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Dana® Spicer ® Trailer Suspension

RS Trailing Arm Slider Models

Illustrated Parts List SUIP-0003 October 2004

For the most current information, visit the Roadranger web site at www.roadranger.com
Table of Contents

Table of Contents. . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . 2
Model Listing . . . . . . . . . . . . . . . . . . . . . . . . 2
Model Identification . . . . . . . . . . . . . . . . . . . 2
Trailer Suspension . . . . . . . . . . . . . . . . . . . . 3
Trailer Axles . . . . . . . . . . . . . . . . . . . . . . . . . 3
Part Identification . . . . . . . . . . . . . . . 4
Air Ride Suspension Parts Explode . . . . . . . 4
Parts Identification . . . . . . . . . . . . . . . . . . . . 5
Dock Lock & Slider Box Assemblies . . . 7
Dock Lock Assembly . . . . . . . . . . . . . . . . . . 7
Slider Box Assembly . . . . . . . . . . . . . . . . . . 7
Hanger Brackets . . . . . . . . . . . . . . . . 8
Suspension Assy. Reference Chart . . . . 9
Wheel End Equipment . . . . . . . . . . . 10
Shoe & Lining . . . . . . . . . . . . . . . . . . . . . . . 11
Brake Adjusters . . . . . . . . . . . . . . . . . . . . . . 11

1
Introduction

Introduction
Dana Corporation, Commercial Vehicle Systems Division,
presents this publication to aid in maintenance and
overhaul of Dana Trailer Suspension.
Instructions contained cover the models listed below.

Model Listing
The following models are included in this publication:
RS Trailing Arm Slider Trailer Suspension.

Model Identification

SERIAL#: 02-11060-59 WIP#: 264525


4

MONTGOMERY, ALABAMA
RIDE & CONTROL SYSTEMS
1
PART#: RS20PW6HX167DAXXAA 1

DECRIPTION:

THIS PRODUCT IS COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS:


5,563,725 5,480,171 4,200,267 3,773,347 3,773,196 3,773,555 3,664,558
5,563,701 5,480,172 4,400,267 3,733,389 3,745,190 3,773,565 3,689,598
5,563,905 5,480,171 4,210,267 3,767,321 3,778,118 3,323,895 3,214,878
11/19/02

SERIAL#: 02-11060-59 WIP#: 264525


RIDE & CONTROL SYSTEMS
MONTGOMERY, ALABAMA

PART#: RS20PW6HX167DAXXAA 1

DECRIPTION:

THIS PRODUCT IS COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS:


5,563,725 5,480,171 4,200,267 3,773,347 3,773,196 3,773,555 3,664,558
5,563,701 5,480,172 4,400,267 3,733,389 3,745,190 3,773,565 3,689,598
5,563,905 5,480,171 4,210,267 3,767,321 3,778,118 3,323,895 3,214,878
11/19/02

3
2

SERIAL#: 02A-123456 WIP#: 264525


MONTGOMERY, ALABAMA
RIDE & CONTROL SYSTEMS

PART#: D22AX603A562-1079

DECRIPTION:
D22-FC167W-NH 77.5

11/19/02

SERIAL#: 02A-123456 WIP#: 264525


RIDE & CONTROL SYSTEMS
MONTGOMERY, ALABAMA

PART#: D22AX603A562-1079

DECRIPTION:
D22-FC167W-NH 77.5

11/19/02

287UX045

1 N lt
1 - Nameplate
2 - Rear Crossmember of Slider Assembly
3 - Rear Face of Rear Crossmember
4 - Dana Slider Assembly Identification Tag
5 - Dana Axle Identification Tag

2
Introduction

Trailer Suspension

RF 20 D W 6 H X 167 D A A X A Z X
Suspension Type Assembly Variations
RS–Trailing Arm Slider Trailer (Can be up to 4 Characters)
RF–Trailing Arm Fixed Trailer
Dock Lock, Height Control Valve, and Air Dump Valve Options
A–w/ Dock Lock - Height Control Valve
GAW Rating B–w/ Dock Lock - No Height Control Valve
20–20,000 lb per Axle C–w/ Dock Lock, Manual Dump - Height Control Valve
23–23,000 lb per Axle D–w/ Dock Lock, Manual Dump - No Height Control Valve
25–25,000 lb per Axle Spindle Type E–w/ Dock Lock, Auto. Dump - Height Control Valve
30–30,000 lb per Axle D–D22 F–w/ Dock Lock, Auto. Dump - No Height Control Valve
P–P22 (3.25-12) G–No Dock Lock, Manual Dump - Height Control Valve
S–P22 (3.48-12) H–No Dock Lock, Manual Dump - No Height Control Valve
Track Width I–No Dock Lock, Auto. Dump - Height Control Valve
N–71-1/2" (Narrow) J–No Dock Lock, Auto. Dump - No Height Control Valve
W–77-1/2" (Wide) K-Height Control Valve Only
S–Special (see CPO) Z–Other
Brake Chamber Option
Ride Height A–Type 30/30 STD
4–14" Ride Height B–Type 30/30 Long Stroke
5–15" Ride Height X–None
Slider Rail Configuration (RS) Z–Other
6–16" Ride Height
B–Binkley Rail
7–17" Ride Height Air System Option
H–Hutch Rail
8–18" Ride Height A–Fully Installed System (Tanks, Valves, Tubing)
T–TTMA Rail
9–19" Ride Height B–Air Tank Mounting Brackets Only
Hanger Rail Configuration (RF)
X–None
W–Winged Weld-on
Z–Other
X–Wingless Weld-on
Y–Bolt-On A BS/Tire Management System (TMS) Option
Wheel End Option A–2S1M Fully Installed, No TMS Prep
A–STD Iron B–4S2M Fully Installed, No TMS Prep
B–STD Aluminum Brake Type C–w/2 Sensors Only, No TMS Prep
C–LMS Iron 167–16-1/2" x 7" Shoes D–w/4 Sensors Only, No TMS Prep
D–LMS Aluminum 168–16-1/2" x 8-5/8" Shoes E–2S1M Fully Installed, w/TMS Prep
X–None ADB–Air Disc 22.5" F–4S2M Fully Installed, w/TMS Prep
Z–Other XXX–None G–w/2 Sensors Only, w/TMS Prep
Brake Adjuster
H–w/4 Sensors Only, w/TMS Prep
Spider Style A–Spicer
J–In Axle, ABS Prep
D–DAP Spider B–Brunner
X–No ABS, No TMS Prep
S–SAP Spider C–Gunite
Y–w/TMS Prep Only
T–Torque Plate (ADB Only) X–None
Z–Other

Trailer Axles

D22 AX 5 03 AXXXX
Axle Model Application Specific
(/Nominal Capacity/Bearing Combination/Spindle Type)
D10 / 10000# / 28995 25580 / Friction Welded Spindle Wheel End Configuration
D14 / 15000# / 567 528 / Friction Welded Spindle 0 w/Spider or Flanges, No Brakes, Hubs or Drums
D22 / 22500# / HM-218248 HM-212049 / Friction Welded Spindle 1 w/Brakes, Hubs and Drums
P22 / 22500# / HM-518445 HM-518445 / Friction Welded Spindle 2 w/Spiders or Flanges and Hubs and Drums, No Brakes
T24 / 25000# / 594-A 594-A / Friction Welded Spindle 3 w/Brakes, No Hubs and Drums
K30 / 30000# / 769 740 / Pressed-In Spindle 4 w/Hubs, No Spiders, Flanges or Brakes
A45 / 45000# / 787 7680 / Integral Spindle 5 No Spiders or Flanges, No Brakes, Hubs or Drums
A65 / 65000# / 896 6580 / Intrgral Spindle

Wall Thickness
Axle Type 3 = 3/8" Nominal Wall Thickness, 5-3/4" OD Tube
AX Straight Tube Axle Assembly 4 = 7/16" Nominal Wall Thickness, 5-3/4" OD Tube
AU Bent Tube Axle Assembly 5 = 7/16" Nominal Wall Thickness
LS LMS Single Anchor 6 = 5/8" Nominal Wall Thickness
LD LMS Double Anchor 7 = 3/4" Nominal Wall Thickness
287UX079

3
Air Ride Suspension Parts Explode

Air Ride Suspension Parts Explode

Dock Lock Kick & Actuator Stand Assembly

Leveling Valve Assembly


24 25
26 27
Shock Absorber Assembly 1819 28
18
33
13 19
14
15 23 19 31
16 20 28 32 29
22
16 21 20 30
15 17

12A

12C

8a 12B
8b
11
9 8a
8b 10 1
1A

2
5
6
7

6
5

3 3A
4

4
Parts Identification

Parts Identification
Item Part Name Qty Part Number Notes
Air Spring Kit 1 SR1JA100 Includes items 1 - 4
1 Lock Nut - Air Bag 1 SR1HN306 .750-16; was 500616-1; see note 1
1A Lockwasher - Air Bag 1 500358-17 see note 1
2 Air Spring Suspension 1 SR1VA101-1
3 Lock Nut - Air Bag 1 SR1HN305 .750 - 16; was 500383-8; see note 1
3A Lockwasher - Air Bag 1 500357-13 see note 1
4 Cap Plug 2 SR1HF100
Pivot Bushing Kit SR1JA112 includes items 5-9, 11
Pivot Bolt Socket Tool 1 SR1TL100 not illustrated
Alignment Hardware Kit 1 SR1JA113 includes items 5, 6, 8, 9, 11
5 Washer, Cam Alignment 2 SR1HS100
6 Spacer, Arm Bushing 2 SR1HS102
7 Bushing, Pivot 1 SR1HD100-2
Pivot Bolt Kit 1 SR1JA103 Includes items 8a, 8b, 9, 11
8a Washer Flat, Pivot Bolt 2 SR1HN304 3.38 O.D.
8b Washer Flat, Pivot Bolt 2 SR1HN301 2.25 O.D.
9 Lock Nut, Pivot 1 SR1HN302
10 Valve, Air Dump Kit see below select kit below
• Manual Dump; Auto Reset SR1PS102
• TOFC (Trailer on Flat Car) SR1PS106
• Auto Dump SR1PS107
• Manual Dump; Manual Refill SR1PS108
11 Bolt, Pivot Bolt 1 SR1HM100
Alignment Bolt Socket 1 SR1TL100 for use when servicing Pivot Bolt
12A Slider, Box Assembly 1 See page 7
12B Left Hand Hanger Bracket See page 9
12C Right Hand Hanger Bracket See page 9
Shock Assembly Kit 1 SR1JA102 Includes items 13 - 17
13 Bolt Shock, Upper Shock 1 M10HM300
14 Shock Absorber 1 SR1VJ100
15 Washer Flat, Lower 3 M10HN301
16 Lower & Upper Nut 2 M10HN300
17 Lower Shock Bolt 1 M10HM301
Ride Height Control Valve Kit 1 SR1JA104 includes item 22, spacer, &
SR1QT100-2
18 Ride Height Valve Nut - NSS 2 NSS included in Linkage Kit below
19 Ride Height Valve Washer - NSS 4 NSS included in Linkage Kit below
20 Bolt, Ride Height Pivot - NSS 2 NSS included in Linkage Kit below
21 Linkage, Ride Height Control Order Linkage Kit below
Linkage Kit
• 14” - 15” with 12” shaft 1 SR1QT100-1 Includes items 18 - 21
• 16” - 17” with 14” shaft 1 SR1QT100-2 Includes items 18 - 21
• 18” - 19” with 16” shaft 1 SR1QT100-3 Includes items 18 - 21
*NSS = Not Sold Separately
Note 1: Earlier models used an individual locknut and lockwasher. These parts are replaced by a newer “flanged” locknut. Do NOT use
lockwashers with the newly designed “flanged” locknuts.

5
Parts Identification

Item Part Name Qty Part Number Notes


22 Bolt, Ride Height Valve - NSS 2 500396-23
23 Valve, Ride Height Control - NSS 1 SR1PS100
Dock Lock Kick & Actuator Stand 1 See page 7 includes items 24 - 26
Assy
24 Bracket, Pivot Dock Lock 1 SR1CK201-L Left Hand Dock
SR1CK201-R Right Hand Dock
25 Strut NSS See page 7
26 Tube NSS See page 7
27 Valve, Pressure Regulator 1 SR1PS105
Dock Lock Actuator Kit 1 SR1JA101 Includes items 28 & 32
28 Jam Nut, Dock Lock Air Bag 2 500383-8 .750 - 16
29 Flat Washer, Dock Lock Kick Stand 1 NSS See page 7
30 Bolt, Dock Lock Kick Stand 1 500412-12
31 Dock Lock Actuator 1 SR1VA103-1
32 Bracket, Dock Lock Actuator 1 SR1CK202
33 Tension Spring, Dock Lock Air Bag 1 SR1WJ100
*NSS = Not Sold Separately
Note 1: Earlier models used an individual locknut and lockwasher. These parts are replaced by a newer “flanged” locknut. Do NOT use
lockwashers with the newly designed “flanged” locknuts.

6
Dock Lock & Slider Box Assemblies

Dock Lock & Slider Box Assemblies


Dock Lock Assembly
Track Width
Part Number Ride Height Notes
(inches)
SR1DK100-1 71 1/2 15 includes strut, tube, & flat washer
SR1DK100-2 77 1/2 15 includes strut, tube, & flat washer
SR1DK100-3 71 1/2 16, 17, 18 includes strut, tube, & flat washer
SR1DK100-4 77 1/2 16, 17, 18 includes strut, tube, & flat washer
SR1DK100-5 71 1/2 19 includes strut, tube, & flat washer
SR1DK100-6 77 1/2 19 includes strut, tube, & flat washer

Slider Box Assembly


Part Ride Height Hutch
Notes
Number (inches) Number

SR1VK100-1 14 20984-02 TTMA Rail


SR1VK100-2 15 20984-08 TTMA Rail
SR1VK100-3 16 20984-04 TTMA Rail
SR1VK100-4 17 20984-10 TTMA Rail
SR1VK100-5 18 20984-06 TTMA Rail
SR1VK100-6 19 20984-12 TTMA Rail
SR1VK200-3 16 21355-04 Hutch Rail
SR1VK200-4 17 21355-10 Hutch Rail
SR1VK200-P3 16 22257-10 Hutch Rail with P3 Pin Release
SR1VK200-P4 17 22257 Hutch Rail with P3 Pin Release
SR1VK201-3 16 21355-03 Hutch Rail
SR1VK202-3 16 Hutch, 48” box
SR1VK203-5 18 50K Hutch
SR1VK400-3 16 21830-4 Binkley Rail
SR1VK400-4 17 21830-10 Binkley Rail
SR1VK400-P3 16 21830-4 Binkley Rail with P3 Pin Release
SR1VK400-P4 17 21830-10 Binkley Rail with P3 Pin Release
SR1VK401-3 --- 21830-3 Binkley Rail
SR1VK800-3 16 Binkley Rail with 7GA external shims
SR1VK800-4 17 Binkley Rail with 7GA external shims
SR1VK800P-3 16 Binkley Rail with 7GA external shims and P3 Pin Release
SR1VK800P-4 17 Binkley Rail with 7GA external shims and P3 Pin Release

7
Left & Right Hand Hanger Brackets

Left & Right Hand Hanger Brackets

Left Hand Hanger Brackets Right Hand Hanger Brackets


Ride Height Ride Height
Part # Part #
(inches) (inches)

SR1JA107-19L 19" SR1JA107-19R 19"


SR1JA107-18L 18" SR1JA107-18R 18"
SR1JA107-17L 17" SR1JA107-17R 17"
SR1JA107-16L 16" SR1JA107-16R 16"
SR1JA107-15L 15" SR1JA107-15R 15"
SR1JA107-14L 14" SR1JA107-14R 14"

8
Suspension Assembly Reference Chart

Suspension Assembly Reference Chart


Suspension Assy. Slider Box Camshaft Bracket Camshaft Brake Adjuster
Part Number Part Number Part Number Part Number Part Number
RS20DN6BX167DAXXAA-1 SR1VK401-3 975494 - LH 975726 - LH 815994
975495 - RH 975727 - RH
RS20DN6HX167DAXXAA-1 SR1VK201-3 975494 - LH 975726 - LH 815994
975495 - RH 975727 - RH
RS20DW6BX167DAXXAA-1 SR1VK400-3 975494 - LH 975726 - LH 815994
975495 - RH 975727 - RH
RS20DW6HX167DAXXAA-2 SR1VK200-3 975494 - LH 975726 - LH 815994
975495 - RH 975727 - RH
RS20DW6BX167DXXXXC-1 SR1VK400P-3 975494 - LH 975726 - LH 815994
975495 - RH 975727 - RH
RS20PW6HX167SXZXXA-1 SR1VK200-3 975494 - LH 975726 - LH N/A
975495 - RH 975727 - RH
RS20PW6TX167DXXXXE-1 SR1VK100-3 975494 - LH 975726 - LH N/A
975495 - RH 975727 - RH

9
Wheel End Explode

Wheel End Explode

15
3A
19

16

18
17

Single Anchor Pin


Shoe and lining assembly for both single & dual anchor pin

1 3

4
5
6
7 8
5
4 9 14A 14B
10
14 11

14C
14D
10A
12
13

10
Wheel End Parts Identification

Wheel End Parts Identification


Item Part Name Qty Part Number Notes
1 Camshaft, RH 1 975727 28 spline
Camshaft, LH 1 975726 28 spline
2 “ES” Washer - Cam Head 1 806380
3 Spider Assy - DAP/SAP 1 NSS Welded
Cam Bushing Kit 1 127808 includes items 4, 5, & 13
4 Grease Seal 2 79903
5 Camshaft Bushing 2 1000035
6 Lockwasher 4 90414
7 Hex Bolt 4 38540
8 Camshaft Bracket Assembly - RH 1 975495 Gussetted
Camshaft Bracket Assembly - LH 1 975494 Gussetted
9 Washer 1 43943
10 Brake Adjuster see chart below
10A Anchor Bracket Strap 1 815803
11 Outer Washer AR 35428 .060 Thick
12 Washer AR 23570 .031 Thick
13 Snap Ring 1 804017
14 Air Chamber Assembly 1 M10WR303-260 MGM Chamber
14A Washer 2 NSS included in item 14
14B Bolt 2 NSS included in item 14
14C Cotter Pin 1 NSS included in item 14
14D Clevis Pin 1 NSS included in item 14
Dual Anchor Pin Shoe and Lining Assy per Wheel End
15 Shoe Assembly 2 M16WN154-24X 16.5 x 7 XLII
16 Cam Roller 2 M16WJ104
17 Roller Retainer Spring 2 808058
18 Brake Return Spring 1 150WJ129 White in color
19 Shoe Retaining Spring 2 M16WJ100 Blue in color
Anchor Pin 2 M16WJ105 Not illustrated
Single Anchor Pin Shoe and Lining Assy per Wheel End
15 Shoe Assembly 2 975292 EES450
16 Cam Roller 2 806234
17 Roller Retainer Spring 2 808058
18 Brake Return Spring 1 818272
19 Shoe Retaining Spring 2 819725

Brake Adjusters
Adjuster Part # Length Teeth
815994 5.5 28
975940 6 28

11
Copyright Eaton and Dana Corporation,
2002. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. THIS INFORMATION IS The Roadranger® System is an unbeatable combination of the best
NOT INTENDED FOR SALE OR RE- products from Eaton and Dana -- partnering to provide you the most
SALE, AND THIS NOTICE MUST REMAIN advanced, most trouble-free drivetrain in the industry. And it's
ON ALL COPIES. backed by the Roadrangers -- the most experienced, most expert,
most accessible drivetrain consultants in the business. Visit our web
site at www.roadranger.com. For spec'ing or service assistance,
call 1-800-826-HELP (4357) 24 hours a day, 7 days a week,
(Mexico: 001-800-826-HELP (4357)) for more time on the road.

SUIP-0003
Printed in USA

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