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Bleaching systems in domestic laundry detergents:


a review
Cite this: RSC Adv., 2015, 5, 65365
Giulia O. Bianchetti,a Carolyn L. Devlin*b and Kenneth R. Seddonb

Laundry detergent is an indispensable commodity which is used by consumers worldwide. The global
market for laundry detergents is in the region of $60.9 billion (2012, based on retail value), of which $11.7
billion comes from Western Europe. Non-chlorine bleach was incorporated in a detergent for the first
time just over a century ago and it remains an important component of detergents, particularly powder
detergents. Detergent development is mainly carried out in industrial laboratories and, as a result,
relatively few papers have been published in this area. The aim of this review is to compile this
information, along with that contained in the patent literature and other sources, to give future
researchers a more comprehensive overview of this important topic. Specifically, oxygen-based
Received 25th March 2015
Accepted 21st July 2015
bleaching systems have been examined, with focus on their development through the years. Current
research targets as described by the available literature are also discussed, such as the development of
DOI: 10.1039/c5ra05328e
better bleaching species, alternative bleach systems, and steps to incorporate a bleaching system in
www.rsc.org/advances liquid laundry detergents (a key development which continues to elude researchers).

detergent’ contained in the title or abstract of patents led.3


1 Introduction This correlates to over 170 patent applications per year, which
This review will give the reader an introduction to the world of indicates a strong industrial interest.
the common household laundry detergent, with emphasis on To avoid any ambiguity in this work, it is necessary to clarify
the bleaching action of detergents, and including the history some terms here. Firstly, it is important to establish what is
and development of detergent bleaches, as well as outlining meant by ‘detergent’. Oen the word detergent is used to
current research targets in this area, as described in the litera- describe surfactants, or any material which has ‘detergency’ or
ture. Laundry detergent is an indispensable commodity which ‘surface-active’ properties. However, here, the word detergent
is used by consumers worldwide. The global market for laundry will be used solely to describe a formulation, of which surfac-
detergents is in the region of $60.9 billion† (2012, based on tants are the main, but not the sole, active component: ‘a
retail value), of which $11.7 billion comes from Western detergent is a formulation comprising essential constituents
Europe.1 (surface-active agents) and subsidiary constituents (builders,
There is very little information in the primary literature boosters, llers and auxiliaries)’.4
about this topic, as the majority of the work is carried out in Secondly, and specically, this review will discuss laundry
industrial laboratories and revealed to the wider scientic detergents for domestic use. Laundry detergents for use outside
community mainly through patent applications and the occa- the home (e.g. in hospitals, restaurants, and hotels) are classi-
sional book or conference proceedings. From 2005 to 2014, a ed separately as industrial and institutional (I&I) detergents.
Web of Science search reveals just 153 articles for the topic The groups are distinguished because there are considerable
‘laundry detergent’;2 although on further examination, many of differences between them. For example, in the average house-
these articles relate to toxicity and exposure studies rather than hold, a single laundry detergent may be used to wash several
new developments. However, a quick search of the patent types of fabric, of different colours, both lightly and heavily
literature tells a different story. For the same period, http:// soiled, at different temperatures. However, a commercial
www.espacenet.com gives over 1700 results for ‘laundry laundry will typically encounter a specic wash load e.g. in a
hotel, the wash load typically consists of lightly soiled towels
a
and linens, which have predictable soils arising from make-up,
Procter & Gamble Services Company NV/SA, 1853 Strombeek Bever, Belgium. E-mail:
Bianchetti.g@pg.com
cosmetics and body oils.5 As a result, the washing programme
b
QUILL Research Centre, School of Chemistry and Chemical Engineering, The Queen's can be tailored to suit those specic stains and fabrics.
University of Belfast, Belfast, Northern Ireland, UK, BT9 5AG. E-mail: cdevlin25@qub. Commercial laundry machines oen have multi-compartment
ac.uk; k.seddon@qub.ac.uk dispensers, which can automatically introduce separate deter-
† In all instances in this paper, billion is used to represent the more precise term, gent components into the wash, as needed.5 This means that
milliard (1000 million, 109).

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instead of using a fully-formed single detergent product, the


detergent components can be purchased and added separately.
The composition of the detergent is also adapted to suit
conditions: as commercial laundries oen use soened water,
this reduces the need for hard metal complexing agents,5 and
commercial detergents still contain phosphate builders (up to
40%), as their use has not been restricted for industrial and
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institutional use as it has for domestic detergents.6 The market


for industrial and institutional laundry detergents is not as
large as that for domestic laundry detergents, but it is still
signicant: A.I.S.E., the International Association of Soaps,
Detergents and Maintenance Products (or Association Inter-
nationale de la Savonnerie, de la Détergence et des Produits
d'Entretien), estimates that the European (EU 28, plus Norway Fig. 2 Bleich-Soda19 from 1878 (left) and the first Persil20 package in
and Switzerland) market for laundry products for industrial and 1907 (right).
institutional uses was V658 million in 2013.7
It has already been stated that this paper will focus on those In Europe, bleach has been a component of laundry deter-
domestic laundry detergents containing bleach. To avoid any gent since the earliest days of detergents. Laundry detergent
ambiguity in this work, it is necessary to establish that by itself is a relatively new product, having existed for little over a
bleach we mean non-chlorine bleach. The best known chlorine century. Predating detergents, there was soap (which, in its
bleach is probably sodium hypochlorite, which is sold as a basic form, is simply the sodium or potassium salt of a fatty
stand-alone product. To date – given its reactivity – it cannot be acid).9 Numerous references to soap have been uncovered
incorporated into detergents. This review focusses on non- dating back over four thousand years from the Babylonians ca.
chlorine bleaches that can be incorporated in detergents. 2800 BC,10 to the Sumerians ca. 2200 BC,11 the Ancient Egyptians
Bleach is an active component in numerous cleaning products, ca. 1500 BC,12 and the Phœnicians ca. 600 BC.13,14 Throughout
including detergents for laundry and dish care, laundry addi- the millennia and these varied civilisations, the essential recipe
tives, and products for hard surface cleaning. Laundry additives for soap remained the same; a crude mixture prepared by
are products which are used by consumers, in combination boiling together vegetable and/or animal fats with alkaline salts;
with detergents, as detergent boosters. Standard domestic potash (potassium carbonate) or soda ash (sodium carbonate).
powder laundry detergents contain bleach. This is typically The alkaline salts were usually sourced from burning wood/
listed in the ingredients section under the title ‘oxygen-based trees.15 This process continued right up until the 18th century,
bleaching agents’ (Fig. 1). and hard soap prepared in this way was employed for various
Oxygen-based bleaching agents refer to hydrogen peroxide uses including personal hygiene, laundry and medicinal
and related compounds, and differentiate from those bleaches purposes.
based on chlorine. Chlorine bleaches are used in hard surface In the 19th century, soap powders and akes became avail-
cleaners as well as some laundry additives for whites. The main able; however, these products were mostly pulverised soap,
functions of a bleach system are to provide whiter garments sometimes mixed with soda ash, and therefore, under our
(through dingy removal), and to remove stains, either alone or earlier denition, were not detergents. Additives began to
in combination with a surfactant system. In most cases, bleach appear which improved performance. These were used along-
systems work through oxidation mechanisms; however, there side, or sometimes incorporated into, the soap products. For
are some commercially available products which use reducing example, in 1878, the German manufacturer Henkel released a
agents, such as thiourea dioxide, C(]NH)(NH2)S(]O)OH. product known as Bleich-Soda (bleaching soda, Fig. 2), which
These are typically powder products, and for specic purposes contained sodium carbonate (soda) and sodium silicate (water
such as targeting dye bleeding in the wash, or for whites reju- glass), to the German market.16 When used with soap, this
venation (e.g. lingerie whiteners from Dylon8). prevented the build-up of water-insoluble soap residues; a
problem which arose in areas of hard water.17 Sales of Bleich-
Soda soared in the succeeding years, highlighting a demand for
multi-component laundry systems.16 Despite the name, Bleich-
Soda didn't actually contain bleach. The rst detergent to
contain bleach was Persil‡ (Fig. 2), which was released by
Henkel in 1907; also in Germany.18 Persil's main ingredients
were soap (which at that time was still based on animal/vege-
table fats), sodium carbonate, sodium silicate and hydrogen

Fig. 1 Standard domestic detergent ingredients, as described on a ‡ The Persil trade name is now used on compositions owned in some countries by
typical product packet. Henkel and others by Unilever.

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peroxide (in the form of sodium perborate). The name Persil


stemmed from the two active ingredients: ‘per’ from perborate,
and ‘sil’ from silicate. At the time of its release, Persil was
described as the rst ‘self-acting detergent’18 because, with the
inclusion of sodium perborate, it signicantly decreased the
workload of doing laundry by hand. Clothes no longer needed Fig. 3 Left: Sodium perborate tetrahydrate; Right: structure of the
to be scrubbed by hand or hung outside for prolonged periods anion (hydrogen atoms not shown), generated from the crystal
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to be bleached by the sun. The demand for Persil grew. structure determined by Hansson.24

2 Oxygen-based bleaching agent: As a result, storage conditions are critical to avoid the risk of
hydrogen peroxide explosion for concentrated hydrogen peroxide, both in liquid
and solid forms. Solid sources of hydrogen peroxide proved
As already stated, the bleach-active ingredient in Persil was
more suitable for inclusion in detergent products, as solid soap
sodium perborate, which is a type of compound known as a
forms were used for laundry purposes, ca. 1900. Pure hydrogen
persalt or solid hydrogen peroxide carrier. Persalts release
peroxide has an active oxygen content of 47%. In detergent
hydrogen peroxide when they come into contact with water.
chemistry, the term active oxygen refers to peroxy compounds,
Hydrogen peroxide (H2O2) was rst discovered in 1818 by Louis-
which contain the (–O–O–) linkage, in which one of the oxygen
Jacques Thenard.21 Pure hydrogen peroxide is a pale blue,
atoms is active. The active oxygen content of a compound is the
viscous liquid, but hydrogen peroxide is typically sold either as a
atomic mass of active oxygen divided by the molecular mass of
persalt or an aqueous solution (up to 70% w/v as more
the compound, and is usually expressed as a percentage:22
concentrated solutions are hazardous).22 It is extremely impor-
tant to understand the hazards associated with hydrogen 100  no: of active oxygen atoms  16
Active oxygen % ¼
peroxide. In all forms, hydrogen peroxide is thermodynamically molecular weight of compound
unstable and undergoes a disproportionation reaction, evolving
oxygen and generating heat, eqn (1) and (2).21 When sodium perborate was rst included in detergents, it
was used in the form known as sodium perborate tetrahydrate. A
H2O2(g) / H2O(g) + ½O2(g); DH ¼ 105.8 kJ mol1 (1)
second grade, known as sodium perborate monohydrate, became
H2O2(l) / H2O(l) + ½O2(g); DH ¼ 98.3 kJ mol1 (2) available later. The two grades differ by the number of waters of
crystallisation present. However, both names are misleading as
Hydrogen peroxide is kinetically stable in the absence of they are not directly related to the composition, due to an inac-
catalysts or other accelerating factors (e.g. light, heat), and strict curate initial understanding of the structures.23 When the tetra-
storage conditions (typically involving radical scavengers, the hydrate was rst prepared, its structure was reported as
minimisation of transition metal ion sources, and an acidic pH) NaBO3$4H2O. However, in 1961, the crystal structure was deter-
can minimise decomposition. However, even low levels of mined by Hansson,24 and shown to be the disodium salt of the
decomposition generate oxygen, which can pressurise sealed 1,4-diboratetroxane dianion [Na2B2(O2)2(OH)4$6H2O] (Fig. 3).
equipment and create ‘oxygen enrichment’ in the headspace of This was later conrmed by Carrondo and Skapski in 1978.25
the container.21 The decomposition rate increases with The IUPAC name is sodium tetrahydroxo-di-m-peroxodibor-
temperature at a rate of 2.3 times per 10  C.21 While hydrogen ate(III) hexahydrate, however the commercial product is still
peroxide solutions are non-ammable (at all concentrations), referred to as sodium perborate tetrahydrate and its molecular
the powerful oxidising properties of hydrogen peroxide, coupled structure is almost always reported as NaBO3$4H2O, with an
with the evolution of heat and oxygen on decomposition, makes associated molecular mass of 154.23§ Sodium perborate tetra-
hydrogen peroxide a very efficient re initiator. Mixtures made hydrate has an active oxygen content of ca. 10%.26
at high hydrogen peroxide concentration can surpass TNT in Sodium perborate monohydrate was later prepared by
terms of explosive power, and approach nitroglycerine with dehydration of the tetrahydrate form. The nomenclature of the
regard to shock sensitivity (Table 1). monohydrate is also inaccurate, and is based on the structure
incorrectly being described historically as NaBO3$H2O. The
crystal structure of the monohydrate has not been determined;
Table 1Comparison of explosive powers and shock sensitivities of however, it is believed to contain the same cyclic structure as the
some materials21 tetrahydrate (Fig. 3), and does not have any water of crystal-
lisation. The monohydrate has a faster dissolution prole
Substance Explosive power Sensitivity (kg cm) compared to the tetrahydrate, and also has a higher active
Nitroglycerine 52 2–5 oxygen concentration (ca. 16%). These advantages increased the
85% w/w H2O2/glycerol 46 10–15 use of the monohydrate over the tetrahydrate.
70% w/w H2O2/polyethylene 30 22
Picric acid 32 75
Trinitrotoluene (TNT) 30 150 § For example, see Sigma Aldrich, sodium perborate tetrahydrate (product
number 244120).

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Both forms of sodium perborate are stable and can be available, the types of machine vary; from the drum type that is
introduced to the wash with the detergent. On coming into common in the UK and Europe, to the top loading agitator used
contact with water, sodium perborate hydrolyses to form in America. In Japan, pulsator washing machines, which use a
hydrogen peroxide and sodium borate, eqn (3). rotating ribbed disk to move the laundry in the wash, are
common.17 Washing conditions also differ: for example, in the
[(HO)2B(mO2)2B(OH)2]2 + 4H2O / 2[B(OH)4] + 2H2O2 (3) UK, washing is typically carried out in heated water, but in
Japan, washing is carried out at the ambient temperature of tap
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In the 1990s, a second persalt, sodium percarbonate, began water. Generally, laundry is carried out at an alkaline pH (8.0–
to replace sodium perborate in laundry detergents. There have 10.5). Table 2 contains a summary of the different wash
been some reports that this was due to concerns over the eco- conditions in Europe, the USA, and Japan.
toxicity of boron products.26,27 However, a HERA (Human & As a result of these varying conditions, innovations in
Environmental Risk Assessment) investigation in 2002 laundry detergent might require to be adapted for each region.
concluded that there is no risk to humans or the environment All components must be soluble and active at the temperature
from the use of perborates in detergents.28 Sodium percar- of the wash. Short wash times in particular require components
bonate (2Na2CO3$3H2O2) is an adduct of sodium carbonate and which are readily soluble and have high activity in order to give
hydrogen peroxide.23 Again, the nomenclature is inaccurate as, effective cleaning in the short time allowed.
unlike sodium perborate, sodium percarbonate contains no This has inuenced the development of bleaches. When
peroxocarbonate bonds (C–O–O–C).29 In sodium percarbonate, Persil was introduced in 1907, laundry washes in Europe were
the hydrogen peroxide is hydrogen bonded to the carbonate typically carried out at 95  C (‘at the boil’), and sodium perbo-
ions and held loosely bound in a crystal lattice.30 This makes it rate was an efficient stain remover. However, in the USA,
inherently less stable than the perborate. The active oxygen washing conditions were milder with lower wash temperatures
content is >13%.26 Sodium percarbonate releases hydrogen (40–60  C) and shorter wash times (10–20 min compared to 45–
peroxide in water at least as quickly as sodium perborate 60 min).35 Under these conditions, sodium perborate was inef-
monohydrate, which is advantageous, but requires more fective.35,36 Instead, sodium hypochlorite solution became the
protection in granular form to improve its stability than sodium traditional bleaching agent. The use of sodium hypochlorite for
perborate.31 Stabilising coatings (e.g. sodium silicate, sodium the bleaching of cloth was rst developed by Berthollet in the
sulfate32) are used to decrease decomposition rates and allow 1780s,37 and was quickly adopted on both sides of the Atlantic
safe bulk handling. Particularly for liquid detergent formula- for the industrial bleaching of cotton, among other uses. In the
tions containing hydrogen peroxide, in order to prevent its 1910s and 1920s, dilute sodium hypochlorite solutions (5.25%)
decomposition according to eqn (2), extra measures must be were developed and launched in the USA for use in household
taken to minimise the presence of transition metal ions laundry applications.22 By the 1930s, these products were
through the careful selection of ingredients, and the use of available nationwide.22,35 Due to compatibility issues with other
radical scavengers and chelants (such as 2-({2-[bis(carboxy- detergent components (such as uorescent dyes and enzymes),
methyl)amino]ethyl}(carboxymethyl)amino)acetic acid, H4edta, sodium hypochlorite solutions were sold as a separate product
─ trivially called EDTA i.e. ethylenediaminetetraacetic acid ─ and added separately to the wash process. In the 1950s, prod-
and various polyphosphonates).33 Other measures include ucts containing dry sources of hypochlorite were introduced,
maintaining an acidic pH (ideally pH 2–5) and avoiding expo- but these disappeared by the late 1960s, most likely due to lower
sure to heat (the Arrhenius dependence of the disproportion- efficiency than their liquid counterparts and fabric damage
ation reaction has already been mentioned) and UV radiation claims.22 Chlorine-based bleaches were also dominant in Japan.
(typically through the use of opaque plastic bottles). In addition Following the development of sodium perborate monohydrate
to the above measures to prevent the decomposition of and activated bleach systems (see Section 5), oxygen-based
hydrogen peroxide, care must also be taken to ensure that the bleaching products appeared on the American market in the
other detergent components are stable in the presence of 1980s,31 and became popular in Japan in the 1990s.38
hydrogen peroxide. For example, ingredients that are easily
oxidizable (e.g. dyes) will not be stable in the presence of
hydrogen peroxide.33 4 Changing wash conditions
A major and continuing trend in washing conditions in Europe
3 Regional variations in washing is the lowering of wash temperatures. This began in the 1970s,
conditions and was driven by the need to increase energy efficiency and the
increased use of temperature-sensitive synthetic bres and dyes
Detergents do not include the same components (in terms of in clothing.31,39,40 Hydrogen peroxide (and the persalts which
types and concentrations) in all regions. One of the reasons for release hydrogen peroxide) cleaning is temperature dependent.
this is that, across the world, a wide range of differing laundry Depending on the hydrogen peroxide concentration in the wash
wash conditions exist (Table 2). In the First World, washing and the wash conditions (e.g. wash duration, pretreatment), it is
machines are commonplace, but there are many areas of the possible to see benets on bleachable stains even at 30  C.
world, such as parts of Asia and Africa, where laundry washing However, higher temperatures lead to better results and best
is still carried out by hand.34 Where washing machines are cleaning is expected at $60  C.17 It is known that the bleaching

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Table 2 Generalised washing conditions

Europe USA/Canada Japan


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Washing machine
type

High efficient top and


Cold water (internal heater),
front load hot & cold water ll, vertical &
horizontal axis, ‘Li & Drop’ Front load top load, cold water,
horizontal axis, centre post or “Li & Drop”
agitation vertical axis, spinning disc
agitation
in bottom of tub, swirling action
Main wash volume Front load, 15 l 64 l top load, 30 l high efficiency top load, Top load: 45 l, front load: 30 l
18 l high efficiency front load
Temperature 20–90  C 10–45  C 5–25  C
Main wash time 20–90 min 12 min 6–12 min
Water hardness 12–25 gpg 6–12 gpg 2–4 gpg
Detergent 6000–11 000 ppm 790–2800 ppm 300–1000 ppm
concentrationa
a
Variations are due to differences in machine time and/or use of liquid vs. powder detergent.

rate of hydrogen peroxide has an Arrhenius temperature bleaching foodstuffs.41,42 These patents claimed that fatty acid
dependence,39 therefore, the poor rate of hydrogen peroxide peroxides derived from oils (such as coconut) could act as
bleaching observed at low temperatures is a kinetic phenom- bleaching agents, and could also ‘act as activators’ for other
enon, so given more time or a higher concentration of hydrogen organic peroxides (such as benzoyl peroxide), increasing the
peroxide, good bleaching results should be obtainable at low overall bleaching efficiency of those peroxides. In particular,
temperatures. However, this slow rate of bleaching is not higher fatty acids as the ‘soap-forming fatty acids’ were found to
acceptable under domestic laundry conditions, and adding work best. Three decades later, organic nitriles (1956) and
more persalts to the detergent formulation to compensate for aliphatic carboxylic acid amides, e.g. RC(O)NR0 R00 , (1957) were
this slow rate of bleaching cannot be pursued for monetary and discovered to give improved bleaching at lower temperatures
formulation space considerations.31 Partly for this reason, (60–70  C) when used with sodium perborate.43,44 The bleaching
laundry additives are available, as these are used in combina- performance attained at this temperature was as good as could
tion with detergents and increase the overall concentration of be achieved at 95–100  C using perborate alone. It was proposed
hydrogen peroxide in the wash. A complementary approach is to that the amide ‘activators’ were able to increase the amount of
nd more active bleaching species which can be formulated oxygen liberated by the perborate. This was determined from
directly into detergents. studies which measured the peroxide content under varying
While sodium hypochlorite bleaches were cheaper and more conditions, as demonstrated in Fig. 4.
effective at lower temperatures, thanks to faster kinetics and a Three wash solutions were prepared as described in Fig. 4.
higher redox potential, associated colour and fabric damage, The peroxide content of each bath was measured periodically,
strong odours, and compatibility issues with other detergent via titration with potassium manganate(VII) solution. Further
ingredients prevented their broader usage in detergency. As experiments showed increased bleaching in the system of Bath
oxygen bleaches were safer to use on colours and fabrics, and C compared to Bath B, so a decrease in peroxide content
were more compatible with detergent ingredients such as appeared to correlate with improved bleaching. By looking at
uorescent dyes,35 it was desirable to retain oxygen bleaches but these results, it is understandable why one would assume that
to nd methods to improve their efficiency at lower tempera- the action of adding methanamide (formamide) to the wash
tures. Thus began the development of bleach activation. solution increases the activity of hydrogen peroxide, i.e. the
methanamide is ‘activating’ hydrogen peroxide. It appears that
more peroxide is used up when methanamide is present. In
5 The history of bleach activation 1959, Unilever revealed that acyl organoamides, e.g. R0 C(O)
NHR00 , also had an ‘activating effect’ on the bleach activity of
The earliest reference to bleach activation dates back to the inorganic persalts.45 The proposed mechanism suggested that
1920s, when two patents (both Stoddard and Kokatnur) the persalt releases hydrogen peroxide, which then reacts with
emerged regarding the use of mixtures of compounds for

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Fig. 5 Current commercial activators.

are compounds which contain the functional group –O–OH, e.g.


RC(O)O2H or RC(NH)O2H.
However, it wasn't until 1990, when experiments showed the
presence of peroxyethanoic acid formed in a solution of sodium
perborate and the activator TAED, that the occurrence of per-
hydrolysis was proven for the rst time.56 Only the perhydroxyl
Fig. 4 Example, described in a Degussa patent,43 of three bleaching
anion, and not the hydrogen peroxide molecule, reacts with the
systems tested.
activator, as the rate of peroxyethanoic acid formation was
observed to increase with increasing alkalinity, as a conse-
quence of the equilibrium shown in eqn (4).57
the amide forming a new bleaching species which is more active
than hydrogen peroxide, although no suggestions were made
H2O2 # H+ + [HO2], pKa 11.64 (4)
regarding the nature of this species. This new bleach was found
to be efficient at temperatures 50–60  C. Further work In aqueous solutions, the hydroxide ion is also present, but
continued into similar and alternative compounds which could owing to the greater nucleophilicity of the perhydroxyl anion, it
‘activate’ hydrogen peroxide at lower temperatures. Compounds will react preferentially. The perhydroxyl anion has been shown
which complied became known as bleach activators. Examples to be more reactive than the hydroxide ion with a range of
include: carboxylic esters (Unilever, 1956–1958);46,47 N-diacetyl- substrates (Table 3).58
amines (Koninklijke Industrieele, 1959);48 polyacetyl methylene At pH 10–11, the perhydrolysis reaction occurs independent
diamines, e.g. R0 (COCH3)NCH2N(COCH3)2 (British Celanese, of temperature, and is complete within a few minutes at 25  C.32
1963);49 acyloxybenzene sulfonates, e.g. RCO2(C6H4)SO3M Higher oxidation potentials have been measured for peroxy
(Procter & Gamble, 1983);50 4-sulfophenylalkylcarbonates, e.g. acids compared to hydrogen peroxide – a property which may
ROCO2(C6H4)SO3M (Akzo NV, 1986).51 explain their greater bleaching power.22
Activated bleach systems were far superior to simple persalt
systems and, from the 1970s, ‘activating’ compounds began to
be produced on a commercial scale and included in detergent
formulations. The rst bleach activator to be incorporated in a
detergent product was tetraacetylglycoluril, TAGU (Cid, Henkel,
1972).52 TAGU was expensive to manufacture and is not
completely biodegradable, which limited its use.53 Despite the
large number of bleach activators that have been investigated Fig. 6 The perhydrolysis reaction, where X is a leaving group.
and patented, only a few are commercially relevant, even today.
Currently, there are four main activators which are used in
commercial products across the globe (Fig. 5): TAED (Europe), Table 3 Relative nucleophilicities of [HO2] and [HO] anions58
NOBS (America and Asia), LOBS (Asia) and DOBA (Asia),
although 98% of the market value is accounted for by the rst Substrate kperhydroxide/khydroxide
two.54 These activators will be discussed in more detail in PhCN 66 000
Section 7.3. 2,4-(NO2)C6H3Cl 300
From the early studies, it was theorised that the ‘activator’ DADHTa 250
compound was reacting with hydrogen peroxide in solution via 4-(NO2)2C6H4 145
the perhydrolysis reaction (Fig. 6), forming a peroxy acid, which 4-NO2C6H4OAc 77
PhCH2Br 34
then either acted as a bleach, or formed another bleaching
a
species through a decomposition mechanism.36,55 Peroxy acids DADHT (diacetyl dioxohexahydrotriazine) is a bleach activator.

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6 Preformed peroxy acids agents, which ultimately prevented their use in laundry
detergents.62
An obvious question which emerges from the above method- Various efforts have been made to increase the stability of
ology is that as peroxy acids are the bleaching species, would it peroxycarboxylic acids through the formation of ‘inclusion
be more efficient to add peroxy acids directly to the wash as part complexes’, for example, with urea.60 However, the stability was
of the detergent formulation? This would remove the need to still diminished in the presence of alkaline compounds.
add a source of hydrogen peroxide, saving space and reducing Several other peroxy acids were investigated, including
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waste. Preformed peroxy acids would also avoid the extra mass magnesium bis(monoperoxyphthalate) hexahydrate (Mg-MPP,
associated with the leaving group of a bleach activator, e.g. as see Fig. 8), which was released commercially by Interox.62 Mg-
shown in Fig. 7, less than 50% of the mass of the bleach acti- MPP contains 5.5% active oxygen and is safe to handle.
vator forms the peroxy acid in each case. The leaving group, However, it has a limited bleaching ability due to a high
which plays no part in bleaching, makes up the rest. hydrophilic/lipophilic balance (dened in Section 7.1), and dye
A further benet of preformed peroxy acids is the avoidance damage potential limited its use in laundry products. 1,12-
of some of the wasteful reactions associated with bleach acti- Diperoxydodecanoic acid (DPDDA, Fig. 8) was found to be
vator methods, such as loss of hydrogen peroxide through effective as a bleaching agent on both hydrophilic and hydro-
reaction with the enzyme catalase or metal ions, and hydrolysis phobic stains due to its hydrotropic nature.62 However, poor
of the activator; all of which reduce the efficiency of peroxy acid stability in alkaline detergent formulations, and potential
generation and bleach efficiency.39 A further advantage is the runaway exothermic reactions, resulted in handling problems
immediate availability of the peroxy acids in the wash.59 The and high cost, leading to limited commercialisation, despite
above advantages have not gone unnoticed, and several inves- considerable research to overcome these issues.39,62
tigations into suitable peroxy acids have occurred. However, in The incorporation of a polar functional group such as an
practise, there are many technical challenges encountered in amido or imido linkage into an alkyl peroxycarboxylic acid was
the use of preformed peroxy acids, including thermal insta- found to increase the thermal stability of the peroxy acid. One
bility, product compatibility, and cost, which have limited their successful example of this is 6-(phthalimido)peroxyhexanoic
use. Peroxycarboxylic acids with an active oxygen content > 7% acid (PAP, Fig. 8), which is a white, odourless powder.63
are thermodynamically unstable and can explode under Hydrogen bonding results in innite chains of molecules in the
thermal or mechanical stress (derivative of their structural solid state, and provides stability.64 Even in the pure state, PAP
similarities with hydrogen peroxide, Section 2).26 As a result, low is not explosive, and is highly volume-effective: >95% active
molecular mass peroxy acids must be avoided due to their matter. Optimum bleach activity is achieved at 20–50  C and pH
hazardous nature, but high molecular weight compounds are 7–10, which correlates well with current washing conditions.
less mass-effective. Peroxycarboxylic acids are also typically PAP is only sparingly water-soluble (0.2 g l1 at 20  C, pH 4.5),
unstable, both isolated and in solution, and particularly in an allowing stable aqueous dispersions to be prepared in an acidic
alkaline environment, which is typical for detergent composi- pH range.26 The solubility of PAP improves with increasing pH
tions: the short shelf-life prevents their use.60 For example, in and temperature: at pH 10 and 20  C, 80% of PAP dissolves
1960, peroxybenzoic acid was investigated and shown to have within 5 min, so it functions under typical alkaline washing
poor stability: reportedly 10% decomposition per week occurred conditions.26 Under alkaline conditions, the phthalimido ring
at room temperature, even when it was maintained in ‘an iso- may open irreversibly. The ring-opened peroxy acid is consid-
lated state’.61 Despite being far superior to perborate with erably less bleach active due to the negative charge on the ring.
respect to bleaching activity, insufficient stability prevented At pH 9.2 and 40  C, the half-life of PAP is 20 min.26 Numerous
commercialisation. Later studies demonstrated that substitu- patents have emerged using PAP in recent years, indicating that
tion on the benzene ring improved the stability: depending on there is still a high interest in this peroxy acid.65,66
the form of substitution, the decomposition rate could be
decreased to as little as 0.1% per week.61 However, derivatives of
peroxybenzoic acid were found to have undesirable side-effects,
including damage to fabrics, colours and uorescent whitening

Fig. 7 Mass distribution in bleach activators NOBS (left) and TAED


(right) where the blue areas denote leaving groups. Fig. 8 Preformed peroxy acids Mg-MPP, PAP and DPDDA.

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Overall, the issues highlighted above, including the ther- C10–C12–C14–C16 appeared to have a slightly negative impact
modynamic instability of peroxy acids, focussed research into on performance. This effect is in agreement with other sources
developing bleach activators which form the peroxy acid in situ which have claimed optimal stain removal for chain lengths
in the wash. When bleach activators are used, a source of C8–C9.39
hydrogen peroxide must also be included in the formulation. In Bolsman's study, the highest level of stain removal was
achieved by 4-tert-butylperoxybenzoic acid, which, as already
described in Section 6, is in agreement with other studies
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7 Bleach activators which have shown that peroxybenzoic acids are very good
7.1 Design strategies bleaches. This was succeeded by peroxydecanoic acid, the
Activators can be considered as being composed of two parts: results of which were comparable to the TAED/perborate
the peroxy acid precursor and the leaving group.26 Activators are system. The study also tested the bleaching performance of a
modied by altering these parts. The peroxy acid precursor number of peroxy acids on bleaching a water-soluble dye in
affects the bleaching properties of the peroxy acid: determining solution. The authors concluded that the results from this
activity, selectivity, hydrophilic/lipophilic balance, and oxida- study would suggest that bleaching performance improves on
tion potential. The leaving group inuences the solubility, increasing the chain length of the peroxy acid in the order C12
perhydrolysis rate, and storage stability of the activator.26 In an > C14 > C10 > C16. For the diperoxy acids, the rate appeared to
earlier article by Grime and Clauss (1990), the authors laid out a be C16 > C12. This suggested to the authors that micellar
number of design strategies which occurred following the interactions strongly affected the rate. However, while this
development of the rst activators.62 These included: work may give an indication of likely trends, the studies are too
 increasing the rate of perhydrolysis by using more facile limited in scope to draw any real conclusions. It is unclear from
leaving groups, the text if any of the experiments were repeated, or are
 increasing the reactivity of the peroxy acid through reproducible.
increased oxidation potential, In 1997, Reinhardt and Löffler published a study of nitrile
 increasing the efficiency of surface bleaching over solution activators, which generate peroxyimidic acids.68 This study was
bleaching through increased surface activity of the resultant more extensive, with reportedly seventy different nitriles tested,
peroxy acid, and although limited information is given on the structures of the
 improving the bleaching of more hydrophobic stains and majority of these compounds. Most of the compounds tested
soils by reducing the hydrophilic/lipophilic balance (HLB) of were found to have insufficient bleach activity, in part due to
the resultant peroxy acid. their poor solubility in water. Aromatic compounds were found
The HLB is a theory which states that the hydrophilic/lipo- to be more active, and the addition of electron-withdrawing
philic character of a peroxy acid determines what type of stains groups onto the aromatic ring was found to increase bleach
the peroxy acid will bleach most efficiently.62,67 The balance is activity further, in some cases. The effects of adding an amino
related to surface activity measurements, and plays an impor- group, and the effects of adding a spacer between the nitrile and
tant part in the design strategy of activators.67 Peroxy acid types the amino functionality, were also examined: a nitrogen adja-
are differentiated by surface activity measurements, which are cent to the nitrile group increased bleach activity, whereas even
calculated using critical micelle concentrations (CMCs) and the presence of a methylene spacer group reportedly decreased
HPLC retention times. bleach activity by 80%. Many of the nitriles tested (particularly
cyanamide and its derivatives) were found to be highly aggres-
sive towards dyes and fabrics, making them unsuitable for use
7.2 Performance of peroxy acids in laundry detergents. The usefulness of this study is limited by
Very few papers have emerged which examine the performance the lack of structure information.
of peroxy acids, or the relationship between performance and While these are interesting studies, and few of their kind
structure. In 1988, Bolsman et al. published a study examining have been published, bleaching is complex, and viable bleach-
the relationship between peroxy acid structure and bleaching ing agents cannot be identied by simple tests involving a
performance for a range of 13 mono- and diperoxycarboxylic single stain or dye. We have already mentioned, for example,
acids.36 In this study, both aliphatic and aromatic peroxy- that hydrophilic bleaches are more efficient at removing
carboxylic acid compounds of various chain-lengths and hydrophilic stains and vice versa. The important point to
degrees of branching were tested, under a range of conditions. acknowledge here is that a bleach which is efficient at removing
The quantities of bleaching species added were based on the a certain type of stain, will not necessarily remove other stains
assumption that each diperoxy acid provides two active efficiently. For use in laundry detergent, a bleaching agent that
oxygens, while monoperoxy acids provide one. However, other has a wide scope of activity is required for effective removal of
sources have shown this is not the case56,58 (also, see Section the range of stains encountered in the wash. Ultimately, this
7.3.1). This assumption gives rise to error, in differences which shows that it is not possible to make accurate sweeping judge-
are already very small. Therefore, the results from the mono- ments based on simple systems. Another point, which was
and diperoxy acid bleaching tests described in this paper highlighted by Bolsman's study, is that the efficiency of any
should not be directly compared. For a series of straight-chain peroxy acid changes for different systems e.g. solution bleach-
aliphatic peroxy acids, increasing the chain length through ing vs. fabric bleaching. Ultimately, while solution studies are a

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7.3 Current activators


It has already been stated that there are currently four bleach
activators of relevance on the world market (see Fig. 5). These
activators are considered the standard in bleach activation.
They are not the most reactive activators that have been devel-
oped, but are acceptable as a compromise between activity and
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damaging effects. More reactive activators have been developed


and patented (e.g. cyanamide salts71), but oen an increase in
reactivity leads to an increase in dye and fabric damage, which
becomes apparent aer a few washes and is unacceptable. As
Fig. 9 The pH effect on the bleach performance of peroxyethanoic
acid (generated from TAED) with various stains, where C is tea, , is
new activators are developed, their performance is compared
red wine, : is grass and - is ketchup.26 Delta remission is calculated against these standards.69,70 These activators will now be
by measuring the reflection of a fabric before and after a washing test considered in greater detail.
and expressing the difference as a % relative to a white standard. 7.3.1 TAED. Tetraacetylethylenediamine (TAED, Fig. 5), a
Reproduced from ref. 26 with permission from Taylor and Francis crystalline amide, is a hydrophilic bleach activator and has been
Group LLC Books.
used in commercial products since 1978 (Skip, Unilever).52
TAED is the main activator used in European detergents62 and
has an estimated annual consumption of 75 kt.26 TAED was rst
useful tool for quickly testing bleach activity, as laundry
prepared by Franchimont et al. in 1911,72 although numerous
washing deals mostly with stains on clothes, fabric washing
patents have emerged on different methods to synthesise TAED
trials are required to give substantial information on the
and related compounds.73–75 In aqueous alkaline solution, the
viability/activity of any bleach system. Reinhardt has published
perhydroxyl anion reacts with TAED to form tri-
several articles on this subject.69,70 These studies have shown
acetylethylenediamine (TriAED) and diacetylethylenediamine
that bleach activity depends strongly on the washing condi-
(DAED) consecutively, and releases (roughly) two equivalents of
tions, the bleach-active species, the type of stain, and the type of
peroxyethanoic acid (Fig. 11). TAED, TriAED and DAED are all
fabric on which the stain is present. For example, even using the
completely biodegradable and substantially removed during
same peroxy acid, each stain has a different optimal pH for
wastewater treatment.76
bleaching (Fig. 9).
Theoretically, the perhydrolysis of TAED could yield four
Stain removal is not specic just to the conditions, but to the
moles of peroxyethanoic acid per mole of TAED, as there are
conditions for each bleaching agent. Each stain has different
four acyl groups present. However, a molecule of TAED can only
optimal conditions for each bleach. For example, tea is best
provide a maximum of two equivalents of peroxyethanoic acid
removed at pH 10–11 using a catalyst, but at pH 7–8 using the
due to the substantial increase in the conjugate acid pKa of the
peroxy acid PAP (see Fig. 10).
leaving group going from an amide (pKa ¼ 17) to an amine
These examples show that stain removal is dependent on the
(pKa ¼ 35).22 Therefore, TAED can only deliver a maximum of
stain, the bleaching agent, and the bleaching conditions. This
two equivalents of peroxyethanoic acid. However, due to a
must be held in consideration when judging the reliability of
competing reaction of TAED with hydroxide anions (saponi-
any bleaching test. As shown by the examples of peroxybenzoic
cation), two equivalents is not quite achieved, and various
acids and cyanamides, increased bleach activity does not
values have been measured e.g. 1.5 mol (ref. 56) or 1.7 mol.58
necessarily preclude to an improved system, as dye and fabric
TAED is not the only activator developed capable of delivering
damage over repeated washing trials must be examined.
more than one equivalent of peroxy acid per molecule of acti-
vator, but it is the only current, commercially used bleach
activator to do this. TAED crystals have excellent storage
stability, which can be further increased by granulation with
suitable storage aids.77 The benets of TAED are lost at
temperatures >60  C due to the activity of the persalt at higher

Fig. 10 Optimum conditions for various systems to bleach tea stains.


Reproduced from ref. 26 with permission from Taylor and Francis
Group LLC Books. Fig. 11 The perhydrolysis of TAED.

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Fig. 13 Tide with Bleach: the first detergent to contain the bleach
activator NOBS.

Fig. 14 The perhydrolysis of NOBS.

methods have been patented for the synthesis of NOBS.81–84 Its


structure is designed to have a degree of hydrophobicity, for
easier approach of the bleach to oily soils at the fabric surface.79
This is achieved by an optimal chain length in the C8–C10
range.85 When attacked by the perhydroxyl anion, NOBS forms
the peroxy acid peroxynonanoic acid and releases the leaving
group 4-hydroxybenzene sulfonate, which (as its sodium salt) is
an inert by-product (Fig. 14).
Fig. 12 (a) A comparison of the bleaching performance of sodium In the wash, peroxynonanoic acid, once formed, can react
perborate and sodium perborate/TAED as a function of temperature. with another NOBS molecule forming a diacyl peroxide (DAP);
Reproduced from ref. 17 with permission from Wiley-VCH. (b) The
bleaching performance of the preformed peroxyethanoic acid versus
in this case, dinonanoyl peroxide (see Fig. 15). Despite many
TAED and sodium percarbonate (which generates peroxyethanoic acid reports that dinonanoyl peroxide is not an active bleaching
in situ). SPC is sodium percarbonate. Reproduced from ref. 26 with agent,31,55 it has been shown to have some bleaching activity
permission from Taylor and Francis Group LLC Books. and, importantly, it acts on different stains (particularly,
tomato-based) to peroxynonanoic acid.32,86 As a result, the
formation of a small amount of DAP is benecial, but too much
temperatures, combined with the thermal instability of
is considered a waste of NOBS. DAP formation can be controlled
peroxyethanoic acid (Fig. 12(a)).53
by manipulating the persalt to NOBS ratio and the wash pH.
From Fig. 12(b), at lower temperatures, the activity of the
High persalt ratios and high pH favour low DAP formation, as
TAED/sodium percarbonate system is comparable to peroxy-
perhydroxyl anion formation is favoured and the excess of
ethanoic acid, with a slight decrease in rate due to the delay
NOBS is minimised.79 If excess persalt is not used, the yield of
incurred from dissolution and perhydrolysis. However, above 60
 peroxynonanoic acid falls dramatically.55 Ratios of persalt/NOBS
C, the TAED/sodium percarbonate system activity is increased
of at least 3 : 1 are recommended.79 Such high excesses of per-
due to the large stain-removing effect from the excess persalt,
salt are not necessary in cases where the activator is not an ester,
which is active at higher temperatures. The activity of peroxy-
e.g. TAED, and does not form diacyl peroxides.31 Persalt/TAED
ethanoic acid falls at temperatures >60  C due to thermal
ratios of 1.5 : 1 to 3 : 1 are optimal.71
instability.
NOBS can hydrolyse to sodium nonanoate and sodium
7.3.2 NOBS{. Sodium nonanoyloxybenzene sulfonate
4-hydroxybenzene sulfonate in alkaline solution.32 Bruice et al.
(NOBS, see Fig. 5) is a hydrophobic bleach activator that was
calculated the rate constants of the alkaline hydrolysis of
developed by Procter & Gamble in 1983,78 and introduced in
sodium 4-decanoyloxybenzene sulfonate, in the presence or
1988 in Tide with Bleach (Fig. 13).79 FutureFuel (owned by
absence of surfactants, and found that the rate of hydrolysis
Eastman) currently produce NOBS for Procter & Gamble, which
is readily biodegradable by European standards.80 Numerous

{ The abbreviation NOBS refers to nonanoyloxybenzene sulfonate; the presence of


sodium is assumed. Occasionally, the abbreviation SNOBS is used to include the
sodium, but this is rare. Fig. 15 The formation of dinonanoyl peroxide.

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On reaction with the perhydroxyl anion, DOBA produces per-


oxydecanoic acid.

7.4 New activators


Fig. 16 IsoNOBS, sodium 3,5,5-trimethylhexanoyloxybenzene
sulfonate.
As already stated, TAED was rst included in a commercial
product in 1973, and NOBS in 1988. These remain the standard
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bleach activators in commercial products, demonstrating their


efficiency, but also highlighting that no better replacements
decreased in the presence of surfactants.87 Substituents on the
have been found, despite considerable research. From patents
phenyl ring were also found to inuence the rate.
led regarding the development of new bleach activators, one
Reportedly, under certain conditions, NOBS can produce
major trend which has emerged is to produce variations on the
unpleasant odours in the wash liquor.88 This unwanted ‘blea-
NOBS theme.51,79,95 This is dealt with very well in the paper by
chy’ odour cannot be masked by perfume spray. It was found
Grime,79 who highlighted a number of these efforts. One
that branching in the alkyl chain stopped the occurrence of
example has already been discussed, being the development of
unwanted odours.62,88 Sodium 3,5,5-trimethylhexanoyloxy-
branched isomers of NOBS (see Section 7.3.2). Alternative
benzene sulfonate (IsoNOBS, see Fig. 16) is one example that
strands also involve using a carbonate ester moiety rather than a
was developed. It is claimed that the branched isomers provide
carboxylate, Fig. 17(b).96 Alkanoyloxyethanoate compounds
effective bleaching at temperatures around 60  C, although no
were also patented. These contain the same hydrophobic chain
direct performance comparison is made between IsoNOBS and
and phenol sulfonate leaving group as NOBS, but also contain
NOBS in the mentioned patent. However, later sources report
the glycolate function, adding an extra perhydrolysis point,
that the branched IsoNOBS is less active under typical wash
Fig. 17(c).97 Depending on the pH, up to three different peroxy
conditions.53
acids can be produced from one activator. In theory, this would
7.3.3 LOBS. Sodium lauroyloxybenzene sulfonate (LOBS,
provide bleach activity over a wider pH range and broaden the
Fig. 5) is a higher homologue of NOBS, and is more hydrophobic
spectrum of stains bleached. However, the composition of the
and less water-soluble than NOBS.26 LOBS was reported in the
bleaches formed is highly dependent on the reaction condi-
same Procter & Gamble patent as NOBS,78 which included all
tions, leading to varied performance.79 Another line of investi-
compounds of this type with an alkyl chain ranging from 5–13
gation involved replacing the alkyl chain of NOBS with a
carbon atoms, and a variety of leaving groups. LOBS is most
quaternary ammonium functionality, Fig. 17(d).98 These are
commonly used in Japan.38 In the wash, the perhydroxyl anion
reported to be very effective bleaches, likely due to the adsorp-
reacts with LOBS to form peroxydodecanoic acid. Due to the
tion of the cationic moiety to the anionic fabric surface in the
added hydrophobicity of the long alkyl chain, peroxydodecanoic
alkaline wash solution.62
acid is able to remove highly lipophilic stains.26 LOBS was the
Decreasing wash temperatures and shorter wash cycles are
rst bleach activator to be incorporated into a liquid detergent
driving the development of more active bleach activators. Acti-
product (see Section 12) and has been shown to have a higher
vators which generate peroxybenzoic acids, such as benzoyloxy-
antibacterial effect at lower concentrations than TAED, which
benzene sulfonate (BOBS) or benzoyl caprolactam (BCL), have
may lead to an increased importance of this activator in future
been prepared.26 Peroxybenzoic acid has a higher oxidation
as washing conditions change.89
potential due to the electron-withdrawing effect of the aromatic
7.3.4 DOBA. Another class of activators has 4-hydroxy-
ring.62 BOBS, while having an improved soil-bleaching perfor-
benzoic acid as the leaving group, an example of which is
mance, causes more damage to dyes and uorescent whitening
4-decanoyloxybenzoic acid (DOBA, see Fig. 5). Like LOBS, DOBA
agents.62
is also used in Japan.38 A number of patents give preparative
Several nitrile species, which release peroxyimidic acids (e.g.
routes to DOBA.90,91 At neutral or slightly acidic pH, DOBA is
RC(NH)OOH) on perhydrolysis, have been investigated.69,71 As
virtually insoluble in water, which allows storage-stable
bleach activators, nitriles are very volume-effective, as they have
aqueous dispersions and slurries to be prepared.26 Under
no leaving group and so are not carrying extra mass (and,
alkaline washing conditions, DOBA dissolves quickly and
equally, no extra waste). However, many have been found to be
generates peroxydecanoic acid. Again, due to the long hydro-
very aggressive towards dyes and fabrics. A number of liquid
phobic chain, DOBA works primarily on hydrophobic stains,
activators have been developed, including 4-morpholinocarbo-
like curry and ketchup92 (in accordance with the hydrophilic/
nitrile (MOR) and acetyl caprolactam (ACL). Liquid activators
lipophilic balance) and is bleach-active at 30–60  C. The long
chain also shows increased antibacterial effects compared with
TAED.93 The sodium salt of DOBA has a higher melting point
and greater solubility compared with the acid. However, the
acid is more easily isolated and can be obtained in higher yields
in synthesis. If the acid is spray-dried, producing a ne powder,
the solubility and rate of perhydrolysis are comparable with the Fig. 17 Representations of bleach activators with similar structure to
sodium salt, so there is no advantage to using the sodium salt.94 NOBS, where R is an alkyl chain and L is the leaving group 4-
C6H4SO3Na.

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are preferred in industrial applications as they can easily be (b) be active under current wash conditions,
dosed via pumps, and dissolve more quickly in the bleaching (c) be cost effective,
bath than solid activators.26 (d) be colour and fabric safe,
(e) have low toxicity and acceptable environmental effects,
7.5 Mixtures of activators (f) exhibit sufficient chemical and physical stability,
(g) exhibit sufficient resistance to product separation,
Several patents have emerged claiming improved performance
(h) be æsthetically acceptable,
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using mixtures of bleach activators.67,99,100 These methods


(i) be easily processed, and
involve adding two activators separately, or forming co-granules
(j) have no adverse effects on washing machine parts.
of two activators.94 A further development is the investigation of
Some requirements are set at a chemical level (b, c, d, e, j),
bleach activators that can give two peroxy acids from one
while in other cases, additives or processing techniques can be
molecule: one hydrophobic and one hydrophilic.71 Examples
used to improve suitability (a, f, g, h). Points (e) and (j) apply to
include asymmetrically substituted polyesters or imides, and a
both the activator and its perhydrolysis/decomposition prod-
number of patents have been led in this area.97,101,102 These new
ucts. Most of these points are self-explanatory and further
activators are claimed to have superior bleaching ability over
details can be found in the references listed.31,53
the prior art. Theoretically, the latter approach is advantageous
compared to a mixed activator system, where two or more
activators are added, requiring more space and creating more 10 Mechanism of bleaching
waste. The commercial viability of these activators is not dis-
Bleaching is a decolourisation, or whitening, process. In
cussed in publicly available sources.
laundry systems, the purpose of the bleach is to remove stains
from fabrics and also, to a lesser extent, to remove any dyes in
8 Advantages of an activated bleach solution which have leaked from laundry items in order to
system prevent their transfer onto other fabrics in the wash.
Bleaching is essentially oxidation chemistry. As stated in
Croud identied a number of advantages of an activated Section 1, reductive bleaches do exist, but are not commonly
bleaching system.53 Firstly, an activated system allows bleaching used in laundry applications.22 This is partly due to the
to occur at lower temperatures, which is more energy efficient, discovery that many chromophores commonly found in laundry
better for the environment, and maintains clothes longer. The stains, when bleached reductively, become colourless, but later
activated system also provides low temperature sanitisation: the colour returns as a result of air oxidation.17
peroxy acids reduce the level of microorganisms present, min- Stains can come from a variety of sources – spilled food and
imising the spread of disease and infections. According to the beverages, mud, dust, grass, as well as biological soils. The
UK Department of Health, a wash temperature of 71  C for three colours of stains and dyes encountered in the laundry normally
minutes, or 65  C for ten minutes, is required for effective arise from conjugated p-bonded chromophores, due to their
thermal disinfection of hospital laundry. The TAED/perborate extended conjugation which allows them to absorb light in the
system was shown to give the same level of kill at 40  C as can be visible region. Bleaches remove a coloured stain by altering the
achieved by thermal disinfection at 71  C. Activated systems stain chromophore so that it is no longer coloured. This action
also attack microbes and inhibit bacterial growth. This has a may also break up the stain molecule into smaller, more soluble
number of follow up benets: inhibition of odours caused by a pieces, which can then be removed by surfactants/wash liquor,
high microbial loading on fabric (the musty smell of damp or simply make the stain less apparent on the fabric.
laundry); inhibition of fabric damage caused by microorgan- An oxidising bleaching agent works by: (1) destroying one or
isms; inhibition of microbially-induced washing machine more of the double bonds in the conjugated chain, (2) cleaving
corrosion (some bacteria liberate ammonia which erodes the conjugated chain, or (3) oxidising one of the other moieties
aluminium).53 Activated oxygen systems are also advantageous in the conjugated chain.22 As stain chromophores are large
when compared with chlorine-based bleaches, as these are structures with long stretches of conjugation, they have
incompatible with many additives in the detergent formulation, multiple points of attack. Peroxy species can break up conju-
such as optical brighteners and enzymes, both of which are gation by a number of different routes:22
oxidised by chlorine bleach, but are affected to a much lesser (i) addition of an oxygen across a double bond to give an
extent by oxygen bleaching systems. epoxide
(ii) oxidation of aldehydes to acids
9 Requirements for new bleach (iii) oxidation of sulfur compounds to sulfoxides and
activators sulfones
(iv) oxidation of nitrogen compounds to amine oxides,
At the end of the 1990s, Milne31 and Croud53 independently hydroxylamine, or nitro compounds
suggested a number of requirements for effective new bleach (v) oxidation of a-diketone compounds to anhydrides
activators. In order to be commercially viable, new bleach acti- (vi) oxidation of ketones to esters.
vators must: If any of these actions occur, they will lead to a decrease in
(a) be compatible with other detergent ingredients, the level of conjugation and an associated increase in the energy

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melt during the heating phase), or by the time-delayed disso-


lution of a fatty acid via a neutralisation step.26

11 Bleach catalysts: an alternative


chemistry
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A disadvantage of the bleach activator approach is that activa-


tors must be added in stoichiometric quantities. A much more
efficient system would be based on catalysts, which could also
provide reduced space, mass and ultimate waste advantages
too. A number of investigations have been carried out in this
area, which can be divided into two parts: metal catalysts and
organic catalysts. In some instances, organic bleach catalysts
are referred to as bleach boosters.105 However, this could be a
Fig. 18 (A) Bleaching by the perhydroxyl anion, and (B) bleaching by misleading term, as it is also used in other instances to mean
the peroxy acid anion through nucleophilic attack on an alkene group. any bleaching solution used for pretreating laundry or laundry
additive containing bleach.106,107
Metal bleach catalysts had a brief start in detergents with the
gap between the ground and excited states, so that the molecule introduction of Persil Power by Unilever in 1994. The product
then absorbs light in the ultraviolet region and no colour is was also released in the Netherlands, where it was called Omo
produced. Power, and in France, where it was called Skip Power.108 The
Bleaching reactions with hydrogen peroxide or peroxy acids catalyst was a binuclear manganese complex with the ligand
follow a second-order rate law (rst-order with respect to both 1,4,7-trimethyl-1,4,7-triazocyclonoane (Mn-TMTACN, Fig. 19),
the substrate and the active ion concentration).103 This indicates and was dubbed ‘the accelerator’.108 At 40  C, only one
that both reactants are involved in the rate-determining step. hundredth of the dose (0.05 wt% of formulation) was required
Bleaching by perhydroxyl anions or peroxy acid anions is for as good a bleaching performance as the standard TAED
believed to proceed via nucleophilic attack on electrophilic system (5 wt% of formulation).109
centres (e.g. alkene groups), as shown in Fig. 18.31 The mecha- However, almost immediately following its release, the
nism of bleaching by hydrogen peroxide/perhydroxyl anion or product came under scrutiny amid reports that unacceptable
peroxy acid/peroxy acid anion has been detailed elsewhere31,39 dye and fabric damage occurred aer several washes. Both
and so it will not be covered in further detail here. Procter & Gamble and Henkel ordered independent washing
The above is a simplication of the laundry process. Typi- tests. A Henkel-commissioned study found that damage
cally, for stains which are present on the fabric surface, the occurred aer just 12 washes using Omo Power.108 The product
bleach must rst be absorbed into the subsurface of the bres was reformulated to contain 80% less catalyst. Further market
or diffuse into the interior of the bres to reach the stain. tests followed and the reformulated powder was found to still
However, other stain components can make this difficult. For cause unacceptable damage to fabrics.110 Persil Power was
example, lycopene is a carotenoid pigment that is present in replaced with New Generation Persil, minus the manganese
many red foods such as tomatoes. In a spaghetti sauce stain, for catalyst.111 Persil Power was withdrawn from the market in
example, the lycopene is dissolved in oil, which can provide 1995.112 The catalyst was later used in automatic dishwashing
some protection against hydrophilic bleaches as it is more detergents, where the colour and bre damage effects were not
difficult for the bleach to approach the chromophore. As a as relevant.113 Further studies on the Mn-TMTACN catalyst have
result, stain removal is a synergistic process between the bleach shown that bre damage appears to be dye-mediated, as in one
and other components of the formulation, such as surfactants, study, the bres of un-dyed fabrics were not as damaged as
which work together in the wash e.g. the surfactant removes the those of dyed fabrics,109 leading to the suggestion that metal
oily compounds, allowing the bleach to approach the stain. catalysts are more suited for purposes such as the bleaching of
Some wash conditions are particularly relevant for effective raw cotton.113
bleaching, and it is important to be aware of these. For example,
a high pH (10–11) is required to accelerate the perhydrolysis
step and generate enough peroxy acid for effective bleaching. In
a further complexity, optimum bleaching performance by a
peroxy acid occurs at a slightly lower pH, typically 8.5–9.5.26 In
practice, in the domestic wash, this is usually obtained by
releasing an organic acid (e.g. a polycarboxylic acid such as
citric acid) from a coated particle.104 The reaction is triggered
either by temperature (e.g. if the coating material is wax, it will Fig. 19 Mn-TMTACN, a bleach catalyst.

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Since this unsuccessful rst launch, work has continued to The reactions were carried out in organic solvents. In both of
look for more suitable catalysts, and a number of metal bleach these publications, the chemistry is presented merely as a
catalysts have been put forward as ‘safe’, such as complexes synthetic tool. A breakthrough came when this chemistry was
with iron(III)-tetraamido macrocyclic ligands (Fe(III)-TAML),114 applied to stain removal and adopted for use in completely
and terpyridine–manganese complexes.115 Catalytic bleaches aqueous systems. In 1991, Lever Brothers presented sulfoni-
are an intriguing eld due to their many potential advantages, mines as bleach catalysts,122 and in 1993, quaternary imine
including low dosage and less space occupied in the formula- salts123 and quaternary oxaziridinium salts124 followed. Quater-
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tion. The lower mass required allows catalysts to be more nary imine salts were later found to produce unacceptable
expensive than their counterpart activators. However, to be colour damage,125 and dihydroisoquinolinium catalysts were
suitable for use in laundry detergents, bleach catalysts must found to undergo decomposition reducing their efficiency.105
meet a number of criteria, many of which are the same as for Quaternary imine zwitterions, which generate quaternary oxa-
bleach activators. ziridinium compounds in situ in the wash, were later presented
They must: as colour-safe alternatives. These molecules can also be
(a) be active: described as organic bleach boosters.125 A source of peracid
(i) at low temperature (<30  C) must also be included in the detergent formulation in order to
(ii) in an aqueous medium generate the oxaziridinium salt.
(iii) at an alkaline pH, It is clear from the above examples that it is one thing to nd
(b) be compatible with other detergent components, catalysts that are efficient oxidisers of typical laundry stains, but
(c) be sufficiently stable (processing, storage, time), it is quite another to nd catalysts that also have acceptable dye
(d) have low reactivity to catalyse the decomposition of and fabric damage proles and are both environmentally
hydrogen peroxide, acceptable and cost effective. Extensive studies carried out on a
(e) have ligands which are sufficiently robust to oxidation, variety of catalysts and bleaching systems have shown that each
(f) have selective stain removal over dye and fabric damage, individual bleach system has its own characteristic colour and
(g) be environmentally acceptable, fabric damage prole, which cannot be predicted.54 Due to the
(h) be cost effective, and risk involved, extensive testing is required before any new
(i) have no adverse effects on washing machine parts. system can be included in a commercial product. Bleaches
Overall, research has focussed on catalysts based on iron or affect individual dyes differently and considerations must be
manganese complexes.116 A number of technical challenges made for the most commonly used dyes, which are likely to have
exist for this methodology: for example, many catalysts have a the most noticeable effect in the market if affected.
relatively low thermodynamic complex stability under alkaline
conditions, resulting in a fast decomposition to manganese(IV)
oxide or iron(III) oxide, and thus are unsuitable.116 Furthermore, 12 Challenge of using bleach
many ligands are not stable to oxidation, which limits the type activators in liquid detergents
of catalysts which could be used. It has been estimated that 98%
of ligands used in iron and manganese complexes described in In recent decades, the detergent product line has expanded to
the literature would be unsuitable for laundry processes due to include liquid detergents and single-dose detergents (both
low intrinsic activity or insufficient stability.116 Studies have liquid/gel and solid forms). In the USA, liquid detergents have
been carried out to nd and/or design oxidation-resistant held a strong market share for some time.40 In Europe, while
ligands,117,118 and a number of potentially suitable ligand types liquid detergents have been available since 1981, they have been
are now known, such as halogenated porphyrins, phthalocya- slower to take on a signicant market share.17,126 Single-dose
nines, and tetraamido macrocyclic ligands.117 Another disad- detergents were rst introduced into the UK in 2000, and by
vantage of bleach catalysts is that the metal can be abstracted 2011 had captured a 16% share of the UK detergent market by
from the ligand, and oxidised to form an insoluble residue value.127 It has been predicted that this will increase to 22% by
which can deposit on fabrics.119 2016.127
In the 1980s, novel organic catalytic oxidising agents When liquid detergents were rst introduced in Europe,
appeared in the literature. In 1988, Davis et al. oxidised some reported that they were less effective than powder deter-
aliphatic and aromatic suldes to sulfoxides using novel N- gents.40 This is understandable because, in Europe, most
sulfonyloxaziridine generated from potassium peroxy- powder detergents contain a built-in bleach system; however,
monosulfate and a sulfonimine (e.g. RSO2N]R0 ).120 The sulfo- most liquid detergents do not, due to the difficulties associated
nimine was then regenerated, rendering the process catalytic. with incorporating a bleaching agent in a liquid detergent. In
The reaction was carried out in a biphasic toluene/water solu- the USA, historically, the bleach (sodium hypochlorite) was
tion. The compounds were found to be highly selective: they did added separately to the wash, in addition to the main detergent,
not react with carbonyl groups, alcohols or alkynes, and would regardless of the form of the main detergent.40 As a result, there
only epoxidise alkenes at temperatures >60  C. In the same year, is no reduction in efficiency observed by moving from a powder
Hanquet et al. presented oxaziridinium salts as oxygen transfer to a liquid detergent.
agents.121 The oxaziridinium salt reacted with a variety of It has already been stated that it is possible to have storage-
compounds with ethene groups to form epoxides in high yields. stable hydrogen peroxide solutions if appropriate measures are

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taken (Section 2). However, forming storage-stable solutions of suspension aer 12 weeks at room temperature. No degradation
bleach activators has proven a challenge, as they tend to of a polyvinyl alcohol lm was observed over the same time
decompose rapidly in solution. Even more elusive is a storage- period.
stable liquid detergent which includes bleach activators. These In 1996, a liquid laundry bleach additive containing the
issues are well-recognised and many, many attempts have been bleach activator LOBS (Wide Haiter, Kao Corp134) was released
made to develop stable systems (for examples, see the patent by onto the market in Japan.89 This was the rst liquid product in
Croud et al.128 and the references listed therein). Most of these the world which contained a bleach activator. The anionic
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methods use deionised water (to avoid metals) or non-aqueous activator was dissolved with a cationic surfactant in a non-ionic
solvents (particularly alcohols), groups of sequestering agents, micelle to suppress decomposition by hydrolysis and perhy-
free radical scavengers, and/or solutions with an acidic pH to drolysis in the liquid, allowing stable formulations to be
enhance stability. Another method investigated involves form- prepared.38 In 2001, a compact version was released,38 demon-
ing a ‘shell layer’ over a peroxy acid to protect it from the strating the success of the earlier product. However, the bleach
surrounding solution.129 However, it was found that the system still undergoes signicant decomposition as reports
protective layer can dissolve or degrade over time, giving a have detailed a 20% loss of activity aer thirty days.89 Once
limited shelf-life, and shell layers based on waxes proved again, this product is a liquid bleach solution, which can be
problematic as relatively high temperatures are required to melt used as a laundry additive, and is not a complete detergent
the wax to release the peroxy acid, and oen insoluble residues formulation.
are le behind.65 Another patent describes the formation of an Multi-chamber systems provide the opportunity to combine
aqueous suspension using water-insoluble peroxy acids, incompatible ingredients in one product. For example, in 2011,
specically detailing a liquid composition using the preformed Procter & Gamble led a patent detailing a multi-compartment
peroxy acid DPDDA (Fig. 8).130 Even though a fatty acid and a pouch, containing a solid bleach in one section, and liquid
secondary alkyl sulfonate were included, and the solution was detergent composition in a second section.135 Retaining the
maintained at a low pH (preferably 2–5), the resulting solutions bleach in a solid form could avoid issues with activator/peroxy
were not sufficiently storage-stable for commercial use.65 Again, acid stability in solution.
this patent refers to the formation of a liquid peroxide product
and not an all-inclusive detergent formulation.
Many of the methods describe the use of an acidic solution 13 Recent advances
to increase the acidity of the peroxide-containing liquid
product. From a performance perspective, an acidic wash pH More recent patents continue to show innovation work in the
leads to inefficient bleaching, and alkaline solutions are more area of organic bleach boosters, as well as more focus on
suitable. In order to form a compromise, research was under- formulation; for example several patents from P&G have
taken to develop laundry detergent compositions in which the emerged regarding the production of co-granules or co-parti-
formulation is stored at an acidic pH, and the product contains cles, which are particles consisting of hydrogen peroxide and a
a ‘pH jump system’, which creates an alkaline environment in bleach activator bound together.136,137 One of the ideas behind
the wash, allowing effective cleaning to occur.26 In one example, co-particles is to locate the persalt and the bleach activator in
the peroxy acid is water-insoluble and maintained as a close proximity, whereby the perhydrolysis reaction will occur
suspension. The pH jump system involves a polyol, which more readily in the wash, and the amount of hydrogen peroxide
complexes with borate in the concentrated product, forming an lost through reaction with catalase or metal ions is reduced. The
acidic solution. On dilution, the borate ion is released from the aim is to increase the efficiency of the bleaching system by
polyol, causing an increase in pH.131 reducing the excess of persalt required (as currently, typically 3–
PAP (see Section 6) suffers from the same disadvantages with 5 times molar excess of persalt is added).
regard to shelf-life as the bleach activators. It has been reported Several patents have emerged which detail bleach catalysts
that PAP undergoes a steady loss of activity in a liquid that can react with atmospheric oxygen for the removal of
medium.65 However, Solvay currently has a number of aqueous stains.138,139 Unilever patented a catalyst capable of using
PAP suspensions available commercially under the brand name dioxygen from the air as early as 1999, but the intended use
EURECO™. Several concentrations are available, e.g. EURECO appeared to be in combination with an oxygen source in the
LX5 (5% PAP) and EURECO LX17 (17% PAP),132 and the use of formulation.119 Later, patents emerged where the omission of
these products in combination with detergents has been peroxygen bleaching agents was intended,138 and detailed the
described by other sources.133 It has been reported that PAP, like use of these catalysts in aqueous solutions.139 Currently, this
many other peroxy acids, can react with polyvinyl alcohol lms, technology appears to be limited to specic stain removers, but
weakening or completely destroying the lm.65 This could limit ideally this chemistry could be applied to a complete detergent
the use of PAP in liquitab products. However, a recent patent formulation, the advantages of which are obvious. While
(2012)65 has claimed storage-stable (and polyvinyl alcohol hydrogen peroxide is a benign bleaching agent, persalts can
stable) aqueous PAP suspensions formed using concentrated assume up to 20% of a typical detergent formulation. The
sugar solutions. The quantity of PAP included is 20–40% (of removal of these compounds would decrease the mass and
which 60–70% is active PAP, as the commercial solid contains space occupied by detergents and open up opportunities for the
stabilisers). In one example, 97% of active PAP remained in the further compaction of detergents.

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Given the current environment of convenience (e.g., Bleaching: a decolourisation or whitening process that can
compaction) and energy saving (e.g., low temperature wash), occur in solution or on a surface.
combined with the capital investment required for stoichio- Detergent: a formulation comprising essential constituents
metric chemistry, we expect bleach innovation to continue in (surface-active agents) and subsidiary constituents (builders,
the area of nding a suitable bleach catalyst (see Section 11) boosters, llers and auxiliaries) that is used for cleaning.
which can withstand the scrutiny of repeated washing trials. Fluorescent whitening agent: a substance that is added to
Another area which has already been discussed is the drive to detergents to make fabrics appear whiter and some colours
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incorporate oxygen-based bleaching agents in liquid detergents appear brighter. Fluorescent whitening agents are absorbed
(Section 12). While efforts have been made in this area, an ideal onto fabrics where they act by converting invisible UV light to
solution has not yet been found. visible blue light.
Gpg: ‘grains per gallon’; a unit of water-hardness.
Industrial and institutional detergents: (I&I detergents) refers to
14 Conclusions those detergents used outside the home e.g. in hospitals,
schools, hotels etc.
This review has described the development of oxygen-based
Laundry additive: a product used in combination with a deter-
bleaching systems as used in domestic laundry detergents. As it
gent for improved stain removal.
should have become clear to the reader, developing new
Optical brightener: see uorescent whitening agent.
bleaching systems and stably formulating them into detergents
Oxidative bleach: a compound that releases chloride, hydrogen
poses several challenges. Innovation in this eld is still possible
peroxide or singlet oxygen during the wash, or is a peroxide of
and of interest.
an organic acid.
All the new bleaching systems developed through the years
Oxygen bleach: a bleach containing peroxygen compounds e.g.
are being exploited mainly in powder detergents (see Table 4).
hydrogen peroxide.
As far as liquids are concerned, there has been some success in
Perhydrolysis reaction: the reaction between the perhydroxyl
the use of hydrogen peroxide or LOBS/hydrogen peroxide, yet
anion and a bleach activator to form a peroxy acid.
only for liquid laundry additives, not in fully formulated
Peroxide: a compound containing an oxygen–oxygen single
detergents.
bond or the peroxide anion [O–O]2.
There is still a desire in the eld to nd new or improved
Peroxy acid: (also known as peracid) is a compound which
systems which are more active at lower temperatures, as the
contains the functional group ‘–O–OH’
drive for energy efficiency continues. The areas of incorporating
Persalt: a solid hydrogen peroxide carrier.
bleaching systems in liquid detergents, and the development of
Pretreatment: in order to remove larger stains and soils, fabrics
bleach catalysts are continuing areas of research, with the aims
are oen subjected to a stain-removing process such as soaking,
to satisfy consumer demand and, ideally, lead to the further
or use of a laundry additive/stain remover before being placed
compaction of detergents. As the majority of this work is carried
in the washing machine. These processes are known as
out in industrial laboratories, previously very little information
pretreatments.
on detergent developments has been shared in the journal
Saponication: hydrolysis of an ester under basic conditions to
literature. We trust this review will shed some much needed
form an alcohol and the salt of a carboxylic acid.
light on this fascinating, and challenging, chemistry.
Soap: sodium or potassium salts of fatty acids.
Stain: a discolouration produced by absorption of or contact
with foreign matter; usually, one that penetrates below the
15 Glossary surface and is not easily removable.140
Bleach: general term to indicate oxidative chemistry used in Surfactant: a contraction of ‘surface-active agent’, is a substance
detergency. Bleaches can be chlorine based (e.g., hypochlorite) which lowers the surface tension of the medium in which it is
or oxygen based (e.g., hydrogen peroxide). It can be used also to dissolved, and/or the interfacial tension with other phases, and,
indicate reductive chemistry (e.g., thiourea dioxide). Typically accordingly, is positively adsorbed at the liquid/vapour and/or
the latter are called reducing bleaches. at other interfaces.141
Bleach activator: a compound which reacts with hydrogen
peroxide to form a peroxy acid. Acknowledgements
The authors would like to thank a number of sources who
Table 4 Summary of current bleach systems used in powder
shared or provided information and images which were used in
detergents
this review. These include: Euromonitor for allowing us to use
Bleaching systems US Europe Asia the market data provided in the abstract and introduction;
Henkel for providing the images in Fig. 2; Procter & Gamble for
NOBS/percarbonate 3 3 providing the information included in Table 2 and Fig. 13;
TAED/percarbonate 3
Whirlpool for use of the USA/Canada and Western Europe
DOBA 3
LOBS 3 washing machine images in Table 2; Panasonic for the Japan
washing machine image in Table 2 and help on the information

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