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Kubota l175-l210-l225-l225dt-l260 Service Sec Wat
Kubota l175-l210-l225-l225dt-l260 Service Sec Wat
net
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SHOP MANUAL
KUBOTA
Models L175-L210-L225-L225DT-L260
INDEX (Cont.)
L175 L210 L225 L225DT L260
FRONT SYSTEM (Except FWD)
Axle 1 1 1 1
Steering Gear 4 4 4 4
Steering Knuckles 3 3 3 3
Tie Rods and Toe-in 2 2 2 2
FRONT-WHEEL DRIVE
Front Axie 5
Outer Drive Assembly 6
Outer Drive Housing, King Pins, Axle Shafts
and Spindle Housing 7
Differential and Bevel Gear Assembly 8
Transfer case 9
Steering Gear 10
HYDRAULIC SYSTEM
Adjustment 153 155 153 153 157
Control Valve 164 165 164 164 167
Fluid and Filters 150 151 150 150 152
Pump 159 162 159 159 162
Rockshaft 169 171 169 169 173
POWER TAKE-OFF 146 148 146 146 149
REAR AXLE 135 137 135 135 139
TRANSMISSION
Overhaul 99 108 99 99 115
Remove and Reinstall 97 106 97 97 113
DUAL DIMENSIONS
This service manual provides specifications in both the U.S. Customary and Metric (SI)
systems of measurement. The first specification is given in the measuring system per-
ceived by us to be the preferred system when servicing a particular component, while the
second specification (given in parenthesis) is the converted measurement. For instance, a
specification of "0.011 inch (0.28 mm)" would indicate that we feel the preferred measure-
ment, in this instance, is the U.S. system of measurement and the metric equivalent of
0.011 inch is 0.28 mm.
FRONT AXLE ble axle used on Model L260, v^ith Model locknut (3) is securely tightened to pre-
L210 being basically similar. On all vent set screw from loosening.
All Models models, front axle pivot pin (2) is re- Renew pivot pin and/or axle pivot
tained in support housing by set screw bushings whenever diametral clearance
1. Figure 1 shows an exploded view of (4). When assembling, make sure exceeds 0,5mm (0.020 inch) for Models
fixed tread axle tyj)e used on Models tapered point of set screw enters locking L175 and L225, or 0.45mm (0.018 inch)
L175 and L225. Figure 2 is the adjusta- counterbore in pivot pin, and that for Models L210 and L260. Provisions
are not made for axle pivot end play ad-
justment; renew thrust washers (6) or
install a thin shim wiasher in FRONT of
axle, if end clearance is excessive.
Fig. r - Exploded vl9w of fix-
ed tread front axle used on
Models U 75 and L22S.
TIE RODS AND TOE-IN
7. Bushi
8. Dra.t,^ link
!>. link end
All Models
11).. Lncknut
1 1.. Crea:se fitting": 2. Tie rod and drag link ends are auto-
12. Tie rod
13. Tie rod end motive type. Adjust toe-in to 2-8 mm
14. Locknut
15. Steer "in^r arm
(1/8-5/16 inch) by shortening or length-
Hi. Cottt T ke\' ening tie rod. Steering drag link can be
17. Cast! e nut
Boll adjusted if necessary, to permit a full
'^ turn in either direction.
Nut'
?['•
23. Beari
24. Crea^;e seal STEERING SPINDLE
Key
40
27
41
42
Fig. 4-Expioded view of recirculating ball nut steering used on
Models LI 75, L225 and L22$DT. Although details may differ, steering
used on Models L2W and L260 is basically similar. During
reassembiy, aiign marks on sector shaft teeth (20} and worm gear
(i2) as shown in Inset.
FRONT-WHEEL DRIVE
(Modei L225DT)
Front-wheel drive assembly includes
transfer case, drive shaft, front axle, dif-
ferential, axle shafts and axle hub
assemblies. The transfer case bolts to 16
the left side of transmission housing.
Transmission oil lubricates transfer case
assembly.
FRONT AXLE
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Paragraphs 9-12
Shim (7) is used to adjust gear mesh Reassembly is reverse order of dis- reference to Fig. 6. Inspect bearings for
position. Recommended gear tooth assembly. Lubricate components with a roughness, corrosion, cracks, excessive
mesh is more than % of entire tooth light film of SAE 90 gear lube prior to wear or any other damage. Inspect all
face. installation. Shims (30 and 37) are used shafts for excessive wear or any other
To separate differential and bevel ring to adjust bevel ring gear backlash. damage. Examine all gears and splines
gear assembly, first remove cap screws Recommended backlash is 0.20-0.25 mm for chipped, cracked, missing or ex-
securing bevel ring gear (34) to differen- (0,0079-0.0098 inch). Reassemble outer cessively worn teeth. Inspect housing
tial case (35). Use a suitable mallet and drive housing, kingpins, axle shafts and (22) for cracks, excessive wear or any
tap bevel ring gear (34) from differential left-hand spindle housing as outlined in other damage. Renew all parts as
case (35). Withdraw key (32) and cross paragraph 7. Reassemble outer drive needed.
shaft (33) from differential case (35), assembly as outlined in paragraph 6. Reassembly is reverse order of
then separate components (23 through disassembly. Renew all "0" rings and oil
27) from case (35). seals during reassembly. Lubricate com-
Use a suitable puller and withdraw ponents with a light film of SAE 80 gear
bearings (31) from case (35). Inspect TRANSFER CASE lube prior to installation. Reinstall
bearings (31) for roughness, corrosion, transfer case, transmission drain plug
cracks, excessive wear or any other 9, R&R AND OVERHAUL. Drain oil and refill transmission reservoir with
damage. from transmission case. Raise left rear SAE 80 gear lube, ('apacity of transmis-
Inspect all gears for missing, cracked, tire off ground, then remove wheel and sion reservoir is 22 liters (5.75 gallons).
chipped or excessively worn teeth. Ex- tire assembly and left fender. Remove
amine bushings, thrust washers and dif- all other components that will obstruct
ferential case for cracks, excessive wear the removal of the transfer case, then
or any other damage. Renew all com- remove cap screws securing transfer STEERING GEAR
ponents as needed. case and remove transfer case.
NOTE: Bevel ring gear (34) and bevel pi- Check gear backlash; recommended 10. The steering system is the same as
nion (1) must be renewed as a matched backlash is 0.10-0,20 mm (0,004-0.008 used on two-wheel drive models. Refer
set. inch). Disassemble transfer case with to paragraph 4 for service procedures.
Actuating
Rocker
Arm
0.060
Fig. 14-On Model L260, actuating decompres-
sion knob should move exhaust valve 1.5 mm
(0.060 Inch). Refer to paragraph 14.
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Paragraph 14
exhaust valves are held open approx-
imately 1.5mm (0.060 inch) as shown in
Fig. 14. Operating lever must move fully
to decompression position (D-Fig. 15)
and operating- position (0). Adjust by
repositioning cable housing- anchor nuts
(N).
An exploded view of decompressor
linkage is shown in Fig. 16. When ex-
haust valves are closed and decom-
pressor linkage is in engine running
position, operating flat on actuating cam
(A-Fig. 17) must be parallel with top
face of rocker arm as shown. Correct, if
necessary, by loosening clamping screw
and repositioning- cam.
Fig. 15~Cross-seotlonai view of Modei L260 When exhaust valves are closed and
compression release linkage. Refer also to para- decompressor linkage is in engine F/fl. 17- With exhaust vaive dosed and fiat on
graph 14. operating position, clearance (C) should actuating cam (A) paraliei with rocker arm as
measure 0.2 mm (0.008 inch). Clearance shown, grind vaive stem if necessary, untii
D. Decompressio N. Anchor nuts clearance (C) equals 0.2 mm (0.008 inch).
ii 0. Of)erating postion will be narrowed when valves are
ground and may be altered if new parts ient method is as follows: Install exhaust
are installed. When valves are refaced valves in cylinder head using regular re-
and reseated, check and adjust decom- tainers and lightweight coil springs of
knob until fully applied. Loosen actuator pressor clearance as follows: Before appropriate size. Install cylinder head
stud locknut (N-Fig. 13) and back out valves are reassembled in cylinder head, using REMOVED (used) head gasket
actuator stud (S) until it is clear of reinstall assembled rocker arm shaft, and removed shim pack. Snug retaining
rocker arm; turn stud down until it just snugging up retaining stud nuts slightly. stud nuts to properly position head. In-
contacts rocker arm, then turn stud an Insert exhaust valve in gxiide as shown sert intake valves in guides from top,
additional IV2 turns to open valve the in Fig. 17, applying pressure to valve stem-end down. Install assembled
specified amount. Tighten locknut (N) (Arrow) to make sure valve is seated. rocker arms assembly, leaving- out push
securely, checking to be sure stud did Measure clearance (C) using a feeler rods and tightening stud nuts snugly.
not turn as locknut was tightened. All gage and correct to 0.2 mm (0.008 inch) Move decompressor operating shaft to
actuators on engine should be adjusted as necessary by grinding end of valve "Decompressed" position. Using a dial
alike. Readjustment may be necessary stem. indicator and intake valve to find piston
periodically because of wear, and will be If valves, cylinder head or rocker arm position, turn crankshaft until piston is
necessary if valves are reseated or shaft components are renewed, it may at Top Dead Center; move dial indicator
renewed, if head gasket is renewed; or if be necessary to check decompressed to bear on exhaust valve spring retainer
rocker arm cover gasket is renewed or operating clearance between exhaust and measure distance exhaust valve can
cover retaining stud nuts retightened. valve head and piston. With decompres- be depressed until it contacts piston
sion knob pulled out, approximately 1,0 crown. Distance between piston crown
mm (0.040 inch) clearance shouid exist and valve with compression release en-
Model L260 between valve head and piston crown gaged should be 0.9-1.1 mm (0,035-0.045
when crankshaft passes over top dead inch). Check both exhaust valves, then
14. Compression release mechanism is center. Any one of several methods correct the clearance of nearest valve if
built into valve rocker arm components, may be used to measure operating necessary, by adding or removing shims
and when decompression knob is pulled, clearance but most accurate and conven- between cylinder head gasket and head.
Shims are 0.2 mm (0.008 inch) thick.
15 16
80'
f ,'e
I
Fig. 16-Expioded view of decompressor linkage used on Model L260. Fig. 18-To adiust valve tappet gap without us-
ing a feeier gage, turn adjusting screw down un-
1. Rocker arm shaft
2. Set screw 7. Actuating cam tii rocker arm contacts vaive stem. On Models
12. Lockwasher 17. Shaft L175, L225 and L225DT, back screw out 72
3. Washer 8. Lockwasher 13. Nut 18. Pin'
4. Bushing 9. Cap screw 14. Snap ring 19. "0" rings degrees as shown at (A) and lock in p/ace. On
5. Rocker arm 10. Spring plate 15. Arm 20. Lever other models, back screw out 80 degrees as
6. Stand 11. Cam 16. Pin 21. Spring shown at (B).
11
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Paragraphs 15-19 KUBOTA
12
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SHOP MANUAL Paragraphs 20-22
bracket. When assembling rocker shaft VALVE TIMING hometer drive housing and unbolt and
unit, make sure all oil passages are open remove oil filter housing and filter unit.
and properly positioned. Adjust com- All Models Remove side access cover (C-Fig. 23)
pression release and tappet gap as 21. Valves are properly timed when from cylinder block. Using needle-nose
previously outlined. timing marks are aligned as shown in pliers, unhook governor spring (7-Fig.
Fig. 20, 21 or 22. Due to the odd size of 24) from fork lever (5). Disconnect con-
VALVE TAPPETS idler gear, marks on that gear will align trol rod (R-Fig. 23) from governor arm
(CAM FOLLOWERS) only occasionally when engine is run- and unbolt and remove lever plate (P)
ning, and timing must be verified by re- and associated parts, being careful that
All Models moving gear and reinstalling it with tim- governor spring is withdrawn with
20. Models L210 and L260 are ing marks in alignment. As an alter- governor arm. Working through top
equipped with mushroom type cam fol- native to removing idler gear, installa- opening, unhook start spring (6-Fig.
lowers which can only be removed after tion can be checked by counting gear 24) from timing gear cover. On Model
removing camshaft. Other models use teeth between timing marks. Note also L175, remove fan blades. On Models
cylindrical type cam followers which can the positioning of shaft keyways as an L225 and L225DT, unbolt and remove
be removed from top after removing cyl- indicator of correct timing. water pump and disconnect by-pass
inder head. elbow leading to thermostat housing. On
Check surface of cam follower that TIMING GEAR COVER both models, remove retaining cap
contacts camshaft and renew followers screws and lift off timing gear cover.
if worn. Check and/or renew camshaft All Models Crankshaft front oil seal can be re-
at same time if cam follower surface is 22. To remove timing gear cover, first newed at this time. Seal can be installed
chipped, broken or scored. drain cooling system and remove hood. from either side of cover and should be
Support tractor underneath clutch hous- installed with lip to rear, front edge
ing. Disconnect coolant hoses. On flush with front of cover bore.
Models L175, L225 and L225DT, discon- Install cover by reversing removal
nect battery cables and air cleaner hose, procedure. On Model L175, MAKE
then remove battery. Disconnect steer- SURE "0" ring on water inlet nipple in
ing drag link. Remove fasteners secur- cylinder block is in good condition and
ing front support to engine block and that inlet nipple is free of rust, scale,
roll front axle, wheels, radiator and burrs or other imperfections which
associated parts as a unit forward away might damage "0" ring. Thoroughly
from front of engine. On Model L225DT, lubricate "0" ring with grease or liquid
place transfer case lever in "disengaged" soap before timing gear cover is in-
position, then slide front drive shaft stalled.
yoke from pinion shaft as assembly is be- On Model L210, disconnect generator
ing rolled clear. wiring and unbolt and remove gener-
ator. Drain hydraulic system, then
On all models, remove fan belt, then remove hydraulic system pump and lines
using a suitable puller, remove crank- leading to connections in area of clutch
shaft pulley. housing. Disconnect tachometer cable
On Models L175, L225 and L225DT, and remove tachometer drive unit.
unplug alternator wiring on left side of Remove engine oil filter and filter hous-
Fig. 23—View of governor Unkage used on cylinder block, remove the two cap ing. Remove retaining cap screws. Cam-
Models L225 and L225DT. Modei L175 is similar. screws securing alternator mounting shaft gear outboard bearing pilots into a
C. Access cover
bracket to timing gear cover and lift off bore in hydraulic pump mounting base.
P. Lever plate alternator and bracket as a unit. On It may be necessary to bump timing gear
R. Control rod right side of engine, disconnect tac- cover forward off of bearing outer race.
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Paragraphs 23-25 KUBOTA
35
42
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SHOP MANUAL Paragraph 25 Cont.
C G R B
12
Crankshaft gear (32) is a light press fit
on shaft and must be removed before
crankshaft or main bearings can be ser-
viced. To install gear, heat gear in oil,
water or an oven to a temperature of
175°-200°F and install immediately,
making sure marked tooth is forward.
Fig, 27- Expioded view of timing gears and associated parts used on Modei L210, inset shows tim- Camshaft gear (34) is a light press fit
ing marks correctly aligned. on shaft. Gear and shaft are removed
1. Collar 9. Oil pump cover 17. BaU from cylinder block as a unit with front
2. "0" ring 10. Oil pump gear 18. Sleeve 25. Ball camshaft bearing as outlined in CAM-
3. Oil slinger 11. Washer 19. Case & balls 26. Shaft
4. Crankshaft gear 12. Nut 20. Ball case ring 27. Lockwasher
SHAFT paragraph.
5. "0" ring 13. Bearing 21. Camshaft stop ring 28. Cap screw Injection pump drive gear (9) bolts to
6. Oil distributor ring 14. Camshaft gear 22. Bushing 29. Oil pump housing &
7. Oil pump driven gear 15. Guide 23. Bearing support plate drive hub (8) which fits in bushed mount-
8. Oii pump drive gear 16. Bushing 24. Fork 30. Gasket
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KUBOTA
Paragraphs 26-28
Fig. 31-Cross-sectionai
view of camshaft and as-
sociated parts used on
Model L210.
B. Bearings
C. Injection pump cams
F. Cam followers
G. Governor
R. Retainer
37
16
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SHOP MANUAL Paragraphs 29-34
engine governor, installation of injection bending retainer against flats of bolt
pump, and timing of camshaft gear. In- head.
stall camshaft by reversing removal pro-
cedure. Models L210-L260
31. Connecting rod and piston units
"A"
Model L260 are removed from above after removing
29. To remove camshaft, first remove cylinder head and crankcase side cover
timing gear cover as previously outlined. (C-Fig. 33 or 35). On Model L210, it
Remove rocker arm cover, rocker arms will be necessary to also remove filter.
and push rods. Shut off fuel and remove
primary fuel pump (P - Fig. 34). Remove
Be sure cylinder ridge is removed before
attempting to push piston out.
"B
camshaft front bearing retaining set Connecting rod cap parting line is
screw (S). Support cam followers using slanted to offset cap bolts toward
magnets or by removing crankcase side crankcase side opening. Parting line is
cover; then withdraw camshaft, gear serrated for precise alignment and to
and front camshaft bearing as an remove shear stress from bolt shanks.
assembly. Tighten connecting rod cap screws to a
Measure clearance between front torque of 58-64 N-m (43-47 ft.-lbs.) and
bearing and rear face of gear hub using bend tabs of retainer against flats of bolt
a feeler gage. Measured clearance rep- head.
resents camshaft end play and should be
0.07-0.132 mm (0.0028-0.005 inch). Gear PISTONS AND RINGS
can be removed using a suitable press Fig, 36-Cross-sectional view of piston rings of
after removing snap ring. Front cam- Models L175-L225-L225DT type used on Models L175, L225 and L225DT.
shaft bearing journal diameter is 50.0- 32. Three-ring, cam ground aluminum Refer to paragraph 32.
50.03 mm (1.9685-L9695 inch) and rec- pistons are used. Pistons and rings are
ommended diametral clearance is 0.05- available in standard size and 0.5 mm
0.1 mm (0.002-0.004 inch). (0.020 inch) oversize.
Rear camshaft bearing journal diame- Piston ring end gap should be Models L210-L260
ter is 31.07-32.03 mm (1.2572-1.2579 0.3-0.45 mm (0.012-0.018 inch) for com- 33. Five-ring cam ground aluminum
inch) with a recommended diametral pression rings and 0.25-0.4 mm alloy pistons are used. Pistons and rings
clearance of 0.02-0.101 mm (0.0008- (0.010-0.016 inch) for oil control ring. are available in standard size only.
0.004 inch). Rear camshaft bushing is Maximum wear limit for any ring is 1.25 Piston skirt diameter is 87.9-87.92 mm
pre-sized and is a ti^ht press fit in mm (0.049 inch). Top compression ring (3.460-3.461 inches) for Model L210; and
cylinder block bore. is half-keystone type as shown at 89.9-89.92 mm (3.539-3.540 inches) for
Measured cam heig-ht is 36.97 mm (A-Fig. 36) and side clearance is not Model L260. Piston to cylinder wall
(1.4516 inch) and cam lift is 6 mm measured. Second compression ring clearance should be 0.08-0.12 mm
(0.2362 inch). should have a side clearance of 0.065- (0.003-0.0048 inch). Piston skirt
0.09 mm (0.0025-0.0035 inch) and ring is diameter should be measured below
ROD AND PISTON UNITS installed with notched outer edge down lower oil ring at right angles to piston
as shown at (B). Oil control ring should pin.
Models L175-L225L225DT have a side clearance of 0.02-0.06 mm Piston ring end gap should be 0.3-0.5
30. Connecting rod and piston units (0.0008-0.0024 inch). mm (0.012-0.020 inch) with a maximum
are removed from above after removing Piston skirt diameter, measured at wear limit of 1.5 mm (0.060 inch). The
cylinder head and engine oil pan. Be bottom, right angles to piston pin, half-keystone top ring (all models) and
sure cylinder ridge is removed before at- should be 75.9-75.92 mm (2.989-2.990 second compression ring (Model L260)
tempting to push piston out. inches). Piston skirt clearance in have a tfipered top land as shown in Fig.
Rod and cap are match-marked for cylinder should be 0.08-0.16 mm 37, and side clearance cannot be meas-
correct assembly and rod bolts are (6.003-0.006 inch). ured. Taper face compression rings (B)
secured by a strip-type retainer. Tighten used in second groove on Model L210 or
connecting rod cap screws to a torque of third groove on Model L260 should
37-41 N-m (27-30 ft.-lbs.) and secure by have a side clearance in groove of
0.065-0.09 mm (0.0025-0.0035 inch).
Ring must be installed with contact area
toward bottom as shown in Fig. 37.
Oil control ring (C) should have a side
clearance of 0.02-0.06 mm (0.0008-
0.0024 inch) and ring may be installed
either side up.
PISTON PINS
All Models
34. The full floating piston pin is a
transition fit in piston bosses at room
temperature. On Models L210 and
L260, the 28 mm (1.102 inches) piston
Fig. 34-To remove camshaft on Modei L260, pin should have a clearance of
first remove fuei pump (P) and front bearing re- Fig. 35-View of crankcase side cover (C) used 0.029-0.053 mm (0.0011-0.002 inch) in
taining set screw (S). on Modei L260. piston pin bushing™ On Models L175,
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Paragraphs 35-37 KUBOTA
Sealing "0" rings are interchangeable
in sleeve grooves. Thoroughly remove
all rust and scale from sleeve area of cyl-
"A" inder block and thoroughly clean outside
LI and inside of sleeve using a suitable sol-
vent. Thoroughly lubricate "0" rings and
install in sleeve grooves, making sure
"0" rings are not twisted. Make sure
large counterbore is absolutely clean and
install lubricated sleeve by hand. Sleeve
should protrude 0.2-0.27 mm (0.008-
0.011 inch) above gasket surface of
cylinder block.
Standard inner diameter of a new
sleeve is 87.9-87.92 mm (3.460-3.461
inches) for Model L210 and 89.88-89.90
mm (3.5384-3.5392 inches) for Model
L260.
1. Crankshaft
2. Main bearing
3. Pilot bearing
4. Gasket
5. Gasket
6. Bearing cover
7. Seal
8. Lock plate
9. Flywheel
10. Lock plate
11. Lock plate
12. Bearing insert
13. Connecting rod
14. Bushing 25
15. Snap ring
16. Piston pin
17. Piston
18. Oil control ring
19. Compression ring
20. Locating cap screw
21. Washer
22. Lock plate
23. Cap screw
Fig. 38-On Model LI 75, center bearing housing 24. Main bearing insert
Is positioned by dowel screw (S). 25. Thrust washer
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SHOP MANUAL Paragraphs 38-40
1. Crankshaft
2. Bearing cup
3. Bearing cone
4. Bearing cone
5. "0" ring
6. Bearing cup
7. Shim
8. Housing
60.011-60.024 mm (2.3626-2.3631
(0.020 inch) undersize and 1.0 mm (0.040 housings are minimum clearance in inches) at timing gear end. Recom-
inch) undersize. cylinder block bores to provide oil mended inside dianneter of tapered bear-
On Models L210 and L260, cap is in- pressure transfer to drillings in bearing ing race is 79.981-80.004 mm
stalled on crankcase opening side of housings. (3.1488-3.1497 inches) at flywheel end
cylinder block. Machined serrations will Upper and lower bearing shells are in- and 59.981-60.004 mm (2.3614-2.3623
allow installation in only one position. terchangeable in intermediate and rear inches) at timing gear end.
On other models, match marks on rod bearings. All crankpin journals are pres-
and cap must be aligned. Crankshaft bearings should be ad-
surized from main journal immediately justed to provide minimum end play but
^ When installing connecting rod caps, forward of crankpin.
tighten retaining cap screws to a torque shaft must not be preloaded. Recom-
Standard main journal diameter is mended end play is 0.1 mm (0.004 inch).
of 58-64 N-m (43-47 ft.-lbs.) on Models 51.99-52.01 mm (2.0469-2.0476 inches).
L210 and L260; and to 37-41 N-m (27-30 Desired main bearing diametral clear- To adjust end play, add or remove shims
ft.-lbs.) on other models. On all models, ance is 0.04-0.1 mm (0.0015-0.004 inch). (7), which are available in thicknesses of
secure by bending retainer against flats Main bearings are available in standard 0.1, 0.2 and 0.5 mm (0.004, 0.008 and
of bolt head. 0.020 inch).
size only.
Model L260
Crankshaft end play of 0.15-0.3 mm 40. Rear main bearing housing is
CRANKSHAFT AND MAIN (0.006-0.012 inch) is controlled by thrust shown exploded in Fig. 42. Bearing
BEARINGS washers (25-Fig. 40). Thrust washers housing halves bolt together around
are 1.97-2.0 mm (0.0775-0.0787 inch) shaft, then bolt to rear bearing case
On all models, crankshaft and bearing thick and available in standard size only. cover (8). Be sure sealing "0" ring (4) is
assemblies are removed from rear of cyl- Tighten cap screws (23) retaining case in position in oil passage. Dowels (5)
inder block after removing engine; then halves to a torque of 34-41 N-m (25-30 which position crankshaft thrust
removing rod and piston units, timing gear ft.-lbs.) and cap screws (20) securing in- washers (2) must be fully seated and
cover, crank gear, flywheel and rear bear- termediate bearings to a torque of 64-68 must not extend through washers to
ing case cover. On all models except L210, N-m (47-50 ft.-lbs.). Make sure oil scratch shaft when installed.
front main bearing is a one-piece bushing passages in bearing housings and Both main bearing journals are 62.93-
type, pressed into front face of cylinder crankcase align when crankshaft 62.94 mm (2.4789-2.4802 inches) in
block. assembly is installed. Install dowel diameter. Recommended diametral
screws (S - Fig. 38 or 39) using new seal- clearance is 0.05-0.114 mm (0.002-
Models L175 L225 L225DT ing washers and tighten securely. Com- 0.0045 inch) for rear bearing and 0.009-
38. Model LI75 has three main bear- plete assembly by reversing disassembly 0.107 mm (0.0004-0.0042 inch) for front
ings; Models L225 and L225DT have procedure. bearing.
four. Intermediate main bearings are re- Crankshaft end play is controlled by
tained by dowel screws (S-Ffg. 38 or Model L210 thrust washer halves (2) which are
39) as well as by cap screws (20 - Fig. 40) 39. Crankshaft is supported in two doweled to front and rear of bearing
which enter main bearing housing lower tapered roller bearings as shown in Fig. housing halves. Specified end play is
half from underneath. To remove crank- 41. Shaft is drilled and pressure fed (to 0.2-0.36 mm (0.008-0.014 inch). Stan-
shaft and bearing assembly after remov- lubricate both connecting rod bearing dard thrust washers are 2.47-2.49 mm
ing crankshaft gear, flywheel and con- journals) through front of shaft as (0.097-0.098 inch) in thickness and
necting rod and piston units, remove shown in inset. washers are available in oversizes of
dowel screws and cap screws; then Recommended crankshaft main jour- 0.25 and 0.5 mm (0.010 and 0.020 inch).
bump crankshaft and bearings rearward nal diameter at flywheel end is 80.020- Standard and oversize thickness
out of cylinder block. Note that bearing 80.039 mm (3.1504-3.1511 inches) and washers can be intermixed provided
19
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Paragraphs 41-47 KUBOTA
filter to floating oil ring (6), where it is
distributed to drilled crankshaft and
connecting rod bearings; and to main oil
gallery leading to valve train. Main
crankshaft bearings and camshaft bear-
ings are splash lubricated as are cylinder
walls and camshaft.
Regulated oil pressure at operating
speed and temperature is 490.6-540.3
kPa (71.1-78.3 psi) for early models with
renewable element filter, or 441.6 kPa
(64 psi) for late models with spin-on
filter. Warning light switch is designed
to open at a pressure of 147.7 kPa (21.4
psi).
Pump gear teeth should have a radial
Fig. 44-Installed view of oil distributor ring (6).
clearance of 0.025-0.075 mm (0.001-
Ciearance (C) shouid be 0.3-0.5 mm (0,012-0.020 0.003 inch) and an end clearance of
In.). Refer to paragraph 46, 0.046-0.092 mm (0.0018-0.0036 inch) in
Fig, 43-Expioded view of engine oil pump and pump body.
associated parts used on Modei L210, Oil distri-
butor ring (6) floats In housing and is seated by 46. OIL DISTRIBUTOR RING.
" 0 " rings (5) at front and rear.
Make sure mating surfaces of flywheel Floating oil ring ( 6 - Fig. 43) should have
5. "0 nngs and crankshaft flange are clean and free 0.3-0.5 mm (0.012-0.020 inch) RADIAL
6. Oil distributor ring 11. Washer of dirt, rust or burrs, and lubricate light- clearance in end plate housing bore as
7. Driven gear 12. Nut
8. Drive gear 29. Housing & support ly with engine oil. Tighten retaining cap shown in Fig. 44. Sealing "0" rings must
9.
10.
Cover plate
30. Gasket
screws evenly to a torque of 54-58 N • m be soft and in good condition as must
Gear
(40-43 ft.-lbs.) and secure cap screws by mating surfaces of oil ring and crank-
bending retainer against flats of cap shaft gear hub. Renew "0" rings
screw heads. whenever engine is disassembled and
other parts if their condition is ques-
they are used in pairs, with upper and Models L210-L260 tionable.
lower washer being the same thickness. 43. Flywheel is positively located on
When assembling main bearing crankshaft flange by a dowel pin and re- Model L260
halves, tighten retaining bolts (6) to a tained by four cap screws. Make sure 47. The gear-type engine oil pump
torque of 64-68 N-m (47-50 ft.-lbs.). mating surfaces of flywheel and shaft mounts on front face of engine block and
are clean and free of dirt, rust or burrs, is gear driven by crankshaft timing
CRANKSHAFT REAR OIL SEAL and lubricate lightly with engine oil. gear.
Tighten retaining cap screws evenly to a Specified pump volume at operating
All Models torque of 109-116 N-m (80-85 ft.-lbs.) speed and temperature is 30 L/min (8
41. The lip type crankshaft rear oil and secure by bending retainer against gpm) and regulated pressure is 441.6
seal is contained in rear bearing case flats of cap screw heads. kPa (64 psi). Oil pressure warning lamp
cover and can be renewed after splitting Flywheel ring gear is a shrink fit on sending unit switch is designed to open
tractor between engine and clutch hous- front of flywheel. Heat gear evenly and at 147.7 kPa (21.4 psi).
ing and removing clutch and flywheel. install with beveled end of gear teeth Pump gear teeth should have a radial
Coat outer surface of new seal and in- facing toward front of tractor when clearance of 0.25-0.75 mm (0.001-0.003
stall with lip toward inside. Refer to flywheel is installed. inch) and an end clearance of 0.046-
following paragraphs when installing 0.092 mm (0.0018-0.0036 inch) in pump
flywheel. OIL PUMP body.
FLYWHEEL Models L175-L225 L225DT
44. The rotary type engine oil pump
Models L175-L225 L225DT mounts on front face of engine block and
42. Flywheel is retained to crankshaft is gear driven by crankshaft timing
flange by six evenly spaced cap screws gear.
and can be installed in any of six posi- Specified pump volume at operating
tions. To be sure flywheel is correctly in- speed and temperature is 16 L/min (4.23
stalled when removed for minor repairs, gpm) and regulated pressure is 441.6
remove one of the retaining cap screws kPa (64 psi).
and spray flywheel and exposed cap Oil pump is available only as an assem-
screw hole with one shot of quick-drying bled unit. If pump delivery is not as
paint, then reinstall flywheel with paint specified, renew pump assembly.
marks in register. Punch mark parts
before cleaning if cleaning will endanger Model L210
paint marks. 45. The gear-type engine oil pump is
Flywheel ring gear is a shrink fit on built into crankcase front cover as
front of flywheel. Heat gear evenly and shown in Fig. 43, and is driven by crank-
install with beveled end of gear teeth shaft timing gear.
facing toward front of tractor when Pressurized oil from pump flows Fig. 45-View of installed relief valve and fitter
through internal passages and full flow housing of type used on most units.
flywheel is installed.
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SHOP MANUAL Paragraphs 48-50
PRESSURE RELIEF VALVE &
FILTER
All Models Fig, 46-Expioded view of
48. Refer to Fig. 45 for a view of in- relief valve and filter hous-
stalled relief valve and filter housing and ing showing regulating valve
(1) and safety vatve (7 and SJL
to Fig. 46 for an exploded view. Some
early models used a housing with re- 1. Regulating valve
newable element type filter instead of 2. "O'^ring
3. Plug
spin-on filter, but complete units are in- 4. "0" ring
terchangeable. 5.
6.
Plug
"0" ring
10
Regulating valve (1) is cartridge type 7. Spring
8. Check ball
as shown and is not adjustable. Renew 9. Housing
cartridge if operating pressure is low. 10. Filter
Safety valve (7 and 8) does not normally
open, but is present to protect pump in
the event of filter blockage or similar
malfunction. Safety valve is designed to
open at 979.8 kPa (142 psi) but cannot be
easily tested.
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Paragraphs 51-52 KUBOTA
INJECTION PUMP
The injection pump is a completely
sealed unit and no service work or dlsas-
sembiy other than that specified shouid
Fig. 50-Installed view of In- be attempted without necessary speciai
fection pump on Modei L210. equipment and training. Specified jobs
Inset shows ftywheet timing must be performed under conditions of
mark for number 1 piston fir-
Ing position. strict cleaniiness. Minute dust particies
can damage the diesei fuel system.
A. Bleed screw
C. Pressure line fittings Models L175-L225 L225DT
P. Access plate
T. Timing shim pack
51. TIMING TO ENGINE. Start of
injection should occur at 25° BTDC, or
when "1 FI", "2 FI" or "3 FI" flywheel
timing marks align with timing window
as shown in Fig. 51.
To check timing, disconnect fuel pres-
sure lines (F-Fig. 52) leading to injec-
tors. Make sure fuel system is properly
bled. Pull decompressor knob out and
turn engine slowly until wetness ap-
pears at one of the disconnected fittings.
The appropriate timing mark ("1 FI"
etc.) should align with pointer in fly-
wheel timing window at this time.
open bleed screw on top of filter and Remove shims (S) between injection
allow fuel to flow until air-bubbles disap- pump mounting flange and cylinder
pear and fuel is clear. Note that Model block to advance timing, or add shims to
L260 is equipped with a fuel transfer retard timing. Adding or removing ONE
pump as shown at (P-Fig. 49). On this shim will change timing IV2 crankshaft
model, it will be necessary to actuate degrees; or about 4.76 mm (3/16-inch) on
hand pump during bleeding process, all flywheel rim.
other models are gravity feed and a
hand pump is not provided. 52. REMOVE AND REINSTALL.
Close bleed screw on filter housing To remove injection pump, first shut off
while fuel is flowing; open bleed screw fuel and disconnect fuel supply line at in-
on injection pump and allow fuel to flow jection pump. Remove high pressure
until air bubbles disappear, then close lines leading to injectors. Remove the
bleed screw. Injection pump bleed screw four mounting stud nuts and lift pump
Fig. 51-View of flywheel timing window on
is shown at (A-Fig. 50) for Model L210; assembly straight up out of cylinder
Models L175, L225 and L225DT. Inset shows tim- at (B-Fig. 59) for Model L260; and at block. Do not lose or damage shim pack
ing marks aiigned for number 1 piston firing (B-Fig. 52) for other models. located between engine block and
position. Bleed screw (B) on filter housing is also Partially open throttle and attempt to mounting flange. Shims control injection
shown.
start engine. If engine does not start, timing and same number of shims must
loosen high pressure fuel lines at injec- be reinstalled unless timing is to be
tors and continue to crank engine until changed.
fuel escapes from all loosened connec- To reinstall pump, remove access
tions. Tighten compression nuts and cover (C-Fig. 53), then guide rack con-
start engine. trol pin (P-Fig. 52) into notch in gover-
B. Bleed screws
C. Access cover
F. Foot throttle
H. High speed stop screw
L. Locknuts
Fig. 52- With access cover (C-Fig, 53) remov- M. Maximum fuel limiting stop
ed, governor arm (A) and rack controi pin (P) can S. Stop lever
be seen, Aiso shown are pump bleed screw (B), T. Hand throttle
fuel pressure iines (F), high speed stop screw (H)
and timing shim pack (S).
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SHOP MANUAL Paragraphs 53-55
Fig, 54-Exploded view of bearing contains 39 loose balls. Be care-
17 infection pump drive, gover-
nor and associated parts us-
ful that none are lost if weight unit is
ed on Modeis L175, L225 and disassembled. Examine cupped race and
L225DT, ball travel surface on back of gear for
furrowing or pitting and renew if
1. Snap ring
2. Injection pump drive gear damaged.
3. Guide
4. Ball
To remove operating camshaft (18) re-
5. Sleeve move gear and weight unit, injection
6. Balls pump, hydraulic pump and hydraulic
7. Case
8. Circlip pump drive housing. Remove bearing re-
9. Circlip tainer (15) and bump shaft and bearing
10. Shaft
11. Fork lever holder unit forward out of engine block. Refer
12. Spring (start) to Fig. 55 for a cross-sectional view of
13. Fork lever
14. Fork lever injection pump governor and shaft unit.
15. Retainer plate
16. Bearing
17. Key Model L210
18. Injection pump camshaft
19. Bearing
20. Spring (governor) 55. TIMING TO ENGINE. Start of
21. Gtovemor lever injection should occur at 24° BTDC, or
22. Key
23. Gasket when "1 FI" and "2 FI" flywheel timing
24. Cover plate marks align as shown in inset. Fig. 50.
25. Stop bolt
26. Locknut To check timing, disconnect pressure
27. Retainer
28. "0" ring lines (C). Make sure fuel system is prop-
29. Friction plate erly bled. Pull decompressor knob out
30. Speed control lever
31. Flat washer
32. Nuts
33. Maximum fuel limiting stop
34. Pin
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KUBOTA
Paragraphs 56-59
Model L260
58. TIMING TO ENGINE. Start of
injection should occur at 20"* BTDC, or
Fig. 57-Installed view of
Modei L210 Infection pump when "1 FI" and "2 FI" flywheel timing
and governor showing exter- marks align with timing window on left
nal points of adjustment side of clutch housing.
H. High speed stop screw
To spill time injection pump, remove
L. Low iale speed adjustment injector lines and pull out on decom-
M. Maximum fuel limit stop pressor knob. Remove either of the two
R. Control rod
S. Stop lever delivery valve holders (1 or 2-Fig. 58)
and extract spring (3) and delivery valve
(5) using needle nose pliers. Reinstall
delivery valve holder and attach a spill
pipe if available. Turn crankshaft until
appropriate flywheel timing mark ap-
pears in top of timing window. Actuate
hand primer pump, then turn flywheel
slowly in normal direction of rotation
and turn engine slowly until wetness ap- (0.020-0.040 inch) forward from stop until fuel just ceases to flow through
pears at disconnected fittings. Ap- ring (Arrow) on camshaft. Governor removed delivery valve. Timing mark
propriate timing mark (1 FI or 2 FI) links (L) are available in lengths of 134, should align with cast pointer in center
should align with pointer in timing win- 136 and 138 mm (5.28, 5.35 and 5.43 of flywheel timing pointer at this time.
dow at this time. inches). Minor adjustment can be made by
Remove shims (T) to advance timing loosening the four flange nuts (F - Fig,
or add shims to retard timing. Adding or 57. GOVERNOR LINKAGE AD- 59) and rocking injection pump in at-
removing ONE shim will change timing JUSTMENT. High speed adjustment taching slots.
IV2 crankshaft degrees; or about 4.76 screw (H-Fig. 57) and maximum fuel NOTE: If fuei fiow does not stop, piston
mm (3/16-inch) on flywheel rim. limit stop (smoke stop) (M) are sealed ad- may be on exhaust stroke, rather than
justments and should not normally be compression stroke, or timing gears may
56. REMOVE AND REINSTALL. changed unless governor is overhauled be incorrectiy instaiied.
To remove injection pump, first shut off or trouble exists.
fuel and disconnect fuel supply line at Rated engine speed is 2700 rpm which When reinstalling delivery valve,
pump. Remove high pressure lines requires a high idle setting of approxi- tighten valve holder (1 or 2-Fig. 58) to
leading to injectors. Remove top access mately 2850 rpm with engine at a torque of 24-34 N-m (18-25 ft.-lbs.).
plate (P-Fig. 50). Disconnect link ( L - operating temperature. Recommended Tighten flange nuts (F - Fig. 59) to 23-27
Fig. 56) from injection pump; then un- slow idle speed adjustment of 600-650 N-m (17-20 ft.-lbs.).
bolt and lift out pump. rpm is made at nuts (L) at rear end of
If a different pump is installed when governor rod (R). 59. REMOVE AND REINSTALL.
unit is reassembled, install pump with Maximum fuel limiting stop (M) should To remove injection pump, shut off fuel
removed shim pack and check timing as be set to prevent excessive smoke level and thoroughly clean pump and sur-
previously outlined. With proper shim at slight overload. An altitude adjust- rounding area. Disconnect governor
pack determined, move rack (R) and ment may be required if tractor is used link, stop link and all fuel lines, capping
governor arm fully rearward (arrows) at 3000 ft. or more. To make adjust- lines as they are disconnected to prevent
and select a link (L) of proper length to ment, it is necessary to break seal wire dirt entry. Remove the four flange nuts
move upper governor race 0.5-1.0 mm and remove cap nut. Loosen jam nut on (F_Fig. 59) and slide pump straight to
stop spindle. Back nuts off on spindle to rear until drive spline is disconnected.
decrease smoke level or turn nuts far- Injection pump drive shaft and drive
ther on spindle to increase maximum gear hub are equipped with a master
fuel delivery. spline, and pump is automatically timed
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SHOP MANUAL Paragraphs 60-63
If gear and hub are to be separated,
scribe a line on both parts as an assem-
bly guide, and transfer the marks if
parts are renewed. Hub must be cor-
Fig. 60-Exploded view of rectly installed in gear if timing marks
infection pump and drive are to properly align.
used on Modei L260. Timing gear housing and injection
5. Tachometer drive plate pump drive housing (13) are internally
7. Tachometer drive plate drilled to provide pressure lubrication to
8. Drive hub
53 9. Gear bushings (10 and 14) and drive hub (8).
10.
12.
Bushing
"0" ring
Make sure drive housing is correctly in-
13. Mouriting base stalled with drilled passages aligned.
14.
15.
Bushing
Washer
Hub (8) should have a diametral
16. Snap ring clearance of 0.015-0.1 mm (0.0006-0.004
49. Injection pump inch) in drive housing bushings, and an
50. Key
51. Drive sleeve end play of 0.19-0.81 mm (0.0075-0.032
52. Lockwasher inch) with washer (15) and snap ring (16)
53. Round nut
installed. Renew l3ushings if clearance
or end play is excessive.
12 FUEL TRANSFER PUMP
10
Model L260
63. Model L260 tractors are equipped
with a camshaft operated, piston type
transfer pump of the type shown in Fig.
61.
Pump attempts to maintain a pressure
if gear and hub are correctly installed. Fig. 60. Splined drive sleeve (51) is of 124.2 kPa (18 psi) at injection pump.
Align timing scribe marks (T) and keyed to tapered injection pump cam- All pump parts are available individual-
tighten flange nuts (F) to a torque of shaft and retained by a round nut (53). It ly-
23-27 N-m (17-20 ft.-lbs.) or spill time as will remain with pump unless pump is
previously outlined. Bleed system as renewed. INJECTOR NOZZLES
outlined in paragraph 50 and lubricate To remove drive gear (9) and hub (8),
installed pump as follows. Aithough outer configuration is dif-
first remove injection pump and timing
ferent, ail modeis use a straight pintie
gear cover. Remove snap ring (16) and
60. PUMP LUBRICATION. Check nozzie of the type shown in cross section
washer (15), then withdraw gear and
lubricant level in injection pump cam in Fig. 62, combined with indirect injection
hub assembly forward out of housing.
housing and governor housing every 50 as shown in Fig. 63.
operating hours using the two dipsticks
(D-Fig. 59). Oil level should be main-
tained between two scribe marks on dip-
sticks, fill to upper mark if necessary,
using same oil used in engine.
Lubricant contained in camshaft hous-
ing is diluted during operation by fuel Fig. 61-Expioded view of
leakby, and housing is equipped with a fuei transfer pump used on
spill tube on engine side. Manufacturer Model L260.
recommends that oil in both reservoirs
1. Pump bcxiv
be drained each 200 hours and refilled 2. Rod
with new oil. Capacity of camshaft hous- 3. Piston
4. Spring
ing is approximately one pint, governor 5. Washer
reservoir holds about V4-pint. 6. Plug
7. Waaher
8. Fitting screw
61. GOVERNOR LINKAGE AD- 9. Washer
10. Filter
JUSTMENT. High speed adjustment 11. Fitting screw
12. Spring
screw (H-Fig. 59) is sealed and should 13. Tappet
not normally be altered. 14. Shoe
15. Pin
Rated engine speed is 2600 rpm, 16. Roller
which requires a high idle setting of ap- 17. Circlip
18. Check valve
proximately 2750 rpm with engine at 19. Spring
operating temperature. Recommended 20. Washer
21. Plug
slow idle speed of 600-650 rpm is ob- 22. Valve holder
tained by turning slow idle screw (L) in 23. Packing
24. Priming piston
or out as required. 25. Cylinder
26. Spring
62. INJECTION PUMP DRIVE. An
27. Knob
28. Pin 10 11
exploded view of injection pump drive 29. Cover
and associated parts is shown in
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Paragraphs 64-67 KUBOTA
3. Fitting
Fig. 62—Cross-sectional view of pintle nozzle 11. Washer 14. Fitting screw
showing component parts. 13. Washer 15. Washer
-10
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SHOP MANUAL Paragraph 69-74
Fig, 67- Use a pointed hardwood stick to clean Fig. 69— Clean vatve seat using brass scraper as Fig, 70-Polish seat using poilshtng stick and
spray hole as shown. shown. mutton tallow.
Keep exposed portions of your body ciear conical, emerging in a straight axis from
of nozzie spray when testing. nozzle tip. If pattern is wet, ragged or
intermittent, nozzle must be overhauled
70. OPENING PRESSURE. Open or renewed.
valve to tester gage and operate tester
lever slowly while observing gage 74. OVERHAUL. Hard or sharp
reading. Opening pressure should be tools, emery cloth, grinding compound
11.73 MPa (1700 psi) for Model L260, or or other than approved solvents or lap-
13.8 MPa (2000 psi) for other models. ping compounds must never be used. An
Opening pressure is adjusted by add- approved nozzle cleaning kit is available
ing or removing shims in shim pack through a number of specialized sources.
Fig, 68-Use hooked scraper to clean carbon (4-Fig. 64, 65 or 66). Adding or remov- Wipe all dirt and loose carbon from ex-
from pressure chamber. ing one 0.1 mm (0.004 inch) thickness terior of nozzle and holder assembly.
shim will change opening pressure ap- Refer to Fig. 64, 65 or 66 for exploded
proximately 966 kPa (140 psi). views and proceed as follows:
Secure nozzle in a soft-jawed vise or
71. SEAT LEAKAGE. Nozzle tip holding fixture and remove nozzle nut
Remove flanged compression nut (18- should not leak at a pressure less than (10). Place all parts in clean calibrating
Fig. 66) retaining injector in cylinder 10.70 MPa (1550 psi) for Model L260, or oil or diesei fuel as they are removed, us-
head and withdraw unit. 12.77 MPa (1850 psi) for other models. ing a compartmented pan and using ex-
When installing injector, make sure To check for leakage, actuate tester tra care to keep parts from each injector
that machined seating surface in cylin- lever slowly and as gage needle ap- together and separate from other units
der head bore is completely clean and proaches suggested test pressure, which are disassembled at the time.
free from carbon build-up. Make sure observe nozzle tip. Hold pressure for 10 Clean exterior surfaces with a brass
bleed-back passage in cylinder head is seconds; if drops appear or nozzle tip wire brush, soaking in an approved car-
open and clean. Use a new copper becomes wet, valve is not seating, and bon solvent if necessary, to loosen hard
washer underneath injector nozzle and a injector must be disassembled and over- carbon deposits. Rinse parts in clean
new "0" ring on flange of compression hauled as later outlined. diesei fuel or calibrating oil immediately
nut. Tighten compression nut carefully. after cleaning to neutralize the solvent
72. BACK LEAKAGE. If nozzle seat and prevent etching of polished sur-
69. TESTING. A complete job of was satisfactory as previously tested, faces.
testing and adjusting the injector re- check injector and connections for wet- Clean nozzle spray hole from inside us-
quires use of special test equipment. On- ness which would indicate external leak- ing a pointed hardwood stick or wood
ly clean, approved testing oil should be age. If no leaks are found, bring gage splinter as shown in Fig. 67. Scrape car-
used in tester tank. Nozzle should be pressure up to 10.70 MPa (1550 psi), bon from pressure chamber using
tested for opening pressure, seat release lever and observe the time re- hooked scraper as shown in Fig. 68.
leakage, back leakage and spray pat- quired for gage needle to drop from Clean valve seat using brass scraper as
tern. When tested, nozzle should open 10.70 MPa (1550 psi) to 3.80 MPa (550 shown in Fig. 69, then polish seat using
with a high-pitched buzzing sound, and psi). For a nozzle in good condition, this wood polishing stick and mutton tallow
cut off quickly at end of injection with a time should not be less than six seconds. as in Fig. 70,
minimum of seat leakage and a con- A faster drop would indicate a worn or Back flush nozzle using reverse
trolled amount of back leakage. scored nozzle valve piston or body, and flusher adapter. Reclean all parts by
Before conducting test, operate tester nozzle valve should be renewed. rinsing thoroughly in clean diesei fuel or
lever until fuel flows, then attach injec- calibrating oil and assemble while parts
tor. Close valve to tester gage and pump NOTE: Leai^age of tester check vaive or are immersed in cleaning fluid. Make
tester lever a few quick strokes to be connections wiii cause a faise reading, sure adjusting shim pack is intact.
sure nozzle valve is not stuck, and that showing up in this test as fast ieakback. if Tighten nozzle nut (10-Fig. 64, 65 or
[>()ssihilities are g-ood that injector can a series of injectors faii to pass this test, 66) to a torque of 61-75 N-m (45-55
be returned to service without the tester rather than injector units shouid ft.-lbs.). Do not overtighten, distortion
disassembly. be suspected. may cause valve to stick and no amount
of overtightening can stop a leak caused
WARNiNG: Fuei ieaves injector nozzie 73. SPRAY PATTERN. Spray pat- by scratches or dirt. Retest assembled
with sufficient force to penetrate the skin. tern should be well atomized and slightly injector as previously outlined.
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KUBOTA
Paragraphs 75-78
GLOW PLUGS part or parts. Be extremely careful
when reinstalling resistor cover, that
All Models cover does not touch resistor coil and
75. Glow plugs are series connected in short out system. If indicator lamp is
Model L210 and parallel connected in burned out, or glows immediately when
other models, with each individual glow energized, check for short circuit at
plug grounding through mounting resistor cover or wiring leading from
threads like a spark plug. switch to resistor.
On Models L210, indicator light will On all other models, indicator light
glow after about 30 seconds if unit is will glow after about 10 seconds if unit is
operating satisfactorily and will fail to operating satisfactorily. Glow plugs are
glow if circuit is open. Glow plugs are connected in parallel. If one plug is
rated at 1.5 volt, 40 ampere capacity and Fig. 71 - Right side view of Modei L210 engine burned out, other plug(s) will heat and
circuit is equipped with a resistor. If in- showing series connected glow plugs. On other engine will probably start and run on
dicator light fails to glow when start models, glow plugs are parallel. one cylinder momentarily. Using a bat-
switch is held in "Heat" position an ap- tery powered continuity light or ohm-
propriate length of time, check for loose meter, check for continuity between
connections at switch, indicator lamp, powered continuity light or ohmmeter, connector terminal of each glow plug
resistor connections, glow plug connec- check continuity of resistor and each and ground and renew plug which is
tions and ground. Using a battery glow plug in turn, and renew defective open.
COOLiNG SYSTEiVI
Aii modeis use a pressurized cooling nected to radiator, because system pro- hose on Models L175, L225 and
system which raises cooiant boiiing point. vides no advance notice of overheating. L225DT. On all models, disconnect
Modeis L225, L225DT and L260 use an im- On models with thermo-siphon cool- coolant hoses and remove radiator and
peiier type centrifugal pump to provide ing, it is of utmost importance that fan shroud as an assembly. Install by
forced circuiation, and a thermostat to coolant level be checked regularly and reversing removal procedure.
stabiiize operating temperature. maintained at a level which fully covers
Modeis L175 and L210 use a "Thermo- upper coolant hose inlet elbow. THERMOSTAT
Siphon" cooiing system in which the reia- To remove radiator, first drain coolant
and remove hood. Remove air cleaner Models L225-L225DT-L260
tive density of hot and coid liquid provides
77. On models so equipped, the by-
the means of circulation. No cooiant
pass type thermostat is located in outlet
pump or thermostat is used, but re-
mainder of system is a conventionai ver-
elbow. Thermostat should begin to open
tical fiow type.
at 88°C (190°F) and be completely open
at 100°C (212°F).
When engine is started, coolant temper-
ature is stable throughout system and
WATER PUMP
corresponds to outside air temperature.
Cooiant contained in cyiinder head imme- Models L225-L225DT
diately starts to heat from the running 78. Refer to Fig. 73 for an exploded
engine, and becoming lighter due to ex- view of water pump. To remove pump,
pansion, rises through water manifold and first remove radiator as previously
upper cooiant hose to upper radiator tank. outlined. Remove fan blades and fan
Cooler liquid present in upper part of belt, then unbolt and remove pump from
radiator is thus displaced downward timing gear cover.
through radiator core and lower radiator
Fig, 72-Whistle (W) on coolant overflow pipe
hose creating a temperature generated warns of overheating.
circuiation which increases or decreases
in reiation to amount of heat to be re-
moved.
28
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Paragraphs 79-83
All water pump parts are available in- pulley (8) using a suitable puller.
dividually. When assembling pump, in- Remove cover (17). Unseat snap ring (9)
14 stall bearings (10 and 13), rear snap ring retaining front bearing (10), then push
13
12 (14) and slinger (5) on shaft. Install new shaft (12) and bearings (10 and 13) for-
10
seal (3) in body (1). Press bearing and ward out of water pump body (1) and im-
shaft assembly in from front until front peller (4) using a press.
bearing bottoms. Install front snap ring All parts of water pump seal are pro-
(9). Install fan pulley (8), tightening vided in a seal kit. All other parts are
shaft nut (6) to a torque of 68-79 N-m available individually. When assembling
(50-58 ft.-lbs.). Lightly lubricate seal (3) pump, install bearings (10 and 13), rear
17
with waterproof grease and install im- snap ring (14) and slinger (5) on shaft.
peller (4), using a press. Back of impeller Install new seal seat in housing, then
should clear bearing housing by 0.5mm press bearing and shaft assembly into
(0.020 inch). Install pump by reversing housing until front bearing bottoms. In-
Fig. 74 —Expioded and cross-sectionai views of removal procedure.
water pump assembly used on Modet L260. stall front snap ring (9) then install fan
Refer to Fig, 73 for identification of parts except pulley (8), tightening shaft nut (6) to a
for cover (17). torque of 68-79 N-m (50-58 ft.-lbs.).
Model L260 Assemble seal units into impeller. Light-
79. Refer to Fig. 74 for an exploded ly lubricate carbon seal with a water-
To disassemble removed pump, re- view of water pump. To remove pump, proof grease, then carefully press
move shaft nut (6) then remove fan first remove radiator as previously out- impeller onto shaft until 0.5mm (0.020
pulley (8) using a suitable puller. Unseat lined. Remove fan blades and fan belt. inch) clearance exists between impeller
snap ring (9) retaining front bearing Disconnect by-pass hose, then unbolt blades and nearest point of housing. In-
(10). Push shaft (12) and bearing and remove water pump. stall new gasket (2) and cover (17). In-
assembly (10 and 18) forward out of To disassemble removed pump, stall pump by reversing removal pro-
body (1) and impeller (4) using a press. remove shaft nut (6), then remove fan cedure.
ELECTRICAL SYSTEM
GENERATOR AND REGULATOR used for terminal designation, "E" Generator should motor at 1000-1400
(Earth) is used for ground. rpm with a current draw of 4-5 amperes.
Models L210-L260 Installed brush length is 24mm Brushes mount in frame rather than end
(15/16-inch) and brushes should be plate and an inspection port is not pre-
80. GENERATOR. Nippon Denso renewed when worn to 16mm (5/8-inch). sent. To inspect brushes or commutator,
generators are used. Rated output is 10 Brush spring tension should be 800-1000 remove through-bolts and tap off brush
amperes. Negative battery terminal is grams (28-35 oz.). Field coil resistance end plate, holding drive end plate firmly
grounded and, where a letter code is should be 5 ohms. on frame. If drive pulley is removed,
tighten to a torque 34-48 N-m (25-35
ft.-lb.) when reinstalling.
81. REGULATOR. Unit consists of
a voltage regulator and cut-out relay.
Regulated voltage is 14-15 volts when no
current load is present and over 13 volts
at 6 ampere load. Cut-in voltage is
12.5-13.5 volts and reverse current
amperage to open the cutout is 8 amps.
Voltage regulator is a sealed unit and
renewal is recommended if performance
is unsatisfactory.
29
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KUBOTA
Paragraphs 84-87
Output voltage is controlled at 13.6-14.6
volts, with a rated output of 10 amperes.
Fig. 76—Scttemailc wiring With wiring disconnected or regulator
diagram of aitemaior and removed, check alternator using an
regulator used on Modeis ohmmeter as follows:
117$, L225 and L225DT.
Refer to paragraph 83 for Touch ohmmeter leads to "IG" and "F"
detaiis of operation. terminals of regulator. Ohmmeter
should read zero. If cover is removed
and upper voltage control points
manually opened, 11 ohms resistance
should exist across resistor.
Touch ohmmeter leads to "L" and "E"
terminals of regulator. Ohmmeter
trols maximum output voltage and the When battery is fully charged and should read zero. If cover is removed
switch operating the "charge indicator" alternator output voltage rises above and light relay points opened, 100 ohms
lamp. Control of reverse current flow regulator setting (which should be resistance should exist across voltage
through alternator with engine not run- 13.6-14.6 volts), current in voltage con- regulator coil.
ning is accomplished by alternator trol relay windings opens upper set of Touch ohmmeter leads to '*N" and "E"
diodes and control of maximum current points in voltage control unit. Field cur- terminals of regulator. Reading should
output is accomplished by alternator rent from battery must then flow be approximately 23 ohms.
design. through built-in resistor in regulator and Infinite resistance should exist be-
When ignition switch (IG-Fig. 76) is charging rate is reduced. In actual oper- tween "B" terminal and any other ter-
closed, current from battery flows ation, points oscillate rapidly between minal unless regulator cover is removed
through indicator lamp (L) and "L" ter- closed (upper) setting and open (resistor) and light relay armature pushed down to
minal on regulator, through one set of setting at slower operating speeds; and connect lower set of points. With ar-
closed points to grounded (E) terminal, between open (resistor) setting and mature depressed, zero resistance
causing lamp to light. Current also flows lower (grounded) point at higher should exist between "L" and "B" ter-
through "IG" terminal on regulator, operating speeds. minals and 100 ohms resistance should
through other set of points, then Rated output should be 10 amperes exist between "E" and "B" terminals.
through "F" terminals on regulator and and regulated voltage should be
alternator to energize alternator field 13.6-14.6 volts.
coils.
When engine is started and alternator 84. OVERHAUL. Refer to Fig. 77 for STARTER AND CONNECTIONS
commences to charge, main current flow an exploded view of alternator unit.
Renew brushes if worn to scribe line and All Models
is from the "B" terminal on alternator
direct to battery. A second minor charg- brush springs if heat damaged. Only the
brushes and springs are available separ- 86. An exploded view of starter
ing current flows through the "N" ter- assembly is shown in Fig. 78. To dis-
minals on alternator and regulator ately; if any other damage is present,
renew alternator assembly. assemble removed starter, first unbolt
where it energizes the indicator lamp and remove solenoid (3), unhooking
relay winding, opening points in indica- 85. REGULATOR. Voltage regula- plunger from drive lever (2) after
tor lamp circuit and closing points to vol- tor is available only as an assembly and solenoid body is removed. Remove pivot
tage control relay shunt windings. adjustment is not normally required. bolt for drive lever (2). Remove through-
bolts and drive-end housing (1). To
remove armature (8), first remove bear-
22 ing cap (13) and retaining ring (12),
Renew brushes when worn to % new
brush length. Do not remove field coils
from starter frame (9) unless starter
overhaul equipment is available. When
starter is assembled, check to see that
solenoid switch bottoms at the time
drive pinion contacts stop collar (6).
87. STARTER SAFETY SWITCH,
Models L175, L225 and L225DT are
equipped with a starter safety switch
actuated by clutch pedal, which prevents
current reaching starter solenoid unless
21 clutch pedal is depressed.
20 With clutch pedal fully released, ac-
14 16 tuating stop on clutch rod should clear
11 12 button on safety switch by 17mm
(5/8-inch) as shown in Fig. 79. Clutch
linkage must be correctly adjusted as
Fig, 77- Exploded view of alternator typical of type used. outlined in paragraph 89. Adjust starter
safety switch by repositioning locknuts
1. Nut 17. Brush on switch mounting base threads.
2. Lockwasher 7. Front cover 12. Spacer 18. Brush spring
3. Spacer 8. Felt washer 13. Rotor 19. Brush holder Starter safety switch should have con-
4. Pulley 9. Cover 14. Bearing 20. Housing tinuity when button is depressed and no
5. Fan 10. Bearing 15. Stator 21. End cover
6. Spacer 11. Retainer plate 16. Diode plate 22. Insulator continuity when button is released.
30
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SHOP MANUAL Paragraphs 88-90
to 11 12 W13
_ D _
Fig. 7$-Exploded view of
starter motor of type used.
CIRCUIT DESCRIPTION
All Models
88. Refer to rear of service manual
for wiring schematic. Negative battery
terminal is grounded on all models.
CLUTCH
31
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KUBOTA
Paragraphs 91-92
Fig. 88-Exploded view of
clutch assembly used on
Models L175 and L210.
1. Clutch disc
2. Lever bolt
3. Pressure plate
4. Pressure spring
5. Cap
6. Cover
7. Seat
8. Release lever
9. Washer
10. Castle nut
11. Cotter key
12. Release bearing
13. Spring
14. Return spring
15.
16.
Hub
Grease fitting
12
F/0.8S^Ctuteh fIngBr h0lght can 60 adfustod by 17. Retainer
removing access cover (0). 18. "0" ring
19. Oil seal
32
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SHOP MANUAL Paragraphs 93-98
holding assembly together as it is
removed.
Clutch springs have a free length of
approximately 48mm (1-7/8 inches).
Renew springs if warped, distorted or
heat discolored. Check pressure plate
friction surface for scoring, warpage or
heat checks. Check friction faces of
clutch disc. If less than 0.3mm (0.012
inch) of facing remains beyond rivet
Fig. 91-On Models L225, L225DT and L260,
heads, renew clutch disc. distance (D) from contact surface of lever plate
When assembling clutch, reverse to MOUNTING surface of ctutch cover should be
disassembly procedure and adjust clutch 57 mm (2V4 Inches).
levers equally using clutch disc to be in-
stalled so distance (D-Fig. 89) from
contact surface of lever to friction sur-
face of flywheel equals 45.0-46.5mm
(1.77-1.83 inches). Lever height should disassembly procedure and adjust clutch
be equal to within 0.3mm (0.012 inch). levers equally using clutch disc to be in-
stalled, so distance (D-Fig. 91) from Fig. 92-Ciutch fork (F) is positioned on iever
Models L225-L225DT-L260 contact surface of lever plate to shaft by key/dasher (K), which fits in slot in shaft
93. Refer to Fig. 90 for an exploded MOUNTING surface of flywheel is and is retained by cap screw (S).
view of clutch and associated parts. 57mm (2V4 inches). Lever plate height
Clutch cover is available only as an should be parallel throughout its cir-
assembly which includes pressure plate cumference.
and all attaching parts. All other parts
are available individually. L225DT. Housing can be removed and
Clutch cover may be disassembled in a CLUTCH LINKAGE
seal renewed after removing clutch
press by removing adjusting nuts from All Models release linkage.
release lever pivots and releasing spring 94. Clutch linkage can be overhauled
pressure slowly. If a press is not from front after clutch split. Release Models L210-L260
available, remove adjusting nuts while fork (F-Fig. 92) is positioned on shaft 96. Clutch shaft attaches to transmis-
cover is still attached to flywheel then by a key/washer (K) which can be pried sion input shaft by a flange coupling and
remove individual cover components out after removing cap screw (S). attaching bolts on Model L210; and by a
after attaching cap screws are removed. splined coupling clamp on Model L260.
Clutch springs have a free length of CLUTCH SHAFT To remove shaft on Model L210, first
approximately 63mm (2V2 inches). remove gear shift lever and housing. On
Renew springs if warped, distorted or Models L175-L225-L225DT all models split tractor between
heat discolored. Check pressure plate 95. Clutch shaft is part of transmis- transmission and clutch housing and
friction surface for scoring, warpage or sion main shaft and removal procedure disconnect coupling while shaft is still
heat checks. Check friction faces of is outlined in TRANSMISSION supported at front end.
clutch disc. If less than 0.3mm (0.012 overhaul section. Clutch shaft oil seal is Shaft oil seal is contained in transmis-
inch) of facing remains beyond rivet carried in shaft bearing housing and is sion housing and leakage at this point
heads, renew clutch disc. shown exploded in Fig. 88 for Model cannot affect clutch. Install clutch shaft
When assembling clutch, reverse L175; or Fig. 90 for Models L225 and by reversing removal procedure.
TRANSMISSION
(Models L175-L225-L225DT)
A four-speed sliding gear unit is com- brake rods, rear wiring harness and
bined with a range transmission to pro- other interfering linkage. Remove cap
vide eight forward and two reverse screws and stud nuts securing front
speeds. The two-speed power take-off is transmission housing to rear axle center
contained in transmission housing and is housing and remove front housing unit.
driven by a gear which meshes with input When reconnecting front transmission
shaft cluster gear. assembly, make sure couplings (21 and
37-Fig. 97) are installed on transmis-
sion and pto countershafts. Turn shafts
REMOVE AND REINSTALL if necessary, until splines engage.
97. FRONT TRANSMISSION. To Tighten flange cap screws and stud nuts
remove front transmission assembly as to a torque of 61-75 N-m (45-55 ft.-lbs.)
a unit, first disconnect engine from and complete installation by reversing
clutch housing as outlined in paragraph removal procedure. Fig, 93-On Models L175, L225 and L225DT, a
91. Solidly support front transmission 98. REAR AXLE CENTER HOUS- short spacer (S) Is installed between front
housing and rear tractor axle separate- transmission (F) and rear axie center housing (R)
ING. To remove rear axle center hous- as shown. Inset Identifies transfer case
ly. Remove step plates. Disconnect ing (R-Fig. 93), first drain transmission mounting position used on Model L225DT.
33
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KUBOTA
Paragraphs 99-101
Fig. 94-Exploded view of
transmission shifter raiis
and forks of the type used on
Modeis U75, L225 and
L225DT. in disassembiy, the
shift ievers (2 and 4) are with-
drawn from underneath iever
housing.
7. Spring
8. Washer
9. "0" ring
10. Shield
11. Lever housing
12. Gasket
13. Pin
14. Seal • ;
15. Rn
16. Rail
17. Rail
18. Rail
19. Interiockball
20. Shift fork
21. Shift fork
22. Shift fork Fig. 95-Interlock baiis (19) are positioned in a
23. Cap cross driiling between raiis as shown and iock
24. Spring
25. Rail adjacent raii from moving whenever any raii is
26. Pto fork lever moved from neutrai position.
27. Plate
28. Lock tab Main shift lever and pto shift lever
29. Cap screw
30. Pin mounted on lever housing are with-
31. Ball drawn from below after removing lever
32. Spring
33. Shift fork knob, snap ring, retaining spring and
34. Rail spring seats. Positioning pins for each
35. "O"ring
36. Seal washer lever can be punched out and renewed, if
37. Set screw
38. Grip worn or damaged.
39. Lever
40. Cap screw
To install shift mechanism, remove
41. Plate • ; lever housing from top of shift housing if
42. "0" ring not already done. Carefully position all
43. Shift lever
44. Pin shift forks and sliding gears to neutral
45. Ball position, then install shift cover making
46. Spring
47. Shift fork sure each fork correctly meshes with its
48. Rail respective slot in sliding gear and that
1. Knob 4. Shift lever 49. Plate
2. Shift lever 5. Snap ring 50. Lockwasher pto shift arm engages pin in pto shift
3. Grip 6. Washer 51. Cap screw ' fork. Tighten shift cover retaining
cap screws and move all shift forks to be
sure they operate properly. Install lever
and remove hydraulic pressure and in- removed without other disassembly or housing, guiding ends of levers into pro-
take lines leading to pump. Remove rear draining transmission. To remove range per position as housing is lowered.
shift fork and rail, it is necessary to
v^heels, fenders and final drive units as Check to be sure that all levers work
outlined in paragraph 133. Wedge front detach (split) tractor between transmis- properly before releasing tractor for
axle to prevent unit from tipping. sion and rear axle center housing and service.
Remove seat and hydraulic housing. If remove rockshaft housing (center hous-
center housing is to be disassembled, ing top cover). Remove retaining cap 100. TRANSMISSION INPUT
remove differential at this time as screw and lock plate and push range SHAFT. Transmission input shaft
outlined in paragraph 119. shift rail out forward, catching detent (17-Fig. 96) can be removed after
Support tractor under front transmis-ball and spring (located in shift fork) as removing front transmission as outlined
sion housing and swing center housing rail is removed. Drive out lever spring in paragraph 97 and shift cover as in
from a hoist. Remove attaching cap pin and remove lock plate to disassemble paragraph 99. To remove shaft, remove
screws and stud nuts and swing rear ax- range shift lever mechanism. clutch release mechanism and oil seal re-
le center housing away from front To disassemble main shift cover, un- tainer. Using a brass or aluminum drift,
transmission. bolt and remove lever housing and dump bump shaft forward until bearings are
When reinstalling center housing, out shift rail detent balls and springs. free of bores in housing walls. Guide
make sure couplings (21 and 37-Fig. Drive spring pins down out of shift forks rear bearing around transmission and
then bump rails rearward out of cover,
97) are installed on transmission and pto pto sliding gears and withdraw shaft
countershafts. Turn shafts if necessary removing expansion plugs with rails. from front.
until splines engage. Tighten flange cap Note that interlock balls (19-Fipj, 95) Bearings can be removed using a
screws to a torque of 61-75 N*m (45-55 occupy a cross drilling between rails. press, after removing retaining snap
ft.-lbs.) and complete installation by When one rail is moved from neutral, rings. Input shaft cluster is a one-piece
reversing removal procedure. balls enter ^ooves in adjoining rails, unit except for high gear which is press-
thus locking rails and preventing shift ed and keyed on shaft. Install input shaft
forks from moving into two gears at one by reversing removal procedure.
OVERHAUL time, A suggested method of disas-
sembly is to remove center rail first, 101, TRANSMISSION AND PTO
99, SHIFTER RAILS AND FORKS. then dump both interlock balls out COUNTERSHAFTS. To remove
Shift rails, forks and associated parts through hole where center rail was countershaft (6-Fig. 96), first remove
are shown exploded in Fig. 94. Top removed. Do not fail to reinstall in- front transmission as outlined in
cover and main shift mechanism can be terlock balls when cover is reassembled. paragraph 97 and transmission input
34
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SHOP MANUAL www.classicmachinery.net
Paragraphs 102-105
out of housing while withdrawing gear
out input shaft opening.
Maximum allowable clearance be-
tween reverse idler gear and shaft is 0.3
mm (0.012 inch). Renew bushings and/or
shaft if clearance is excessive.
Fig. 96-Expioded view of 103. RANGE COUNTERSHAFT. To
transmission gears and remove range countershaft (24-Fig.
shafts located In front trans-
mission housing on Models 97), first split tractor between front
L175r L225 and L225DT. transmission and rear axle center hous-
ing using general procedure outlined in
1. Cover paragraph 97.
2. Snap ring
3. Bearing Remove bearing retainer clip at front
4. Gear end of shaft and snap ring at rear end.
5. Gear
6. Transmission countershaft Using a brass or aluminum drift, bump
7. Bearing
8. Snap ring shaft forward out of rear bearing, lifting
9. Plate large gear out top opening as shaft is
10. "0" ring
11. Reverse idler shaft removed from front. Install by reversing
12. Bushing removal procedure, using Fig. 97 as a
13. Reverse idler gear
14. Snap ring guide.
15. Spacer
10 16. Bearing 104. OUTPUT (BEVEL PINION)
17. Input shaft SHAFT. To remove output (bevel pin-
18. Bearing
19. Pto countershaft ion) shaft (36-Fig. 97), first remove
rear axle center housing (rear transmis-
sion) as outlined in paragraph 98 and dif-
fertial assembly as in paragraph 119.
Remove clip retaining range shift rail
and push rail forward out of housing,
catching detent ball as rail leaves shift
Fig. 97—Exploded view of fork. Lift out range shift fork. Remove
transmission gears and range countershaft as in paragraph 103.
shafts iocated in rear axte Hold pinion shaft from turning and
center housing on Models
L175, L225 and L225DT, remove self-locking nut from front of
Components (1 through shaft; then bump shaft and rear bear-
5 - Fig, 6) are used on Model ings rearward out of front bearings and
L225DT. housing. Lift range sliding gear out top
20. Retainer opening as pinion shaft is withdrawn.
21. Coupler If front bearing retainer is removed,
22. Snap ring
23. Bearing identify and save shim pack (32) as unit
24. Rear countershaft is disassembled. Shim pack adjusts mesh
25. Gear
26. Bearing position of main drive bevel gears and a
27. Snap ring shim pack of identical thickness must be
28. Nut
29. Cover reinstalled or mesh position checked as
30. Bearings
46 31. Bearing housing outlined in paragraph 125.
32. Adjusting shims Output (bevel pinion) shaft is only
45 33. Gear
available in a matched set with bevel
44 34.
35.
Snap ring
Bearings ring gear. If parts are renewed, back-
36. Bevel pinion
37. Coupler lash and mesh position must be checked
38.
39.
Snap ring
Bearing
and adjusted when reassembling. Refer
40. Nut to paragraphs 120 and 125 for pro-
41. Bearing cedure.
42. Pto output shaft
43. Seal
44. Gasket 105. PTO OUTPUT SHAFT. To
45. Collar remove pto output shaft (42-Fig. 97),
46. Bearing housing
47. Shaft cover split tractor between transmission and
rear axle center housing following
general procedure outlined in paragraph
shaft as in paragraph 100. Remove front Pto sliding gear is identical to rear 97. If only pto shaft is to be removed,
bearing cover and shaft snap ring; then sliding gear on transmission counter- shift range transmission into High
using a brass or aluminum drift, bump shaft. Install either shaft by reversing Range. Remove four cap screws secur-
shaft rearward out of front bearing. Lift removal procedure, making sure that ing outp)ut shaft housing at rear of
out sliding gears through top opening smaller gear on each sliding cluster is in- tractor and bump pto shaft rearward
while shaft is being withdrawn from stalled to front as shown in Fig. 96. using a brass or aluminum drift.
rear. Output shaft oil seal is located in rear
Procedure for removing pto counter- 102. REVERSE IDLER. Reverse bearing housing and should be installed
shaft (19) is identical to removal of idler shaft (11 -Fig. 96) can be removed with sealing lip forward. A pipe spacer
transmission countershaft except that after removing transmission input shaft (not shown) holds rear bearing bottomed
pto shift fork and rail should first be as outlined in parargraph 100. Remove in bearing housing when unit is install-
removed. retaining plate and push shaft forward ed.
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Paragraphs 106-108 www.classicmachinery.net
KUBOTA
TRANSMISSION
(Model L210)
A three-speed sliding gear unit is com- slight amount and remove bolts securing
bined wfth a range transmission to pro- retainer (2-Fig, 102) to input shaft
vide six forward and two reverse gears. In- flange; slide clutch shaft forward into
put (upper) shaft extends rearward to drive
the two-speed power take-off.
clutch housing then complete separation
of tractor halves.
10
When reconnecting tractor, make sure
halves are perfectly aligned. Bring the
REMOVE AND REiNSTALL two halves closely together when recon-
necting clutch shaft and turn shaft if
necessary as splines re-enter clutch disc.
106. TRACTOR SPLIT. To detach Complete reconnection by reversing
(split) tractor between clutch housing split procedure.
and transmission, wedge front axle to
prevent front unit from tipping. Remove Fig. iOO-interiock (11} moves bali (12) into
running boards and disconnect both 107. TRANSMISSION REMOVAL. groove in rail (10 or 13) when either rail is moved
brake rods. Drain hydraulic system and To remove complete transmission hous- from neutrai detent. Detent bali (12) and spring
remove pressure and return lines run- ing, prepare tractor for transmission (14) also hold raii in selected position.
ning to rear. Unbolt and remove shift split as outlined in paragraph 106. Drain
lever (L-Fig. 98). Support both halves transmission. Securely support rear of
of tractor separately and remove flange tractor and remove rear wheels, fen-
cap screws. Separate tractor halves a ders , seat and hydraulic housing.
Remove brakes as outlined in paragraph can be removed after splitting transmis-
144 and final drive units as outlined in sion from clutch housing as outlined in
paragraph 133, paragraph 106, and removing transmis-
Attach a hoist to transmission housing sion housing top covers.
and remove cap screws attaching trans- To disassemble range shift mechan-
mission to clutch housing. Detach clutch ism, loosen locking screw (26-Fig. 99)
shaft as outlined in paragraph 106, and bump rail forward out of fork and
Install transmission housing by rever- housing, dislodging expansion plug (23)
sing removal procedure. Fill transmis- in front housing wall as rail is removed.
sion to level of dipstick using 12.16 liters Try to capture detent ball (27) in range
(3.2 gal,) of SAE 80 gear oil. fork (28) as rail moves out of fork bore.
Lever shaft and lever can be removed
after driving out retaining spring pin.
OVERHAUL
Speed shift rails are equipped with an
Fig, 98-Before separating Model L210 tractor interlock mechanism (11) which locks
between dutch housing and transmission, un- 108. SHIFTER RAILS AND one rail in neutral when other rail is
bolt and lift off shiH lever fLJi FORKS. Shifter rails and forks (Fig, 99) moved. Interlock mechanism is installed
between rails in a cross drilling which
ends externally at plu^ (I-Fig. 101). To
disassemble shift mechanism, unwire
and loosen two set screws in shift forks
Fig. 99-Exploded view of
shifters, rails and forks used (15-Fig. 99) until forks can be moved
on Model L210. independently on rails. Make sure both
1. Knob rails are in neutral, then withdraw
2. Shift lever either rail, capturing both detent and in-
3. Base
25 26 4. Flat washer
5. Spring
6. Collar
7. Cotter key
8. Pin
9. Holder
10. Speed shift rail
11. Interlock
12. Ball
13. Speed shift rail
14. Spring
15. Speed shift forks
n! Shift lever
18. Locknut
19. Lever
20. Pin
21. "O''ring
22. Fork lever
23. Expansion plug
24. Range shift fork
25. Range shift rail
15 26. Set screw
27. Ball
11 12 13
28. Range fork
Fig. 101-Interlock pin (Fig. 100) is instailed in
housing wall through plug hole (I).
36
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SHOP MANUAL www.classicmachinery.net
Paragraphs 109-112
ter lock ball as rail is withdrawn. Forks
(15) are identical but face in opposite
directions with flat surfaces mating.
When assembling shift mechanism, in-
stall right rail and place in neutral de-
tent position; then be sure interlock is
correctly assembled with pin between
the two balls as shown. Edge of ball
should clear bore for remaining rail with
little or no excess clearance. Install de-
tent balls and springs by dropping into
blind hole from top and depressing with
a small pin punch while rail is started in
bore. Use Figs. 99 and 100 as a guide
when reassembling.
109. TRANSMISSION INPUT
SHAFT. Transmission input shaft
(14-Fig, 102) can be removed from
front after tractor split as outlined in
paragraph 106 and removal of both
transmission top covers. Coupling re-
taining cap screw (4) is left-hand thread.
Remove screw and coupling then pry out
input shaft front oil seal. Remove range
shift fork and rail as outlined in para-
graph 108. Unseat snap rings at front of
bearings and withdraw input shaft for-
ward out of housing. Install by reversing
removal procedure.
110. OUTPUT (BEVEL PINION)
SHAFT. To remove output shaft
(56-Fig. 102), first remove transmis- 57
sion as outlined in paragraph 107, dif-
ferential as in paragraph 121, shift rails 58
and forks as in paragraph 108 and
transmission input shaft as in paragraph
109. Remove output shaft front cover
and shaft nut, then using a brass or
aluminum drift, bump output shaft rear-
ward and out of housing bore and gears.
Be careful not to damage needle bear-
ings in range cluster gear as shaft is
drifted rearward. Keep shim pack (46)
together and protect from damage as Fig. 102-Exploded view of transmission gears and shafts of the type used on Modei L210. View
shows relative instalied position.
parts are removed. Shim pack controls
mesh position of bevel gears and remov- 1. Lock plate 55. Bearing
2. Retainer 56. Bevel pinion
ed shim pack must be reinstalled or 3. Gasket 20. Gear
37.
38.
Spacer
Oil seal 57. Cap screw
mesh position adjusted as outlined in 4. Cap screw 21. Splined shaft & gear 39. Pto shaft 58. Washer
5. Washer 22. Bearing 40. Cover 59. Pin
paragraph 125. Check needle bearing 6. Washer 23. Bushing 41. Gasket 60. Washer
races on pinion shaft and range cluster 7.
8.
Flange
Oil seal
24. Reverse idler gear 42. Nut 61. Spacer
25. Reverse idler shaft 43. Bearing 62. "O"ring
gear for chatter wear or scoring and 9. Spacer 26. Cap screw 44. Housing 63. Oil seal
front and rear bearings for roughness. 10. Snap rin^ 27. Plate 45. "0" ring 64. Snap ring
11. Bearing^ 28. Set screw 46. Shims 65. Bearing
Range cluster gear should not have 12. Snap rin^ 29. Cap screw 47, Spacer 66. Spacer
more than 1.0mm (0.040 inch) end play 13. Gear 30. Washer •IS. Needle hearing 67. Gear
14. Input shaft 31. Washer •19. Cluster gear 68. Spacer
when installed. Renew front and/or rear 15. Snap ring 32. Bearing 50. Collar 69. Gear
thrust spacers if clearance is excessive. 16. Bearing 33. Snap ring 51. Thrust washer 70. Countershaft
17. Coupling 34. Pto gear 52. Gear 71. Bearing
Install output shaft assembly by rever- 18. Snap ring 35. Bearing 53. Gear 72. Pin
19. Bearing 36. "0" ring 54. Snap rinir 73. Pin
sing removal procedure. Tighten output
shaft nut securely and bend retaining
washer against flats of nut.
ing a brass or aluminum drift until free be removed from front after removing
111. COUNTERSHAFT. Counter- of front bearing. Withdraw shaft toward output shaft as outlined in paragraph
shaft (70-Fig. 102) can be removed rear, lifting gears and spacers out top 110 or countershaft as in paragraph 111.
from rear after first removing output opening as they are free. Assemble by Remove locking cap screw, retainer and
shaft as outlined in paragraph 110. reversing disassembly procedure. headless set screw from rear shaft boss
Remove cap screw at front of counter- and bump shaft forward out of gear.
shaft and lift off front retaining 112. REVERSE IDLER. Reverse Assemble by reversing disassembly pro-
washers, then bump shaft rearward us- idler assembly (24 and 25-Fig. 102) can cedure.
37
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Paragraphs 113-117
38
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SHOP MANUAL Paragraphs 118-119
31. Snap ring
1. Snap ring 32. Gear
2. Reverse shaft 33. Spacer
3. "0" ring 34. Biearing
4. Bushing 35. Bearing
5. Reverse gear 36. Spacer
6. Coupling 37. Needle bearing
7. Snap ring 38. Snap ring
8. Bearing 39. Cluster gear
9. Gear 40. Pto shaft
10. Shaft 41. Gear
11. Snap ring 42. Bearing
12. Spacer 43. Oil seal
13. Needle bearing 44. Gasket
14. Inner race 45. Rear cover
15. Spacer 46. Cap
16. Gear 47. Cover
17. Spacer 48. Gasket
18. Bearing 49. Nut
19. Shim 50. Bearing
20. Cover 51. Housing
21. "0" ring 52. Shims
22. Oil seal 53. "0" ring
23. Cover 54. Spacer
24. Gasket 55. Needle bearing
25. Bearing 56. Snap ring
26. Gear 57. Cluster gear
27. Gear 58. Gear
28. Input shaft 59. Snap ring
29. Spacer 60. Bearing
30. Needle bearing 61. Bevel pinion
39
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Paragraphs 120-122 www.classicmachinery.net
KUBOTA
Remove seat and rockshaft housing,
both brakes as in paragraph 144, both
Fig. 107-Exploded view of brake housings and both final drive bull
main drive bevel gears, dif-
ferentiai and associated pinions. Remove left final drive housing
parts used on Modeis L175, as outlined in paragraph 133.
L22$ and L225DT. Extract differential lock return
spring, drive spring pin out of differen-
1. Bull pinion
3. Shims tial lock shift fork, withdraw shaft and
5.
6.
Bearing
Differential lock coupler
lift out shift fork.
7. Bevel ring gear Remove screw retaining bearing plate
8. Differential case (11-Fig. 108) in left side of transmis-
9. Locking plate
10. Bearing sion housing and remove differential
12. Shims and attached bevel ring gear along with
15. Thrust washer
16. Axle gear bearing plate (11).
17. Spider gear Refer to paragraph 126 for overhaul
18. Ajde gear
19. Thrust washer procedure, and to paragraph 110 for
20. Cross shaft
21. Key removal of bevel pinion (transmission
22. Bushing output shaft).
23. Thrust washer
29. Oil seal When installing differential, first
30. Snap ring remove left bearing retainer (13) and
31. Bearing
32. Bearing housing shim pack (12). Install differential unit
33.
34.
Plug
Gasket washer
and bearing plate, adjust backlash as
35. Bearing housing outlined in paragraph 122, then com-
29 36.
37.
Oil seal
Bevel pinion
plete tractor assembly by reversing
disassembly procedure.
122. BACKLASH ADJUSTMENT.
Main drive bevel gear backlash should be
0.15-0.2 mm (0.006-0.008 inch).
With bearing housings removed, lift 0.5mm (0.004, 0.008 and 0.020 inch). Backlash is controlled by the 0.2 mm
differential and main drive bevel ring With right shim pack installed, tighten (0.008 inch) shims (3 and 12-Fig. 108)
gear assembly straight up out of rear ax- right cap screws (X-Fig. 106) to a tor- located behind each differential carrier
le center housing. que of 48-54 N-m (35-40 ft.-lbs.). bearing. Easiest way to check backlash
Refer to paragraph 126 for overhaul Tighten the opposite cap screws (X) on is by using a dial indicator with pointer
procedure and to paragraph 104 for LEFT side to a torque of approximately centered on one ring gear tooth, then
removal procedure of bevel pinion 5.6 N-m (50 inch-pounds) to be sure measuring gear movement when ring
(transmission output shaft). bearings are seated in housings and gear is gently rocked. Another method
When reinstalling differential unit, recheck backlash. If backlash is still is by running a lead wire through teeth
use removed shim packs for routine within limits, measure shim gap on left then measuring thickness of wire.
reassembly, or check and adjust bevel side, install shim pack of appropriate When bevel gear has been removed as
gear backlash as outlined in paragraph thickness and tighten left cap screws (X) outlined in paragraph 121, install dif-
120. Complete tractor assembly by to 48-54 N-m (35-40 ft.-lbs.). ferential assembly and left bearing plate
reversing disassembly procedure. (11); then bump differential unit against
right shim pack. To increase backlash,
120. BACKLASH ADJUSTMENT. Model L210 add shims (3) on right side; reduce
Main drive bevel gear backlash should be 121. To remove differential and main backlash by removing shims. When
0.2-0.25mm (0.008-0.010 inch). Backlash drive bevel ring gear, first drain trans- backlash adjustment is correct, install
is controlled by thickness of shim pack mission and hydraulic system reservoir. left retainer (13) without shims and
(12-Fig. 107) located under RIGHT tighten two opposite cap screws finger
bearing housing flange. Shims (3) on left
side provide zero side play for the thrust Fig. 108-Exploded view of
final drive bevel gear, dif-
type ball bearings, but bearings should ferential and associated
not be preloaded. parts used on Modei L210.
21 18 19
If correct shim pack thickness is not
approximately known, install differen- 1. Bull pinion
2. Retainer
tial unit and bearing housings (32 and 3. Shims
4. Lock plate
35), omitting shims. Tighten left bearing 5. Bearing
housing cap screws first until consider- 6. Differential lock coupler
7. Bevel ring gear
able backlash exists, then back off cap 8. Differential case
screws. Install a dial indicator with con- 9. Lock plate
10. Bearing
tact point bearing on side of bevel gear 11. Bearing plate
tooth and continue to check backlash as 12. Adjusting shims
13. Retainer
left bearing housing cap screws are 14. Lock plate
tightened. When backlash is correct, 15. Thrust washer 14
16. Axle gear
measure shim gap between right bear- 17. Spider gear
ing housing and center housing 18. Axle gear
19. Thrust washer
wall and install a shim pack equal to 20. Cross shaft
measured gap. Shims (3 and 12) are 21. Key
22. Bushing
available in thicknesses of 0.1, 0.2 and 23. Thrust washer
40
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Paragraphs 123-125
tight; then measure clearance between
bearing plate (11) and retainer (13) using
a feeler gage. Insert a shim pack equal in
thickness to measured clearance,
tighten all cap screws securely and lock
in place by bending retainers against cap
screw heads.
Model L260
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Paragraphs 126-127 KUBOTA
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Paragraph 128-134
31 32 33 34 35 36 spring (11) as they are free. Differential Model L260
lock coupler (6) is mounted on differen-
tial case and can only be removed after 131. ADJUSTMENT. No operating
differential unit is removed as outlined adjustment is required, but when unit is
in paragraph 119. installed, adjusting screw (31-Fig.ll6)
To install differential lock actuating must be turned in until spring load is
mechanism, reverse removal procedure. removed from fork (9) and coupler (6).
If adjustment is required with tractor
assembled, back out locknut on ad-
justing screw (31). Back out adjusting
Model L210 screw until some pedal free play exists;
turn adjusting screw in until all free play
129. ADJUSTMENT. Refer to Fig. is removed, turn screw in one more full
115 for exploded view. Pedal pad should turn, then secure by tightening locknut.
clear step plate by 45-50 mm (1-13/16 - 2
inches) when differential lock is releas- 132. REMOVE AND REINSTALL.
ed. Adjust by turning turnbuckle (20) un- To remove differential lock actuating
til pedal height is correct. shaft, fork and associated parts, first
drain hydraulic system and remove seat
130. REMOVE AND REINSTALL. and hydraulic system reservoir (rock-
External linkage can be disassembled at shaft housing). Unbolt and remove
Fig, 116-Exptoded view of differentiai iock
any time without interference with actuating pedal and mounting bracket as
mechanism used on Modei L260. Refer to Fig. other tractor components. a unit. Grasp spring (11-Fig. 116) with
115 for identification of parts except for the To remove shift fork (9-Fig. 115) or gloved hand or a rag, then withdraw rail
foiiowing. rail, first drain hydraulic system and (7) out right side of housing while lifting
remove seat and rockshaft housing. spring and fork out top opening. Dif-
31. Adjusting screw 34. Pin
32. Locknut 35. Pedal holder Remove spring pin retaining fork to rail ferential lock coupler (6) is mounted on
33. Actuating pedal 36. Pin while rail is solidly supported; unbolt differential case and can only be remov-
and lift off left bearing housing (13) and ed after differential unit is removed as
extract return spring. Disconnect pedal outlined in paragraph 123,
linkage and rock actuating bellcrank (1) To install differential lock actuating
out of the way, then push rail (7) out mechanism after differential is installed,
right side of housing while lifting fork position fork in coupling and insert rail
128. REMOVE AND REINSTALL. out top opening. Differential lock coupl- through right side opening until it ex-
To remove differential lock actuating ing (6) is mounted on differential case tends a short distance through installed
mechanism, first remove seat and and can only be removed after differen- fork. Tip spring and install right end
rockshaft housing. Remove plug tial unit is removed as outlined in over protruding rail, then compress spr-
(15-Fig. 114) from left side of rear axle paragraph 121. ing by hand until left end enters hous-
center housing. Extract retaining spring To install differential lock mechanism, ing. Slide rail fully into position and in-
pin (10) from actuating cam (37) and reverse removal procedure. After trac- stall pedal and bracket assembly. Adjust
withdraw actuating rail (7) from left tor is assembled, adjust pedal height as pedal if necessary Jis outlined in para-
side, lifting out cam (37), fork (9) and outlined in paragraph 129. graph 131.
FINAL DRIVE
REMOVE AND REINSTALL away from tractor frame. On Models bull gear, first remove final drive unit as
L175, L225 and L225DT, inner bearing outlined in paragraph 133. Remove nut
runs in a bore (B-Fig. 117) in transmis- from inner end of axle shaft, then
All Models sion housing. It may be necessary to
remove rockshaft housing to push axle
133. To remove either final drive out if bearing sticks, or to realign bear-
assembly, suitably support rear of trac- ing with bore when reinstalling.
tor and remove rear wheel and fender. Install final drive unit by reversing
Drain transmission. Remove interfering removal procedure. Tighten flange cap
lift links. Remove brake as outlined in screws and stud nuts to a torque of
paragraph 143 or 144. On Model L210 75-88 N-m (55-65 ft.-lbs,).
left final drive, remove differential lock
left bearing housing and extract spring.
On all models except L260, withdraw
final drive bull pinion. On Model L260, OVERHAUL
bull pinion will remain with final drive
housing and inner bearing is pulled from
differential carrier bearing housing as Models L175 L225 L225DT
final drive housing is removed. 134. FINAL DRIVE BULL GEARS.
On all models, support final drive Refer to Fig. 118 for an exploded view.
housing from a hoist, remove attaching Bull pinion and bearing can be Fig. 117-On Modeis L175, L225 and L225DT,
cap screws and stud nuts and swing final withdrawn after removing brake as rear axle Inner bearing runs In bore (B) tn rear ax-
drive housing, rear axle and bull gear outlined in paragraph 143. To remove le center housing.
43
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Paragraphs 135-137 KUBOTA
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Model L210
136. FINAL DRIVE BULL GEARS.
Bull pinion and bearing can be with-
drawn after removing brake as outlined
in paragraph 144. To remove bull gear,
first remove final drive unit as outlined
in paragraph 133, remove retaining
snap ring and slide gear from splined in-
ner end of axle shaft. Refer to Fig. 119
Fig, 118-Exploded view of final drive assembly used on Models L17S, L225 and L225Dr. for an exploded view of final drive unit.
26 27 29 32
Fig. 119-Expioded view of finai drive unit and associated parts used on Modei L210.
1. Snap ring
2. Gear 10. Spacer 18. Sleeve 26. Cap screw
3. Snap ring 11. Seals 19. Oil seal 27. Brake shoe
4. Bearing 12. Gasket 20. Gasket 28. Brake cam
5. Oil seal 13. Cover 21. Brake case 29. Spring Fig. 120-On Models L210 and L260, the two
6. Gasket 14. Axle shaft 22. Drum 30. Gasket outer axle seals (11-Fig. 119 or 121) are instail-
7. Case 15. Bull pinion 23. Washer 31. Cover
16. Bearing 24. Ixicking washer 32. Anchor pin ed back to back as shown in cross-sectionai
8. Plug
9. Bearing 17. "O" ring 25. Tab washer 33. Actuating lever view.
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Paragraphs 138-143
Model L260
BRAKES
ADJUST when pedals are depressed at same time brake drum (22). Brake shoes and ac-
or when both pedals are locked together. tuator can be examined at this time.
Backing plate (50) must be removed for
Models L175 L225-L225DT Model L260 access to seal (19); or bull pinion shaft
and bearing.
140. Individual shoe-type brakes 142. Individual shoe-type brakes
should fully apply when pedals are shouid fully apply when pedals are
depressed 15-30 mm ('VH-IVH inches). Ad- depressed * 15-20 mm (5/8-3/4 inch)
justment is made by turning tumbuckle measured at pedal pad. Adjust by turn-
(T-Fig. 122) located on each brake rod. ing turnbuckle located on each brake
Both brakes must engage equally rod.
when pedals are depressed at same time Both brakes must engage equally
or when pedals are locked together. when pedals are depressed at same time
or when pedals are locked together.
Model L210
REMOVE AND REINSTALL
141. Individual shoe-type brakes
should fully apply when total movement
measured at pedal pad is 15-20 mm Models L175-L225-L225DT
(•V8-% inch). Adjustment is made by turn-
ing adjusting nut at rear of brake rod 143. To remove either brake assembly, Fig. 122- View of brake pedals and iinkage used
until adjustment is correct. remove brake cover (31 - Fig. 118). on Modeis L17S, L225 and L225DT, showing iock
Both brakes must engage equally Remove outer snap ring (52) and lift off m park lock (P) and adjusting turnbuckie (T).
45
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Paragraphs 144-147 KUBOTA
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Overhaul removed brake as outlined in On Model L210, brake housing and by reversing removal procedure. Adjust
paragraph 145 and reinstall by revers- bull pinion shaft can be removed after brakes as outlined in paragraph 141 or
ing removal procedure. Adjust brakes as brake drum is removed. Housing is 142.
outlined in paragraph 140. doweled in place and retained by four OVERHAUL
cap screws. It may be necessary to bump All Models
Models L210-L260 housing off of final drive housing after 145. Brake lining should be renewed
cap screws are removed. On Model when worn to within 0.3 mm (0.012 inch)
144. To remove either brake assembly, L260, bull pinion shaft can only be of rivet heads. Maximum allowable worn
disconnect link rod and remove cap removed after removing final drive diameter of brake drum is 142 mm
screws retaining brake cover. Brake assembly as outlined in paragraph 133; (5.590 inch) for Model L210, 152 mm
shoes and actuator will be removed with however oil seal can be pried out of final (5.984 inch) for Model L260; or 147 mm
brake cover, and can be examined or drive housing and renewed, with brake (5.787 inch) for other models. Check ac-
renewed at this time. Drain down drum off. tuating cam and contact area of shoes
transmission or elevate side of tractor On all models, overhaul brake as for wear or scoring. Upper and lower
before removing brake drum. outlined in paragraph 145 and reinstall brake shoes are not interchangeable.
POWER TAKEOFF
Models L175-L225-L225DT
Fig. 124-Exploded view of
146. REMOVE AND REINSTALL. power take-off gears, shafts
14
Procedure for removing pto counter- and associated parts used
on Model L210.
shaft is given in paragraph 101. Pro-
cedure for removing pto output shaft is 14. Input shaft
given in paragraph 105. Refer to para- 17. Coupling
18. Snap ring
graph 99 for removal or overhaul of pto 19. Bearing
shift mechanism. 20. Gear
21. Splined shaft & gear
22. Bearing
147. OVERRUNNING CLUTCH. 29. Cap screw
30. Washer
Models L225 and L225DT tractors are 31. Washer
32. Bearing
equipped with an overrunning clutch 33. Snap ring
assembly which is used in place of splin- 34. Pto gear
35. Bearing
ed coupler and which allows pto output 36. "0" ring
shaft to continue to turn without 37. Sleeve
38. Oil seal
pushing tractor forward when cluteh is 39. Pto shaft
depressed. Overrunning clutch can be 72. Pin
73. "O" ring
removed after splitting tractor between 74. Plug
transmission and rear axle center hous- 75.
76.
Gasket
Bearing retainer
ing. Refer to Fig. 123 for exploded view. 77. Shield
With clutch installed on pto counter- 78. Protective cap
shaft spline, body and hub assembly
should turn freely and smoothly in a
clockwise direction but should not turn
counterclockwise. If trouble is ex-
perienced, disassemble and thoroughly
Fig. 125-Exploded view of
pto shift mechanism used
on Modet L210.
1. Knob
2. Shift lever
3. Locknut
4. Retainer
5. Ball
6. Spring
7. Shift arm
8. Bushing
9. Pivot shaft
10. Cotter key
11. Flat washer
12. Clevis
13. Pin
14. Locknut
15. Rod
16. "O"ring
17. Pin
18. Lever
Fig, 123-Exploded view of pto over-runntng 19. Flat washer
clutch which takes the place of coupling 20. Cotter key
(37-Fig. 97) on tractor Models L225 and 21. Shift fork
L225DT. 22. Spring
23. Ball
24. Fork lever
1. Snap ring 4. Floating huh 25. Rail
2. Bearing 5. Sprag clutch 26. Set screw
3. Housing 6. Fixed huh 27. "0" ring
46
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Paragraphs 148-149
clean unit. Examine internal clutch sur-
13 face of housing and outer surface of
15 floating splined hub for ridging or scor-
ing. Renew sprag unit, hub and housing
13 if damage is found. Engaging action will
12
11 be reversed if sprag unit is reversed.
Check for correct rotation as previously
outlined when unit is reassembled.
Model L210
Model L260
149. REMOVE AND REINSTALL.
To remove pto gears, shafts or shift
mechanism, first drain hydraulic system
20 19 IB reservoir and transmission housing.
Remove rockshaft housing and pto out-
put shaft seal retainer.
Fig. 127-Expioded view of Unseat snap ring (11-Fig, 126) in
duai pto shift ievers used on front of pto output counter gear, then
Modei L2$0. Locating set bump pto input shaft rearward until
screw (10) is situated inside
ieft finai drive housing.
rear bearing is unseated from housing
bore and front bearing is unseated from
1. Grip shaft. Remove front snap ring (7) and
2. Shift lever withdraw shaft rearward while lifting
3. "0" ring
4. Pin gears out top opening.
5. Pin
6. Grip Bump pto output shaft rearward until
7. Shift lever
8. "0" ring
rear bearing is unseated from housing
9. Pin and front bearing is unseated from
10. Locating set screw
11. Locknut
shaft, then withdraw shaft rearward, lif-
12. "0" ring ting gears out top opening.
13. Rail To remove shift rail or forks, it is first
14. Fork lever
15. Ball necessary to remove left final drive
16. Spring housing for access to locating screw
17. Fork
18. Lever (10-Fig. 127).
19. Washer
20. Cotter key Renew oil seal, sealing "0" rings and
21. Linkage rcxi any other parts that are worn, damaged
22. Fork
23. Spring or questionable, and assemble by revers-
24. Ball ing removal procedure.
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KUBOTA
Paragraphs 150-154
Fig. 129-On Model L210, hydraulic fluid reser- Fig. 130- On Modei L260, Inlet oil pipe and filter Fig. 132-To check relief pressure, a pressure
voir is built into front of fuel tank as shown at is located beneath plate enclosed in cirde. gage can be installed in hydrauiic cylinder head
Refer to Fig. 151 for cross-sectional view. as shown.
48
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SHOP MANUAL Paragraphs 155-158
16
Fig. 134-On Modei L260, rockshaft feedback
Fig. 137-if hydrauiic pump wiii not prime,
linkage is adjusted at turnbuckie on link (L).
ioosen accessory plate (P} or pressure line fit-
ting (F} to relieve vapor lock at back pressure
valve.
shown in Fig. 132. Temporarily loosen
transport stop (U-Fig. 131). Run (L-Fig. 134) is too long, rockshaft will
engine at about half throttle and move not fully raise. If link is too short, ram
hand lever to raising position; rockshaft piston will bottom before control valve
should raise and gage pressure should returns to neutral and relief valve will
rise to specified relief pressure. Hold Fig. 136-Expioded view of hydrauiic pump,
drive housing and Hnes used on Modeis L775, open. To adjust linkage, proceed as
hand lever in RAISE position for ten L22S and L225DT. The assembly is viewed from follows:
seconds. Gage pressure should remain engine side. With nothing attached to lower links
steady; a substantial drop in pressure and engine running at slow idle speed,
would indicate a worn pump or serious 1. Pump assy.
2. Supply line 13. Driven pump gear move control lever to fully raised posi-
pressure leak. If a pressure gage is not 3. "C'ring 14. Gasket tion. Lift arms should raise and engine
available, lifting capacity at tip of lower 4. Pressure line 15. Drive housing
5. "0" ring 16. Gasket should not pull down. Loosen locknut
links should be 600 kg (1325 pounds). 7. Key 17. Snap ring and turn turnbuckie on feedback link (L)
10. Washer 18. Drive gear
To adjust relief pressure, it is first 11. Nut 19. Spacer to shorten link until relief valve opens
necessary to remove lift cover and turn and engine labors. Back turnbuckie up
adjusting screw (46-Fig. 148) on con- (lengthen link) until relief valve closes;
trol valve body. DO NOT hold relief lengthen link an additional turn and lock
valve open longer than 15 seconds. 156. SYSTEM PRESSURE. Hy- in place by tightening locknut.
Reset transport stop after pressure has draulic system pressure should be 9.8
been adjusted or checked. MPa (1420 psi). To check pressure, in- 158. SYSTEM PRESSURE. Hydrau-
stall a suitable pressure gage in plug lic system pressure should be 13.731
Model L210 port (P-Fig. 143) on top of control MPa (1990 psi). To check pressure, in-
valve. Temporarily loosen transport stall a suitable pressure gage in plug
155. LIFT POSITIONING STOPS. stop (U-Fig. 133). Run engine at about port (P-Fig. 146) on top of control
Positioning stops (U & D-Fig. 133) can half throttle and move hand lever to valve. Shorten feedback link (L-Fig.
be moved on linkage rod to manually raising position; rockshaft should raise 134) three full turns. Run engine at
return control lever to neutral at a pre- and gage pressure should rise to about half throttle and move hand lever
set rockshaft position. Transport stop specified relief pressure. Hold hand to transport position; rockshaft should
(U) should be set to neutralize valve just lever in RAISE position for ten seconds. raise and gage pressure should rise to
before rockshaft piston reaches end of Gage pressure should hold steady; a specified relief pressure. Pressure
its stroke and should not normally be substantial drop in pressure would in- should hold steady without dropping for
moved. Working depth stop (D) can be dicate a worn pump or serious pressure ten seconds; a substantial drop in
moved as desired. System provides no leak. If a pressure gage is not available, pressure would indicate a worn pump or
automatic (feedback) correction to com- lifting capacity at tip of lower links serious pressure leak. If a pressure gage
pensate for leakage. should be 855 kg (1885 pounds). Normal is not available, lifting capacity at tip ot
lifting speed to transport position at full lower links should be 1200 kg (2650
throttle is approximately 1% seconds. pounds).
A low or high relief pressure can be
corrected by adding or removing shims
(15-Fig. 144) as required. One 0.5 mm
shim will change relief pressure about
483 kPa (70 psi). DO NOT hold relief
valve open longer than 15 seconds when
testing pressure. Reset transport stop
(U-Fig. 133) after pressure has been
checked.
Model L260
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Paragraphs 159-164 KUBOTA
Models L210-L260
162. TESTING. Camshaft mounted
Fig. 140-Installed view of hydrauiic pump used gear-type hydraulic system pump on Ftg. 143-Installed view of control valve on
on Modet L260. Model L210 should deliver 10.8 L/min Modet LZ10, showtng pressure port ptug (P).
50
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Paragraphs 165-168
ed view. Valve mounts on side of rock-
shaft housing and internal passage ports
are sealed with "0" rings.
To remove valve, disconnect pressure
line fitting and linkage rod. Remove re-
taining cap screws and lift off valve body
and lever as a unit.
Refer to paragraph 166 for overhaul
data. Install valve b}^ reversing removal
procedure. Check hydraulic system fluid
as outlined in paraj^aph 151 and lift
positioning stops as in paragraph 155.
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Paragraphs 169-172 KUBOTA
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SHOP MANUAL Paragraphs 173-174
17 Fig. 149-Exploded view of
rockshaft housing, rock-
shaft and ram cyiinder used
on Model L210.
1. Housing
2. Rear cover
3. Gasket
4. Gasket
5. Front cover
6. "0" ring
7. "0" ring
8. Back-up ring
9. Piston
10. Rod
11. Pin
12. Snap ring
13 13.
14.
Cap screw
L(x;kwasher
15. Flat washer
16. Spacer
17. Lift arm
18. Collar
19. Bushing
1 32 20.
21.
Rockshaft
"0" ring Fig. 151 — Cross-sectional view of intake tube,
22. Arm fiiter and associated paiis used on Modei L260.
23. Lift arm
tf " C rings (R) ieak, filtee (F) is piugged, or tubes
or iines are damaged, pump may be noisy or lose
prime.
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KUBOTA
Wiring Diagrams
housing. Ram arm and connecting rod Pump intake tube elbow must hook bend or scratch gasket surface. Leaks
can now be withdrawn through cylinder forward as shown in Fig. 150. Make sure will cause loss of fluid and contamina-
opening. Ram arm splines are also "0" rings (R-Fig. 151) are in good con- tion of transmission lubricant. Coat oil
punch marked. Ram arm is installed dition and do not leak. Air leaks will pan gasket on both sides with a suitable
with centerline 120 degrees from center- cause pump to be noisy or lose prime. non-hardening sealant and tighten
line of lift arms. If oil pan is removed, be careful not to flange screws evenly.
WIRING DIAGRAMS
)2V 2Q/SW
r2V20/SW
AV 0.85 Black/WhitB
Htadlight lamp
12V3S/3SW
F/asherlamp (LI I
(Optional) W
12V1CW h\
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