Table 341.3.2 Acceptance Criteria for Welds — Visual and Radiographic Examination
341.4.2 Examination — Category D Fluid Service
341.4.3 Examination — Severe Cyclic Conditions
341.4.4 Examination — Elevated Temperature Fluid
Service.
344.6 Ultrasonic Examination
344.6.1 Method. Examination of castings is covered in para. 302.3.3; other product forms are not covered. Ultrasonic examination of welds shall be performed in accordance with ASME BPVC, Section V, Article 4, except that the alternative specified in (a) and (b) below is permitted for basic calibration blocks specified in T-434.2.1 and T- 434.3. (a) When the basic calibration blocks have not received heat treatment in accordance with T-434.1.5, transfer methods shall be used to correlate the responses from the basic calibration block and the component. Transfer is accomplished by noting the difference between responses received from the same reference reflector in the basic calibration block and in the component and correcting for the difference. (b) The reference reflector may be a V-notch (which must subsequently be removed), an angle beam search unit acting as a reflector, or any other reflector that will aid in accomplishing the transfer. (c) When the transfer method is chosen as an alternative, it shall be used, at the minimum (1) for sizes ≤DN 50 (NPS 2), once in each ten welded joints examined (2) for sizes >DN 50 and ≤DN 450 (NPS 18), once in each 1.5 m (5 ft) of welding examined (3) for sizes >DN 450, once for each welded joint examined (d) Each type of material and each size and wall thickness shall be considered separately in applying the transfer method. In addition, the transfer method shall be used at least twice on each type of weld joint. (e) The reference level for monitoring discontinuities shall be modified to reflect the transfer correction when the transfer method is used. 344.6.2 Acceptance Criteria. Acceptance criteria shall ð18Þ be as described in (a) or (b). (a) A linear-type discontinuity is unacceptable if the amplitude of the indication exceeds the reference level and its length exceeds (1) 6 mm (1∕4 in.) for Tw 19mm (3∕4 in.) (2) Tw/3 for 19 mm (3∕4 in.) <Tw 57mm (21∕4 in.) (3) 19 mm (3∕4 in.) for Tw > 57mm (21∕4 in.) (b) The fracture-mechanics-based ultrasonic examination acceptance criteria in Appendix R may be used if all requirements of Appendix R are met.
Chapter VIII - Piping for Category M Fluid Service
M340 INSPECTION (151-152)
M341.4 Extent of Required Examination
Paragraph 341.4.1 applies with the following exceptions: (a) Visual Examination (1) All fabrication shall be examined. (2) All threaded, bolted, and other mechanical joints shall be examined.
(b) Other Examination. The radiography/ultrasonic
examination requirements of para. 341.4.1(b)(1) apply, except that 100% of circumferential butt and miter welds and of fabricated lap and branch connection welds comparable to those shown in Figure 328.5.4E; Figure 328.5.4F; and Figure 328.5.5, illustrations (d) and (e), shall be examined.
Chapter IX - High Pressure Piping
K340 INSPECTION (175 –
K341.3 Examination Requirements
K341.3.1 General. Prior to initial operation, each piping installation, including components and workmanship, shall be examined in accordance with para. K341.4 and the engineering design. If heat treatment is performed, examination shall be conducted after its completion. K341.3.2 Acceptance Criteria. Acceptance criteria shall be as stated in the engineering design and shall at least meet the applicable requirements stated in (a) and (b) below, and elsewhere in this Chapter. (a) Table K341.3.2 states acceptance criteria (limits on imperfections) for welds. See Figure 341.3.2 for typical weld imperfections.
Table K341.3.2 Acceptance Criteria for Welds
K341.4.2 Radiographic and Ultrasonic Examination
(a) All girth, longitudinal, and branch connection welds shall be 100% radiographically examined, except as permitted in (b) below. (b) When specified in the engineering design and with the owner’s approval, ultrasonic examination of welds may be substituted for radiographic examination where Tw 13mm(1∕2 in.). (c) In-process examination (see para. 344.7) shall not be substituted for radiographic or ultrasonic examination of welds. K344.6 Ultrasonic Examination K344.6.1 Castings. The method for ultrasonic examination of castings shall be as specified in para. K302.3.3(c). K344.6.2 Pipe and Tubing (a) Method. Pipe and tubing, required or selected in accordance with Table K305.1.2 to undergo ultrasonic examination, shall pass a 100% examination for longitudinal defects in accordance with ASTM E213, Ultrasonic Testing of Metal Pipe and Tubing. Longitudinal (axial) reference notches shall be introduced on the outer and inner surfaces of the calibration (reference) standard in accordance with Fig. 3(c) of ASTM E213 to a depth not greater than the larger of 0.1 mm (0.004 in.) or 4% of specimen thickness and a length not more than 10 times the notch depth. (b) Acceptance Criteria. Any indication greater than that produced by the calibration notch represents a defect; defective pipe and tubing shall be rejected. (c) Records. For pipe and tubing that passes this examination, a report shall be prepared that contains at least the information specified in 15.2.1 through 15.2.6 of ASTM E213. K344.6.3 Welds (a) Method. The method for ultrasonic examination of welds shall be as specified in ASME BPVC, Section V, Article 4 for nominal thickness,Tw, greater than or equal to 13 mm (1∕2 in.) but less than 25 mm (1 in.), and ASME BPVC, Section VIII, Division 3, KE-301 and KE-302 for nominal wall thickness, Tw, greater than or equal to 25 mm (1 in.).
(b) Acceptance Criteria. Cracks, lack of fusion, incomplete
penetration, or undercutting are unacceptable regardless of size or length (see Table K341.3.2). In addition, for an internal slag inclusion, tungsten inclusion, or linear indication (1) for nominal wall thickness, Tw, greater than or equal to 13 mm (1∕2 in.) but less than 25 mm (1 in.), the acceptance criterion for the thickness to be examined specified in para. 344.6.2 applies. (2) for nominal wall thickness, Tw, greater than or equal to 25 mm (1 in.), the acceptance criteria specified in ASME BPVC, Section VIII, Division 3, KE-333 for the thickness to be examined apply.