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AGMA 9001 Couplin Flex PDF
AGMA 9001 Couplin Flex PDF
(Revision of
ANSIIAGMA 9001-A86)
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AGMA STANDARD
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a ENGINEERING DOCUMENTS
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The Permission Of AGMA
Under Royalty Agreement
S T D - A G M A SOUL-B-ENGL 1777 m Ob87575 0004LLiZ b b 5 m
ABSTRACT
This standard provides information on lubrication of gear couplings, chain couplings and metallic grid cou-
plings. Types of lubricants and lubrication methods and practices are included. In addition, selection guides for
grease and oil lubrication are provided.
Published by
ISBN: i-mag-686-3
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AMERICAN NATIONAL STANDARD ANSI/AGMA 9001-897
Contents
Page
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Normative references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 Grease lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Oil lubrication - external . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 Oil lubrication - self contained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6 Lubricant selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tables
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Foreword
p h e foreword, footnotes, and annexes, if any, in this document are provided for
informational purposes only and are not to be construed as a part of ANSI/AGMA Standard
9001-897, Flexible Couplings - Lubrication.]
Coupling lubrication requirements are unique. Proper lubrication is an essential element for
the satisfactory performance and long life of lubricated flexible couplings. Requisites for
proper lubrication are: selection of proper lubricant, a well designed lubrication system, and
an adequate maintenance program. This requires the cooperation of the manufacturer,the
user, and the lubricant supplier.
Work was begun on the standard by AGMA Flexible Product Group 5, Technical Committee
in January, 1973. To insure representation of the manufacturer, the user, and the lubricant
supplier, a group from ASTM Technical Division G on Lubricating Greases was asked to
participate. This standard was prepared as a joint effort of both groups. It was approved by
the AGMA membership in March 1986 and approved as an American National Standard on
February 18, 1987.
This revised version of the standard was approved by the AGMA membership in March
1997, and as an American National Standard on March 25, 1997.
Suggestions for improvement of this standard will be welcome. They should be sent to the
American Gear Manufacturers Association, 1500 King Street, Suite 201, Alexandria,
Virginia 22314.
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ACTIVE MEMBERS
ASSOCIATE MEMBERS
V
S T D O A G M A ’7001-B-ENGL 1’777 9 Ob87575 0004L4b 200
American National Standard - tions where contact with the product being
manufactured may occur. The user must assume
the responsibility for selecting the proper lubricant
Flexible Couplings - for all food and drug industry applications.
1.4.2 Experience
Lubrication Coupling manufacturer’s recommendations may
vary for a specific application based on experience.
1.4.3 Cooling
This standard does not apply to couplings where an
i Scope oil flow is provided solely for cooling purposes.
1
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ANSI/ASTM D4425-90,Test Method for Oil Sepa- coupling isclosed. This isto prevent bare metal contact
ration from Lubricating Grease by Centrifuging between working surfaces on the initial start up.
(Koppers Method) 3.2 Re-lubrication practices
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S T D - A G M A 7001-B-ENGL 1777 m Ob87575 0004146 O ô 3 m
AMERICAN NATIONAL STANDARD ANSI/AGMA 9001-897
3.3.1 ASTM Centrifuge test for greases (ASTM centrifugal force equivalent to 36 O00 G's, at 122°F
D-4425, Oil separation from lubricating grease (50"C), for specific periods of time. The resistanceof
by centrifuging) the grease to oil separation is then defined as a ratio
Test method summary: Centrifuge tubes are Of the percent Of Oil separated to the total number of
charged with grease samples and are placed in the hours of testing, normally 24 hours. The 24 hour test
centrifuge. The grease samples are subjected to a was used to generate the data in table 2.
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AMERICAN NATIONAL STANDARD
ANSVAGMA 9001-897
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AMERICAN NATIONAL STANDARD ANSI/AGMA 9001-E97
Sludge should be removed mechanically and chemi- that no leakage occurs. A regular schedule should
cally. Removing the coupling from the shafts is not be established for the lubrication of the coupling.
usually necessary, particularly if the teeth or other The coupling should be disassembled and thorough-
working surfaces can be inspected in place. The ly cleaned periodically. The coupling manufacturer’s
solvents or cleaning agents must be removed and recommended cleaning and lubrication instructions
the coupling inside surfaces oiled before it is closed. should be followed.
The usual method for filling this type of coupling with Table 1 defines operating conditions for grease
oil is to remove the lube plugs and pour into the lubricated couplings. It is based on centrifugal force
coupling a pre-measured quantity of the recom- (as a result of rotational speed), degree of misalign-
mended oil. It is suggestedthat the working surfaces ment, surface temperature, and torque. Determine
of the coupling be coated with the specified oil when the operating classification and then select the
the coupling is assembled. This is to prevent bare grease type using 6.1.2. The coupling manufacturer
metal contact between working surfaces before the or coupling grease manufacturer should be con-
oil has been fully distributed within the coupling on sulted when either: (a) two or more operating
the initial start-up. conditions are near the extremes; or (b) one or more
fall outside the defined limits.
When no lube plugs are provided, it is necessary to
6.1.2 Grease specifications
chili the oil to a suitable temperature so that the
coupling can be filled by hand-packing before final Table 2 defines the properties of the following AGMA
assembly. coupling greases:
AGMA Coupling Grease CG-1 - Intended for Op-
5.2 Intermittent lubrication (dynamic)
erating Group I only.
In some instances it may be desirable to arrange the AGMA Coupling Grease CG-2 - Intended for Op-
coupling so that a dam ring, instead of a seal, is erating Group II (can be used for Operating Group
provided to retain the lubricant. A specific quantity of I if desired).
oil is intermittently injected into the coupling. AGMA Coupling Grease CG-3 - Intended for Op-
erating Group III only.
To ensure that the proper oil level is maintained,
regular intervals must be establishedfor injecting the 6.2 Oil lubrication
lubricant, and the coupling must be rotating at 6.2.1 Gear couplings
sufficient speed so that the oil is held by centrifugal 6.2.1.1 Oil filled
force in an annulus around the inside of the oil dam.
These couplings should be filled with the specified
5.3 Re-lubrication practice quantity of AGMA No. 8 gear oil. For applications
having large torque fluctuations, a higher viscosity oil
Maintenance of the oil filled coupling consists of
can be used. Consult the coupling manufacturer.
basically preventing the lubricant from being ex-
pelled from the coupling to an extent that the 6.2.1.2 Continuous, dip and submerged
engaging parts come into damaging contact. Flange lubricated couplings
surfaces, seals, and gaskets should be maintained These couplings usually share the lubricant with
in good condition. Lube plugs should be seated so other machinery components, in which case boththe
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S T D - A G U A 7001-B-ENGL 1777 .
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ANS ¡/AGMA 9001-897 AMERICAN NATIONAL STANDARD
coupling and the other machinery manufacturer’s couplings. Coupling manufacturer’s instructions
instructions should be followed. (See also 4.1.2). should be followed for suitable specifications.
6.2.3 Metallic grid couplings
6.2.2 Chain couplings Oil is seldom used as the lubricant for metallic grid
couplings. Coupling manufacturer’s instructions
Oil is seldom used as the lubricant for chain should be followed for suitable specifications.
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S T D - A G H A 7001-B-ENGL 1777 0 0 b 8 7 5 7 5 0 0 0 4 3 5 2 5 0 4
PUBLISHED BY
AMERICAN GEAR MANUFACTURERS ASSOCIATION
1500 KING STREET, ALEXANDRIA, VIRGINIA 22314