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Calcining Magnesite PDF
Calcining Magnesite PDF
TABLE I. C h a r a c t e r i s t i c s of the R o t a r y K i l n s
[
ImnSide diam. Slope,% Calcining
Plant 122 Rpm
i i time,h
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282
~ ~SOo
l_
~4
oi .
Fig. i. S c h e m a t i c d r a w i n g of the b u r n e r .
I 80
~- 60
/00 rl/-
/ T h e i n d i c e s of k i l n p e r f o r m a n c e m u s t be c o m p a r e d f o r a
g i v e n d u s t e n t r a i n m e n t f r o m the k i l n . Owing to the l i m i t s of the
t i m e and m a t e r i a l s r e s o u r c e s in t h i s i n v e s t i g a t i o n the o p t i m u m
c a l c i n a t i o n c o n d i t i o n s c o u l d not b e d e t e r m i n e d , of c o u r s e . Suffice
it to s t a t e t h a t t h e r e w a s no a d v a n t a g e in f o r c i n g the k i l n p e r f o r -
m a n c e h i g h e r , the r e a s o n b e i n g the i n c r e a s i n g d u s t e n t r a i n m e n t
o which w a s a l r e a d y high, p r o b a b l y owing to the s t a t e of the k i l n
o> 4 0 l i n i n g a n d the l a r g e p r o p o r t i o n o f fine f r a c t i o n s in the g r e e n m a t e -
rial.
0
z 20 f A n i n c r e a s e in the d e g r e e of o x y g e n e n r i c h m e n t of the a i r
10
{ f r o m 21 to 23.9% r e s u l t s in a n i n c r e a s e in the t e m p e r a t u r e in the
k i l n b y 140~ a d e c r e a s e in the flue g a s t e m p e r a t u r e b y 100~
0 /0 20 JO ~0 a n d a n i n c r e a s e in the t e m p e r a t u r e of the m a t e r i a l d i s c h a r g e d
Grain size, mm f r o m the k i l n b y 170~
F i g . 2. T h e g r a i n s i z e d i s t r i b u t i o n
In s p i t e of the m o d e r a t i o n of the t h e r m a l c o n d i t i o n s in the
of the g r e e n m a g n e s i t e (1) and a f t e r
k i l n , v i z . (2.6-2.9) 9 106 k c a l / ( m 2 9h) a s a g a i n s t the r e c o m m e n d e d
c a l c i n i n g w i t h o u t (2) a n d with (3)
( 3 . 8 - 5 . 1 ) - 1 0 6 k c a l / ( m 2 "h) ([6], p. 364), d u s t e n t r a i n m e n t in the
oxygen, i n v e s t i g a t i o n r e a c h e d 40% on the c h a r g e a n d the c o e f f i c i e n t of r a w
m a t e r i a l c o n s u m p t i o n w a s 3 . 5 - 3 . 6 (Table 4) w h i c h a p p r o a c h e s that in c a l c i n i n g S a v i n s k m a g n e s i t e in the
90 m r o t a r y k i l n of the " M a g n e z i t " p l a n t [7].
E a r l i e r r e s e a r c h c a r r i e d out a t the A l l - U n i o n I n s t i t u t e of R e f r a c t o r i e s s h o w e d that d u s t e n t r a i n m e n t
can be r e d u c e d b y o p t i m i z i n g the g r a i n s i z e d i s t r i b u t i o n of the m a g n e s i t e . T h e t e s t s w e r e c a r r i e d out* on
a 7 m long e x p e r i m e n t a l r o t a r y k i l n w i t h an o u t s i d e d i a m e t e r of 0.6 m a n d i n s i d e d i a m e t e r of 0.44 m . T h e
k i l n s p e e d c o u l d b e r e g u l a t e d 1 . 1 - 1 . 7 5 r p m , the fuel w a s k e r o s e n e , and the c a l c i n a t i o n t i m e w a s 0 . 8 - 1 . 3 h.
T h e g r a i n s i z e of the m a g n e s i t e s u s e d w a s f i n e r than 5, f i n e r t h a n 10 and 5-20 m m . The c o m p o s i t i o n of
the m a g n e s i t e f o r the c a l c i n e d s u b s t a n c e w a s 97% MgO, 0.8% CaO, 0.6% SiO 2, 1.6% R203; l o s s to c a l c i n a -
tion w a s 51.4% and the m o i s t u r e c o n t e n t 5%. T h e c a l c i n a t i o n r e s u l t s a r e g i v e n in T a b l e 5. T h e open p o -
r o s i t y of the c a l c i n e d p o w d e r s w a s 22-28%.
When the p r o p o r t i o n of l a r g e s t and s m a l l e s t p i e c e s in the r a w m a t e r i a l i s r e s t r i c t e d , d u s t e n t r a i n -
m e n t d u r i n g c a l c i n a t i o n and the p r o p o r t i o n of g r a i n s f i n e r than i m m in the p r o d u c t a r e g r e a t l y r e d u c e d .
It f o l l o w s t h a t the k i l n p e r f o r m a n c e and the p r o d u c t q u a l i t y c a n be i m p r o v e d b y o p t i m i z i n g the g r a i n s i z e
d i s t r i b u t i o n of the r a w m a t e r i a l .
.
In 1949 b y L. G. V a i n r u b .
283
T A B L E 3. O p e r a t i n g P a r a m e t e r s of the K i l n d u r i n g M a g n e -
site Calcining
Calcining
Indices
withou__toxygen/with oxygen
i
/
Charge, ton/h 21 [ 26
Gas consumption, mS/h 2355 / 265O
Air consumption inburner, 1000 ma/h 22,7 22.5
Oxygen consumption, mS/h 0 813
~/o oxygen enrichment of the air 21 23.9
aesiduai pressure in dust chamber, mm H~O 5.2 5.0
,.Gas flow from tile kiln, mS/h 31.2 33.0
Gas velocity, m/sec
in flue under normal conditions. 1.12 1.18
in flue under operational conditions 4.1 3.9
Gas temperature, ~
in the Idle. 1710 1850
in dust chamber 720 620
upstream from waste-heat boiler 520 480
Air temperature downstream from cooler, ~C - 290
Powder temperature, ~C
downstream from kiln 1040 1210
downstream from cooler 30 30
Thermal capacity of the kiN,* in million kcal/h 20.1 22.6
Heat release rate of the kiln section kcal/(m ~. h) 2.6' 10 s 2.9" IO s
Kiln productivity, ton/h 5.8 + 0.3 7.4 + 0.2
Dust entrainment,% on charge 42 40
Fuel consumptinn, kg/ton 495 437
Oxygen consumption, ms, per 1 m~ gas 0 0.31
*Expressed in terms of the fuel burnt in unit time.
T A B L E 4. M a t e r i a l s B a { a n c e in M a g n e s i t e C a l c i n a t i o n i n a R o t a r y K i l n
ca1____ci_nati~ Calcination
]}
mental Kiln ,--
r
9
Fractions,~
green .i product i
>,0 <,mm I mm) = o=
~5
~10
5 --20
11
68 ,~176
27
Ot
0
4
52
38
22
I 1700 l 890
1745
1730
735
815
l,O !3,7---4,3 41--50
0.9 ~ 3,5
i,o I 2,4
37
8-12
?~4
9JO 7 G S ~,,- / . , ' , , i
~o
~ iO ',
.4
e~ {
0 /00 200 JO0 433
o
o F i g . 3. The c o e f f i c i e n t of heat t r a n s -
-t-
f e r a of the k i l n b o d y as a function of
O L}
the t e m p e r a t u r e of the body and g a s
o
v e l o c i t y (noted a g a i n s t the c u r v e s in
m/sec).
0
,,..., r
285
F i g . 4. T e m p e r a t u r e of the
r b o d y of the 75 m long r o t a r y
kiln.
L 1 I I + r I r+
0 /0 20 JrO 40 50 6"0 70
Length of the kPm, m
286
LITERATURE CITED
1. Industr. Minerals (December 17, 1970).
2. Ya. A. Gol'din and Ya. A. Orlovskii, in: P r o c e e d i n g s of the All-Union Conference of R e f r a c t o r y
W o r k e r s in Donetsk [in Russian], Inst. C h e r m e t i n f o r m a t s i y a , Moscow (1963), pp. 7-11.
3. A. Bruninghaus, Stahl und Eisen, No. 20, 13-15 (1925).
4. J . D . Knox, Steel, 120, No. 25, 106-114; No. 26, 86-91 (1947).
5. I . S . Marsh, Metals Technology, 1._55, No. 5, 34-45 (1948).
6. A . M . Barenboim, T. M. Galiev, D. B. Ginzburg, et al., T h e r m a l Analyses of the Kilns and D r i e r s
of the Silicate Industry [in Russian], Gosstroiizdat, Moscow (1964).
7. A . A . Shumilin, G. A. Tarakanchikov, and P. S. Potemkin, Ogneupory, No. 9, 17-23 (1970).
8. K . C . Taupitz, Z e m e n t - K a l k - G i p s , 2_.i, No. 1, 11 {1971).
9. I . S . Kainiarskii, P r o c e s s e s in the Technology of R e f r a c t o r i e s [in Russian], Metallurgiya, Moscow
(1969).
10. E . I . Khodorov, Kilns of the Cement Industry [in Russian], Stroiizdat, Leningrad (1968).
11. Kh. S. Vorob'ev, D. Ya. Mazurov, and A. L. Sokolov, Technological P r o c e s s e s and Apparatus of
the Silicate Industry [in Russian], Vysshaya Shkola, Moscow (1965).
287