Manitou North America Parts Catalog

CONTENTS PARTS INDEX
MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
4700 SERIES
2 STAGE MAST
MODELS K4701 THRU K4710
S/N: 47028 & ABOVE
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG R77
R10--99
GENERAL INFORMATION
The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.
When ordering Mast parts or requesting technical information, the following numbers are required:
Mast Model Number:_____________________________________________
Mast Serial Number:______________________________________________
For quick reference it is recommended these numbers be recorded as soon as possible.
The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.
MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT
K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING
To order Mast Parts, contact the K- D MANITOU DEALER in your area or
K- D Manitou, Parts Division, Waco, Texas.

1--800--425--3727
CONTENTS
DESCRIPTION PAGE
MAST RAIL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAIN, PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HYDRAULIC SYSTEM (EARLY MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HYDRAULIC SYSTEM (CURRENT MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INTERNAL HOSE KIT, 3--WAY (K4740) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
INTERNAL HOSE KIT, 4--WAY (K4741) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SIDE SHIFT CARRIAGE ASSEMBLY (K4780) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SIDE SHIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CARRIAGE ASSEMBLY (K4787, K4793, K4795 & K4797) . . . . . . . . . . . . . . . . . . . . . . 18
CARRIAGE ASSEMBLY (K4781, K4788 & K4796) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CARRIAGE ASSEMBLY (K4782, K4783, K4789, K4790 & K4792) . . . . . . . . . . . . . . . 22
MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement
CATALOG R77 -- 1 -- R/10--99

MAST RAIL ASSEMBLIES
R/10--99 -- 2 -- CATALOG R77

ITEM PART NUMBER DESCRIPTION QTY MODEL
1 421049 Outer Rail Assembly 1 K4701


2 421029 Inner Rail Assembly 1 K4701


3 R206 Shim A/R All

4 R1 Roller 2
5 R22 Shim A/R
6 R2 Roller 2
CATALOG R77 -- 3 -- R/10--99

LIFT CYLINDER ASSEMBLY
14
13
10
2
7
6
1
5
4
3
12
17, 18
11
15
16
R/10--99 -- 4 -- CATALOG R77

NOTICE:
THE ORIGINAL LIFT CYLINDER ASSEMBLY R15250--_ AND ALL OF ITS COMPONENTS (EXCEPT THE SEALS
& WEAR RINGS) HAVE BEEN REPLACED BY LIFT CYLINDER ASSEMBLY R22085--_ AND ITS COMPONENTS.
R22085--01 Lift Cylinder Assembly (less Items 13--18) 2 K4701

1 R22075--01 Barrel Assembly 1 K4701

2 R22080--01 Piston Assembly 1 K4701

3 R15265 Base Plug 1 All

4* K8--332 Back--up Ring 1
5* K332 O--Ring 1
6 R9038 Wear Ring 1
7 R9037 Wear Ring 2
8* R9034 Rod Seal 1

9A* R9169 Wiper Seal (for R22085 Lift Cyl.) 1
9B* R9032 Wiper Seal (for R15250 Lift Cyl.) 1
10 R14819 Shim A/R
11 R2211--6 Lock Wire 1
12A R22085K Seal Kit (for R22085 Lift Cyl.) 1
12B R15250K Seal Kit (for R15250 Lift Cyl.) 1
13 421077 Pin 2
14 K72075 Cotter Pin 4

15 K34809 Washer, Lock 2
16 K20556 Bolt, Hex 2
17 R11561 Fused Fitting (for LH cylinder) 1
18 K62--10 Fitting (not fused, for RH cylinder) 1
* Included in Seal Kits Item 12A and/or 12B.
CATALOG R77 -- 5 -- R/10--99

CHAIN ASSEMBLY
6
7 2
6
3
5
4
12
10 11
9
10
12
11
CARRIAGE
(REF.)
R/10--99 -- 6 -- CATALOG R77

1 R9762 Chain Sheave 2 All

2 421799 Spacer, Sheave 2
4 K45805 Bolt, Hex 2
5 421054 Rod, Threaded 4

6 K33845 Nut, Hex 8
8 421792 Chain Anchor 2
9 R227 Nut, Hex 2
10 R34--81 Lift Chain 2 K4701

10 R34--82 Lift Chain 2 K4702
10 R34--83 Lift Chain 2 K4703
10 R34--84 Lift Chain 2 K4704
10 R34--70 Lift Chain 2 K4705

10 R34--52 Lift Chain 2 K4706
10 R34--85 Lift Chain 2 K4710
11 K71B2166 Pin, Chain 4

12 K72004 Pin, Cotter 8
R/10--99 -- 7 -- CATALOG R77

HYDRAULIC SYSTEM (EARLIEST/EARLY MODELS)
2 4
1
3
1* 422071 Tube Assembly 1 Earliest Model

1** 423241 Tube Assembly 1 Early Model
2* 422072 Tube Assembly (tube length: 3 5/8”) 1 Earliest Model

2** 423240 Tube Assembly (tube length: 4 7/16”) 1 Early Model
3* 165688 Fitting 2 Earliest Model

3** K62--8--10 Fitting 2 Early Model
4 K72--8--8--10 Fitting, “T” 1

5 K62--12--10 Fitting 1
6 R11562 Regulator 1
7 B2236--7 Clamp, Hose 1
8 K62--12 Fitting 1
* These Items must be used together. Verify the tube length of Item 2 to determine Earliest Model status.
** These Items must be used together. Verify the tube length of Item 2 to determine Early Model status.
R/10--99 -- 8 -- CATALOG R77

HYDRAULIC SYSTEM (CURRENT MODELS)
1 B760--1283 Hose Assembly 1 Current Model

2 422727 Tube Assembly 1
3 K62--10 Fitting 1
4 K72--10--10--12 Fitting, “T” 1
5 R11561 Fuse, Hydraulic 1

6 K62--12 Fitting 2
7 R11562 Regulator 1
8 B2236--7 Clamp, Hose 1
9 K62--12 Fitting 1
CATALOG R77 -- 9 -- R/10--99

INTERNAL HOSE KIT, 3--WAY (K4740)
1
INNER RAIL
2
3
5
6
7
3
4
CARRIAGE
9 TO VALVE
12
OUTER RAIL
10
11
R/10--99 -- 10 -- CATALOG R77

K4740--1 Hose Kit Assembly (includes Items 1--12) 1 K4701


1 B760--497 Hose Assembly 2 K4701


2 421800 Hose Sheave 2

3 R7332 Snap Ring 4
4 R2362 Bearing 2
5 421796 Sheave Spacer 2

8 K104--8 Fitting, Bulkhead 2
9 K22--8 Nut, Jam 4
10 K71--8 Fitting, Elbow 2
12 B760--146 Hose Assembly 2
CATALOG R77 -- 11 -- R/10--99

INTERNAL HOSE KIT, 4--WAY (K4741)
INNER RAIL 2
3
5 1
3
4
3
4 3
5
6
7
CARRIAGE
8
TO VALVE
12
OUTER RAIL 10
9
11
R/10--99 -- 12 -- CATALOG R77



2 421800 Hose Sheave 4

3 R7332 Snap Ring 8
4 R2362 Bearing 4
5 421796 Sheave Spacer 4

9 K22--8 Nut, Jam 8
10 K71--8 Fitting, Elbow 4
CATALOG R77 -- 13 -- R/10--99

SIDE SHIFT CARRIAGE ASSEMBLY (K4780)
22
21
1
15
14
18
17
16
20
11
19
12
13
6
3 5
2
4
6
4
5
7
8
10
R/10--99 -- 14 -- CATALOG R77

421088 Side Shift Carriage Assembly 1 K4780
1 421074 Carriage Assembly 1

2 421073 Face Frame Assembly 1
3 171151 Cylinder Assembly 1
4 K8--8 Fitting 2
5 R13907--4 Fitting, Adapter 2

9 K87901 Grease Fitting 4

10 160451 Friction Lining 2
11 R13270 Roller Bracket 4
12 R10392 Shim, 1/16” A/R
13 R10393 Shim, 1/32” A/R

14 R5974 Roller 4
15 K97532 Snap Ring 4
17 K20538 Bolt, Hex 8

18 160452 Friction Lining 3
19 R1 Roller 4
20 R206 Shim A/R
21 K71B2166 Pin, Chain 2

22 K72004 Cotter Pin 4
CATALOG R77 -- 15 -- R/10--99

SIDE SHIFT CYLINDER
3*
4
5*
6*
7
8*
9*
10*
6*
5*
4
3*
R/10--99 -- 16 -- CATALOG R77

171151 Complete Cylinder Assembly 1 K4780
1 177467 Barrel 1
2 161508 Piston Rod 1
3* -- -- -- -- Seal, Wiper 2
4 161505 Fastening Ring 2
5* -- -- -- -- Seal 2
6* -- -- -- -- O--Ring 2
7 161509 Spring 2
8* -- -- -- -- O--Ring 1
9* -- -- -- -- Seal 1
10* -- -- -- -- Ring 1
11 161512 Seal Kit 1
* Included in Seal Kit, Item 11.
CATALOG R77 -- 17 -- R/10--99

CARRIAGE ASSEMBLY (K4787, K4793, K4795 & K4797)
10
8
9
7
4
5
6
2
3
R/10--99 -- 18 -- CATALOG R77

1 R16120--1 Carriage Weldment, 60” wide 1 K4793

2 R206 Shim A/R

3 R1 Roller 4
5 R10392 Shim, 1/16” A/R
6 R10393 Shim, 1/32” A/R

7 R5974 Roller 4
10 K20538 Bolt, Hex 8
CATALOG R77 -- 19 -- R/10--99

CARRIAGE ASSEMBLY (K4781, K4788 & K4796)
14
12
13
11
8
9
10
6
5 7
2
3
R/10--99 -- 20 -- CATALOG R77


2 R206 Shim A/R

3 R1 Roller 4
4 R3564 Lock Bolt 2
5 R3561 Eccentric Shaft 2
6 R1 Roller 2
9 R10392 Shim, 1/16” A/R
10 R10393 Shim, 1/32” A/R
11 R5974 Roller 2
14 K20538 Bolt, Hex 4
CATALOG R77 -- 21 -- R/10--99

CARRIAGE ASSEMBLY
(K4782, K4783, K4789, K4790 & K4792)
14
12
13
11
8
9
10
6
7
R/10--99 -- 22 -- CATALOG R77


1 492586 Carriage Weldment, 84” wide 1 K4783
1 492567 Carriage Weldment, 60” wide (5K) 1 K4789
1 421805 Carriage Weldment, 60” wide (6K) 1 K4790
1 421884 Carriage Weldment, 72” wide 1 K4792
2 R2656--11 Implement Bar, 52” 1 K4782

2 R1187--5 Implement Bar, 88” 1 K4783
2 R2656--9 Implement Bar, 64” 1 K4789
2 R1187--2 Implement Bar, 64” 1 K4790
2 R1187--3 Implement Bar, 76” 1 K4792

5 K33799 Nut, Hex 1
6 R206 Shim A/R

7 R1 Roller 4
9 R10392 Shim, 1/16” A/R
10 R10393 Shim, 1/32” A/R
11 R5974 Roller 4
14 K20538 Bolt, Hex 8
CATALOG R77 -- 23 -- R/10--99

DECALS
1
1
ROUGH TERRAIN
MAST 48” 2, 3
INDUSTRIAL
MAST 57”
2, 3
1 426641 Decal, ”Fork Safety” 2 ALL

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
PARTS INDEX: Part no., Page(s)
CATALOG R77, R/10--99
160451, 15 422071, 8 K104---8, 11, 13 K72---10---10---12, 9 R206, 3, 15, 19, 21, 23 R2211---6, 5
160452, 15 422072, 8 K108---8, 11, 13 K72---8---8---10, 8 R21960---, 21 R227, 7
161505, 17 422433, 3 K20472, 15 K72004, 7, 15 R22, 3 R2362, 11, 13
161508, 17 422434, 3 K20538, 15, 19, 21, 23 K72075, 5 R22075---01, 5 R24130---1, 23
161509, 17 422444, 3 K20556, 5 K8---332, 5 R22075---02, 5 R24445---1, 21
161512, 17 422445, 3 K22---8, 11, 13 K8---8, 15 R22075---03, 5 R2656---11, 23
165688, 8 422727, 9 K332, 5 K87901, 15 R22075---04, 5 R2656---9, 23
171151, 15, 17 423240, 8 K33799, 23 K97532, 15, 19, 21, 23 R22075---05, 5 R34---52, 7
177467, 17 423241, 8 K33845, 7 K97535, 21 R22075---06, 5
R34---70, 7
421029, 3 424334, 3 K34807, 23 R1, 3, 15, 19, 21, 23 R22075---10, 5
R34---81, 7
421030, 3 424338, 3 K34809, 5, 7, 15, 19, 21, R10392, 15, 19, 21, 23 R22080---01, 5
R34---82, 7
421031, 3 425996, 3 23 R10393, 15, 19, 21, 23 R22080---02, 5
R34---83, 7
421049, 3 426002, 3 K34813, 7, 11, 13 R11561, 5, 9 R22080---03, 5
R34---84, 7
421050, 3 492567, 23 K45548, 23 R11562, 8, 9 R22080---04, 5
R34---85, 7
421051, 3 492586, 23 K45805, 7 R1187---2, 23 R22080---05, 5
R3561, 21
421054, 7 B2236---7, 8, 9 K45833, 11 R1187---3, 23 R22080---06, 5
R3564, 21
421073, 15 B760---1283, 9 K45869, 13 R1187---5, 23 R22080---10, 5
421074, 15 B760---1294, 11 K4740---, 11 R13270, 15, 19, 21, 23 R22085---01, 5 R5974, 15, 19, 21, 23
421077, 5 B760---1295, 11 K4741---, 13 R13907---4, 15 R22085---02, 5 R7332, 11, 13
421792, 7 B760---1296, 15 K62---10, 5, 9 R14819, 5 R22085---03, 5 R9032, 5
421796, 11, 13 B760---159, 11 K62---12, 8, 9 R15250K, 5 R22085---04, 5 R9034, 5
421799, 7 B760---1688, 11 K62---12---10, 8 R15265, 5 R22085---05, 5 R9037, 5
421800, 11, 13 B760---497, 11, 13 K62---8---10, 8 R16120---, 19 R22085---06, 5 R9038, 5
421805, 23 B760---502, 11, 13 K71---8, 11, 13 R18740---1, 19 R22085---10, 5 R9169, 5
421884, 23 B760---999, 11, 13 K71B2166, 7, 15 R2, 3 R22085K, 5 R9762, 7

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CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

MAST MODEL NO. DESCRIPTION

K5705 -- K5797 -- K5755 -- K1479

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.

MAST RAIL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

HYDRAULIC SYSTEM (EARLY MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

HYDRAULIC SYSTEM (CURRENT MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

INTERNAL HOSE KIT, 3--WAY (K4740) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INTERNAL HOSE KIT, 4--WAY (K4741) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SIDE SHIFT CARRIAGE ASSEMBLY (K4780) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SIDE SHIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

CARRIAGE ASSEMBLY (K4787, K4793, K4795 & K4797) . . . . . . . . . . . . . . . . . . . . . . 18

CARRIAGE ASSEMBLY (K4781, K4788 & K4796) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CARRIAGE ASSEMBLY (K4782, K4783, K4789, K4790 & K4792) . . . . . . . . . . . . . . . 22

MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

CATALOG R77 -- 1 -- R/10--99

MAST RAIL ASSEMBLIES

R/10--99 -- 2 -- CATALOG R77

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 421049 Outer Rail Assembly 1 K4701

1 425996 Outer Rail Assembly 1 K4705

2 421029 Inner Rail Assembly 1 K4701

2 426002 Inner Rail Assembly 1 K4705

3 R206 Shim A/R All

CATALOG R77 -- 3 -- R/10--99

LIFT CYLINDER ASSEMBLY

R/10--99 -- 4 -- CATALOG R77

ITEM PART NUMBER DESCRIPTION QTY MODEL

R22085--01 Lift Cylinder Assembly (less Items 13--18) 2 K4701

1 R22075--01 Barrel Assembly 1 K4701

2 R22080--01 Piston Assembly 1 K4701

3 R15265 Base Plug 1 All

8* R9034 Rod Seal 1

14 K72075 Cotter Pin 4

* Included in Seal Kits Item 12A and/or 12B.

CATALOG R77 -- 5 -- R/10--99

R/10--99 -- 6 -- CATALOG R77

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R9762 Chain Sheave 2 All

5 421054 Rod, Threaded 4

10 R34--81 Lift Chain 2 K4701

10 R34--70 Lift Chain 2 K4705

11 K71B2166 Pin, Chain 4

R/10--99 -- 7 -- CATALOG R77

HYDRAULIC SYSTEM (EARLIEST/EARLY MODELS)

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 422071 Tube Assembly 1 Earliest Model

2* 422072 Tube Assembly (tube length: 3 5/8”) 1 Earliest Model

3* 165688 Fitting 2 Earliest Model

4 K72--8--8--10 Fitting, “T” 1

R/10--99 -- 8 -- CATALOG R77

HYDRAULIC SYSTEM (CURRENT MODELS)

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--1283 Hose Assembly 1 Current Model

5 R11561 Fuse, Hydraulic 1

CATALOG R77 -- 9 -- R/10--99