Automation

Project Engineering

Powerful control systems for

greater plant efficiency
2 3
Powerful control
systems for greater
plant efficiency
In an increasingly
competitive market,
cement and minerals plants
require effective process
control systems that keep
productivity at its peak and
ensure smooth operation
with little downtime.
Combining over 40 years of advanced process control
experience with a focus on the cement and minerals
industries, FLSmidth designs and implements customized
automation solutions that dramatically enhance plant
processes.
Complete solutions designed for your industry
FLSmidth’s industry focus, machine building expertise, and
profound process knowledge enables us to develop tailored
solutions that give our customers a strong competitive edge.
With a complete suite of market-leading products based on
innovative R&D, we offer complete automation solutions
tailored to your specifications and goals.
When you work with FLSmidth, you not only get an
automation integrator, but a team that knows the processes;
not only a control system “toolbox”, but a partner who can
truly optimise your plant’s process controls, productivity, and
profitability.
Our unique tools and methodologies ensure successful
project execution – and relieve plant managers and
engineers of the burdens typically associated with managing
complex process control systems.
When we build it, it works
Running a plant is demanding enough in itself before even
having to consider managing multiple suppliers. FLSmidth
offers to serve as a true one-source partner for all your
needs, providing a complete range of integrated automation
solutions and products with the latest technologies and
innovations. Whether you need parts or engineering
expertise, we can help – and we’ll make sure everything
works together flawlessly, so you never have to deal with
compatibility issues.
Minimising your risk
With just one full-service partner you dramatically minimise
your overall risk. We take it upon ourselves to manage every
detail of your project, from commissioning to execution, to
ensure complete and timely delivery.
Experience from over 700 automation projects allows
us to accurately predict the duration of each phase, so
you can expect to get your systems up and running on
time, without delays. To ensure that there are no gaps or
worries for you, we won’t leave your site until every part
is working as intended, all products are fully integrated,
and the engineering is optimised – all by the delivery date
determined at the outset of your project.
An investment with clear benefits
When you invest in new systems, you want to be sure they
will withstand years of heavy use and prove cost-effective in
the long run. Our commitment to high quality products and
solutions translates into faster commissioning, less trouble
during operation, and longer, reliable lifetime for your plant.
To bring you only the best products and parts on the market,
we maintain total vendor-independence and rigorously
test everything, from parts to entire automation solutions,
against the highest industry standards. Our systems lower The FLSmidth
your total cost of ownership thanks to minimal lifetime
maintenance costs and downtime. So you get the best
advantage
products at the most competitive prices, and enjoy greater
FLSmidth is the world’s only one-source supplier
savings over your plant’s lifetime.
to the cement and minerals industries. We offer
a full range of services, from complete plants and
Our experience in designing, installing and running a wide
equipment to upgrades and know-how, with an
range of automation systems also enables us to anticipate
emphasis on high quality, increased effectiveness,
and safeguard against challenges that typically increase
reliability, environmentally friendly products and
maintenance costs down the line. We use our knowledge
processes, and rapid delivery.
of product and system lifecycles to build maximum
predictability into every system and get your production
The process knowledge experts
up sooner.
A pioneer in high-level expert control systems,
FLSmidth has installed over 700 control and
All-inclusive estimates with no surprises
450 laboratory systems. Our experience in plant
Cost is a critical factor for anyone considering a new
automation has driven the development of control
automation partner. With FLSmidth, you get the best
solutions and process optimisation tools tailored
solutions at a competitive price - and you can feel confident
specifically to the cement and minerals industries.
that our offer will not change as your project progresses.
Our team of more than 13,000 employees is spread
Furthermore you will appreciate that future maintenance
over 40 countries and includes process experts who
will be minimal thanks to high quality parts and engineering.
develop innovative solutions ranging from simple
Our process and machine expertise helps us minimise cost-
equipment control to complex process control,
altering variables and risks and transfer the savings to our
all with one goal: to improve your process and
customers.
production efficiency. It all adds up to unbeatable
reliability throughout your plant.
4 5
Solutions for
your plant’s
entire lifecycle
Effective process control
is key to bringing your
plant to its full potential
– as is choosing an
automation partner who
can provide a full range of
services and adapt to your
exact needs.
It takes wide-ranging expertise and experience to
successfully execute automation projects in the cement
and minerals industries, on time and within budget.
Drawing on our unmatched project record and the most
competent expert team in the industry, FLSmidth can help
accurately assess your needs and design and implement a
solution at the scale and level most appropriate for
your plant.
With every project, we focus on high reliability and
consistency in order to improve overall production and
quality, increase efficiency, and lower production costs.
We follow international standards and use a professional
standardized approach based on automatic PLC code
generation which supports multiple hardware platforms.
Using a standardised, high-quality platform, we ensure that
our customers’ systems have the necessary flexibility and
scalability to facilitate future growth.
Every step of the lifecycle
New projects
For new automation projects, we design and install full plant
control solutions using the latest technology which gives you
a clear competitive edge and will expand with your plant for
years to come. We have developed process controls for
plants of all sizes, so whatever your facility’s production
capacity, we’ll equip it with the most powerful, productivity-
boosting systems on the market.
Unlike small integrators, we take on large installations with greater controlled risk. And unlike the biggest automation
companies, we have both the specialised industry expertise and unsurpassed knowledge of the machinery involved, because
we design and build cement and minerals processing equipment and plants ourselves. All our solutions can be integrated with
third-party suppliers, simplifying future modifications.
Upgrades
Upgrade projects come with their own unique set of challenges, often requiring a significant time investment
from your team – so we make sure you don’t have to manage your upgrade partner, too. Having
upgraded plants of all sizes, we understand the exact steps needed to complete your project and we
use our process and machinery knowledge to anticipate and respond to all possible challenges.
Our engineers have the necessary specialised expertise to incorporate new
technologies within older plants and legacy systems and ensure that
Trouble
shooting
interconnections function flawlessly and operations are smooth. We take full
responsibility for the upgrade to minimise your risk and downtime, so you
can focus on your most important task – running your plant!
Service Remote Control of any area
visits service Full plant control, island control, or extensions
We also give you the flexibility to select the areas that require
advanced control. Full plant control systems ensure that your
entire plant performs better, resulting in increased stability and
higher profitability. To that end, we develop solutions that
maximise efficiency plant-wide, by correcting process
disruptions, improving equipment availability and utilisation,
minimising wear on all your equipment, and reducing
operational and maintenance costs.
We also offer single-department or island control
Preventive solutions, building process controls into well-defined
maintenance Engineering areas while ensuring that the newly upgraded section is
services fully integrated with the rest of your plant. We handle
extensions the same way, at the same time optimising
the new addition and ensuring compatibility with
existing parts. If a gradual automation approach is best
for your plant´s, we give you the flexibility to scale up
incrementally.
Control at every level
Machine control, sub-control, and full
central control
All plants automation requirements are different. FLSmidth’s
customers can choose the level of control they require and are
Training Consultancy comfortable with, from machine control to sub-control systems
to full central control systems. Our capabilities cover both the
mechanical and high-level electronic expertise required for
full-scale plant control. So you won’t need separate suppliers for the
machinery and the overall system. Simply give us your specifications,
and we’ll design the entire solution to work seamlessly.
Commissioning Service levels to match your needs
Supervision Because we handle all aspects of plant management and work on projects large
and small, we also offer a full range of services – from complete plants to
equipment, upgrades and expertise – through our PlantLine agreements. You choose
the level that best suits your needs, from emergency service coverage to preventive services
or lifecycle agreements that support your plant long-term and throughout all operations.
6 7
The key
to successful
automation projects
When you choose FLSmidth as
your automation partner, you
connect to a global network
of skilled project managers
and over 700 highly qualified
automation engineers
with electrical, chemical,
and computer expertise
and unrivaled knowledge
of cement and minerals
production processes.
To deliver the solution you expect
when you expect it, we set up a
dedicated, well-defined project team
whose skills and experience are best
suited to your specific needs, with
the best resources available on every
level. The team takes ownership of
your project, working closely with you
as the installation moves forward,
ensuring integration among all your
systems – and allowing you to focus
on achieving your production goals.
While our contract managers handle
all contractual and commercial
matters, our certified project
managers become your right hand
in project execution, taking planning
tasks off your shoulders and offering
you their expertise in each technology
area and at each project phase to help
make the best decisions for your plant.
On larger, more complex projects,
experienced site managers join the
team to supervise and coordinate the
commissioning to ensure the fastest
startup.
Ready to serve you, globally
and locally
FLSmidth is a global company and has
the international profile and resources
to match. Yet when you work with
us, we’ll feel distinctly local. That’s
because we work in over 40 countries,
speak your language (French,
Portuguese, Spanish, Russian, just to
name a few), and have local offices
and service centres that work as part
of your team to respond to all
your needs.
Well-defined plans and
procedures for a fast start-up
At the outset of every project, we
develop a well-defined project
workflow for every procedure in each
project phase.
We draw on proven methodologies
to set your project in motion quickly,
but we also recognise that each
plant is unique, and ensure that your
milestone plan reflects your specific
needs and goals.
To quickly and effectively move from
one milestone to the next, we use
comprehensive, procedures that have
been tested and fine-tuned through
hundreds of projects. The combination
of thorough planning and proven
procedures enables us to carry out
all work on time and according to
specifications.
Our project managers clarify
expectations and distribute tasks
among the project team members,
ensuring that there are no gaps
in responsibility, no grey areas, no
problems – and no unexpected costs
down the line. Because our plans
and procedures are clear and highly
detailed, you will know what to expect
throughout the project.
FLSmidth has developed a
unique, three-tiered approach
With so much at stake, we know
that our customers’ primary concerns
we call the Trinity of
include their supplier’s ability to Project Engineering
manage equipment supply, ensure on- ECS®
time delivery, and minimise lead time. With ever-increasing numbers of signals and the growing complexity of process Control System
FLSmidth teams are used to managing controls, effective control system design and engineering depend on powerful
every step of the automation project tools that deliver structure and consistency.
and dealing with each part at the right METIS™
ACESYS®
Comprised of a flexible and scalable control system, a proven standard Engineering
time, so there are no surprises. Standards
System
process library, and an advanced engineering system that ensures flawless
implementation, the Trinity of Project Engineering allows FLSmidth to handle
the most advanced process control projects with ease.
8 9

Consistent
engineering
with METIS
Consistent engineering is a cornerstone
of all successful automation projects –
and is particularly important in large,
complex systems. To achieve optimal
reliability, FLSmidth has developed
an advanced engineering system
with unprecedented accuracy and
completeness.

Achieving consistency in complex systems METIS ensures correct information and even handles • Wiring diagrams implementation. It allows the same structure to be applied
Rather than relying on multiple tools for documentation and last-minute changes at the factory acceptance test while • U&L diagrams in machine control and sub-control systems as in the overall
programming, FLSmidth developed the Multi Engineering maintaining the highest quality standard. It enables a control system, streamlining the user experience for all end-
• Interlock diagrams
Tool & Information System, or METIS – a single, project-wide level of efficiency that cannot be achieved with manual users. And it facilitates the reuse of data and knowledge, so
engineering system that merges and links the electrical and engineering – and takes 30% less time than engineering • Interconnection diagrams your operators do not have to learn new systems when the
automation deliverables for the plant. Designed to ensure with conventional tools. • Complete PLC programs plant is upgraded or expanded.
the highest level of accuracy and completeness, it is probably • HMI group startup mimics
the strongest engineering tool in use today, and is at the METIS handles: • Control system configuration
METIS’s high overall consistency minimises the risks
heart of every FLSmidth electrical and automation project. • Flow sheets associated with human error, eliminates mismatches
• Parameter list for intelligent devices
• Electrical equipment between what is installed on site and what is programmed
Pre-built with standard models for belt conveyors, fans, in the PLC controllers, and simplifies future expansions and
• Cables and wiring A common workspace
pumps, and all other plant equipment, METIS is proven to system maintenance.
make process control systems more consistent - and the • Documentation generators METIS’s consistent project environment allows FLSmidth to
project engineers less prone to programming errors. When and revision control handle the entire project – from motors and devices all the Our solutions include more features to improve your team’s
FLSmidth defines new equipment, METIS utilises predefined • Generic interlocking & PLC way to the HMI – in one common system, providing full day-to-day experience.
models to generate all the necessary documentation, program editor overview and ensuring that all parts are connected correctly. • Built-in device simulation enables
drawings, PLC programs, and control logic for faultless • PLC & HMI generators effective testing and eases
execution, ensuring that the documentation is complete and Through a work process based on common, predefined commissioning.
• Model libraries
correctly version-controlled. templates, METIS enables a parallel workflow that ECS®
• Automatic generation of PLC-
results in dramatically shorter lead times and delivers Control System
PLC communication increases
METIS automatically generates: perfect consistency. Working directly in the same system
The entire project is built in the METIS system by combining system-wide consistency.
• I/O lists also allows FLSmidth process specialists to build their
models for motors, drives, cables, cabinets, instruments,
• Uniform handling of
devices, alarms and interlocks to match the physical • Power/load lists knowledge into the system’s core – limiting handovers and METIS™
intelligent devices makes ACESYS®
equipment. Finally, METIS generates all the connections • Signal lists misunderstandings. Engineering
Standards
it easier for engineers to System
and wiring information, creating a link between the • Component lists manage them.
programming and the installation and laying the foundation METIS leaves no gaps between tools and responsibilities
• Instrument lists and offers a structured way to add and handle information,
for consistent and predictable system interaction.
• Cable lists with built-in guidance to ensure accuracy and correct
10
Unrivalled flexibility
with the ECS/ACESYS®
standard library
For plant operators and engineers tasked with operating
and maintaining increasingly complex systems, plant-wide
consistency is a prerequisite for effective job execution.
To help achieve high consistency, FLSmidth offers flexible yet
standardised solutions that are easy to read, understand,
troubleshoot, maintain and extend – and are not
programming-intensive.
Nearly three decades of
innovation and standardisation
Since its development began over 25 years ago, FLSmidth’s
Adaptable Control Engineering System (ACESYS) standard
function library has been implemented at hundreds of
cement and minerals plants around the globe. Thoroughly
tested and fully documented, it has proven to be the most
ECS/ACESYS combines the best of both worlds with
standardisd, building-block modules that can be pieced
together to generate a unique, customized solution for every
plant. By simplifying complex engineering with standard,
proven and documented solutions, ECS/ACESYS lets plant
engineers focus on the process and production, not detailed
programming.
Simple customisation
Rather than providing a generic standard that still requires
extensive customisation, the ECS/ACESYS standard library is
compiled to address not only the common requirements of
cement and minerals plant processes but also the operators’
and engineers’ day-to-day needs.
complete and reliable standards library on the market for
With the flip of a switch, users can easily configure and
cement plants, ensuring fewer faults, faster commissioning,
parameterise various features directly on the faceplates
and a quicker plant startup.
without reprogramming the system. ECS/ACESYS ensures
that all changes are made in a controlled manner,
The ECS/ACESYS standard library includes all the necessary
maintaining standardisation over time. The result is in an
PLC program function blocks, faceplates, graphical symbols,
ideal fit with simple configuration – and no money wasted
and algorithms for a complete and consistent control
on superfluous engineering.
system solution.
Unique vendor-independence
The custom/standard equilibrium
The ECS/ACESYS standard library is available for multiple
Process control solutions range from completely
PLC brands, including Siemens, Rockwell, Schneider, and
standardised, rigid systems that often leave no room for
ABB, allowing customers to select their preferred hardware
changes, to fully customised, made-by-hand solutions that
or even mix brands while benefitting from FLSmidth’s
can be undocumented, unpredictable and difficult
experience.
to maintain.
11
The ECS/ACESYS standard retains a uniform user interface
across brands, appearing as one to the operators in the
control room: a unique feature that adds to the system’s
flexibility.
Smooth commissioning and lifetime design
ECS/ACESYS features built-in device simulation – no
additional software required. Not only does this simplify
and accelerate factory acceptance testing (FAT), facilitating
a more thorough test, resulting in faster and simpler
commissioning, but it also enables much more relevant
operator training directly on the actual project even before
it is installed on site, meaning smoother commissioning and
operator handover.
Unlike general standard libraries, ECS/ACESYS is designed
for the plant’s entire lifetime. It features excellent version
control with well-established Hotfix support for easier
maintenance. Customers also have access to training courses
and global 24/7 support centres. Because all components
are standardised rather than individually made, FLSmidth
support staff can quickly and easily help make the necessary
adjustments.
Drawing on on-site experience, customer feedback, and
leading-edge technology, FLSmidth developers continually
maintain and enhance the ECS/ACESYS standard library. The
continual innovations ensure high quality and completeness –
and set the standard across the cement and minerals industry.
ECS®
Control System
METIS™
ACESYS®
Engineering
Standards
System
12
The integrated
ECS/ControlCenter™
control system
The final part of the Trinity of Project Engineering,
the ECS/ControlCenter™ process control system
delivers reliability, scalability, and user-
friendliness to help you run your plant efficiently
Unbeatable reliability
With over 700 installations worldwide,
the ECS/ControlCenter platform
has an unmatched track record in
reliability and efficiency. Its dual-server
architecture and network redundancy
on all levels ensure near 100% uptime,
while its object-oriented approach
makes it ideal for large systems.
The ECS/ControlCenter is open and
modular, offering great flexibility and
hardware independence, scalability,
remote capabilities, powerful
I/O handling, advanced trending,
proven security, and an integrated
engineering center. But the
ECS/ControlCenter is much more than
just software, because FLSmidth’s
software development is paired with
the industry expertise of its process
designers, project engineers and other
specialists who work on site and know
the requirements for starting up and
running a factory.
Their knowledge enables FLSmidth
to create software better suited to
cement and minerals plants’ needs.
Easy scalability
As cement and minerals plants
expand their production facilities, their
control system must be easy to adapt
accordingly. Designed exclusively for
the cement and minerals industries,
the ECS/ControlCenter platform
is very flexible and scales perfectly
with the size of typical process
departments.
A single set of Dual ECS Servers easily
supports any configuration from a
simple single-machine control or a
single-process department to a large
full-production plant. When used for
machine control, the
ECS/ControlCenter can be configured
either as a stand-alone server for
maximum availability or as a client
on an overall control system for
maximum transparency, giving
operators easy access to all available
machine information.
The ECS platform is also easy to
expand with other leading FLSmidth
products like the ECS/ProcessExpert®
to allow plants to build even more
advanced systems, and with the built-
in OPC Server it is also easily linked
with other systems
An end-user’s dream setup
Particularly on large plants with
multiple production lines and dozens
of process controllers operators will
benefit from simple, user-friendly
controls to keep the entire process
lean and efficiently operating.
To ensure that everyone, from
operators to technicians, can navigate
and use the system with ease, the
ECS platform uses one common,
intuitive, graphical user interface with
clear, precise representations of the
production process. Using the same
system for central control, sub-control
and machine control, makes the
interaction between systems much
smoother and enables operators
to easily move around and work in
different areas without additional
training.
The ECS/ControlCenter also features
efficient alarm handling with built-in
alarm suppression and one of the
faster trending systems in the market -
logging every single signal for further
analysis. The result is a complete
package that allows operators to
access the information they need
and efficiently control the process for
highest production and operational
stability.
13
Technology
and R&D
at FLSmidth
As a leader in automation
technology, FLSmidth invests
heavily in R&D and stays at
the forefront of technological
innovation to offer customers
the latest, most powerful and
reliable tools. Our Microsoft
Gold®-certified ECS platform
always runs on the latest
version of Windows – and we
ensure that your plant is always
up-to-date with new upgrades.
We also offer a full suite of
security solutions, including ECS®
controlled anti-virus, backup/ Control System
restore functionality, firewall
protection for secure remote
access, and user access control. METIS™
ACESYS®
Engineering
Standards
System
 14 15

Complete
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26 27 28
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15 16 17

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4 5 6
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2
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321MD140Q01 MV42 1250 A 150/5/5 A
1250 A 250/5/5 A
1250 A 400/5/5 A

150/5/5 A 100/5/5 A
250/5/5 A 250/5/5 A
75/5/5 A
while never compromising quality.
250/5/5 A
250/5/5 A

503LV100T01
4600 KW M 2500 KW 1600 kVA, 6%
Dyn11
R
701LV110T01 M 533FN560M01 Y

Extensive experience in global procurement and supply

502LV100T01 3 533MD140M01 3
1000 kVA, 6% 10/0.4kV
2500 KW 1250 kVA, 6%
4600 KW M Y Dyn11 Y Dyn11
501LV100T01 M 3 532FN560M01
2000 kVA, 8% 3 532MD140M01 10/0.4V 10/0.4kV
302LV100T01 M 2500 KW
4600 KW Y Dyn11

management also enables us to offer quick, accurate quotes

M 3 531FN560M01
3000 KW 1000 kVA, 6% 3 531MD140M01 10/0.4kV
701LV100T01 2900 KW M Y Dyn11
301LV100T01 M 3 322FN400M01
1250 kVA, 6% 3 322MD140M01 10/0.38kV
3000 kW 2000 kVA, 8%
Y Dyn11
2900 kW M Y Dyn11 S
– and avoid supply bottlenecks. We understand that getting
M 3 321FN400M01 10/0.38kV
321MD140M01

533FN560L01
3 10/0.38kV

533MD140L01
532FN560L01
532MD140L01

critical equipment on time is essential to smooth project

531FN560L01
531MD140L01
322FN400L01
322MD140L01

flow, so we place orders well in advance or use alternate

T
321FN400L01
321MD140L01

503LV100

502LV100
502LV100C01
701LV110
701LV110C01
533MD140R01 533MD140C01 533FN560R01 533FN560C01
503LV100C01
suppliers to ensure that supply schedules are always aligned
532FN560C01 SLAG MILL DEPARTMENT
SLAG MILL FILTER FAN
with your project timeline.
501LV100 532MD140C01 532FN560R01 SLAG MILL
501LV100C01 532MD140R01 ШЛАКОДРОБИЛКА ОТДЕЛЕНИЕ ШЛАКОДРОБИЛКИ
CEMENT MILL 2 DEPARTMENT COMPRESSOR ROOM 2 ШЛАКОДРОБИЛКА
302LV100
302LV100C01 531MD140R01 531MD140C01 531FN560R01 531FN560C01
CEMENT MILL 2 CEMENT MILL 2 FILTER FAN
МЕЛЬНИЦ КОМПРЕССОРНЫЙ ЗАЛ 2
ВЕНТИЛЯТОР ФИЛЬТРА U
322FN400R01 322FN400C01 ЦЕМЕНТНАЯ МЕЛЬНИЦА2 ЦЕХ ЦЕМЕНТНЫХ - 2
701LV100 322MD140R01 322MD140C01 CEMENT MILL 1 DEPARTMENT
301LV100 701LV100C01 CEMENT MILL 1 CEMENT MILL 1 FILTER FAN ЦЕМЕНТНАЯ МЕЛЬНИЦА2 ВЕНТИЛЯТОР ФИЛЬТРА
301LV100C01 RAW MILL 2 DEPT. ЦЕМЕНТНАЯ МЕЛЬНИЦА1 ЦЕХ ЦЕМЕНТНЫХ МЕЛЬНИЦ 1
321FN400R01 321FN400C01 RAW MILL FAN 2 ЦЕМЕНТНАЯ МЕЛЬНИЦА1
MD140R01 321MD140C01 RAW MILL 2 ОТДЕЛЕНИЕ СЫРЬЕВОЙ МЕЛЬНИЦЫ ВЕНТИЛЯТОР ФИЛЬТРА
RAW MILL DEPT 1. COMPRESSOR ROOM 1 СЫРЬЕВАЯ МЕЛЬНИЦА 2 ВЕНТИЛЯТОР 2
RAW MILL FAN 1
RAW MILL 1
СЫРЬЕВАЯ МЕЛЬНИЦА 1
ВЕНТИЛЯТОР
СЫРЬЕВОЙ МЕЛЬНИЦЫ 1
ОТДЕЛЕНИЕ СЫРЬЕВОЙ
МЕЛЬНИЦЫ - 1
КОМПРЕССОРНЫЙ ЗАЛ 1 СЫРЬЕВОЙ МЕЛЬНИЦЫ 2
Our customers also benefit from our ability to handle a high
V
СЫРЬЕВАЯ МЕЛЬНИЦА 1 level of quantitative risk. This flexibility means that even
when project specs shift during the engineering phase or
УСЛОВНЫЕ ОБОЗНАЧЕНИЯ
26 : Макс. темп. масла
, см. описание номер
supply МАСТЕР
needs change, our prices do not. W
87
59 59N 63 66 67N(S) 71 81 86 26 : Top Oil Temp.
РАЗРЯДНИК ДЛЯ ТРЕХОБМОТОЧНЫЙ Номер ссылки
51 50/51N 50/51Ns 51L 51R THREE WINDING TRAFO. ТРАНСФОРМАТОР
ANSI Code 46 47 49 50 27 : Пониженное напряжение ЗАЩИТЫ ОТ
26 27 SURGE ARRESTER
Код ANSI
27 : Under Voltage WITHDRAWABLE RUSSIAN TEXT
ПЕРЕНАПРЯЖЕНИЙ ГРУПП, РОССИЯ
46 : Phase Balance, Current
46 : Симметрия фазы, Эл. ток
CIRCUIT BREAKER
АСИНХРОННЫЙ КАЛУЖСКИЙ ЦЕМЕНТНЫЙ ЗАВОД
ЭЛЕКТРОДВИГАТЕЛЬ С
ь 47 : Симметрия фазы , Напряжение CAPACITIVE VOLTAGE
ЕМКОСТНЫЙ
ТРАНСФОРМАТОР
3
M SLIP RING MOTOR КОНТАКТНЫМИ 811 Отделение распределения питания
47 : Phase Balance, Voltage
Однолинейная схема
ВЫКЛЮЧАТЕЛЬ С TRANSFORMER КОЛЬЦАМИ
FIXED CIRCUIT BREAKER НАПРЯЖЕНИЯ
ФИКСИРОВАННЫМ
49 : Тепловая перегрузка ПОЛОЖЕНИЕМ
шины X 49 : Thermal Overload
X X
X X
M SQUIRREL CAGE MOTOR
КОРОТКОЗАМКНУТЫЙ
2/2 FLSmidth
Xи
50 : Сверхток I>>
иальной и собственностью
Main Substation X ТРАНСФОРМАТОР 3 ДВИГАТЕЛЬ
данным документом является конфиденц FLSmidth
50 : Overcurrent I>> VOLTAGE TRANSFORMER
анция входящих эл. цепей ВЫКЛЮЧАТЕЛЬ-РАЗЪЕДИНИТЕЛЬ НАПРЯЖЕНИЯ
51 : Сверхток I>
SWITCH DISCONNECTOR
С ПЛАВКИМ Данная информация переданная без письменного разрешения от
ться
Switch Disconnector
51 : Overcurrent I> WITH FUSE TRIP РАСЦЕПИТЕЛЕМ
РОТОРНЫЙ ПУСКАТЕЛЬ
не может копироваться , использова
ль входящих эл. цепей : КЗ на землю CURRENT TRANSFORMER ТРАНСФОРМАТОР ТОКА
ROTOR STARTER
NSA NSA 18-Apr-12 Zone/Descr.:r.:
Zona/Descr.
Zone/Besch
Zone/Beskr.
50/51N RJN
50/51N : Earth Fault
WITHDRAWABLE
RUSSIAN TEXT
Instruks
Nota
Instructi
Instruc.
Erector's
Montage au
anleitun
tilnote:
montado
ons
aopara r: n: :de montaje:
g:
monteur
la empresa
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Switch Disconnector 50/51N(S) : Чувствительное КЗ на землю ВЫКЛЮЧАТЕЛЬ-РАЗЪЕДИНИТЕЛЬ Dessiné
Gezeich.
Dibujado
1:5 Desenha. Chkd.
Contr.
Drawn Kontrol.
Tegnet Appr. Aprov.
Godk.
Aprov.
Aprob.
Verif. Genehm.
X
50/51N(S) : Sensitive EF SWITCH DISCONNETOR ПРЕОБРАЗОВАТЕЛЬ Escala:
Målestok:
Echelle:
Maßstab:
Scale:
ль входящих эл. цепей ШИННЫЙ КАНАЛ = CONVERTER
ejder
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normales correções
Anpassunge
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X X X X 51L : Длительный запуск эл. BUS DUCT Des
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16
Server, PLC
and MCC
panels
FLSmidth has IT server panels for industrial use
FLSmidth’s top-of-the-line server panels are designed
developed a to operate in an industrial environment and withstand
complete selection industrial server rooms’ occasionally hot, dusty conditions.
of well-organised Unlike most office IT systems, even a short moment of
panels that prioritise downtime on a process control system can have critical
consequences. So the panel is designed according to
user experience to industrial guidelines for permanent installation and trouble-
simplify operations, free operation. It is also optimised for easy installation
during commissioning and features a separate compartment
maintenance and for effective cable management, complete with room for
troubleshooting. fibre optic cable patching to ensure a well-functioning
network backbone. With plenty of space for installing and
strapping cables and a large, built-in patch box for fragile
fibre cores, the design facilitates installation and makes
it easier for electricians to work with hard-to-handle,
armoured installation cables.
PLC panels designed for efficiency
At the core of every FLSmidth PLC panel lies an intelligent
design based on years of experience with cement and
minerals plants. The panel design is optimised to meet
electricians’ requirements and preferences and enablle fast
and reliable commissioning.
The PLC panels feature a unique, intuitive layout that
provides easy access during installation as well as a
good overview during subsequent troubleshooting and
maintenance.
The panels come complete with all the necessary PLC
equipment including power supplies and network parts.
They comply with international standards, offer built-in
protection against power spikes and transients - and are
completely dust-proof.
17
Integrated, intelligent MCCs
Our state-of-the-art, intelligent MCC design integrates
tightly with the control system, allowing direct access to
strong diagnostics during commissioning - and simplifying
troubleshooting down the line.
Our intelligent MCCs also provide excellent features
for predictive maintenance. More efficient and cost-
effective than preventive maintenance systems, predictive
maintenance solutions alert you when parts wear down
so you only have to replace or repair when it is actually
necessary.
The combination of simple design and superior diagnostics
explains why over 90% of our electrical projects now
feature intelligent MCCs.
18 19

A typical automation
project layout
Central Control Room
HP LP2475w scan
input

Quick Select auto reset

PIP/POP

User-friendly ECS helps the operators perform their best

by providing focus on their roles, clear indication of process status,

Crusher Control Room simplified alarm handling and a fast trend system.
input input input input
HP LP2475w scan Quick Select auto reset
PIP/POP HP LP2475w scan Quick Select auto reset
PIP/POP HP LP2475w scan Quick Select auto reset
PIP/POP HP LP2475w scan Quick Select auto reset
PIP/POP

input
HP LP2475w scan Quick Select auto reset
PIP/POP

p e n t iu m II p e n t iu m II

HP L2045w HP L2045w HP L2045w

input input input

auto auto auto

HP LP2475w scan
input

Quick Select auto reset

PIP/POP HP LP2475w scan
input

Quick Select auto reset

PIP/POP
HP LP2475w scan
input

Quick Select auto reset

PIP/POP HP LP2475w scan
input

Quick Select auto reset

PIP/POP

Integration ECS offers seamless integration with many

other quality solution from FLSmidth like the ECS/ProcessExpert advanced
HP L2045w HP L2045w HP L2045w
p e n t iu m II
input input input
p e n t iu m II auto auto auto

p e n t iu m II

HP LP2475w scan
input

Quick Select auto reset

PIP/POP HP LP2475w scan
input

Quick Select auto reset

PIP/POP
HP LP2475w scan
input

Quick Select auto reset

PIP/POP HP LP2475w scan
input

Quick Select auto reset

PIP/POP
high level process control based on pre-engineered process models.
input input
HP LP2475w scan Quick Select auto reset
PIP/POP HP LP2475w scan Quick Select auto reset
PIP/POP

p e n t iu m II

p e n t iu m II

input input input

Flexibility
HP LP2475w scan Quick Select auto reset
PIP/POP HP LP2475w scan Quick Select auto reset
PIP/POP HP LP2475w scan Quick Select auto reset
PIP/POP

p e n t iu m II

HEWLET
PAC KARD
LaserJet 5

The flexibility of ECS enables it to span from

HEWLET
PAC KARD
LaserJet 5

HEWLET
PAC KARD
LaserJet 5

Process Control
individual machine control to centralized process control system providing
ProcessExpert
ProcessExpert
Grinding
Client
Flotation
and Froth Vision the same user interface all across the plant.
ProCurve ProCurve Switch
4204vl-48GS
J9064A

Console
Reset Clear
Self Test

Auxiliary Port
Fan
1 2
Power
Status
A B
Modules
C D
*Spd Mode

Act FDx Spd

LED Mode Select

off = 10Mbps
flash = 100Mbps
on = 1000Mbps

! Use vl modules only

ProCurve ProCurve Switch
4204vl-48GS
J9064A

Console
Reset Clear
Self Test

Auxiliary Port
Fan
1 2
Power
Status
A B
Modules
C D
*Spd Mode

Act FDx

LED Mode Select

Spd
off = 10Mbps
flash = 100Mbps
on = 1000Mbps

! Use vl modules only

Client
Power Power

*Spd Mode off = 10Mbps

ProCurve Switch Self Test flash = 100Mbps Fault 10/100/1000Base-T Ports - all ports are IEEE Auto MDI/MDI-X 10/100/1000Base- Ports - all ports are IEEE Auto MDI/MDI-X Fault 10/100/1000Base-T Ports - all ports are IEEE Auto MDI/MDI-X 10/100/1000Base-T Ports - all ports are IEEE Auto MDI/MDI-X
ProCurve Use ProCurve mini-GBICs and SFPs only Use ProCurve mini-GBICs and SFPs only
4204vl-48GS Status on = 1000Mbps

J9064A
Reset Clear
1 2 A B C D Act FDx Spd ! Use vl modules only 1 3 5 7 9 11 13 15 17 19 21 23 A 1 3 5 7 9 11 13 15 17 19 21 23
B 1 3 5 7 9 11 13 15 17 19 21 23 A 1 3 5 7 9 11 13 15 17 19 21 23
B
LED Mode Select
Console Auxiliary Port
Fan Power Modules

Power

Fault 10/100/1000Base-T Ports - all ports are IEEE Auto MDI/MDI-X

ProcessExpert
10/100/1000Base-T Ports - all ports are IEEE Auto MDI/MDI-X ProCurve
vl
ProCurve
ProCurve
vl vl ProCurve
vl

ProcessExpert
Use ProCurve mini-GBICs and SFPs only 24p Gig-T Gig-T/SFP 24p Gig-T Gig-T/SFP
1 3 5 7 9 11 13 15 17 19 21 23 A 1 3 5 7 9 11 13 15 17 19 21 23
B vl Module
J8768A 2 4 6 8 10 12 14 16 18 20 22 24 Module vl Module
J9033A
2 4 6 8 10 12 14 16 18 20 22 24 Module
vl Module
J8768A 2 4 6 8 10 12 14 16 18 20 22 24 Module vl Module
J9033A
2 4 6 8 10 12 14 16 18 20 22 24 Module

Scalability
ProCurve
24p Gig-T vl ProCurve
Gig-T/SFP vl C D C D
vl Module vl Module
2 4 6 8 10 12 14 16 18 20 22 24 Module 2 4 6 8 10 12 14 16 18 20 22 24 Module 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
J8768A J9033A

100Base-FX MTRJ Ports 100Base-FX MTRJ Ports 100Base-FX MTRJ Ports 100Base-FX MTRJ Ports

Grinding Flotation
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
C D ProCurve ProCurve ProCurve ProCurve
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
100-FX MTRJ
vl Module
J8763A
vl 100-FX MTRJ
vl Module
J8763A
vl 100-FX MTRJ
vl Module
J8763A
vl 100-FX MTRJ
vl Module
J8763A
vl
100Base-FX MTRJ Ports 100Base-FX MTRJ Ports

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
ProCurve ProCurve

vl vl

Server
100-FX MTRJ 100-FX MTRJ

Server
vl Module vl Module
J8763A J8763A

ECS solutions are fully scalable from a single

Froth Vision
Server
machine or process department to a full production plant. In advanced
configurations ECS systems can be interconnected for transparent sharing
of process information.

Gyratory Coarse ore, Reclaim, Flotation, Concentrate, & tailings

crusher area SAG/pebble, Ball mills Reagents, Regrind Thickening & filtration

Reliability The dual-server concept ensures the highest level

of redundancy and strong performance, while the server-client architecture
POWER

POWER POWER POWER AB Allen-Bradley B# 15 B# 15

AB Allen-Bradley B# 15 B# 15 AB Allen-Bradley B# 15 B# 15 AB Allen-Bradley B# 15 B# 15

provides an easily scalable system.

POWER

POWER POWER POWER AB Allen-Bradley B# 15 B# 15

AB Allen-Bradley B# 15 B# 15 AB Allen-Bradley B# 15 B# 15 AB Allen-Bradley B# 15 B# 15

AB Allen-Bradley
POWER
AB Allen-Bradley
POWER
AB Allen-Bradley
POWER

AB Allen-Bradley
POWER
POWER
AB Allen-Bradley AB Allen-Bradley
POWER

AB Allen-Bradley
POWER
POWER
AB Allen-Bradley Standard library FLSmidth has developed a strong
industry-specific standard function-block library for cement and minerals.
It is based on years of experience as a market leading provider of machinery
and process expertise.
POWER POWER POWER POWER POWER POWER POWER POWER
AB Allen-Bradley AB Allen-Bradley AB Allen-Bradley AB Allen-Bradley AB Allen-Bradley AB Allen-Bradley AB Allen-Bradley AB Allen-Bradley

Hardware flexibility With built-in high-

performance I/O drivers for a number of leading PLC brands ECS allows
mixing of different hardware while maintaining the same operator interface
POWER
AB Allen-Bradley B#15 B#15 AB Allen-Bradley
POWER
B#15 B#15
POWER
AB Allen-Bradley B#15 B#15
POWER
AB Allen-Bradley B#15 B#15
POWER
AB Allen-Bradley B#15 B#15
POWER
AB Allen-Bradley B#15 B#15
POWER
AB Allen-Bradley B#15 B#15
POWER
AB Allen-Bradley B#15 B#15

and functionality across the plant.

Engineering With many years of experience and

dedication to focus industries FLSmidth is able to provide consistent high
qualityand successful projects with market leading products and by utilising
an advanced engineering system.
20
Customer services
and support
FLSmidth offers a wide range
of services to help customers
ensure the long-term success of
their investment by boosting the
system’s efficiency to improve
performance, utilization
and productivity.
With FLSmidth, great service and support doesn’t end
when a plant’s automation system is fully commissioned.
Even a highly reliable control system benefits from strong
post commissioning support. FLSmidth provides long-term
support and remote assistance to help ensure efficient
operations throughout the lifetime of the plant.
FLSmidth’s remote services
• 24-hour hotline: Telephone support for critical issues
anytime.
• Remote troubleshooting: Online support for
technical issues.
• Remote engineering: Specialist assistance for minor
engineering issues.
• KPI monitoring: Data analysis and report generation
provide an up-to date overview of all plant processes.
FLSmidth provides the following services
 emote engineering support FLSmidth can often
R Collaboration is the keyword in ICE, since it delivers the
troubleshoot and make necessary adjustments from offsite.
Evaluating a plant’s system remotely saves time and reduces
travel costs associated with specialist visits.
 raining courses To keep operators on top of processes
T in Salt Lake City. This opens up the opportunity to access
and new technologies and knowledge, FLSmidth provides
training courses for all plant staff. Courses are divided into
introduction, user, specialist and expert levels – and special
21
courses tailored to the unique requirements of engineering
companies and technical centres can also be arranged.
Service & migration agreement When the plant has an
emergency, it needs immediate assistance. With an FLSmidth
service and migration agreement, the plant gets both
remote and onsite help to ensure maximum system uptime
and optimal plant performance at all times. This makes
upgrades simple and smooth – and helps secure the plant’s
long-term investments.
The Intelligent Collaboration
Environment (ICE) is FLSmidth’s new performance and
diagnostic center. The ICE Center has been set-up as a
joint “One Source” effort between FLSmidth’s Automation,
Customer Services and Operation & Maintenance divisions,
to bring together and offer their accumulated knowledge in
The new services provided through ICE include:
• Remote Monitoring
one convenient package for FLSmidth’s customers. • Remote Supervision
• Remote Troubleshooting
• Process Optimization
needed infrastructure to bridge the geographical distance • KPI Management
between plant sites and FLSmidth specialists. It creates a • Performance Benchmarking
direct link between a plant and the Cement Technology • Link for support from Regional FLSmidth Super Centers and Local Service Units
Center in Copenhagen or the Minerals Technology Center
FLSmidth believe this technology is a solid foundation to reach the ultimate goal, of offering our customers the best
FLSmidth’s new optimization services which put plant possible service.
operators in direct dialogue with products specialists to help
get the best performance of their plant.
22 23

Get started
with us
No matter where you are
or how far along your
process control plans, we
are ready to speak with
you any time to see how
we can help.

Innovating for the future
FLSmidth is dedicated to being the leading supplier of plant
process and quality control to the cement and minerals
industries. At FLSmidth, we believe the key to achieving this
objective is continuous innovation, ensuring our customers
always benefit from the latest technologies and knowledge.
By combining machinery expertise with the latest
automation technologies, FLSmidth leverages its extensive
process knowledge to create innovative proven solutions..
This unique combination has made FLSmidth the preferred
automation supplier to the cement and minerals industries.
Local service with global support
Our global organization comprises more than 40
representative offices around the world, which are
supported by engineering centres in Denmark, the United
States and India.
This unique organization enables us to provide local support
while ensuring you always have direct access to specialists,
no matter where in the world they are located. To find out
which office is closest to you, visit
www.flsmidth.com/contact.
Alternatively you are welcome to write to
automation@flsmidth.com and we will facilitate
redirecting your request to the appropriate office.
FLSmidth supports more than 500 plants
worldwide on a daily basis,
Learn more – helping customers with everything from supplying replacement parts and wear items to strategic planning for a more
There are many ways for you to learn more about what profitable future. Our comprehensive support strategy means you can look to FLSmidth’s Customer Services department
FLSmidth can do for you. Our website offers additional as a single source for all your plant’s service requirements.
information, such as case stories and product brochures.
We not only offer a complete portfolio of services, we also know how to determine the best solutions for your specific
www.flsmidth.com/automation for more information installation and how to support the high equipment availability your plant needs to be competitive and profitable.
Project Centre Denmark Project Centre USA Project Centre India
FLSmidth A/S FLSmidth Inc. FLSmidth Private Limited
Vigerslev Allé 77 2040 Avenue C FLSm idth House
DK-2500 Valby Bethlehem, PA 18017-2188 34, Egatoor, Kelambakkam
Copenhagen Tel: +1 610-264-6010 (Rajiv Gandhi Salai, Chennai)
CM 11-10 800-79-ENG V1

Tel: +45 3618 1000 Fax: +1 610-264-6170 Tamil Nadu – 603 103
Fax: +45 3630 1820 E-mail: automation@flsmidth.com Tel: +91-44-4748 1000
E-mail: automation@flsmidth.com Fax: +91-44-2747 0301
E-mail: automation@flsmidth.com

Copyright © 2012 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S.
This brochure makes no offers, representations or warranties (express or implied), and information and data
contained in this brochure are for general reference only and may change at any time. www.flsmidth.com /automation