8536492

760mm/30 3-IN-1 MACHINE

User Manual

Please read and understand all instructions before use. Retain this manual for future reference.
 8536492

760mm/30 3-IN-1 MACHINE

SPECIFICATIONS
Shearing Capacity(mm/ga) 1/20
Bending Capacity(mm/ga) 1/20
Rolling Capacity(mm/ga) 1/20
Maximum Work Piece Width(mm/in) 760/30

SAVE THIS MANUAL

You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
SAFETY WARNINGS AND PRECAUTIONS
WARNING:When using tool, basic safety precautions should always be followed to reduce
the risk of personal injury and damage.
Read all instructions before using this tool !
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically
powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let them
handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit
rust. Always lock up tools and keep out of reach of children.
5. Do not force tool. It will do the job better and more safely at the rate for which it was
intended. Do not use inappropriate attachments in an attempt to exceed the tool capacity.
6. Use the right tool for the job. Do not attempt to force a small tool or attachment to do
the work of a larger industrial tool. Do not modify this tool and do not use this tool for a
purpose for which it was not intended.
7. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving
parts. Protective, electrically non-conductive clothes and non-skid footwear are
recommended when working. Wear restrictive hair covering to contain long hair.
8. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear

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 8536492 760mm/30 3-IN-1 MACHINE
a full face shield if you are producing metal filings or wood chips. Wear an ANSI approved
dust mask or respirator when working around metal, wood, and chemical dusts and mists.
9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines. Keep hands and fingers clear of the Roll Dies when operating.
10. Maintain tools with care. Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories. Inspect tool cords
periodically and, if damaged, have them repaired by an authorized technician. The
handle must be kept clean, dry, and free from oil and grease at all times.
11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before plugging it in.
12. Stay alert. Watch what you are doing, use common sense. Do not operate any tool
when you are tired.
13. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any part
that is damaged should be properly repaired or replaced by a qualified technician. Do
not use the tool if any switch does not turn on and off properly.
14. Guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerator enclosures.
15. Replacement parts and accessories. When servicing, use only identical replacement
parts. Use of any other parts will void the warranty. Only use accessories intended for
use with this tool.
16. Do not operate tool if under the influence of alcohol or drugs. Read warning labels
if taking prescription medicine to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.
17. Maintenance. For your safety, service and maintenance should be performed regularly
by a qualified technician.
18. Workpiece may be sharp. After bending or cutting workpieces use caution. Be aware
of sharp edges or sharp shreds of metal that may be created. Use heavy duty gloves
when handling the workpiece.

WARNING: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
FEATURES
1. This versatile unit let you cut and form sheet metal to your exact specifications.
2. Back gauge assembly with micro-adjusting nuts is included with each machine.
3. Slip roll forms cylindrical pieces down to the diameter of the rolls, cones and wire
loops using the wire forming grooves.

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 760mm/30 3-IN-1 MACHINE 8536492

UNPACKING
When unpacking, check to make sure that all parts shown in the Parts Diagram are
included. If any parts are missing or broken, please contact the seller.

ADJUSTMENT
Removal and Adjustment of Handle
The Handle (18#) may be adjusted or moved by removing one of the Handle Knobs(26#)
and loosening the Knob (42#) that holds the handle in place. It may then be slid out
of the handle socket, moved to the opposite side of the tool, and tightened in the most
convenient position .
Removal and Adjustment of Braking Dies
The Upper Braking Dies (12#) is segmented and can be used for varying sizes of box and
pan forming. When forming a smaller box or pan , choose the desired size finger,center it
and remove the others . See below for adjustment instructions .
The Shear Brake Roll can be used to bend sheet metal up to 20 gauge. The space
between the Upper Braking Dies (12#) and the Moving Cutter Plate (11#) is adjustable. To
adjust the spacing , perform the following steps :
Step 1.Place a flat straight piece of wood between the Upper Braking Dies (12#) and
Moving Cutter Plate (11#) and raise the Moving Cutter Plate (11#) so that the
material just touches the Upper Braking Dies (12#) as shown in Figure 1 .

12#

17#

52#

11#
17#

Figure 1
Step 2. Loosen the Screws (52#) holding the Upper Braking Dies (12#) in place. It is
not necessary to remove them.
Step 3. Remove any unneeded Upper Braking Dies(12#).
Step 4. Raise and lower the Moving Cutter Plate (11#) and use the block of wood
to adjust the alignment of the Upper Braking Dies(12#).
Step 5. Tighten the Screws(52#).

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 8536492 760mm/30 3-IN-1 MACHINE

Removal and Installation of upper cutting Blade

Step 1. Remove the Screws (56#) from the upper cutting Blade (23#)
as shown in Figure 2 .

23#

56#

Figure 2 — Upper Blade Removal

Step 2. Remove the upper cutting Blade (23#).
Step 3. Align the upper cutting Blade (23#) so that it is flush what the
Moving Cutter Plate (11#) and secure with its Screws (56#).
Adjustment of upper cutting Blade
Step 1. Place a 30” piece of thin cardboard or paper between the upper and
lower cutting Blades (23#).
Step 2. Rotate the Handle (18#) and cut the material.
Step 3. Use a straightedge to determine the straightness of the cut and if the Blade
is in need of adjustment.
Step 4. If the upper cutting Blade (23#) is bowed out, away
from the front of the tool, turn the
49#
adjustment Nut (49#) counter-
clockwise as shown in Figure 3.
This will tighten the Supporting
Plate (22#) and push the middle
of the upper cutting Blade (23#) out while
pulling its ends in.
Step 5. If the upper cutting Blade (23#) is bowed in, to- 22#
46#
wards the back of the tool, turn
the adjustment Nut (49# clockwise
as shown in Figure 3. This will loosen
the Supporting Plate (22#) and pull the Figure 3 — Upper Blade Alignment
middle of the upper cutting Blade (23#)
in while pushing its ends out.

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 760mm/30 3-IN-1 MACHINE 8536492

Removal and Installation of lower cutting Blade

Step 1 Remove the Screws (58#) from the lower cutting Blade (23#)
as shown in Figure 4 .

58#

57#

57#

#59

Figure 4
Step 2. Remove the lower cutting Blade (23#).
Step 3. Replace the lower cutting Blade (23#) and secure using its Screws (58#).

Adjustment of lower cutting Blade

Step 1. Lower the upper cutting Blade (23#) to its lowest position.
Step 2. Loosen the two Screws (59#) located on top of the Work Bench (2#)
as shown in Figure 4.
Step 3. Adjust the lower cutting Blade (23#) by turning Screws (59#) as shown
in the Parts Diagram on Page 11. The distance between the lower cutting
Blade (23#) and the upper cutting Blade (23#) should be 5 to 8 percent of the
thickness of the workpiece.
Step 4. Tighten the two Screws (59#) located on top of the Work Bench (2#).

OPERATION
Shearing
Step 1. Scribe the cutting mark on the material.
Step 2. Slide the material between the upper cutting Blade (23#) and the Lower cutting
Blade (23#) so that the upper cutting Blade (23#) is positioned directly above the
mark and the right hand side of the material rests against the Guide (16#) as
shown in Figure 5 .
NOTE :Guide must be on this side of tool as shown in Figure 5.

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 8536492 760mm/30 3-IN-1 MACHINE

12#

11#
23#
16#

Figure 5 Figure 6

Step 3. While holding the material steady, rotate the Handle (18#) until the material
has been cut.
Angle Bending
Step 1. Mark the workpiece where you want to bend the material.
Step 2. Place material above the Moving Cutter Plate (11#) as shown in Figure
. 6.
Step 3. Align the bending mark with the front edge of the Upper Braking Dies (12#).
Step 4. Rotate the Handle (18#) until the desired angle has been formed. Use a
protractor or other measuring tool to ensure accuracy.
Radius Bending
Radius bending is most commonly used to make cylinders and cones, as shown
in Figure 7 .
Both shapes are formed by making a series of small, closely spaced bends in the
workpiece.
For cylinders, the bends are evenly spaced, i.e. every bend is identical.
For Cones, simply move one side of your stock out further than the other every time you
make a bend.

Work
Bench

Figure 7

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 760mm/30 3-IN-1 MACHINE 8536492

Pan Forming
The Hand Brake Roll can be used to make various sizes of pans. The maximum lip (side)
height supported by this tool is 1”.
To form a pan:
Step 1 . Pre-measure and cut your material before bending. Notch the corners
according to the desired lip height as shown in Figure 8.
Step 2. Insert material between the Upper Braking Dies (12#) and the Moving Cutter
Plate (11#). Bend the material until as 90 degree angle has been formed.
Step 3. Rotate the material 90º counterclockwise.Allow the completed side to extend
just beyond the dies. Bend the second side.
Step 4. Repeat Step 3 for the third side.

Step 2: Bend Second Side

Figure 8

Step 5. Rotate to the final side,and insert workpiece between the dies.your formed
sides will be on the outside of the dies.
Step 6. Before bending, tap one corner nearer to the middle of the machine.This will
allow the material to clear the Upper Braking Dies ( 12#) when raised.
Step 7. Bend the fourth side.
Step 8. Using a block or piece of wood, tap the corner of material back into place.

Rolling

Step 1. Move the Cover (33#) back and out of the way.
Step 2. Drop the Back Pressing Roll (24#) by loosening the Roller Adjustment with
Knob (25#).

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 8536492 760mm/30 3-IN-1 MACHINE

Step 3. Insert just the leading edge of your workpiece between the Upper Pressing
Roll (32#) and Lower Pressing Roll (31#), and tighten the roll bar gap Adiustable
Screw (27#) until the Roll Bars are barely snug against the workpiece.
Step 4. Advance the Roller Adjustment With Knob (25#) as much as desired depending
upon the tightness of the roll to be accomplish. (The tighter the roll, the more the
knobs must be advanced.)
Step 5. Crank the Handle Assembly (18# , 26# , 70# , 71#) until the proper roll has been
achieved.The material should feed itself through the rollers as you crank the
Handle Assembly.

Wire Rolling

Step 1. Use the proper groove in the Upper Pressing Roll (32#) depending upon the
gauge of the wire being rolled.
Step 2. Follow the procedures as listed above in “Rolling”.

Pressing

Step 1. Slide the Press Plate Brackets (8#) of the Press Plate Assembly into the receiver
holes of the Moving Cutter Plate (11#). Note that the Pressing Plate (10#) should
be facing down.
Step 2. Place the workpiece so that it is centered under the Pressing Plate (10#).
Step 3. Rotate the Handle (18# ) to press the workpiece.

MAINTENANCE
Please lubricate the rotating Parts of the machine every day. This can lengthen the
machine life.

PLEASE READ THE FOLLOWING CAREFULLY

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 760mm/30 3-IN-1 MACHINE 8536492

27#

32#

IN 24#
31#

25#

SHEET METAL & WIRE FORMING

Remove the Cover (33#) from the machine. The roller Gears (30#) should have a
coating of general purpose grease for smooth operation. Clean any dirt or excess
grease from the rolls.
The following steps apply to both wire and sheet metal bending.
Adjustable Scr ews (27#) to the thickness of the stock. It should feed between rollers
(31#) and (32#) without slipping or binding when the handle (18#) is turned. The material
is fed into the rollers from the front of the machine.
Ba ck Pressing Roll (24#) forms the radius in the material. The closer it is to the feed
rollers, the smaller the radius will be. Roller Adjustment With Knob (25#) adjusts the
spacing of the back roller.
Metals will have different bending characteristics. Some are very pliable, while others
have considerable spring or memory. Practice before beginning an important project.

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 8536492

42
39 7 38
35 29
PARTS DIAGRAM

4 62
37 30 40 36
28 30 5 27
28 68 63 69
32 25
24
33
28 68
31
37
27 28
34 19
21
42 67
20 47 44
70 36 40 43 48 50

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26 35 62 22 45
71 39 29 17 15
51
46
7 18
42 38
52 53
70
67 47 48 49 50 54
14
26 70 55
71 12-1
760mm/30 3-IN-1 MACHINE

3 12-312-2 8
51 13 9
12-4
17 12-6 12-5
1 56
15 4 25
44 45
64 6
65 57
66 70
55 59 16
53 11 54 14 23
89 58
10 2
23
59

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 760mm/30 3-IN-1 MACHINE 8536492

PARTS LIST
Part No. Description Qty Part No. Description Qty
1 Left Wall 1 33 Cover 1
2 Work Bench 1 34 Pressing Roll Lock 1
3 Crossbeam 1 35 Eccentric Shaft 2
4 Crank Arm 2 36 Washer 2
5 Right Wall 1 37 Roll Key 2
6 Bear Frame 1 38 Screw M6X12 4
7 Cover 2 39 Screw M6X16 2
8 Press Plate Bracket 2 40 Bolt M6X45 2
9 Spring 2 42 Knob 4
10 Pressing Plate 1 43 Screw M6X8 2
11 Moving Cutter Plate 1 44 Screw M10X55 2
12-01 Upper Braking Die 1” 1 45 Washer 10mm 2
12-02 Upper Braking Die 2” 1 46 Bolt M12X100 1
12-03 Upper Braking Die 3” 1 47 Screw M10X25 2
12-04 Upper Braking Die 6” 1 48 Washer 10mm 2
12-05 Upper Braking Die 8” 1 49 Nut M12 1
12-06 Upper Braking Die 10” 1 50 Bolt M12X35 2
13 Pressing Plate 1 51 Screw M10X35 2
14 Bolt M10X65 2 52 Screw M8X30 9
15 Rolling Wheel 2 53 Screw M10X30 4
16 Guide 1 54 Washer 10mm 2
17 Adjustable Bolt 2 55 Screw M8X80 2
18 Handle 1 56 Screw M6X12 7
19 Positioning Bar 2 57 Screw M6X16 2
20 Positioner 2 58 Screw M6X12 7
21 Positioning Plate 1 59 Screw M10X20 2
22 Supporting Plate 1 62 Oil Cup 2
23 Blade 2 63 Plastic Hose 2
24 Back Pressing Roll 1 64 Hex Wrench 8mm 1
25 Roller Adjustment with Knob 2 65 Hex Wrench 5mm 1
26 Handle Knob 2 66 Hex Wrench 6mm 1
27 Adjustable Screw 2 67 Nut M12 2
28 Roll Bushings 4 68 Pin 2
29 Washer 2 69 Pin 2
30 Gear 2 70 Nut M10 2
31 Lower Pressing Roll 1 71 Bolt 2
32 Upper Pressing Roll 1

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