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C OMMUNICATION systems are becoming increasingly been developed with single-band [5]–[7] or multi-band [8],
mobile and desire low-cost, low-profile antennas that [9] operation having single- or dual-polarization. Their printed
cover multiple bands at once and can be integrated seamlessly fabrication is low-cost, conformal, and frequency scalable up
with platforms. The antennas in these systems must have high to Q-band on soft substrates.
(gain to noise temperature ratio) over multiple bands with While these antennas can cover one or two bands, future plat-
dual-polarized operation and low cross-polarization over wide forms desire apertures that can simultaneously cover many bands
scan angles. and be able to host other systems via a so-called multifunctional
Reflector antennas have been used extensively in multi-band aperture [10]. One such example is a “crossed-notch” Vivaldi
communication systems, e.g., C/Ku- [1], Ku/K/Ka- [2], or array, [11], operating over 7–21 GHz with wide-scanning and
K/Ka-bands [3]. Reflectors offer high gain and low cross-po- low cross-polarized radiation. However, the elements of this
larization over a wide scan volume, but support only a single array are not planar, have a relatively high profile, and require
mechanically steered beam. This steering is slow, susceptible to elaborate feeding with internal hybrids to avoid resonances.
the inertia of the platform, and prone to failure due to moving In an effort to reduce cost and profile, a number of printed-el-
parts. Additionally, these systems are inherently non-conformal ement UWB arrays have been proposed. The current sheet an-
and bulky, which increases the radar cross section (RCS). tenna (CSA) array has demonstrated a 9:1 bandwidth, operating
up to Ku-band (2–18 GHz) [12], [13]. The fragmented aper-
ture array (FAA) [14], [15], has shown designs with 33:1 band-
Manuscript received June 13, 2011; revised February 21, 2012; accepted May
14, 2012. Date of publication July 10, 2012; date of current version October 02, widths up through X-band (300 MHz–10 GHz), and low fre-
2012. This work was supported by the Naval Research Laboratory under Grant quency long slot arrays have achieved bandwidths up to 10:1
PG#11320000000008.
(200–2000 MHz) [16]. For bandwidths greater than 4:1, the
S. S. Holland was with the Center for Advanced Sensor and Communica-
tion Antennas, Electrical and Computer Engineering Department, University of latter two arrays must be backed with lossy R-card or ferrite
Massachusetts at Amherst, Amherst, MA 01003-9292 USA. He is now with the loaded ground planes that introduce 2–3 dB of loss, reducing
MITRE Corporation, Bedford, MA 01730-1420 USA (e-mail: sholland@mitre. . More importantly, these printed-element arrays are
the
org).
D. H. Schaubert and M. N. Vouvakis are with the Electrical and Computer not easily scalable to higher frequencies since only the radi-
Engineering Department, University of Massachusetts-Amherst, Amherst, MA ating aperture is planar. Their balanced feed lines require elec-
01003 USA (e-mail: schaubert@ecs.umass.edu; vouvakis@ecs.umass.edu).
trical shielding by non-planar feed organizers [15], as shown in
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. Fig. 1(a), to prevent E-plane scan resonances [17]. These “feed
Digital Object Identifier 10.1109/TAP.2012.2207321 organizers” preclude truly planar fabrication and modularity,
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4590 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 60, NO. 10, OCTOBER 2012
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HOLLAND et al.: 7–21 GHz DUAL-POLARIZED PUMA ARRAY 4591
TABLE I
7–21 DUAL-POLARIZED PUMA ARRAY PARAMETERS
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4592 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 60, NO. 10, OCTOBER 2012
Fig. 5. Effect of decreasing the middle dielectric layer thickness on the in-
finite, broadside impedance of the PUMA array.
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HOLLAND et al.: 7–21 GHz DUAL-POLARIZED PUMA ARRAY 4593
Fig. 8. Modular and solderless assembly of a 16 16 dual-polarized PUMA array prototype on the measurement fixture. (a) Top plate of the expander fixture and
the mounting of an 8 8 module. (b) Full array mounted on measurement fixture, with the side panel removed to show the coaxial cables exiting the top plate and
terminating in SMA connectors on the backside of the fixture.
C. Fabrication
First, the dipole layers are etched onto each side of the 5-mil-
thick Rogers 5880 dielectric layer 2, which is then bonded to the
top of dielectric layer 3 (Rogers 5880LZ), using a 1.5-mil-thick
Gore Speedboard C prepreg film . Vias are then Fig. 9. Assembly of solderless interconnect. (a.) Dielectric sleeve and gold-
plated through both layers, thereby avoiding the use of any blind plated, beryllium-copper fuzz button. (b) Bottom view of an module,
vias. To complete the PCB, dielectric layer 1 (Rogers 5880LZ) showing the aluminum plate with fuzz buttons and dielectric cylinders installed.
is then bonded to the top of this stackup using a second Speed-
board C bond film. Next, a thick ( mm (80 mil))
A. Expander Fixture
aluminum plate is bonded to the bottom of the array PCB with
conductive epoxy. This plate contains holes of radius The expander test fixture is shown in Fig. 8. The flat top
mm that align with the excited feed line vias and form the plate, which also serves as a ground plane, is shown
outer conductor of the solderless impedance transformer, de- close-up in Fig. 8(a), displaying the grid of 512 flush-mounted
tailed in Section III-B. Finally, the holes shown in Fig. 2 are 50 T-Flex 405 flexible coaxial cables that align with and ex-
drilled through the PCB dielectric layers in the space between cite the feed lines of the array. Shown in the inset are threaded
the dipoles. In addition to their electrical benefits, the holes offer screw holes, which align with drilled dielectric holes of the
a practical mechanical advantage by providing convenient loca- array PCB and allow the array to be securely fastened to the
tions to insert screws that are used to fasten the array to the top fixture. Eight alignment pins (2/module) are used to properly
plate of the measurement fixture, described in Section III-A. align the tiles with the coaxial cables. Assembly entails placing
the array on top of the fixture and securing it with screws,
as shown in Fig. 8(b). The other end of each T-flex cable is
III. MEASUREMENT ASSEMBLY
connectorized with an SMA connector that is mounted on the
Since this array prototype operates up to K-band ( just backside plate of the fixture. The SMA connector periodicity
above 21 GHz), grating lobe onset constrains and to is large enough to accommodate SMA loads and measurement
less than 7 mm. To connectorize the two ports of such a small cables. Special SMA connectors are employed that operate up
unit-cell, expensive G3PO connectors and loads must be used. to 27 GHz without moding.
Moreover, measurements using G3PO connectors are often un-
reliable and not repeatable, making such connectorization un- B. Solderless Interconnect
desirable. Instead, a solderless array interconnect and an “ex- As highlighted in Section II-C, the array PCB is first modified
pander” (dilation) test fixture were designed and fabricated to to accommodate the coaxial solderless interconnect with an alu-
allow reliable, repeatable measurements with low-cost surface- minum plate bonded to the bottom of the PCB. The aluminum
mount assembly (SMA) connectors and terminations at a frac- plate has drilled holes aligned with the feed line vias that will
tion of the cost. house the interconnect and form the outer coaxial conductor.
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4594 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 60, NO. 10, OCTOBER 2012
Fig. 10. Active broadside VSWR distribution versus frequency (vertical axis) of the infinite array. (a) Top view sketch of simulation model and
port numbering scheme. (b) Active VSWR of H-polarized elements for the array (left) and for comparison the infinite array (right). (c) Active VSWR of
V-polarized elements for the array (left) and for comparison the infinite array (right).
Next. a gold-plated, beryllium-copper, spring-like “fuzz button” 1) Infinite Array Simulations: Infinite array, unit-cell simu-
(fabricated by Custom Interconnects, LLC) with a nominal ra- lations (periodic boundary conditions on all walls) were carried
dius of 0.25 mm is inserted into each LoK dielectric sleeve. This out with Ansoft/Ansys HFSS [25], using PEC conductors and
fuzz button and dielectric sleeve assembly is then placed inside realistic, lossy dielectric models. A PML absorber terminates
each of the holes in the aluminum plate, completing the inter- the top of the unit cell, situated from the array. Infi-
connect. The fuzz button forms the inner coaxial conductor of nite array active VSWR predictions for scanning out to
the interconnect, and the dielectric sleeve provides mechanical in the E- and H-planes are shown in Fig. 11(a). For this and all
support. Outer conductor electrical contact between the array of the following cases, the D-plane VSWR is omitted since it
and expander plate is achieved through the pressure applied by is an approximate average of the E- and H-plane VSWRs. At
the closely spaced screws (one per unit cell). Fig. 9(a) shows a in the E-plane, the active VSWR is approximately
close-up picture of the dielectric sleeve and the fuzz button, and equal to broadside, with a maximum of 2.1 at the hump near
Fig. 9(b) shows the bottom side of an array tile, showing the 8.5 GHz. At in the H-plane, the VSWR reaches 2.9
installed dielectric sleeves and fuzz buttons. Installation of the near GHz.
fuzz buttons and dielectric sleeves can be automated for large 2) Array Simulations: A dual-polarized stick
scale production. Alternatively, elastomeric interconnects can of the array was simulated using Ansoft/Ansys HFSS with the
be used. same simulation details as in Section IV-A-1, except for the peri-
odic boundary arrangement. A top view of the simulation model
IV. RESULTS is shown in Fig. 10(a), where absorbing boundary conditions
(ABC) truncate the top of the air box and on the two narrow
The impedance, far-field patterns, cross-polarization levels, sides to create a finite dimension, and periodic boundary condi-
and gain performance of the 16 16 PUMA prototype, shown tions (PBC) provide an infinitely periodic dimension. The model
in Fig. 2, were evaluated using multiple simulation tools and contains 16 H- and 16 V-polarized dipoles, which are aligned
are compared to measurements, [27]. with the finite and infinite dimensions, respectively.
The prototype array is mounted on a finite, alu- The impact of truncation effects on the scan VSWR is ob-
minum ground plane (top plate of the expander fixture) without served by phasing all 16 V-polarized dipoles (for broadside and
any absorber treatments. In contrast, all simulations use an infi- H-plane ) or all 16 H-polarized dipoles (for E-plane
nite ground plane. All results are referred to an unbalanced 50 ) to scan along the finite dimension. Fig. 11(b) shows
interface, with one polarization excited and the other termi- the active VSWR performance of a central element. The broad-
nated in 50 . side VSWR has a similar shape to the infinite array simulations,
though the VSWR exhibits a ripple. This ripple is an interfer-
A. Impedance Performance
ence pattern due to array guided surface waves (AGSWs), which
Impedance results will be presented in the same order as the are excited at the edges of finite arrays, [26], and are not excited
modeling tools employed in the design approach outlined in in infinite arrays. The spectrum of ASGW excitations depends
Section II-B. The orthogonal polarization coupling (between H- on scan angle, and is responsible for the hump in the VSWR near
and V-ports) was found to be below 20 dB over most of the 15.5 GHz at in the E-plane. Additionally, the low fre-
band, thus will be omitted. quency hump is seen to increase until it reaches 2.5 at .
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HOLLAND et al.: 7–21 GHz DUAL-POLARIZED PUMA ARRAY 4595
(1)
where is the array scan direction; are the
measured S-parameters between elements and ;
and are the number of elements and the el-
ement spacings, respectively, along the - and -dimensions;
, are the coor-
Fig. 11. Simulated and measured active VSWR versus frequency and scan dinates; and is the free-space wavenumber. Time-gating was
angle of the fabricated PUMA array. (a) Simulated active VSWR of infinite
used to remove most reflections from the cables in the expander
array (unit cell) simulation. (b) Central element active VSWR of simu-
lation. (c) Measured central element active VSWR of the 16 16 prototype. fixture. The measured active VSWR is shown in Fig. 11(c),
for broadside and scan in the E- and H-planes.
At broadside, the VSWR shows a similar overall shape as the
The active VSWR at in the H-plane is also shown in array results in Fig. 11(b), exhibiting a ripple at low- and
Fig. 11(b). The VSWR contains similar ripple behavior as in the mid-band, though with a higher mid-band VSWR level. The
E-plane, due to AGSWs, including an increase near 13.5 GHz rapid ripple may be attributed to some residual reflections from
and 18 GHz. The increase in VSWR at 8.5 GHz is similar to the the cabling in the expander fixture. For scanning in the E-plane,
infinite array H-plane results. a VSWR hump near 15 GHz is seen in both the measured and
To get a better picture of the phenomena taking place at results. Similarly, humps near 13.5 and 18 GHz at
each element in the array, Fig. 10(b) and (c) shows in the H-plane VSWR increase by approximately the
the broadside active VSWR versus element location and fre- same level above the broadside VSWR as in the case,
quency. Fig. 10(a) shows the port numbering for the H- and further reinforcing the hypothesis that this increase is attributed
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4596 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 60, NO. 10, OCTOBER 2012
Fig. 13. Measured central element active VSWR versus scan angle and fre-
quency. (a) E-plane scan. (b) H-plane scan.
match over the band for scanning in both planes. Overall, the
measurements show good agreement with the simulations and
demonstrate a out to in all planes.
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HOLLAND et al.: 7–21 GHz DUAL-POLARIZED PUMA ARRAY 4597
Fig. 14. Simulated infinite PUMA array co- and cross-polarized radiated
powers per unit cell versus frequency and scan (Ludwig’s third definition).
Both radiated powers are normalized to the input power. (a) E-plane scan.
(b) D-plane scan. The H-plane cross-polarization is similar to the E-plane, thus
is omitted.
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4598 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 60, NO. 10, OCTOBER 2012
Fig. 16. Measured and simulated central embedded element patterns at Fig. 17. Measured and simulated central embedded element patterns at
GHz of the 16 16, 7–21 GHz dual-polarized PUMA array, showing co- GHz of the 16 16, 7–21 GHz dual-polarized PUMA array, showing co-
and cross-polarized patterns. (a) E-plane. (b) D-plane. (c) H-plane. and cross-polarized patterns. (a) E-plane. (b) D-plane. (c) H-plane.
ciency of the array. Fig. 18 shows the measured absolute broad- and ground plane. The cross-polarized gain is 20 dB below the
side co- and cross-polarized gains of an embedded central ele- co-polarized gain over most of the band.
ment. For comparison, the ideal gain of the unit cell aperture
is plotted, , where is the V. CONCLUSION
unit cell area, is the active reflection coefficient, and is A low-cost 16 16 dual-polarized PUMA array prototype op-
the free-space wavelength. The co-polarized gain closely tracks erating over 7–21 GHz (3:1 bandwidth) was presented. The
the ideal gain to within 2 dB; the oscillations above and below array is low-profile, and connects directly to standard unbal-
the ideal gain curve are attributed to the finite size of the array anced 50 interfaces without external baluns or hybrids. The
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HOLLAND et al.: 7–21 GHz DUAL-POLARIZED PUMA ARRAY 4599
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4600 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 60, NO. 10, OCTOBER 2012
[26] M. N. Vouvakis and D. H. Schaubert, “Vivaldi antenna arrays,” in Daniel H. Schaubert (S’68–M’74–SM’79–F’89)
Chapter 3 in Frontiers in Antennas: Next Generation Design & En- received the Ph.D. degree in electrical engineering
gineering, F. B. Gross, Ed. New York: McGraw-Hill, 2011. from the University of Illinois, Urbana-Champaign.
[27] S. S. Holland, “Low-profile, modular, ultra-wideband phased arrays,” He is Professor Emeritus of Electrical Engineering
Ph.D. dissertation, Dept. Elect. Eng., Univ. of Massachusetts, Amherst, and former Director of the Center for Advanced
2011. Sensor and Communication Antennas at the Univer-
[28] S.-C. Lee, M. N. Vouvakis, and J.-F. Lee, “A non-overlapping domain sity of Massachusetts. He worked at the U.S. Army
decomposition method with non-matching grids for modeling large fi- Research Laboratory and the U.S. Food and Drug
nite antenna arrays,” J. Comput. Phys., vol. 203, no. 1, pp. 1–21, Feb. Administration prior to joining the University of
2005. Massachusetts in 1982. His contributions have been
[29] G. N. Paraschos and M. N. Vouvakis, “A design methodology for fi- mainly in the areas of antenna design and analysis.
nite phased arrays and repetitive structures,” in Proc. IEEE Antennas He has patents for conformal and printed circuit antennas. Several of his
Propag. Soc. Int. Symp., Jun. 1–5, 2009, p. 1. antenna designs have been used in military and civilian systems for radars,
[30] A. Ludwig, “The definition of cross polarization,” IEEE Trans. An- radiometers, and communications, and he has designed low-cost antennas for
tennas Propag., vol. 21, no. 1, pp. 116–119, Jan. 1973. commercial cellular and local area network products. He directed the design,
fabrication and testing of antennas for the cloud profiling radar system, a
polarimetric 33-GHz and 95-GHz mobile radar, and the high-altitude wind
and rain profiler, a dual-beam 13-GHz and 35-GHz airborne radar. He led the
design efforts for several multioctave scanning array antennas, including the
first prototypes for the Thousand Element Array demonstrator of the Square
Kilometer Array project.
Dr. Schaubert was President of the IEEE Antennas and Propagation
Society, Associate Editor of the IEEE TRANSACTIONS ON ANTENNAS AND
PROPAGATION, Secretary-Treasurer of the Society, Newsletter Editor and Mem-
bership Chairman. He organized the annual Antenna Applications Symposium.
He received the Distinguished Alumni Award for the University of Illinois
Electrical and Computer Engineering Department, the IEEE John Kraus
Antenna Award, the H. A. Wheeler Prize Applications Paper Award, and the
IEEE Third Millennium Medal. He was an advisor to the European Antenna
Centre of Excellence and was a member of the executive team for the IET
Antenna and Propagation Professional Network.
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