducts wherever specified, shall be factory fabricated in box sections from G.I.
continuous coils with all suitable joints, supports, sealing arrangements etc.
The thickness of galvanized sheet and type of flange class at 1200 mm spacing shall
be as follows:-
The gauges, joints and bracings for sheet metal ducting work shall further conform to
the provision as shown on the drawings.
Ducts larger than 600 mm shall be cross broken or straight beaded. Duct sections
upto 1200 mm length may be used with bracing angles omitted.
Changes in section of duct work shall be affected by tappering the ducts with as long
a taper as possible. All branches shall be taken off at not more than 45 DEG. Angle
from the axis of the main duct unless otherwise approved by the engineer – In –
Charge.
All ducts shall be supported from the ceiling / slab by means of fully threaded GI rods
of 8 mm – 12 mm dia, with M.S. slotted double – C channel of 3.0 mm thickness at
the bottom. The rods shall be anchored to R.C. slab using metallic expansion
fasteners.
Installation
During the construction, The EPC Contractor shall temporarily close duct openings
with sheet metal covers to prevent debris entering ducts and to maintain opening
straight and square, as per direction of engineer – In – Charge.
Great care should be taken to ensure that the ducting work does not extend outside
and beyond height limits as noted on the drawings.
All duct work shall be of high quality approved galvanized sheet steel guaranteed not
to crack or peel on bending or fabrication of ducts. All joints shall be air tight and shall
be made in the direction of air flow.
The ducts shall be reinforced with structured members where necessary, and must
be secured in place so as to avoid vibration of the duct on its support.
All air turns of 45 degrees or more shall include curved metal blades or vanes
arranged so as to permit the air to make the abrupt turns without an appreciable
turbulence. Turning vanes shall be securely fastened to prevent noise of vibration.
The ducting work shall be varied in shape and position to fit actual conditions at
building site. All changes shall be subjected to the approval of the engineer – In –
Charge. The EPC Contractor shall verify all measurements at site and shall notify the
engineer – In – Charge. The EPC Contractor shall verify all measurements at site
and shall notify the engineer – In – Charge of any difficulty in carrying out his work
before fabrication.
Flanges, bracing and supports shall be galvanized steel. The connection shall be 4
bolts slip on type flange system with sealant injected within the flanges. Accessories
such as damper blades and access panels are to be of materials of appropriate
thickness and the finish similar to the adjacent ducting, as specified.
Joints, seams, sleeves, splitter, branches, takeoffs and supports are to be as per
duct details as specified, or as decided by Engineers –in –Charge.
Hexagon nuts and bolts, stove bolts or buck bolts, rivets, or closed center top rivets,
or spot welding may fix joints requiring bolting or riveting. Self tapping screws must
not be used .All jointing materials must have a finish such as cadmium plating or
galvanized as appropriate.
Fire retarding non- porous, vermin proof flexible joints are to be fitted to the suction
and delivery of fans. The material is to be normally double heavy canvas or as
directed by Engineer-in-Charge .On all circular spigots the flexible materials are to be
screws or clip band with adjacent screws or toggle fitting. For rectangular ducts the
material is to flanged and bolted with a backing flat or bolted to mating flange with
backing flat.
The flexible joints are to not less than 75 MM and not more than 250 MM between
faces.
The duct work should be carried out in a manner and at such times as not to hinder
or delay the work of the other agencies especially the boxing or false ceiling
contractors.
Duct passing through brick or masonary, wooden frames work shall be provided
within the opening. Crossing duct shall have heavy flanges, collars on each side of
wooden frame to make the duct leak proof.
Dampers
Splitter Dampers
At the junction of each branch duct with main duct and split of main duct, volume
dampers must be provided. Dampers shall be two gauges heavier than the gauge of
the large duct and shall be rigid in construction.
The dampers shall be of an approved type, lever operated and complete with locking
devices, which will permit the dampers to be adjusted and locked in any positions,
and clearly indicating the damper position.
The dampers shall be of splitter, butterfly or louver type. The damper blade shall not
be less than 1.25 mm (18) Gauge, reinforced with 25 mm angles 3 mm thick along
any unsupported side longer than 250 mm. Angle shall not interfere with the
operation of dampers, nor cause any turbulence.
Wherever required for system balancing, a balancing opposed blade damper with
quadrant and thumb screw lock shall be provided.
After completion of the duct work, dampers are to be adjusted and set to deliver air
flow as specified on the drawings.
Access panel
A hinged and gasketed double skin, factory fabricated access panel measuring at
least 450 mm x 450 mm shall be provided on duct work before each fire damper and
at each control device that may be located inside the duct work.
Miscellaneous
All duct work joints are to be true right angle and with all sharp edges removed.
Sponge rubber gaskets also to be provided behind the flange of all grilles.
Each chute from the duct, leading to a grille, shall be provided with an air deflector to
divert the air into the grille through the shoot.
Diverting vanes must be provided at the bends exceeding 600 mm and at branches
connected into the main duct without a neck.
Proper hangers and supports should be provided to hold the duct rigidly, to keep
them straight and to avoid vibrations. Additional supports are to be provided where
required for rigidity or as directed by engineer – In – Charge.
All edges shall be machine treated using lock formers, flanges and rollers.
All the flanges shall be connected to the GSS ducts by rivers at 100 mm centres.
Fire Dampers
Scope of Work
The scope of this section comprises the supply, installation, testing & commissioning
of fire dampers conforming to these specifications and in accordance with Schedule
of Quantities.
b) The fire damper blades & outer frame shall be formed of 1.6 mm galvanized
steel sheet. The damper blade shall be pivoted on both ends using chrome-
plated spindles in self-lubricating bushes. Stop seals shall be provided on top
& bottom of the damper housing made of 16G Galvanized steel sheet. For
preventing smoke leakage side seals will be provided.
c) The damper shall be actuated through electric actuator. The actuator shall be
energized with the help of a signal from smoke detector installed in AHU
Room / R. A. Duct. The fire damper shall close due to temperature rise in S.
A. Ducts through the electric temperature sensor, which is factory set at 165
°F.
d) Each motorized smoke cum fire damper shall have its own panel which will
incorporate necessary circuit required to step down voltage available from
UPS or emergency power supply to show status of the damper (open or
close), to allow remote testing of damper, indication in event of damper
closure due to signal from smoke sensor / temp. sensor& reset button.
Additional terminal will be provided to have audio cum video signal in Central
Control Room.
e) Damper actuator shall be such that it should close the damper in the event of
power failure automatically and open in the same in case of Power being
restored.
f) The fire Damper shall be mounted in fire rated wall with a duct sleeve 600
MM long. The sleeve shall be factory fitted on fire damper. The joints at
sleeve end shall be slip on type. Minimum thickness of GI Sheet shall be 18G.
h) Hinged access doors of suitable size complete with airtight gaskets shall be
provided in all fire dampers & plenums.
Refrigerant Piping
Scope of Works
The scope of this section comprises supply, installation, testing & commissioning of
refrigerant piping as detailed below in specifications.
Refrigerant Piping
All refrigerant piping for the air conditioning system shall be constructed from soft
seamless up to 19.1mm and hard drawn copper refrigerant pipes for above 19.1mm
with copper fittings and silver-soldered joints. The refrigerant piping arrangements
shall be in accordance with good practice within the air conditioning industry, and are
to include charging connections, suction line insulation and all other items normally
forming part of proper refrigerant circuits.
All joints in copper piping shall be sweat joints using low temperature brazing and or
silver solder. Before joining any copper pipe or fittings, its interiors shall be
thoroughly cleaned by passing a clean cloth via wire or cable through its entire
length. The piping shall be continuously kept clean of dirt etc. while constructing the
joints. Subsequently, it shall be thoroughly blown out using nitrogen.
After the refrigerant piping installation has been completed, the refrigerant piping
system shall be pressure tested using nitrogen at pressure of 20Kg per sq.cm and 10
Kg per sq.cm (low side). Pressure shall be maintained in the system for 24 hours.
The system shall then be evacuated to minimum vacuum if 700mm hg and held for
24 hours.
The air-conditioning system supplier shall be design sizes and erect proper
The thickness of copper piping shall not be less than 20gauge for pipes up to
19.1mm and 18 gauge for bigger sizes
The suction line pipe size and the liquid line pipe size shall be selected according to
the manufacturers specified outside diameter. All refrigerant pipes shall be properly
supported and anchored to the building structure using steel hangers, anchors,
brackets and supports which shall be fixed to the building structure by means of
inserts or expansion shields of adequate size and number to support the load
imposed thereon. All interconnecting piping, joints and U bends shall be painted
with two coats of clear transparent polymer coating for protection against corrosion
from ambient air pollution.
The OD & wall thickness size of copper refrigerant piping shall be as per VRV / VRF
a) 50.8 1.64
b) 44.5 1.64
c) 41.3 1.43
d) 34.9 1.21
e) 28.6 1.0
f) 25.3 0.8
g) 22.2 0.8
h) 19.1 0.8
i) 15.9 0.8
j) 12.7 0.8
k) 9.5 0.8
l) 6.4 0.8
The Thermal conductivity values in W/m.K of fibre glass shall confirm to following:
Thermal Conductivity
Mean Temperature 0 C Density In Kg / Cmt.
W/m.k
P P
25 0 C
P
P
32/48 0.030
The material to be used for duct lining shall be 12 / 25 mm thick resin bonded fibre
glass rigid board having a density of 48 Kg/m³ & covered with 0.5 mm thick
perforated aluminum sheet. The lining of initial length of the duct shall be done as
shown in the tender layout drawings & shall be carried out as follows.
b) Fix the board of suitable thickness inside the duct & cover with fibre glass
tissue paper.
c) Cover the insulation board with 0.5mm thick perforated aluminum sheet with
atleast 20% perforation.
d) Secure the insulation board & aluminum sheet with cadmium coated bolts
nuts & cup washers / steel screws.
The four walls and ceiling of AHU Rooms shall be provided with acoustic lining of
thermal insulation as per following specifications & as specified in the Schedule of
Quantities.
c) Fix the resin bonded glass wool having density of 32 Kg/cmt.in the frame.
e) All horizontal and vertical joints shall be covered with at least 25 mm. wide,
1mm aluminium strips held in position by steel or brass screws.
Thermal conductivity of elastomeric nitrile rubber shall not exceed 0.035 W/m 0 K P
P
at an average temperature of 0 0 C. P
P
The insulation shall have fire performance such that it passes Class 1 as per
BS476 Part 7 for surface spread of flame as per BS 476 and also pass Fire
Propagation requirement as per BS476 Part 6 to meet the Class ‘O’ Fire category
as per 1991 Building Regulations (England & Wales) and the Building Standards
(Scotland) Regulations 1990.
Water vapour permeability shall not exceed 0.017 Perm inch (2.48 x 10-14
Kg/m.s.Pa), i.e. Moisture Diffusion Resistance Factor or ‘µ’ value should be
minimum 7000.
All exposed refrigerant pipe on terrace or in shaft shall have UV coating.
CASE-1 Supply Air (SA) Duct. (When Return Air is being taken
through the False-Ceiling)
Supply Air - 6 mm thick
CASE-2 Supply Air (SA) & Return Air (RA) Duct (When both are
in the Non-Conditioned area)
Supply Air – 12 mm thick
Return Air – 6 mm thick
CASE-3 Supply Air (SA) & Return Air (RA) Duct (When both the
Ducts are above False Ceiling of Air-conditioned Area)
Supply Air – 10 mm thick
Return Air – 6 mm thick
UNEXPOSED DUCT
a) Clean the duct surface to be insulated and apply a thin film of adhesive
(Pidilite SR 998) and leave it for 2-3 min. for drying. Once the adhesive is dry
but tacky to touch, place the insulation sheet in designed position.
b) Press the sheets in position and butt the joints well together.
c) Apply 50mm wide self adhesive tape on both longitudinal and transverse
joints.
b. The flexible duct shall have a liner and a cover of tough tear-resistant fabric
equal in durability and flexibility to glass fibre and shall be impregnated and
coated with plastics. It shall be reinforced with a bonded galvanised spring
steel wire helix between the liner and the cover and an outer helix of glass
fibre cord or equal shall be bonded to the cover to ensure regular
convolutions.
c. Alternatively the flexible duct shall consist of flexible corrugated metal tubing
of stainless steel, aluminium, tinplated steel or aluminium coated steel. The
metal may be lined on the inside or the outside or both with plastics material.
d. The joints of rigid spigots shall be sealed with a brush coat of pipe jointing
paste or mastic compound. Ducts up to 150mm diameter shall be secured
with a worm drive type hose slip. Ducts over 150mm diameter shall be
secured with a band clip.
e. The frictional resistance to air flow per unit length of the flexible duct shall not
exceed 50% more than the frictional resistance per unit length of galvanised
steel ducts of equivalent diameter. The radius ratio R/D for bends shall not
be less than 2, where R is the centre line radius and D is the diameter of the
flexible duct.
g. The leakage from any section of flexible duct shall not exceed 1% of the
design air flow rate at the static operating pressure.
18oC to 120oC and shall comply with BS 476 Part 1, Section 2, Clause 7
Condensate drain piping shall be UPVC pressure pipe to ASTM D1785 schedule 40
with solvent welded joints
The pipes shall be sized for individual liquid flow & shall ensure smooth noiseless
balanced circulation of fluid.
Pipe Fittings
Unless otherwise specified or directed, provide pipe fittings that are of the type and
class of material as that of the pipes where such fittings are installed.
b) All pipe supports shall be of steel, coated with two coats of anti-corrosive paint and finally
finished with paint.
Up to 25mm 1.5 mt
30 mm to 50 mm 2.0 mt
65 mm to 75 mm 2.5 mt
d) The vertical rises shall run parallel to walls and should be straight to wall duly checked
with plumb line.
e) In case pipes with/ without insulation while passing through the wall / slab, shall be
provided with sleeve 50mm higher in size than the pipe with / without insulation.
f) Wherever insulated pipes are running, it should be supported in such a way that no
undue pressure is exerted on the insulated pipe.
h) Install condensate drain piping pitched to drain with a minimum slope of 1% for pipes
running in suspended ceilings..
b) All pipes shall be tested hydraulically at 1.5 times the maximum operating pressure
for a period of 24 hours. All leaks occurring during testing shall be rectified to the
satisfaction of the Engineer in Charge. After repairs of leak it shall be tested again at
the same pressure.
c) In case piping is tested in parts, these sections shall be securely sealed and capped
during testing.
d) The A/C Contractor should ensure that there should be minimum vibration / noise in
the chilled water / condenser water circuit due to water turbulence.
Scope of Work
This section deals with design, supply, installation, testing and commissioning of
noise and vibration control equipment and accessories.
Standards
The testing of all noise control equipment and the methods used in measuring the
noise rating of air conditioning plant and equipment shall be in accordance with the
relevant sections of the following British Standards, unless otherwise stated:
General
The air conditioning contractor must take all necessary precautions to have minimum
noise generation and its transmission generated by moving plant and equipment to
achieve acceptable limits for occupied areas. In addition to the noise level criteria
particular attention must be given to the following details at time of ordering plant and
equipment and their installation :-
The isolation of moving plant, machinery and apparatus including lines equipment
from the building structure.
Where duct work and pipe work services pass through walls, floors and ceilings, or
wherever supported shall be surrounded with a resilient acoustic absorbing material
to prevent contact with the structure and minimise the outbreak of noise from plant
rooms.
The reduction of noise breakout from plant rooms and the selection of externally
mounted equipment and plant to meet ambient noise level requirements of the
Specifications.
Electrical conduits and connections to all moving plant and equipment shall be
carried out in flexible conduit and cables to prevent the transmission of vibration to
the structure and nullify the provisions of anti-vibration mountings.
All duct connections to fans shall incorporate flexible connections, except in cases
where these are fitted integral within air handling units.
All resilient acoustic absorbing materials shall be non flammable, vermin and rot
proof and shall not tend to break up or compress sufficiently to transmit vibration or
noise from the equipment to the structure.
Where practicable, attenuators shall be built into walls and floors to prevent the
flanking of noise the duct work systems and their penetrations sealed in the manner
previously described. Where this is not feasible, the exposed surface of the duct work
between the attenuators and the wall subjected to noise infiltration shall be
acoustically clad as specified.
Ambient noise from cooling tower also shall be assessed to determine the suitable
attenuators that can reduce the noise so as not affecting the adjoining public area.
Sound Attenuators
Attenuators shall be provided in ducts in accordance with acceptable noise level
criteria & if specified in SCOPE OF WORK/ CONCEPT DRAWINGOR AS
REQUIRED . Attenuators shall be constructed from high quality pre-galvanised steel
sheet casings with lock formed joints along the casing length. Angle iron cross
jointing flanges shall be fitted to silencer casings, drilled as required and finished with
red oxide primer paint. Acoustic splitters shall be formed by chancel section pre-
galvanised sheet steel framework retaining acoustic fill of a density to attain the
required performance. Splitters shall have round nose ends to give smooth entry and
exit conditions to minimise air pressure drops. The acoustic fill shall be protected
from the air flow by 22 swg minimum perforated galvanized sheet steel. All
attenuators shall be selected against a maximum allowable air pressure drop of 100
Pa.
It will be the responsibility of the AC Contractor at the time of placing orders for fan
equipment to obtain from the manufacturers, certified sound power levels to enable
the selected duct silencers to be checked against the original design information,
prior to orders being placed.
Anti-vibration Mountings
All items of rotating and reciprocating plant and equipment shall be isolated from the
structure by the use of anti-vibration materials, mountings or spring loaded supports
fixed to either concrete bases, inertia blocks or support steels.
Centrifugal fans and motors within air handling units shall be isolated from the frame
of the air handling unit by suitable anti-vibration mountings. Fan discharge air
connections shall be fitted with approved flexible connections.
Axial flow fans shall be mounted on steel legs as diaphragm plates supported on
neoprene in shear anti-vibration mountings, or suspended using spring loaded
hangers to suite the application.
Pipe work connections to circulating pumps, chillers, cooler coils and other heat
exchanger equipment shall be made with flexible connections as per piping
Specifications.
The construction of the anti-vibration mountings shall generally comply with the
following: -
Each mounting shall consist of cast or fabricated telescopic top and bottom housing
enclosing one or more helical steel springs as the principle isolation elements, and
shall incorporate a built- in leveling device.
The springs shall have an outside diameter of not less than 75% of the operating
height, and be selected to have at least 50% overload capacity before becoming coil
bound.
The bottom plate of each mounting shall have bonded to it a neoprene pad designed
to attenuate any high frequency energy transmitted by the springs.
The bottom plate shall have bonded to it a neoprene pad designed to attenuate any
high frequency energy transmitted by the springs.
Neoprene-in-Shear Mountings
Each mounting shall consist of a steel top plate and base plate completely embedded
in oil resistant neoprene. Each mounting shall be capable of being fitted with a
leveling device, and bolt holes in the base plate and tapped holes in the top plate so
that they may be bolted to the floor and equipment where required.
c) Main incoming stabilised power supply with double earthing in the Sub Panel / Isolators
i.e. 415 ±10 % volts, 50 Hz ± 5% AC supply & single-phase power supply wherever
required.
d) Any kind of masonry work such as openings in walls/slabs and making good thereof.
f) Any kind of false ceiling work, return air boxing, wooden / aluminium frames for fixing
grills / diffuser.
h) Power and water for erection, testing and commissioning of the HVAC System.
i) Any kind of masonry shafts & trenches for laying pipes / cables / ducts etc.
General
The Technical requirement given below shall be read in conjunction with the other
documents forming part of the contract with stringent technical requirements shall be
supersede any other conditions mentioned in any contract document.
The materials, design and workmanship shall satisfy the specifications contained
herein and codes referred to. Where the technical specifications stipulate the
requirement in addition to those contained in the Standard Codes and specifications
those additional requirements shall also be satisfied. In the absence of any Standard
/ Specifications covering any part of the work covered in this tender document, the
instructions / directions of engineer-in-charge will be binding on the contractor.
All Plumbing & Fire Fighting installations shall be of high quality, complete and dully
operational including all necessary items and accessories whether or not specified
herein. All Plumbing & Fire Fighting work shall be completed in accordance with the
regulations and standard to the satisfaction of the Engineer-in-charge.
The work shall be carried out strictly as per latest CPWD specifications .The broad
items specifications to be followed of DSR items. The reference of DSR items is only
illustrative. The specification of items which are not mentioned shall be followed for
execution as per direction of Engineer In-Charge with reference to relevant DSR
items/CPWD Specifications.
Scope of Work
The scope of PL & FF document is to highlight proposed design for the following
services based on the Internal & External infrastructure.
The followings technical documents shall be submitted during the submission of the
tender.
ii) Water demand calculations for all areas to be as per NBC-2016 as given in
the basis of design in the tender with the equipment selected & offered by you
based on the tender.
iii) Deviations / Assumptions, if any from Tender specifications.
v) A set of technical leaflets and selection charts for all the equipments offered.
Bidder should clearly mention the Make of Equipments from the approved makes for
each equipment they wish to offer and must furnish full technical data for the each
make separately.
Tender Drawings
The EPC Contractor shall submit tender drawings with their bids. The actual & final
plumbing & Fire Fighting Drawing drawings shall be prepared by the successful
plumbing & Fire Fighting Contractor after due co-ordination with other services &
shall be approved by Engineer-in-Charge / plumbing & Fire Fighting Consultant /
Architect before commencement of site work. The EPC Contractor has to ensure that
their proposal will meet with all the current rules & regulations pertaining to the
relevant local / national statutory.
Shop Drawings
On the award of the work, the EPC Contractor shall immediately proceed with the
preparation of detailed working drawings showing the detail of each equipment that
are to be installed and the ancillary works that are to be carried out. The cost of all
the works shall be included in the price quoted by the bidder.
Three sets of all such working drawings dully signed by the head of the planning &
design department of the EPC tenderer shall be submitted to the Engineer-in-charge
for approval to ensure that the works will be carried out in accordance with the
specifications and drawings, including such changes as may have been mutually
agreed upon. All the drawings shall be received by the Engineer-in-charge for
approval within 04 (Four) weeks from the date of award of work. The approval of the
drawings by the Consultants / Engineer-in-charge shall in no way relieve the EPC
Contractor from his obligations to provide a complete and satisfactory plant
installation, testing and commissioning as per intent and purpose as laid down in the
specifications. It will be the responsibility of the EPC contractor to ensure that laid
down inside conditions are maintained at all times.
Any omissions and / or errors shall be made good or rectified whether or not the
drawings are approved. EPC Contractor shall obtain written approval for samples
(like toilet details / pipe supports) and other materials before placing the order.
Contractor shall guarantee the specified inside conditions at specified outside
conditions. Prior to the erection of Equipments, the contractor shall furnish to the
employer (2) two sets of a comprehensive manual for all equipments etc. describing
all components furnishing a list of spare parts and setting forth in details the
instructions for the operation and maintenance of the plant.
The EPC Contractor shall also fix in the Operating / Maintenance Room, neatly typed
and framed instructions in details, for the starting and running of the plant.
The EPC Contractor for approval- shall prepare the following shop drawings
i) Plumbing & Fire Fighting Tanks, STP and Plant Room Equipment Layout along
with sectional drawings of each installed equipment.
j) Schematic water supply / fire fighting water piping layout, pipe support details
drawing showing the level of pipes.
k) Plumbing & Fire fighting layout plans of all floors with sections, support details,
position of pipes / equipment etc.
l) Plumbing & Fighting equipments foundation layout plans and load data.
m) The Main Plumbing & Fighting Electrical Panel power & control wiring drawings.
n) Water Supply Schematic & floor plan drawings in detailed with logics of
operations.
o) Electrical power requirements of all Plumbing & Fire Fighting Equipments on
equipment Layout Plans along with Summary in Excel Format.
p) Individual equipment drawings from equipment manufacturer along with
technical data sheets. (For Engineer-in-Charge / Consultant’s Approval)
Any other shop drawings necessary for the project and required by client team such
as Architects / Consultant.
As Built Drawings
The EPC Contractor shall submit four sets of paper prints of the as-built drawings &
one soft copy, showing accurate record of the work as installed to the Client for his
reference. The contractor shall also submit three copies of an Operating Manuals in
ring binder describing the brief write up on the system installed, operating instruction
for all equipments, catalogues, maintenance of equipments etc.
copies at the time of handing over. The manual shall generally consist of the
following:
m) Manufacturers catalog.
n) Spare parts list.
o) Trouble shooting charts.
p) Drawings.
q) Type and routine test certificates of major items.
Four sets of as built drawings along with soft copy of drawings in CD.
The EPC contract will be a performance bound contract and therefore the Bidder
shall make their independent check for water demand sheet, selection of equipments
etc. The drawings enclosed with the tender documents shall be only tentative site
layout plan and for guidance purpose only. The detailed shop drawings shall be
prepared and submitted for approval to the Department / Engineer-in-Charge /
Consultant.
The EPC contractor shall guarantee the specified inside condition at specified
outside condition considering the fresh air as detailed in the basis of design of the
tender documents.
The contractor shall guarantee that the capacity of various equipments as well as the
whole system shall be within ± 3% of the specified capacity.
Guarantee
The contractor shall guarantee the complete Plumbing & Fire Fighting system for a
period of 12 months from the date of handing over the plant after successful
commissioning. They shall also guarantee that the performance of the various
equipments individually / jointly shall not be less than the specified ratings when
working under operating conditions for the complete installation.
Any defects or other faults which may appear within defect liability / guarantee period
of twelve months from the date of handing over the plant in a satisfactory working
conditions to the Department (except for normal wear and tear) arising in the plant
from material or workmanship not in accordance with the contract specification will be
rectified by the EPC contractors free of cost & nothing shall be paid extra on any
account.
Complaints: - The contractor shall receive all calls for any or all problems
experienced in the operation of the system under this contract & shall attend these
within 24 Hours of lodging the complaints & shall take steps to immediately correct
any deficiencies that may exist.
Testing
All testing instruments, water meter, digital, measuring steel tapes, tools, scaffolding
and ladders etc., that may be required for taking measurements shall be arranged by
EPC contractor at his own cost.
All types of specified & routine tests of the equipments shall be carried out at the
works of the EPC Contractor or the manufacturers of the components. The
Department shall be free to witness any or all tests, if they so desired. The EPC
Contractor has to inform to the Client before dispatch of any material / equipment.
On the completion of the installation, the EPC Contractor shall arrange to carry out
various initial tests as detailed below, in the presence of and to the complete
satisfaction of the Department / Engineer-in-Charge / Consultants, any defect or
short-coming found during the tests shall be speedily rectified or made good by the
EPC Contractor at his own expenses. The initial tests shall include, but not be limited
to the following:
j) To test and check the proper functioning of electrical gears, safety and other
controls to ensure their proper functioning.
k) To check the water, sewerage & storm water etc distribution system and to
provide designed water & sewer in all.
Operation of Plant
The EPC tenderer shall arrange to operate the plant for a period of ONE MONTH
from the date of commissioning of plant and successful completion of initial test free
of cost.
Training of Personal
The EPC contractor shall impart training to the minimum three technical staffs
appointed by the client free of cost during erection and commissioning of the plant.
All the major equipments may be got inspected & tested before dispatch if desired by
the client at the manufacturers work.
The EPC Contractor shall intimate the client minimum 21 days in advance about the
date of readiness of equipment for inspection & testing at a date to be mutually
agreed upon by the client & the EPC Contractor.
The manufacturer of these equipments must have a facility of testing the equipments
at the test bed on full load at their works. All the test readings mutually taken shall be
recorded & evaluated with the technical data furnished by the EPC Contractor.
BASIS OF DESIGN
PL BASIS OF DESIGN
Introduction
Note: Norms may be finalized as per final Architectural building section height.
Manual on water supply and treatments published by Central Public Health and
Environment Engineering Organization Ministry of Urban Development, Govt. of
India.
Design Brief
The Plumbing services for the project shall be designed keeping in view the
following:
ii. Adequate storage of raw water/domestic water in underground water tanks (for
one day requirement) for all building. Further static water storage for firefighting
requirement shall also be provided based on NBC-2016 requirements and as
required by local Chief Fire Officer. Separate underground fire tanks & fire
pumps shall be provided as per local fire officer’s requirement.
iii. Recycling of treated waste water (from sewage treatment plant) for flushing, and
for irrigation water use.
The water requirement as per I.S. specifications, Govt. manuals and general practice
for Housings including Laundry shall be as per following:
in (M2/PERSON), Total
of Total Demand
Flushing Water
Total Domestic
Person/2 BHK
in Litre @80%
Sewage Flow
No of units
Domestic
in LPCD
Storage
Water
LPCD
S.NO.
TYPE-2 (2BHK) (G+27) 224 1120 1120 135 151200 90 45 100800 50400 120960 50400 25200
1 TOWER-1
Visitors 10% 112 15 1680 10 5 1120 560 1344 560 280
Total 224 1120 1232 152880 101920 50960 122304 10 50960 25480
SAY 10 KL 50 KL 25 KL
TYPE-2 (2BHK) (G+27) 112 560 560 135 75600 90 45 50400 25200 60480 25200 12600
2 TOWER- 2
Visitors 10% 56 15 840 10 5 560 280 672 280 140
Total 112 560 616 76440 50960 25480 61152 10 25480 12740
SAY 10 KL 25 KL 13 KL
3 TYPE-3 (2BHK) (G+20) 84 420 420 135 56700 90 45 37800 18900 45360 18900 9450
SAY 10 KL 20 KL 10 KL
4 TYPE-4 (3BHK) (G+13) 56 392 392 135 52920 90 45 35280 17640 42336 17640 8820
in (M2/PERSON), Total
of Total Demand
Flushing Water
Total Domestic
Person/2 BHK
in Litre @80%
Sewage Flow
No of units
Domestic
in LPCD
Storage
Water
LPCD
S.NO.
SAY 5 KL 18 KL 9 KL
5 TYPE 5 (3BHK) (G+12) 26 182 182 135 24570 90 45 16380 8190 19656 8190 4095
SAY 5 KL 8.5 KL 4 KL
No. of Floating population 85% 372.3 372 15 5585 6 9 2234 3351 4468 1117 1675
SAY 5 KL 2 KL 2.5 KL
Second Floor (BED-10) 10 20 20 135 2700 90 45 1800 900 2160 900 450
in (M2/PERSON), Total
of Total Demand
Flushing Water
Total Domestic
Person/2 BHK
in Litre @80%
Sewage Flow
No of units
Domestic
in LPCD
Storage
Water
LPCD
S.NO.
Third Floor (BED-10) 10 20 20 135 2700 90 45 1800 900 2160 900 450
Fourth floor (BED-10) 10 20 20 135 2700 90 45 1800 900 2160 900 450
Fifth Floor (BED-4) 4 8 8 135 1080 90 45 720 360 864 360 180
Total 132 176 194 13464 8976 4488 10771 25 4488 2244
SAY 25 KL 5 KL 2.5 KL
The water from the source will be brought into the underground fire static tank
to overflow into the raw water tank. Water from this tank shall be treated in
the water treatment plant, consisting of chlorination, filtration (DMF, ACF &
SOFTENER (As per water test report)), located in the plant room. Domestic
water shall be supplied after chlorination and filtration. The domestic water
shall be stored in the domestic water tank.
Since, the water will be required for different uses of housing buildings i.e. for
domestic & for drinking purposes by the resident etc., it has to be of a required
standard quality. Therefore treatment of water is recommended, depending upon the
results obtained from different analytical examinations of the samples of water, taken
from the proposed sources. It is also advisable to maintain a strict monitoring system
(If TDS contents are higher than 1000 mg/l R.O. system should be provided for all
water.)
Domestic Water
For pumping and distribution of domestic water to building blocks, the gravity
system is being proposed. The domestic water from underground domestic
water tank shall be transmitted via variable speed pumping system to all the
overhead tanks located at terrace levels of each tower depending upon
heights, and from there the water shall be supplied by gravity to all user
points. The system shall be designed to take care of peak demand of water
and a residual pressure at the ground floor users point shall be minimum 1.5
kg/cm2. Since the pressure in the lower floors shall be high, pressure reducing
valves shall be provided to maintain reasonable pressure. The top three floors
will have separate hydro-pneumatic pumping system to maintain pressure at
users point Min 1.5 kg/cm2 .
Each building block shall have an O.H tank (Domestic) as per requirement
capacity mentioned above in sheet.
Water supply system will be completely automatic through level controller &
mechanically operated float valve.
NOTE: RCC Overhead Tanks of calculated capacity shall be provided on each block
terrace.
Drinking Water
Provision will be made to install Centralized RO unit at Terrace for NGO Mess
building only.
However, RO Units provision shall be provided on in kitchen.
Flushing Water
Since the recycled water from STP is to be used for flushing, an independent
system of pumps, pipes and overhead tank in each building block shall be
provided. This water shall be used only for flushing cistern in EWC and Urinals
only shall be connected to flushing water.
Pumping system is proposed for flushing water system by gravity system and
since the pressure in the lower floors shall be high, pressure reducing valves
shall be provided to maintain reasonable pressure.
Each tower shall have an O.H. tank (Flushing) as per requirement &
mechanically floated operated valve.
It is mandatory to provide 20% hot water supply from solar water heating
system for generation of hot water as required by MOEF. It is not possible to
generate sufficient hot water at a suitable temperature to meet with total water
requirement.
It is therefore proposed to provide Solar Water Heating system only for Kitchen
of each block as supply of preheated water to geyser.
Note: All the estimates are given for hot water at 60º C. This hot water has to
be mixed with cold water to bring down its temperature to endurance limits.
Mixing will also increase quantity of hot water actually required.
Water Distribution
Pipe sizing shall be based on fixture unit calculation as per ASPE standard. However,
the maximum velocity in the water supply piping shall not exceed 2.4 m/second;
whereas the limiting maximum velocity in hot water return piping shall be 1.2 m
/second.
Water meters shall be provided in identified areas for water consumption recording
for efficient monitoring and assessment.
Color coding for flushing water supply piping shall be ensured for clear identification
of the piping.
The U.G. water tanks shall be located separately as marked in the drawing by
the Architect and the Plumbing & Fire Fighting plant room shall be adjacent to
underground tank with RCC Tanks only. The plant room has fire pumps, water
supply pumps, water treatment plant and all other related equipment located
there. These services shall act as a centralized system for buildings.
Tank Storages
The top slab of the Underground tanks shall be minimum 450 mm above natural
ground level & shall be covered with good earth having minimum thickness 300
mm. Grassing shall be done on the top of the earth and around the underground
tank so that the water is cool during summer season.
GI heavy class pipes shall be used for main transmissions of potable water up to
underground reservoirs.
All external pipes in trenches along with the road and parking (external pipe
network) shall be GI heavy class pipes.
All the inlet pipes from external pipe network upto Overhead filling line, terrace
piping, down take in shaft shall be GI medium class pipes including fittings.
For internal works, the pipes running at the ceiling level and then dropping down
in chases to the various fixtures will be (chlorinated poly vinyl chloride) CPVC
pipe conforming to IS 15778 CTS SDR-11 using solvent weld CPVC fittings.
Valves on branches, main line and pumps shall have ball valve/gate
valve/butterfly valve of good approved quality, as per requirement.
All external irrigation pipes in trenches along with the road and parking (external
pipe network) shall be HDPE (6 KG) pipes.
Sewerage System
MOEF Requirement
As per MOEF requirement it is mandatory to provide STP now a day and same
shall be done for this project. The STP capacity shall be designed as total
sewerage flow+ 20% additional as per MOEF guideline.
It is proposed that the sewage generated from the all blocks shall be treated in a
sewage treatment plant, so that the treated effluent can be recycled for
horticulture, flushing Road Washing requirements of the Project. So that site will
be ZERO discharge site
Sewerage System
Soil pipes from toilets, urinals i.e. domestic waste waste etc. will be collected by
horizontal and vertical soil pipes and discharged separately to the manholes. Wastes
from wash basins, sinks, and from other waste fixtures shall be collected separately
by waste pipes and be discharged through gully traps into the manhole of the
external sewerage system.
The external sewerage system shall be running around the building periphery having
manholes in front of each shaft. The main sewer line will carry the whole sewage by
gravity up to the Sewage Treatment treated water from STP will utilized for garden
irrigation system and soft water for DG cooling tower.
Considering the latest environmental laws from the pollution and environmental
agencies and also considering that Housing-soil and wastes discharge into Sewage
Treatment Plant for domestic waste of 450 m3/day approx. capacity, whose
design is based on a scientific system.
Sewage treatment plant is based on widely used and most effective process of
Sequential Batch Reactor Technology system (SBR).
Sewerage Disposal
with the development of civilization in the coming future. Earlier it was limited only to
the collection of different wastes to the nearest manhole through external sewer lines
and ultimate disposal to either main municipal sewer line or septic tank and soak pits
in case municipal lines did not exist.
But now-a-days especially for the areas where there is a scarcity of water, the
sewage waste can be treated and recycled for different purposes like, cooling tower
for DG purpose, to garden hydrants for landscaping and to other usage points except
drinking purpose.
The composite sewage shall flow by gravity through external sewer lines up to the
last manhole, from where it shall be disposed to the STP for its final treatment and
recycling, by providing re-lift pumps & sumps at suitable locations.
The characteristics of untreated sewage entering into the STP and treated effluent
characteristics from STP along with its working process are as follows:
Raw sewage shall flow into the inlet screen chamber by gravity. Large solids
particles shall be intercepted by a fine screen. Then there shall be Oil & Grease
Tank. Sewerage will then flow into Equalization / Collection Tank The incoming
sewage shall be mixed in the EQT and fine bubble aeration shall be maintained.
The plant comprises of the following components closed are briefed as follows:
As per the requirement of the plant, the Raw Sewage Pumping Station is designed to
handle average, peak and lean flows. The Coarse Screen Chamber is provided
ahead of sump. Screens will be provided in the Coarse Screen Chamber to screen
the raw influent. Necessary hand operated sluice gate shall be provided to isolate the
screen when it is under maintenance. The Screened sewage is then allowed to flow
to the Raw Sewage Collection Sump. The detention time stipulated as per the tender
is adopted for the hydraulic design of wet well. The necessary pumps will be provided
to pump the screened raw sewage for further treatment.
The common rising main is provided to carry the sewage from raw sewage sump to
Primary units.
Primary Units:
The first unit of Primary treatment is the Inlet Chamber, in which the discharge from
Common rising main through Raw Sewage Pumps is received. The inlet chamber is
mainly used to control the velocity of raw influent and also for its smooth distribution
of flow to the fine screen channel. The fine screen channel will be equipped with
manual screen & mechanical screen as required designed for peak flow velocity.
Necessary hand operated sluice gate shall be provided at upstream of the chamber
to isolate the screen when it is under maintenance. The screenings is conveyed to
the disposal through a belt conveyor and further it is to be disposed off by suitable
arrangement.
The screened influent then flows to the Grit chambers where the heavy inorganic
matter is separated. The Grit free waste thus obtained will flow to SBR basin. At this
stage physical treatment of raw influent known as Primary Treatment completes.
SBR Process:
SBR – System is operated in a batch reactor mode which eliminates all the
inefficiencies of the continuous processes. A batch reactor is a perfect reactor, which
ensures 100% treatment. Two modules are provided to ensure continuous treatment.
The complete process takes place in a single reactor, within which all biological
treatment steps take place sequentially.
The complete biological operation is divided into cycles. Each cycle is of 3 – 5 hrs
duration, during which all treatment steps take place.
Fill-Aeration (F/A)
Settlement (S)
Decanting (D)
A Typical Cycle
During the period of a cycle, the liquid is filled in the SBR Basin up to a set operating
water level. Aeration Blowers are started for aeration of the effluent. After the
aeration cycle, the biomass settles under perfect settling conditions. Once Settled the
supernatant is removed from the top using a DECANTER. Solids are wasted from the
tanks during the decanting phase.
The Effluent from the SBR basins will be collected in Chlorine Contact Tank .The
supernatant thus collected will get disinfected in Chlorine Contact Tank by adding
suitable dose of chlorine and finally it is discharged in to nearby nallah.
The effluent shall be retained in the baffle walled cleared water tank for a
minimum of 30 minutes for effective disinfection prior to discharge through UV
system.
Excessive sludge shall be stored in the sludge holding tank for final dewatering
and disposal.
SW Pipes
For dia. 100mm, 150mm and 200mm Grade ‘A’ as per IS:651 depending on site
conditions with laying, jointing and bedding as per IS:4127-1983
For dia. 250mm and above as per IS: 458, for normal slopes and general site
conditions.
Manholes
Steel fiber reinforced concrete (SFRC) Manhole cover with frame conforming to
IS: 12592 shall be provided.
Introduction
Due to urbanization of the land and sharp growth in population and thus increase
in water demand for various uses, the fresh water is becoming scarce in most
regions of the area. In certain areas due to almost total dependency on the
underground water, the wells and bore wells are getting deeper and deeper. Also
due to increase in paved surface/roof areas, the amount of natural/percolation of
rainfall is reducing very drastically.
Therefore, it has become very necessary to harvest the rain water as maximum
as possible. The drainage system needs to be planned with a view to incorporate
rainwater harvesting principles.
Systems of Rainwater Harvesting as per NBC-2016.
Out of the various techniques adopted in India, and approved of by the Central
Ground Water Authority, the following are the three main classes of rainwater
harvesting systems:
System that collect direct roof runoff for storage and then reusing for various
purposes.
Systems that use in-field or adjoining surface catchments to collect run-off and
then impounded for irrigation, horticultural, recreational & domestic purposes,
after treatment.
Systems that utilize the rainwater run-off from various surfaces including Terrace
and Roads and green areas etc. for re-charging of the underground aquifer,
through various measures.
In this system, the catchments from roof/terrace areas are further segregated for
direct recharging of aquifer through filter media.
Therefore as per prevailing practice and from a practical point of view in North
India, it is more feasible and recommended to use rainwater to recharge
groundwater aquifers than for direct storage. Therefore, it is proposed to
implement the system as explained in Point-‘C’ above, so as to maximize the rain
water utilization efficiency for recharging the underground aquifer.
The entire rainfall is received over a period of 27 days, 80% of which falls in the
period between July to September. The rainwater therefore has to be harvested
during this short period.
References
A Water Harvesting manual for Urban Areas Case Studies from Delhi by Centre
for Science & Environment.
In general the rain water from terraces and other open areas shall be collected
through Rain water down take pipes and connected to catch basins. The Rain
water from hard courts and landscaped area shall be collected by catch basins
through a RCC pipe network / or open drains with gratings and connected to the
rain water harvesting pits in the hotel complex and finally over flow from rain
water harvesting will be led out to main Municipal Drainage.
1 AREA SQM
HECTARE
2 RAINFALL (One Hour) 25 mm/Hr
3 COEFFICIENT 0.6
DISCHARGE AS PER RAINFALL
4 INTENSITY (Q) CUM/Hr
1 AREA SQM
HECTARE
2 RAINFALL (One Hour) 25 mm/Hr
3 COEFFICIENT 0.2
DISCHARGE AS PER RAINFALL
4 INTENSITY (Q) CUM/Hr
D Total for all areas - volume of runoff & Calculation for RWH
Note:
Calculations based on Mannings formula
Q=10*C*I* A
Details of System
7. Methodology of conveying At ceiling level below, by hanging the pipes with M.S
horizontal soil & waste pipes / structural supports/dash fasteners and proper clamping
sinking of slab (Option – I) etc. with proper slope (1:60). All structural Beams at
ceiling level should be inverted.
App. 100mm sunken area required for connection of
Wash Basin & Floor Drain etc.
Option - II At floor level below, by lying the pipes on floor with proper
slope (1:60). All structural Beams at floor level should
be downwards preferably.
App. 350 mm sunken area required for connection of
(b) Waste pipe from sinks, wash Waste pipes 50mm and below from sinks,
basins and urinals etc wash basins and other appliances shall be
G.I. pipes to IS: 1239 (medium class).
Sanitary fixtures shall be off-white vitreous china and of standard quality and make,
as per requirement.
C.P. fittings shall be as per requirement and of good quality (medium range).
(A) W.C.
In many cases toilets shall have European type wall hung/floor mounted
W.C. with flushing cistern as per requirement.
Toilet paper holder and ablution tap/Health faucet for E.W.C, while only
ablution tap for I.W.C. will be provided.
Circular tabletop and flat back wash basins with mirror, hot & cold water
mixers as per requirement, liquid soap containers and towel rings.
(C) Sinks
(D) Urinals
IS 1239-1968 (Part-I) Specifications for mild steel tube, tubular and other
steel pipe fittings.
IS 1239-1968 (Part-II) Specifications for mild steel tube, tubular and other
steel pipe fittings.
IS 1538 (Part 1 to 23) Specification for Cast Iron fittings for pressure pipes for
water, gas and sewage.
National building code-2016 for water supply, drainage and sanitation Part IX
Plumbing services section 1 & 2.
The installation shall also be in conformity with the bye-laws and a requirement of the
local authority is so far as these become applicable to the installation. Where ever
this specification calls for a higher standard of materials and/or workmanship then
those required by any of the above regulations and standards, hen this
specification shall take precedence over the said regulations and standards.
Wherever drawings and specifications require something that may violate the
regulations, the regulation shall govern.
Introduction
Note: Norms may be finalized as per final Architectural building section height.
TABLE-7 MINIMUM REQUIREMENTS FOR FIRE FIGHTING INSTALATIONS AS PER NBC 2016
CONSTRUCTION OF CBI, MADANGARHI (DELHI)
Si No. TYPE OF BUILDING Fire First Wet Down Yard Automatic Manually Automatic Under-Ground Terrace Pump Near At the
OCCUPANCY Extinguisher Aid Riser Comer Hydrants Sprinkler Operated Detection and Static Water Tank over Underground Static Terrace Tank
s Hose System Electric Fire Alarm System Storage Tank Respective Water Storage Tank Level with
Reel Alarm (See Note-2) combined Capicity Tower (Fire Pump) with Minimum
Systems (See For Wet riser, Yard Terrace Minimum Pressure Pressure of
Note-1) Yadrant and of 3.5 kg/cm2 at 3.5 kg/cm2
Sprinklers per set Remotest Location
of pumps
1 2 3 4 5 6 7 8 9 10 11 12 13 14
RESIDENTIAL BUILDINGS (A)
1 c) DORMITORIES (A-3) AND APARTMENT HOUSES (A-4) ( TYPE-II)
5) Above 60m in height G+27 R R R NR R R R R 200000 10000 ( see Note 12 & Note NR
13)
R_____Required
NR___Not Required
NOTES
1 MOEFA System shall also include talk-back system and public address system for the occupancies given in the table for(d) (1) (iii) under A-5, (a) (1) (iv) and (a) (2) under C-1, and (a) (2) under
D-1 to D-5, in all buildings 15m and above in height, except for A-3 and A-4 occupancies where these shall be provided for buildings of height 24m and above. These shall also be provided in car
parking areas more than 300m2 and in multi-level car parking irrespective of their areas.
2 Automatic detection and alarm system in not required to be provided in car parking area. Such detection system shall however be required in othe areas of car parking such as electrical rooms,
cabins and other areas.
3 Buildings above 15m in height not to be permitted for occupancies A-1 and A-2.
4 Required to be installed in basement if area of basement exceeds 200 m’.
5 Required to be provided if basement area exceeds 200 m'.
6 Additional value given in parenthesis shall be added if basement area exceeds 200 m’.
7 Required to be provided for buildings with more than two storeys (Ground+ One).
8 Required to be provided for buildings with height abve 15m and above.
9 sprinklers shall be fed water from both underground static water storage tank and terrace tank.
10 Provide required number of set of pumps each consisting of one electric and one diesel pump (stand by) of capacity 2280 litre /min and one electric pump of capacity 180 litre/min (see Fig.11)
(see also notes 22 and 23 ).
11 Provide required number of set of pumps each consisting of two electric and one diesel pump (stand by) of capacity 2280 litre /min and two electric pump of capacity 180 litre/min (see Fig.12)
(see also notes 22 and 23 ).
12 Provide required number of set of pumps each consisting of two electric and one diesel pump (stand by) of capacity 2850 litre /min and two electric pump of capacity 180 litre/min (see Fig.12)
(see also notes 22 and 23 ).
13 Lower levels in heigh rise buildings 60m or above in height are likely to experience high pressure and therefore, it is recommended to consider multi-stage, multi-outlet pumps (creating pressure
zones ) or variable frequency drive pumps or any other equivalent arrangement.
14 Provide required number of set of pumps each consisting of one electric and one diesel pump (stand by) of capacity 1620 litre /min and one electric pump of capacity 180 litre/min (see Fig.11)
(see also notes 22 and 23 ).
15 Required to be provided for Buildings with more than one storey.
16 Buildings above 30m in height not to be permitted for Group B, Group C, Group D and Group F occupancies.
17 The requirements given in this table for Group G Industrial Buildings are for small scale industry units, For other industries the requirements will have to be worked out on the basis of relevant
Indian Standards and also in consultation with the local fire authorities.
18 Buildings above 18m in height not to be permitted for G-1 and G-2 occupancies.
19 Buildings above 15m in height not to be permitted for G-3 occupancies.
20 Buildings above 15m in height not to be permitted for Group H and Group J occupancies. However, buildings above 45m in height shall not to be permitted for multi-level car parking (MLCP)
occupancy.
21 Pump Capacity shell be based on the covered area of the Building.
22 One set of pumps shall be provided for each 100 hydrants or part thereof, with a maximum of two sets. In case of more then one pump set installation, both pump sets shall be interconnected at
their delivery headers.
23 Alternative to provisions of additional set of pumps, the objective can be met by provding additional diesel pump of the same capacity and doubling the water tank capacity as required for one set
of pumps.
24 As per the requirement of local authority Dry Riser may be used in hilly areas,industrial areas or as required.
One set of pumps shall be provided for each 100 hydrants or part thereof, with a maximum of two
sets. In case of more then one pump set installation, both pump sets shall be interconnected at their
delivery headers.
= 90 + 8.4+ 35 + 21.34
= 154.74 m
= 160.00 m Say.
(1) 1ST PUMP SET FOR SPRINKLER & HYDRANT FOR TYPE-2 & TYPE-3 (TOTAL
HYDRANT=28+28+28=84 ) FOLLOWING :-
(2) 2ND PUMP SET FOR SPRINKLER & HYDRANT FOR BASEMENT, EXTERNAL SITE PLAN &
OTHER’S TOWER
(TOTAL HYDRANT=40+25+15+14+14+4 =112) FOLLOWING:-
Plumbing/Sanitary systems will be designed and installed conforming to the following codes
and standards:
Manual on water supply and treatments published by Central Public Health and
Environment Engineering Organization Ministry of Urban Development, Govt. of India.
Manual of sewerage and sewage treatment published by Central Public Health and
Environment Engineering Organization Ministry of Urban Development, Govt. of India.
The fire fighting system shall be provided mainly as per latest National Building Code of India
2016 (Part IV) and other relevant I.S codes and it shall be consisting of:-
Static Underground storage fire tank of 450 m3 capacity and terrace tanks refer of above
OHT sheet.
As per NBC 200 KL for each set of pump, hence 400 KL for two set of pumps storage is
required. Water demand – water curtain in basement calculations based on NBC-2015 is 50
KL. Total Capacity 450 KL.
As per NBC Wet - riser system with landing hydrant valves and fire hose cabinet @ 900m2
area minimum requirement for this building, Location to be as per final architectural
layouts. (As per recommendations of IS:3844:1989, Code of practice for installation of
Internal Hydrants)
Signature of Contractor Page 296 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
Fire Pumps
Wet riser system, shall be connected with the following type of fire pumps, which will be
operated automatically and also on emergency supply.
Two nos. of Jockey Pump of 180 lpm discharge and 160m head.
One no. Main Fire Pump 2850 lpm discharge and 160m head.
Two nos. Diesel Pump 2850 lpm discharge and 160m head.
One no Sprinkler pump 2850 lpm discharge and 160m head.
One no water curtain pump 2280 lpm discharge and 50m head.
Terrace Fire pump as per Table of NBC-2016
All the fire pumps shall cut-in automatically based on the pressure settings, so as to ensure
that the entire fire main line, risers etc. are pressurized on a continuous basis.
The jockey pump shall automatically cut-out based on the pressure settings. However, the
remaining fire pumps shall off only in the manual mode.
Fire Extinguishers
The following type of portable fire extinguishers shall be provided at all levels of the towers, at
strategic locations as per requirements, generally to follow IS – 2190: 1992)
Two 9 liter water expelling type for every 600 m2 area with minimum of 1 extinguisher per
floor. : 15683
Dry powder type of 6kg. capacity for every 100 m2 of area--IS : 15683
One nos. 4.5 kg, CO2 type for every 100 m2 of area.-- IS : 15683
One nos. 22.5 kg, CO2 type for HVAC Plant Room, Transformer Area & Plumbing Plant
Room of area.-- IS : 15683
IS 1239-1968 (Part-I) Specifications for mild steel tube, tubular and other
steel pipe fittings.
IS 1239-1968 (Part-II) Specifications for mild steel tube, tubular and other
steel pipe fittings.
IS 1538 (Part 1 to 23) Specification for Cast Iron fittings for pressure pipes for
water, gas and sewage.
IS 778-1984 Copper alloy gate, globe and check valves for water
works purposes (fourth revision) (Amendment 2)
IS 780-1984 Sluice valves for water works purposes (50 to 300 mm)
size (sixth revision) (amendment 3)
IS 1536-1976 Horizontally cast iron pressure pipes for water, gas &
sewage (first revision) (with Amendments No. 1 to 4)
IS 5312- 1984 Part I Swing check type reflux (non return) valves Part I-
single door pattern (with amendments nos. 1 & 2)
IS 5312- 1986 Part II Swing check type reflux (non return) valves Part II-Multi
door pattern (with amendments nos. 1 & 2)
Scope of Work
Work under this section shall consist of furnishing all labor as necessary and required to
completely install all Sanitary Fixtures, Brass and Chromium plated fittings and accessories as
required by the drawings and specified hereinafter.
Without restricting to the generally of the foregoing the Sanitary Fixtures shall include all
Sanitary Fixtures, C.P. fittings and Accessories etc. necessary and required for the Building.
Whether specifically mentioned or not all Fixtures and appliances shall be provided with all
fixing devices, nuts, bolts, screws, hangers as required.
General
The item pertains for providing white or colour glazed vitreous chinaware European or Anglo
Indian water closet with seat and cover of size and colour as specified in the schedule
including fixing.
Material
European type water closet shall be washing down pattern unless otherwise specified. Water
Signature of Contractor Page 299 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
closet shall be vitreous china conforming to IS 2556 (Part-I & II). The closet shall be of one
piece construction and shall have minimum two hole of 6.5 mm diameter for fixing closet to
floor. Closet shall have an integral flushing rim of self draining type. Each water closet shall
have an integral
Trap with either `S` or `P` outlet with and trap shall be uniform and smooth in order to enable
an efficient flush. Plastic seat and cover shall be of black colour or as specified, they shall have
conformity to IS2548 Part I & II.
Fixing
The water closet pan shall be placed in position as shown in the drawing. If the pan trap is
damaged during handling or fixing, it shall be replaced by the contractor at his own cost. The
pan, soil pipe shall be jointed in 1:1 Cement Mortar with hemp yarn caulked. The gap between
W.C. and floor shall be finished with white/matching cement and sand as directed. Seat and
cover shall be fixed to the Pan by two corrosion resistance hinge with 65 mm shank and
threaded to within 25 mm from of flange. Seat shall be fixed in level by providing the washers
of rubber with non ferrous or stainless steel washer to bolt.
General
The item pertains for providing white or colour glazed vitreous chinaware Indian 84 water
closet of size and colour as specified in the schedule including fixing.
Material
Squatting Pan (Orissa Pattern) is of white or colour glazed vitreous China conforming IS 2556
Part III. Pan shall have flushing rim and are inlet of self draining type. It shall have weep hole at
the following inlet to the Pan. The flushing inlet shall be in front unless otherwise specified. The
inside of the bottom of the pan shall have sufficient slope from the front to the outlet and
surface shall be uniform and smooth to enable easy and quick disposal while flushing. The
exterior surface of the outlet below the flange shall be an unglazed surface which shall have
groove at right angle to the axis of the outlet. In all the cases pan shall have be provided with
100 mm Glazed Vitreous China `P` or `S` trap with 50 mm water seal and 40 mm size vent
harm
Fixing
The water closet pan shall be placed in position as shown in the drawing. The IWC shall be
supported on brick masonry in CM 1:4 or as directed by the Engineer-in-charge. The pan shall
be fixed slightly lower than the floor level. If the pan or trap is damaged during handling of
fixing, it shall be replaced by the contractor at his own cost. The pan, trap and C.I. pipe shall be
jointed in 1:1 Cement Mortar with hemp yarn caulked. The gap between W.C. and floor shall
be finished with white/matching cement as directed.
Lavatory Basin
General
The item pertains for providing colour or white glazed vitreous chinaware wash basin with or
without pedestal of size and colour as specified in the schedule including fixing.
Material
Wash basins shall be of vitreous china conforming to IS : 2556(Part-IV) of flat back or angle
back as specified shall be of one piece construction including combined over flow, basin shall
be provided with single or double tap holes of size 28 mm square or 30 mm rounded. Each
Signature of Contractor Page 300 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
basin shall have circular waste hole, or 5 sq.cm slot type over flow. Pedestals for wash basin
shall be exactly same glazing that of basin. Pedestal shall be capable of supporting the basin
and completely recessed at the back to accommodate supply and waste pipes and fittings. The
basin shall be supported on pan of C.I Cantilever brackets conforming to IS 775. Use of MS
angle or Tee Section as bracket is not permitted.
Fixing
The wash basin shall be fixed in position as indicated in the drawing. Basin shall be supported
on a pair of C.I brackets which is embedded in cement concrete (1:2:4) block 100 x 75 x 150
mm. Oval shape or round shape wash basins are required to be fixed in RCC platform with
stone tapping either fully sunk in stone top or flush with stone topping. The wall plaster on seat
shall be cut to rest over the top edge of the basin so as not to leave any gap for water seepage
through between wall plaster & skirting of basin. The gap between basin and wall shall be
finished with white matching cement.
Urinal
General
The item pertains for providing colour or white glazed vitreous chinaware urinal in single or
range (1, 2 & 3) and size as specified in the schedule with necessary fittings and appliances
including fixing.
Material
Bowl Type with Flushing Rim: Urinal basin shall be flat back or corner wall type lipped in
front. The vitreous china conforming to IS 2556 (Part VI). Urinal shall have and integral flushing
rim and inlet or supply horn for connecting flush pipe. Flushing rim and inlet shall be of the self
draining type. at bottom of basin and outlet horn for connecting outlet shall be provided. The
inside surface of the urinal shall be uniform and smooth throughout to ensure efficient flushing.
Bowl Type Flat Back without Flushing Rim: They shall be of vitreous china Conforming to
IS: 2556 (Part-VI) constructed in one piece with providing slot or alternative fixing Arrangement
at flat back and where the integral flushing rim is not provided, they shall be provided with
ridges inside the bowl to divert towards the front line of the urinal.
Stall Urinals: The stall urinal and its screen shall be glazed fire clay conforming IS: 771(Part-
III, Sec-2). The inside surface of stall and screen shall be regular and smooth throughout to
ensure efficient flushing.
CP Brass Flush Pipe: The flushing arrangement to urinals for single or in range shall be of CP
brass with CP brass spreader of 15 mm dia conforming to IS: 407. The capacity of flush pipe
for urinal in a range shall be as follows:
Nos. of urinals in range Capacity of flush tank Size of C.P. brass Flush pipe
Main Distribution
One 5 litres 15mm 15mm
Two 10 litres 20 mm 15 mm
Three 10 litres 25 mm 15 mm
Fixing
Bowl Type Flat Back without Flushing Rim: Urinal shall be fixed in position by using rawl
plug, wooden plug, C.P screws etc. It shall be fixed at height of 65 cm from the standing level
to the top of the lip of urinal or as directed by the Engineer-in-charge. Each urinal shall be
connected with 32 mm size waste pipe which shall discharge into channel or a floor trap
Stall Urinals: The stall urinal shall be flush with the finished floor level. The stall urinal shall be
laid over a fine sand cushion on average 25 mm thickness. The gap between wall surface,
finished floor level and urinals shall not be more than 3mm and filled with water proofing plastic
compound.
CP Brass Flush Pipe: The flushing arrangement to urinal in single or range shall be of CP
brass from 25 mm dia to 15 mm dia and CP brass spreader of 15 mm size to each urinal
including the cost of CP brass elbows, tees, coupling, crosses, clamps, clips, union CP brass
check nut and screws etc. CP brass
G.I. Pipes:Waste pipes may be exposed on wall or concealed in chase as directed by the
Engineer-in-Charge. Specifications for waste pipes shall be same as given in Sub Section.
Flushing Cistern
General
The item pertains to provide white or colour glazed chinaware / PVC / Cast Iron flushing cistern
with all inside syphonic fitting including fixing.
Material
The flushing cistern shall be automatic or manually of rates high level or low level as specified
for water closets and urinals. Cisterns shall be of cast iron, vitreous china, enamelled pressed
steel conforming to IS 774 for Flushing Type and IS 2326 for Automatic flushing cistern and
Plastic (IS 7231). Cistern shall be mosquito proof. All working parts shall be designed to
operate smoothly and efficiently. the cistern shall have removable covers which shall fit closely
on it and be screwed against top displacement where operating mechanism is attached to the
cover. This may be made in two section, but the section supporting the mechanism shall be
securely fitted or screwed to the body. The outlet fitting of the cistern shall be securely
connected to the cistern. The nominal internal diameter of the cistern outlet shall not be less
than 32 mm and 38 mm for high level and low level respectively. Length of outlet cistern shall
be 37 +/- 2 mm. Ball valve shall be screwed type 15 mm in diameter and shall confirm of IS
1703. The flat shall be made of polyethylene as specified in IS 9762. A high level cistern is
intended to operate with minimum height of 125 cm and a low level cistern with maximum
height of 30 cm between the top of the pan and under side of the cistern. A G.I chain strong
enough to sustain a sudden applied pull of 10 kg or a dead load of 50 kg without any apparent
or permanent deformation of the chain rings shall be attached to the ring or hook of the level
manually operated high level C.I cistern. In case of low level cistern handle shall be of CP
brass. In case of Plastic cistern, operation of cistern shall be through Push Button at the top for
dual system and beyond plastic handle.The discharge rate of the cistern as per IS 774 shall be
10 +/- .5 litres 6 second and 5 +/- .5 litres in 3 second for cistern capacity 10 ltrs. and 5 ltrs.
respectively. Flush pipe shall be of class `B` G.I pipe of 32 +/- mm diameter for high level.
Polyethylene flush pipe shall be low density confirming to IS 3076 or high density confirming to
IS 4984 or UPVC pipe confirming to IS 4965 of 40 mm outer diameter. Over flow pipe shall not
be less than +/- 5mm `B` diameter. It shall be of G.I valve with mosquito proof jalli of 1.25 mm
dia.
Fixing
The chinaware flushing cistern shall be placed over a pair of C.I. brackets. C.P. brass flush
pipe shall be fixed to cistern and W.C. pan using check nut, spun yarn, cement mortar etc.The
cast iron flushing cistern shall be placed over a pair of C.I. or G.I. or PVC flush pipe of
specified diameter shall be fixed to cistern and W.C. pan by using check nut, white zinc, spun
yarn, cement mortar etc.The PVC flushing cistern shall be placed or fixed as recommended by
the manufacturer, PVC flush pipe of specified diameter shall be fixed to cistern and W.C. pan
by using check nut, white zinc, spun yarn, cement
General
Item includes providing the stainless steel sink with or without drain board of size as specified
in the schedule including fixing.
Matterial
The sink shall be manufactured from stainless steel of Salem or equivalent steel conforming to
IS: 13983. Stainless steel sink shall be of one piece construction moulded out of 19 SWG
(1mm) stainless steel sheet of grade AISI 304 (18/8) with stainless steel choke – stop strainer
(waste coupling) check nuts conforming to IS 13983.
Fixing
The sink shall be fixed in position as indicated in the drawing. The sink shall be placed over the
brackets or on the platform. Gap between sink and platform / wall shall be finished.
General
Item includes providing white or colour glazed -fire clay sink for kitchen or vitreous china sink
for lab as specified in the schedule of quantities including fixing.
Matterial
Laboratory sink shall be of vitreous china confirming to IS 2556 (PART-V) and kitchen sink
shall be of glazed fire-clay conforming to IS 771 (Part-II) and shall have combined over flow of
the weir type and invert shall be 30 mm below the top edge. These shall be of one piece
construction and floor of sink shall gently slope towards the outlet. The outlet of sink should be
suitable for waste fitting having flanges 88 mm diameter and waste hole of 65 mm diameter.
the waster hole shall be either rebated or beveled having the depth of 10 mm. C.I brackets for
supporting sink shall confirm to IS: 775.
Fixing
The sink shall be supported on C.I cantilever brackets, embedded in cement concrete 1:2:4
block of size 100 x 75 x 150 mm. Bracket shall be fixed in the position before dado work is
done. The height of front edge of sink from floor level shall be 80 cm or as directed by the
Engineer-in-charge. The gap between floor/wall and sink shall finish with white cement.
General
The item pertains for providing colour or white glazed vitreous chinaware half round channel of
size and colour as specified in the schedule including laying and fixing.
Matterial
The half round channel shall be of white or colour glazed vitreous chinaware of size as
mentioned in the schedule with or without dead end and shall conform to IS 2556 part VII.
Fixing
The channel shall be laid to the correct alignment to required slope. It shall be fixed on 80 mm
thick bed of 1:2:4 cement concrete. The channel shall be used in standard length. Pieces are
not allow except where it is necessary to make up exact length.
Glass Mirror
General
The item providing beveled or plain edges mirror with or without frame of size as mentioned in
the schedule including fixing.
Matterial
The mirror shall be of superior sheet glass with edges rounded off or beveled, size 600 x 450
mm unless specified in the schedule. It shall be free from flaws, specks or bubbles and
thickness plated and should not be less than 5.0 mm. The back of mirror shall be uniformly
silver plated and should be free from silvering defects. Silvering shall now have a protective
uniform covering of red lid paint, where beveled edge mirror are not available. Fancy looking
mirrors with PVC beading/border or aluminum beading on stainless steel beading/border
based on manufacturer’s specification, provided nothing extra shall be paid on this account.
The backing of mirror shall be provided with 6mm thick marine plywood or environmentally
friendly material other than asbestos cement sheet.
Fixing
Mirror shall be fixed in position with 6mm thick marine ply wood backing. It shall be fixed by
means of 4 nos. of CP brass screws & caps over rubber washers and rawl plug or as per the
manufacturer’s specification unless specified otherwise the longer side shall be fixed
horizontally.
General
The item pertains to provide chromium plated brass shower rose of specified diameter with
accessories including fixing.
Matterial
The shower rose & CP fittings shall be CP brass of approved and heavy quality. It’s
accessories shall conform to IS 1239 Part II.
Fixing
Shower rose & CP Fittings shall be fixed to be water supply pipe line with necessary G.I fittings
etc. as required by the Engineer-in-charge. Jointing shall be done with the zinc, spun yarn etc.
A few turns of fine hemp yarn dipped in linseed oil shall be taken over the threaded ends to
obtain complete water tightness. Leaky joint shall be remade to make it leak proof at his risk &
cost.
Accessories
Towel rails
Towel rail shall be C.P brass of size 610mm long and 20mm dia, and fixing with C.P brass
brackets fixed to wooden cleats with C.P. brass screws.
Signature of Contractor Page 304 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
Towel rings
Towel rail shall be C.P brass of size 150mm dia, and fixing with C.P brass brackets fixed to
wooden cleats with C.P. brass screws.
Toilet paper holder shall be of Satin finish stainless steel AISI 316 grade wall mounted type
fixed to wooden cleats with C.P. brass screws.
Hand Dryer
Hand dryer shall be of best quality, to be operated with 230 volts, single phase, with fully
hygienic condition, with all accessories and fixing in the wall as mention in the Architectural
drawing or as directed by Engineer-in-Charge.
Coat hooks
Coat hooks shall be of satin finish stainless steel AISI 316 grade wall mounted coat hooks
fixed to wooden cleats with C.P. brass screws or as directed by Engineer-in-Charge.
Soap dispensers
Soap dispensers shall be of satin finish stainless steel AISI 316 grade wall mounted liquid
soap dispenser with indicator having bottom trough of soap fixed to wooden cleats with
C.P. brass screws or as directed by Engineer-in-Charge.
Soap dispensers
Soap dispensers shall be of satin finish stainless steel AISI 316 grade wall mounted liquid
soap dispenser with indicator having bottom trough of soap fixed to wooden cleats with
C.P. brass screws or as directed by Engineer-in-Charge.
Accessories shall be fixed with stainless steel half round head screws and cup washers in wall
with rawl plugs or nylon sleeves and shall include cutting and making good.
Porcelain accessories shall be fixed in walls and set in cement mortar 1:2 (1 cement : 2 coarse
sand) and fixed in relation to the tiling work. The flange of the recessed fixture shall cover the
recess in the wall fully.
Contractor shall install all Chromium Plated and porcelain accessories as shown on the
drawings or directed by Engineer-in-Charge.
All C.P. Accessories shall be fixed with C.P. brass half round head screws and cup washers in
wall with rawl plugs or nylon sleeves and shall include cutting and making good as required or
directed by Engineer-in-Charge.
Porcelain accessories shall be fixed in walls and set in cement mortar 1:2 (1 cement: 2 coarse
sand) and fixed in relation to the tiling work.
Urinal Partitions
Urinal partitions shall be white glazed vitreous china or 25mm/40 mm thick marble of size of
690x325mm.
Porcelain partitions shall be fixed at proper heights with C.P. brass bolts, anchor fasteners and
M.S. clips as recommended by the manufacturer and directed by Engineer-in-Charge.
Signature of Contractor Page 305 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
Stainless steel grab bars of 600mm long suitable for expose mounting and penned non-slip
gripping surface shall be provided in washroom for disabled persons. The flushing cistern shall
be provided with chromium plated long handles.
Scope of Work
Work under this section shall consist of furnishing all labor, materials, equipments and
appliances necessary and required to completely install all soil, waste, vent and rainwater
pipes as required by the drawings, specified hereinafter and as directed by the Engineer-in-
Charge.
Without restricting to the generally of the foregoing, the soil, waste, vent and rainwater pipes
system shall include the followings:-
Vertical and horizontal Soil, Waste and Vent Pipes, Rainwater Pipes and Fittings, Joints
Clamps and connections to Fixtures.
Connection of pipes to Gully Traps & Manholes etc.
Floor and urinal traps, cleanout plugs, inlet fittings and rainwater heads as specified.
Waste pipes connections from all Fixtures e.g. wash basins, sinks, urinals and kitchen
equipments.
Testing of all pipes.
General Requirements
All materials shall be new of the best quality conforming to specifications and subject to the
approval of Engineer-in-Charge.
Soil, waste and vent pipes in shafts, ducts and in concealed areas i.e. (false ceiling) shall
consist of cast iron IS: 3989 Pipe.
Pipes and fittings shall be fixed truly vertical, horizontal or in slopes as required in a neat
workmanlike manner.
Pipes shall be fixed in a manner as to provide easy accessibility for repair and maintenance
and shall not cause obstruction in shafts, passages etc.
Pipes shall be securely fixed to walls and ceilings by suitable clamps at intervals specified.
Pipes shall as far as possible be kept 50mm clear of wall.
Access doors for fittings and cleanouts shall be so located that they are easily accessible for
repair and maintenance.
Every waste pipe shall discharge above the grating of properly trapped gully. Contractor will
ensure that this requirement is adequately met with. Wherever floor traps are provided it shall
Signature of Contractor Page 306 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
be ensured that at-least one washbasin/washing trough is connected to such floor traps to
avoid drying of water seal in the trap.
All traps on branch soil and waste pipes shall also be ventilated at a point not less than 75mm
or more than 300mm from their highest part and on the side nearest to the soil pipe or waste
pipe.
a) The Soil & Waste pipe system above ground has been planned as a "two pipe
system" as defined in IS: 5329, having separate pipes for waste from kitchen sinks,
showers, washbasins, Waste stacks have been provided with a “P” trap at basement
ceiling.
b) Vertical soil & waste stacks shall be connected to a common horizontal drain pipe at
basement ceiling or to an external manhole directly wherever feasible as shown on the
drawings.
c) All soil and waste from areas below general ground level (Basements) will be collected
in sumps and pumped into sewer lines.
d) Anti-siphonage pipe (ASP) shall be provided for soil fittings on vertical stacks. It may
also be provided for waste lines where shown on the drawings.
e) Vent pipes shall be provided at all sewer lines at the starting manholes.
Rainwater Pipes
b) A separate piped drainage system for slopping roof with leaders shall be provided.
c) Rainwater pipes are separate and independent connected to the external storm water
drainage system as shown on the drawings.
Open balconies, terraces, planters and formal landscape areas will be drained by a separate
pipe connected to external storm water drainage system.
Soil, waste, vent and anti-siphonage pipes, fittings and accessories shall be cast iron pipes. All
pipes shall be straight and smooth and their inside free from irregular bore, blow holes, cracks
and other manufacturing defects. Pipes shall be centrifugally cast (spun) iron soil pipes
conforming to IS: 3989-1984.
Tolerance
Fittings
Fittings shall conform to the same Indian Standard as for pipes. Contractor shall use pipes and
fittings of matching specifications.
Fittings shall be of the required degree of curvature with or without access door as detailed in
the drawings or as directed.
Access door shall be made up with 3mm thick insertion rubber washer and white lead. The
bolts shall be lubricated with grease or white lead for easy removal later. The fixing shall be air
and water tight.
Fixing
All vertical pipes shall be fixed by MS clamps truly vertical. Branch pipes shall be connected to
the stack at the same angle as that of the fittings. No collars shall be used on vertical stacks.
Each stack shall be terminated at top with a cowl (terminal guard).
Horizontal pipes running along ceiling shall be fixed on structural adjustable clamps of special
design shown on the drawings or as directed. Horizontal pipes shall be laid to uniform slope
and the clamps adjusted to the proper levels so that the pipes fully rest on them.
Conractor shall provide all sleeves, openings, hangers, inserts during the construction. He
shall provide all necessary information to the building Contractor for making such provisions in
the structure as necessary. All damages shall be made good by the Contractor at his own cost
to restore the surfaces.
Clamps
Holder bat clamps shall be of standard design fabricated from MS flats 40x3mm thick and
12mm dia MS rod and 6mm nuts and bolts; painted with two coats of black bitumen paint
before fixing. The clamps shall be fixed in cement concrete 1:2:4 mix (1 cement : 2 sand : 4
stone aggregate 20mm nominal size) blocks 100x100x100mm deep.
Where holder bat clamps are to be fixed in RCC column or slotted angles, walls or beam they
shall be fixed with 40x3mm flat iron “U” type clamps with anchor fasteners of approved design.
Structural clamps shall be fabricated from MS structural members e.g. rods, angles, channels,
flats as per detailed drawing or as directed. Contractor shall provide all nuts, bolts, welding
material and paint the clamps with one coat of red oxide and two or more coats of black
enamel paint to give an even shade.
Wherever MS clamps are required to be anchored directly to brick walls, concrete slabs,
beams or columns, nothing extra shall be payable for clamping arrangement, RCC block and
making good with cement concrete 1:2:4 mix (1 cement : 2 sand : 4 stone aggregate 20mm
nominal size) as directed by the Architect/Consultants.
Pipes
All pipes shall be straight and smooth and inside free from cracks and other manufacturing
defects. Pipes shall be conforming to I.S. 13952 type A for rain water.
Pipes shall be joined by approved type of socket and ‘O’ rubber ring (confirms to I.S. 5382)
joints with rubber lubricant.
Fittings
Fittings shall conform to the Indian Standard recommended for the pipes. Pipes and fittings
must be of matching I.S. Specification. Interchange of pipes of one standard with fittings on
the other standard will not be permitted.
Fittings shall be of the required degree of curvature with or without access door.
Connection from a vertical stack or position to a horizontal line shall be made only by a “Y”
junction.
Fixing
All vertical pipes shall be fixed truly vertical to walls with approved type of uPVC saddle
clamp. Branch pipes shall be connected to the stack at the same angle as that of the fittings.
No collars shall be used on vertical stacks. Each stack shall be terminated at top with a cowl
(terminal guard). However shaft where more vertical pipes run, the pipes may be fixed to the
slotted angle/channel supports fixed to walls at intervals specified here under:-
Horizontal pipes running along ceiling shall be fixed on galvanized structural adjustable
clamps (Clevis clamps) of special design shown on the drawings or as directed. Horizontal
pipes shall be laid to uniform slope and the clamps adjusted to the proper levels so that the
pipes fully rest on them.
Contractor shall provide all sleeves, openings, hangers, inserts during the construction. He
shall provide all necessary information to the Engineer-in-charge for making such provisions
in the
structure as necessary. All damages shall be made good to restore the surfaces at no extra
cost.
Clamps
Holder bat clamps shall be of standard design and fabricated from galvanized M.S.
standard flats 40x3 mm thick and 12 mm dia M.S. Rod and 6 mm nuts and bolts. Holder
bat clamps shall be fixed in cement concrete 1:2:4 mix blocks 10x10x10 cms deep.
Where holder bat clamps are to be fixed in RCC column or slotted angles, walls or beam
they shall be fixed with galvanized 40x3 mm flat iron "U" type clamps with anchor fasteners
of approved design or 6 mm nuts and bolts.
For SWR pipes conforming to IS 13592 shall be clamped to wall with approved type of
uPVC saddle clamp/ U-clamp or as given in the approved drawing.
Structural clamps shall be fabricated by electro-welding from M.S. structural members e.g.
rods, angles, channels flats as per detailed drawing. Contractor shall provide all nuts &
bolts, welding material. All fabricated clamps, nuts, bolts and washers shall be not dipped
galvanized.
Wherever M.S. clamps are required to be anchored directly to brick walls, concrete slabs,
beams or columns, nothing extra shall be payable for clamping arrangement and making
good with cement concrete 1:2:4 mix (1 cement :2 coarse sand :4 mm stone aggregate 20
mm nominal size) as directed by the Engineer-in-Charge.
For sleeves, anchor fasteners and clamp spacing chart shall be as follows:
Urinal traps
Urinal traps/horn shall be cast iron P or S traps with or without vent shall be fixed as specified
for floor traps.
Bath room traps and connections shall ensure free and silent flow of discharging water. Where
specified, Contractor shall provide a special type inlet fitting fabricated from uPVC pipe without,
with one, two or three inlet sockets fixed on side to connect the waste pipe. Joint between
waste and hopper inlet socket of the trap shall be joined with solvent cement recommended by
the manufacturer. Inlet shall be connected to a uPVC. P or S trap. Floor trap inlet hoppers and
the traps if set in cement concrete blocks as specified in para above without extra charge.
uPVC multi-inlet trap can be used where ever possible to be decided by the Engineer-in-
Charge.
All traps shall be self cleaning design and the seal depth shall be as specified below wherever
the traps are not integral with the appliances:
Floor Gratings
Floor and urinal traps shall be provided with 100-150mm square or round C.P./ Stainless steel
grating, with rim of approved design and shape. Minimum thickness shall be 4 mm.
Jointing
Pipe to pipe and pipe to fitting (SWR) joint shall be with ‘O’ rubber ring as recommended by the
manufacturer. Jointing with solvent cement shall be applied to uPVC waste pipes (confirming
to I.S. 4985) and fittings or as recommended by the manufacturer’s.
uPVC Clean out pipe for Soil, Waste or Rainwater pipes laid under floors shall be provided
near pipe junctions bends, tees, “Ys” and on straight runs at such intervals as required as per
site conditions. Cleanout pipe shall terminate flush with the floor levels.
Cleanout pipe shall be provided on starting point of each drain and in between at locations
indicated on plans or directed by the Engineer-in-Charge Cleanout pipe shall be of size
matching the full bore of the pipe but not exceeding 160 mm OD.
Cleanouts at ceiling level pipe shall be provided with a bend terminating at floor level above.
The cap of the cleanout pipe shall have a cap flush with floor.
General
Signature of Contractor Page 311 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
a) Waste pipe from appliances e.g. wash basins, sinks and urinals shall be of uPVC pipes
40, 50 or 63 mm OD conforming to IS:4985 class II (6 kg/cm2 )shown on the drawings.
b) All pipes shall be fixed in gradient towards the outfalls of drains. Pipes inside a toilet
room shall be in chase unless otherwise shown on drawings. Where required pipes
may be run at ceiling level in suitable gradient and supported on galvanized structural
clamps. Spacing for clamps for such pipes shall be as per the pipe spacing chart given
in section 1.
C.I (Cast iron) soil and waste pipes and drainage under floor in sunken slabs and in wall
chases (when cut specially for the pipe) shall be encased in cement concrete 1:2:4 mix (1
cement :2 coarse sand : 4 stone aggregate 12 mm size) 75 mm in bed and all-round. When
pipes are running well above the structural slab, the encased pipes shall be supported with
suitable cement concrete pillars of required height at intervals of one meter.
Testing
Testing procedure specified below apply to all soil, waste and vent pipes above ground
including pipes laid along basement ceiling.
Entire drainage system shall be tested for water tightness during and after completion of the
installation. No portion of the system shall remain untested. Contractor must have adequate
number of expandable rubber/bellow plugs, manometers, smoke testing machines, pipe and
fitting work test benches and any other equipment necessary and required to conduct the tests.
All testing equipment/motors etc. shall be certified for its calibration by an approved laboratory.
All materials obtained and used on site must have manufacturer's Hydraulic Test Certificate for
each batch of materials used on the site.
Apart from factory test all pipes and fittings shall be hydraulically tested for a head of 3 m
preferably on a specially set up work bench. After applying pressure, strike the pipe with a
wooden pallet and inspect for blow holes and cracks. Pressure may be applied for about 2
minutes. Reject and remove all defective pipes.
After installation all connections from fixtures, vertical stacks and horizontal drains including
pipes along ceiling shall be tested to a hydraulic pressure not exceeding 3 m. Such tests shall
be conducted for each floor separately by suitable plugs.
After the installation is fully complete, it should be tested by flushing the toilets, running at least
20% of all taps simultaneously and ensuring that the entire system is self draining, has no
leakages, blockages etc. Rectify and replace where required.
Contractor shall maintain a test register identifying date and time of each area. All tests shall
be conducted in presence of Engineer-in-Charge and signed by both.
Excavation
The excavation for pipe works shall be open cutting unless the permission of the Engineer-in-
Charge for the ground to be tunneled is obtained in writing. Where sewers have to be
constructed along narrow passages, the Engineer-in-Charge may order the excavation to be
made partly in tunnel and in such cases the excavated soil shall be brought back later on for
In excavation the trenches, etc. the solid road metal ling, pavement, curbing etc. and turf is to
be placed on one side and preserved for reinstatement when the trenches or other excavation
shall be filled up. Before any road metal is replaced, it shall be carefully shifted. The surface of
all trenches and holes shall be restored and maintained to the satisfaction of the Engineer-in-
Charge and of the Owners of the roads or other property traversed and the Contractor shall not
cut out or break down any live fence of trees in the line of the proposed works but shall tunnel
under them, unless the Engineer-in-Charge shall order to the contrary.
The Contractor shall grub up and clear the surface over the trenches and other excavations of
all trees, stumps roots and all other encumbrances affecting execution of the work and shall
remove them from the site to the approval of the Engineer-in-Charge.
Obstruction of Roads
The Contractor shall not occupy or obstruct by his operation more than one half of the width of
any road or street and sufficient space shall then be left for public and private transit, he shall
remove the materials excavated and bring them back again when the trench is required to be
refilled. The Contractor shall obtain the consent of the Engineer-in-Charge in writing before
closing any road to vehicular traffic and the foot walks must be clear at all times.
Removal of Filth
All night soil, filth or any other offensive matter met with during the execution of the works,
immediately after it is taken out of any trench, sewer or cess pool, shall not be deposited on to
the surface of any street or where it is likely to be a nuisance or passed into any sewer or drain
but shall be at once put into the carts and removed to a suitable place to be provided by the
Contractor.
The trenches shall be excavated to such a depth that the pipes shall rest on concrete or on
firm bedding as described in the several clauses relating to these so that the inverts may be at
the levels given in the sections. In bad ground, the Engineer-in-Charge may order the
Contractor to excavate to a greater depth than that shown on the drawings and to fill up the
excavation to the level of the sewers with concrete, broken stone, gravel or other materials.
Nothing extra shall be paid for the same if the Contractor excavates the trench to a greater
depth than is required without a specific order to that effect in writing of the Engineer-in-Charge
the extra depth shall have to be filled up with concrete 1:5:10 mix (1 cement: 5 fine sand: 10
stone aggregate 40mm nominal size) at the Contractor’s own costs and charges to the
requirements and satisfactions of the Engineer-in-Charge.
Refilling
After the pipes or other work has been laid and proved to be water tight, the trench or other
excavations shall be refilled. Utmost care shall be taken in doing this, so that no damage shall
be caused to the sewer and other permanent work. The filling in the haunches and upto 75
cms above the crown of the sewer shall consist of the finest selected materials placed carefully
in 15 cms layers and flooded and consolidated. After this has been laid, the trench and other
excavation shall be refilled carefully in 15 cms layers with materials taken from the excavation,
each layer being watered to assist in the consolidation unless the Engineer-in-Charge shall
otherwise direct.
The Contractor shall, at his own costs and charges, make good promptly during the whole
period the works are in hand, any settlement that may occur in the surfaces of roads, beams,
footpaths, gardens, open spaces etc. Whether public or private caused by his trenches or by
his other excavations and he shall be liable for any accidents caused thereby. He shall also, at
his own expenses and charges, repair and make good and damage done to buildings and
other property. If in the opinion of the Engineer-in-Charge he fails to make good such works
with all practicable dispatch, the Engineer-in-Charge shall be at liberty to get the work done by
the Contractor or deducted from any money that may be or become due to him or recovered
from him in any other manner according to the law of the land.
The Contractor shall at his own costs and charges provide places for disposal of all surplus
materials not required to be used on the works. As each trench is refilled the surplus soil shall
be immediately removed, the surface properly restored and roadways and sides left clear.
The Contractor shall at all times support efficiently and effectively the sides of the sewer
trenches and other excavations by suitable timbering, piling and sheeting and they shall be
close, timbered in loose or sandy strata and below the surface of the sub soil water level.
All timbering, sheeting and piling with their waling and supports shall be of adequate
dimensions and strength and fully braced and strutted so that no risk of collapse or subsidence
of the walls of the trench shall take place.
The Contractor shall be held responsible and will be accountable for the sufficiency of all
timbering, branches, sheeting and piling used as also for all damage to persons and property
resulting from improper quality, strength, placing, maintaining or removing of the same.
Shoring of Buildings
The Contractor shall shore up all buildings, walls and other structures, the stability of which is
liable to be endangered by the execution of the work and shall be fully responsible for all
damages to persons or property resulting from any accident.
The Contractor shall at all times during the progress of the work keep the trenches and
excavations free from water which shall be disposed off by him in a manner as will neither
cause injury to the public health nor to the public or private property nor to the work completed
or in progress nor to the surface of any roads or streets, nor cause any interference with the
use of the same by the public.
The Engineer-in-Charge shall have power by giving an order in writing to the Contractor to
increase the maximum width in respect of which payment will be allowed for excavation in
trenches for various classes of sewer, manholes, and other works in certain lengths to be
specifically laid down by him, where on account of bad ground or other unusual conditions, he
considers that such increased widths are necessary in view of the site conditions.
Scope of Work
Work under this section consists of furnishing all labor, materials equipment and appliances
necessary and required to completely install the water supply system as required by the
drawings & specified hereinafter.
Without restricting to the generality of the foregoing, the water supply system shall include the
following:-
All water lines to different parts of building and making connection from source etc.
Pipe protection and painting.
Providing Hot water supply and return lines and insulation of hot water pipe lines.
Control valves, masonry chambers and other appurtenances.
Connections to all toilets kitchen equipments, tanks and appliances.
Excavation and refilling of pipe trenches, wherever necessary.
Trenches for taking pipe lines for these services if required.
General Requirements
All materials shall be new of the best quality conforming to specifications. All works executed
shall be to the satisfaction of the Engineer-in-Charge.
Pipes and Fittings shall be fixed truly vertical, horizontal or in slopes as required in a neat
workmanlike manner.
Short or Long bends shall be used on all main pipe lines as far as possible. Use of Elbows
shall be restricted for short connections.
As far as possible all Bends shall be formed by means of a hydraulic pipe bending machine for
pipes up to 65mm dia.
Pipes shall be fixed in a manner so as to provide easy accessibility for repair and maintenance
and shall not cause obstruction in shafts, passages etc.
Pipes shall be securely fixed to walls and ceilings by suitable clamps at intervals specified.
As far as possible, all piping inside the buildings shall run either concealed or embedded.
Outside the buildings the piping shall be installed at-least 60cms below finished grade. All
galvanized steel piping embedded either in trenches or in concrete and masonry work shall be
tightly wrapped 1mm thick fiberglass tissue laid in bitumen.
Valves and other appurtenances shall be so located as to provide easy accessibility for
operations, maintenance and repairs.
Contractor should study the site plan and water supply system diagram for an overview of the
system.
Source
Signature of Contractor Page 315 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
a) Water supply will be acquired from Municipal water mains through a service connection
b) Additional water supply will be obtained from captive tube-wells within the site. The
rising mains will be connected to the main fire static tank and then overflow into the
main domestic water tank.
Water supply piping for garden hydrant and sprinkler and irrigation system will be separate and
independently connected to a different pumping system.
GI heavy class pipes shall be used for main transmissions of potable water up to
underground reservoirs.
All external pipes in trenches along with the road and parking (external pipe network) shall
be GI heavy class pipes.
All the inlet pipes from external pipe network upto Overhead filling line, terrace piping,
down take in shaft shall be GI medium class pipe including fittings.
For internal works, the pipes running at the ceiling level and then dropping down in chases
to the various fixtures will be (chlorinated poly vinyl chloride) CPVC pipe conforming to IS
15778 CTS SDR-11 using solvent weld CPVC fittings.
Valves on branches, main line and pumps shall have ball valve/gate valve/butterfly valve of
good approved quality, as per requirement.
Clamps
GI pipes in shafts and other locations shall be supported by galvanized clamps of design
approved by Engineer-in-Charge Pipe in wall chases shall be anchored by iron hooks. Pipes at
ceiling level shall be supported on structural clamps fabricated from galvanized structural as
described in the sub section. Pipes in typical shafts shall be supported on Slotted
Angles/Channels as specified elsewhere.
Unions
Contractor shall provide adequate number of unions on all pipes to enable dismantling later.
Unions shall be provided near each Gunmetal Valve, Stop Cocks, or Check Valves and on
straight runs as necessary at appropriate locations as required and/or directed by Engineer-in-
Charge.
Flanges
Flanged connections shall be provided on pipes where shown on the drawings, all equipment
Trenches
The galvanized iron pipes and fittings shall be laid in trenches. The width and depth of the
trenches for the different diameters of the pipes shall be as follows:
At joints the trench width shall be widened where necessary. The work of excavation and
refilling shall be done true to line and gradient in accordance with general specifications for
earth work in trenches.
When excavation is done in rock, it shall be cut deep enough to permit the pipes to be laid on a
cushion of sand minimum 7.5 cm deep.
Painting
All pipes above ground shall be painted with one coat of Red Lead and two coats of Synthetic
Enamel paint of approved shade and quality. Pipes shall be painted to standard color code
specified by Engineer-in-Charge.
All pipes in chases and below floor shall be provided with Anti-corrosive treatment.
Pipe protection
Where specified in the Drawing all pipes below ground shall be protected against corrosion by
wrapping 100mm wide and 4mm thick layer of PYPKOTE/MAKPOLYKOTE over the pipe.
Sand Filling
All G.I pipes in trenches shall be protected with fine sand 150 mm all around before filling in
the trenches.
Gunmetal Valves
Valves 65mm dia and below shall be heavy Gunmetal Full way Valves or Globe Valves or Ball
valves conforming to IS: 778-1971 of 20 Kg/cm2 class. Valves shall be tested at
manufacturer’s works and the same stamped on it.
All Valves shall be approved by the Engineer-in-Charge before they are allowed to be used on
work.
Sluice Valves
All valves 80mm dia and above shall be C.I. Double Flanged Sluice Valves. Sluice valves shall
be Cast Iron double flanged, with rising spindle. Each sluice valve shall be provided with wheel
for valves in exposed positions and Cap Top for underground valves. Contractor shall provide
suitable operating keys for Sluice Valves with Cap Tops.
Sluice valves shall be of best quality conforming to IS: 780-1969 of class specified.
Joints for double flanged sluice valves shall be made with suitable
Signature of Contractor Page 317 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
Tail/socket pieces on the pipeline and flanges joints made with 3 mm thick insertion rubber
gasket with appropriate number of bolts, nuts and washers.
Sluice valves shall be installed at all branches and as shown on the drawings.
Scour Valves
Scour valves shall be C.I. sluice valves as specified above. They shall be installed at the
lowest level or tail end of the system as shown on drawings and directed by Engineer-in-
Charge.
Air release valves shall be single acting type air valves with Gunmetal body and
bronze/gunmetal internal parts and plastic float.
Each air release valve shall be provided with a cast iron isolating sluice valve of
specification given above.
Insulation
Hot water pipes fixed in chase shall be thermal insulation over hot water pipes with 9mm thick
nitrile or approved equivalent thermal insulation tubing, a elastomeric flexible material having
hermetic blister closed cell structure of expanded synthetic rubber having a thermal
conductivity not exceeding
0.040w/m°k @ 40deg C over pipes.
Exposed hot water line laid in trenches, exposed in shafts, on terrace and along ceiling level
shall be thermal insulation over hot water pipes with 9mm thick nitrile/ polyolefin or approved
equivalent thermal insulation tubing, a electrometric flexible material having hermetic blister
closed cell structure of expanded synthetic rubber having a thermal conductivity not exceeding
0.040w/m°k @ 40 deg C over pipes. With Aluminum Cladding/ protective coating of resin
hardener paint with fiber cloth (FRP)
Anchor Block
Suitable anchor blocks shall be provided at all bends and tees to encounter the excessive
thrust developed due to water hammer.
Cpvc Pipes
All pipes inside the buildings and where specified, outside the building shall be CPVC pipes
tubes conforming to IS 15778:1996 .Specific Gravity ASTM D 792 at 230C should be 1.55 as
specified. With Tensile Strength as per ASTM D 638 at 230C should be 55N/mm2.
Cutting
Pipes shall be cut either with a wheel type plastic pipe cutting or hacksaw blade and care shall
be taken to make a square cut which provides optimal bonding area within a joint.
Signature of Contractor Page 318 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
Deburing / Beveling
Burrs and fittings should be removed from the outside and inside of pipe with a pocket knife or
file otherwise burrs and fittings may prevent proper contact between pipe and fitting during
assembly.
Fitting Preparation
A clean dry rag/cloth should be used to wipe dirt and moisture on the fitting sockets and tubing
end. The tubing should make contact with the socket wall 1/3 or 2/3 of the way into the fitting
socket.
Only CPVC solvent cement confirming to ASTM-F493 should be used for joining pipe with
fittings. CPVC schedule 40 & 80 heavy bodied CPVC solvent cement only should be used
confirming to ASTM-F493.
Assembly
After applying the solvent cement on both pipe and fitting socket, pipes should be inserting into
the fitting socket within 30 seconds, and rotating the pipe ¼ to ½ turn while inserting so as to
ensure even distribution of solvent cement with the joint. The assembled system should be
held for 10 seconds (approx) in order to allow the joint to set up.
An even bead of cement should be evident around the joint and if this bead is not continuous,
remake the joint to avoid potential leaks.
Solvent cement set & cure times shall be strictly adhered to as per the below mentioned table:
Once an installation is completed and cored as per above mentioned recommendations, the
system should be hydrostatically pressure tested at 150 PSI (10 Bar) for minimum
24hrs.During pressure testing the system should be filled with water and if a leak is found, the
joint should be cut out and replacing the same with new one by using coupler.
When making a transition connection to metal threads, special brass/plastic transition fitting
(Male & Female adopters) should be used. Plastic threaded connection should not be over
torque hard tight plugs one half turn should be adequate.
Threaded Sealants
For horizontal runs, support should be given at 3 ft (90 cms) intervals for diameter of 1” and
below and at 4 ft (1.20 mtr) intervals for larger size.
Hangers should not have throw or sharp edges which come in contact with the tubing and shall
be of GI.
All special fittings and accessories like internally or externally threaded brass adaptors, ball
valves, globe valves, unions, diaphragm valves, butterfly valves, etc shall be made of CPVC by
licensee.
The CPVC solvent cement used for installing CPVC piping systems shall conform to ASTM
F493. Pipes from ½” up to 2” pipes and fittings, single step medium bodied CPVC solvent
cement should be used. For CPVC pipes and fittings upwards of 2”, a primer shall be used
followed by heavy bodied solvent cement conforming to ASTM F493. PVC solvent cement
should not be used.
Concealed Plumbing
All internal concealed plumbing for water supply shall be done with CPVC pipes. The pipes &
fittings shall conform to CTS (Copper Tube Size) SDR-11 as per ASTM D2846. All pipes and
fittings from ½” up to 2” shall come under this category. Medium body CPVC solvent cement
conforming to ASTM F493 should be used for joining pipes to fittings.
Installation procedure
All parameters pertaining to the installation of CPVC plumbing system such as cutting, joining,
support spacing, expansion loops, insulation, type of support, special connections, etc. shall be
as per the manufacturer’s specifications.
Valve Chambers
Contractor shall provide suitable brick masonry chambers in cement mortar 1:5 (1 cement: 5
coarse sand) on cement concrete foundations 150 mm thick 1:5:10 mix (1 cement: 5 fine sand:
10 graded stone aggregate 40 mm nominal size) 12 mm thick cement plaster inside and
outside finished with a floating coat of neat cement inside with cast iron surface box as
approved or as specified in Drawing and in drawings including excavation, back filling
complete.
Water Meters
Water meters of approved make and design shall be supplied for installation at locations as
shown in drawing The water meters shall meet with the approval of the local municipal
authorities. Suitable valves and chambers to house the meters shall also be provided along-
with the meters.
All meters shall conform to Indian Standard IS: 779-1978 (Water meters-domestic type) and IS:
2373-1981 (water meters-bulk type). Where called for water meters shall be located in
masonry chambers of appropriated size.
Sturdy hangers, brackets and saddles of approved design shall be installed to support all pipe
lengths which are not embedded over their entire run. The hangers and brackets shall be of
adjustable heights and primer coated with red-oxide primer clamps. Collars and saddles to
hold pipes shall be provided with suitable gaskets. The brackets and hangers shall be of Mild
Steel designed to carry the weight of pipes safely and without excessive deflections.
All pipes and fittings shall be supported near every joint and half-way through every pipe length
unless otherwise specified. Where called for, pipe hangers shall also be supplied with proper
sound and vibration dampening devices to minimize noise and vibration transmission.
Testing
All pipes, fittings and valves shall be tested by hydrostatic pressure of min. 1.5 times, the
working pressure and subject to minimum of 7 kg/cm2 in any case and with the consent of
Engineer-in-Charge.
Pressure shall be maintained for a period of at least TWELVE hours without appreciable drop
in the pressure after fixing at site. (+10 %). A test register shall be maintained and all entries
shall be signed and dated by Contractor(s) and Engineer.
In addition to the sectional testing carried out during the construction, Contractor shall test the
entire installation after connections to the overhead tanks or pumping system or mains. He
shall rectify all leakages, and shall replace all defective materials in the system. Any damage
done due to carelessness, open or burst pipes or failure of fittings, to the building, furniture and
Fixtures shall be made good during the defects liability period without any extra cost.
After completion of the water supply system, Plumbing Contractor shall test each valve by
closing and opening it a number of times to observe if it is working efficiently. Valves which do
not effectively operate shall be replaced by new ones at no extra cost and the same shall be
tested as above.
The contractor shall provide all inlets, outlets, washouts, vents, ball cocks, overflow, control
valves and all such other piping connections including level indicator to water storage tanks as
called for.
Suitable float controls of an approved make, securely fixed to the tank independent of the inlet
pipe and set in a position so that water inlet into the tank is cut off when filled up to the water
line. The water level in the tanks shall be adjusted to 25mm below the lip of the overflow pipe.
Full way gate/ball valves of approved make shall be provided as near the tank as practicable
on every outlet pipe from the storage tank except the overflow pipe.
The overflow pipe shall be so placed as to allow the discharge of water being readily seen. The
overflow pipe shall be of size indicated. A stop valve shall also be provided on the inlet water
connection to the tank. The outlet pipes shall be fixed approximately 75mm above the bottom
of the tank towards which the floor of the tank is sloping to enable the tank to be emptied for
cleaning. The ball valves shall conform to Indian Standard IS:1703-1968
All inlets, outlets, valves, piping and other incidental work connected with installation of all
mechanical equipment supplied by other agencies shall be carried out by the Plumbing
Signature of Contractor Page 321 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
Disinfection
After completion of the work Contractor shall flush clean the entire system with the city’s
filtered water after connection has been made.
After the first flushing, commercial bleaching powder is to be added to achieve a dosage of 2 to
3 mg/l of water in the system added and flushed. This operation should be performed twice to
ensure that the system is fully disinfected and usable. The Commissioning would not be
considered complete without performing the Disinfection.
Pre Commissioning
Ensure that all pipes are free from debris and obstructions.
Check all valves and fire hydrant for effective opening and closing action. Defects should be
rectified or valves replaced.
Ensure that mains have been connected to the respective pumps, underground and Overhead
tanks.
Commissioning
Fill Underground tank with water. Add 1kg fresh bleaching powder after making a solution to be
added near inlet.
Start Water Supply Pump and allow water to fill main Underground tank. Water will first fill the
fire tank and then overflow to the Raw Water tanks.
After filling Overhead Reservoir drain the same to its one forth capacity through tank scour
valve. (This is to ensure removal of all mud, debris etc. from the tank).
Release water in the main lines by opening Valves in each circuit. Drain out water in the
system through scour valves or fire hydrant in lower regions. Ensure clean water is now
coming out of the system.
Open valves for individual clusters. Observe for leakages or malfunctions, check pressure &
flow at end of line by opening Hydrants etc. Remove and rectify defects noticed.
Check all outlet points for proper operation by opening each valve and allowing water to flow
for a few minutes. Also check for effective closure of valve.
Signature of Contractor Page 322 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
The entire water supply system should be disinfected with bleaching powder and system flush
cleaned.
Send four samples of water drawn from four extreme locations for testing for bacteriological
test in sterilized bottles obtained from the concerned laboratory. (Laboratory personal may
collect the samples themselves).
Responsibility
Tube well
General Conditions
All work shall be done in a systematic manner in accordance with a programmer prepared in
consultation with the Engineer-in-Charge. Rates quoted shall be for complete items and
inclusive of all equipment, labor, scaffolding, tackles etc required to do a complete job.
Rates shall be inclusive of all taxes, e.g. Sales Tax, Octroi, Excise Duty etc.
Expected quantity of water required is in the order of 10,000 LPH on 10-12 hours continuous
pumping, but lower flow will be acceptable if the strata yield is such.
Contractor shall make his own arrangement for water at site required for his work. He may
obtain the water by boring a trial bore or by obtaining in water tankers at his own cost.
Contractor shall also make his own arrangements for power required for his work.
Site Clearance
The Contractor shall clear the site for any trees, growth, grass and rubbish to enable him to
execute the work properly at his own cost.
On successful completion of the work the Contractor shall clear up the site of all his surplus
material equipment and accessories and hand over the same to the Engineer-in-Charge.
Type of Well
a) Tube well shall be bored by a reverse circulation rotary rig with 600 mm dia (24") blind
and slotted pipe. Annular space between pipe and bore shall be gravel packed.
Boring
Boring shall be 600-650 mm dia to an approximate depth of 80-90 m. The depth may be
increased or decreased as per actual site conditions. The depth at which the tube well boring is
to be terminated shall be as agreed upon by the Engineer-in-Charge Sub-soil water shall not
be tapped.
Slotted Pipes
Slotted pipes shall be 250 mm dia, with slots. Slot size shall be as per soil conditions and shall
be approved by the Engineer-in-Charge. No variation in rate shall be permissible due to size
and dimension of slots.
Special Fittings
Provide all special fittings e.g. blank pipes, socket rings, bail plug, centering guides, pipe slips
and top cap suitable for housing pipe.
Verticality
Well assembly shall be truly vertical as per latest Indian Standard and verticality certificate
shall be furnished by the Contractor.
Gravel Packing
Space between boring and well assembly shall be packed with washed pea gravel 3 to 6 mm
size.
Development
The well shall be developed by an air compressor of 450 cfm capacity and pressure of 10.5
kg/cm2 for a period of at least twenty hours. This period may however be extended in case the
development is not satisfactory.
Water Tests
The Contractor shall get the water tested for its quality from approved Water Testing laboratory
given Annexure I. Tests shall be for drinking water quality as per IS: 10500 for Physical,
Chemical & bacteriological parameters. (Tests shall be performed after development of the
well and clear water is available in the discharge).
Sanitary Sealing
The annular space between the bore and its housing pipe shall be grouted with cement
concrete 1:2:4 to a depth of 5 m below the ground level. Four 50 mm dia gravel feeding shall
be provided with caps at top. Pipes shall be G.I. to I.S. 1239, medium class.
Bore Log
A bore log in a standard format form shall be maintained at the site and shall give the following
information.
Scope Of Work
The scope of this section comprise of the supply, installation testing and commissioning of
piping network for garden hydrant & irrigation system.
Work under this section consists of furnishing all labor, materials equipment and appliances
necessary and required to completely install the garden irrigation system as required by the
drawings, specified hereinafter and given in the Drawing.
Without restricting to the generality of the foregoing, the garden hydrant system shall include
the following:-
All irrigation lines to different parts of site and making connection from source i.e. from STP
etc.
Pipe protection.
Control valves, masonry chambers and other appurtenances.
Connections to all hydrant point.
Excavation and refilling of pipe trenches, wherever necessary.
Trenches for taking pipe lines for these services if required.
General Requirements
All materials shall be new of the best quality conforming to specifications. All works executed
shall be to the satisfaction of the Engineer-in-Charge.
Pipes and Fittings shall be fixed truly vertical, horizontal or in slopes as required in a neat
workmanlike manner.
Pipes shall be fixed in a manner so as to provide easy accessibility for repair and maintenance
and shall not cause obstruction in shafts, passages etc.
Valves and other appurtenances shall be so located as to provide easy accessibility for
operations, maintenance and repairs.
All pipes used in Garden hydrant & flushing system shall be GI medium class pipes.
Flanges
Trenches
The HDPE pipes and fittings shall be laid in trenches. The width and depth of the trenches for
the different diameters of the pipes shall be as follows:
Signature of Contractor Page 325 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
At joints the trench width shall be widened where necessary. The work of excavation and
refilling shall be done true to line and gradient in accordance with general specifications for
earth work in trenches.
When excavation is done in rock, it shall be cut deep enough to permit the pipes to be laid on a
cushion of sand minimum 7.5 cm deep.
Pipe Protection
Where specified in the Drawing all pipes below ground shall be in trenches and protected with
fine sand 150 mm all around before filling in the trenches.
Scope of Work
Work under this section shall consist of furnishing all Labor, Materials, Equipments and
Appliances necessary and required to completely finish Sewerage/Drainage system as
specified hereinafter or given in the Drawing.
Without restricting to the generality of the foregoing, the sewerage system shall include:
General Requirements
All materials shall be new of the best quality conforming to specifications and subject to the
approval of the Engineer-in-Charge.
All piping shall be installed at depth greater than 80cms below finished ground level.
The piping system shall be vented suitably at the starting point of all branch drains, main
drains, and the highest/lowest point of drain and at intervals as shown. All venting arrangement
shall be un-obstructive and concealed.
All drainage work shall be done in accordance with the local Municipal bye-laws.
Wherever the sewerage pipes run above water supply lines, same shall be completely
encased in cement concrete 1:2:4 all round with the prior approval of the Engineer-in-Charge.
Location of all manholes, catch basins etc., shall be got confirmed by the Contractor from the
Engineer-in-Charge before the actual execution of work at site.
The sewer pipes shall be laid to alignment and gradient shown on the drawings but subject to
such modifications as shall be ordered by the Engineer-in-Charge from time to time to meet the
requirements of the works. No deviations from the lines, depths of cutting or gradients of
sewers shown on the plans and sections shall be permitted except by the express direction in
writing of the Engineer-in-Charge.
Stoneware pipes shall be of first class quality salt glazed and free from rough texture inside or
outside and straight. All pipes shall have the manufacturers name marked on it and shall
comply to IS: 651-1971 and shall be of approved makes.
The maximum permissible slope to the various diameters of pipes shall be as follows:
Where necessary, pipe shall be laid on a bed of plain cement concrete 1:3:6 and minimum 150
mm thick, and shall be projected by providing hunching up to half the diameter of the pipes.
The width of the concrete bed for various diameters shall be as follows:
Where the pipes are laid on a soft soil, with the maximum water table level, lying at the invert
level of the pipe, the pipe shall be bedded in concrete.
Laying of Pipes
Pipes are liable to be damaged in transit and notwithstanding tests that may have been made
before dispatch each pipe shall be examined carefully on arrival at site. Each pipe shall be
rung with a wooden hammer or mallet and those that do not ring true and clear shall be
rejected. Sound pipes shall be carefully stacked to prevent damage. All defective pipes should
be segregated, marked in a conspicuous manner and their use in the works prevented.
The pipes shall be laid with sockets leading uphill and should rest on solid and even
foundations for the full length of the barrel. Socket holes shall be formed in the foundation
sufficiently deep to allow the pipe jointer room to work right round the pipe and as short as
practicable to admit the socket and allow the joint to be made.
Where pipes are not bedded on concrete the trench bottom shall be left slightly high and
carefully bottomed up as pipe laying proceeds so that the pipe barrels rest on firm ground. If
excavation has been carried too low it shall be made up with cement concrete 1:5:10 mix at the
Contractor’s cost and charges.
If the bottom of the trench consists of rock or very hard ground that cannot be easily excavated
to a smooth surface, the pipes shall be laid on cement concrete bed of 1:5:10 mix to ensure
even bearing.
Jointing of Pipes
Tarred gaskin shall first be wrapped round the spigot of each pipe and the spigot shall then be
placed into the socket of the pipe previously laid, the pipe shall then be adjusted and fixed in its
correct position and the gaskin caulked tightly home so as to fill not more than one quarter of
the total length of the socket.
The remainder of the socket shall be filled with stiff mix of cement mortar (1 cement: 1 clear
sharp washed sand). When the socket is filled, a fillet should be formed round the joint with a
trowel forming an angle of 45 degrees with the barrel of the pipe. The mortar shall be beaten
up and used after it has begun to set.
After the joint has been made any extraneous materials shall be removed from inside of the
joint with a suitable scraper or “Badger”. The newly made joints shall be protected until set
from the sun, drying winds, rain or dust. Sacking or other materials, which can be kept damp,
shall be used. The joints shall be exposed and space left all rounds the pipes for inspection by
the Engineer-in-Charge. The inside of the sewer must be left absolutely clear in bore and free
from cement mortar or other obstructions throughout its entire length, and shall efficiently drain
and discharge.
Gully Traps
Gully traps shall be of the same quality as described for stoneware pipes in Clause 5.
Gully traps shall be fixed in cement concrete 1:5:10 mix (1 cement: 5 coarse sand: 10
stone aggregate 40mm nominal size) and a brick masonry chamber 30x30 cms inside in
cement mortar 1:3 with 10 x 10 cms grating inside and 30x30 cms C.I. sealed cover and
frame weighting not less than 7.2 kg to be constructed as per standard drawing. Where
necessary, sealed cover shall be replaced with C.I. grating of the same size.
Grease Trap
Grease Trap shall be provided on Kitchen waste lines before discharging the waste into the
main sewer line. Grease Trap shall be built in brick masonry and shall be similar in
construction to manholes. The grease trap shall be constructed to size as shown at the
location on drawings. The grease trap shall be provided with drop inlet, drop outlet,
galvanized wrought iron sediment pan and a baffle wall. Grease trap shall be provided with
2 Nos, double seal manhole cover and frame which shall be identified with lettering
`Grease trap" as per the drawing.
All rights of the sewer and drain shall be carefully tested for water tightness by mains of
water pressure maintained for not less than 30 minutes. Testing shall be carried out for
manhole to manhole. All pipes shall be subject to a test pressure of 1.5 meter head of
Water. The test pressure will however, not exceed 6mtr head at any point. The pipes
shall be plugged preferably with standard design plugs or with rubber plugs on both
sides, the upper end shall, however, be connected to a pipe for filling with water and
getting the required head poured at one time.
All underground storm water drainage pipes and sewer lines where specified (other than those
specified cast iron) shall be centrifugally spun RCC pipes of specified class. Pipes shall be true
and straight with uniform bore. Throughout cracked, warped pipes shall not be used on the
work. All pipes shall be tested by the manufacturer and the Contractor shall produce, when
directed a certificate to that effect from the manufacturer.
Laying
R.C.C. spun pipes shall be laid on cement concrete bed or cradles as specified and shown on
the detailed drawings the cradles may be precast and sufficiently cured to prevent cracks and
breakage in handling. The invert of the cradles shall be left 12mm below the invert level of the
pipe properly placed on the soil to prevent any disturbance. The pipe shall than be placed on
the bed concrete or cradles and set for the line and gradient by means of sight rails and
bonding rods etc. cradles or concrete bed may be omitted, if directed by the Engineer-in-
Charge
The sewer pipes shall be completely encased or surrounded with concrete where :
The maximum water table level is likely to rise above the top of the barrel.
The top (overt) of pipe is less than 200 cms under the road surface.
Jointing
After setting out the pipes the collars shall be centered over the joint and filled in with tarred
gaskin, so that sufficient space is left on either side of the collar to receive the mortar. The
space shall then be filled with cement mortar 1:2 (1 cement: 2 fine sand) and caulked by
means of proper tools all joints shall be finished at an angle of 45 degree to the longitudinal
axis of the pipe on both side of the collars neatly semi flexible type collar joint.
Curing
The joint shall be cured for at least 7 days. Refilling at joints will be permitted only on
satisfactory completion of curing period.
Cement Concrete and Masonry Works for Manholes and Chambers etc.
Water
Water used for all the construction purposes shall be clear and free from Oil, Acid, Alkali,
Organic and other harmful matters, which shall deteriorate the strength and/or durability of the
structure. In general, the water suitable for drinking purposes shall be considered well enough
for construction purpose.
The aggregate for concrete shall be in accordance with I S: 383 and I S: 515 in general, these
shall be free from all impurities that may cause corrosion of the reinforcement. Before actual
use these shall be washed in water, if required as per the direction of Engineer-in-Charge. The
size of the coarse aggregate shall be done as per I S: 383.
Sand
Sand for various constructional purposes shall comply in all respects with I S: 650 and I S:
2116. It shall be clean, coarse hard and strong, sharp, durable, uncoated, free from any
mixture of clay, dust, vegetable matters, mica, iron impurities soft or flaky and elongated
particles, alkali, organic matters, salt, loam and other impurities which may be considered by
the Engineer-in-Charge as harmful for the construction.
Cement
The cement used for all the constructional purposes shall be ordinary Portland cement or rapid
hardening Portland cement conforming to I S: 269.
The mild steel for the reinforcement bars shall be in the form of round bars conforming to all
requirements of I S: 432 (Grade I).
Bricks
Bricks shall have uniform color, thoroughly burnt but not over burnt, shall have plan rectangular
faces with parallel sides and sharp right angled edges. They should give ringing sound when
struck. Brick shall not absorb more than 20% to 22% of water, when immersed in water for 24
hours. Bricks to be used shall be approved by the Engineer-in-Charge.
Other Materials
Other materials not fully specified in these specifications and which may be required in the
work shall conform to the I S code. All such materials shall be approved by the Engineer-in-
Charge before use.
Cement concrete pipes bedding, cradles, foundations and RCC slabs for all works shall be
mixed by a Mechanical Mixer where quantities of the concrete poured at one time permit. Hand
mixing on properly constructed platforms may be allowed for small quantities by the Engineer-
in-Charge. Rate for cement concrete shall be inclusive of all shuttering and centering at all
depth and heights.
All concrete work shall be cured for a period of at least 7 days. Such work shall be kept moist
by means of gunny bass at all times. All pipe trenches and foundations shall be kept dry during
the curing period.
Masonry Work
Masonry work for manholes, chambers, brick masonry pipe trench and such other works as
required shall be constructed from 1st class bricks or 2nd class as specified in the Drawing in
cement mortar 1:5 mix (1 cement: 5 coarse sand). All joints shall be properly raked to receive
plaster.
Wherever specified or shown on the drawings, all pipes shall be supported in concrete bed all
round or in haunches. The thickness and mix of the concrete shall be given in the Drawing.
Type of the bedding is as described as follows:
Unless otherwise directed by the Engineer-in-Charge cement concrete for bed, all round or in
haunches shall be laid as follows:-
(1=1 cement, 3-5=coarse sand, 6-10 stone aggregate 40mm nominal size)
R.C.C. pipes or C.I. pipes ,may be supported on brick masonry or precast R.C.C or Cast insitu
cradles. Cradles shall be as shown on the drawings.
Pipes in loose soil or above ground shall be supported on brick or RCC anchor blocks as
shown on the drawings.
All manholes, chambers and other such works as specified shall be constructed in brick
masonry in cement mortar 1:5 (1 cement: 5 coarse sand) or as specified in the Drawing.
All Manholes, Chambers, etc., shall be supported on base of cement concrete of such
thickness and mix or shown on the drawings.
All manholes shall be provided with cement concrete benching in 1:2:4 mix (1 cement: 2
coarse sand: 4 stone aggregate 20mm nominal size). The benching shall have a slope of 10cm
towards the channel. The depth of the channel shall be full diameter of the pipe. Benching shall
be finished with a floating coast of neat cement.
All manholes shall be plastered with 12/15mm thick cement mortar 1:3 (1 cement: 3 coarse
sand) and finished with a floating coat of neat cement inside. Manhole shall be plastered
outside as above but with rough plaster.
All manholes with depths greater than 1 M. shall be provided with plastic encapsulated 20mm
square or 25mm round rods foot rungs set in cement concrete blocks 25 x 10 x 10cms in 1:2:4
mix 30cms vertically and staggered. Foot rests shall be coated with coal tar before embedding.
All manholes shall be provided with cast iron covers and frames and embedded in reinforced
cement concrete slab or SFRC precast concrete covers as per instructions of the Engineer-in-
Charge. Weight of cover, frame and thickness of slab as given above.
All Rainwater Collection Chamber shall be of the size 50x45x60cm (internal) with horizontal
C.I. grating or SFRC precast Gully Grating as per instructions of Engineer-in-Charge. The
grating along with frame shall be of size 500x450mm grating having total Wt. of app. 38 Kg and
of approved design and quality as per instruction of Engineer-in-Charge. The remaining details
of construction shall be same as stated above for the construction of the Manholes etc.
Making Connections
Contractor shall connect the new sewer line to the existing manhole by cutting the walls,
benching and restoring them to the original condition. A new channel shall be cut in the
benching of the existing manhole for the new connection. Contractor shall remove all sewage
and water if encountered in making the connection without additional cost.
Signature of Contractor Page 331 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
Commissioning
After successful testing of the different sewerage and drainage pipes in parts, the Contractor
shall provide all facilities including necessary piping’s, labors, tools and equipments etc. for
carrying out testing and commissioning of the entire external sewerage and drainage system
complete as per requirement in the presence of Client representative/Consultant, wherever
and as may be required. Generally, the following test/inspection has to be carried out:-
All Rainwater Collection Chamber shall be of the size 200x100x60cm (internal) complete as
per drawing or as instructions of Engineer-in-Charge.
Rain water harvesting pit is constructed preferably 5 to 10m from the permanent structure. The
bore will be excavated manually or drilled by reverse direct rotary method up to the 5m above
from water table or as per instruction of Engineer-in-Charge.
The dia of Rain water harvesting pit shall be 4500mm. Pit shall be filled with boulders, gravel
and coarse sand.
Bore shall be 450mm dia and pipe shall be 250 OD uPVC 10 kg /cm2. The pipe placed in the
center of the shaft touching the lowest portion of the pit. The overflow pipe from the desalting
chamber is directly connected to the rain water harvesting pit so that the rain water freely
enters the pit for recharging. In addition to the inlet pipe from desalting chamber an overflow
pipe at the ground level so that any excess water that enters the pit is automatically drained
away without damaging the pit.
Documents Submission
The Contractor shall before finally handing over the completed work in his scope to the Owner,
submit the documents as per the Contract and as directed by the Engineer-in-Charge. Given
below the checklist for the reference of the Engineer-in-Charge.
Commissioning
report
Test reports/
Certificates
List of essential
spares
Address/ Contact
nos. of Vendors
Remarks
Sewage Treatment Plant (STP)
Scope
Detailed engineering design of all plan areas, section, Civil, Structural, mechanical, electrical
and piping systems according to the current and applicable BIS codes as applicable. The
proposed plans of the STP shall be subject to the approval of the Architect / Consultant.
Design, manufacture, assembly, installation, testing and commissioning of the main treatment
units in RCC tanks , mechanical equipment for the Sewage Treatment Plant (STP) of capacity
and design parameters for 450KLD specifications broadly comprising of : -
Drain channel, sump with a drainage submersible pump (1 working + 1 standby) with pipe
work, valves and discharge pipe up to nearest external manhole in plant room shall be
provided by others.
Provide PH Meter, Electronic magnetic flow meter in inlet & outlet of filtration system
Construction of all architectural, civil and structural works related to the construction of the
building, its internal lighting, sludge disposal system.
Connection from final sewerage tank / pump to point of use for reuse or for disposal in
accordance with approval of the State Board for Prevention and Control of Pollution.
Contractor’s Experience
Contractor quoting for the work shall be an experienced specialize contractor engaged in the
design, manufacture and execution of STP of similar types and must have completed at least 5
plants of similar or larger size in the last 5 years.
Each offer must accompany a list of plants planned, constructed, executed and are in
operation for at least 12 months given: -
Shop Drawings
On award of the work, he shall submit GA drawing, PIB diagrams, plant layout with basic
dimensions, flow diagram with levels of elements.
Fabrication and equipment layout piping, valves and all other information required for
installation.
Electrical layouts, detail of all MCC, cable sizing and system diagrams and ear thing
system.
Piping layout with pipe dia. slopes, fixing arrangements.
Three copies of the shop drawings shall be submitted for initial scrutiny. On approval of the
same contractor shall submit six copies of the same incorporating corrections etc. Two sets
will be stamped “GOOD FOR CONSTRUCTION" by the Consultant and returned to the
contractor.
Other Submittals
Contractors proposal for testing procedures for individual equipment and for overall testing of
the plant.
All shop drawings and submittals mentioned above shall be approved by Architect and two
sets duly stamped shall be returned to the contractor for execution of the works.
Execution of Work
All work shall be executed only in accordance with the approved shop drawings and other
submittals. Contractor shall ensure that all inserts, support plates, puddle flanges and other
items required to be incorporated during execution shall be placed in position as per his own
requirements during execution of the works.
All special tools and tackle required for erection and assembly of the equipment covered by the
contract shall be obtained by the contractor himself. All other materials such as foundation bolt
nuts, etc. required for the installation of the plant and equipment shall be supplied by the
contractor and are part of the contract.
The contractor shall carryout tests on different equipment as required in the presence of the
Consultant or his representative in order to enable him to determine whether the plant,
equipment and installation comply with the specifications, local codes and in accordance with
the letter and intents of the specifications.
The installation shall be handed over to the Engineer-in-Charge only on successful completion,
operational tests and acceptance of the effluent quality by the municipal / pollution control and
statutory authorities.
Statutory Permissions
Contractor shall submit a write-up of process of the plant, drawings, design parameters flow
and PIB diagrams as necessary and required for submission to the State pollution control
authority.
Contractor shall furnish at his own cost, analysis of influent at source (for evaluation) as well as
that of influent at the holding tank of the STP and the effluents from the STP for submitting to
State Pollution Control Board and any other statutory authority whose approval is required.
Contractor shall perform all testing and operation of the plant in presence of the Pollution
Control Board if so stipulated by them.
Contractor to obtain all statutory approval as required for PCB or any other approval. Only
official fee will be reimbursed to contractor by the Owner.
Completion Documents
On successful completion of the entire work, the contractor shall submit 4 sets of following
documents to Architect. A brief write-up of process, day to day operating and maintenance
instructions.
List of approved chemicals and procedure for storage and safety norms.
Completion drawing and data, catalogues, performance charts, technical data sheets and
equipments installed.
Laminated and framed “As Built” drawings with plans, section, process flow diagrams, pipe
runs, levels and final disposal point schedule of equipment installed with all their model Nos.
plate data and date of installation.
Test readings of Influent & Effluent parameters taken at final handing over time
NOC (No Objection Certificate) from State Pollution Control Board and any other statutory
authority whose approval is required.
Performance Guarantee
Equipment supplied and installed shall be guaranteed to yield the specified effluent standards
which must meet and accepted with the requirements of Pollution Control Board.
The guarantee implicitly includes replacement of the entire plant on failure to meet desired
effluent parameters, replacement of individual equipment or repairs as warranted. Decision on
each and every aspect on this matter shall rest with the Consultant and shall be final and
binding on the contractor.
Defects Liability
All equipment and the entire installation shall be guaranteed against defective materials and
workmanship for a period of 12 months reckoned after taking over of system by Owner along
with the documentation. During the defects liability period, the contractor shall replace
defective parts and components free of cost. Rectification or repair may be permitted in case
the defect is of minor nature.
Tendered may indicate their comments only as deviations from the conditions stipulated
herein. Wholesale submission of their own conditions and/or printed conditions in disregard of
the conditions stipulated herein shall not be binding on this Tender.
No corrections, erasure etc. of this document shall be accepted.
Sewage Characteristics
Design Parameters
Design Consideration
o pH : 7.5 to 8.5
o BOD 5 days @ 200C. : upto 250-350 mg/l
o Suspended solids (SS) : upto 250-400 mg/l
o Oil & grease : 50 mg/l
o COD : upto 450-600 mg/l
Treated Effluent
o pH : 6-7
o BOD 5 days @ 200C. : less than 10 mg/l
o Suspended solids (SS) : less than 10 mg/l
o Oil & grease : NIL
o COD : less than 60 mg/l
Salient Features
The plant should be suitable for low/peak flow in line with medical waste usage.
The plant should not create any noise, with no nuisance on fly or mosquito and no foul odors.
The plant should work without the use of in-organic chemical additives
The plant should be provided with tertiary treatment in form of duel media/activated carbon
filter /UV and UF system to provide zero bacteriological standards for reuse on:
Irrigation system
Flushing and DG cooling tower
Technical Specification
Work under this sub-head consists of furnishing all Labor, Materials, equipment and
accessories necessary and required to completely install the Fire Fighting equipment etc.,
specified hereinafter and given in the
Without restricting to the generality of the foregoing the work of Fire Fighting System shall
include the followings:
Providing M.S. black steel (Class C) pressure pipe line main including Valves, Fire
Hydrants, Excavation for Pipe, Laying of pipe, Painting of pipe and Making Connection to
supply system.
Black Steel Pipe, Mains Laterals, Branches, Valves, Hangers and Appurtenances.
Hose Reels, Rubberized fabric lined hose pipes, Hose cabinets, Sprinkler heads, water
curtain nozzle and deluge valve and Landing Valves.
Portable Fire Extinguishers
Fire Fighting Pumps, diesel operated pumps, panels and all connected accessories
including suction & delivery pipes.
Testing Commissioning and giving live demonstrations to the various Inspection Authorities
and Obtain their “No Objection Certificate” (NOC) for occupation of the building.
General Requirements
All materials shall be of the best quality conforming to the Specifications and subject to the
approval of the Engineer-in-Charge.
Pipes and Fittings shall be fixed truly Vertical, Horizontal or in slopes as required in a neat
workman like manner.
Pipes shall be fixed in a manner so as to provide easy accessibility for repair and maintenance
and shall not cause any obstruction in shaft, passage etc.
Pipes shall be securely fixed to walls and ceiling by suitable clamps at intervals specified. Only
approved type of anchor fasteners shall be used for RCC ceilings.
Valves and other appurtenance shall be so located that they are easily accessible for
operation, repairs and maintenance.
Pipes
All pipes within and outside the building in exposed locations and shafts including connections
buried under floor shall be M.S. Pipes as follows:
Pipes 150 mm dia and below IS: 1239 (Class C) Heavy Class
Pipe 200 mm dia and above IS 3589 of thickness specified.
Pipe Fittings
Pipes and fittings means tees, elbows, couplings, flanges, reducers etc. And all such
connecting devices that are needed to complete the piping work in its totality.
Fabricated fittings shall not be permitted for pipe diameters 50 mm and below.
When used, they shall be fabricated, welded and inspected in workshops under supervision of
Engineer-in-Charge whose welding procedures have been approved by the TAC as per TAC
rule 4102 for sprinkler system and applicable to hydrant and sprinkler system. For "T"
connections, pipes shall be drilled and reamed. Cutting by gas or electrical welding will not be
accepted.
Jointing
Joint for black steel pipes and fittings shall be metal-to-metal thread joints. A small amount of
red lead may be used for lubrication and rust prevention. Joints shall not be welded or caulked.
(With screwed MS forged fittings)
Joints between MS pipes and fittings shall be made with the pipes and fittings having "V"
groove and welded with electrical resistance welding in an approved manner. Buried pipes will
be subject to X Ray test from an approved agency as per the TAC norms at the cost of
contractor. (With welded M.S. fittings heavy class with V-Groove). The welding machine shall
be 3 Phase rectifier of required current and capacity. The vendor for welding will be approved
by Engineer-in-Charge.
Flanges
Unions
Provide Approved type of dismountable unions on pipes lines 65 mm and below in similar
places as specified for flanges shall be provided.
Pipe Protection
All pipes above ground and in exposed locations shall be painted with one coat of Red Oxide
Primer and two or more coats of Synthetic Enamel Paint of approved shade.
All black steel pipes under floors or below ground shall be provided with protection against
corrosion by application of 100mm wide and 4mm thick layer of PYPKOTE/ MAKPOLYKOTE
over the pipe, as per manufacturers specifications.
Pipe Supports
All pipes shall be adequately supported from ceiling or walls from existing/new inserts by
Structural clamps fabricated from M.S. Structural e.g. Rods, Channels, Angles and Flats as per
details given in drawings and specifications. All clamps shall be painted with one coat of red
lead and two coats of black Enamel paint.
Where inserts are not provided, the Contractor shall provide anchor fasteners. Anchor fastener
shall be fixed to walls and ceilings by drilling holes with Electrical drill in an approved manner
as recommended by the manufacturer of the fasteners.
Testing
All pipes in the system shall be tested to a hydraulic pressure of 1.5 times of the working
pressure or minimum of 15 kg/cm2 without drop in the pressure for at least 2 hours.
Anchor Block
Contractor shall provide suitable cement concrete, anchor blocks of ample dimensions at all
bends, tee connection and other places required and necessary for overcoming pressure
thrusts in pipes. Anchor blocks shall be of cement concrete 1:2:4 mix (1 cement: 2 coarse
sand: 4 stone aggregate 20 mm nominal size).
Sluice Valves above 65 mm shall be of Cast Iron body and Bronze/Gunmetal seat. They shall
conform to type PN 1.6 of IS:780-1980, valves up to 65mm shall be of Gunmetal Full way
Valve with wheel tested to 20 kg/cm2 class-II as per I.S: 778-1971. Valve wheels shall be of
right hand type and have an arrow head engraved or cast thereon showing the direction for
turning open and closing.
Non-return valves shall be of Cast Iron body and Bronze/Gunmetal seat. They shall conform to
class of IS: 5312 and have flanged ends. They shall be swing check type in horizontal runs and
lift check type in vertical runs of piping. They shall not be spring-loaded type.
The Contractor shall provide External Fire Hydrant in the Ring or on External Fire Line, as per
specifications and as shown in drawings. The spacing of the hydrants and the distance from
the building shall be maintained as per relevant requirements of latest relevant codes, unless
specified herewith.
Each External Fire Hydrant shall be provided with an External Fire Hose Cabinet of M.S of size
76.8 x 61.44 x 25.80 cm, as approved by the Architect to equip 2 nos. of 63 mm dia controlled
percolating hose and accessories as required. The cabinet shall be installed near the Hydrant
as per details, approved by the Engineer-in-Charge / Architect.
Internal Hydrants
The Internal Hydrant outlet shall comprise “Single Headed Single Outlet Gunmetal Landing
Valve” conforming to type ‘A’ of IS: 5290-1977. Separate valve on the head shall form part of
the landing valve construction.
A cap with chain is provided on one head of the outlet. The hydrant will have an instantaneous
pattern female coupling for connecting to Hose Pipe.
The Landing Valve shall be fitted to a Tee connection on the wet riser at the landing.
First aid hose reel equipment shall comprise reel, hose guide fixing bracket hose tubing globe
valve, stopcock and nozzle. This shall conform to IS:884 - 1969. The hose tubing shall confirm
to IS:1532-1969.
The hose tubing shall be 20 mm dia and 36.5m long. The GM nozzle 5mm and globe valve
shall be of 20 mm size.
The fixing bracket shall be of swinging type. Operating instructions shall be engraved on the
assembly. This heavy duty mild steel and cast iron brackets shall be conforming to IS: 884 -
1969. The first-aid hose reel shall be connected directly to the MS pipe riser taken
independently from ring.
Hose Pipes
Two numbers Hose Pipes shall be rubber lined woven jacketed and 63mm in dia. 15m long.
They shall confirm to type A (Reinforced rubber lined) of IS:636 - 1979. The hose shall be
sufficiently flexible and capable of being rolled.
Each run of hose shall be complete with necessary coupling at the ends to match with the
landing valve or with another run of hose pipe or with branch pipe. The couplings shall be of
instantaneous spring lock type. This shall be conforming to IS: 903.
Branch Pipes
Branch pipe shall be of Gunmetal 63 mm dia and be complete with male instantaneous spring
lock type coupling for connection to the hose pipe. The branch pipe shall be externally
threaded to receive the nozzle.
Nozzle
The nozzle shall be of Gunmetal 20 mm in (internal) diameter. The screw threads at the inlet
connection shall match with the threading on the branch pipe. The inlet end shall have a
hexagonal head to facilitate screwing of the nozzle on to the branch pipe with nozzle spanner.
End Couplings, Branch pipe, and Nozzles shall conform to IS:903 - 1985.
Two C.P hoses of 15m length with couplings shall be provided with each External (Yard)
Hydrant. Two RRL hoses of 15m length, as specified, with couplings shall be provided with
each Internal Hydrant. One nozzle and one branch pipe with coupling shall be provided with
each Yard Hydrant and Internal Hydrant.
Hose Cabinet
The internal hose cabinet shall accommodate the Hose pipes, branch pipe, Nozzle First aid
Hose Reel and Hydrant Outlets and shall be fabricated from 2 mm thick or 14 mm gauge
MS/aluminum sheet. The overall size shall be 2100x900x715 mm, or as specified in the
Architectural details. This shall have lockable centre opening glazed doors as per the
requirement and as per Architectural details. Where the niche for wet riser is provided with
shutters, separate hose cabinet as above may be dispensed with.
The hose cabinet shall be painted red and stove enameled and woods FIRE written in front
glazed portion.
Fire Brigade Inlet connection shall be provided near the pump house and to the wet riser
system as specified, for the following purposes:
Fire Brigade suction connection for fire static tank with provision of foot valve.
Fire brigade inlet connection to fire static tank.
Fire brigade inlet connection to the wet riser system. Each connection shall be provided
with similar dia of Sluice valve and Non return valve.
The locations of this Fire brigade connection shall be suitably decided with the approval of
Consultant/Landscape Architect and with a view that these are easily accessible to the fire
brigade, without any possible Hindrance.
Hydraulic Siren
A siren shall be provided in the system, to indicate the flow of water in the wet riser system.
Alternative arrangements may also be adopted. This shall be turbine type.
Valve Chambers
Contractor shall provide suitable Brick Masonry Chamber in cement mortar 1:5 (1 cement: 5
coarse sand) on cement concrete foundations 150 mm thick in 1:5:10 mix (1 cement: 5 fine
sand: 10 graded stone aggregate 40 mm nominal size) 15 mm thick plaster inside and outside
finished with a floating coat of neat cement inside with cast iron surface box approved by fire
brigade including excavation, back filling complete.
Portable fire extinguishers shall be provided as per the drawing and shall confirm to IS:15683.
Two 9 lit. water CO2 type for every 600 m2 area with minimum of 1 extinguishers per floor
as per I.S: 15683
Dry Chemical powder type of 5 Kg. Capacity as per (IS:15683)
CO2 type of 4.5 kg capacity as per (IS:15683)
Sprinkler Heads
Sprinkler heads shall be chrome finished Brass/Gunmetal with quartz bulb with a temperature
rating of 68°C. Sprinkler heads shall be of type and quality approved by the local fire brigade
authority. The inlet shall be screwed. Sprinkler heads shall be pendent, recessed or special
application side wall Sprinkler types as shown in drawings. All Sprinklers should have the
Specifications.
Contractor shall supply spare Sprinkler Heads of each type as per requirement and one
Spanner for each type of sprinkler neatly installed in a steel box with glass shutters at locations
approved by the Engineer-in-Charge.
The alarm valve & water motor gong valve UL approved shall be provided on the Sprinkler
The Contractor shall submit to the Consultant two copies of Shop Drawings for Fire Fighting
works as an Advance Copy to the Engineer-in-Charge for approval before start of work.
Subsequent to the approval of the shop drawings, the Contractor shall submit six copies of
Shop Drawings for execution to the Engineer-in-Charge. Also the Contractor shall submit four
copies of the Technical Specifications and Catalogues.
Structural supports/hanging/laying and jointing details for all types of pipes as required.
Fire Fighting layout plans as required and for any changes in the layout of Fire
Fighting/Architectural drawings.
The Contractor can only commence the work after the approval of above documents by
Consultant.
Water Supply /Fire Fighting Pumps & Equipments and Water Treatment Units etc.
Work under this sub-head consists of furnishing all labor, materials, equipment and
accessories necessary and required to completely install pumping system for various water
supply services and water treatment as per drawings, specified hereinafter.
Without restricting to the generality of the foregoing, the work of pumps and water treatment
equipment shall include the followings:
Water Supply Pumps (Raw Water / Soft Water / Garden Hydrant / Hot Water Recirculation Pump)
Water supply pumps shall be suitable for clean water. Pumps shall be multistage, monoblock
vertical centrifugal pumps with stainless steel body and stainless steel impeller, stainless steel
shaft and coupled to a TEFC electric motor by means of a flexible coupling. Each pump should
operate a curve 10m below specified head.
Pump and motor shall be mounted on a common M.S. structural base plate or as required as
per site conditions.
Each pump shall be provided with a totally enclosed fan cooled induction motor.
Each pumping set shall be provided with a 150mm dia or of suitable size gunmetal “Burden”
type pressure gauge with gunmetal isolation cock and connecting piping.
Provide rate of flow measuring meter with bypass arrangement with every set of pumps.
Domestic water supply pumps shall be packaged type skid mounted hydro pneumatic system
with fixed speed system. Complete system to be mounted on a common base frame.
Pumps shall be multistage, monoblock vertical centrifugal pumps with stainless steel body and
stainless steel impeller, stainless steel shaft and coupled to a TEFC electric motor by means of
a flexible coupling. Each pump should operate a curve 10m below specified head.
Pressure vessel of non corrosive FRP composite construction lined with NSF and/or FDA listed
material, like high density polyethylene with fully replaceable polyurethane. Air cell burst
pressure of minimum of 5 times the vessel operating pressure and cycle tested for 2,50,000
cycles. No. and capacity of Pressure Vessel As per manufacturer recommendation.
Pump and motor shall be mounted on a common M.S. structural base plate or as required as
per site conditions.
Each pump shall be provided with a totally enclosed fan cooled induction motor.
Each pumping set shall be provided with a 150mm dia or of suitable size gunmetal “Burden”
type pressure gauge with gunmetal isolation cock and connecting piping.
Provide rate of flow measuring meter with bypass arrangement with every set of pumps.
Pumps shall have Control Panel with programmable logic controller (PLC) for cyclic operation
of pumps. Pump working sequence should change after every operation. Contractor overload
relays and MCBs should confirm to IEC 898 – 1995/ specifications. Blinking indications for
pumps start, trip, low level trip, and health supply should be provided in the panel along with
the ammeter & voltmeter. Control panel should also consist of cooling fan.
Sump Pump
Sump pumps shall be submersible type for lifting domestic sewage or muddy water/drainage.
Pump with impeller of approved material shall be mounted on waterproof motor. The impeller
shall be suitable for handling solids upto 46-100mm dia.
The pump shall automatically operate with high water level and stop at low water level in the
sump by means of “Electronic Level Controller”, of the approved make.
The sump pumps shall be complete in all respect and shall be installed as per manufacturer’s
requirement as shown in the drawing. All accessories shall be In-Built as per manufacturer’s
specification.
Sump pumps are compact monoblock dry motor submersible pumps for suitable rating, with
non-clog free flow open impeller, minimum solid handling capacity up to 100mm for sewer & 40
for storm water . Suitable for operation on 415 volts + 5% -15%, 50 C/s A.C 3 phase supply,
speed 960/1440R&M including oil chamber, guide wire for lifting & lowering of pump, M.S.
galvanized lifting chain, duck foot bend.
The above pump sets must be supplied complete with following accessories :
Complete piping 100mm dia common delivery upto 1.5m as shone in the drawing. (The
pipe should be preferably heavy duty GI)
Necessary valve i.e Butterfly valve on delivery/suction side and Non return valves are on
delivery side.
Necessary cable from pumps set to control panel.
Electrical switch panel having all necessary accessories & safety devices of standard
specifications. (Panels with sump pumps near each sump as per site conditions)
Automatic built-up water level controller with necessary length of cable upto control panel.
Sewage Pumps
Drainage Pumps
Electrical Operated Main Fire, Sprinkler, water curtain pump and Jockey Pumps
Pumping sets shall be single stage horizontal centrifugal single outlet with cast iron body and
dynamically balanced bronze impellers. Connecting shaft shall be of stainless steel with bronze
sleeve and grease-lubricated bearings.
Pumps shall be connected to the drive by means of spacer type love-joy coupling which shall
be individually balanced dynamically and statically.
The coupling joining the prime mover with the pump shall be provided with a sheet metal
guard.
Pumps shall be capable of delivering not less than 150% of the rated discharge at a head of
not less than 65% of the rated head. The shut-off head shall not exceed 120% of the rated
head.
The System shall meet the requirements of the National building Code 2005 (NBC).
Necessary 'Y' strainer on the suction side and pressure gauge with GM cocks on the delivery
side including bypass arrangement (with 50 valve and up to 5M G.I. Medium pipes) for
periodical testing of the working of the pumping set shall be provided.
Pump shall be mounted on common base frame fabricated from MS channel as per
manufacturer’s specification.
Suitable RCC Pump-foundations as per manufacturer's design and 4 nos. Dunlop (cushy foot)
heavy duty Antivibration mounting pads shall be provided.
Electrically driven pumps shall be provided with totally enclosed fan cooled induction motors.
Motors for fire protection pumps shall be at least equivalent to the horse power required to
drive the pump at 150% of its rated discharge and shall be designed for continuous full load
duty and shall be design proven in similar service.
Motors for fire pumps shall meet all requirements and specifications of the tariff advisory
committee.
Motors shall be suitable for 415 volts, 3 Phase, 50 cycles A.C supply and shall be designed for
Motors shall be capable of handling the required starting torque of the pumps.
Contractor shall provide heating arrangements for the main fire pump motor to ensure that
motor windings shall remain dry.
Provide an air vessel fabricated from 10mm M.S. sheet with dished ends and suitable
supporting legs, air vessel shall be provided with a 100mm dia flanged connection from pump,
one 25mm dia drain with valve, one gunmetal water level gauge and 25mm sockets for
pressure switches. The vessel shall be 450mm in dia and 2000 mm high and tested to
10.0Kg/cm2 pressure.
The fire pumps shall operate on drop of 1 Kg/cm2 pressure in the mains. The pump operating
sequence shall be arranged in a manner to start the pump automatically but should be stopped
manually by starter push buttons only.
Scope
This section covers the details of requirements of the standby fire pump, operated by a diesel
engine.
General
The diesel pump set shall be suitable for automatic operation, complete with necessary
automatic starting gear, for starting on wet battery system and shall be complete with all
accessories. Both engine and pump shall be assembled on a common bed plate, fabricated
from mild steel channel.
Drive
The pump shall be only direct driven by means of a flexible coupling. Coupling guard shall also
be provided. The speed shall be 1450/1800 rpm.
Fire Pump
Signature of Contractor Page 346 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
Two nos. of fire pump shall be horizontal split casing centrifugal type. It shall have a capacity to
deliver 2850 lpm as specified, developing adequate head so as to ensure a minimum pressure
of 3.5 Kg. per cm2 at the highest and the farthest outlet. The delivery pressure at the pump
outlet shall be not less than 16 Kg. per cm2 in any case. The pump may be single stage or
multi stage as specified. The pump shall be capable of giving a discharge of not less than
150% of the Rated discharge at a head of not less than 65% of the rated head. The shut off
head shall be within 120% of the rated head.
The pump casing shall be of cast iron to grade FG 200 to I.S: 210 and parts like impeller shaft
sleeve, wearing-ring etc. shall be of non-corrosive metal like bronze/brass/gunmetal. The shaft
shall be of stainless steel. The pump shall be provided with mechanical seal.
The pump casing shall be designed to withstand 1.5 times the working pressure.
Bearings of pump shall be effectively sealed to prevent loss of lubricant or entry of dust or
water.
Diesel Engine
Environmental Conditions - The engine shall be required to operate under the conditions of
environment as required as per site conditions.
Engine Rating - The engine shall be cold starting type without the necessity of preliminary
heating of the engine cylinders or combustion chamber (for example, by wicks, cartridge,
heater plugs etc). The engine shall be multi cylinder/vertical 4 stroke cycle, water cooled diesel
engine, developing suitable HP at the operating speed specified to drive the fire pump.
Continuous capacity available for the load shall be exclusive of the power requirement of
auxiliaries of the diesel engine, and after correction for altitude, ambient temperature and
humidity for the specified environmental conditions as mentioned. This shall be at least 20%
greater than the maximum HP required to drive the pump at its duty point. It shall also be
capable of driving the pump at 150% of the rated discharge at 65% of rated head. The engine
shall be capable of continuous non-stop operation for 8 hours and at least 3000 hours of
operation before major overhaul. The engine shall have 10% overload capacity for one hour in
any period of 12 hours continuous run.
The engine shall accept full load within 15 seconds from the receipt of signal to start. The
diesel engine shall conform to B.S: 649/I.S: 1601/I.S: 10002, all amended up to date.
Engine Accessories - The engine shall be complete with the following accessories:-
Cooling System - The engine cooling system shall be radiator water cooled system. The
radiator assembly shall be mounted on the common bed plate. The radiator fan shall be driven
off the engine as its auxiliary with a multiple fan belt. When half the belts are broken, the
remaining belts shall be capable of driving the fan. Cooling water shall be circulated by means
of an auxiliary pump of suitable capacity driven by the engine in a closed circuit.
Fuel System - The fuel shall be gravity fed from the engine fuel tank to the engine driven fuel
pump. The engine fuel tank shall be mounted either over or adjacent to the engine itself or
suitably wall mounted on brackets at a height not less than 60 cm above the fuel injection
pump. The fuel filter shall be suitably located to permit easy servicing.
All fuel tubing to the engine shall be with copper, with flexible hose connections where
required. Plastic tubing shall not be permitted.
The fuel tank shall be of welded steel construction (3mm thick) and of capacity sufficient to
allow the engine to run on full load for at least 8 hours. The tank shall be complete with
necessary floor mounted supports, level indicator (protected against mechanical injury) inlet,
outlet, overflow connections and drain plug and piping to the engine fuel tank. The outlet
should be so located as to avoid entry of any sediment into the fuel line to the engine.
A semi rotary hand pump for filling the daily service tank together with hose pipe 5 mtr.long
with a foot valve etc. shall also form part of the scope of work.
Lubricating Oil System - Forced feed lub. oil system shall be employed for positive
lubrication. Necessary lub.oil filters shall be provided, located suitably for convenient servicing.
Starting System - The starting system shall comprise necessary batteries (2x12 v), 24 volts
starter motor of adequate capacity and axle type gear to match with the toothed ring on the fly
wheel. By metallic relay protection to protect starting motor from excessively long cranking
runs suitably integrated with engine protection system shall be included within the scope of the
work.
The battery capacity shall be suitable for meeting the needs of the starting system.
The battery capacity shall be adequate for 10 consecutive starts without recharging with cold
engine under full compression.
The scope shall cover all cabling, terminals, initial charging etc.
Exhaust System - The exhaust system shall be complete with silencer suitable for outdoor
installation, and silencer piping including bends and accessories needed for a run of 5 meter
from the engine manifold. The total back pressure shall not exceed the engine manufacturer’s
recommendation. The exhaust piping shall be suitably lagged.
Engine Shut Down Mechanism - This shall be manually operated and shall return
automatically to the starting position after use.
Governing System - The engine shall be provided with an adjustable governor to control the
engine speed within 5% of its rated speed under all conditions of load up to full load. The
governor shall be set to maintain rated pump speed at maximum pump load.
Engine Protection Devices - Following engine protection and automatic shut down facilities
shall be provided: -
Pipe Work - All pipe line with fittings and accessories required shall be provided for fuel oil,
lub. oil and exhaust systems. Copper piping of adequate sizes shall be used for lub. oil and
fuel oil. M.S. piping will be permitted for exhaust.
Battery Charger - Necessary float and boost charger shall be incorporated in the control
section of the power and control panel, to keep the battery under trim condition. Voltmeter to
indicate the state of charge of the batteries shall be provided.
Cables
Contractor shall provide all power control cables from the motor control center to various
motors, level controllers and other control devices.
All power and wiring cables shall be aluminum conductor PVC insulated armored and PVC
sheathed of 1100 volts grade.
All control cables shall be copper conductor PVC insulated armored and PVC sheathed 1100
Volt grade.
All cables shall have stranded conductors. The cables shall be in drums as far as possible and
bear manufacturer’s name.
All cable joints shall be made in approved manner as per standard practice.
Cable Trays
Contractor shall provide M.S slotted cable trays at locations as shown on the drawings.
Cable trays shall be supported from the bottom of the slab at intervals of 60cms at both ends
by anchor fasteners.
Earthing
There shall be an independent earthing station. The earthing shall consist of an earth tape
connected to an independent plate made of copper or G.I. having a conductivity of not less
than 100% international standard. All electrical apparatus, cable boxes and sheath/armor
clamps shall be connected to the main bar by means of branch earth connections of
appropriate size. All joints in the main bar and between main bar and branch bars shall have
Signature of Contractor Page 349 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
the lapping surface properly tinned to prevent oxidation. The joints shall be riveted and
sweated.
Earth plates shall be burried in a pit of 1.20x1.20M at minimum depth of 3M below ground. The
connections between main bar shall be made by means of three 10mm brass studs and fixed
at 100mm centers. The pit shall be filled with coke breeze, rock salt and loose soil. A G.I. pipe
of 20mm dia with perforations on the periphery shall be placed vertically over the plate to reach
ground level for watering.
A brick masonry manhole 30x30x30cm size shall be provided to surround the pipe for
inspection. A bolted removable link connecting main bar outside the pit portion leading to the
plates shall be accommodated in this manhole for testing.
Switch board cubicles of approved type shall be fabricated from 16-gauge M.S. sheet with dust
and vermin proof construction. It shall be painted with powder-coated finish of approved make
and shade. It shall be fitted with suitable etched plastic identification plates for each motor. The
cubicle shall comprise of the followings:-
All switch gears and accessories shall be of approved make such as “Siemens, Larsen &
Toubro” or equivalent.
Vibration Eliminators
Provide on all suction and delivery lines double flanged reinforced neoprene flexible pipe
connectors. Connectors should be suitable for a working pressure of each pump. Length of the
connector shall be as per manufacturer’s details.
Scope
Scope of this section comprises the supply, installation, testing and commissioning of
illuminated facsimile annunciation panel.
Illuminated facsimile enunciator shall be provided with facsimile of the building, constructed of
acrylic panels of suitable dimensions, showing the Basement, Ground floor plans and section
showing the location of Zonal Panels on each typical floor, entry points, various facilities shown
with enamels in various colors.
Alarm lights to indicate fire location shall be arranged within the acrylic panel and shall be
either automatically lighted by operation of any automatic fire detection devices or manual
station, or by control of push button incorporated in the control desk.
Indicator of each building or facility shall include two lamps connected in parallel and so
arranged that the failure of either of the lamps is readily apparent when a call or test is made.
Power for the Enunciator shall be supplied from the power supply for the control desk.
Water Filter
Water filter shall be of dual filter media pressure filter downward or upward flow type suitable
for a rate of filtration.
Filter shall be vertical type of required diameter. The shell shall be fabricated from M.S. plate
suitable to withstand a working pressure as given below. The minimum thickness of shell will
be 8mm and dished ends shall be 10mm. The filter shall have at least one pressure tight
manhole cover.
Filter shall be provided with screwed or flanged connections for inlet, outlet, individual drain
connections and all other connections necessary and required. Filter shall be painted inside
with two or more coats of non-toxic corrosion resistant paint, one coat of red oxide primer
outside with two or more coats of synthetic enamel paint of approved shade.
Discharge : 700lpm
Filtration rate : 15000 Litres/Sqm/hr
Suggested dia app : 1600mm
Filter shall be provided with an efficient under drain system comprising of collecting pipes,
gunmetal/polypropylene nozzles of manufacturer’s design. The entire under drain system be
provided on M.S. plate or cement concrete supports.
Face Piping
Filter shall be provided with interconnecting face piping comprising of inlet, outlet, and
backwash pipe complete with pipes, valves and accessories, as per requirement. Piping shall
be G.I/M.S. piping, medium duty, as per I.S: 1239 and valves shall be cast iron double flanged
sluice valves on SOUNDERS pattern with C.I. body and Neoprene rubber diaphragm
(Suggested make LABLINE, NKI or equivalent).
Accessories
Softener shall be designed to give hardness less than 100 mg/l. Softener shall be with cation
exchange resins.
Softener vessel shall be of mild steel plate with dished ends and self supporting arrangement.
Vessel shall be suitable for a working pressure. The shell shall have a minimum thickness of
8mm and dished ends 10mm. The vessel shall be painted internally with non-toxic bitumen
paint and externally with one coat of red oxide and two or more coats of synthetic paint to give
an even shade.
The vessel shall have an internal collecting and distribution system of manufacturer’s design.
The softener shall have a set of interconnecting face piping consisting of inlet, outlet and brine
injection system with valves and accessories complete as per requirement. Piping shall be
M.S. medium duty, as per I.S: 1239 and valves shall be cast iron double flanged sluice valves
on SOUNDERS pattern, with C.I. body and Neoprene rubber diaphragm (suggested make
LABLINE, NKI or equivalent).
One set of hydraulic injector with control valve, brine delivery pipes with adjustable indicator.
One cylindrical salt saturator and measuring tank of M.S. rubber lined having a capacity of a
minimum of two regenerations for.
One orifice board for indicating wash and rinse rate to be fitted in drain sump.
One charge of supporting gravel, sand and “cation” resin in requisite quantity. Resin shall be
Indian 220 or approved equivalent make.
One water testing kit with instructions for testing water samples.
Piping
Pipes for suction and delivery shall be galvanized/M.S tube (heavy duty) confirming to I.S:1239
up to 150mm dia and as per I.S:3589 for dia 200mm and above. The M.S flanges shall confirm
to I.S:6392-1971.
Gate valve and check valve above 65mm dia shall be C.I. double flanged conforming to
I.S:780 manufactured by the reputed manufacturers or C.I. double flanged butterfly valves.
Full way and check valves 65mm dia and below shall be gunmetal tested to 20Kg/cm2
pressure certified and conforming to I.S:778.
Joints
All pipes and fittings shall be provided with flanged joints, with flanges either screwed or
welded complete and jointed with 1.5mm thick gasket complete with nuts, bolts and washers
etc.
Testing
All G.I pipes (except fire pipe) shall be tested hydrostically for a period of 30 minutes to a
pressure of 7 Kg/cm2 without drop in pressure and all G.I pipes for fire shall be tested
hydrostically for a period of 30 minutes to a pressure of 10 Kg/cm2 without drop in pressure.
Guarantee
The contractor shall submit a warranty for all equipment, materials and accessories supplied
by him against manufacturing defects, malfunctioning or under capacity functioning.
The warranty shall be valid for a period of one year from the date of commissioning and
handing over.
The warranty shall expressly include replacement of all defective or under capacity equipment,
Engineer-in-Charge may allow repair of certain equipment if the same is found to meet the
requirement for efficient functioning of the system.
The warranty shall include replacement of any equipment found to have capacity lesser than
the rated capacity as accepted in the contract. The replacement equipment shall be approved
by the Engineer-in-Charge.
Electrical Panel Protection System: This includes Supply, Installation, Testing and Commissioning of
FK-5-1-12 (Dodecafluoro-2-Methylpentan-3one), Novec-1230 gas Suppression system in accordance
with the Contract Documents.
Scope of Work:
a. Supply, Installation, Testing and Commissioning of clean Agent (Novec 1230) Fire
Suppression system designed to provide a uniform concentration within the electrical panels in
accordance with NFPA 2001 and requirements of the contract documents).
b. Provide all engineering design and materials for a complete agent suppression system
including FK-5-1-12 storage cylinders with steel bracket, extinguishing agent, detection tube,
cylinder valve and associated accessories including but not limit to; adaptors, pressure switch,
tube fittings etc, required for complete operation of system.
c. All necessary safety requirements such as warning signs, discharge alarm shall be part of
system.
d. The necessary nomenclature such as pressurization level, agent volume, gross/net weight of
cylinder shall be clearly marked on cylinder.
e. Prior to supply of material at site. Contractor must submit following documents for approval of
Engineer-in-charge.
a) Drawing in A-4 size, clearly showing the panel, routing of tube inside the panel, location
and fixing arrangement of cylinder & system components.
f. All doors and holes in the enclosed/equipments should be closed or sealed to maintain the
tightness of enclosure.
System Description:
a) The detection tube shall be fixed with cylinder valve at top of cylinder. The tube shall be
pressurized with dry nitrogen. In case of reach of pre-determined temperature (100-120oC), the
tube shall rupture gas shall be released from tube over the protected area.
b) The pressure switch shall be provided for necessary indication of discharge of gas.
c) The Extinguishing Agent shall be stored in cylinder as liquefied compressed gas, super
pressurized with dry nitrogen at 195 psi.
d) The cylinder shall be equipped with brass valve, pressure gauge (to monitor agent pressure)
and isolation valve for maintenance purposes. The cylinder bracket shall be of steel
construction with quick release clamp.
e) The detection tube shall be installed throughout the compartments of panel. The location and
spacing of tube shall be above the hazard, to be protected.
f) In case of fire, the tube shall rupture at a point. The rupture of tube shall result in formation of
discharge point and release the agent in uniform pattern.
g) With system activation, a signal should be generated via Audio Visual Alarm installed at
convenient location as per Engineer-in-Charge.
System Components:
The bidder shall provide an under taking from Principle Manufacturer of CE marked product they intent
to install, that manufacturer will fully support the bidder for this specific project.
a) Cylinder of steel construction with standard red epoxy paint finish. Cylinders shall be
accompanied by original manufacturers test certificate confirming the contents of the cylinder.
b) The cylinders shall be from reputed Manufacturers only. Cylinders shall be super pressurized
with dry nitrogen to an operating pressure and temperature as per manufacturer
recommendations.
c) Each cylinder shall have pressure gauze and low pressure switch to provide visual and
electrical supervision of the cylinder pressure. The low pressure switch shall be wired to the
Audio Visual Alarm to provide audible and visual trouble alarm in the event of drop of pressure.
The pressure gauze shall be color coded to provide an easy, visual indication of cylinder
pressure.
d) Furnish a welded steel bracket with each cylinder assembly for holding the cylinders in a
saddle with a front bracket piece that secures the cylinders.
e) Cylinder shall be provided with a certificate provided by the company who charge with the FK-
5-1-12 gas mixture. The certificate shall be secured around the cylinder with chain fastener.
f) The Detection Tube, CE marked to be Red Colour and pressurized at 195 Bar. The Detection
Tube to rupture between (100-120oC).
Extinguishing Agent
(e) The extinguishing agent should be filled in an UL Listed or FM approved filling station.
Installation
b) The installation / final connections shall carry out in direct supervision of representative of
Manufacturer/authorized distributors.
c) Cylinder shall be located so that they are not subjected to mechanical, chemical or other
damage.
d) All system components shall be capable of withstanding heat of fire and severe weather
conditions.
f) The Detection Tube outside the panel should be protected in flexible conduit.
g) Inspection certificate should be pasted on cylinder clearly marking next due date of inspection.
The bidder must submit authority letter from OEM for supply of Clean Agent.
Technical Information for Water Supply / Fire Fighting Pumps & Equipment and Water Treatment Unit
etc.(To be Filled by the Tenderer)
(A) PUMP:
1. Discharge :
3. Type :
5. BHP absorbed :
6. Casing material. :
7. Impeller material. :
8. Shaft material. :
9. No. of stages. :
(B) MOTOR:
1. Make. :
2. Type. :
3. Protection type. :
4. Insulation class. :
6. I.S. conforming to :
7. H.P. (App.) :
8. Speed. :
2. Type. :
3. H.P. :
4. Speed. :
5. No. of cylinders. :
7. Type of cooling. :
9. Overload capacity. :
1. Discharge :
2. Head :
3. Type :
4. H.P of Motor :
5. Other Details :
1. Discharge :
2. Head :
3. Type :
4. H.P of Motor :
5. Other Details :
(A) PUMP:
1. Discharge. :
4. Type. :
5. Frame size. :
6. BHP absorbed :
7. Casing material. :
8. Impeller material. :
9. Shaft material. :
(B) MOTOR:
1. Make. :
2. Frame size. :
3. Type. :
4. Protection type. :
5. Insulation class. :
7. I.S. conforming to :
8. H.P. :
9. Speed. :
(VI). FILTER
1. Make :
2. Model :
3. Dia Meter :
4. Height :
5. Type of Flow :
6. Material of Construction :
(VII) SOFTENER
1. Make :
2. Model :
3. Material of Construction :
4. Shell thickness :
6. Diameter :
7. Height :
1. Discharge :
2. Head :
3. Type :
5. H.P of Motor :
6. Other Details :
1. Discharge :
2. Head :
3. Type :
5. H.P of Motor :
6. Other Details :
1. Make :
4. Make of contractors. :
Note:-
The Tenderer must give as maximum as possible information. They may add any other relevant
information’s also, if required.
Water Quality
The successful contractor will have to carry out a test of raw water from all the sources of
Signature of Contractor Page 361 of 362 NBCC
Construction of CBI Housing at Maidangarhi, New Delhi on Design, Engineering, Procurement and Construction (EPC) basis including
operation & Maintenance - Technical specifications
water for the Housing at their own cost from a reputed lab as approved by the Engineer-in-
Charge / Consultant. On the basis of these results the contractor has to submit his shop
drawings, design calculations and specifications accordingly.
Please note that it is ultimately the responsibility of the contractor to provide treated water for
different use in the Housing as per International Standard as given in the attached guidelines.