pc60 PDF

SERVICE NOTES
PC-60
Structure & Spare Parts 1

Electrical Section 2
Replacement of Main Parts 3
Adjustment 4
Supplemental Information 5
SERIAL NUMBER
This service note applies directly to the PC-60 Troubleshooting
6
with serial numbers ZK60950 and above.
Supplement 7
Contents
1 Structure & Spare Parts 4-5 HOW TO UPGRADE FIRMWARE .............................................. 45

1-1 COVERS .......................................................................................1 4-6 TOOL HEIGHT ADJUSTMENT ................................................... 46
1-2 FRAME (1) .................................................................................... 2 4-7 TOOL PRESSURE ADJUSTMENT ............................................ 48
1-3 FRAME (2) .................................................................................... 4 4-8 HEAD VOLTAGE ADJUSTMENT ............................................... 51
1-4 CHASSIS ......................................................................................6 4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT ................... 53
1-5 THERMAL CARRIAGE ................................................................. 7 4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT .............. 57
1-6 TOOL CARRIAGE ......................................................................... 7 4-11 HEAD POSITION ADJUSTMENT 1 ............................................ 61
1-7 STAND .......................................................................................... 8 4-12 HEAD POSITION ADJUSTMENT 2 ............................................ 63
1-8 ACCESSORIES ............................................................................ 8 4-13 PRINT/CUT OFFSET ADJUSTMENT ......................................... 65
4-14 CARTRIDGE POSITION ADJUSTMENT .................................... 67
2 Electrical Section 4-15 CMYK SENSING CHECK ........................................................... 70
2-1 WIRING MAP ................................................................................ 9 4-16 GRIT COMPENSATION ............................................................. 72
2-2 MAIN BOARD ASS'Y .................................................................. 10 4-17 WIRE TENSION ADJUSTMENT ................................................. 75
2-3 OTHER CIRCUIT BOARDS ........................................................ 17 4-18 STITCHING ADJUSTMENT ........................................................ 77
4-19 GRIT ECCENTRICITY ADJUSTMENT ....................................... 80
3 Replacement of Main Parts
3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT ......... 19 5 Supplemental Information
3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT ..................... 22 5-1 OPERATIONAL SEQUENCE ..................................................... 85
3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT ..................... 25 5-2 SENSOR MAP ............................................................................ 86
3-4 PLATEN DAMPER_REPLACEMENT ......................................... 26
3-5 HEAD LEVER_FIXING ............................................................... 27 6 Troubleshooting
3-6 CARTRIDGE HOLDER ARM_REPLACEMENT ......................... 29 6-1 PRINTING ................................................................................... 87
3-7 PINCH ROLLER_REPLACEMENT ............................................. 32 6-2 CUTTING .................................................................................... 89
3-8 WIRE_REPLACEMENT .............................................................. 35 6-3 OTHERS ..................................................................................... 91
3-9 MOTOR_FIXING ......................................................................... 38
7 Supplement
4 Adjustment 7-1 MAINTENANCE CHECK LIST .................................................... 93
4-1 Special Tool ................................................................................ 39 7-2 USER’S DIP SW SETTING ......................................................... 94
4-2 Service Mode .............................................................................. 40 7-3 LINE SPACING ADJUSTMENT MODE ...................................... 95
4-3 Factory Mode .............................................................................. 41 7-4 SPECIFICATIONS ...................................................................... 96
4-4 Faunction Mode .......................................................................... 43
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition
PC-60 '98.Jan.DE1
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 1998 ROLAND DG CORPORATION
Printed in Japan R1-980203

To Ensure Safe Work
To Ensure Safe Work
About and Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means "Do not touch."
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means "the power-cord plug must be unplugged from the outlet."
About the Labels Affixed to the Unit@{\tx´¢˜
Turn off the main power SW before

servicing.
Main power SW still supplied even sub
power SW is turned off.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
The wiring terminal intended for

connecetiion of the protective
earthing conductor associated
with the supply wiring.
Do not disconnect the cable of
this terminal except the time of
replacement.
Electric charge.
Do not touch when power is on.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advice before the adjustment. : Indicates amount for Pen Pressure and Tension.
: Indicates tightening torque. : Indicates clearance.

8
kgf•cm
Torque
-- MEMO --
1 Structure & Spare Parts
1-1 COVERS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts Name
1 22095102 APRON,F PC-60 3 LABEL CAMM-1 WARNING
2 22095101 APRON,R PC-60 4 LABEL CAUTION PAD,PC-60 No.766
3 22245101 COVER DUST PNC-960 5 LABEL DIP SW PC60
4 22025230 COVER,FRONT PC-60 6 SCREW BINDING HEAD Cr 3X8
5 22025229 COVER,RAIL PC-60 7 SCREW BINDING HEAD BC 3X6
6 22025227 COVER,SIDE L PC-60 8 SCREW P-TIGHT BINDING HEAD BC 3X6
7 22025228 COVER,SIDE R PC-60 9 SCREW W-SEMS BC 3X6
8 22135529 GUIDE,CUTTER PC-60 0 TAPE 3M ELECTRICAL #1245 25X21
9 22505284 LABEL,COLOR CAMM PRO PC60 #760 { TAPE TAPE,GUIDE(CUT WHEN USING) L=820MM
11 7435220020 PANEL BOARD ASS'Y } WASHER OUT SIDE TEETH Cr M3
12 7435217010 PANELKEY BOARD ASS'Y
13 22665236 SHEET,PANEL SW PC-60
14 12369446 CS-2 CLIP
1
1-2 FRAME (1)
2

1 22145206 ARM,L COVER F TYPE2 PC-60 1 LABEL CAUTION HOT SURFACE No.778
2 22145207 ARM,R COVER F TYPE2 PC-60 2 LABEL G-ROLLER 3X25
3 22805267 ASS'Y,MOTOR Y PC-60 3 LABEL G-ROLLER 3X150
4 22355648 BASE,COVER F TYPE2 PC-60 4 PIPE POLY 3X6X8
5 22355640 BASE,HOLDER CARTRIDGE PC-60 5 RING E-RING ETW-6
6
7
22355658
22355638
BASE,PRINT-HEAD TYPE2 PC-60
BASE,Y-DRIVE PC-60
6 SCREW FLANGE SOCKET
7 SCREW HEXAGONAL CAP
Cr 3X6
BC 4X6
1
8 22175815 BEARING F8-16ZZ 8 SCREW HEXAGONAL CAP BC 3X6
9 12159561 BUSH,80F-0815 9 SCREW HEXAGONAL CAP 4X8
10 21955106 DAMPER ROTARY PC-60 0 SCREW HEXAGONAL CAP BC 4X10
11 22175608 DRIVE GEAR { SCREW LONG LOCK BC 3X8
12 22115730 FRAME,F-COVER L PC-60 } SCREW W-SEMS BC 3X6
13 22115731 FRAME,F-COVER R PC-60 q SCREW W-SEMS Cr 3X8
14 22805270 ASS'Y,FRAME GUIDE TYPE3 PC-60 w SCREW W-SEMS BC 3X12
15 22135525 GUIDE BOBBIN PC-60 e SCREW HEXAGONAL CAP BC 4X6
16 22135528 GUIDE,CABLE PC-50 r SHEET VINYL(CUT WHEN USING) 10X50
17 11899119 L-BEARING,2RSR9ZMUU+840LM t WASHER FIBER M10
18 22145426 LEVER CARTRIDGE L PC-60 y WASHER FLAT Cr 4X8X0.5
19 22145425 LEVER CARTRIDGE R PC-60 u WASHER OUT SIDE TEETH Cr M4
20 22145427 LEVER RIBBON PC-60 i SCREW HEXAGONAL CAP BC 3x12
21 12399106 MAGNET,CATCHER SM-911S o SCREW SEMS Cr 3X6
22 15229705 PHOTO INTERRUPTER GP1A71A1
23 21535113 PIN LEVER PC-60
24 21535114 PIN,COVER F PC-60
25 22055337 PLATE CARTRIDGE PC-60
26 12179723 PULLEY WITH BEARING 217-723
27 21975126 PULLEY,HD43.44S16(B21C26.5)
28 15229506 SENSOR INTERRUPTER,GP1A05A5
29 22145122 SHAFT STAY NO.1 214-122
30 22295144 SHAFT,PULLEY PC-60
31 22175149 SPRING,CARTRIDGE BACKUP PC-60
32 22175148 SPRING,CARTRIDGE HOLDER PC-60
33 22175150 SPRING,COVER F PC-60
34 22175151 SPRING,SET COVER F PC-60
35 22035318 STAND OF IDLE PULLEY
36 22715130 STAY,FRAME GUIDE PC-60
37 22715129 STAY,HEAD SUPPORT PC-60
38 22715124 STAY,MAGNET PC-60
39 22715125 STAY,SENSOR CARRIAGE PC-60
40 22715128 STAY,SENSOR F COVER PC-60
41 21945115 WIRE,Y-DRIVE PC-60
3
1-3 FRAME (2)
4

1 22805220 ASS'Y,FRAME SIDE L PC-60 1 BUSH ROLL 4X4
2 22805219 ASS'Y,FRAME SIDE R PC-60 2 PIN PUSH SUS 2.5X8
3 22805221 ASS'Y,MOTOR X PC-60 3 PIPE POLY 3X6X8
4 22805143 ASS'Y,PINCH ROLLER L PNC-960 4 RING E-RING ETW-10
5 22805142 ASS'Y,PINCH ROLLER R PNC-960 5 RING E-RING ETW-3
6 22145107SZ
7 22355641
BACK UP STAY
BASE,LEVER PC-60
6 SCREW HEXAGONAL CAP + SPW
8 SCREW HEXAGONAL CAP
BC 3X8
BC 4X15
1
8 22355642 BASE,X-MOTOR PC-60 9 SCREW HEXAGONAL CAP BC 3X6
9 22145303 BEARING SHAFT 4X7.5 { SCREW LONG LOCK BC 3X8
10 22005111 BED,PC-60 } SCREW SOCKET SET W-POINT Cr 3X3
11 12159508 BUSH,SHAFT OILES 80F-1206 q SCREW W-SEMS BC 3X6
13 23505366 CABLE-ASSY PAPER-SENS PC-60 w SCREW W-SEMS BC 4X8
14 21755103 CLEANER,PC-60 e SCREW W-SEMS BC 3X40
15 21745102 COLLAR,LEVER PNC-960 r SCREW W-SEMS BC 3X12
16 22025233 COVER,INNER PC-60 t SCREW W-SEMS Cr 3X8
17 21955107 DAMPER,PLATEN PC-60 y TIE RT-30SSF5
18 21715104 FAN,SCIROCCO 109BF24HA2-10 u WASHER FLAT Cr 4X10X0.8
19 22115741 FRAME,CENTER TYPE2 PC-60
20 22175693 GEAR L
21 22135511 GUIDE,LEVER PNC-960
22 22145423 LEVER PC-50
23 22265101 PAD CUTTER
24 21545126 PAD,RUBBER CLEANER PC-60
25 21545123 PAD,RUBBER R PC-60
26 15229705 PHOTO INTERRUPTER GP1A71A1
27 22145831 PIN NO.1 (214-831)
28 22175289 PINCH ROLL SPRING
29 22175877 PINCH ROLLER
30 22055339 PLATE,G-ORIGIN PC-60
31 22055338 PLATE,SHAFT PC-60
32 22175871 ROLLER FD12 S4(B4 C4.0)
33 15229505 SENSOR INTERRUPTER GP2A25
34 22145393 SHAFT,JOINT PNC-960
35 22295145 SHAFT,SQUARE PC-60
36 22295143 SHAFT,WITH G-ROLLER PC-60
37 21475106 SHEET,CUSHION PC-60
38 22715127 STAY,SENSOR SETUP PC-60
40 12239603 X-CUSHION
41 22715143 STAY,SENSOR FRONT PC-60
42 22715144 STAY,SENSOR REAR PC-60
5
1-4 CHASSIS

1 13429746 AC INLET SUP-J3G-E + FILTER 1 LABEL FLASH LIGHTING SEAL
2 23465157 CABLE-ASS'Y JUNBIWIRE A PNC960 2 LABEL FUSE CAUTION SEAL
3 23505322 CABLE-ASSY JUNBIWIRE D PC-50 3 LABEL FUSE SEAL
4 23505323 CABLE-ASSY JUNBIWIRE E PC-50 4 NUT HEXAGONAL NUT+SPW Cr M4
5 23475140 CABLE-CARD 26P 180L BB 5 SCREW BINDING HEAD BC 4X4
6 22815124 CHASSIS,PC-60 6 SCREW OVAL HEAD BC 3X8
7 11769106 CLAMP,CLAMP-B 7 SCREW SEMS Cr 3X10
8 12399327 FILTER(E),FRC-46-12 8 SCREW SEMS BC 4X10
9 12559573 FUSE 4AT 9 SCREW W-SEMS BC 3X6
10 12559570 FUSE 5X20 CEE-2AT WICKMANN 0 TAPE 3M Y-4945(CUT WHEN USING) 12X45
11 12559570 FUSE 5X20 CEE-2AT (230,240V) { TIE RT-30SSF5
12 12559443 FUSE 5X20 SB-3.15 (100,110,117V) } WASHER OUT SIDE TEETH Cr M4
14 22465115 HEAT-SINK,PC-60
15 12189835 HOLDER-FUSE BM-SS-1-14
16 7435214000 MAIN BOARD ASS'Y
17 13129170 POWER SW AJ7201B
18 22355168 RUBBER FOOT PL-10J65
19 7435217030 TRANS BOARD ASS'Y
20 22455112U0 TRANSFORMER-PW PC-60
21 23505898 WIRE,B GRX-410
22 23505899 WIRE,C GRX-410
23 23505367 CABLE-ASSY MECHA-SENS PC-60
6
1-5 THERMAL CARRIAGE
PARTS LIST -Main Parts-

Parts No. Parts Name
1 21905123 ADAPTER,P-HEAD HOLDER PC-60
2 22805218 ASS'Y,CARRIAGE THERMAL PC-60
3
4
21655144
22175120
HOLDER,PRINT HEAD 2 PC-60
SPRING,HEAD
1
5 21505107 ROLLER,PINCH OF HEAD PC-60
PARTS LIST -Supplemental Parts-

Parts Name
1 BUSH ROLL 3X3.5
2 SCREW HEXAGONAL CAP BC 2X4
3 SCREW W-SEMS BC 3X12
4 SCREW WH NYLOCK BC 3X6
5 SCREW HEXAGONAL CAP NYLOCK BC 3X16
1-6 TOOL CARRIAGE

1 22805217 ASS'Y,CARRIAGE PC-60
2 21815101 BOLT,PENHOLDER
3 23475138 CABLE-CARD 20P 1120L BB HIGH-V
4 7435220010 CARRIAGE BOARD ASS'Y
5 22045399 CARRIAGE COVER
6 22205134 HOLDER,PEN
7 22285503 NUT,PENHOLDER
8 7435217020 PINCH ROLL SENSOR BOARD ASS'Y
9 22435320 PNC-1000A TDS-LCC-03 H
10 22175122 SPRING,BACK UP PNC-960
11 22035122 STAND,CUT CARRIAGE PC-60
12 22715123 STAY,CARRIAGE BOARD PC-60
PARTS LIST -Supplemental Parts-

Parts Name
1 BINDER T-18L
2 CUSHION FELT 30X8X3
3 SCREW W-SEMS BC 3X6
4 TAPE FILAMENT 12X30
5 TAPE NITTO #500(CUT WHEN USING) 20X30
7
1-7 STAND 4
2
4
5
1 2
1
7
1 6
8
5 6
1 2 3
4
7
8

1 7448502000 STAND LEG ASS'Y PNS-135 1 TOOL HEXAGONAL WRENCH 5
2 22715142 STAY,PNS-135 2 TOOL HEXAGONAL WRENCH 4
3 7448503000 SHAFT SHEET ASS'Y PNS-135 3 TOOL HEXAGONAL WRENCH 3
4 21985114 BRACKET ,MOUNTING FIX.PNS-135 4 TOOL HEXAGONAL WRENCH 2.5
5 21665104 HANGER,L PNS-186 5 BOLT HEXAGONAL SOCKET HEAD BC 6X70
6 21665105 HANGER,R PNS-186 6 SCREW HEXAGONAL CAP BC 6X15
7 31179101 SCREW,RESIN KNURL M4*8 WH 7 SCREW HEXAGONAL CAP BC 4X8
8 22135316 STOPPER,PNS-186 8 SCREW HEXAGONAL FLAT HEAD Cr 4X8
1-8 ACCESSORIES
1 2 3 4 5 6
10
11

1 23495124 AC CORD 3ASL/100 240VA 10A SAA
7 2 13499111 AC CORD H05VV-F 240VE 10A S
3 13499109 AC CORD SJT 117V 10A 3PVC
4 23495214 AC CORD VCTF 100V 7A 3P-S
5 23495125 AC-CORD H05VV 230V 10A S
6 13499209 ADAPTER PLUG (100V)
7 22605249 CARTON,PC-60(CARTON+PAD SET)
8 26015155 MANUAL,USE EN PC-60
JAPANESE ENGLISH 9 26015156 MANUAL,USE JP PC-60
9 8 10 22695102 PEN HEAD CLEANER
11 21475105 SHEET,HEAD CLEANER PC-50
8
RS422
CN1
CN7
POWER SW FUSE HOLDER RS422
MAIN BOARD ASSY 7.175MHz
AJ7201B BM-SS-I-14 DRIVER
TRANSFORMER-PW
VCC RS232C
CN2
A D F POWER SUPPLY CPU RS232C
AC INLET E SH7040
2-1 WIRING MAP
SUP-J3G-E
B MTR DRIVER
CN14
C CENTRO
VH
TRANS BOARD
I/F CENTRO
CN3
FLASHROM
CN12
I/O CONTROLL F SENSOR INTERRUPTER GP2A25
2 Electrical Section
512Kbyte BUFFER J
DECODER R SENSOR INTERRUPTER GP2A25
LATCH
D/A K
MTR COVER SENSOR INTERRUPTER GP1A71A1
MOTOR (X,Y,RF,UD) DRAM
CN9 CN10
FAN MOTOR SOLENOID DRIVE
CN13
2Mbyte STS SENSOR INTERRUPTER GP1A71A1
32MHz
MTD 2005 X 5 ORG SENSOR INTERRUPTER GP1A05A5
EEPROM ETCC GRIT SENSOR INTERRUPTER GP1A71A1
CN11
FAN DRIVE
4Kbit PTCTS0900A
2SK973 PANEL BOARD
N PANELKEY BOARD
CN8
L
CN2
CN6
CN1
VH
X MOTOR M
CN5 CN4
CN3
G G
CN3 CN2
H PINCHROLL
Y MOTOR SENSOR
CARRIAGE BOARD
CN6
BOARD
SOLENOID
CN5
CN4 CN1
THERMAL CARRIAGE
SUB BOARD ASSY (PANEL + CARRIAGE)

PANELSUB BOARD ASSY (PANELKEY + TRANS + PINCHROLL SENSOR)
9
2
2-2 MAIN BOARD ASS'Y [7435214000-00]
DESCRIPTION
CPU used on the MAIN BOARD is different depending on the revision number of the board.
It is necessary to select the suitable program for each CPU.
Selection can be done by the DIP SW bit#4 on the MAIN BOARD. (Refer to the table below.)
DIP SW
No. FUNCTION ON OFF
1 Reserved ALWAYS OFF
2 4 CPU SELECTION
MAIN BOARD REVISION MAIN BOARD REVISION
2.0 and above 1.9 and below.
Indicates revision of the circuit board.
Electric Maintenance Part

IC.No. Parts No. Description Function
IC 1 15199905 DS14C238WM RS232C
IC 2 15189105 MTD2005 Solenoid Motor Driver
IC 3 15189105 MTD2005 Carriage Motor Driver
IC 4 15189105 MTD2005 Ribbon Winding Driver
IC 14 15189105 MTD2005 Grit Motor Driver
IC 15 15189105 MTD2005 Head UP/DOWN Driver
IC 19 15199111 SI-3050J +5V Regulator IC
IC 20 15199112 LM2576HVT +HV Regulator IC
IC 21 15159102 SN75LBC775 RS-422
IC 24 15169146 SN74ACT1284 Centronics
IC 27 15169146 SN74ACT1284 Centronics
Q 11 15139105 2SK973 FANPWM
Q 13 15129444 2SB1551 Motor Power Supply
10
/MTX
/CFLAG
/MTX
/CCLR
/CFLAG
/CCLR
/CRD
/CRD
A[0..18]
A[ 0..18]
IC16 D[0..15]
D[0..15]
/RESET
/RESET
A0 4 70 D0 RA23
A0 D0
A1 5 69 D1 IC12 A1 1 8MA0
IC22C A1 D1 1 8
A2 6 68 D2 A19 1 12 A2 2 7MA1
A2 D2 I0 F0 2 7
RESET 5 6 A3 7 67 D3 /CS0 2 13 A3 3 6MA2 IC13
RESET A3 D3 I1 F1 3 6
A4 8 66 D4 /CS2 3 14 A4 4 5MA3 MA 0 17 2 D0
A4 D4 I2 F2 4 5 A0 D0
SN74LS14NS A5 9 64 D5 /CS3 4 15 MA 1 18 3 D1
A5 D5 I3 F3 A1 D1
A6 10 63 D6 5 16 EXBS8V330J MA 2 19 4 D2
A6 D6 I4 F4 A2 D2
A7 11 62 D7 6 17 RA22 MA 3 20 5 D3 VCC
A7 D7 I5 F5 A3 D3
A8 12 60 D8 7 18 /FROM A5 1 8MA4 MA 4 23 7 D4
A8 D8 I6 F6 1 8 A4 D4
VCC IC29 A9 13 59 D9 8 19 /CROM A6 2 7MA5 MA 5 24 8 D5
A9 D9 I7 F7 2 7 A5 D5 CP3
VCC 8 6 A10 14 58 D10 9 A7 3 6MA6 MA 6 25 9 D6
VCC RST A10 D10 I8 3 6 A6 D6 CE0.1u
7 5 A11 15 57 D11 11 A8 4 5MA7 MA 7 26 10 D7
SNS RST A11 D11 I9 4 5 A7 D7
A12 16 56 D12 MA 8 27 33 D8
CP11 R81 A12 D12 A8 D8
2 1 A13 17 54 D13 PALCE16V8 EXBS8V330J MA 9 28 34 D9
CE0.1u RSTIN VREF 1K A13 D13 A9 D9
A14 18 53 D14 RA21 35 D10
C77 C78 A14 D14 D10
3 4 A15 19 52 D15 A9 1 8MA8 14 36 D11
CT GND CE0.1u CE0.1u A15 D15 1 8 RAS D11
A16 20 A10 2 7MA9 31 38 D12
A16 2 7 LCAS D12
+ C43 A17 22 3 6 30 39 D13
10u/16V TL 7705CPS-B A17 3 6 UCAS D13
A18 29 41 4 5 13 40 D14
A18 CS0 4 5 WE D14
A19 30 40 /ETCC 29 41 D15
A19 CS1 /ETCC OE D15
CS2
45 EXBS8V330J
84 44 VCC HM5118160AJ
RESET CS3
C52 CE470p
R63 3.3K R80
81 MODE
PLLCAP
34 /RD
RD /RD R55 10K
VCC R62 220 38 /WRL A18
WRL /WRL
80 36 /WRH CN7
PLLVCC WRH /WRH R56 10K
A19 A1
CP5 21 20
10K A2 22 19
D0
CE0.1u 82 24 A3 D1
PLLVSS RAS 23 18
MAIN BOARD_1/6 Circuit Diagram
25 RA20 A4 D2
CASL 24 17
C79 CE22p 26 1 8 /DWE A5 D3
CASH 1 8 25 16
72 28 2 7 /CAS1 A6 D4
XTAL RD/WR 2 7 26 15
3 3 6 6 /CAS0 A7 D5
Y2 4 5 /RAS0 27 14
4 5 A8 28 13
D6
7.175MHz 89 CPWR A9 D7
TIOC 1A CPWR 29 12
74 106 UDPA EXBS8V330J
EXTAL TIOC 3A UDPA 30 11
83 107 UDPB A10 D8
CK TIOC 3B UDPB 31 10
C80 CE22p 108 UDENA A11 D9
TIOC 3C UDENA 32 9
TXD 1 47 110 UDENB A12 D10
TXD 1 TXD 1 TIOC 3D UDENB 33 8
RXD 1 48 111 RFPA A13 D11
RXD 1 RXD 1 TIOC 4A RFPA 34 7
TXD 0 50 112 RFPB A14 D12
TXD 0 TXD 0 TIOC 4B RFPB 35 6
RXD 0 51 104 FAN A15 D13
RXD 0 RXD 0 TIOC 2A FAN 36 5
/CTS 0 31 A16 D14
/CTS 0 PB8 37 4
/DTR 0 32 A17 D15
/DTR 0 PB9 38 3
/DTR 1 42 46 CDIR A18
/DTR 1 PA9 PA5 CDIR 39 2
1 VCC
PE14 40 1
2 VCC
PE15
TP 1 IC17 (NO-MOUNT)
TP 76 85 1 8
NMI PE0 CS VCC
/EINT 43 87 2 7
/EINT IRQ2 PE2 SK NU
35 88 3 6
WDTOVF PE3 DI ORG
PE5
102 4 5
DO GND
91 93LC66 IC18
AN 0
92 IC30B A1 11 15 D0
AN 1 A0 D0
93 A4 14 12 /MTRX A2 10 17 D1
AN 2 A Y0 /MTRX A1 D1
A5 13 11 /MTRY A3 9 19 D2
VCC
B Y1
10 /MTRC /MTRY A2 D2
Y2 /MTRC A4 8 21 D3
86 15 9 A5 7 A3 D3
DRAK 0 E Y3 A4 D4 24 D4
100 49 A6 6 26 D5
AVCC DREQ0 A5 D5
VCC RA 29 97 SN74LS139NS A7 5 28 D6 VCC
AVSS A6 D6
4 5 A8 4 30 D7
4 5 A7 D7
3 6 79 IC30A A9 42 16 D8
3 6 MD 0 A8 D8 CP16
2 7 78 105 A4 2 4 /LED0 A10 41 18 D9
2 7 MD 1 PE7 A Y0 /LED0 A9 D9 CE0.1u
1 8 75 A5 3 5 /LED1 A11 40 20 D10
1 8 MD 2 B Y1 /LED1 A10 D10
73 6 A12 39 22 D11
EXBS 8V103J MD 3 Y2 A11 D11
PF3
94 1 7 A13 38 25 D12
VCC 3 95 E Y3 /CENTRO /CENTRO
A12 D12
GND PF4
A14 37 27 D13
23 96 SN74LS139NS A15 36 A13 D13 29
GND PF5 A14 D14 D14
R78 27 98 A16 35 31 D15
GND PF6 A15 D15
10K 1% 33 99 IC28 A17 34
GND PF7 A16
39 VCC A4 1 15 /ST0 VCC A18 3 12
R79 GND A Y0 A17 CE
55 A5 2 14 /ST1 14
GND B Y1 OE
HTEMP 10K 1% 61 21 A6 3 13 /ST2 2 43
HTEMP GND VCC C Y2 RY/BY WE
TEMP 71 37 12 /ST3 33 44
TEMP GND VCC Y3 BYTE RESET
VRPF 90 65 11 /ST4
VRPF GND VCC Y4
101 77 4 10 /ST5 MBM 29F400BA
GND VCC E1 Y5
109 103 VCC 5 9
GND VCC E2 Y6
6 7
TP8 TP3 TP2 C48 C47 C46 E3 Y7
TP TP TP CE0.1u CE0.1u CE0.1u HD6437042E00F SN74LS138NS /ST[ 0..5]
/ST[ 0..5]
TP9
TP
/CRDY
/CRDY
CDMA CDMA
/CTS1 /CTS1
VCC VCC VCC VCC
CP12 CP13 CP14 CP15
11
CE0.1u CE0.1u CE0.1u CE0.1u

2
2
12
FL 1
VCC
R31 (NO-MOUNT) RA 6 BLM 21A05
VCC VCC 1 8
1 8
IC5 2 7
2 7 R13
3 1 3 6 +VH
CP7 IN OUT 3 6
4 4 5 5 10K CN4
CE0.1u 2 R32 + C36 * * * * DCK
GND 10u/16V 1
0 EXBS8V101J C17 C16 C15 C14 /DLB
2
AN 77L035M HD0
HD1 3
4
D[0..15] HD2
D[0..15] 5
IC6 RA5 HD3
A[ 0..18] 1 8 HD4 6
A[ 0..18] 1 8 7
D0 27 81 2 7 HD5
DB 0 DD0 2 7 8
D1 28 82 3 6 HD6
DB 1 DD1 3 6 9
D2 29 83 4 5 HD7
DB 2 DD2 4 5 10
D3 30 84 * * * * /DEB
DB 3 DD3 EXBS8V101J 11
D4 31 77 C13 C12 C11 C10
DB 4 DD4 12
D5 32 78 MON
DB 5 DD5 13
D6 33 79
DB 6 DD6 14
D7 34 80
DB 7 DD7 15
D8 36 RA4 RFD
DB 8 RFD 16
D9 37 73 1 8 RFC
DB 9 DLB 1 8 RFC 17
D10 38 74 2 7 RFB
DB 10 DEB 2 7 RFB 18
D11 39 85 3 6 RFA
DB 11 DCK 3 6 RFA 19
D12 40 49 4 5 SOL+
DB 12 MON 4 5 SOL+ 20
VCC VCC D13 41 * * * *
DB 13 EXBS8V101J
D14 42 24 TP 4 TP C9 C8 C7 C6 IL-FPC-20ST-N
DB 14 BRDY
D15 43
CP1 CP8 DB 15 * C6 ~ C17 NO-MOUNT
68
CE0.1u CE0.1u ERDY
A0 9 69 TP 5 TP
AB 0 CYC
A1 10 71 TP 6 TP
AB 1 PRT
A2 11 72 TP 7 TP CN5
AB 2 ERR
A3 12 VCC
AB 3 1
1
A4 13 60 IC22A TEMP
AB 4 PA0 TEMP 2
A5 14 61 1 2 /EINT
AB 5 PA1 /EINT 3
A6 15 62 PRSENS
AB 6 PA2 SN74LS14NS 4
A7 17 64 2
AB 7 PA3 5
A8 18 65 HTEMP
AB 8 PA4 Q1 R19 HTEMP 6
A9 19 66 RELED
AB 9 PA5 7
3
A10 20 67 DTA114EK RETR
AB 10 PA6 180 8
70 VCC
PA7 9
1
/ETCC 21 RC1TR
/ETCC CSB R20 10
/RD 22 88 RC1LED
/RD RDB PB0/DD12 11
/WRL 23 89 RC2TR
/WRL WRB PB1/DD13 R21 100 12
/WRH 45 90 2 RC2LED
/WRH HWR PB2/DD14 13
/RESET 48 91 270
/RESET RTB PB3/DD15 Q2 14
VCC 92
PB4/DD8 15
3
2 93 DTA114EK UDA
TPI 0 PB5/DD9 UDA 16
3 94 VCC UDB
TPI 1 PB6/DD10 UDB 17
1
4 95 UDC
PAEN PB7/DD11 UDC 18
5 VCC UDD
PBEN UDD 19
46 6 RA15 SOL-
RMODE PC0 SOL- 20
47 8 2 8 1
UBEB PC1 8 1
52 54 7 2 IL-FPC-20ST-N
MEM CKM 0/PC2 Q3 7 2
R33 53 55 6 3
TST CKM 1/PC3 6 3
3
VCC Y1 100 56 DTA114EK 5 4 VCC

CKM 2/PC4 5 4
4 3 97 57 CN9
+5 OUT XT 1 CKM 3
2 1 59 RA16 EXBS8V103J
GND NC CK 0 1
C37 98 8 1
XT 2 8 1 2
SG531-32MHz CE100p 7 2
VCC 16 VCC 6 7 2 3 3
GND 6 3 4
26 5 4
GND 5 4 5
35 75 VCC
CP9 GND VCC 2 6
44 1 EXBS8V101J
CE0.1u GND VCC RA19 7
50 7 C35
GND VCC 8
63 25 CE1000p 1 10
GND VCC 9
76 51 2 9
GND VCC 10
86 58 C33 C34 3 8
GND VCC 11
96 87 CE1000pCE1000p 4 7
GND VCC 12
100 99 5 6
GND VCC 53014-1210
RA17 EXBA10E103J
PTCTS 0900A 4 5 CVSENS
4 5
3 6 STSENS
3 6
2 7 ORGSENS
2 7
1 8 GRIDSENS
1 8
CN10
EXBS8V101J
1
RA18 2
3
4 5 PSENSF
4 5 4
3 6 PSENSR
3 6 5
2 7
1 2 7 8 6
1 8
53014-0610
EXBS8V101J
C73 C72 C71 C70 C69 C68 C67
CE22p CE22p CE22p CE22p CE22p CE22p CE22p

D[0..15]
D[0..15]
VCC
IC10 CN6
D0 3 2 LD0 /MI 0
D1 Q1 1
IC32 D1 4 5 LD1 /MI 1
D0 3 2
XPA D2 Q2 2
XPA D2 7 6 LD2 VCC /MI 2
D1 Q1 XPB D3 Q3 3
D1 4 5 XMSA 0 RA 25 D3 8 9 LD3 RA14 /MI 3
D2 Q2 D4 Q4 4
D2 7 6 XMSA 1 1 D4 13 12 LD4 /MI 04 5 /STB0
D3 Q3 G D5 Q5 4 5 5
D3 8 9 XMSA 2 2 D5 14 15 LD5 /MI 13 6 /STB1
D4 Q4 1 D6 Q6 3 6 6
D4 13 12 XPB 3 D6 17 16 LD6 /MI 22 7 /STB2
D5 Q5 2 D7 Q7 2 7 7
D5 14 15 XMSB 0 4 D7 18 19 LD7 /MI 31 8 /STB3
D6 Q6 3 D8 Q8 1 8 8
D6 17 16 XMSB 1 5 6 XPHA /STB4
D7 Q7 4 O XPHA 9
D7 18 19 XMSB 2 /LED011 EXBS8V223J
D8 Q8 /LED0 CLK 10
RKM 6L103F 1
/MTRX 11 RA 26
CLR 11
/MTRX CLK 12
/RESET 1 1 SN74HC273NS LD0
/RESET CLR G 13
2 IC9 LD1
1 SW1 14
SN74HC273NS 3 D0 3 2 LD8 D2 LD2
2 D1 Q1 15
4 D1 4 5 LD9 /MI 0 1 8 1 4 LD3
3 D2 Q2 16
IC33 5 6 XPHB D2 7 6 LD10 /MI 1 2 7 LD4
4 O XPHB D3 Q3 17
D0 3 2 YPA D3 8 9 LD11 /MI 2 3 6 2 LD5
D1 Q1 D4 Q4 18
D1 4 5 YMSA 0 RKM 6L103F D4 13 12 LD12 /MI 3 4 5
D2 Q2 D5 Q5 19
D2 7 6 YMSA 1 D5 14 15 3 LD6
D3 Q3 YPA D6 Q6 20
D3 8 9 YMSA 2 D6 17 16 KSD-04 LD7
D4 Q4 D7 Q7 21
D4 13 12 YPB D7 18 19 5 LD8
D5 Q5 YPB D8 Q8 22
D5 14 15 YMSB 0 RA 27 LD9
D6 Q6 23
D6 17 16 YMSB 1 1 /LED111 /ST5 FMN1 LD10
D7 Q7 G /LED1 CLK 24
D7 18 19 YMSB 2 2 1 LD11
D8 Q8 1 CLR 25
3 LD12
2 26
/MTRY 11 4 SN74HC273NS
/MTRY CLK 3
1 5 6 YPHA IL-FPC-26ST-N
CLR 4 O YPHA
nAutoFd nAutoFd
SN74HC273NS RKM 6L103F nSelectIn
RA 28
nSelectIn
nInit nInit
IC31 1
G
D0 3 2 2 IC11
D0 Q0 1
D1 4 5 3 D7 18 2
D1 Q1 2 Q1 D1
D2 7 6 4 D6 17 3
D2 Q2 3 Q2 D2
D3 8 9 5 6 YPHB D5 16 4
D3 Q3 4 O YPHB Q3 D3
D4 13 12 D4 15 5 RA12 EXBS8V101J
D4 Q4 Q4 D4
D5 14 15 RKM 6L103F D3 14 6 /MI 0 /ST08 1 /STB0
D5 Q5 Q5 D5 8 1
D6 17 16 D2 13 7 /MI 1 /ST17 2 /STB1
D6 Q6 Q6 D6 7 2
D7 18 19 D1 12 8 /MI 2 /ST26 3 /STB2
D7 Q7 Q7 D7 6 3
D0 11 9 /MI 3 /ST35 4 /STB3
RESET 1
Q8 D8 5 4
RESET OE IC22B
/MTRC 11 1 /ST4 /STB4
/MTRC CLK E1
3 4 /POWER 19 R16
SN74LS374NS
/POWER E2
100
VCC SN74LS541NS C29 C28 C27 C26 C25
SN74LS14NS
RA 24 /MTX
5 4 POWER /MTX
5 4
CE22p CE22p CE22p CE22p CE22p
6 3 UDPWR POWER
6 3 UDPWR
7 2
7 2
RFPWR RFPWR
8 1 MPWR /ST[0..5]
8 1 MPWR /ST[0..5]
VRPF VRPF
EXBS 8V103J
13
2
2
VCC D1 R8
14
D1FL20U
D[0..15] D[0..15] 1 10 100
IC7 2 9
D0 2 3 CD0 R6 3 8
D1 5 Q0 D0 4
Q1 D1 CD1 33 4 7
D2 6 7 CD2 5 6
Q2 D2 C24
D3 9 8 CD3
D4 12 Q3 D3 13 CE1000p RA7
Q4 D4 CD4
D5 15 14 CD5 EXBA10E103J nStb CN3
D6 16 Q5 D5 17
Q6 D6 CD6 VCC
D7 19 18 CD7 IC27 RA9 1 19
Q7 D7
CD0 1 20 1 8 2 20
A1 B1 1 8
OE 1 CD1 2 19 2 7 3 21
11 A2 B2 2 7
LE CD2 3 A3 B3 18 3
3 6
6 4 22
CD3 4 A4 B4 17 4 4 5 5 5 23
/CRD /CRD SN74LS373NS 5 16 6 24
IC26 GND VCC
6 GND VCC 15 EXBS8V330J 7 25
IC8 /ACK 2 4 7 14 RA11 8 26
1A 1Y A5 B5
D0 3 2 3 8 13 4 5 9 27
D1 4 D0 Q0 5 1B A6 B6 4 5
D1 Q1 BSY 5 7 9 12 3 6 nAck 10 28
D2 7 6 2A 2Y A7 B7 3 6
D2 Q2 6 2B 10 11 2 7 Busy 11 29
D3 8 9 11 9 DIR HD 2 7
D3 Q3 3A 3Y 1 8 PError12 30
D4 13 12 10 SN74ACT1284 1 8
D4 Q4 3B Select13 31
D5 14 15 14 12 EXBS8V330J 14 32 nFault
D5 Q5 4A 4Y
D6 17 16 13 IC24 RA8 15 33
D7 18 D6 Q6 19 4B
D7 Q7 CD4 1 A1 B1
20 5 5 4 4 16 34
15 G CD5 2 19 6 3 17 35
1 1 A2 B2 6 3
OE A/B CD6 3 A3 B3 18 7 7 2 2 18 36
/CENTRO 11 CD7 4 17 8 1
/CENTRO CLK A4 B4 8 1
SN74LS257NS 5 16
GND VCC
SN74LS374NS 6 15 EXBS8V330J 56364-060-BXE
7 GND VCC 14
CDMA 8 A5 B5 13
CDMA A6 B6 R7
VCC R14 3.3K IC25B 9 12 33
7 10 A7 B7 11
RCext DIR HD
RA10
C22 SN74ACT1284 4 5
CE1000p IC22D 4 5
3 3 6 6
VCC 6 2 7
Cext 2 7
8 9 1 8
/CCLR 9 5 1 8
/CCLR A Q
10 B VCC EXBS8V102J
/RESET 11 12 SN74LS14NS RA13
/RESET CLR Q IC23A
4
1 10
TC74HC123AF VCC TC74HC74F VCC 2 9
VCC R15 1K IC25A 3 8
15 IC23B 5 2 4 7
10
RCext Q D
SD
TC74HC74F VCC 5 6
C23 3
CE100p IC22E CLK
9 Q D 12 EXBA10E332J
SD
VCC 14 6
CD
Cext Q
CLK 11 10 11
1 A 13
2 Q
8
CD
3 B 4 Q
CLR Q SN74LS14NS
/CRDY /CRDY TC74HC123AF
13
/CFLAG /CFLAG
nAutoFd nAutoFd
nSelectIn nSelectIn
nInit
nInit CN2
TXD1 VCC 1
TXD1 RXD1
RXD1 14
/CTS1 TXDA 2
9
/CTS1
/DTR1 IC1 15
/DTR1 IC21 C19 RXDA 3
RA3 RA2 CE1u 11 10 16
TXD010 6 4 5 4 5 V+ C1+
C18 RTS 4
VCC
TXD0 DA DY 4 5 4 5
3 3 6 6 3 6 15 12 17
7 2 3 6 V- C1-
DZ 2 7 7 2 2 7 CTS 5
1 8 1 7 8 C20
1 8 1 8 C2+ 13 CE1u 18
/DTR0 1 18 CE1u C21 6
/DTR0 HSKA HSKY EXBS8V270JC62 C63 C60 EXBS8V270J CN1 14 19
RXD012 13 C61 HSKoA1 C2-
RXD0 RY1 RA1 7
HSKiA 2 5 2 CE1u DTR 20
14 CE150p
CE150p
CE150p
CE150p TXDA-3 6 T1IN T1OUT
RB1 R1OUT R1IN 7 8
/CTS0 /CTS017 16 4 18 1 21
RY2 RA2 T2IN T2OUT
RXDA-5 4 3 9
R2OUT R2IN
2 VSS RB2 15 RA1 TXDA+6 19 24 22
3 4 5 7 T3IN T3OUT
C- 4 5 22 R3OUT R3IN 23 10
C82 VCC 3 6 RXDA+8 21 20 23
3 6 T4IN T4OUT
+
22u/16V 4 11 2 7 17 16 11
C+ REN 2 7 R4OUT R4IN
+
5 19 1 8 TCS7587-01-401 24
GND
C81 20 DEN VCC R76 1 8

GND VCC 9 12
22u/16V 8 10K EXBS8V270J 25
GND R5 DS14C238WM 13
8
SN75LBC775 (NO-MOUNT) VCC

VCC C2 C1 DBLC-J25SAF-20L9
CE150p CE150p
R1
R3 (NO-MOUNT)
(NO-MOUNT)
R2
R4 (NO-MOUNT)
(NO-MOUNT)
VCC
3
(NO-MOUNT)
/RESET 2 R41 10K VCC IC14 +MTR VCC IC15 +MTR

/RESET R30 MTD 2005 UDPA UDPA MTD 2005
Q5 25 8 UDPB 25 8
DTC114EK VCC VMMA UDPB VCC VMMA
3 20 FL16 UDENA 3 20
ALM VMMB UDENA ALM VMMB
1
ZJSR5101-222 CN11 UDENB
XPA 5 10 1 3 XA UDENB FL12
XPA PHA OUT1 1 5 PHA 10 UDA
OUT1 UDA
XPB XPB 23 12 23 12
VCC PHB OUT2 2 PHB OUT2 0
24 14 VCCVCC 24 14
DECAY OUT3 3 R54 DECAY OUT3
2
18 FL17 18
OUT4 4 OUT4 FL13
1 3 XB 10K UDB
4
IC34A 6 7 ZJSR5101-222 5267-04A 6 7 UDB
BA10324AF ENA A LG A R58 ENA A LG A 0
22 ENA B 21 R59 22 21
LG B ENA B LG B
2
XPHA 3 9 56K 10K 9
XPHA + R48 NC NC FL14
1 2 15 1 3 XC 2 15 UDC
2 VREFA NC VREFA NC UDC
- 22K 26 VREFB 16 FL18 VCC 26 16
NC VREFB NC 0
4 CR 19 ZJSR5101-222 4 19
NC R60 CR NC
2
VCC 1K
1 27 1 3 XD R40 1 27 FL15
UDD
3
3
11
R49 VSA VSB VSA VSB UDD
FL19 10K
R47 C76 ZJSR5101-222 R61 0
3.3K 3.3K
2
MPWR 2 Q8 10K R46 UDPWR
2 C51
RSA
PG
RSB
RSA
PG
RSB
MPWR DTC114EK CE3900p 10K UDPWR
CE3900p
Q9 C45
+MTR VCC DTC114EK CE4700p VCC
11
13
17
11
13
17
R45 R67 R39 R57
1
1
IC34B
XPHB 5 1K 1K 1K 1K
XPHB + R66
7 + C30
6 22K 22u/63V CP17 R53 CP4
- C74 C53 C41 0.68 1W C50
C75 CE0.1u CE0.1u
BA10324AF CE3900p CE1000p R51 R68 CE1000p CE1000p R52 CE1000p
0.68 1W
0.68 1W 0.68 1W
3
R65
3.3K R64 C49
2 Q10 10K CE3900p
DTC114EK VCC IC3 +MTR VCC IC4 +MTR
MTD 2005 MTD 2005

25 8 25 8
VCC VMMA VCC VMMA
1
3 ALM 20 FL8 3 20
VMMB ALM VMMB
ZJSR5101-222 CN8
YPA 5 10 1 3 YA RFPA 5 FL4
YPA PHA OUT1 1 RFPA PHA OUT1 10 RFA RFA
YPB 23 12 RFPB 23 12
YPB IC34C PHB OUT2 2 RFPB PHB OUT2 0
24 DECAY OUT3 14 VCC 24 14
3 DECAY OUT3
2
YPHA 10 BA10324AF 18 FL9 18
YPHA + R25 OUT4 4 OUT4 FL5
8 1 3 YB RFB
9 6 7 ZJSR5101-222 5267-04A 6 7 RFB
- 56K ENA A LG A ENA A LG A 0
22 ENA B LG B 21 R42 22
ENA B 21
LG B
2
NC 9 56K 9
R24 C66 2 15 1 3 YC 2 NC FL6
15 RFC
3
R26 10K CE3900p 26 VREFA NC VREFA NC RFC
16 FL10 VCC 26 16
VREFB NC VREFB NC 0
5.6K 4 CR NC 19 ZJSR5101-222 4 CR NC 19
R44
2
2 Q4 VCC 1K FL7
DTC114EK 1 27 1 3 YD R18 1 27 RFD
3
VSA VSB VSA VSB RFD
FL11 10K
ZJSR5101-222 R43 0
3.3K C42
1
IC34D R23 RFPWR
2 CE3900p
RSA
PG
RSB
RSA
PG
RSB
YPHB 12 10K RFPWR
YPHB + R35 Q6
14 C32
13 56K +MTR VCC DTC114EK CE4700p VCC
11
13
17
11
13
17
R22 R37 R17 R38
1
BA10324AF 1K 1K 1K 1K
R34 C38 + C39
3
R36 10K CE3900p 22u/63V CP10 R29 CP2
5.6K C65 C64 C44 CE0.1u C31 0.68 1W C40 CE0.1u
2 Q7 CE3900pCE1000p R27 R50 CE1000p CE1000p R28 CE1000p
DTC114EK 0.68 1W
0.68 1W 0.68 1W
1
+MTR
VCC IC2 +MTR CN13
MTD 2005
25 8 1
VCC VMMA C54 2
3 ALM VMMB 20 +
FL2 5267-02A
CDIR 5 10 1 3 SOL+ 100u/63V
CDIR PHA OUT1 SOL+ D3
23 PHB 12
24 OUT2 D1FL20U
DECAY OUT3 14 ZJSR5101-222
2
OUT4 18 FL3 VCC L1
1 3 SOL- RCH895-181K
6 7 SOL-
ENA A LG A R82
22 ENA B 21 ZJSR5101-222
LG B
2
9 1K
CPWR R11 NC
CPWR 2 VREFA NC 15
26 16
3
33K VREFB NC R83

4 19 Q11
VCC CR NC 2SK973
100
R10 1 27 VCC FAN 2 Q12
3.3K C5 VSA VSB FAN DTC114EK
CE0.1u R77
10K
RSA
PG
RSB
1
CP6
CE0.1u
11
13
17
C4 R9
CE3900p 1K
C3
CE1000p R12
15
0.68 1W
2
2
16
D4
+HEAD D1FL20U +MTR

Q13
2SB1551
R70
FS1A F2 FS1B 4.7K 1/4W
3
PFC-5000 T4.0A/250V PFC-5000 D10
R71
10K 1/4W
4 - + 1
3
CN14 + C57 R69
3300u/63V 10K 1/4W D5
4
2 POWER
3 POWER
2 D5SBA20-4101
2
Q14 ZD3.3
1
1
DTC 114EK
B4P-VH
D6
D1FL20U
IC19 VCC
SI-3050J
5 3
FS2A FS2B
VI VO
F1
3
4
PFC-5000 T 2.0A/250V PFC-5000 D9 SENCE
R72 + C58
ON/OFF
GND
4 - + 1 + 10K 1/4W 470u/16V CP19
C56 CE0.1u
4700u/16V
2
1
D3SBA20-4100
2
+HEAD
D7
L2
IC20 D1FL20U +VH
LM 2576HVT CL02BE181
1 VIN 2
OUT
R75
18K
ON/OFF
GND
FB
D8 CN12
5
3
4
D5S6M
CP18 1
+ C55
/POWER VR 1 CE0.1u 4700u/50V 2
/POWER R73 3
10KVR
10K 1/4W 5267-03A
C59 R74
CE0.1u 1K
SW1 +VH VCC
/MI0 1 20 1
D1 3 VCC+VH
/MI1 2 19 2 CN2
/MI2 3 18 DAN202K CN1
/MI3 4 17
1
2 1
/MI0 5 16
D2 3 2
/MI1 6 15 1 3 TH1
4 3
/MI2 7 14 2
5 4
/MI3 8 13 DAN202K 6 5
/MI0 9 12
7 6
/MI1 10 11 MON
D3 8 7
1 3
2
9 8
SW DIP KSD-10 10 /OE 9
VCC DAN202K IN8
11 10
12 IN7 11
D4 13 IN6 12
1 3 IN5
R1 2
14 13
IN4
15 14
4.7K DAN202K 16 IN3 15
VCC IN2
17 16
D5 18 IN1 17
1 3 /R
VR1 2
19 18
20 CLK
CN1 10KVR 19
DAN202K 20
/MI0 RS20M111 IL-404-20S-LW
26 21
/MI1 CN2
2-3 OTHER CIRCUIT BOARDS
25 22
/MI2
24 6
/MI3 52207-2290
23 5
/MI3
22 4
/MI2
21 3
/MI1 CN4
20 2
/MI0 RC2LED
19 1 1
18
RC2TR 2
17
53014-06 RC1LED 3
16
RC1TR 4
15 5
LIN0 VCC CN3 UDA
14 6
LIN1 Q1 UDB
13 1 7
LIN2 3 2 LO0 CN3 UDC
12 B2 C2 2 8
LIN3 4 LO1 UDD
OTEHR CIRCUIT BOARDS_ Circuit Diagram
11 E 3 1 9
LIN4 5 1 LO2 RFA
10 B1 C1 4 2 10
LIN5 LO3 RFB
9 FMA9 5 3 11
VCC LO4 RFC
8 6 4 12
LIN6 Q2 LO5 RFD
7 7 5 13
LIN7 3 2
6 B2 C2 8 6 14
LIN8 4 LO6 RETR
5 E 9 7 15
LIN9 5 1 LO7 RELED
4 B1 C1 10 8 16
LIN10 LO8
3 FMA9 11 9
LIN11 VCC LO9 52207-1690
2 12 10
LIN12 Q3 LO10
1 13 11
3 2 LO11 CN6
B2 C2 14 12
IL-FPC-26ST-N 4 LO12 PRSENS
E 15 13 1
5 1
B1 C1 14 2
53014-15
FMA9 15
VCC 53015-02
Q4
16
3 2
17
B2 C2
TH1 103HT
4
18
E 19 CN5
5 1 SOL+
B1 C1 20 1
SOL-
FMA9 2
VCC IL-404-20S-LW
Q5 IL-S-2P-S2L2-EF
3 2
B2 C2
4
E
5 1
B1 C1
VCC +VH
VCC FMA9
Q6
3 2
B2 C2
4
E C1 C2
5 1 + C3 + C4
B1 C1 CE0.1u 47u/16V CE0.1u 47u/63V
VCC FMA9
Q7
5 1
B1 C1
4
E
3 2
B2 C2
FMA9
PANEL BOARD CARRIAGE BOARD
17
2
2
18
RIGHT
SW1 POWER D14 SW5 D18

/MI 0 /MI 0
EVQ21307K 1SS133 EVQ21307K 1SS133
SW2 SELECT D15 SW6 DOWN D19
/MI 1 /MI 1
EVQ21307K 1SS133 EVQ21307K 1SS133 CN1
SW3 BASE D16 SW7 UP D20 SW 1
/MI 2 /MI 2 1
2
CN1
EVQ21307K 1SS133 EVQ21307K 1SS133
/MI 0 RD17BS3040
1 TEST LEFT CABLE-ASSY PINCH-SENS PC-60
/MI 1 SW4 D17 SW8 D21
2
/MI 2 /MI 3 /MI 3
3
/MI 3
4 EVQ21307K 1SS133 EVQ21307K 1SS133
5
6
D1
CABLE-ASSY KEY PC- 60 R1
ROLL
330
SEL-6414E
D2 D8 PINCHROLL SENSOR BOARD
R2 R8
PIECE
330 330
SEL-6414E SEL-6414E
D3 D9
POWER R3 R9
330 330
CN2 SEL-6414E SEL-6414E
D4 D10
15 R4 R10
14 FRONT
13 330 330
SEL-6414E SEL-6414E
12 D5 D11
11 1
R5 R11
10 2
9 3 330 330
SEL-6414E SEL-6414E
8 D6 D12
7 R6 R12
6
5 330 330 1 1
SEL-6414E SEL-6414E
4 D7 D13 2 2
3 R7 R13 3 3
2 4 4
1 330 330
SEL-6414E SEL-6414E
TRANS FORM CABLE-ASSY POWER PC-60
CABLE-ASSY LED PC-60
4
5
6
BUSY
BASE
COLOR
TRANS BOARD
PANELKEY BOARD
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts Necessary Adjustment
Initialization, Head Voltage Adjustment, Cartridge Position Adjustment, Print/Cut

MAIN BOARD Offset Adjustment, Tool Pressure, Grit Compensation, Thermal Head Density
Adjustment
Head Voltage Adjustment, Head Density Adjustment, Cartridge Position

HEAD CARRIAGE Adjustment, Head Position Adjustment, Print/Cut Offset Adjustment, Printed Length
Initialization
TOOL CARRIAGE Tool Height Adjustment, Tool Pressure Adjustment, Print/Cut Offset Adjustment
CARTRIDGE HOLDER Cartridge Position Adjustment

WIRE Wire Tension Adjustment
3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT
This section explains the procedure for replacing the HEAD CARRIAGE simply and efficiently.
Therefore, there are some screws on the HEAD CARRIAGE which should not be touched. In case
you have touched this screw, fix the HEAD CARRIAGE by refering to 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.
Remove the RAIL COVER and disconnect the HEAD

1 CABLEs connected to CARRIAGE BOARD.
19
Remove SCREW B and ADJUSTING SCREW B. Then, ADJUSTING SCREW B

2 remove the HEAD CARRIAGE by pulling it upwards. DO NOT TOUCH
SCREW A ADJUSTING SCREW A
Make sure not to touch the SCREW A and

ADJUSTING SCREW A. In case you have touched
these screws, carry out 3-2 HEAD CARRIAGE
SCREW B
SCREW B
3
Remove the HEAD HOLDER together with the ADAPTER
3 by removing the 3 SET SCREWs shown in the figure. ADAPTER
HEAD
HOLDER
Do not loosen SCREW C. In case you have loosen
these screws, carry out 3-2 HEAD CARRIAGE
SCREW C SCREW C
SET SCREW
Fix the HEAD HOLDER together with the ADAPTER to

4 the HEAD CARRIAGE.
HEAD
HOLDER
ADAPTER
SET SCREW HOLE FOR POSITIONING
Put the HEAD CARRIAGE so that the PLATE comes

5 between the RESIN part and also the HOLE in the HEAD ADJUSTING SCREW B
RESIN PART
HOLDER will be positioned to the projected part on the PLATE
SPRING SCREW B
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW B temporary.
SCREW B
Make sure to put the SPRING to the left side of the
HEAD CARRIAGE.
20
Tighten the ADJUSTING SCREW B so that HEAD

4 CARRIAGE would be parallel to the GUIDE RAIL. ADJUSTING SCREW B SCREW B
And tighten up SCREW B.
3
Connect the HEAD CABLEs to the CARRIAGE BOARD
5 and secure them with INSULOCK TIE.
Make sure not to fold the HEAD CABLE

completely. It may cause cut-line.
NG GOOD
Carry out the following adjustments.

6
1. HEAD VOLTAGE ADJUSTMENT
2. HEAD DENSITY ADJUSTMEJNT
3. CARTRIDGE POSITION ADJUSTMENT (1st)
4. HEAD POSITION ADJUSTMENT 2
5. CARTRIDGE POSITION ADJUSTMENT (2nd)
6. PRINT/CUT OFFSET ADJUSTMENT
7. PRINT LENGTH INITIALIZE
Try printing test. If you have twisted ribbon, carry out

7 HEAD POSITION ADJUSTMENT 1.
21
3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT
Remove the RAIL COVER and disconnect the HEAD

1 CABLEs connected to CARRIAGE BOARD.
3
Remove ADJUSTING SCREW B, SCREW A and SCREW
2 B in order and remove the HEAD CARRIAGE. ADJUSTING SCREW B
SCREW A
SPRING SCREW B
Be careful not to lose the SPRING located at the left

side of HEAD CARRIAGE.
SCREW B
Remove the HEAD HOLDER together with the ADAPTER

3 by removing the 3 screws shown in the figure.
HEAD
HOLDER
ADAPTER HOLE FOR

SET SCREW POSITIONING
Fix the HEAD HOLDER together with the ADAPTER to

4 the HEAD CARRIAGE.
HEAD
HOLDER
ADAPTER HOLE FOR

SET SCREW
POSITIONING
22
Put the HEAD CARRIAGE so that the PLATE comes ADJUSTING SCREW B
5 between the RESIN part and also the HOLE in the HEAD SCREW A RESIN PART
HOLDER will be positioned to the projected part on the PLATE
SPRING SCREW B
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW A & B temporary.
Make sure to put the SPRING to the left side of the

HEAD CARRIAGE.
SCREW B
3
Loosen the SCREW C shown in the figure.
6
SCREW C
Adjust the ADJUSTING SCREW A until it makes contact

7 with the PLATE so that the clearance shown in the figure
ADJUSTING SCREW A
Contact part
will be 9.2 mm—10.6 mm (STANDARD : 9.7 mm).
9.2 mm
This adjustment is necessary to make the HEAD come ~10.6 mm
straight down on the PLATEN DAMPER.It might
cause broken ribbon or twisted ribbon if not adjusted.
Tighten SCREW A. Make sure that the PLATE is not SCREW A

8 tilting.
PLATE
23
Adjust the position of the HEAD CARRIAGE so that the

9 RESIN part on the HEAD CARRIAGE makes contact with
the PLATE. Then tighten SCREW C.
SCREW C
3
Tighten the ADJUSTING SCREW B so that HEAD
10 CARRIAGE would be parallel to the GUIDE RAIL. ADJUSTING SCREW B SCREW B
And tighten up SCREW B.
Connect the HEAD CABLEs to the CARRIAGE BOARD

11 and secure them with INSULOCK TIE.
Make sure not to fold the HEAD CABLE

completely. It may cause cut-line.
NG GOOD
Carry out the following adjustments.

12
1. HEAD VOLTAGE ADJUSTMENT
2. HEAD DENSITY ADJUSTMENT
8. PRINT LENGTH INITIALIZE
24
3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT
Remove the RAIL COVER and open the FRONT COVER.

1
3
Disconnect PINCH ROLLER SENSOR WIRE and
2 SOLENOID WIRE.
SOLENOID WIRE
PINCH ROLLER
SENSOR WIRE
Remove the SCREW A and SCREW B in order and remove 1 SCREW A

3 the TOOL CARRIAGE.
2 SCREW B
Tighten up SCREW B and SCREW A in order to fix the

4 TOOL CARRIAGE. Then, carry out the following
2 SCREW A
adjustments.
1. TOOL HEIGHT ADJUSTMENT

2. TOOL PRESSURE ADJUSTMENT
1 SCREW B
25
3-4 PLATEN DAMPER_REPLACEMENT
Remove the RIGHT SIDE COVER.

1
3
Remove the RUBBER MAT and slide out the PLATEN
2 DAMPER.
PLATEN
DAMPER
Put the new PLATEN DAMPER so that there is looseness in

3 4 directions, front, rear, left and right. RUBBER MAT
PLATEN DAMPER
26
3-5 HEAD ARM_FIXING
Remove the HEAD CARRIAGE.

1
3
Move the front part of the HEAD CARRIAGE towards the WHITE STICK
2 front by rotating the WHITE STICK.
Put the HEAD ARM as shown in the figure.

3
HEAD ARM
Put the SPRING as shown in the figure.

4
SPRING
HEAD ARM
27
Fold the SPRING as shown in the figure and fix the HEAD
5 ARM to the HEAD CARRIAGE.
SPRING
Make sure that the HEAD ARM moves HEAD ARM

smoothly.
3
Carry out the following adjustments after fixing the HEAD
6 CARRIAGE.

2. HEAD ALIGNMENT ADJUSTMENT
28
3-6 CARTRIDGE HOLDER ARM_REPLACEMENT
Remove the RAIL COVER and FRONT COVER.

1
3
Open the FRONT COVER BASE and remove the
2 CARTRIDGE HOLDER.
CARTRIDGE HOLDER
SCREWS FRONT COVER BASE
Open the LEFT and RIGHT ARM and remove the

3 CARTRIDGE PLATE together with the RIBBON LEVER. CARTRIDGE PLATE
ARM RIBBON LEVER ARM
Pull out the PIN and remove the ARM and SPRING.
4
SPRING
ARM PIN
29
Put the new ARM and SPRING into the PIN and fix it to the
5 HOLDER BASE.
[ RIGHT SIDE ]
SPRING
• Be careful with the direction of the ARM. ARM PIN

• Make sure to put the ARM and SPRING in
order.
HOLDER BASE
[ LEFT SIDE ]
ARM
PIN
SPRING
HOLDER BASE
Hook the SPRING to the ARM and HOLDER BASE. Put

6 CEMEDINE SUPER X NO.8008 on top of the PIN.
CEMEDINE SUPER X NO.8008
SPRING
ARM
Put the CARTRIDGE PLATE together with the RIBBON

7 LEVER. CARTRIDGE PLATE
RIBBON LEVER
30
Make sure that both left and right ARM will open equally.
8 If not, bend the holder slightly downwards to adjust it.
HOLDER : Bend slightly downwards. 3

Fix the CARTRIDGE HOLDER to the FRONT COVER
9 BASE.
CARTRIDGE HOLDER
SCREWS FRONT COVER BASE
2nd CARTRIDGE HOLDER BASE from the BLACK TAPE

right side has the BLACK TAPE put to it to
prevent malfunction of the MEDIA SENSOR.
CARTRIDGE HOLDER BASE
Adjust CARTRIDGE POSITION.

10
31
3-7 PINCH ROLLER_REPLACEMENT
Remove the RAIL COVER, LEFT&RIGHT SIDE COVER

1 and REAR APRON.
3
Remove the PINCH ROLLER SPRING and remove the 2
2 screws shown in the figure.
2 SCREWS
1 SPRING
Untighten the 4 screws and remove the BRACKET.

3
SCREWS
BRAKET
SCREWS
Remove the INNER COVER.

4
INNER COVER
32
Remove the E-RING which is fixing the PINCH ROLLER

5 SHAFT.
E-RING
3
Remove the BUSH located at the left end of PINCH ROLLER
6 SHAFT.
BUSH
Pull out the PINCH ROLLER SHAFT from the REAR

7 SIDE of the machine.
PINCH ROLLER SHAFT
Remove the STOPPER and replace the PINCH ROLLER

8 ASSY.
STOPPER STOPPER
PINCH ROLLER ASSY
PINCH ROLLER SHAFT
33
Be careful with the direction of the PINCH ROLLER and the

9 position of the MAGNET when installing the PINCH ROLLER MAGNET
ASSY. PINCH ROLLER
RED MARKING
3
Put the STOPPER as shown in the figure.
10
STOPPER STOPPER
LEFT END GRIT RIGHT END GRIT
34
3-8 WIRE_REPLACEMENT
Remove the RAIL COVER and LEFT&RIGHT SIDE

1 COVER.
3
Detach the WIRE from the CARRIAGE BASE.
2 WIRE SCREW
Loosen SCREW A and SCREW B in order and loosen the

3 WIRE TENSION.
SCREWS A
SCREW B
Remove the WIRE as shown in the figure.

4 WIRE
35
Remove the MOTOR BRACKET.

5
BRAKET
SCREWS
3
Remove the DRIVER PULLEY from the MOTOR
6 BRACKET.
WIRE
SCREW
Loosen the 4 screws and pull out the WIRE.

7
WIRE SCREWS
Put the new WIRE to the DRIVE PULLEY and fix it to the
8 MOTOR BRACKET. WIRE
SCREW
36
Fix the MOTOR BRACKET to the FRAME.

9
BRAKET
SCREWS
3
Wind the WIRE around the DRIVE PULLEY from bottom
10 to the top.
DRIVE PULLEY
Make sure the WIRE won't overlap.
WIRE
Rotate the DRIVE PULLEY until the WIRE comes to its

11 center.
WIRE
DRIVE PULLEY
Fix the TOOL CARRIAGE at the center part of the GUIDE

12 RAIL. WIRE SCREW
projection
37
Move the TOOL CARRIAGE in a whole distance of the

13 GUIDE RAIL to remove the slack in the WIRE.
GUIDE RAIL
CARRIAGE
3
Adjust the WIRE TENSION.
14
3-9 MOTOR_FIXING
Fix the GRIT MOTOR along with the BRACKET so that

1 there is no looseness or too much load. [ GRIT SIDE ]
SCREWS
BRACKET
Fix the CARRIAGE MOTOR so that there is no looseness

2 or too much load. [ CARRIAGE SIDE ]
SCREWS
38
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-002

Tool name TENSION GAUGE 300g
Tool Pressure Adjustment
Purpose
Tool No. ST-006

Tool name WHITE DUMMY PEN
Tool Height Adjustment 4
Purpose Tool Pressure Adjustment
Tool No. ST-011

Tool name TENSION METER
Wire Tension Adjustment
Purpose
Tool No. ST-012

Tool name DIAL TENSION METER DT-30 (30g)
Tool Pressure Adjustment
Purpose
Tool No. ST-025

Tool name HEAD VOLTAGE ADJUSTMENT TOOL
Head Voltage Adjustment
Purpose
Tool No. ST-035

Tool name RS-422 LOOP BACK CONNECTOR
Serial Interface Check
Purpose
39
4 Adjustment
4-2 Service Mode
[ENTERING]
Turn on the SUB POWER SW while pressing [ ], [ ] and [ ] keys to enter the Service Mode.
[SELECTION]
Each check can be selected by pushing the keys related to them as shown in the table below.
Once you select any check, other checks can not be selected unless you push [SHEET TYPE] key once.
Turn off the SUB POWER SW to finish the SERVICE MODE.
CHECK KEY FUNCTION OK NG
[PIECE] LED : ON [PIECE] LED : BLINK

4 DRAM [BASE POINT] Write/Verify Test of DRAM.
[ROLL] LED : ON
[PIECE] LED : ON
[ROLL] LED : BLINK
[PIECE] LED : BLINK
EEROM [ ] Write/Verify Test of EEROM.
[ROLL] LED : ON [ROLL] LED : BLINK
[PIECE] LED : ON [PIECE] LED : BLINK
PANEL KEY [ ] Push the keys in order from the top key to the bottom key.
[ROLL] LED : ON [ROLL] LED : BLINK
Turn off all the DIP SW. Turn on the DIP SW in order from bit#1 to [PIECE] LED : ON [PIECE] LED : BLINK
DIP SW [ ]
bit#10. [ROLL] LED : ON [ROLL] LED : BLINK
This mode is to check the SENSORS and FAN. Following LED will light when sensor is ON.
FRONT PAPER SENSOR : [PIECE] LED
REAR PAPER SENSOR : [ROLL] LED
FRONT COVER SENSOR : [FRONT COVER] LED
PINCH ROLLER SENSOR : [CARTRIDGE HOLDER 1] LED
SENSOR [CUT TEST] LIMIT SENSOR : [CARTRIDGE HOLDER 2] LED
SHEET LOAD SENSOR : [CARTRIDGE HOLDER 3] LED
GRIT HOME POSITION SENSOR : [CARTRIDGE HOLDER 4] LED
RIBBON END SENSOR : [CARTRIDGE HOLDER 5] LED
RIBBON CARRIAGE 1 SENSOR : [CARTRIDGE HOLDER 6] LED
RIBBON CARRIAGE 2 SENSOR : [COLOR] LED
FAN ON/OFF : It can be selected by pushing [CUT TEST] key.
40
4 Adjustment
4-3 Factory Mode
[ENTERING]
Turn on the MAIN POWER SW while pressing [POWER], [SHEET TYPE] and [BASE POINT] keys to enter the
Factory Mode.
[SELECTION]
Each mode can be entered by selecting the related LED with [ ] and [ ] keys and pressing [SHEET TYPE] key.
Turn off the MAIN POWER SW to finish the FACTORY MODE.
LED MODE
[PIECE] EEROM INITIALIZE 4

[ROLL] PRINTED LENGTH INITIALIZE
[CARTRIDGE HOLDER NO.1] PRINT/CUT OFFSET ADJUSTMENT
[CARTRIDGE HOLDER NO.2] TOOL PRESSURE ADJUSTMENT
[CARTRIDGE HOLDER NO.3] GRIT COMPENSATION
[CARTRIDGE HOLDER NO.4] GRIT ECCENTRICITY ADJUSTMENT
[CARTRIDGE HOLDER NO.5] THERMAL HEAD DENSITY ADJUSTMENT
[CARTRIDGE HOLDER NO.6] CARTRIDGE POSITION ADJUSTMENT
EEROM INITIALIZE PRINTED LENGTH INITIALIZE
All data inside the EEROM will Printed length and cleaning counts will be set to 0.
be initialized. Enter the FACTORY Enter the FACTORYMODE and
MODE and select EEROM INITIALIZE. selet PRINTED LENGTH INITIALIZE.
Push [BASE POINT] & [SHEET TYPE] key. Push [SHEET TYPE] key.
[PIECE] & [ROLL] [PIECE] & [ROLL] [PIECE] & [ROLL] [PIECE] & [ROLL]
LED WILL BLINK LED WILL BE ON LED WILL BLINK LED WILL BE ON
NG OK NG OK
41
4 Adjustment
PRINT/CUT OFFSET ADJUSTMENT TOOL PRESSURE ADJUSTMENT
This mode is used for adjusting This mode is used for adjusting
Print and Cut Offset. Tool Pressure.
Refer to the ADJUSTMENT SECTION Refer to the ADJUSTMENT SECTION
for details. for details.
4
GRIT COMPENSATION GRIT ECCENTRICITY ADJUSTMENT
This mode is used for compensating This mode is used for Adjusting
Media Feeding rate. Grit Eccentricity.
Refer to the ADJUSTMENT SECTION Refer to the ADJUSTMENT SECTION
for details. for details.
THERMAL HEAD DENSITY ADJUSTMENT CARTRIDGE POSITION ADJUSTMENT
This mode is used for Adjusting

This mode is used for Adjusting
Printing Density.
Cartridge Position.
Refer to the ADJUSTMENT SECTION
Refer to the ADJUSTMENT SECTION
for details.
for details.
42
4 Adjustment
4-4 Function Mode
SYSTEM REPORT
Turn on the SUB POWER SW

by pressing [ ] keys.
Lower the Sheet Loading Lever to print.
Set Black Ribbon & Media.
4
**** PC-60 System Report **** Environment Temperature
Head Temperature Version : Firmware= A140 Booter= B100
Total Printed Length Temperature: Head= 32cel Env.= 26cel Number of cleaning with Cleaning Sheet
Record : Print= 3933m Cleaning= 2
Amount set by Print/Cut Offset *** Factory settings *** Amount set by Cartridge Position
Adjustment Offset : Head-X= -7step Head-Y= 14step Holder= -20step Adjustment
Tool Force VR : Max= 776 Min= 0
Solenoid Current : Max= 41 Min= 343 Indicates the position of Slide Volume.
Original Amount for Current. MAX should be bigger than MIN.
Grit Distance : +8
MAX should be smaller MIN.
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 Amount for Grit Compensation
Eccentric amount for Grit : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Eccentricity Adjustment Stitch Adjust : Upper= 0 Lower= 0
On Board Dip-SW : (1) X0XX (4) Amount set by Density Adjustment
*** User settings ***
Serial Number of the HEAD User Dip-SW : (1) XXXXXXXXXX (10)
Line Space : 0dot Amount set by Stitching Adjustment
User DIP SW settings

DIP SW settings on Main Board
Amount set by Line Space Adjustment
AGING MODE PRINTING TEST
Turn on the SUB POWER SW by pressing Turn on the SUB POWER SW by

[ ], [ ] and [ ] keys. pressing [CUT TEST] keys.
GRIT ROLLER and TOOL CARRIAGE

start to idle. Cuts around C & K.
( : starting point)
Turn off the SUB POWER SW to end.

C
M
Y B R
K
CMY K
43
4 Adjustment
SERIAL INTERFACE CHECK
RS-422 CABLE CONNECTION

Connect the Loop-Back Connection
Connector to serial port. 1 (HskoA (DTR)) 2 (HskiA (/CTS))
3 (TXDA-) 5 (RXDA-)
6 (TXDA+) 8 (RXDA+)
Turn on the SUB POWER SW RS-232C CABLE CONNECTION

by pressing [ ] key. Connection
2 (TxD) 3 (RxD)
5 (CTS) 20 (DTR)
4 RS-422
OK
[PIECE] LED : ON
NG
[PIECE] LED : BLINK
RS-232C [ROLL] LED : ON [ROLL] LED : BLINK
Push [CUT TEST] to check again,

turn off the SUB POWER SW to end.
TEST PATTERN MODE
Turn on the SUB POWERSW by pressing

[ ], [ ] and [CUT TEST] keys.
Lower the Sheet Loading Lever to print.
Select Test Pattern by pressing

[BASE POINT] or [CUT TEST] keys.
Set the Black Ribbon and Media. Turn off the sub power SW to end.
TEST PATTERN CARTRIDGE HOLDER LED

NO.1 NO.2 NO.3 NO.4 NO.5 NO.6
3mm pitch straight line
OFF OFF OFF OFF OFF OFF
Dithering Test Pattern ON OFF OFF OFF OFF OFF
100% Dithering Pattern OFF ON OFF OFF OFF OFF
Slanting Parallel Line ON ON OFF OFF OFF OFF
Solid Color Test Pattern with

ON OFF ON OFF OFF OFF
bottom half of Head

OFF ON ON OFF OFF OFF
top half of Head
Checker ON ON ON OFF OFF OFF
44
4 Adjustment
4-5 HOW TO UPGRADE FIRMWARE
Connect PC and PC-60 with the PARALLEL CABLE.

1
It is necessary to prepare the followings to

upgrade the FIRMWARE.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
2
Turn on the MAIN POWER SW while pressing [ ], [ ],
[ ] keys.
4
It is ready to receive data when [CARTRIDGE HOLDER 1]
LED become ON and [CARTRIDGE HOLDER 2] LED
blinks.
Open the download.bat from MS-DOS. (Type download

3 and press [RETURN] key.)
Some PCs can not use the BAT FILE. Please

refer to the ReadMe File in the FIRMWARE
DISK.
Turn off the MAIN POWER SW to end when all

4 [CARTRIDGE HOLDER] LEDs blink.
45
4 Adjustment
4-6 TOOL HEIGHT ADJUSTMENT
TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing as the
tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.
It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to perform
this adjustment.
ROLAND SPECIAL TOOL ST-006 is used for this adjustment.
[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

4
TOOL PRESSURE ADJUSTMENT MODE
All [CARTRIDGE HOLDER] LED

will be ON.
After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON. MAX. MODE
[CUT TEST] key
[ ] or [ ] key
[SHEET TYPE] key

Save Settings Adjust Tool Pressure [BASE POINT] key Move Tool DOWN
[ ] or [ ] key
[CUT TEST] key
MIN. MODE

will be OFF.
Put the PINCH ROLLERs down at both ends of the GRIT

1 ROLLER.
46
4 Adjustment
Put the WHITE DUMMY PEN (ST-006) to the TOOL

2 CARRIAGE.
ST-006
CARRIAGE ASSEMBLY
3
Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
4
To enter
FACTORY MODE.
Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.
For selection
Move the TOOL CARRIAGE to the 3 positions shown in

4 the figure.
Carry out the procedure mentioned in 5 at the position where
the clearance between the pen tip and the BED is the
smallest among the 3.
Adjust the ADJUSTING SCREW so that the clearance

5 between the pen tip and the BED would be 2.4—2.6 mm.
ADJUSTING SCREW
BED
47
4 Adjustment
4-7 TOOL PRESSURE ADJUSTMENT
TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOL
CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.
It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to perform
this adjustment.
ROLAND SPECIAL TOOL ST-002, ST-006 and ST-012 is used for this adjustment.
[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

4
TOOL PRESSURE ADJUSTMENT MODE

will be ON.
Then, [PIECE] and [ROLL] LED will be ON. MAX. MODE
[CUT TEST] key
[ ] or [ ] key
[SHEET TYPE] key

Save Settings Adjust Tool Pressure [BASE POINT] key Move Tool DOWN
[ ] or [ ] key
[CUT TEST] key
MIN. MODE

will be OFF.
Make sure to adjsut the TOOL HEIGHT before this

1 adjustment.
Remove the RAIL COVER and put the WHITE DUMMY ST-006
PEN (ST-006) to the TOOL CARRIAGE.
CARRIAGE ASSEMBLY
48
4 Adjustment

2 [SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE. To enter
and press [SHEET TYPE] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.
For selection
3
Select MAX. MODE. 4
MAX. and MIN. can be selected by pressing the [BASE
POINT] key. Then, move the SLIDE VOLUME for TOOL
PRESSURE at the right side of the machine to MAX.
MAX. MODE : [CARTRIDGE HOLDER] LED ON
MIN. MODE : [CARTRIDGE HOLDER] LED OFF
Move the TOOL CARRIAGE to the position where the

4 TOOL HIGHT has been adjusted by hand.
Press [CUT TEST] key to move the tool down.
Pull up the TOOL CARRIAGE with the TENSION GAUGE

5 (ST-002) and measure the TOOL PRESSURE when the pen CARRIAGE
tip leaves the BED. ST-002 ASSEMBLY
Adjust TOOL PRESSURE so that it will be 195—205gf
with [ ] and [ ] keys.
Press the [SHEET TYPE] key to save the settings.
BED
49
4 Adjustment
Select MIN. MODE.

6 MAX. and MIN. can be selected by pressing the [BASE
POINT] key. Then, move the SLIDE VOLUME for TOOL
PRESSURE at the right side of the machine to MIN.
MAX. MODE : [CARTRIDGE HOLDER] LED ON
MIN. MODE : [CARTRIDGE HOLDER] LED OFF
4 7
Press the [CUT TEST] key to move the pen down.
Pull up the TOOL CARRIAGE with the DIAL CAUGE (ST-

8 012) and measure the TOOL PRESSURE when pen tip
leaves the BED. Adjust the TOOL PRESSURE so that it ST-012 CARRIAGE
ASSEMBLY
will be 25—35gf with [ ] and [ ] keys.
Press [SHEET TYPE] key to save the settings.
Turn off the MAIN POWER SW to end.
BED
50
4 Adjustment
4-8 HEAD VOLTAGE ADJUSTMENT
HEAD VOLTAGE ADJUSTMENT is designed to level the manufacturing tolerance of consumption in

each HEAD by adjusting the voltage.
This adjustment must be performed after replacement of the HEAD CARRIAGE and MAIN BOARD.
ROLAND SPECIAL TOOL ST-025 is used for this adjustment.
1
Remove the RAIL COVER and FRONT APRON. 4
Connect the HEAD VOLTAGE ADJUSTMENT TOOL (ST-

2 025) to CN12 on the MAIN BOARD.
ST-025
Make sure to use ST-025. If not, it may result in

the breakage of the HEAD. CN12
Turn on the SUB POWER SW and measure the voltage after

3 the FAN stops.
HEAD VOLTAGE drops down when FAN is

rotating. CN12
51
4 Adjustment
Adjust VR1 on the MAIN BOARD so that the voltage will

4 be the one written on the top part of the HEAD
CARRIAGE.
VR1
4 5
The HEAD VOLTAGE is written on top of the HEAD
CARRIAGE. SPRING
SCREWS
29.8V
52
4 Adjustment
4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT
THERMAL HEAD DENSITY ADJUSTMENT is designed to ensure the printing quality by adjusting the
density in 1 BAND.
THERMAL HEAD is consist of 240 dots. (192 dots are used for printing.)
However, there is slight difference in quantity of consumption on each dots and appears as blurry printing.
This adjustment is to even the density in 1 BAND by deviding the HEAD into 30 groups (8 dots in 1
group), and setting the heating time of each group one by one.
DARK
DENSITY CURVE
HEAD
1 group = 8dots
240 dots
4
LIGHT
There are 2 ways of performing this adjustment.

1. AUTO ADJUSTMENT
2. MANUAL ADJUSTMENT
AUTO ADJUSTMENT can be done by sending the HEAD data file [???-????.TEI] for each HEAD using
special software [PC60SPF.EXE].
Spare HEAD will be supplied with the data file and the software.
MANUAL ADJUSTMENT can also be done by setting 30 parameters manually from the panel.
This adjustment must be performed after replacement of HEAD CARRIAGE and MAIN BOARD.
It is necessary to enter THERMAL HEAD DENSITY ADJUSTMENT MODE in the FACTORY MODE to
perform this adjustment.
53
4 Adjustment
[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
THERMAL HEAD DENSITY

ADJUSTMENT MODE
[CUT TEST] key [POWER] key
STITCHING
[COLOR] LED will be ON.
Send data from PC. AUTO. ADJUSTMENT ADJUSTMENT
MODE MODE [POWER] & [FRONT COVER] LED [POWER] & [BASE POINT] LED
[CUT TEST] key will blink. will blink.
[ ] key
[SHEET TYPE] key [ ] key MANUAL
Reset parameters STITCHING ADJUSTMENT STITCHING ADJUSTMENT
RESET MODE ADJUSTMENT
to default. for TOP EDGE. for BOTTOM EDGE.
MODE
[ ] key
[BASE POINT] key [ ] or [ ] keys [ ] or [ ] keys

[CARTRIDGE HOLDER 1, 3 & 5] and [BASE POINT] LED will
[CARTRIDGE HOLDER 2, 4 & 6] will be OFF. [BASE POINT] LED will
blink alternately.
be ON.
[BASE POINT] key
GROUP
SETTING MODE SELECTION Change parameters for TOP Change parameters for BOTTOM
STITCHING ADJUSTMENT. STITCHING ADJUSTMENT.
4 [ ] or [ ] keys
MODE
[ ] or [ ] keys
[SHEET TYPE] key [SHEET TYPE] key
Change parameters Select GROUP to Save Settings. Save Settings.

for HEAD DENSITY. be adjusted.

[SHEET TYPE] key become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.
Save Settings.
Connect PC and PC-60 with the PARALLEL CABLE.

1
It is necessary to prepare the followings to adjust

HEAD DENSITY.
1. DENSITY ADJUSTMENT SOFTWARE
2. PC with MS-DOS
3. PARALLEL CABLE

and press [SHEET TYPE] key to enter the THERMAL
HEAD DENSITY ADJUSTMENT MODE.
For selection
54
4 Adjustment
Raise the SHEET LOADING LEVER.

3 Press the [CUT TEST] key to enter the AUTOMATIC
ADJUSTMENT MODE.
All [CARTRIDGE HOLDER] LED will blink.
4
Install the DENSITY ADJUSTING SOFTWARE DISK in
your PC.
4
The DISK includes the following.
1. Program [PC60SPF.EXE] to download data.
2. Data file for the HEAD [???-????.TEI].
3. README.TXT
Send data file from MS-DOS by typing as below. Example

5 PC60SPF /L ???-????.TEI
[???-????] is the serial number of the HEAD. It is also
written on the HEAD as shown in the figure.
PTMTM3207A
719A10
B05-0051
Serial Number : B05-0051
When the AUTOMATIC ADJUSTMENT is done properly,

6 [CARTRIDGE HOLDER] LED will be OFF from 1 to 6 in
order.
If NG, PC-60 repeats the following indication.
1. All LED blink 5 times.
2. [COLOR] and [CARTRIDGE HOLDER 1] LED
blinks once.
55
4 Adjustment
If OK, turn off the MAIN POWER SW to finish the

7 adjustment.
If NG, turn off the MAIN POWER SW and start from the
beginning.
4 8
The parameters for the HEAD DENSITY ADJUSTMENT is
put on the GUIDE RAIL.
Grit Distance : +8
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0
56
4 Adjustment
4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT
The purpose of this adjustment is same as for AUTO ADJUSTMENT.

This adjustment should be performed in case of not having the data file for the HEAD or special program
for sending this data automatically.
All 30 parameters can be set manually through the panel. Parameters for the HEAD being used is
mentioned on top of the RAIL.
[THERMAL HEAD DENSITY ADJUSTMENTMODE FLOW CHART (in Factory Mode)] 4

ADJUSTMENT MODE
STITCHING
[ ] key
MODE
[ ] key

blink alternately.
be ON.
[BASE POINT] key
GROUP
MODE STITCHING ADJUSTMENT. STITCHING ADJUSTMENT.

[ ] or [ ] keys [ ] or [ ] keys


Save Settings.

For selection
57
4 Adjustment
Raise the SHEET LOADING LEVER

2 Keep pressing the [POWER] key until [POWER] and
[FRONT COVER] LED start blinking to enter the
STITCHING ADJUSTMENT MODE.
4 3
Press [CUT TEST] key to enter the MANUAL
ADJUSTMENT MODE.
During this mode, [COLOR] LED will be ON.
Reset the settings for THERMAL HEAD DENSITY

4 ADJUSTMENT to 0.
To enter the RESET MODE, press [ ] key.
[CARTRIDGE HOLDER LED 1, 3 & 5] and
[CARTRIDGE HOLDER LED 2, 4 & 6] will blink
alternately.
To carry out, press [SHEET TYPE] key.
Select GROUP SELECTION MODE.

5 Selection can be done by [BASE POINT] key.
[BASE POINT] LED ON : GROUP SELECTION MODE
[BASE POINT] LED OFF : SETTING MODE
58
4 Adjustment
Select the GROUP to be adjusted by [ ] or [ ] keys.

6 GROUP NO. will be indicated by the combination of
[CARTRIDGE HOLDER] LED.
[CARTRIDGE HOLDER] LED [CARTRIDGE HOLDER] LED

POSITION POSITION
NO. 1 2 3 4 5 NO. 1 2 3 4 5
0 OFF OFF OFF OFF OFF 15 ON ON ON ON OFF
1 ON OFF OFF OFF OFF 16 OFF OFF OFF OFF ON
2 OFF ON OFF OFF OFF 17 ON OFF OFF OFF ON
3 ON ON OFF OFF OFF 18 OFF ON OFF OFF ON
4 OFF OFF ON OFF OFF 19 ON ON OFF OFF ON 4

5 ON OFF ON OFF OFF 20 OFF OFF ON OFF ON
6 OFF ON ON OFF OFF 21 ON OFF ON OFF ON
7 ON ON ON OFF OFF 22 OFF ON ON OFF ON
8 OFF OFF OFF ON OFF 23 ON ON ON OFF ON
9 ON OFF OFF ON OFF 24 OFF OFF OFF ON ON
10 OFF ON OFF ON OFF 25 ON OFF OFF ON ON
11 ON ON OFF ON OFF 26 OFF ON OFF ON ON
12 OFF OFF ON ON OFF 27 ON ON OFF ON ON
13 ON OFF ON ON OFF 28 OFF OFF ON ON ON
14 OFF ON ON ON OFF 29 ON OFF ON ON ON
Select SETTING MODE.

7 Selection can be done by [BASE POINT] key.
[BASE POINT] LED ON : GROUP SELECTION MODE
[BASE POINT] LED OFF : SETTING MODE
Set the parameters by pressing [ ] or [ ] keys.

8 Press [SHEET TYPE] key to save the settings. [CARTRIDGE HOLDER] LED
AMOUNT
Status of the settings will be indicated by the [CARTRIDGE 1 2 3 4 5 6
HOLDER] LEDs as shown in the table. ON OFF OFF OFF OFF OFF
-5
BLINK BLINK OFF OFF OFF OFF
-4
OFF ON OFF OFF OFF OFF
-3
OFF BLINK BLINK OFF OFF OFF
-2
OFF OFF ON OFF OFF OFF
-1
OFF OFF BLINK BLINK OFF OFF
0
OFF OFF OFF ON OFF OFF
+1
OFF OFF OFF BLINK BLINK OFF
+2
OFF OFF OFF OFF ON OFF
+3
OFF OFF OFF OFF BLINK BLINK
+4
OFF OFF OFF OFF OFF ON
+5
59
4 Adjustment
Repeat procedure 5 — 8 to set all 30 GROUPS.

9 Turn off the MAIN POWER SW to finish the adjustment.
4 The parameters for the HEAD DENSITY ADJUSTMENT is

10 put on the GUIDE RAIL.
Grit Distance : +8
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
60
4 Adjustment
4-11 HEAD POSITION ADJUSTMENT 1
HEAD POSITION ADJUSTMENT 1 is designed to ensure the printing quality by aligning the HEAD to
land straight down on the PLATEN. It is necessary to avoid BLURRY PRINT, BROKEN RIBBON and
TWISTED RIBBON.
This adjustment must be performed after replacement of the HEAD CARRIAGE.
1
Remove the RAIL COVER. 4
Loosen ADJUSTING SCREW A and SCREW B shown in ADJUSTING SCREW A

2 the figure. SCREW B
Loosen the SCREW C shown in the figure.

3
SCREW C
61
4 Adjustment
Adjust the ADJUSTING SCREW A until it makes contact

7 with the PLATE so that the clearance shown in the figure
ADJUSTING SCREW A
Contact part
will be 9.2—10.6 mm. (STANDARD : 9.7 mm)
9.2 ~
10.6 mm
4 8
Tighten SCREW B. Make sure that the PLATE is not
tilting.
SCREW B
PLATE
Tighten SCREW C after setting the HEAD CARRIAGE so

9 that the RESIN part on the HEAD CARRIAGE makes
contact with the PLATE.
SCREW C
Try test printing. If there is twisted ribbon or broken ribbon,

10 readjust 7 by changing the amount.
62
4 Adjustment
4-12 HEAD POSITION ADJUSTMENT 2
HEAD POSITION ADJUSTMENT 2 is designed to ensure the printing quality by aligning the HEAD to be
vertical to the GUIDE RAIL It is necessary to avoid BROKEN RIBBON and TWISTED RIBBON.
This adjustment must be performed after replacement of the HEAD CARRIAGE.
1
Remove the RAIL COVER and raise the SHEET
LOADING LEVER.
4
Enter the TEST PATTERN MODE by turning on the SUB TEST PATTERN CARTRIDGE HOLDER LED
2 POWER SW while pressing [ ], [ ] and [CUT TEST] 3mm pitch straight line
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6
OFF OFF OFF OFF OFF OFF
keys.
Dithering Test Pattern ON OFF OFF OFF OFF OFF
Select [3 mm pitch straight line] with [BASE POINT] or
[CUT TEST] key. 100% Dithering Pattern OFF ON OFF OFF OFF OFF
Slanting Parallel Line ON ON OFF OFF OFF OFF

ON OFF ON OFF OFF OFF
bottom half of Head

OFF ON ON OFF OFF OFF
top half of Head
Checker ON ON ON OFF OFF OFF
Put the BLACK RIBBON CARTRIDGE to the

3 CARTRIDGE HOLDER and set the MEDIA.
Other RIBBON CARTRIDGE except the

BLACK can not be used.
63
4 Adjustment
Lower and SHEET LOADING LEVER and close the

4 FRONT COVER to start printing 3 mm pitch line.
4 5
Loosen the SCREW B and adjust the ADJUSTING SCREW
so that the printed lines will be straight. SCREW B
ADJUSTING
SCREW
When the 2 lines shifts as fig.1 turn the ADJUSTING

6 SCREW clockwise, and turn it counter clockwise for fig.2. fig1 fig2
FRONT FRONT
Tighten SCREW B after the adjustment.

7 Adjust the CARTRIDGE POSITION. SCREW B
64
4 Adjustment
4-13 PRINT/CUT OFFSET ADJUSTMENT
PRINT/CUT OFFSET ADJUSTMENT is designed to ensure the relation of printing and cutting position.
This adjustment must be performed after replacement of the TOOL CARRIAGE, HEAD CARRIAGE and
MAIN BOARD. It is necessary to enter the PRINT/CUT OFFSET ADJUSTMENT MODE in the
FACTORY MODE to perform this adjustment.
[PRINT/CUT OFFSET ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

4
PRINT/CUT OFFSET ADJUSTMENT MODE
[POWER] LED will be ON and

[PIECE] or [ROLL] LED will blink. Set media and
ribbon cartridge.
[POWER] key
[POWER] LED will blink and

[PIECE] & [ROLL] LED will be ON. CROP MARK will
be printed.
[ ], [ ], [ ] and [ ] keys [POWER] key
Adjust PRINT/CUT
OFFSET.
After all [CARTRIDGE HOLDER] LED [SEET TYPE] key

Save Settings.

1
65
4 Adjustment
Set the BLACK RIBBON CARTRIDGE, MEDIA and 0.2

2 mm CERAMIC PEN on the machine.

BLACK can not be used.
4 3
and press [SHEET TYPE] key to enter the PRINT/CUT
OFFSET ADJUSTMENT MODE.
For selection
Lower the SHEET LOADING LEVER and close the

4 FRONT COVER. Keep pressing the [POWER] key until
the [POWER] LED starts blinking.
CROP MARK will be printed and the TOOL CARRIAGE
will move close to the CROP MARK.
CROP MARK
Open the FRONT COVER.

5 Move the TOOL CARRIAGE with the cursor keys so that
the pen tip will come right onto the CROSS of the CROP
MARK when pushing it down with your finger.
Turn off the MAIN POWER SW to end.
CROP MARK
66
4 Adjustment
4-14 CARTRIDGE POSITION ADJUSTMENT
CARTRIDGE POSITION ADJUSTMENT is designed to align the relative positions of HEAD

CARRIAGE and the CARTRIDGE HOLDER for proper cartridge pick when HEAD enters the
CARTRIDGE HOLDER to pick the cartridge.
This adjustment must be performed after replacement of the HEAD CARRIAGE, CARTRIDGE HOLDER
and MAIN BOARD.
It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE to
perform this adjustment.
[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)] 4
CARTRIDGE POSITION
ADJUSTMENT MODE
[POWER] LED will blink and [POWER] LED will be ON and [POWER] LED will be ON and
[PIECE] & [ROLL] LED will be ON [PIECE] LED will blink. [ROLL] LED will blink.
[POWER] key [SHEET TYPE] key

CARTRIDGE
ADJUSTMENT CMYK SENSING
EXCHANGE
MODE TEST
TEST
[ ] or [ ] keys Close FRONT COVER.

Open FRONT COVER. ERROR
Adjust CARTRIDGE Performs CARTRIDGE Performs CMYK

POSITION. EXCHANGE TEST. SENSING TEST.
[SHEET TYPE] key GOOD
Save Settings. END
Remove the RAIL COVER and open the FRONT COVER..

1
67
4 Adjustment

and press [SHEET TYPE] key to enter the CARTRIDGE
POSITION ADJUSTMENT MODE.
For selection
4 3
Keep pressing the [POWER] key to enter the
ADJUSTMENT MODE.
During the ADJUSTMENT MODE, [POWER] LED will
blink and both [PIECE] and [ROLL] LEDs will be ON.
Close the FRONT COVER.

4 Move the HEAD CARRIAGE with [ ] and [ ] keys so
that the white gear comes to the center of the CARTRIDGE
HOLDER.
HEAD
CARRIAGE
CARTRIDGE HOLDER WHITE GEAR
Open the FRONT COVER.

5 Then, press the [POWER] key to return to the TEST
MODE.
During the TEST MODE, [POWER] LED will be ON and
either [PIECE] or [ROLL] LED will blink.
68
4 Adjustment
Select CARTRIDGE EXCHANGE TEST.

6 Selection can be done by [SHEET TYPE] key.
[PIECE] LED blinks : CARTRIDGE EXCHANGE
TEST
[ROLL] LED blinks : CMYK SENSING TEST
7
Put the RIBBON CARTRIDGE to the CARTRIDGE
HOLDER 1 and close the FRONT COVER.
4
CARTRIDGE EXCHANGE TEST will be preformed
repeatedly in a sequence described as the table below.
PASS EXCHANGED PERFORMED LED INDICATION
[BASE POINT] LED : OFF

1st At the position where it is adjusted.
[COLOR] LED : OFF
[BASE POINT] LED : ON
2nd At the position where 8 steps shifted to the left.
[COLOR] LED : OFF
[BASE POINT] LED : OFF
3rd At the position where 8 steps shifted to the right.
[COLOR] LED : ON
Repeat 4 — 8 until CARTRIDGE EXCHANGE TEST is

8 performed without problem.
Turn off the MAIN POWER SW to finish the adjustment.
CARTRIDGE EXCHANGE TEST should be

performed without problem in the all PASS.
69
4 Adjustment
4-15 CMYK SENSING CHECK
CMYK SENSING CHECK is necessary when checking the RIBBON CARRIAGE SENSOR 2 is function
to detect the type of CARTRIDGE being installed.
This check should be performed in case of CARTRIDGE SENSING ERROR.
It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE to
perform this check.
4 [CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
CARTRIDGE POSITION
ADJUSTMENT MODE
[POWER] LED will blink and [POWER] LED will be ON and [POWER] LED will be ON and
[PIECE] & [ROLL] LED will be ON [PIECE] LED will blink. [ROLL] LED will blink.
[POWER] key [SHEET TYPE] key

CARTRIDGE
ADJUSTMENT CMYK SENSING
EXCHANGE
MODE TEST
TEST
[ ] or [ ] keys Close FRONT COVER.

Open FRONT COVER. ERROR
Adjust CARTRIDGE Performs CARTRIDGE Performs CMYK

POSITION. EXCHANGE TEST. SENSING TEST.
[SHEET TYPE] key GOOD
Save Settings. END
Remove the RAIL COVER and open the FRONT COVER.

1
70
4 Adjustment

and press [SHEET TYPE] key to enter the CARTRIDGE
POSITION ADJUSTMENT MODE.
For selection
3
Make sure that it is in the TEST MODE.
During the TEST MODE, [POWER] LED will be ON and
4
either [PIECE] or [ROLL] LED will blink.
If not, press the [POWER] key to enter the MODE.
Select CMYK SENSING CHECK.

4 Selection can be done by [SHEET TYPE] key.
[PIECE] LED blinks : CARTRIDGE EXCHANGE
TEST
[ROLL] LED blinks : CMYK SENSRING CHECK
Put CMYK ribbon in the CARTRIDGE HOLDER and close

5 the FRONT COVER.
PC60 starts performing CARTRIDGE EXCHANGE in order
of CMYK.
71
4 Adjustment
4-16 GRIT COMPENSATION
GRIT COMPENSATION is designed to ensure the distance accuracy by adjusting the media-feeding rate.
This adjustment must be performed after replacement of the MAIN BOARD, or in case of having GAP
between BANDs or BANDING PROBLEM, or in case you like to improve the distance accuracy.
It is necessary to enter the GRIT COMPENSATION MODE in the FACTORY MODE to perform this
adjustment.
[GRIT COMPENSATION MODE FLOW CHART (in Factory Mode)]
4 GRIT COMPENSATION
MODE
[POWER] LED will blink and

[PIECE] & [ROLL] LED will be ON.
[POWER] key
ADJUSTMENT MODE PRINTING MODE
[CUT TEST] key
[BASE POINT] key [ ] or [ ] keys
Change parameters Test pattern for GRIT

Indicates setting by Change parameters
for GRIT COMPENSATION will
LED. to default.
[ ] or [ ] keys COMPENSATION. be printed.
[SHEET TYPE] key

Then, [PIECE] and [ROLL] LED will be ON. Save Settings.
Make sure to check the followings before this adjustments.

1 1. Put LINE SPACING MODE to default. (P.95)
2. Put the GRIT ECCENTRICITY ADJUSTMENT to
default.
72
4 Adjustment

FACTORY MODE.
and press [SHEET TYPE] key to enter the GRIT
COMPENSATION MODE.
3
Raise the SHEET LOADING LEVER and select the
PRINTING MODE.
4
Normally, it should be in the PRINTING MODE.
If not, selection can be done by pressing the [POWER] key.
PRINTING MODE : [POWER] LED ON.
ADJUSTMENT MODE : [POWER] LED BLINKS.
Set the MAGENTA RIBBON CARTRIDGE, MEDIA and

4 the PEN on the machine. The pattern shown in the figure
will be printed when SHEET LOADING LEVER is lowered
and FRONT COVER is closed.
CUT
250mm

MAGENTA can not be used. PRINT
50mm
Calculate the amount to be compensated by using the right

5 formula. FORMULA
CA = Compensating amount CL - ML
CA = x 100
CL = Commanded amount (250 mm) ML
ML = Measured amount
[FOR EXAMPLE] When ML is 249.9 mm
250 mm - 249.9 mm
X 100 = 0.04 %
249.9 mm
73
4 Adjustment
Raise the SHEET LOADING LEVER and select the

6 ADJUSTMENT MODE.
Keep pressing the [POWER] key until the [POWER] LED
starts blinking to enter the ADJUSTMENT MODE.
PRINTING MODE : [POWER] LED ON.
ADJUSTMENT MODE : [POWER] LED BLINKS.
4 7
Current settings can be checked by pressing the [CUT
[CARTRIDGE HOLDER] LED MEANING
TEST] key.
And also, settings can be changed back to the default by OFF : +
1
pressing the [BASE POINT] key. ON : -
2 Blinks for amount of the 10th digit.
3 Blinks for amount of the 1st digit.
Enter the amount to be compensated with [ ] and [ ]

8 keys.
RANGE : -20 STEP — +20 STEP

UNIT : 1STEP = 0.03%
The parameters for the GRIT COMPENSATION is put on

9 the GUIDE RAIL.
Grit Distance : +8
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
74
4 Adjustment
4-17 WIRE TENSION ADJUSTMENT
WIRE TENSION ADJUSTMENT is designed to ensure the movement of the TOOL CARRIAGE and
HEAD CARRIAGE by adding the proper tension to the WIRE.
This adjustment must be performed after replacement of the WIRE and Y PULLEY.
1
Remove the RAIL COVER and LEFT SIDE COVER.
Then, move the TOOL CARRIAGE to the left end of the
4
machine.
Loosen the SCREW A located at the left end of the machine.

2 SCREW A
Measure the TENSION at the center of the machine with

3 TENSION METER (ST-011).
ST-011
TENSION
METER
REAR SIDE
75
4 Adjustment
Adjust the tension with the SCREW B so that it will be 8—

4 10 lb. SCREW B
4 5
Make sure to check the tension again after moving the
TOOL CARRIAGE back and forth in a whole distance of
the GUIDE RAIL.
If the tension changes, re-adjust it by following 3 — 4 .
Tighten the SCREW A located at the left end of the

6 machine. SCREW A
Check the tension again.

7
76
4 Adjustment
4-18 STITCHING ADJUSTMENT
STITCHING ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARY SERVICE.

This adjustment can decrease or increase the printing density of top and bottom edges of the BAND for a
purpose of reducing the BANDING PROBLEM or WHITE LINE between the BANDs.
However, the adjustment procedure has not been established perfectly, yet.
Therefore, this procedure is tentative and should be followed only when BANDING PROBLEM or
WHITE LINE between the BANDs can not be reduced by performing other measures.
WHAT IS STITCHING ADJUSTMENT?

As it is mentioned in THERMAL HEAD DENSITY ADJUSTMENT MODE, heating time for each
GROUP can be adjusted separately by deviding the HEAD to 30 groups.
STITCHING ADJUSTMENT is for changing the heating time of the group used for printing the top and
bottom edge of the BAND.
4
DARK 192 dots (Dots used for printing)
Groups to be adjusted.
1 group = 8dots
HEAD
240 dots
LIGHT
77
4 Adjustment
[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

ADJUSTMENT MODE
STITCHING
[ ] key
MODE
[ ] key

blink alternately.
be ON.
[BASE POINT] key
GROUP
MODE STITCHING ADJUSTMENT. STITCHING ADJUSTMENT.
4 [ ] or [ ] keys [ ] or [ ] keys


Save Settings.

For selection
Raise the SHEET LOADING LEVER

2 Keep pressing the [POWER] key until [POWER] and
[FRONT COVER] LED start blinking to enter the
STITCHING ADJUSTMENT MODE.
78
4 Adjustment
Select TOP or BOTTOM edge to be adjusted by [ ] and

3 [ ] keys.
[ ] key : TOP edge. [FRONT COVER] LED blinks PAPER FEEDING
[ ] key : BOTTOM edge. [BASE POINT] LED DIRECTION
blinks
TOP EDGE
BOTTOM EDGE
4
Status of the STITCHING will be indicated by the
[CARTRIDGE HOLDER] LEDs as shown in the table.
[CARTRIDGE HOLDER] LED
AMOUNT DENSITY 4
1 2 3 4 5 6
Select the amount to be adjsuted by [ ] and [ ] keys. ON OFF OFF OFF OFF OFF
-5 LIGHTER
Press [SHEET TYPE] key to save the settings. Adjust both BLINK BLINK OFF OFF OFF OFF
-4
the TOP and BOTTOM edges and turn off the MAIN OFF ON OFF OFF OFF OFF
-3
POWER SW to end. OFF BLINK BLINK OFF OFF OFF
-2
OFF OFF ON OFF OFF OFF
-1
OFF OFF BLINK BLINK OFF OFF
0 DEFAULT
OFF OFF OFF ON OFF OFF
+1
OFF OFF OFF BLINK BLINK OFF
+2
OFF OFF OFF OFF ON OFF
+3
OFF OFF OFF OFF BLINK BLINK
+4
OFF OFF OFF OFF OFF ON
+5 DARKER
The parameters for the STITCHING ADJUSTMENT is put

5 on the GUIDE RAIL.
Grit Distance : +8
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
79
4 Adjustment
4-19 GRIT ECCENTRICITY ADJUSTMENT
GRIT ECCENTRICITY ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARY

SERVICE.
This adjustment is designed to ensure the printing quality by calibrating the eccentric amount of the GRIT
ROLLER. GRIT ROLLER is eccentric due to the manufacturing tolerance.
Sometimes, the eccentricity of GRIT ROLLER could cause dark BANDING or WHITE LINE between
BANDs.
When printing is effected by the eccentricity of GRIT ROLLER, GAP and BANDING appear in every 8
BAND in a cycle.
For example, if there is BANDING in between 1st and 2nd BAND, there will be GAP between 9th and
10th BAND.
However, the adjustment procedure has not been established perfectly, yet,
and also, BANDING and WHITE LINE are caused more by other reasons.
Therefore, this procedure is tentative and should be followed only when
BANDING or WHITE LINE is caused by the eccenctricity of the GRIT
ROLLER.
4
GAP
9th BAND
BANDING
1st BAND
[GRIT ECCENTRICITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
GRIT ECCENCTRICITY
ADJUSTMENT MODE
[POWER] LED will blink and [POWER] LED will be ON and

[PIECE] & [ROLL] LED will be ON. [PIECE] or [ROLL] LED will blink.
[POWER] key
ADJUSTMENT MODE PRINTING MODE
[ ] or [ ] keys
Test pattern for GRIT

Select position to be
ECCENTRICITY will
adjusted.
be printed.
[ ] or [ ] keys
Change parameters for

GRIT ECCENTRICITY
ADJUSTMENT.
After all [CARTRIDGE HOLDER] LED [SHEET TYPE] key

Save Settings.
80
4 Adjustment
Make sure to check the followings before this adjustment.

1 1. Put LINE SPACING MODE to default. (P.95)
2. GRIT CALIBRATION
3. Turn off the FRONT EDGE SENSE MODE. (P.94)
2
4
To enter
FACTORY MODE.
and press [SHEET TYPE] key to enter the GRIT
ECCENTRICITY ADJUSTMENT MODE.
For selection
Set the CYAN RIBBON CARTRIDGE and MEDIA on the

3 machine. And then, select ROLL as media type.
Other RIBBON CARTRIDGE except the CYAN

can not be used.
Lower the SHEET LOADING LEVER and close the

4 FRONT COVER.
The pattern shown in the figure will be printed.
17 BANDs
17 BANDs
Because there is no STITCHING TREATMENT,

there will be gap or banding between bands.
30mm 30mm
81
4 Adjustment

5 Keep pressing the [POWER] key for a while. When
[POWER] key is released [POWER] LED blinks and
[PIECE]&[ROLL] LED become ON and enter the
ADJUSTMENT MODE.
4 6
Find the position where the gap between the BANDs is the
biggest. POSITION NO.16
POSITION NO.15
POSITION NO.14
•
•
•
•
• THE BIGGEST GAP
•
•
• MEDIA FEEDING
• DIRECTION
•
•
POSITION NO.3
POSITION NO.2
POSITION NO.1 BANDING
Enter the amount of the biggest GAP found in 6 by

7 referring to the right table with [ ] and [ ] keys.
[CARTRIDTGE HOLDER] LED
AMOUNT
1 2
DEFAULT OFF OFF
The condition of the GAP will be displayed by SMALL ON OFF
the combination of the [CARTRIDGE MIDIUM OFF ON

HOLDER] LED [1] and [2]. LARGE ON ON
Enter the POSITION NO. found in 6 with [ ] and [ ]

8
keys. Refer to the table on next page.
POSITION NO. will be displayed by the

combination of [CARTRIDGE HOLDER] LED
[3]—[6].
82
4 Adjustment
[CARTRIDGE HOLDER] LED

POSITION
NO. 3 4 5 6
1 ON OFF OFF OFF
2 OFF ON OFF OFF
3 ON ON OFF OFF
4 OFF OFF ON OFF
5 ON OFF ON OFF
6 OFF ON ON OFF
7 ON ON ON OFF
8 OFF OFF OFF ON 4

9 ON OFF OFF ON
10 OFF ON OFF ON
11 ON ON OFF ON
12 OFF OFF ON ON
13 ON OFF ON ON
14 OFF ON ON ON
15 ON ON ON ON
16 OFF OFF OFF OFF
Press [SHEET TYPE] key to save the settings.

9 Turn off the MAIN POWER SW to end.
The parameters for the GRIT ECCENTRICITY

10 ADJUSTMENT is put on the GUIDE RAIL.
Grit Distance : +8
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
83
4 Adjustment
-- MEMO --
84
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
Main Power SW ON
All LEDs blink 5 times and [ROLL]

NG
DRAM CHECK and [CARTRIDGE HOLDER 1] LED
blink once.
OK
Copy All LEDs blink 5 times and [FRONT

firmware to DRAM NG COVER]and [CARTRIDGE HOLDER
from FLASH MEMORY. 1] LED blink once.
OK
NG All LEDs blink 5 times and [FRONT

Firmware program
COVER]and [CARTRIDGE HOLDER
SUM CHECK.
2] LED blink once.
OK
Sub Power SW ON
5
[POWER] LED ON
All LEDs blink 5 times and [ROLL]

NG and [CARTRIDGE HOLDER 2] LED
EEROM CHECK
blink once.
OK
Initialize THERMAL HEAD.
Detect Limit Position.
Select Sheet Type.
UP
Detects Sheet Loading Lever.
DOWN
NG [PIECE] and [ROLL] LED starts

Detects Midia blinking. OPEN
Detects FRONT COVER.
OK
CLOSE
[FRONT COVER] LED will be ON.

NG [PIECE] and [ROLL] LED starts
Detects Pinch Roller Position.
blinking.
OK NG
Detects CARTRIDGE TYPE. [CARTRIGE HOLDER] LED blinks.
Move to Print Origin to be stand-by.
OK
[CARTRIDGE HOLDER] LED will

be ON.
85
5-2 SENSOR MAP
RIBBON CARRIAGE SENSOR 1

This sensor detects whether the RIBBON CARTRIDGE is installed or not.
Y LIMIT SENSOR
This sensor detects the Y Limit.
RIBBON CARRIAGE SENSOR 2
This sensor detects the type of RIBBON CARTRIDGE which is installed.
SHEET LOAD SENSOR

This sensor detects whether the REAR PAPER SENSOR
SHEET LOADING LEVER is This sensor detects whether the Media is set or not. And
raised or lowered. also, it detects the rear edge of the Media.
Media has to be on this sensor when SETUP.
FRONT COVER SENSOR GRIT HOME POSITION SENSOR

This sensor detects whether the FRONT This sensor detects the home position of the
COVER is OPENED or CLOSED. GRIT ROLLER when powered on.
RIBBON END SENSOR FRONT PAPER SENSOR

This sensor detects the end of the RIBBON. This sensor detects whether the Media is set or not.
And also, it detects the front edge of the Media.
Media has to be on this sensor when SETUP.
PINCH ROLLER SENSOR

This sensor detects the Pinch Roller position.
It is located behind the HEAD.
86
6 Trouble Shooting
6 Troubleshooting
6-1 PRINTING
SCRATCHY PRINTING/WHITE LINE IN BAND GAP BETWEEN BANDS
WHITE LINE IN BAND
SCRATCHY PRINTING GAP BETWEEN BANDS
Is the Media dirty?

YES
Clean the Media with alcohol.
Is the LINE SPACING ADJUSTMENT
for users set to default?
NO Set the LINE SPACING ADJUSTMENT to
default.
6
NO YES
YES NO
Is the HEAD dirty? Clean the HEAD. Is the Media set correctly? Set the Media correctly.
NO YES
YES Has the Media been accommodated in NO

Is the CLEANING PAD dirty? Replace the CLEANING PAD. environment? Accommodate Media in environment.
NO YES
NO YES
Is the PLATEN DAMPER loose? Fix the PLATEN DAMPER.again. Is the PINCH ROLLER worn out? Replace the PINCH ROLLER.
YES NO
NO NO
Is the PLATEN DAMPER flat and smooth? Replace the PLATEN DAMPER. Is the GRIT COMPENSATION correct? Adjust GRIT COMPENSATION.
YES YES
NO NO
Is the HEAD POSITION OK? Adjust HEAD POSITION. Is the HEAD POSITION aligned OK? Align the HEAD POSITION.
YES YES
NO Is the GRIT HOME POSITION SENSOR NO Replace the GRIT HOME POSITION
Is the HEAD VOLTAGE OK? Adjust HEAD VOLTAGE. OK? SENSOR.
YES YES
Is the HEAD DENSITY ADJUSTMENT

NO Is the GRIT ECCENTRICITY NO
Adjust HEAD DENSITY ADJUSTMENT. ADJUSTMENT OK? Adjust GRIT ECCENTRICITY.
OK?
YES
Life of the HEAD. Replace the HEAD

ASSEMBLY.
87
6 Trouble Shooting
CUT SHIFTS FROM PRINTING BLURRED PRINT
CUT LINE
NO NO
Is the media set correctly? Replace the CARRIAGE BOARD or
Set the media correctly. Is THERMISTOR OK?
HEAD CARRIAGE.
YES YES
6 Has the media been accommodated in NO NO

environment? Accommodate media in environment. Is the HEAD VOLTAGE OK? Adjust HEAD VOLTAGE.
YES YES
NO NO
Is the Print/Cut Offset correct? Adjust Print/Cut Offset. Is the DENSITY ADJUSTMENT OK? Adjust HEAD DENSITY.
YES YES
Is the holder part of TOOL CARRIAGE YES Life of the HEAD. Replace the HEAD
loose? Fix the holder to TOOL CARRIAGE. CARRIAGE.
NO
YES
Is the TOOL CARRIAGE loose? Fix the TOOL CARRIAGE.
RAINBOW LINE BETWEEN BANDS
RAINBOW LINE
NO
Is the PLATEN DAMPER flat and smooth? Replace PLATEN DAMPER.
YES
Is the HEAD DENSITY ADJUSTMENT NO

Adjust HEAD DENSITY ADJUSTMENT.
OK?
YES
Is the HEAD POSITION adjusted NO

Adjust HEAD POSITION.
properly?
YES
Life of the HEAD. Replace the HEAD

ASSEMBLY.
88
6 Trouble Shooting
6-2 CUTTING
STITCH CUT DISTORTED FIGURE/WAVY LINE
YES NO
Is the blade worn out? Replace the blade. Bearing inside Blade Holder rotates
smoothly? Replace the Blade Holder.
NO YES
NO YES
IBearing in blade holder rotates smoothly? Replace the blade holder. Is the Blade worn out? Replace the Blade.
YES NO
NO Holder part of the CARRIAGE ASSEMBLY YES Fix the holder part of
Does pen move up/down smoothly? Replace the CARRIAGE ASSEMBLY. is loose? CARRIAGE ASSEMBLY.
YES NO
YES YES
Is there scratch on Cutter Protection? Replace Cutter Protection. Is CARRIAGE ASSEMBLY loose? Fix the CARRIAGE ASSEMBLY.
NO NO
6
Is Holder part of CARRIAGE YES NO
Fix the Tool Holder. Is backlash adjusted correctly? Adjust Backlash.
ASSEMBLY loose?
NO YES
YES YES
Is CARRIAGE ASSEMBLY loose? Fix the CARRIAGE ASSEMBLY. Is CARRIAGE DRIVE GEAR Broken? Replace the CARRIAGE DRIVE GEAR.
NO NO
NO YES
Is Tool Height adjusted correctly? Adjust Tool Height. Is WIRE TENSION loose? Adjust WIRE TENSION.
YES NO
NO
Is Tool Pressure adjusted correctly? Adjust Tool Pressure.
Replace the LM GUIDE.
YES
NO
Is MAIN BOARD ASS'Y OK? Replace MAIN BOARD ASS'Y.
89
6 Trouble Shooting
PEN UP/DOWN ERROR
Is there cut-line or bad contact in YES

Replace CARRAIGE CABLE.
CARRIAGE CABLE?
NO
NO
Is carraige solenoid OK? Replace the CARRIAGE ASSEMBLY.
YES
YES
Is there cut-line in solenoid wire? Replace the CARRIAGE ASSEMBLY.
NO
YES
Is the Solonoid wire connected correctly? Connect the Solenoid wire.
6 NO
NO
Is SOLENOID DRIVER IC OK? Replace IC2 on MAIN BOARD ASS'Y.
YES
NO
Is Tool Pressure adjusted correctly? Adjust Tool Pressure.
90
6 Trouble Shooting
6-3 OTHERS
BROKEN RIBBON CARTRIDGE EXCHANGE ERROR
Is the machine used in the correct using NO Use it in the room temperature of 15ºC ~ Is the HOOK part on the CARTRIDGE YES Replace or fix the HOOK for the
environment? 30ºC. HOLDER distorted or broken? CARTRIDGE HOLDER.
YES NO
NO Is the HOOK part on the HEAD CARRIAGE YES

Is the recommended media being used? Use the recommended media. broken? Replace the HEAD CARRIAGE.
YES NO
YES NO
Is media wrincled? Use the media without wrincle. Is the CARTRIDGE POSITION OK? Adjust CARTRIDGE POSITION.
NO YES
YES NO
Is RIBBON twisted? Correct the twisted part of RIBBON. Is RIBBON CARTRIDGE SENSOR OK? Replace the HEAD CARRIAGE.
NO YES
6
Is RIBBON CARTRIDGE rewinded or YES NO
disassembled once? Fix or replace the RIBBON CARTRIDGE. Is HEAD CARRIAGE fixed OK? Fix the HEAD CARRIAGE again.
NO YES
Is the STRIPPING BAR on the HEAD NO NO

Replace HEAD CARRIAGE. Is RF MOTOR DRIVER IC broken? Replace IC4 on the MAIN BOARD.
holding down the RIBBON OK?
YES YES
NO NO
Is CASSETTE POSITION OK? Adjust the CASSETTE POSITION. Are the HEAD CABLEs OK? Replace the HEAD CARRIAGE.
YES
NO Replace the HEAD CARRIAGE or

Is THERMISTER OK?
CARRIAGE BOARD.
YES
NO
Is RIBBON CARTRIDGE SENSOR OK? Replace the HEAD CARRIAGE.
YES
NO
Is HEAD VOLTAGE OK? Adjust the HEAD VOLTAGE.
91
6 Trouble Shooting
MEDIA SHIFTING TWISTED RIBBON
NO Is the problem only occur with the specific YES

Is vinyl sheet set correctly? Set vinyl sheet correctly. RIBBON CARTRIDGE? Replace the RIBBON CARTRIDGE.
YES NO
NO Is RIBBON CARTRIDGE rewinded or YES

Is GRIT ROLLER clean? Clean the GRIT ROLLER. disassembled once? Fix or replace the RIBBON CARTRIDGE.
YES NO
Is PINCH ROLLER ASSEMBLIES YES Replace the PINCH ROLLER Is the ROLLER on the HEAD to hold down NO
worn out? ASSEMBLIES. the RIBBON OK? Replace HEAD CARRIAGE.
NO YES
Is GUIDE LEVER STOPPER distorted YES NO

Replace GUIDE LEVER STOPPER. Is the HEAD POSITION OK? Adjust the HEAD POSITION.
or broken?
6 YES
Does the HEAD CARRIAGE wind RIBBON NO

when it is in UP POSITION? Replace the HEAD CARRIAGE.
YES
Is the PLATEN DAMPER and Y RAIL NO

parallel to each other? Re-fix the Y RAIL.
FAN REVOLUTION
NO
Is FAN PWM IC OK? Replace Q11 on MAIN BOARD ASS'Y.
YES
NO
Is FAN MOTOR OK? Replace FAN MOTOR.
YES
NO
Is MAIN BOARD ASS'Y OK? Replace MAIN BOARD ASS'Y.
92
7 Supplement
7 Supplement
DateÅ : . .
7-1 MAINTENANCE CHECK LIST
Model Serial No.
PC-60
MECHANICAL PARTS
Check Points Confirmation
Carriage Driving Part 1. Wire Tension
Foreign substance
Grit Driving Part 1. Drive Gear Cleaning
2. Backlash Loosen
3. Grit Roller Foreign substance
Bed/Guide Rail 1. Pinch Roller Rotation/Wear down
2. Cutter Protection Dirty /Scratch
(Replacement depend on the scratch.)
3. Platen Damper Dirty/Scratch
(Replacement depend on the scratch.)
Head Assembly 1. Head Cleaning
Life
Cutter Pen Rotation of the Bearing
7
CONSUMABLE PARTS
Description Life Confirmation
HEAD ASSEMBLY
HEAD CLEANER
LUBRICATION
Floil G-474C Carriage Drive Gear OK/Cleaning & Lubrication
Grit Drive Gear OK/Cleaning & Lubrication
FUNCTION CHECK
1. ROM Version
Replace the ROM to the latest version.
2. Printing Test • Scratch Printing
• Edges of the bands are not aligned.
• White line between bands.
• White line in one band.
• Space or overlap part between the bands.
3. Panel Switch • Noise & unexpected movement.
4. Demo Test • Cutting quality
• Noise
• Pen Pressure
93
7 Supplement
7-2 USER'S DIP SW SETTING
Following table describes the settings of the DIP SW located at the right side of the machine.
DIP SW Function OFF ON

SW-1 RS-232C Baud rate 9600 19200
SW-2 RS-232C Parity Disable Enable
SW-3 RS-232 Parity ODD EVEN

SW-4 RS-232C Handshake Hardwire XON/XOFF
SW-5 RS-422 Baud rate 57.6K 115.2K
SW-6 Front edge sense Disable Enable

SW-7 Blade offset 0.25 mm 0.5 mm
SW-8 Prefeed mode Enable Disable
SW-9 Ribbon economy mode Normal Ribbon economy
SW-10 Auto Power Off function Enable Disable
Bit#9 and bit#10 are not announced to the end users.
RIBBON ECONOMY MODE

Ribbon Economy Mode is explained by explaining the way of printing CYAN part of the following figure.
7 Normally, HEAD will be in DOWN position and the RIBBON will be winded from the beginning to the end of 1
BAND.
When selecting Ribbon Economy Mode, CYAN RIBBON won't be winded at the right margin of MAGENTA part,
and the HEAD will be DOWN only at the CYAN part for printing. However, ribbon will be winded at the left part of
MAGENTA part.
CYAN CYAN Ribbon can be saved.
MAGENTA MAGENTA
HEAD is down and RIBBON is

HEAD is down and RIBBON is winded all the time.
winded only at CYAN part.
NORMAL MODE ECONOMY MODE
ROLAND DG CORPORATION does not guarantee the quality of the printing using the Ribbon
Economy Mode.
The starting point of the printing could be shifted in each BAND.
94
7 Supplement
AUTO POWER OFF MODE

Auto Power OFF function is to turn off the SUB POWER when PC-60 doesn't receive any command for 1 hour. This function can be
disabled by turing bit#10 of the DIP SW.
7-3 LINE SPACING ADJUSTMENT MODE
Following table describes the procedure to adjust the LINE SPACING for users.
How to Correct Line Pitch
1. Hold down the [BASE POINT] key on the panel while you turn the POWER key (sub power) on.
2. Pressing the [ ] and [ ] keys changes the displayed [CARTRIDGE HOLDER] LEDs.
3. Referring to the table below, use the [ ] and [ ] keys to determine the amount of offset between line.
(Offset can only be used for narrow line pitch than the default value, which is no offset.)
Flashing Pitch 7
CARTRIDGE HOLDER LED (corresponding number of dots)
6 Default (no offset)

5 -0.5
4 -1.0
3 -1.5
2 -2.0
1 -2.5
* Distance accuracy cannot be guaranteed when line-pitch correction has been performed.
4. The setting is completed when the [POWER] key is used to switch off the sub power.
95
7 Supplement
7-4 SPECIFICATIONS
Specifications
Mechanism .................................................. Media-movement method, Thermal-transfer serial, Automatic cartridge-changing type

Acceptable Media Width ............................. 50 mm—610 mm (2"—24")
Maximum Work Area .................................. 571.6 mm x 24998 mm (22-1/2" x 984-1/8")
Acceptable Media Type .............................. Adhesive vinyl, thickness 0.23 mm—0.06 mm (0.00906"—0.00591")
Tools ........................................................... Cutter: blade & blade holder
Printing ribbon: thermal transfer ribbon cartridge
Number of installed cartridges .................... 6 pieces
Cutter Force ................................................ 30 gf—200 gf
Cutting Speed ............................................. 10 mm/sec.—200 mm/sec. (0.393"/sec.—7.874"/sec.)
Printing Speed ............................................ Max. 130 mm/sec. (5.118")
Cutting Resolution (Software Resolution) ... 0.025 mm/step (0.000984"/step)
Printing Resolution ...................................... 600 dpi
Cutting Accuracy (Distance Accuracy) ........ Less than +/-0.3 % of distance traveled or +/-0.3 mm(0.0118"), whichever is greater
Registration between Printing/Cutting ......... Less than +/-0.3 mm(0.0118")
(Excluding expansion or contraction of the media, and excluding times when material is been reloaded)
Memory ....................................................... 2 Mb
Control switches .......................................... POWER, SHEET TYPE, BASE POINT/CLEAR, CUT TEST, , , ,
LED ............................................................. POWER, PIECE, ROLL, FRONT COVER, CARTRIDGE HOLDER, COLOR,
BUSY, BASE POINT/CLEAR
Interface ...................................................... Parallel (Centronics), Serial (RS-232C,RS-422)
(The data received first after switching on the power is used to determine automatically
whether the parallel or serial interface is being used.)
Power consumption .................................... 0.9 A/100 V, 0.8 A/117 V, 0.45 A/220-240 V
Acoustic noise level .................................... Printing/Cutting mode: less than 60 dB (A), Standby mode: less than 40 dB (A)
(According to ISO 7779)
Dimensions ................................................. [Main unit]
7 1016 mm (W) x 326 mm (D) x 266 mm (H) (40" (W) x 12-7/8" (D) x 10-1/2" (H))
when cover is open: 1016 mm (W) x 326 mm (D) x 355 mm (H) (40" (W) x 12-7/8" (D) x 14" (H))
[With stand]
1016 mm (W) x 326 mm (D) x 1125 mm (H) (40" (W) x 12-7/8" (D) x 44-5/16" (H))
when cover is open: 1016 mm (W) x 326 mm (D) x 1214 mm (H) (40" (W) x 12-7/8" (D) x 44-13/16" (H))
Weight ......................................................... [Main unit] 26 kg (57.3 lb.)
[With stand] 45 kg (99.2 lb.)
Operating Temperature ............................... 15—30ºC (59—86ºF)
Operating Humidity ..................................... 35—70% (non-condensing)
Accessories ................................................. • Power Cord • Thermal transfer ribbon cartridges • Blade (Carbide) • Blade Holder • Material for Test Cuts
• Head Cleaner • User's Manual • PC-60 DRIVER for windows® 95 • PC-60 DRIVER for windows® 3.1
Interface Specifications
[Parallel] [Serial]
Standard In compliance with the specifications of Centronics Standard RS-232C specifications
Input signals STROBE (1BIT), DATA (8BITS) Transmission method Asynchronous, duplex data transmission
Output signals BUSY (1BIT), ACK (1BIT) Transmission speed 9600, 19200 (selected using DIP switches.)
Level of Parity check Odd, Even, or None (selected using DIP switches.)
input/output signals TTL level Data bits 8 bits (fixed)
Transmission method Asynchronous Stop bits 1 or 2 bits
Standard RS-422 specifications

Transmission method Asynchronous
Transmission speed 115.2 Kbps, 57.6 Kbps (selected using DIP switches.)
Parity check None (fixed)
Data bits 8 bits (fixed)
Stop bits 1 bits (fixed)
Start bits 1 bits (fixed)
Handshake Hardwire (DTR & CTS) (fixed)
Recommended Cable Apple System Peripheral-8 Cable
Input signals
PIN No. SIGNAL NAME
8 7 6 1 DTR
2 CTS
5 + 4 3
3 TxD-
2 1
4 GND
5 RxD-
6 TxD+
7 N.C.
8 RxD+
96

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SERVICE NOTES

Structure & Spare Parts 1

1 Structure & Spare Parts 4-5 HOW TO UPGRADE FIRMWARE .............................................. 45

Printed in Japan R1-980203

To Ensure Safe Work

About and Notices

About the Symbols

Turn off the main power SW before

About the Labels Affixed to the Unit

The wiring terminal intended for

: Indicates tightening torque. : Indicates clearance.

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1-2 FRAME (1)

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1-3 FRAME (2)

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1-5 THERMAL CARRIAGE

PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

1-6 TOOL CARRIAGE

PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

SUB BOARD ASSY (PANEL + CARRIAGE)

2-2 MAIN BOARD ASS'Y [7435214000-00]

Indicates revision of the circuit board.

Electric Maintenance Part

CP12 CP13 CP14 CP15

CE0.1u CE0.1u CE0.1u CE0.1u

VCC Y1 100 56 DTA114EK 5 4 VCC

CE22p CE22p CE22p CE22p CE22p CE22p CE22p

/CRDY /CRDY TC74HC123AF

C81 20 DEN VCC R76 1 8

SN75LBC775 (NO-MOUNT) VCC

/RESET 2 R41 10K VCC IC14 +MTR VCC IC15 +MTR

MTD 2005 MTD 2005

33K VREFB NC R83

+HEAD D1FL20U +MTR

FS1A F2 FS1B 4.7K 1/4W

PANEL BOARD CARRIAGE BOARD

SW1 POWER D14 SW5 D18

Replacement Parts Necessary Adjustment

Initialization, Head Voltage Adjustment, Cartridge Position Adjustment, Print/Cut

Head Voltage Adjustment, Head Density Adjustment, Cartridge Position

CARTRIDGE HOLDER Cartridge Position Adjustment

3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT

Remove the RAIL COVER and disconnect the HEAD

Remove SCREW B and ADJUSTING SCREW B. Then, ADJUSTING SCREW B

Make sure not to touch the SCREW A and

Fix the HEAD HOLDER together with the ADAPTER to

Put the HEAD CARRIAGE so that the PLATE comes

Tighten the ADJUSTING SCREW B so that HEAD

Make sure not to fold the HEAD CABLE

Carry out the following adjustments.

Try printing test. If you have twisted ribbon, carry out

3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT

Remove the RAIL COVER and disconnect the HEAD

Be careful not to lose the SPRING located at the left

Remove the HEAD HOLDER together with the ADAPTER

ADAPTER HOLE FOR

Fix the HEAD HOLDER together with the ADAPTER to