Professional Documents
Culture Documents
A
Heavy Duty
General Transmission Information A1
Manual Transmission A3
Automated Transmission A9
Clutch A11
Drive Axle A13
Driveshaft A20
Steer Axle A25
Brakes A27
B
Medium Duty
General Transmission Information B1
Automated Transmission B4
Clutch B5
Drive Axles B7
Driveshaft B13
Steer Axles B18
Brakes B20
C
Trailer Axle & Suspension
Trailer Axle C1
Trailer Suspension C3
D
Safety, Mobility & Cost Avoidance
Eaton® VORAD® Collision Warning System D1
Dana® Spicer® Tire Pressure
Management Systems D2
Wheel End Systems D3
E
Service & Support
Call Center E1
Warranty & Lubricant Requirements E2
Mobile Diagnostic Tools E3
Aftermarket & Parts E4
Training and Online Support E5
H I G H L I G H T S
2005 Heavy Duty
General Transmission Information A1
Manual Transmission A3
Automated Transmission A9
Clutch A11
Driveshaft A20
Super-40™ Heavy Duty Tandem
The new D40-170 tandem is ideal for high
torque and high horsepower in high GCW
Steer Axle A25
linehaul applications.
Brakes A27
Heavy Duty
General Transmission Information
How To Use General Transmission Notes
The Condensed 1. Length – Listed lengths are installation dimensions from face of clutch housing to front
bottoming surface of companion flange or yoke, except AT-1202 and 2-A-92 which are from
Specifications bottoming surface of input yoke to bottoming surface of output yoke.
Locate the appropriate model 2. Weight – Listed weights are without clutch housing, controls, and lubricant. All weights
in the far left hand column of are approximate. Add 7 lbs. [3.15 kgs.] to models with internal oil pump. Note:
the tables and follow that row Lightning transmission weight includes SAE #1 standard aluminum clutch housing,
horizontally across the page to add 7 lbs. [3.15 kgs.] for nodal aluminum housing.
find information pertaining to
3. Oil Capacity – Oil Capacities are approximate, depending on inclination of transmission.
that model. Shaded
Always fill transmission to level of filler opening or center of sight glass. Refer to Form
boxes are used to indicate
TCMT-0020 and TCMT-0021 Lubrication Requirements for more information.
availability of features
or options. 4. Oil Cooler: Recommended – With engines 350 H.P. and above.
Required – With engines 400 H.P. and above and GCW’s over 90,000 lbs.
Specifications, features and
[40,823 kgs.]
benefits can also be found
– With engines 400 H.P. and above and 1400 lbs.ft. [1898 Nm]
on our web site at
or greater torque.
www.roadranger.com.
– With engines 450 H.P. and above.
Warranty coverage – With engines 1500 lbs.ft. [2034 Nm] and above.
information is available on
5. Shift Control Systems – A variety of direct mounted shift lever configurations and
our web site or in Warranty
mechanical remote controls are readily available for all Medium and Heavy Duty
Guide TCWY-0900.
Transmissions. Shift bar housings for forward gear shift lever location are standard on
The models, options and 7-speeds and available for all heavy-duty models with exception of RT-6609A and automated
specifications listed in this products. A variety of automatic style shift controls are available, both shift lever and push
document were current at the button, for automated transmissions. For specific applications contact your OEM.
time of publication. Model
6. Oil Filters: Recommended RTLO-1x913A
availability, options and
RTLO-1x918A-AS2
specifications are subject
RTLO-1x918B
to change without notice.
Required RTLO-20913A
RTLO-20918A-AS2
RTLO-22918A-AS2
RTLO-20918B
RTLO-22918B
Nomenclature
Manual Transmissions
RTLOCF — 16909A-T2
R T X L O C F - 16 9 09 A/B/C/H L/LL - T2
Roadranger Top 2 Gears Automated
Twin Countershaft One or Two Deep Ratio Low Gears
X Type Shift Bar Housing Gear Ratio Set
Low-Inertia Design Forward Speeds
Overdrive Model Design Level
Convertible Model x 100 = Nominal Torque Capacity
Lever Position - Forward
A1
Heavy Duty
General Transmission Information
Eaton Fuller “Convertible”
® ®
10-Speeds RTO-10/12/14/
16/18910B-AS2,
RTO-14/16910C-AS2
The AutoShift 10-Speeds
UltraShift 10-Speed Transmission offer operator ease combined
The UltraShift 10-Speed is the two-pedal solution that really with computer controlled
improves your bottom line. With very little efficiency for the ultimate
"street-to-seat" training required, in performance and safety. Once the vehicle is in
UltraShift dramatically widens motion, an AutoShift transmission operates like
the driver pool and reduces an automatic transmission, with the efficiency of
training costs. Its simpler, a manual transmission. The AutoShift family also
computer-contolled shifting includes 7- and 18-speed heavy-duty vocational
makes drivers more models.
productive and helps to
improve fuel economy. And,
integrated "protection features"
minimize the chances for abuse, which improves uptime
and reduces repair costs. Eaton Fuller Low-Inertia
® ®
FR Series 10-Speeds
FRO-11/12/13/14/15/16/ Eaton Fuller Low-Inertia
® ®
Standard
RT-6609
Nodal
Standard
Lightning Series
Nodal
Standard
All Other RT & FR-Series
Except for FR w/Integral oil cooler
Nodal
Std. Forced Lube
Note: Aluminum clutch housing weight is 21 lbs. [11.025 kgs.] (Without Clutch Release Components). Cast iron clutch housing weight is 68 lbs. [30.6 kgs.].
A3
Heavy Duty
Manual Transmission
Power Take-Off (PTO) Specifications End Yoke Lengths
Model Right Side Left Side/Bottom Yoke
YokeFlange
Transmission
Transmission Yoke
Yoke Length
Length
Length
6609 6 Bolt, 33 Tooth, 6/8 Pitch 8 Bolt, 33 Tooth, 6/8 Pitch Model
Model Series
Series Series
Series Speedo
SpeedoTo
SpeedoTo
14607 Series 6 Bolt, 78 Tooth, 10.1 Pitch 8 Bolt, 78 Tooth, 10.1 Pitch To Face
Cross
Cross
A4
Heavy Duty
Manual Transmission
Specs, Options & Provisions
Model Sales Sht. Length
Intergral Extended C/S Oil Cap. Inches PTO Speed
TRSL- XXXX Oil Pump Weight
7 Speeds PTO Provision Pints [ltr] [mm] (% of Engine)
lbs. [kg]
T-14607A -0157 28.9 [762] 51
575
T-14607B -0157 36 [16.92] 28.9 [ 762] [258.75] 69
TX-14607B -0157 28.9 [ 762]
Model Length PTO Speed
Sales Sht. Integral Extended C/S Internal External Oil Cap. Weight
Inches (% of
9 Speeds TRSL-xxxx Oil Pump PTO Provision Oil Cooler Oil Cooler Pints [ltr] lbs. [kg]
[mm] Engine)
Model Length
Sales Sht. Integral Thru Shaft Internal Oil Cap. Weight PTO Speed
Inches
10 Speeds TRSL-xxxx Oil Pump PTO Oil Cooler Pints [ltr] lbs. [kg] (% of Engine)
[mm]
RT-8908LL - 0116 70
RTO-11908LL - 0116 690
28 [13.16] 33.1 [840.74]
RTO-14908LL - 0116 [310.5] 94
RTO-16908LL - 0116 STD
FR-9210B* - 0280 ◊
FR-11210B* - 0280 ◊
FR-12210B* - 0280 ◊
65
FR-13210B* - 0280 ◊
FR-14210B* - 0280 ◊
FR-15210B* - 0280 STD ◊
FRO-11210B* - 0280 ◊
FRO-12210B* - 0280 ◊
FRO-13210B* - 0280 ◊
87
FRO-14210B* - 0280 ◊ 23.5 29.9 592
FRO-15210B* - 0280 STD ◊ [11.045] [754.38] [266.4]
FRO-16210B* - 0280 STD ◊
FRO-11210C* - 0261 ◊
FRO-12210C* - 0261 ◊
FRO-13210C* - 0261 ◊
FRO-14210C* - 0261 ◊
84
FRO-15210C* - 0261 STD ◊
FRO-16210C* - 0261 STD ◊
FRO-17210C* - 0261 STD ◊
FRO-18210C* - 0261 ◊ STD
SHADED AREAS INDICATE AVAILABILITY. Note: Pump standard for external coolers only – ◊ Two Thru-shaft PTO provisions available
not required for internal coolers. * These (950 lbs.ft. - 1700 lbs.ft) transmissions can be rated at 100
A5 additional lbs.ft. torque above the stated limit in the Top 2 ratios only.
Note: Aux C/S pump available through aftermarket.
Heavy Duty
Manual Transmission
Ratios & Steps
Model Lbs-Ft
Max TQ Overall Reverse 1 % 2 % 3 % 4 % 5 % 6 % 7
7 Speeds [Nm]
T-14607A 1400 [1898] 10.50 10.20 10.50 71 6.13 65 3.71 48 2.51 37 1.83 37 1.34 34 1.00
T-14607B 1400 [1898] 12.03 12.35 73 7.15 66 4.31 58 2.72 49 1.83 37 1.34 34 1.00
12.35
TX-14607B 1400 [1898] 8.99 9.24 73 5.35 66 3.22 58 2.04 49 1.37 37 1.00 34 .75
RT-6609A 660 [895] 12.72 12.08 3.53 12.72 48 8.61 37 6.27 35 4.66 36 3.42 36 2.52 37 1.83 35 1.36 36 1.00
RT-8608L 860 [1166] 17.21 17.99 4.70 17.21 68 10.23 42 7.23 38 5.24 37 3.83 43 2.67 42 1.89 38 1.37 37 1.00
RTX-11609B 1150 [1559]
RTX-12609B 1250 [1695]
17.21 13.14 3.43 12.57 68 7.47 42 5.28 38 3.83 37 2.79 43 1.95 42 1.38 38 1.00 37 .73
RTX-13609B 1350 [1831]
RTX-14609B 1450 [1966]
RTX-16709B 1650 [2237] 17.07 13.03 3.43 12.46 68 7.41 42 5.23 38 3.79 37 2.77 42 1.95 42 1.38 38 1.00 37 .73
RT-8709B 860 [1166] 13.29 13.89 3.89 13.29 45 9.16 40 6.53 36 4.80 34 3.57 39 2.57 40 1.38 36 1.34 34 1.00
RT-11709H 1150 [1559]
RT-12709H 1250 [1695]
13.29 13.89 3.89 13.29 45 9.16 40 6.53 36 4.80 34 3.57 39 2.57 40 1.83 36 1.34 34 1.00
RT-13709H 1350 [1831]
RT-14709H 1450 [1966]
RTOC-16909A 1650 14.38 11.28 2.99 10.50 42 7.37 42 5.21 38 3.78 37 2.76 41 1.95 42 1.38 38 1.00 37 .73
RTLOC-16909A-T2* 1650 14.38 11.28 2.99 10.50 42 7.37 42 5.21 38 3.78 37 2.76 41 1.95 42 1.38 38 1.00 17 .86 17 .73
RTOC-18909A 1850 14.38 11.28 2.99 10.50 42 7.33 41 5.21 38 3.78 37 2.76 41 1.95 42 1.38 38 1.00 37 .73
RTLOC-18909A-T2* 1850 14.38 11.28 2.99 10.50 42 7.37 42 5.21 38 3.78 37 2.76 41 1.95 42 1.38 38 1.00 17 .86 17 .73
* These transmissions can be rated at 100 lbs. ft. of additional torque above the limits in the top 2 ratios only. When converted to a 13-speed, the engine has to be re-rated to no greater
than maximum transmission torque.
RT-8908LL 860 [1166] 19.58 20.47 13.24 3.89 19.58 55 12.67 51 8.39 35 6.23 36 4.58 34 3.40 38 2.46 35 1.83 36 1.34 34 1.00
RTO-11908LL 1150[1559]
RTO-14908LL 1450[1966] 19.58 15.22 9.85 2.89 14.56 55 9.42 51 6.24 35 4.63 36 3.40 34 2.53 38 1.83 35 1.36 36 1.00 34 .74
RTO-16908LL 1650 [2237]
FR-9210B* 950 [1288]
FR-11210B* 1150 [1559]
FR-12210B* 1250 [1695]
14.80 16.21 3.63 14.80 34 10.95 36 8.09 34 5.97 38 4.46 35 3.32 36 2.45 34 1.81 35 1.35 34 1.00
FR-13210B* 1350 [1831]
FR-14210B* 1450 [1966]
FR-15210B* 1550 [2102]
FRO-11210B* 1150 [1559]
FRO-12210B* 1250 [1695]
FRO-13210B* 1350 [1831]
14.80 12.12 2.72 11.06 35 8.19 35 6.05 35 4.46 34 3.34 35 2.48 35 1.83 35 1.36 35 1.00 34 .75
FRO-14210B* 1450 [1966]
FRO-15210B* 1550 [2102]
FRO-16210B* 1650 [2237]
FRO-11210C* 1150 [1559]
FRO-12210C* 1250 [1695]
FRO-13210C* 1350 [1831]
17.17 13.75 2.80 12.69 37 9.29 38 6.75 38 4.90 35 3.62 40 2.59 37 1.90 38 1.38 38 1.00 35 .74
FRO-14210C* 1450 [1966]
FRO-15210C* 1550 [2102]
FRO-16210C* 1650 [2237]
FRO-17210C* 1750 [2373]
17.51 13.75 2.80 12.94 39 9.29 38 6.75 38 4.90 35 3.62 37 2.64 39 1.90 38 1.38 38 1.00 35 .74
FRO-18210C* 1850 [2509]
* These transmissions can be rated at 100 additional lbs. ft. of torque above the stated limits in the top 2 ratios only.
A6
Heavy Duty
Manual Transmission
Specs, Options & Provisions
Model Oil Cap. Length Weight PTO
Sales Sht. Integral Thru Shaft Oil Site Internal Pints Inches Lbs. Speed (%
Lightning TRSL-XXXX Oil Pump PTO ◊ Glass Oil Cooler [ltr] [mm] [kg] (1) of Engine)
FRLO-14410C* -0295 ◊ STD STD
FRLO-15410C * -0295 ◊ STD STD
FRLO-16410C -0295 ◊ STD STD 27 28.1 530 63
FRLO-14410C-T2* -0295 ◊ STD STD [11.69] [762] [238.5]
FRLO-15410C-T2* -0295 ◊ STD STD
FRLO-16410C-T2 -0295 ◊ STD STD
* These transmissions can be rated at 100 additional lbs.ft. torque above the stated limit in the Top 2 ratios only.
◊ Two thru-shaft PTO provisions are standard.
Note 1: Weight includes standard aluminum clutch housing and internal cooler.
Model External
Water-to- External Oil Cap. Length Weight PTO
Sales Sht. Integral Thru Shaft oil Oil Pints Inches Lbs. Speed (%
11 Speeds TRSL-XXXX Oil Pump PTO Cooler Filter [ltr] [mm] [kg] of Engine)
RTO-11909ALL -0253 671 [301.95]
28 33.1
RTO-14909ALL -0253 671 [301.95] 79
[12.69] [840.75]
RTO-16909ALL -0253 STD 698 [310.05]
Model External
Water-to- External Oil Cap. Length Weight PTO
Sales Sht. Integral Thru Shaft oil Oil Pints Inches Lbs. Speed (%
13 Speeds TRSL-XXXX Oil Pump PTO Cooler Filter [ltr] [mm] [kg] of Engine)
RTLO-12913A -0249 STD 714
RTLO-14913A -0249 STD [321.3]
28 33.1
RTLO-16913A -0249 STD 79
[12.69] [840.75] 716
RTLO-18913A -0249 STD [322.2]
RTLO-20913A -0249 STD STD
A7
Heavy Duty
Manual Transmission
Ratios & Steps
Model Lbs-Ft Reverse
Max TQ Overall 1 % 2 % 3 % 4 % 5 % 6 % 7 % 8 % 9 % 10
Lightning [Nm] L H
A8
Heavy Duty
Automated Transmission
Nomenclature
Automated Transmissions
Design Level
* In late 2005, the Automated Generation will be changing to "3". For example: RTO-10910B-DM3
Model Integral Thru Aux Oil-to- External Oil Cap. Length Weight PTO
Sales Sht. Oil Shaft C/S Water Oil Ponts Inches Lbs. Speed (%
AutoShift 18 Speed TRSL-XXXX Pump PTO Pump Dipstick Cooler Filter [ltr] [mm] [kg] of Engine)
RTLO-14918A-AS2 -0285 STD
RTLO-16918A-AS2 -0285 STD
28 33.1 738
RTLO-18918A-AS2 -0285 STD 79
[13.16] [840.74] [332.1]
RTLO-20918A-AS2 -0285 STD STD
RTLO-22918A-AS2 -0285 STD STD
Note: AutoShift requires appropriate, and Eaton certified, electronic engine. Consult engine OEM for availability.
NOTE 2: UltraShift requires appropriate, and Eaton certified, electronic engine. Consult engine OEM for availability.
Model Integral Thru Aux Oil-to- External Oil Cap. Length Weight PTO
Sales Sht. Oil Shaft C/S Water Oil Ponts Inches Lbs. Speed (%
UltraShift 10 Speed TRSL-XXXX Pump PTO Pump Dipstick Cooler Filter [ltr] [mm] [kg] of Engine)
RTO-10910B-DM2 -0299 6712 [304.36]
2
RTO-12910B-DM2 -0299 26 29.9 671 [304.36]
94
RTO-14910B-DM2 -0299 STD [12.22] [745.38] 6812 [308.90]
RTO-16910B-DM2 -0299 STD 6812 [308.90]
Note 3: Without clutch housing, lubricant, end yoke, shift module, clutch.
23 lbs. [10.43 Kg.] Aluminum DM Clutch Housing.
34 lbs. [15.42 Kg.] Aluminum DM Nodal Mount Clutch Housing.
A9
Heavy Duty
Automated Transmission
A10
Heavy Duty
Clutch
Eaton® Fuller® Heavy-Duty Clutch Selector
1. You must know these three specs to use this chart:
2. Narrow down your choices starting with Clutch Diameter (15.5 or 14)
3. The part number along any horizontal row are alternatives for the specifications.
A11
Heavy Duty
Clutch
Specs, Options & Provisions
15.5 Inch Cast Two Plate Heavy-Duty New Remanufactured ValueLine™
Spline Flywheel Number Clutch torque Easy-Pedal Solo® Solo® XL Easy-Pedal™ Easy-Pedal™
Diameter Disk Facing Cover Weight Solo® ValueClutch™
Bore of (must exceed 2000™ w/o Standard Yoke Roller Yoke New Int Plate Reground Plate
& No. of Type Number Load Each AFG MG
Opening Springs engine torque) Brake MG AFG AFG MG MG
Splines
4 3200 150 107091-80B
DCF-CO-FT
7" 8 1400 4 3600 150 108391-81 109701-81 108391-81MO 108391-81MR 107091-81B
DOF-CO-FT Organic 4000 150 108391-82 108391-82MO 108391-82MR
1450 DOF-CO-FT Organic 4000 150 108391-78
8.5" 10
1650 DCF-CO-FT 4 3600 150 108391-74 109701-74 109700-74MO** 108391-74MO 108391-74MR 107091-74B
2" - 10"
1650 DCF-CO 4 3600 150 108935-51* 109700-51* 108935-51MO* 107935-51B*
9
1760 DCF-CO 4 3600 150 108935-61* 109700-61* 109700-61MO*
10" 7 1700 DCF 4 3600 150 108925-82 109701-82 109705-82Y 109700-82MO** 108935-82MO**
1860 DCF-VCT Plus 6 4000 150 108925-20 109701-20 109705-20Y 109700-20MO**
7
2050 DCF-VCT Plus 6 4000 150 108925-25 109701-25 109705-25Y
2" - 14" 10" 7 2250 DCF-VCT Plus 6 4000 150 109706-32Y
A12
Heavy Duty
Drive Axle
Nomenclature
Tandem Drive Axles
A13
Heavy Duty
Drive Axle
Dana® Spicer® Tandem Drive Axles
Dana® Spicer® DS404 Single Reduction Tandem Axle
Built stronger, lighter and tougher. “Fast-fade” housing design
for lower fifth wheel heights increase payload capacity and
improve vehicle stability.
U-Tube Housing
Dana® Spicer® Single Reduction Single Axles Breather
Low maintenance features provide superior spin-out protec-
tion while precision flow forged differential gears offer greater
strength and impact resistance.
A14
Heavy Duty
Drive Axle
Dana® Spicer® Single Reduction Single Drive Axles
Ratings Axle Shaft Axle Housing Options
Outrunner™
Ring Gear
Wall thickness
Body Diameter
Electromagnetic
Mgmt. System
at spring seat
Tire Pressure
Axle Seal part
Box Section
Box Section
Differential
Differential
LMS™ Hub
Number of
Ratios
Diameter
Dia. in.
in. [mm]
in. [mm]
No Spin
Max. GCW
Retarder
Splines
Height
Spline
Width
Model Max. GAW No.
Lock
lbs. HWY [mm]
lbs. [kg] [kg] (Std. OD)
A15
Heavy Duty
Drive Axle
Dana® Spicer® Two-Speed and Planetary Double Reduction
Single Drive Axles
Ratings Axle Shaft Axle Housing Options
Outrunner™
Ring Gear
Wall thickness
Electromagnetic
Spline Diameter
at spring seat
Body Diameter
Mgmt. System
Axle Seal part
Box Section
Box Section
Tire Pressure
LMS™ Hub
Number of
Max. GCW Ratios Dia. in.
Retarder
in. [mm]
in. [mm]
Splines
Height
Width
Model Max. GAW No.
lbs. HWY [mm]
lbs. [kg] [kg] (Std. OD)
A16
Heavy Duty
Drive Axle
Dana® Spicer® Single Reduction Tandem Drive Axles
Ratings Axle Shaft Axle Housing Options
Outrunner™
Ring Gear
Wall thickness
Spline Diameter
at spring seat
Body Diameter
Mgmt. System
Axle Seal part
Box Section
Box Section
Tire Pressure
Differential
LMS™ Hub
Number of
Controlled
Max. GCW Max. GVW Ratios Dia. in.
Traction
in. [mm]
in. [mm]
Splines
Height
Width
Model Max. GAW No.
Pump
Lock
lbs. HWY lbs. [kg] [mm]
lbs. [kg] [kg] (Truck only) (Std. OD)
A17
Heavy Duty
Drive Axle
Dana® Spicer® Single Reduction Tandem and Tridem Drive Axles
Ratings Axle Shaft Axle Housing Options
Outrunner™
Ring Gear
Wall thickness
Electromagnetic
Spline Diameter
at spring seat
Body Diameter
Mgmt. System
Axle Seal part
Box Section
Box Section
Tire Pressure
Differential
Differential
LMS™ Hub
Number of
Max. GCW Ratios Dia. in.
Retarder
in. [mm]
in. [mm]
No Spin
Splines
Height
Width
Model Max. GAW No.
Pump
Lock
lbs. HWY [mm]
lbs. [kg] [kg] (Std. OD)
A18
Heavy Duty
Drive Axle
Dana® Spicer® Two-Speed and Planetary Double Reduction
Tandem and Tridem Drive Axles
Ratings Ratios Axle Shaft Axle Housing Options
Outrunner™
Ring Gear
Wall thickness
Spline Diameter
at spring seat
Body Diameter
Mgmt. System
Axle Seal part
Box Section
Box Section
Tire Pressure
LMS™ Hub
Number of
Max. GCW MAX. GVW Dia. in.
in. [mm]
in. [mm]
Two Double
Splines
Height
Width
Model Max. GAW No.
Pump
lbs. HWY (Truck only) [mm]
lbs. [kg] Speed Reduction
[kg] lbs. [kg] (Std. OD)
Note1: 16" [406mm] diameter ring gear for 3.55/4.83 and 3.70/5.05 ratios only.
Ring gear diameter is 16.5" [419mm] for all other ratios.
† Denotes high entry tandem with 1.2:1 helical gears.
*Tridem axle configuration.
Outrunner is a registered trademark of Freudenberg-NOK.
A19
Heavy Duty
Driveshaft
Extending Your Life On The Road
Dana is once again setting the pace in the heavy vehicular
marketplace with the Spicer Life® Series driveshafts. For
on and off-highway applications, the Spicer Life Series meets
the industry’s demands for components with longer life, higher
reliability and lower maintenance. Spicer Life Series driveshafts
offer lower life cycle costs with minimum lifetime maintenance
requirements.
Spicer Life Series Driveshafts offer:
• longer life
• lower lifetime maintenance
• increased strength for higher engine
torque and lower axle ratios
• less driveshaft rotating diameter
Nearly every component on the driveshaft assembly has been
redesigned to increase life and decrease maintenance.
A20
Heavy Duty
Driveshaft
Spicer Life Series Operating Parameters
Max. momentary Standard slip Rotating Rotating
Series
joint angle of d/s Diameter of D/S Diameter of End Yoke
SPL-140 25 Deg. 110 mm 4.33 in 160 mm 6.30 in 158 mm 6.22 in
SPL-170 25 Deg. 110 mm 4.33 in 185 mm 7.28 in 193 mm 7.60 in
SPL-170I/A 45 Deg. 150 mm 5.90 in 185 mm 7.28 in 193 mm 7.60 in
SPL-250 25 Deg. 110 mm 4.33 in 185 mm 7.28 in 193 mm 7.60 in
SPL-250HD 25 Deg. 110 mm 4.33 in 185 mm 7.28 in 193 mm 7.60 in
A21
Heavy Duty
Driveshaft
Slip Between Center Driveshaft
Driveshaft Minimum Length U-Joint Bearing
Assembly Collapsed Slip Joint End Tight Joint End
SPAN Cup Diameter
Part Number Centerline to
Centerline of Slip
Cross "A" Maximum Tube Size Maximum "F" "G"
"S"
Angle Angle
MM IN MM IN "B" MM IN "C" MM IN MM IN
SPL-140 430 16.93 110 mm 4.33 25° 110 x 5.0 DOM 4.33 x .197 DOM 25° 138.7 5.46 49.2 1.93
140DS55001
SPL-170 440.4 17.34 110 mm 4.33 25° 126 x 3.0 DOM 4.96 x .118 DOM 25.5° 164 6.46 55 2.16
170DS55001C
SPL-170HD 439 17.28 110 mm 4.33 25° 128.5 x 4.25 DOM 5.06 x .167 DOM 25° 164 6.46 55 2.16
170DS55002C
SPL-170I/A 511.9 20.15 150 mm 5.91 45° 120.0 x 5.0 DOM 4.72 x .197 DOM 45° 164 6.46 55 2.16
170IA55006C
SPL-250 450.4 17.73 110 mm 4.33 25° 128.5 x 4.25 DOM 5.06 x .167 DOM 25° 163 6.42 60.2 2.37
250DS55005C
SPL-250HD 450.4 17.73 110 mm 4.33 25° 130.0 x 5.0 DOM 5.12 x .197 DOM 25° 163 6.42 60.2 2.37
250DS55006C
SPL-250SHD 450 17.72 110 mm 4.33 25° 132.0 x 6.0 DOM 5.20 x .236 DOM 25° 163 6.42 60.2 2.37
250DS55001C
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
A22
Heavy Duty
Driveshaft
Fixed Yoke Coupling Shaft Assembly with Center Bearing
Coupling
Shaft Minimum Length Centerline of
U-Joint Bearing
Part Centerline of Cross Maximum Bearing to Maximum
Tube Size SPAN Cup Diameter
Number to Centerline of Angle Centerline of Angle "F" "G"
End Yoke "A" "B" End Yoke "E" "C"
MM IN MM IN MM IN MM IN MM IN
SPL-140 350.3 13.79 25° 110.0 x 5.0 DOM 4.33 x .197 DOM 154.5 6.08 25° 138.7 5.46 49.2 1.93
140CS54013
SPL-170 367.5 14.47 25° 126.0 x 3.0 DOM 4.96 x .118 DOM 160 6.30 25° 164 6.46 55 2.17
170CS54018C
SPL-170HD 367 14.45 25° 128.5 x 4.25 DOM 5.06 x .167 DOM 160 6.30 25° 164 6.46 55 2.17
170CS54016C
SPL-250 382.3 15.05 25° 128.5 x 4.25 DOM 5.06 x .167 DOM 164 6.46 25° 164 6.46 60 2.37
250CS54005C
SPL-250HD 382.3 15.05 25° 130.0 x 5.0 DOM 5.12 x .197 DOM 164 6.46 25° 163 6.42 60 2.37
250CS54006C
SPL-250SHD 384 15.12 25° 132.0 x 6.0 DOM 5.20 x .236 DOM 164 6.46 25° 163 6.42 60 2.37
250CS54001C
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
A23
Heavy Duty
Driveshaft
Companion Flange Coupling Shaft with Center Bearing
Fixed Flange Coupling Shaft with Flange Yoke at Transmission Position
COUPLING SHAFT MINIMUM LENGTH FLANGE YOKE CENTERLINE OF
ASSEMBLY PART FLANGE YOKE CENTER BEARING
MAXIMUM CENTERLINE OF
NUMBER MOUNTING FACE TO TUBE SIZE TO FACE OF TYPE OF
ANGLE CROSS TO
FACE OF TYPE OF COMPANION FLANGE FLANGE
MOUNTING
COMPANION FLANGE "A" "B" FLANGE "E"
FACE "D"
MM IN MM IN MM IN MM IN
A24
Heavy Duty
Steer Axle
Nomenclature
Steer Axle Model Nomenclature
A25
Heavy Duty
Steer Axle
Dana® Spicer® Integral Arm Steer Axles
Nominal Load Beam Beam Drop in [mm] Unitized Tire Bearing
Width** LMS Hub Hub Pressure Cone
Rating Model (KPI) in. Option Spindle Management Inner /
lbs. [kg] 3.5 [88.9] 3.74 [95.0] 5.0 [127]
[mm] Option (optional) Outer*
10,000 [4,536] E-1002I 69.0 [1752.6]
71.0 [1803.4]
E-1002W
71.5 [1816.4]
12,000 [5,443] E-1202I 69.0 [1752.6]
71.0 [1803.4]
E-1202W
71.5 [1816.4]
HM212049/
12,500 [5,670] E-1203I 69.0 [1752.6] 3782
E-1322I 69.0 [1752.6]
13,200 [5,987] 71.0 [1803.4]
E-1322W
71.5 [1816.4]
14,600 [6,622] E-1462I 69.0 [1752.6]
71.0 [1803.4]
E-1462W
71.5 [1816.4]
Outrunner Seal Number with Standard Outside Diameter: 128847 and Optional Outside Diameter: 128855
* Standard bearing numbers shown. Does not apply with LMS hub or Unitized Hub Spindle option.
**”W” version models provide additional turning angle. Beam width dimension contingent on vehicle manufacturer.
Outrunner Seal Number for nominal load ratings of 10,000 - 14,600 lbs [4,536 - 6,622 kg] with standard outside diameter: 128847 and optional outside diameter: 128855
Outrunner Seal Number for nominal load ratings of 16,000 - 24,000 lbs [7,257 - 10,886 kg] with standard outside diameter: 129863
A26
Heavy Duty
Brakes
Nomenclature
Brakes
A27
Heavy Duty
Brakes
Bendix® Foundation Brakes
Configuration Applications LMS
GAW Range lbs. [kg] Model Size in. [mm]
Shoe Spider Anchor* Option Brake
10,000-13,200 [4,536-5,987] ES-150-4L 15.0 x 4.0 [381 x 102] Fabricated Fabricated SAP Steer Axles
ES-150-4D 15.0 x 4.0 [381 x 102] Fabricated Cast SAP Steer Axles
10,000-14,600 [4,536-6,622] ES-150-6D 15.0 x 6.0 [381 x 152] Fabricated Cast SAP Steer Axles w/19.5" [mm] wheels
15,000-20,000 [6804-9,072 ES-150-8D 15.0 x 8.63 [381 x 219] Fabricated Cast SAP Drive Axles w/19.5" [mm] wheels
10,000-14,600 [4,536-6,622] ES-165-5D 16.5 x 5.0 [419 x 127] Fabricated Cast SAP Steer Axles
ES-165-5L 16.5 x 5.0 [419 x 127] Fabricated Fabricated SAP Steer Axles
14,600-20,000 [6,622-9,072] ES-165-6D 16.5 x 6.0 [419 x 152] Fabricated Cast SAP On/Off Hwy Steer Axles
ES-165-6L 16.5 x 6.0 [419 x 152] Fabricated Fabricated SAP On/Off Hwy Steer Axles
17,000-23,000 [7,711-10,433] ES-165-7D 16.5 x 7.0 [419 x 178] Fabricated Cast SAP Drive Axles
ES-165-7S 16.5 x 7.0 [419 x 178] Fabricated Cast SAP On/Off Hwy Drive Axles
ES-165-7L 16.5 x 7.0 [419 x 178] Fabricated Fabricated SAP Drive Axles
ES-165-8D 16.5 x 8.63 [419 x 219] Fabricated Cast SAP Drive Axles
ES-165-8S 16.5 x 8.63 [419 x 219] Fabricated Cast SAP On/Off Hwy Drive Axles
ES-165-8L 16.5 x 8.63 [419 x 219] Fabricated Fabricated SAP Drive Axles
23,000-26,000 [10,433-11,793 ES-165-7M 16.5 x 7.0 [419 x 178] Fabricated Heavy Cast DAP On/Off Hwy Drive Axles
26,000-30,000 [11,793-13,608] ES-165-7H 16.5 x 7.0 [419 x 178] Cast Heavy Cast On/Off Hwy Drive Axles
26,000-32,500 [11,793-14,742] EB-180-7R 18.0 x 7.0 [457 x 178] Cast Heavy Cast SAP On/Off Hwy Drive Axles
ESD-225 Air Disc for 22.5" & 24.5” Wheels – Cast – Steer, Drive, Trailer
10,000-23,000 [4,536-10,433]
ADB-22X Air Disc for 22.5" & 24.5" Wheels – Cast – Steer, Drive, Trailer
10,000-31,000 [4,536-14,061] SN7 Air Disc for 24.5" Wheels – Cast – Steer, Drive, Trailer
Bendix® SAP Drive Axle Brakes available on Dana Spicer Trailer Axles.
NOTE: Applications require Bendix Spicer Foundation Brake LLC Application Engineering approval. *SAP=Single Anchor Pin DAP=Dual Anchor Pin
A28
Medium Duty
General Transmission Information B1
Automated Transmission B4
Clutch B5
Drive Axles B7
Driveshaft B13
Brakes B20
Medium Duty
General Transmission Information
How To Use General Transmission Notes
The Condensed 1. Length – Listed lengths are installation dimensions from face of clutch housing
Specifications to front bottoming surface of companion flange or yoke.
Locate the appropriate model 2. Weight – Listed weights are without clutch housing, controls, and lubricant.
in the far left hand column of All weights are approximate.
the tables and follow that row
3. Oil Capacity – Oil Capacities are approximate, depending on inclination
horizontally across the page
of transmission. Always fill transmission to level of filler opening or center
to find information pertaining
of sight glass. Refer to Form TCMT-0020 and TCMT-0021 Lubrication
to that model. Shaded boxes
Requirements for more information.
are used to indicate
availability of features 4. Shift Control Systems – A variety of direct mounted shift lever configurations
or options. and mechanical remote controls are readily available for all Medium and Heavy
Duty Transmissions. A variety of automatic style shift controls are available,
Specifications, features and
both shift lever and push button, for automated transmissions. For specific
benefits can also be found on
applications contact your OEM.
our web site
at www.roadranger.com.
Warranty coverage
information is available on
our web site or in Warranty
Guide TCWY-0900.
The models, options and
specifications listed in this
document were current at Eaton Fuller
® ®
B1
Medium Duty
General Transmission Information
Clutch Housing Weights
SAE NO.1 SAE NO.2
Model Series Housing Type Aluminum [kg] Iron [kg] Housing Type Aluminum [kg] Iron [kg]
FS-Series 4205, 5206, 6205 4.75 in. [120] 13 lbs. [5.89] N/A
Not Available
6305, 5406, 6406, 8406 6.625 in. [168] 17 lbs. [7.65] N/A
* Standard on FS Series – 6.625" deep. SAE #2 aluminum clutch housing.
B2
Medium Duty
General Transmission Information
Nomenclature
Manual Transmissions
FS — 8406A
F S B O - 8 4 06 A/B
Fuller Gear Ratio Set
Synchronized Forward Speeds
Bus Design Level
Overdrive Model x 100 = Nominal Torque Capacity
B3
Medium Duty
Automated Transmission
Nomenclature
Automated Transmissions
FO — 8406A — ASX
F S O - 8 4 06 A ASX/ASW
Fuller
ASX - AutoShift
Synchronized
ASW - UltraShift
Overdrive Model
Gear Ratio Set
Forward Speeds
Design Level
x 100 = Nominal Torque Capacity
B4
Medium Duty
Clutch
Eaton® Fuller® Medium-Duty Clutch Selector
1. You must know these three specs to use this chart:
3. The part numbers along any horizontal row are alternatives for the specifications
B5
Medium Duty
Clutch
Eaton® Fuller® Medium-Duty Clutch Selector
Standard Stroke: .500" to .560" Bearing Travel
CLUTCH SOLO®
SPLINE TORQUE MANUAL SOLO® SOLO® MAINTENANCE
MANUAL MANUAL ® SOLO® ®
DIAMETER must equal DAMPER ADJUSTMENT SOLO STANDARD SOLO MAINTENANCE FREE WITH
ADJUSTMENT ADJUSTMENT SHORT
& NUMBER or exceed TYPE SEVERE STANDARD SEVERE REMAN FREE WITH ROLLER YOKE
NEW REMAN STROKE
OF DISCS engine SERVICE* SERVICE* ROLLER YOKE SEVERE
torque SERVICE
1.75"-1 620 Free Travel 107683-5 (3SB) N/A 107683-5MO (3SB) 109400-5 (3SB) N/A N/A 109400-5MO 109410-5Y (3SB) N/A
1.75"-2** 860 7+1 107237-10 (3 Trap) 107237-22 (3SB) 107237-10MO 109500-10 (3 Trap) 109500-22 (SB) N/A 109500-10MO 109507-10Y (3 Trap) 109507-22Y (3SB)
860 7+1 107342-12 (3SB) 107342-22 (3SB) N/A 109504-12 (3SB) 109504-22 (3SB) N/A N/A 109508-12Y (3SB) 109508-22Y (3SB)
2.00"-2** 950 7+1 107342-24 (4SB) N/A N/A 109504-24 (4SB) N/A N/A N/A 109508-24Y (4SB) N/A
1050 Low Rate N/A N/A N/A 109504-20 (4SB) N/A N/A N/A 109508-20Y (4SB) N/A
CLUTCH SOLO®
SPLINE TORQUE MANUAL SOLO® SOLO® MAINTENANCE
MANUAL MANUAL SOLO®
DIAMETER must equal DAMPER ADJUSTMENT SOLO® STANDARD SOLO® MAINTENANCE FREE WITH
ADJUSTMENT ADJUSTMENT SHORT
& NUMBER or exceed TYPE SEVERE STANDARD SEVERE REMAN FREE WITH ROLLER YOKE
NEW REMAN STROKE
OF DISCS engine SERVICE* SERVICE* ROLLER YOKE SEVERE
torque SERVICE
1.75"-1 620 Free Travel N/A N/A N/A N/A N/A 109404-5 (3SB) 109404-5MO N/A N/A
1.75"-2** 860 7+1 N/A N/A N/A N/A N/A 109503-10 (3 Trap) 109503-10MO N/A N/A
*Severe Service: A combination of higher plate load, super buttons, or an additional number of facings.
**Two Plate Clutches: Fits in place of single plate (pull type), however, this increases inertia to the transmission and may affect shiftability.
B6
Medium Duty
Drive Axles
Nomenclature
Tandem Drive Axles Single Drive Axles
U-Tube Housing
Breather
B7
Medium Duty
Drive Axles
Dana® Spicer® Single Reduction Single Drive Axles
Ratings Axle Shaft Axle Housing Options
Outrunner™
Wall thickness
Spline Diameter
at spring seat
Body Diameter
Mgmt. System
Axle Ring Gear Seal part
Box Section
Box Section
Tire Pressure
Limited Slip
Differential
LMS™ Hub
Number of
Max. GCW Ratios
in. [mm]
in. [mm]
No Spin
Splines
Height
Width
Model Max. GAW Dia. in. No.
Lock
lbs. HWY
lbs. [kg] [kg] (Std. OD)
S14-110 14,500 35,000 1.57 1.75 11.8 4.25 4.25 0.31 Call for
[6,576] [15,873] 3.07, 3.31, 3.58, 3.73, 3.91, 4.10, [39.8] 34
[44.5] [300] [108] [108] [8] availability
4.30, 4.56, 4.78, 4.88, 5.13, 5.38,
S16-130 16,500 40,000 5.57, 5.86, 6.14, 6.50 1.61 1.89 12.2 4.25 4.25 0.39 Call for
[7,483] [18,141] 36
[40.9] [47] [310] [108] [108] [10] availability
17060S 17,000 60,000 2.64, 2.85, 2.93, 3.07, 3.21, 3.36,
[7,710] [27,211] 3.55, 3.70, 3.90, 4.11, 4.30◊, 1.81 2.00 15.4 4.61 5.24 0.37
39 128849
4.33, 4.63, 4.78◊, 4.88, 5.29, [46.0] [50.8] [391] [117] [133] [9.5]
5.57◊, 6.47, 6.50, 7.17
19060S 19,000 60,000 2.64, 2.85, 2.93, 3.08, 3.25, 3.36, 1.81 2.00 15.4 4.61 5.24 0.37
39 128849
[8,617] [27,211] 3.55, 3.70, 3.90, 4.11, 4.30◊, [46.0] [50.8] [391] [117] [133] [9.5]
21060S 21,000 60,000 4.33, 4.63, 4.78◊, 4.88, 5.29, 1.89 2.10 15.4 4.61 5.24 0.43
[9,524] [27,211] 5.57◊, 6.17, 6.50, 7.17 41 128861
[48.0] [53.3] [391] [117] [133] [11]
21090S 21,000 90,000 2.85, 3.08, 3.25, 3.36, 3.55, 3.70,
[9,924] [40,816] 2.06 2.31 17.3 4.61 5.24 0.37
3.90, 4.11, 4.33, 4.63, 4.88, 5.29, 36 128861
[52.3] [58.7] [439] [117] [133] [9.5]
5.57◊
22060S 22,000 60,000 2.64, 2.85, 3.08, 3.25, 3.36, 3.55,
[9,977] [27,211] 3.70, 3.90, 4.11, 4.30◊, 4.33, 1.89 2.10 15.4 4.61 5.24 0.43
41 128861
4.63, 4.78◊, 4.88, 5.29, 5.57, [48.0] [53.3] [391] [117] [133] [11]
6.17, 6.50, 7.17
23090S 23,000 90,000 2.85, 3.08, 3.25, 3.36, 3.55, 3.70,
[10,431] [40,816] 3.90, 4.11, 4.33, 4.63, 4.88, 5.29, 2.06 36
2.31 17.3 4.61 5.24 0.43
128861
[52.3] [58.7] [439] [117] [133] [11]
5.57, 5.83, 6.17, 6.50, 7.17
B8
Medium Duty
Drive Axles
Dana® Spicer® Single Reduction Single Drive Axles
Ratings Axle Shaft Axle Housing Options
Outrunner™
Wall thickness
Spline Diameter
Electromagnetic
at spring seat
Body Diameter
Mgmt. System
Axle Ring Gear Seal part
Box Section
Box Section
Tire Pressure
Differential
LMS™ Hub
Differential
Number of
Max. GCW Ratios
in. [mm]
in. [mm]
retarder
No Spin
Splines
Height
Width
Model Max. GAW Dia. in. No.
Lock
lbs. HWY
lbs. [kg] [kg] (Std. 0D)
B9
Medium Duty
Drive Axles
Dana® Spicer® Two-Speed and Planetary Double Reduction
Single Drive Axles
Ratings Ratios Axle Shaft Axle Housing Options
Outrunner™
Wall thickness
Spline Diameter
at spring seat
Body Diameter
Mgmt. System
Axle Ring Gear Seal part
Box Section
Box Section
Tire Pressure
LMS™ Hub
Number of
Max. GCW Double
in. [mm]
in. [mm]
No Spin
Splines
Height
Width
Model Max. GAW Dia. in. No.
lbs. [kg] lbs. HWY Two Speed
[kg] Reduction (Std. OD)
Note: 16" [406mm] diameter ring gear for 3.55/4.83 and 3.70/5.05 ratios only. Ring gear diameter is 16.5" [419mm] for all other ratios.
B10
Medium Duty
Drive Axles
Dana® Spicer® Single Reduction Tandem Drive Axles
Ratings Axle Shaft Axle Housing Options
Outrunner™
Wall thickness
Electromagnetic
Spline Diameter
at spring seat
Body Diameter
Mgmt. System
Axle Ring Gear Seal part
Box Section
Box Section
Tire Pressure
Differential
Differential
LMS™ Hub
Number of
Max. GCW MAX. GVW Ratios
Retarder
No-Spin
in. [mm]
in. [mm]
Splines
Height
Width
Model Max. GAW Dia. in. No.
Pump
Lock
lbs. HWY (Truck only)
lbs. [kg] [kg] lbs. [kg] (Std. OD)
DS344 34,000 110,000 2.64, 2.85, 1.81 2.00 15.4 4.61 5.24 0.37
[15,420] [49,887] 2.93, 3.08, 39 128849
[46.0] [50.8] [391] [117] [133] [9.5]
3.25, 3.36,
DS404 40,0000 110,000 3.55, 3.70, 1.89 2.10 15.4 4.61 5.24 0.37
[18,141] [49,887] 41 128861
3.90, 4.11, [48.0] [53.3] [391] [117] [133] [9.5]
4.33, 4.63,
DS405 40,000 110,000
4.88, 5.29, 1.89 2.10 15.4 4.61 5.24 0.43
[18,141] [49,887] 41 128861
5.57, 6.17, [48.0] [53.3] [391] [117] [133] [11]
6.50
DST40 40,000 110,000 2.64, 2.93*, **
[18,141] [49,887] 3.08, 3.25, 1.89 2.10 15.4 4.61 5.24 0.37
41 128861
3.36, 3.55, [48.0] [53.3] [391] [117] [133] [9.5]
3.70, 3.90,
DST41 40,0000 110,000 4.11, 4.33, **
[18,141] [49,887] 4.88, 5.29, 1.89 2.10 16.5 4.61 5.24 0.43
41 128861
5.57, 6.17, [48.0] [53.3] [419] [117] [133] [11]
6.50, 7.17
DSH40 40,000 110,000 3.08, 3.25,
[18,141] [49,887] 3.36, 3.55,
1.89 2.10 15.75 4.61 5.24 0.43
3.70, 3.90, 41 128861
[48.0] [53.3] [400] [117] [133] [11]
4.11, 4.33,
4.63, 4.88
D40-170 40,000 160,000 3.07, 3.21,
[18,141] [72,562] 3.31, 3.42,
3.58, 3.73,
3.91, 4.10,
2.05 2.35 17.7 4.61 5.24 0.43
4.30, 4.56, 46 128861
[52] [59.6] [450] [117] [133] [11]
4.78, 5.25,
5.38, 5.57,
6.14, 6.83,
7.17
DSH44 44,000 72,000 3.36, 3.55,
[19,955] [32,653] 3.70, 3.90,
4.11, 4.33,
1.87 2.10 15.75 4.61 5.24 0.50
4.63, 4.88, 41 128861
[47.5] [53.3] [400] [117] [133] [12.5]
5.29, 5.57,
6.17, 6.50,
7.17
* Call for availability.
** Forward rear axle only.
B11
Medium Duty
Drive Axles
Dana® Spicer® Two-Speed and Planetary Double Reduction
Tandem Drive Axles
Ratings Ratios Axle Shaft Axle Housing Options
Outrunner™
Wall thickness
Spline Diameter
at spring seat
Body Diameter
Mgmt. System
Axle Ring Gear Seal part
Box Section
Box Section
Tire Pressure
LMS™ Hub
Number of
Max. GCW MAX. GVW Double
in. [mm]
in. [mm]
Splines
Height
Width
Model Max. GAW Dia. in. No.
Pump
lbs. [kg] lbs. HWY (Truck only) Two Speed
[kg] lbs. [kg] Reduction (Std. OD)
B12
Medium Duty
Driveshaft
Extending Your Life On The Road
Our Spicer Life® Series 55, 70 and 100 driveshafts replace
Spicer 1480, 1550, 1610 and SPL90 series driveshafts. In addi-
tion to the same reduced maintenance intervals and improved
bearing package designs developed for our heavy-duty line,
Spicer Life Series medium-duty driveshafts also feature our
Quick Disconnect™ tube yoke. This innovative design features
the same attachment configuration as our industry standard half
round end yokes, but addresses the shipping and handling con-
cerns of multi-piece assemblies. In addition, an optional Spicer
Lite XS™ U-joint offers zero maintenance operation for those
applications requiring extended service.
Spicer Life Series Driveshafts offer:
• longer life
• lower lifetime maintenance
• increased strength for higher engine
torque and lower axle ratios
Nearly every component on the driveshaft assembly has been
redesigned to increase life and decrease maintenance.
B13
Medium Duty
Driveshaft
Medium Duty Service Kits
Driveshaft U-Joint Kit
Kit Type
Series Used
SPL55 SPL55-1X Re-Lube
SPL55XS SPL55-2X Pre-Lube
SPL70 SPL70-1X Re-Lube
SPL70XS SPL70X Pre-Lube
SPL100 SPL100-1X Re-Lube
SPL1000XS SPL100X Pre-Lube
SPL-55 232.8 9.17 21.5° 88.9 3.50 111.6 4.39 30° 106.3 4.19 34.92 1.37
055CS54006
SPL-55XS 232.8 9.17 21.5° 88.9 3.50 111.6 4.39 30° 106.3 4.19 34.92 1.37
055CS54006G
SPL-70 249.0 9.80 26° 88.9 3.50 119.6 4.71 22.5° 126.14 4.96 34.92 1.37
070CS54004
SPL-70XS 249.0 9.80 26° 88.9 3.50 119.6 4.71 22.5° 126.14 4.96 34.92 1.37
070CS54004G
SPL-100 289.4 11.39 25° 101.6 4.00 114.8 4.52 13.5° 125.94 4.96 41.28 1.63
100CS54003
SPL-100XS 289.4 11.39 25° 101.6 4.00 114.8 4.52 13.5° 125.94 4.96 41.28 1.63
100CS54003G
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
B14
Medium Duty
Driveshaft
Driveshaft
Drive- Minimum Length
U-JOINT Bearing
shaft Centerline of Maximum Maximum
Tube Size SPAN Cup Diameter
Part Cross to Angle Angle "F" "G"
Number End Yoke "A" "B" "C"
MM IN MM IN MM IN MM IN
SPL-55 159.6 6.28 21.5° 88.9 3.50 25° 106.3 4.19 34.92 1.37
055DS05003
SPL-55XS 159.6 6.28 21.5° 88.9 3.50 25° 106.3 4.19 34.92 1.37
055DS05003G
SPL-70 168.2 6.62 26° 88.9 3.50 25° 126.14 4.96 34.92 1.37
070DS5003
SPL-70XS 168.2 6.62 26° 88.9 3.50 25° 126.14 4.96 34.92 1.37
070DS05003G
SPL-100 203.4 8.00 25° 101.6 4.00 15° 125.94 4.96 41.28 1.63
100DS05002
SPL-100XS 203.4 8.00 25° 101.6 4.00 15° 125.94 4.96 41.28 1.63
100DS05002G
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
B15
Medium Duty
Driveshaft
Slip Between Center Driveshaft
Driveshaft Minimum Length Slip Joint End Tight Joint End
Assembly U-Joint Bearing
Collapsed SPAN Cup Diameter
Part Number Centerline to Slip
Centerline of Maximum Tube Size Maximum
"S"
Cross "A" Angle Angle "F" "G"
"B" "C"
MM IN MM IN MM IN MM IN MM IN
SPL-55 355.8 14.00 110 4.33 27° 88.9 3.50 21.5° 106.3 4.19 34.92 1.37
055DS55006
SPL-55XS 355.8 14.00 110 4.33 27° 88.9 3.50 21.5° 106.3 4.19 34.92 1.37
055DS55006G
SPL-70 365.9 14.41 110 4.33 25° 88.9 3.50 26° 126.14 4.96 34.92 1.37
070DS55007
SPL-70XS 365.9 14.41 110 4.33 25° 88.9 3.50 26° 126.14 4.96 34.92 1.37
070DS55007G
SPL-100 421.1 16.58 110 4.33 25° 101.6 4.00 25° 125.94 4.96 41.28 1.63
100DS55006
SPL-100XS 421.1 16.58 110 4.33 25° 101.6 4.00 25° 125.94 4.96 41.28 1.63
100DS55006G
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
B16
Medium Duty
Driveshaft
Outboard Slip Coupling Shaft
Driveshaft Minimum Length Slip Joint End Tight Joint End
Assembly U-Joint Bearing
Collapsed Centerline of SPAN Cup Diameter
Part Number Centerline to Slip Bearing to
Centerline of Maximum Tube Size Maximum
"S" Centerline of
Cross "A" Angle Angle "F" "G"
Slip Yoke "E"
"B" "C"
MM IN MM IN MM IN MM IN MM IN MM IN
SPL-55 375.2 14.77 110 4.33 27° 250.0 9.84 88.9 3.50 21.5° 106.3 4.19 34.992 1.37
055CS55003
SPL-55XS 375.2 14.77 110 4.33 27° 250.0 9.84 88.9 3.50 21.5° 106.3 4.19 34.92 1.37
055CS55003G
SPL-70 398.8 15.34 110 4.33 25° 260.4 10.2 88.9 3.50 26° 126.14 4.96 34.92 1.37
070CS55003
SPL-70XS 398.8 15.34 110 4.33 25° 260.4 10.25 88.9 3.50 26° 126.14 4.96 34.92 1.37
070CS55003G
SPL-100 448.7 17.66 110 4.33 25° 273.0 10.75 101.6 4.00 25° 125.94 4.96 41.28 1.63
100CS55002
SPL-100XS 448.7 17.66 110 4.33 25° 273.0 10.75 101.6 4.00 25° 125.94 4.96 41.28 1.63
100CS55002G
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
B17
Medium Duty
Steer Axles
Nomenclature
Steer Axle Model Nomenclature
B18
Medium Duty
Steer Axles
Dana® Spicer® Integral Arm Steer Axles
Nominal Load Beam Beam Drop in [mm] Unitized Tire Bearing
Width** LMS Hub Hub Pressure Cone
Rating Model (KPI) in. Option Spindle Management Inner /
lbs. [kg] 3.5 [88.9] 3.74 [95.0] 5.0 [127]
[mm] Option (optional) Outer*
10,000 [4,536] E-1002I 69.0 [1752.6]
71.0 [1803.4]
E-1002W
71.5 [1816.4]
12,000 [5,443] E-1202I 69.0 [1752.6]
71.0 [1803.4]
E-1202W
71.5 [1816.4]
HM212049/
12,500 [5,670] E-1203I 69.0 [1752.6] 3782
13,200 [5,987] E-1322I 69.0 [1752.6]
71.0 [1803.4]
E-1322W
71.5 [1816.4]
14,600 [6,622] E-1462I 69.0 [1752.6]
71.0 [1803.4]
E-1462W
71.5 [1816.4]
Outrunner Seal Number with Standard Outside Diameter: 128847 and Optional Outside Diameter: 128855
* Standard bearing numbers shown. Does not apply with LMS hub or Unitized Hub Spindle option.
**”W” version models provide additional turning angle. Beam width dimension contingent on vehicle manufacturer.
See Heavy Duty Steer Axle Section for Ratings over 14,600 lbs. [6,622 kg.]
Outrunner Seal Number for nominal load ratings of 10,000 - 14,600 lbs. [4,536 - 6,622 kg] with standard outside diameter: 128847 and optional outside diameter: 128855
B19
Medium Duty
Brakes
Nomenclature
Brakes
B20
Medium Duty
Brakes
Bendix® Foundation Brakes
Configurations LMS
GAW Range lbs. [kg] Modell Size in. [mm] Applications Brake
Shoe Spider Anchor* Options
ES-150-4L 15.0 x 4.0 [381 x 102] Fabricated Fabricated SAP Steer Axles
10,000-13,200 [4,536-5,987]
ES-150-4D 15.0 x 4.0 [381 x 102] Fabricated Cast SAP Steer Axles
10,000-14,600 [4,536-6,622] ES-150-6D 15.0 x 4.0 [381 x 102] Fabricated Cast SAP Steer Axles w/19.5" [mm] wheels
ES-150-8D 15.0 x 8.63 [381 x 219] Fabricated Cast SAP Drive Axles w/19.5" [mm] wheels
15,000-20,000 [6,804-9,072]] ES-165-5D 16.5 x 5.0 [419 x 127] Fabricated Cast SAP Steer Axles
10,000-14,600 [4,536-6,622]
ES-165-5L 16.5 x 5.0 [419 x 127] Fabricated Fabricated SAP Steer Axles
ES-165-6D 16.5 x 6.0 [419 x 152] Fabricated Cast SAP On/Off Hwy Steer Axles
14,600-20,000 [6,622-9,072]
ES-16-6L 16.5 x 6.0 [419 x 152] Fabricated Fabricated SAP On/Off Hwy Steer Axles
ES-165-7D 16.5 x 7.0 [419 x 178] Fabricated Cast SAP Drive Axles
17,000-23,000 [7,711-10,433] ES-165-7S 16.5 x 7.0 [419 x 178] Fabricated Cast SAP On/Off Hwy Steer Axles
ES-165-7L 16.5 x 7.0 [419 x 178] Fabricated Fabricated SAP Drive Axles
Bendix® SAP Drive Axle Brakes available on Dana Spicer EST and ESR Trailer Axles.
NOTE: Applications require Bendix Spicer Foundation Brake LLC Application Engineering approval. *SAP=Single Anchor Pin DAP=Dual Anchor Pin
See Heavy Duty Brake Section for Additional Brake Products.
B21
H I G H L I G H T S
2005 Trailer Axle &
Suspension
Trailer Axle C1
Trailer Suspension C3
C1
Trailer Axle & Suspension
Trailer Axle
Dana® Spicer® Trailer Axles
GAW Range Bearing Cone LMS Hub
Model Tube Dia. in. [mm] Brake Type in. [mm]
lbs. [kg] Innerr / Outer Option
12,000 [5,443] D10 5.00 [127] 12.25 x 5 Air [311 x 127] Drum 28995/255580
12.25 x 7.5 Air [311 x 191] Drum
15 x 8.63 Air [318 x 191] Drum
17,000 - 27,000 16.5 x 7 Air [419 x 178] Drum
D22 5.00 [127] HM218248/HM212049
[7,711 - 12,273] 16.5 x 8 Air [419 x 203] Drum
16.5 x 8.63 Air [419 x 219] Drum
Air Disc Brake
15 x 8.63 Air [318 x 219] Drum
17,000 - 27,000 16.5 x 7 Air [419 x 178] Drum
P22 5.00 [127] HM518445/HM518445
[7,711 - 12,273] 16.5 x 8.63 Air [419 x 219] Drum
Air Disc Brake
15 x 8.63 Air [318 x 219] Drum
17,000 - 27,000
T24 5.00 [127] 16.5 x 7 Air [419 x 178] Drum 594-A/580
[7,711 - 12,273]
16.5 x 8.63 Air [419 x 219] Drum
12.25 x 7.5 Air [311 x 191] Drum
15 x 8.63 Air [318 x 191] Drum
16.5 x 7 Air [419 x 178] Drum
D22SS 5.00 [127] HM218248/HM212049
16.5 x 8 Air [419 x 203] Drum
16.5 x 8.63 Air [419 x 219] Drum
25,000 [11,339 ]
Air Disc Brake
15 x 8.63 Air [318 x 219] Drum
16.5 x 7 Air [419 x 178] Drum
P22SS 5.00 [127] HM518445/HM518445
16.5 x 8.63 Air [419 x 219] Drum
Air Disc Brake
16.5 x 7 Air [419 x 178] Drum
30,000 [13,608] K30 5.75 [146] 18 x 7 Air [457 x 178] Drum 759/740
20 x 8 Air [508 x 203] Drum
16.5 x 7 Air [419 x 178] Drum
45,000 [20,455] A45 5.75 [146] Solid 18 x 7 Air [457 x 178] Drum 787/6580
20 x 8 Air [508 x 203] Drum
65,000 [29,545] A65 6.00 [152] Solid 20 x 8 Air [508 x 203] Drum 896/6580
NOTE: Bendix® Foundation Brakes (15 x 8.63, 16.5 x 7, and 16.5 x 8.63) available on D22 and P22 model trailer axles.
C2
Trailer Axle & Suspension
Trailer Suspension
Nomenclature
Trailer Suspension
C3
Trailer Axle & Suspension
Trailer Suspension
Dana® Spicer® SmartRide™ Air Ride Suspension Module
Tandem
Model Track Width [mm] Axle Spindle Wheel End Brake Options Brake Lining
Ratings lbs.[kg]
71.5 in. [1816.1] Single or Double
40,000 Spicer Lining or
RS 40 77.5 in. [1968.5] D, P Spindle Standard or LMS Anchor Pin (Drum)
[18,144] Industry Options
83.5 [2120.9] or Air Disc Brake
71.5 in. [1816.1] Single or Double
46,000 Spicer Lining or
RS 46 77.5 in. [1968.5] D, P Spindle Standard or LMS Anchor Pin (Drum)
[20,865] Industry Options
83.5 [2120.9] or Air Disc Brake
50,000 71.5 in. [1816.1] Single or Double
RS 50 D, P Spindle Standard or LMS MBC 62
[22,500] 77.5 in. [1968.5] Anchor Pin (Drum)
Semi- and fully-dressed options available.
Available with Dana® Spicer® TIMS™ (Tire Inflation and Monitor System)
C4
Safety,
Mobility &
Cost
Avoidance
Eaton® VORAD® Collision
Warning Collision System D1
D1
Dana® Spicer® Tire Pressure
Management Systems
Cost Avoidance and Safety
Let Dana® Spicer® TIMS™ (Tire Inflation and Monitor System)
Improve Your Bottom Line
Tires are second only to fuel as an overall maintenance cost, accounting for
over 50% of the total maintenance dollars spent. Fleet surveys indicate that
approximately half of tire related service calls could be eliminated with use
of a tire pressure maintenance system.
Maintaining proper tire pressure results in improved fuel economy, longer
tread life, improved retread-ability, and increased overall productivity.
The Dana® Spicer® TIMS for trailers offers a number of convenient and
reliable features to reduce your maintenance costs and simplify your
service requirements. Now, also available integrated with Bendix®
TABS-6 trailer ABS.
Dana® Spicer ® Tire Pressure Control System Dana® Spicer ® Central Tire Inflation System
D2
Dana® Spicer® Wheel End Systems
Eliminate Wheel Bearing Adjustment, Extend Seal Life,
and Lower Life Cycle Costs at Every Wheel End with
Dana® Spicer® LMSTM (Low Maintenance System)
Dana® Spicer ® LMSTM Hub Dana® Spicer ® LMSTM Hubcap and Vent
• The Dana Spicer LMS Hub design controls • New Dana Spicer LMS hubcaps reduce and
bearing adjustment and eliminates installation simplify maintenance, prevent contamination and
variables that cause excessive end play leading ensure the longevity of wheel-end components
to premature wheel seal failures • The new Dana Spicer LMS hubcaps are lighter
• The LMS Hubs extend seal life because they and stronger than aluminum hubcaps
are built to install precisely without manual adjustment • The vent offers a patented contaminant
• LMS Hubs combine long-lasting Bendix® Foundation exclusion system through a high-precision,
brakes with proven OutrunnerTM Seal technology to multi-labyrinth design. Proven to prevent
provide a wheel end system that reduces the need water ingestion from both high-pressure washer
for wheel end maintenance for on-highway vehicles sprays and wheel-end submersion
• Available for drive, steer, and trailer axles
BLUE VENT – For Dana Spicer steer
OutrunnerTM PHTM Seals and trailer LMSTM Hub
systems only.
• Performance Hybrid Design
• These enhanced wheel seals feature an innovative
rubber and metal hybrid outside diameter to help
BLACK VENT – For Non-LMSTM industry
prevent leakage and ensure optimum seal
conventional adjusted
retention and contaminant exclusion steer and trailer axle
• Cultivating industry-proven Outrunner wheel seal wheel ends.
technology and component design processes has
lead to this industry-leading innovation
• Outrunner continues to provide extended
wheel-end life and durability
D3
H I G H L I G H T S
2005 Service
And Support
Call Center E1
Roadranger Academy
Service & Support
Call Center
E1
Service & Support
Warranty & Lubricant Requirements
E2
Service & Support
Mobile Diagnostic Tools
Check out the newest products in a fast growing line-up of affordable service tools to enhance
your ability to quickly diagnose and correct truck electronic problems.
The MD-300-V Vehicle vibration analyzer will pinpoint the root cause of a
vibration, isolate the location of the problem and supply suggested repair
procedures to fix it. It is available in Basic and Advanced versions. The Basic
version is designed for use by technicians on the shop floor. The Advanced
version is a powerful vehicle development tool for engineers and manufacturers
of vehicles, suspensions, tires, wheels or driveline components. It can effectively
troubleshoot end-of--line issues and field complaints.
OBD-Rx
VL-KIT-07 X X
Cell Phone-
Based Scan
Tool VL-KIT-08 X X
E3
Service & Support
Aftermarket & Parts
E4
Service & Support
Training and Online Support
ROADRANGER SUPPORT
Roadranger.com is your “virtual”
Roadranger support vehicle. Whether
you are a truck maker, dealer, distribu-
tor, owner or driver, you can find instant
answers when you need them most.
On Roadranger.com you can quickly
and conveniently find:
· The latest Service Updates
· Approved Roadranger lubricants
· The Roadranger Literature Library
· Warranty information
· ServiceRanger
Bookmark www.roadranger.com on
your desktop today. Use Roadranger.
com to save hundreds of dollars by
downloading service material rather
than purchasing printed copies from
the Roadranger literature library.
You can also sign up for the free
Roadranger e-news letter. You’ll
received automatic Roadranger
drivetrain updates to keep you in
the know with money saving and
ROADRANGER ACADEMY money making news.
KEEP AHEAD OF THE CURVE WITH
TRAINING FROM THE EXPERTS
In recent years, the trucking industry
has experienced a significant increase
in the use of computer-controlled
technology. This electronic evolution,
coupled with ever-changing drivetrain
component technology, finds dealers
and technicians tasked to stay ahead of
these rapid changes.
The Roadranger Academy offers the
classroom and hands-on instruction
your technicians need to move more
trucks through the bays and reduce
comebacks.
With the Roadranger Academy
they will:
· Learn timesaving techniques and
shortcuts used by the experts.
· Learn how to more accurately
diagnose a problem through
hands-on training.
· Receive valuable class materials
to reference what they learned,
including service bulletins,
Roadranger service manuals
and troubleshooting guides.
To view current course offerings for
dealership technicians in your area,
select the Service/Training tab on
Roadranger.com.
E5
The Roadranger ® System is an unbeatable combination of the best
products from Eaton and Dana - partnering to provide you the most
advanced, trouble free drivetrain in the industry. And it’s backed by
the Roadrangers - the most experienced, expert, and accessible
drivetrain consultants in the business. Visit our web site at
www.roadranger.com. For specing or service assistance,
call 1-800-826-HELP (4357) 24 hours a day, 7 days a week,
(Mexico: 001-800-826-4357) for more time on the road.