CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

9700 SERIES
3 STAGE MAST
5,500 LB. BASIC CAPACITY

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG R409
R06--98
CONTENTS PARTS INDEX

GENERAL INFORMATION

The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.

When ordering Mast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.

MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT

K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.

1--800--425--3727
CONTENTS PARTS INDEX

CONTENTS
DESCRIPTION PAGE

RAIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRIMARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECONDARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CHAIN & CROSSHEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CARRIAGE, MODEL K9799 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

CATALOG R409 -- 1 -- R/06--98

CONTENTS PARTS INDEX

RAIL SYSTEM

10
3
10 2
1

6, 7

8 9

6, 7

6
7

4
5

R/06--98 -- 2 -- CATAOLG R409

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R24805--5 Outer Rail Assembly 1 K9705

2 R24820--5 Center Rail Asembly 1 K9705

3 R24870--5 Inner Rail Assembly 1 K9705

4 R22 Shim A/R ALL

5 R2 Roller 2
6 R206 Shim A/R
7 R1 Roller 6

8 R25056 Bolt, Cap 2

9 K34809 Washer, Lock 2
10* R24821 Wear Pin (Bronze) 2
11* R24931 Wear Pin (Bronze) 2

* Apply Loctite 542 at installation.

CATALOG R409 -- 3 -- R/06--98

CONTENTS PARTS INDEX

PRIMARY CYLINDER

3
12
11

10
13 9
14
8

7
1

19

15

16

17
18

R/06--98 -- 4 -- CATALOG R409

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

R24930--5 Primary Cylinder Assembly 1 K9705

1 R25065--5 Barrel Assembly 1 K9705

2 R25070--5 Piston Assembly 1 K9705
3 R25066 Gland (Cylinder Head) 1 All
4 R25067 Ring, Lower Wear 1

5* -- -- -- -- Seal, Piston 1
6 R25068 Ring, Upper Wear 1
7* -- -- -- -- ”O” Ring 1
8* -- -- -- -- Ring, Back--up 1

9 R25069 Wire, Lock 1

10* -- -- -- -- Seal, Buffer 1
11* -- -- -- -- Seal, Rod 1
12* -- -- -- -- Seal, Rod Wiper 1

13 R25072 Screw, Bleed 1

14 R25073 Seal, Bleed Screw 1
15 R18002 Fuse, Check Valve 1
16 R25084 Spacer, Fuse 1

17 K908 “O“ Ring 1

18 R25089 Plug 1
19 R24930K Seal Kit 1

* Included in Seal Kit R24930K (Item 19).

CATALOG R409 -- 5 -- R/06--98

CONTENTS PARTS INDEX

SECONDARY CYLINDER
14

15
3 11

10

16 9
8
7

5
1

12

13

R/06--98 -- 6 -- CATALOG R409

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

R24725--55 Secondary Cylinder Assembly 2 K9705

1 R25075--55 Barrel Assembly 1 K9705

2 R25080--55 Rod Assembly 1 K9705
3 R25076 Gland (Cylinder Head) 1 All

4 R25077 Ring, Lower Wear 1

5 R25078 Ring, Upper Wear 1
6* -- -- -- -- ”O” Ring 1

7* -- -- -- -- Ring, Back--up 1
8 R25079 Wire, Lock 1
9* -- -- -- -- Seal, Buffer 1

10* -- -- -- -- Seal, Rod 1

11* -- -- -- -- Seal, Rod Wiper 1
12 R24725K Seal Kit 1

13 R25088 Fuse, Check Valve 2

14 R5846 Capscrew, Socket Hd 2
15 R6483 Spacer 2
16 R16823 Shim A/R

* Included in Seal Kit R24725K (Item 12).

CATALOG R409 -- 7 -- R/06--98

CONTENTS PARTS INDEX

CHAIN & CROSSHEAD ASSEMBLY

16
17 2

18, 19,
1 20 & 21

6
3, 4, 7
5
8

10, 11

12, 13, 14, 15

BOTH ENDS

22, 23,
20, 21

INNER RAIL ASSEMBLY

R/06--98 -- 8 -- CATALOG R409

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R9481--9 Chain, Primary 1 K9705

2 R34--49 Chain, Secondary 2 K9705

3 R23734 Hoop, Chain Guard 1 All

4 K20312 Bolt, Hex 2
5 K34807 Washer, Lock 2
6 R9475 Sheave, Primary Chain 1
7 R24785 Cross Head Assembly 1
8 R22742 Shaft, Chain Sheave 1

9 R18668 Clip 2
10 K20428 Bolt, Hex 2
11 K34807 Washer, Lock 2
12 R9482 Chain Anchor 2
13 R32 Nut, Lock 2
14 R189--3 Chain Pin 2
15 K72016 Cotter Pin 4
16 R9762 Sheave, Secondary Chain 2

17 K97538 Snap Ring 2

18 R9193--3 Chain Anchor 2
19 R227 Nut, Lock 2
20 K71B2166 Chain Pin 4
21 K72004 Cotter Pin 8
22 R24787 Chain Anchor 2
23 K33947 Jam Nut 2

CATALOG R409 -- 9 -- R/06--98

CONTENTS PARTS INDEX

HYDRAULIC SYSTEM

4
5

7 8 2, 3 1

13 12

1 11
(REF)

9, 10

23 23
24, 25, 26

14, 15 14, 15

16 16
17 17
18
18

22 21 20 19

R/06--98 -- 10 -- CATALOG R409

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--1844 Hose Assembly 1 K9705

2 R19881 Hose Sheave 1 All

3 R7333 Snap Ring, External 1
4 K108--8 Fitting, Elbow 1
5 K71--8 Fitting, Elbow 1
6 R24935 Tube Assembly 1

7 K66--8 Fitting, Elbow 1

8 R24792 Adapter 1
9 R24932 Spacer 4
10 B2236--17 Hose Clamp 4
11 R24920--5 Tube Assembly 1 K9705
12 K8--8 Fitting, Elbow 1

13 K71--8 Fitting, Elbow 1

14 R19887 Spacer A/R All
15 K97531 Snap Ring, External 2
16 K62--8 Adapter 2
17 R24945 Tube Assembly 2
18 K8--8 Fitting, Elbow 2

19 K73--8 Fitting, “T” 1

20 R25085 Tube Assembly 1
21 K72--8--8--10 Fitting, “T” 1
22 R24085 Tube Assembly 1
23 K62--10 Adapter 2
24 R5003 Flow Regulator Body 1

25 K97612 Snap Ring, Internal 2

26 R25086 Flow Regulator 1

CATALOG R409 -- 11 -- R/06--98

CONTENTS PARTS INDEX

CARRIAGE, MODEL K9799

1
2

3, 4, 5

INNER RAIL

8, 9
7 6

10

11

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R25100 Carriage Weldment 1 K9799

2 R1 Roller 6
3 R206 Shim A/R
4 R2389 Thrust Washer 2
5 R1811 Screw, Socket Hd 2
6 R24865 Roller w/ bushing 4

7 R4098 Shaft 4
8 K302211 Bolt 8
9 K34806 Washer, Lock 8
10 R2394 Shim A/R
11 R2393 Washer, Spacer 8

R/06--98 -- 12 -- CATALOG R409

CONTENTS PARTS INDEX

DECALS

1
1

ROUGH TERRAIN
MAST 48” 2, 3

INDUSTRIAL
MAST 57”

2, 3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426641 Decal, ”Fork Safety” 2 ALL

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
CONTENTS PARTS INDEX

Parts Index: R189---3, 9 R25066, 5

part no., page R19881, 11

R19887, 11
R25067, 5
R25068, 5
B2236---17, 11 R2, 3 R25069, 5
B760---1844, 11 R206, 3, 12 R25070---5, 5
K108---8, 11 R22, 3 R25072, 5
K20312, 9 R227, 9 R25073, 5
K20428, 9 R22742, 9 R25075---55, 7
K302211, 12 R23734, 9 R25076, 7
K33947, 9 R2389, 12
R25077, 7
K34806, 12 R2393, 12
R25078, 7
K34807, 9 R2394, 12
R25079, 7
K34809, 3 R24085, 11
R25080---55, 7
K62---10, 11 R24725---55, 7
R25084, 5
K62---8, 11 R24725K, 7
R25085, 11
K66---8, 11 R24785, 9
R25086, 11
K71---8, 11 R24787, 9
R25088, 7
K71B2166, 9 R24792, 11
R25089, 5
K72---8---8---10, 11 R24805---5, 3
R25100, 12
K72004, 9 R24820---5, 3
K72016, 9 R32, 9
R24821, 3
K73---8, 11 R34---49, 9
R24865, 12
K8---8, 11 R24870---5, 3 R4098, 12

K908, 5 R24920---5, 11 R5003, 11

K97531, 11 R24930---5, 5 R5846, 7
K97538, 9 R24930K, 5 R5902, 9
K97612, 11 R24931, 3 R6483, 7
R1, 3, 12 R24932, 11 R7333, 11
R16823, 7 R24935, 11 R9475, 9
R18002, 5 R24945, 11 R9481---9, 9
R1811, 12 R25056, 3 R9482, 9
R18668, 9 R25065---5, 5 R9762, 9