Manitou 1100 Series 3 Stage Mast Parts Manual

CONTENTS PARTS INDEX
MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
1100 SERIES
3 STAGE MAST
8,000 LB. CAPACITY
MODELS K1101--K1135
S/N: 20137 & ABOVE
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG R48
R10--00
GENERAL INFORMATION
The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou, Inc.) Notify the Parts Dept. of any changes that may
affect your parts order.
When ordering Mast parts or requesting technical information, the following numbers are required:
Mast Model Number:_____________________________________________
Mast Serial Number:______________________________________________
For quick reference it is recommended these numbers be recorded as soon as possible.
The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.
MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT
K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING
NOTE:
Additional information can be found stamped on the Mast, such as:
1.) Individual Rail Assemblies; check the top end of the assembly for the stamped part no..
2.) Carriage Assembly; check either end of the face bars for the stamped part no. and model no..
3.) Cylinder Assemblies; check along the upper portion of the barrel for the stamped part no..
This information may be required if your parts book is out--dated or incomplete.
To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.
1--800--425--3727
CONTENTS
RAIL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PRIMARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECONDARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAIN ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HYDRAULIC SYSTEM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CARRIAGE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SIDE SHIFT CARRIAGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HOSE KIT ASSEMBLY, INTERNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
HOSE REEL KIT, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPLEMENT
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX
CATALOG R48 -- 1 -- R/10--2000

RAIL ASSEMBLIES
14 13
7
4
8
5
9
6
10
11
12
1
R/10--2000 -- 2 -- CATALOG R48

ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R7405--37 Outer Rail Assembly 1 K1100--1

1 R7405--36 Outer Rail Assembly 1 K1101A
1 R7405--2 Outer Rail Assembly 1 K1102
1 R7405--5 Outer Rail Assembly 1 K1105, A, B, E
1 R7405--12 Outer Rail Assembly 1 K1112, A, B, E, F

1 R7405--25 Outer Rail Assembly 1 K1125, C

1 R7405--29 Outer Rail Assembly 1 K1129, A, B

1 R7405--35 Outer Rail Assembly 1 K1135A
2 R7435--36 Center Rail Assembly 1 K1100--1

2 R7435--36 Center Rail Assembly 1 K1101A
2 R7435--2 Center Rail Assembly 1 K1102
2 R7435--5 Center Rail Assembly 1 K1105, A, B, E
2 R7435--12 Center Rail Assembly 1 K1112, A, B, E, F

2 R7435--25 Center Rail Assembly 1 K1125, C

2 R7435--29 Center Rail Assembly 1 K1129, A, B
CATALOG R48 -- 3 -- R/10--2000

* THIS PAGE LEFT BLANK INTENTIONALLY *
R/10--2000 -- 4 -- CATALOG R48


2 R7435--35 Center Rail Assembly 1 K1135A
3 R14630--37 Inner Rail Assembly 1 K1100--1

3 R14630--36 Inner Rail Assembly 1 K1101A
3 R14630--2 Inner Rail Assembly 1 K1102
3 R14630--5 Inner Rail Assembly 1 K1105, A, B, E
3 R14630--12 Inner Rail Assembly 1 K1112, A, B, E, F

3 R14630--25 Inner Rail Assembly 1 K1125, C

3 R14630--29 Inner Rail Assembly 1 K1129, A, B

3 R14630--35 Inner Rail Assembly 1 K1135A
4 R4704 Clamp 2 ALL

5 K34809 Washer 2
6 K20510 Bolt, Hex 2
7 K45813 Bolt, 3/4--16 x 3” Hex 4
8 R9668 Block, Restraint 2
9 K34813 Washer, Lock 4

10 K34683 Nut, 3/4--16 Hex 4
11 R22 Shim A/R
12 R2 Roller 8
13 B531 Shim, .03” thickness A/R
14 K302240 Bolt, Soc. Hd. 2
CATALOG R48 -- 5 -- R/10--2000

PRIMARY CYLINDER ASSEMBLY
4*
21, 22 3 7
8*
17 6
15
1
16
14
9
10* 17
2
18
11*
19
13
20
12
APPLY LOCTITE 242
R/10--2000 -- 6 -- CATALOG R48

1 R14635--42 Primary Cylinder Assembly 1 K1100--1

1 R14635--37 Primary Cylinder Assembly 1 K1101A
1 R14635--2 Primary Cylinder Assembly 1 K1102
1 R14635--5 Primary Cylinder Assembly 1 K1105, A, B, E
1 R14635--12 Primary Cylinder Assembly 1 K1112, A, B, E, F

1 R14635--25 Primary Cylinder Assembly 1 K1125, C

1 R14635--29 Primary Cylinder Assembly 1 K1129, A, B

1 R14635--35 Primary Cylinder Assembly 1 K1135A
2 R14625--41 Barrel Assembly 1 K1100--1

2 R14625--37 Barrel Assembly 1 K1101A
2 R14625--2 Barrel Assembly 1 K1102
2 R14625--5 Barrel Assembly 1 K1105, A, B, E
2 R14625--12 Barrel Assembly 1 K1112, A, B, E, F

2 R14625--25 Barrel Assembly 1 K1125, C

2 R14625--29 Barrel Assembly 1 K1129, A, B

CATALOG R48 -- 7 -- R/10--2000

R/10--2000 -- 8 -- CATALOG R48

ITEM PART NUMBER DESRIPTION QTY MODEL
3 R7215--43 Piston Assembly 1 K1100--1

3 R7215--38 Piston Assembly 1 K1101A
3 R7215--2 Piston Assembly 1 K1102
3 R7215--5 Piston Assembly 1 K1105, A, B, E
3 R7215--12 Piston Assembly 1 K1112, A, B, E, F

3 R7215--25 Piston Assembly 1 K1125, C

3 R7215--29 Piston Assembly 1 K1129, A, B

4* R7401 Wiper (Standard) 1 ALL

4* R7544 Wiper (Cold Weather) 1
5 R7406 Nut, Gland 1
6 R7404 Ring, Wear 2
7 R7402 Ring, Modular 1
8* R7403 Seal (Standard) 1
8* R7543 Seal (Cold Weather) 1

10* K346 O--Ring 1
11* K8--346 Ring, Back Up 1
12 R7506 Base 1
13 R2211--7 Wire, Lock 1
14 R2552 Washer, Seal 1

15 R2551 Screw 1
16 R12257 Stud 2
17 K33849 Nut 8
18 R7409 Protector, Excess Flow 1
19 K914 O--Ring 2
20 K62--12--14 Adapter 1
21 R7505K Seal Kit, (Standard) 1
22 R7545 Seal Kit, (Cold Weather) 1
* Included in Seal Kit R7505K & R7545 (Items 21 or 22) as required.
CATALOG R48 -- 9 -- R/10--2000

SECONDARY CYLINDER ASSEMBLY
25
26 24
23
22 3
21
CROSSBRACE
(REF)
20
1
19*
18
16*
5
17*
6*
16* 7
8
15
9*
10*
2
11
14
12
13
R/10--2000 -- 10 -- CATALOG R48

1 R7520--45 Secondary Cylinder Assembly 2 K1100--1

1 R7520--40 Secondary Cylinder Assembly 2 K1101A
1 R7520--2 Secondary Cylinder Assembly 2 K1102
1 R7520--5, A, B, E Secondary Cylinder Assembly 2 K1105, A, B, E
1 R7520--12, A, B, E, F Secondary Cylinder Assembly 2 K1112, A, B, E, F

1 R7520--25, C Secondary Cylinder Assembly 2 K1125, C

1 R7520--29, A Secondary Cylinder Assembly 2 K1129, A
1 R7520--46 Secondary Cylinder Assembly 2 K1129B
1 R22510--31 Secondary Cylinder Assembly 2 K1131 (See page 15)
1 R7520--33, 36 Secondary Cylinder Assembly 2 K1135, A
2 R7525--41 Barrel Assembly 2 K1100--1

2 R7525--5 Barrel Assembly 2 K1105, A, B, E
2 R7525--12 Barrel Assembly 2 K1112, A, B, E, F

2 R7525--25 Barrel Assembly 2 K1125, C

2 R7525--29 Barrel Assembly 2 K1129, A, B
2 R22515--31 Barrel Assembly 2 K1131 (See page 15)
2 R7525--33 Barrel Assembly 2 K1135, A
CATALOG R48 -- 11 -- R/10--2000

3 R7530--54 Piston Assembly 1 K1100--1

3 R7530--5, 33, 36, 38 Piston Assembly 1 K1105, A, B, E
3 R7530--12,32,34,37,45 Piston Assembly 1 K1112, A, B, E, F

3 R7530--25, 35 Piston Assembly 1 K1125, C

3 R7530--29, 41 Piston Assembly 1 K1129, A
3 R7530--55 Piston Assembly 1 K1129B
3 R22520--31 Piston Assembly 1 K1131 (See page 15)
3 R7530--40, 44 Piston Assembly 1 K1135, A
4 R7521--20, 25, 51 Spacer 1 K1105A, B, E

4 R7521--5 Spacer 1 K1110
4 R7521--9, 19 Spacer 1 K1112, F
4 R7521--12A & 9 Spacer 1 EA. K1112A
4 R7521--47 & 9 Spacer 1 EA. K1112B
4 R7521--16 & 9 Spacer 1 EA. K1112E
4 R7521--14 Spacer 1 K1115

4 R7521--17 Spacer 1 K1117
4 R7521--18 Spacer 1 K1118
4 R7521--24 Spacer 1 K1122
4 R7521--29 Spacer 1 K1125
4 R7521--29 & 14 Spacer 1 EA. K1125C
4 R7521--31 Spacer 1 K1127

4 R7521--33 Spacer 1 K1128, K1129, K1130
4 R7521--56 Spacer 1 K1129A
4 R7521--54 Spacer 1 K1135
4 R7521--53 Spacer 1 K1131 (See page 15)
4 R7521--60 Spacer 1 K1135A
R/10--2000 -- 12 -- CATALOG R48

5 R7524 Ring, Modular 1 ALL except K1131

(See pg 15)
6* R7523 Seal 1
7 R7519 Wear Ring 1
8 R7514 Ring, Snap 1
9* K332 O--Ring 1
11 R7522 Base 1
12 R5138 Protector, Excess Flow 1
13 R7502 Connector 1
14 R2211--6 Wire, Lock 1
15 K87914 Fitting, Grease 1

17* K331 O--Ring (Standard) 1
17* KN331 O--Ring (Cold Weather) 1
19* R7529 Wiper (Standard) 1
19* R9134 Wiper (Cold Weather) 1
20 R10328 Shim 1
21 B531 Shim 1
22 K44736 Washer, Flat 1
24 K20432 Bolt, Hex 1
25 R18360K Seal Kit (Standard) 1

26 R7605 Seal Kit (Cold Weather) 1
* Included in Seal Kits R18360K & R7605 (Items 25 & 26) as required.
CATALOG R48 -- 13 -- R/10--2000

R/10--2000 -- 14 -- CATALOG R48

USED ON K1131 ONLY, S/N: 20410 & ABOVE
21
22
20
19
4
18* ITEM PART NO. DESCRIP. QTY
17*
1 R22510--31 Sec. Cyl. Assembly 1
16 2 R22515--31 Barrel Assembly 1
3 R22520--31 Piston Assembly 1
5* 4 R7521--53 Spacer 1
6* 5* R7524 Ring, Modular 1
7 6* R7523 Seal 1
8 7 R7519 Bearing 1
9* 9* K332 O--Ring 1
10* 10* K8--332 Ring, Back Up 1
2 14 11 11 R7522 Base 1
12 R5138 Protector, Flow 1
12 13 R7502 Adapter 1
13 14 R2211--6 Wire, Lock 1
15 omitted
1
17* R22151 Seal, Polypak 1
18* R9169 Seal, Wiper 1
19 K44736 Washer 1
20 K34809 Washer 1
21 K20392 Bolt 1
22 R22510K Seal Kit 1
* Included in Seal Kit R22510K (Item 22).
CATALOG R48 -- 15 -- R/10--2000

CHAIN ASSEMBLIES
UPPER
CENTER RAIL
(REF.) 12
11
3
4
4
3
2
1 10
5
6
5
PRIMARY
CYLINDER
6 (REF.)
5 5 8
9
INNER RAIL
UPPER (REF)
OUTER RAIL
(REF)
6
6 7
9
7
LOWER
13 INNER RAIL
(REF)
7
CARRIAGE
(REF)
7
R/10--2000 -- 16 -- CATALOG R48

1 R9481--22 Primary Chain 2 K1100--1

1 R9481--5 Primary Chain 2 K1101A
1 R9481--7 Primary Chain 2 K1102
1 R9481--8 Primary Chain 2 K1105, A, B, E
1 R9481--12 Primary Chain 2 K1112, A, B, E, F

1 R9481--18 Primary Chain 2 K1125, C

1 R9481--25 Primary Chain 2 K1129, A, B
1 R9481--20 Primary Chain 2 K1135A
2 R9481--49 Secondary Chain 2 K1100--1

2 R9481--16 Secondary Chain 2 K1101A
2 R9481--18 Secondary Chain 2 K1102
2 R9481--21 Secondary Chain 2 K1105, A, B, E
2 R9481--28 Secondary Chain 2 K1112, A, B, E, F

2 R9481--41 Secondary Chain 2 K1125, C

2 R9481--55 Secondary Chain 2 K1129, A, B
2 R9481--44 Secondary Chain 2 K1135A
CATALOG R48 -- 17 -- R/10--2000

R/10--2000 -- 18 -- CATALOG R48

3 K97541 Ring, Snap 4 ALL

4 R186 Sheave 4
5 K72016 Pin, Cotter 16
6 R189--3 Pin 8
7 R32 Nut, Stop 8
8 R9482 Anchor, Chain 2

10 R14645 Head Assembly 1
11 R11046 Pin, Guard 4
12 K33797 Nut 4
CATALOG R48 -- 19 -- R/10--2000

HYDRAULIC SYSTEM ASSEMBLY

18
17
17 19 20
16 21
SECONDARY
SECONDARY 25 CYLINDER
CYLINDER 24 (REF)
(REF) 23
1 22
26
27
TO
TRUCK 2
PRIMARY 8
CYLINDER
(REF) 9
28
10
8
SECONDARY
3* 6 CYLINDER
11
4* 3* (REF)
7 12
5*
11
13
12 14
14
13 15
15
R/10--2000 -- 20 -- CATALOG R48

1 B760--1819 Hose Assembly, (Standard) 1 K1100--1

1 B760--586 Hose Assembly, (Standard) 1 K1101A
1 B760--438 Hose Assembly, (Standard) 1 K1102
1 B760--441 Hose Assembly, (Standard) 1 K1105, A, B, E
1 B760--448 Hose Assembly, (Standard) 1 K1112, A, B, E, F

1 B760--461 Hose Assembly, (Standard) 1 K1125, C

1 B760--465 Hose Assembly, (Standard) 1 K1129, A, B
1 B760--1678 Hose Assembly, (Cold Weather) 1 K1100--1

1 B760--1678 Hose Assembly, (Cold Weather) 1 K1101A
1 B760--1157 Hose Assembly, (Cold Weather) 1 K1102
1 B760--1160 Hose Assembly, (Cold Weather) 1 K1105, A, B, E
1 B760--1167 Hose Assembly, (Cold Weather) 1 K1112, A, B, E, F

1 B760--1180 Hose Assembly, (Cold Weather) 1 K1125, C

1 B760--1184 Hose Assembly, (Cold Weather) 1 K1129, A, B
CATALOG R48 -- 21 -- R/10--2000

2 B760--1818 Hose Assembly 1 K1100--1

2 B760--1677 Hose Assembly 1 K1101A
2 B760--574 Hose Assembly 1 K1102
2 B760--577 Hose Assembly 1 K1105, A, B, E
2 B760--584 Hose Assembly 1 K1112, A, B, E, F

2 B760--597 Hose Assembly 1 K1125, C

2 B760--646 Hose Assembly 1 K1129, A, B
2 B760--445 Hose Assembly 1 K1135A
3* R7332 Ring, Snap 2 ALL

4* R6502 Hose Sheave 2
5* R2362 Bearing 2
7 R2393 Shim 1
8 K62--12 Adapter 2
9 K912 O--Ring 2
10 R7504 Regulator, Flow 1
11 K97545 Ring, Snap 2
12 R7503 Tube 2
13 K50--8 Nut 2
14 K62--8--10 Adapter 2
15 K910 O--Ring 2
16 B760--334 Hose Assembly 1
17 B2236--1 Clamp, Hose 3
18 R8540--6 Fitting 2
19 R9698--2 Fitting, Tee 1
R/10--2000 -- 22 -- CATALOG R48

21 R12256 Fitting 1 ALL

22 R6175 Manifold Assembly 1
23 R2552 Washer 1
24 R2551 Screw 1
25 K20548 Bolt 4
27 K33845 Nut 4
28 K97614 Snap Ring, Int. 1
* Items Included In Hose Roller Assembly, Part No. R10795.
CATALOG R48 -- 23 -- R/10--2000

CARRIAGE ASSEMBLIES
R/10--2000 -- 24 -- CATALOG R48

1 R14670--1 Carriage Weldment 1 K1161

1 R23745 Carriage Weldment 1 K1168
1 R14665--1 Carriage Weldment 1 K1169--1

1 R19455 Carriage Weldment 1 K1187--1

2 R2 Roller 4/6 ALL

3 R22 Shim A/R
4 R1 Roller 4
5 R3561 Shaft, Eccentric 4
6 R3564 Bolt. Lock 4
7 K97535 Ring, Snap 4
CATALOG R48 -- 25 -- R/10--2000

SIDE SHIFT CARRIAGE ASSEMBLY

K1177 S/N 18095 & ABOVE
K1181 S/N 49026 & ABOVE
32
31
8
1
7
6
10
12
30 13
28 11
29 9
8
27
2
4
5
3
14 21*
22*
15
23
16*
17* 25*
16* 26*
18 19*
20
R/10--2000 -- 26 -- CATALOG R48

1 R15125--8 Side Shift Weldment 1 K1162

1 R15160 Side Shift Weldment 1 K1171
2 R15151 Strip, Wear 2 ALL

3 R15110 Hook Assembly 2
4 K34811 Washer 4
5 K45768 Bolt 4
6 R10374 Anchor, Cylinder 1

7 R14753--1 Bar 1
8 R10377 Nut, W/Insert 2
9 R15102 Washer 3
10 R15103 Washer 1
11 K71B1394 Nut, W/Insert 1

12 R8282 Segment, Bronze A/R
13 R15115 Cylinder Assembly 1
14 R15120 Barrel Assembly 1
15 R8260--5 Nut 1

17* K326 O--Ring 1
18 R8260--4 Piston 1
19* K016 O--Ring 1
20 R15116 Rod, Piston 1
21* K224 O--Ring 1

23 R8260--9 Head, Cylinder 1
24 omitted
25* R22596 Seal 1
26* R4422 Wiper 1

27 R8260--2 Wire, Lock 1
28 K66--6 Elbow 1
31 K87901 Fitting, Grease 3

32 R8260--10 Seal Kit 1
* Included in Seal Kit, R8260--10 (Item 32). Item 25 replaces early model Backup Ring & O--Ring.
CATALOG R48 -- 27 -- R/10--2000

HOSE KIT ASSEMBLY, INTERNAL
PRIMARY CYLINDER
HEAD ASSEMBLY
(REF)
2
3
4
CHAIN SHEAVE,
OUTER RAIL
5
(REF)
4
(CLAMP)
3 SEE ”RAIL SYSTEM”
CHAIN SHEAVE,
(REF)
CARRIAGE
(REF)
1
6A (AS SHOWN)
6B (OPPOSITE SIDE)
7
MASTER CYLINDER
SUPPORT 9 8
(REF) 10
11
R/10--2000 -- 28 -- CATALOG R48

1 B760--654 Hose Assembly 2 K1166--1

1 B760--654 Hose Assembly 2 K1166--2
1 B760--655 Hose Assembly 2 K1166--5, A, B, E
1 B760--655 Hose Assembly 2 K1166--8
1 B760--656 Hose Assembly 2 K1166--10
1 B760--656 Hose Assembly 2 K1166--12, A, B, E, F

1 B760--657 Hose Assembly 2 K1166--15
1 B760--658 Hose Assembly 2 K1166--17
1 B760--658 Hose Assembly 2 K1166--18
1 B760--659 Hose Assembly 2 K1166--22
1 B760--660 Hose Assembly 2 K1166--25, C

1 B760--660 Hose Assembly 2 K1166--27
1 B760--661 Hose Assembly 2 K1166--28
1 B760--662 Hose Assembly 2 K1166--29, A
1 B760--662 Hose Assembly 2 K1166--30
2 R10430 Sheave Assembly, Hose 4 ALL

3 R10402 Hose Sheave 4
4 R10431 Bearing 4
5 R13453--27 Ring, Snap 2
6A R10415 Hose Turn Around L.H. Assembly 1
6B R10410 Hose Turn Around R.H. Assembly 1
7 K34806 Washer 4
8 K20386 Bolt 4
9 K108--8 Fitting 2
10 R10413 Bulkhead (Welds to Carriage) 2
11 K22--8 Nut, Lock 2
CATALOG R48 -- 29 -- R/10--2000

HOSE REEL KIT, RH
1 R23225 Hose Reel Kit, RH 1 K1163--1
NOTE: For Individual Hose Reel Parts and Accessories, contact Cascade Corp., Portland, OR.
R/10--2000 -- 30 -- CATALOG R48

DECALS
1
1
ROUGH TERRAIN
MAST 48” 2, 3
INDUSTRIAL
MAST 57”
2, 3
1 426641 Decal, ”Fork Safety” 2 ALL

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
PARTS INDEX: Part no., Page(s)
CATALOG R48, R/09--2000
B2236---1, 22 K45768, 27 R10410, 29 R15125---, 27 R2552, 9, 23 R7521---, 12
B531, 5, 13 K45813, 5 R10413, 29 R15151, 27 R32, 19 R7521---53, 15
B760---, 21, 22, 29 K50---8, 22 R10415, 29 R15160, 27 R3561, 25 R7522, 13, 15
B760---1193, 27 K62---12, 22 R10430, 29 R15310, 25 R3564, 25 R7523, 13, 15
B760---334, 22 K62---12---14, 9 R10431, 29 R16465---1, 25 R4422, 27 R7524, 13, 15
B760---846, 27 K62---8---10, 22 R11046, 19 R17165, 25 R4704, 5 R7525---, 11
K016, 27 K66---6, 27 R12256, 23 R18360K, 13 R5138, 13, 15 R7528, 13
K108---8, 29 K71B1394, 27 R12257, 9 R18595, 25 R6175, 23 R7529, 13
K20386, 29 K72016, 19 R13453---27, 29 R186, 19 R6502, 22 R7530---, 12
K20392, 15 K8---224, 27 R14570---1, 25 R18880, 25 R7215---, 9 R7543, 9
K20432, 13 K8---326, 27 R14625---, 7 R189---3, 19 R7332, 22 R7544, 9
K20510, 5 K8---331, 13 R14630---, 5 R19455, 25 R7333, 22
R7545, 9
K20526, 23 K8---332, 13, 15 R14635---, 7 R2, 5, 25 R7401, 9
R7605, 13
K22---8, 29 K8---346, 9 R14645, 19 R22, 5, 25 R7402, 9
R8260---10, 27
K224, 27 K87901, 27 R14650, 25 R2211---6, 13, 15 R7403, 9
R8260---2, 27
K302240, 5 K87914, 13 R14655, 25 R2211---7, 9 R7404, 9
R8260---4, 27
K326, 27 K910, 22 R14660, 25 R22151, 15 R7405---, 3
R8260---5, 27
K331, 13 K912, 22 R14665, 25 R22510---31, 15 R7406, 9
K332, 13, 15 K914, 9 R14665---1, 25 R22510K, 15 R7409, 9 R8260---9, 27
K33797, 19 K97535, 25 R14670, 25 R22515---31, 15 R7435---, 3 R8282, 27
K33845, 23 K97541, 19 R14670---2, 25 R22520---31, 15 R7443, 9 R8540---6, 22
K33849, 9 K97545, 22 R14675, 25 R22596, 27 R7502, 13, 15 R9037, 15
K346, 9 K97614, 23 R14753---1, 27 R23225, 30 R7503, 22 R9134, 13
K34683, 5 KN331, 13 R15102, 27 R2362, 22 R7504, 22 R9169, 15
K34806, 29 R1, 25 R15103, 27 R23745, 25 R7505K, 9 R9481---, 17
K34809, 5, 13, 15, 23 R10328, 13 R15110, 27 R2393, 22 R7506, 9 R9482, 19
K34811, 27 R10374, 27 R15115, 27 R23999, 19 R7514, 13, 15 R9483, 19
K34813, 5 R10377, 27 R15116, 27 R25040, 25 R7519, 13, 15 R9668, 5
K44736, 13, 15 R10402, 29 R15120, 27 R2551, 9, 23 R7520---, 11 R9698---2, 22

Manitou 1100 Series 3 Stage Mast Parts Manual

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Manitou 1100 Series 3 Stage Mast Parts Manual

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CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

MAST MODEL NO. DESCRIPTION

K5705 -- K5797 -- K5755 -- K1479

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

PRIMARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECONDARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

HYDRAULIC SYSTEM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SIDE SHIFT CARRIAGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

HOSE KIT ASSEMBLY, INTERNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

HOSE REEL KIT, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX

CATALOG R48 -- 1 -- R/10--2000

R/10--2000 -- 2 -- CATALOG R48

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R7405--37 Outer Rail Assembly 1 K1100--1

1 R7405--12 Outer Rail Assembly 1 K1112, A, B, E, F

1 R7405--25 Outer Rail Assembly 1 K1125, C

1 R7405--31 Outer Rail Assembly 1 K1131

2 R7435--36 Center Rail Assembly 1 K1100--1

2 R7435--12 Center Rail Assembly 1 K1112, A, B, E, F

2 R7435--25 Center Rail Assembly 1 K1125, C

CATALOG R48 -- 3 -- R/10--2000

* THIS PAGE LEFT BLANK INTENTIONALLY *

R/10--2000 -- 4 -- CATALOG R48

ITEM PART NUMBER DESCRIPTION QTY MODEL

2 R7435--31 Center Rail Assembly 1 K1131

3 R14630--37 Inner Rail Assembly 1 K1100--1

3 R14630--12 Inner Rail Assembly 1 K1112, A, B, E, F

3 R14630--25 Inner Rail Assembly 1 K1125, C

3 R14630--31 Inner Rail Assembly 1 K1131

4 R4704 Clamp 2 ALL

9 K34813 Washer, Lock 4

CATALOG R48 -- 5 -- R/10--2000

PRIMARY CYLINDER ASSEMBLY

APPLY LOCTITE 242

R/10--2000 -- 6 -- CATALOG R48

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R14635--42 Primary Cylinder Assembly 1 K1100--1

1 R14635--12 Primary Cylinder Assembly 1 K1112, A, B, E, F

1 R14635--25 Primary Cylinder Assembly 1 K1125, C

1 R14635--31 Primary Cylinder Assembly 1 K1131

2 R14625--41 Barrel Assembly 1 K1100--1

2 R14625--12 Barrel Assembly 1 K1112, A, B, E, F

2 R14625--25 Barrel Assembly 1 K1125, C

2 R14625--31 Barrel Assembly 1 K1131

CATALOG R48 -- 7 -- R/10--2000

* THIS PAGE LEFT BLANK INTENTIONALLY *

R/10--2000 -- 8 -- CATALOG R48

ITEM PART NUMBER DESRIPTION QTY MODEL

3 R7215--43 Piston Assembly 1 K1100--1

3 R7215--12 Piston Assembly 1 K1112, A, B, E, F

3 R7215--25 Piston Assembly 1 K1125, C

3 R7215--32 Piston Assembly 1 K1131

4* R7401 Wiper (Standard) 1 ALL

9 R7443 Ring, Wear 1

14 R2552 Washer, Seal 1

* Included in Seal Kit R7505K & R7545 (Items 21 or 22) as required.

CATALOG R48 -- 9 -- R/10--2000