CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

6400 SERIES
SINGLE RAIL MAST
S/N: 640001 & ABOVE

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG R392
R07--98
CONTENTS PARTS INDEX

GENERAL INFORMATION

The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.

When ordering Mast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.

MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT

K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.

1--800--425--3727
CONTENTS PARTS INDEX

CONTENTS
DESCRIPTION PAGE

RAIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

CHAIN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

HOSE KIT, K6476 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

HOSE KIT, K6477 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CARRIAGE, K6480 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CARRIAGE, K6490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PARTS INDEX

CATALOG R392 -- 1 -- R/07--98

CONTENTS PARTS INDEX

RAIL SYSTEM

7
6
6

3
2

N/07--98 -- 2 -- CATALOG R392

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R18905--1 Outer Rail Assembly 1 K6401

1 R18905--2 Outer Rail Assembly 1 K6402
1 R18905--3 Outer Rail Assembly 1 K6403
1 R18905--4 Outer Rail Assembly 1 K6404
1 R18905--5 Outer Rail Assembly 1 K6405

2 K20430 Bolt, Hex 2

3 K34808 Washer, Lock 2
4 R18685 Strap Assy 1
5 K45770 Bolt, Hex 2

6 K34813 Washer, Lock 2

7 K34674 Nut, Hex 2

CATALOG R392 -- 3 -- N/07--98

CONTENTS PARTS INDEX

LIFT CYLINDER

15*

3 14*

13 16

12

7 11

10

6*

2 9
5*

8
4

N/07--98 -- 4 -- CATALOG R392

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R18710--1 Lift Cylinder Assembly 1 K6401

1 R18710--2 Lift Cylinder Assembly 1 K6402
1 R18710--3 Lift Cylinder Assembly 1 K6403
1 R18710--4 Lift Cylinder Assembly 1 K6404
1 R18710--5 Lift Cylinder Assembly 1 K6405

2 R18715--1 Barrel Assembly 1 K6401

2 R18715--2 Barrel Assembly 1 K6402
2 R18715--3 Barrel Assembly 1 K6403
2 R18715--4 Barrel Assembly 1 K6404
2 R18715--5 Barrel Assembly 1 K6405

3 R18720--1 Piston Assembly 1 K6401

3 R18720--2 Piston Assembly 1 K6402
3 R18720--3 Piston Assembly 1 K6403
3 R18720--4 Piston Assembly 1 K6404
3 R18720--5 Piston Assembly 1 K6405

4 R18711 Plug, Base 1

5* K8--334 Seal, Backup 1

6* K334 Ring, Seal 1

7 R4581 Ring, Wear 1
8 R7211--3 Wire, Lock 1
9 R18147--2 Adapter 1
10 R5683 Flow Regulator 1

11 R2551 Screw, Bleed 1

12 R2552 Washer, Seal 1
13 R6479 Ring, Wear 2
14* R10551 Seal 1
15* R6476 Seal 1

16 R18710K Seal Kit 1

* Included In Seal Kit, Item 16.

CATALOG R392 -- 5 -- N/07--98

CONTENTS PARTS INDEX

CHAIN SYSTEM

RAIL CYLINDER SUPPORT

(REF)
6
9
7
10
8 16
9 17

15
11

12
13
14

LIFT CYLINDER (REF)

2
5

6 CARRIAGE (REF)

N/07--98 -- 6 -- CATALOG R392

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R9481--14 Chain 2 K6401

1 R9481--11 Chain 2 K6402
1 R9481--17 Chain 2 K6403
1 R9481--7 Chain 2 K6404
1 R9481--5 Chain 2 K6405

2 R9483 Anchor, Chain 1

3 R9482 Anchor, Chain 1
4 R189--3 Pin, Chain 2
5 K72016 Pin, Cotter 4

6 R32 Nut, Hex 2

7 R18765 Weldment, Post 1
8 R18686 Sheave, Chain 1
9 R8233 Bearing 2
10 R8234 Ring, Snap 1

11 R18667 Shaft 1
12 R18668 Clip 2
13 K34807 Washer, Lock 2
14 K20428 Bolt, Hex 2
15 K45582 Bolt, Hex 2

16 K34806 Washer, Lock 2

17 K33797 Nut, Hex 2

CATALOG R392 -- 7 -- N/07--98

CONTENTS PARTS INDEX

HOSE KIT, K6476

1
CHAIN POST
(REF.)
15
2

9
12
13
8 14
9
10
11

4
6
7 5

5 MAST CENTER
CROSSBRACE
(REF.)

CARRIAGE (REF.)

N/06--92 -- 8 -- CATALOG R392

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R19360 Hose Kit 1 K6476

2 B760--1465 Hose Assembly 2 K6401

2 B760--1466 Hose Assembly 2 K6402

3 K104--6 Fitting, Bulkhead 2

4 R19363 Brk’t, Bulkhead 2
5 K52--6 Nut, Hex 4

6 K108--6 Fitting, Bulkhead 2

7 R7386 Brk’t, Bulkhead 2
8 R19362 Shaft 2
9 R7332 Ring, Snap 4
10 R2362 Bearing 2

11 R19361 Sheave, Hose 2

12 R7333 Ring, Snap 2
13 K34809 Washer, Lock 2
14 K20510 Bolt, Hex 2
15 R19364 Guard, Hose 2

CATALOG R392 -- 9 -- N/06--92

CONTENTS PARTS INDEX

HOSE KIT, K6477

13
9 16 1

9
17
9 11
12 10
9
10
12

18 19
2

15
9
CHAIN POST 12
(REF.) 13
8 14
9
10
11

4
6
7 5

5 MAST CENTER
CROSSBRACE
(REF.)

CARRIAGE (REF.)

N/06--92 -- 10 -- CATALOG R392

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22195 Hose Kit (with wire sheave) 1 K6477

2 B760--1465 Hose Assembly 2 K6401

2 B760--1466 Hose Assembly 2 K6402

3 K104--6 Fitting, Bulkhead 2

4 R19363 Brk’t, Bulkhead 2
5 K52--6 Nut, Hex 4

6 K108--6 Fitting, Bulkhead 2

7 R7386 Brk’t, Bulkhead 2
8 R19362 Shaft 1
9 R7332 Ring, Snap 6
10 R2362 Bearing 3

11 R19361 Sheave, Hose 2

12 R7333 Ring, Snap 4
13 K34809 Washer, Lock 2
14 K20510 Bolt, Hex 1
15 R22197 Shaft 1

16 R22196 Sheave, Wire 1

17 K20552 Bolt, Hex 1
18 R22247 Guard, Hose 1
19 R19364 Guard, Hose 1

CATALOG R392 -- 11 -- N/06--92

CONTENTS PARTS INDEX

CARRIAGE, K6480

8
7
4

7
6
5
9
10

N/06--92 -- 12 -- CATALOG R392

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R18690 Carriage Weldment 1 K6480

2 R22 Shim A/R

3 R2 Roller 4
4 R4098 Shaft, Thrust 2
5 R19001 Spacer 4

6 R2394 Shim A/R

7 R2393 Washer, Thrust 4
8 R4095 Roller Assembly 2
9 K302256 Screw, Soc. Hd. 4
10 K34806 Washer, Lock 4

CATALOG R392 -- 13 -- N/06--92

CONTENTS PARTS INDEX

CARRIAGE, K6490

4
5
1 2

INNER RAIL

8, 9
7 6

3
10, 11

2
12

CARRIAGE

N/07--98 -- 14 -- CATALOG R392

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R25135 Carriage Weldment 1 K6490

2 R22 Shim A/R

3 R2 Roller 6
4 R13452 Washer, Flat 2
5 R1811 Screw 2
6 R4095 Roller Assembly 4

7 R4098 Shaft, Thrust 4

8 K34806 Washer, Lock 8
9 K302256 Screw, Soc. Hd. 8
10 R19001 Spacer 8
11 R2394 Shim A/R
12 R2393 Washer, Thrust 8

CATALOG R392 -- 15 -- N/07--98

CONTENTS PARTS INDEX

DECALS

48”

2*

3*

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426641 Decal, ”Fork Safety” 2 K6400

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R

* Decals also required on opposite side of crossbrace.

CONTENTS PARTS INDEX
PARTS INDEX

Part No., Page R18668, 7 R22, 13, 15

R18685, 3 R22195, 11
426641, 16
R18686, 7 R22196, 11
426642, 16
R18690, 13 R22197, 11
426643, 16
R18710---1, 5 R22247, 11
B760---1465, 9, 11
R18710---2, 5 R2362, 9, 11
B760---1466, 9, 11
R18710---3, 5 R2393, 13, 15
K104---6, 9, 11
R18710---4, 5 R2394, 13, 15
K108---6, 9, 11
R18710---5, 5 R25135 , 15
K20428, 7
R18710K, 5
R2551, 5
K20430, 3
R18711, 5
R2552, 5
K20510, 9, 11
R18715---1, 5
R32, 7
K20552, 11
R18715---2, 5
R4095, 13, 15
K302256, 13, 15 R18715---3, 5
R4098, 13, 15
K334, 5 R18715---4, 5
K33797, 7 R4581, 5
R18715---5, 5
K34674, 3 R5683, 5
R18720---1, 5
K34806, 7, 13, 15 R6476, 5
R18720---2, 5
K34807, 7 R6479, 5
R18765, 7
K34808, 3 R7211---3, 5
R189---3, 7
K34809, 9, 11 R7332, 9, 11
R18905---1, 3
K34813, 3 R7333, 9, 11
R18905---2, 3
K45582, 7 R18905---3, 3 R7386, 9, 11
K45770, 3 R18905---4, 3 R8233, 7
K52---6, 9, 11 R18905---5, 3 R8234, 7
K72016, 7 R19001, 13, 15 R9481---11, 7
K8---334, 5 R19360, 9 R9481---14, 7
R10551, 5 R19361, 9, 11 R9481---17, 7
R13452, 15 R19362, 9, 11 R9481---5, 7
R1811, 15 R19363, 9, 11 R9481---7, 7
R18147---2, 5 R19364, 9, 11 R9482, 7
R18667, 7 R2, 13, 15 R9483, 7