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LV power air circuit-breakers

and switch-disconnectors

Catalogue Masterpact Merlin Gerin


52387

■ Merlin Gerin ■ Modicon ■ Square D ■ Telemecanique

Sans titre-1 1 21/12/01, 9:26


0000 000 © 1996 Schneider Electric SA - All right reserved

Schneider Electric SA 5, rue Nadar As standards, specifications and designs change from time to time, please ask for confirmation
92506 Rueil-Malmaison Cedex of the information given in this publication.
France

Tel: +33 (0)1 41 29 82 00 ce document


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sur du papier écologique.
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Photos: Schneider
Printing by:

0000 000 12-96

Sans titre-1 2 21/12/01, 9:26


Masterpact: presentation

Masterpact circuit breakers are used to Many versions


protect and control low-voltage distribution c 3 or 4 poles;
systems. They may be installed in main LV c fixed or drawout versions;
switchboards (incoming units, main and c current-limiting version up to 2500 A;
secondary outgoers). Masterpact is a c wide range of control units offering
complete range offering a large selection of multiple functions.
performance levels: Circuit breakers designed for all
c ratings from 800 to 6300 A AC, applications
from 1000 to 8000 A DC; c 1000 V AC version;
c breaking capacity from 40 to 150 kA rms; c DC version;
c operational voltages 690 V AC, c anti-corrosion version;
1000 V DC. c source-changeover version;
c merchant-marine and military versions.
Masterpact circuit breakers comply with all
major international standards and meet
T2 tropicalisation criteria.
035928PC

front face
1 opening push-button (O)
2 closing push-button (I)
3 keylock for "connected",
"disconnected" or "test" position
14 4 door interlock
5 stored-energy-mechanism charging
7 handle
6 operations counter
2 7 "open" position keylock
8 racking handle storage
5 9 functional position indicator:
"connected", "test" and "disconnected"
1 10 controls on fixed chassis (accessible
with cubicle door closed)
6 11 padlocking facilities for "connected",
"disconnected" or "test" position
12 12 stored-energy-mechanism status
indicator
E28760

13 charged
c "charged"

c "discharged" discharged

4 13 main-contact position indicator


E28761

c "OFF" (O);
O OFF

c "ON" (I). I ON
8 9 10 11 3
14 fault-trip indicator/breaker reset button
LV circuit-breaker: blue figures
Enclosure: red figures
E28791

M63 M50 M40 M08 àtoM32


M08 M32 Reduced dimensions
c AC circuit breakers:
v a single frame size from 800 to 3200 A,
v common height and depth from 800 to
6300 A;
c DC circuit breakers:
v common height and length from 1000 to
8000 A for operational voltages of up to 500
push to reset
reset V
I

LG
IG

L
LI

off
G
LIG

V DC,
I1 I2 I3
I
O
I
MERLIN GERIN
masterpact
M32 H1
Ui 1000V
50/60Hz
v common height and length from 1000 to
push ON

4000 A for operational voltages greater than


480/690V
90% Ue 380/440V
push OFF 85kA
Icu 100kA
STR 58 UE
85kA
Ics 100kA
50% Icw 75kA 1s
IEC 947-2

500 V DC.
20% discharged
tr 120 240
O OFF
Ir
Io
0.8 .88
.9 .92
.95 60 00000
0.63
90 480
.98 30
%Ir .85
1
15
1 .8 at 1,5Ir
0.5
105 xIo
xIn tm.4
Im .3
4 5 .2
6 .3
3
.1
8 .2
2 .1 0
1.5 10
on I t off
2

xIo
I 8 12

Ir : 6 17
t
22
Ir fault 4
Im : 2 off
xIn T
tr th : th .4 .4
Ih 600 .3
500
800 .3
Ih 400
Im fault .2
fault 1000 .2
tm 320 .1
.1
1200
th on I t off
2
I 250
A
R
i Ic2.8 .85
Ic1 .9 .93 .9
.7
+S– .86
.95
.95
.98 .6
.85 1
test 1
.5
.8 xIr
xIr
–T+

F test

connected
test

disconnected

2 Merlin Gerin

BTP207E-1.010-presentation 2 21/12/01, 9:34


015159

10

drawout version
1 arc chute cover
2 auxiliary terminal shield
3 auxiliaries connection block
4 fixed chassis
5 safety shutters
6 arc chute
7 remote control voltage release
8 motor for electrical charging of
stored energy mechanism
9 control unit (AC system)
10 front cover

Merlin Gerin 3

BTP207E-1.010-presentation 3 21/12/01, 9:34


Masterpact: presentation
E29490

safety and reliability


c reduced, simple maintenance (main
contacts easily accessible, with wear
indication feature);
c double insulation from the front face;
c positive contact indication;
c auxiliary devices can be fitted on site
without adjustment;
c fewer parts than conventional ranges (by a
factor of 5-10);
c a trip interlock ensures that the circuit
breaker is open during connection and
disconnection;
c connection to top or bottom terminals;
c fully tropicalised as standard.
STR 58 U

50%
stored energy operating
mechanism
20%

Ir 120
tr 240
Io .9 .92
0.8 .88 .95 60
0.63
90
%Ir .98 30 480
.85
105 0.5
xIn
1

Im
.8

4
xIo
1

5
tm
15
at 1.5Ir

.4 .3
Masterpact circuit breakers are operated via
.2

a stored energy mechanism for


3 6 .3

8 .2 .1
2
.1 0
norm 1.5 10
xIr on I2t off
τ tr
instantaneous opening and closing.
min.
I 14
12
Ir : 8 19

Ir fault

The mechanism is charged either manually


22
Im : 4
2 Max.
tr
xIn
th : T
Ih 1200A Max th .4 .4
600

or electrically. Closing and opening


500 .3
Ih 800 .3
Im fault 400
fault
tm 1000 .2 .2
320
th .1 .1
I 250 1200
on I2t off

operations can be initiated either from the


A
i Ic2 R
Ic1 .93 .8 .85
overcurrent .9
– .7 .9
+ .86 .95

test

ground
+
.85
.8
xIr
1
.98 .6
.5
xIr
1
.95

local pushbuttons on the circuit breaker front


test face, or by remote control.

common auxiliaries
from 800 A to 6300 A
isolation renforcée séparation totale déclencheurs voltmétriques
classe II insulation
double entre phase
total chaque phase accessibles
voltage à l'avant
releases Auxiliaries
separation accessible from the c accessible from the front, mounted in a
front separate compartment insulated from power
circuits;
c secured by a single screw;
c adjustment-free;
c can be fitted on site.

c Fixed circuit breaker c Source changeover system


other possibilities The fixed circuit breaker is derived from the Four solutions are available:
035929

moving part of the drawout circuit breaker by v mechanical interlocking for 2 or 3 circuit
adding a fixing bracket on each side. breakers, adaptable to various source-
c Switch version changeover configurations;
The switch (unprotected) version is derived v automatic source-changeover controller,
directly from the standard circuit breaker, but easy to implement on any two suitably
does not implement a control unit (or the equipped circuit breakers (electrically
magnetic trip units used with the DC circuit charged operating mechanism, etc.) (for 3
breakers). Available models are: circuit breakers, consult us);
v standard: type HI and NI; v complete assembly including 2 or
v high performance: type HF, equipped with 3 mechanically (rod assembly) interlocked
a protection system that instantaneously circuit breakers, adaptable to various
opens the circuit breaker in the event of source-changeover configurations;
Fixed circuit breaker
closure under fault conditions. v complete assembly including
2 mechanically (rod assembly) interlocked
c Earthing switch
circuit breakers and an automatic source-
A special short-circuit and earthing switch is changeover controller, adaptable to various
available on request for the M08 to M32H source-changeover configurations. Ready
053060

drawout types, 3 or 4 poles. Please consult for connection.


us.
c 1000 V AC circuit breakers
053058
053061

Automatic source-changeover controller

4 Merlin Gerin

BTP207E-1.015-presentation 4 21/12/01, 9:35


86094

DC circuit breakers Auxiliaries


All the auxiliaries designed for the
Masterpact DC circuit breakers are available
Masterpact AC circuit breakers may be used
in fixed and drawout versions. They benefit
on the DC versions, with the exception of the
from the AC range technology and
position switches, indicating the connected
advantages.
(CE), disconnected (CD) and test (CT)
c 5 available ratings from 1000 to 8000 A;
positions.
c 2 breaking capacities, 100 kA at 500 V,
Auxiliary connections are made via one or
50 kA at 750 and 1000 V;
two manually disconnectable plugs that
c a circuit-breaker version offering
remain accessible from the front.
instantaneous short-circuit protection with
an adjustable, magnetic trip unit (DINA); Accessories
c a switch (unprotected) version. Standard Masterpact DC range equipment
note: up to 125 V DC, the devices in the AC includes an arc-chute cover (CC) and, on
Fixed Masterpact DC circuit breaker
range (M08 to M63) may be used only in the drawout versions, safety shutters (VO).
switch version, in which case a three-pole, Interphase barriers (EIP) are not available
type HI device should be used, with: for the DC range.
86096

c 1 pole for the positive polarity;


c 1 pole for the negative polarity;
c 1 pole not used.

Drawout Masterpact DC circuit breaker

device identification
M 20 H1
breaking capacity;
c N1: standard;
c H1: H2: high performance;
c L1: current limiting;
c DC: direct current.

rating
c rated current / 100.

family
c Masterpact: LV power air
circuit breaker.

Merlin Gerin 5

BTP207E-1.015-presentation 5 21/12/01, 9:35


Masterpact: presentation
036634

Masterpact circuit breakers are the product continuity of service


of Merlin Gerin’s vast experience in the field
Masterpact circuit breakers are designed
of power circuit breakers. They incorporate
with continuity of service in mind. The
all the qualities of traditional air circuit
result is:
breakers while drawing on certain of the
c total time discrimination on the N1 and H1
advantages specific to moulded-case circuit
circuit breakers and maximum discrimination
breakers. In particular, they require no
on H2 circuit breakers;
preventive maintenance.
c factory pre-setting of Masterpact circuit
breakers which never require any periodic
ease of installation maintenance;
Masterpact is a complete and rationally c high electrical endurance: 10 000 cycles at
designed range. 1600 A and 30 cycles at 50 kA, without

,
c 10 ratings; maintenance;
2500 A Masterpact circuit breaker c preventive indications: load-shedding
c 4 breaking-capacity levels;
c 6 control units; indication switch, long-time threshold
c a complete range of auxiliaries and overrun alarm, etc.;
025179

accessories; c easy access to the main contacts fitted


c numerous versions (three and four-pole with mechanical wear indicators. An optional
devices, fixed and drawout versions, etc.). function on the STR68 control unit is the
remote indication of contact wear, thus
Masterpact circuit breakers are easy to
making possible continuous monitoring of
incorporate in switchboards.
circuit breakers during their service life.
c a single frame size from 800 to 3200 A,
thus making for standardised columns;
c an upper safety clearance equal to zero operating safety
due to the arc-chute cover, on both the fixed The insulating casing of Masterpact
and drawout versions; circuit breakers provides for:
c built-in measurement functions in the c user safety:
control units; v double insulation on the front face
c auxiliaries are the same for the entire (class II),
Top: front connection
Bottom: rear vertical connection
range and may be easily implemented (only v auxiliary circuits in a compartment
a screwdriver is required). insulated from the power circuits;
Masterpact circuit breakers are easy to c switchboard safety when the circuit
connect to the main distribution system. breaker is in the open position:
c all types of connections are available v each pole is effectively isolated in its own
(horizontal and vertical terminals, front and housing,
mixed connections); v limitation of external disturbances.
c connections are possible with bars of any Positive contact indication
thickness; The position indicator cannot indicate
c connection to the input power source is «open» unless the poles are effectively
possible on the upper or lower terminals of separated by the required distance.
the circuit breakers. The circuit breakers automatically open
during racking in and out.
Due to their small size, Masterpact circuit
breakers can replace most existing
circuit breakers.
reliability
c Masterpact circuit breakers comprise ten
times fewer parts than traditional devices.
They are easier to produce and more
reliable.
c the Masterpact circuit-breaker factory is
certified ISO 9002;
c the design of Masterpact circuit breakers
is modular with delayed differentiation
(highest possible number of common parts
on all models). The result is shorter delivery
times and enhanced reliability.

6 Merlin Gerin

BTP207E-1.020-contents 6 21/12/01, 9:38


LV power air
circuit breakers and
switch-disconnectors

Masterpact

2/ functions and
characteristics
page

generales characteristics 0
circuit breaker selection 0
switch-disconnectors 0
dimensions an weights 0
control unit selection 0
control unit accessories 0
electrical auxiliaries 0
mechanical accessories 0
source changeover systems 0

BTP207E-2.001-content 7 21/12/01, 9:39


Masterpact: functions and characteristics
general characteristics

conformity with standards Masterpact circuit breakers comply with all IEC 947-2
the major international standards: This standard replaces IEC 157-1,
E29049

c International standard IEC 947-2;


MERLIN GERIN c North American standards (please consult
us):
applicable since 1973.
The circuit breaker selection criteria are
unchanged, but the new standard provides
masterpact UL 489, ANSI C37-50, CSA C22-2, the user with a better guarantee concerning
M32 H2 NEMA AB1 et SG3; quality and performance.
c Japanese standards: JIS 160 and C 8372. Circuit breakers are subjected to tests that
Ui 1000V 50/60Hz They also comply with the following national are more representative of real operating
Ue 380/440V 480/690V standards: conditions.
c France NF C 63-120; IEC 947-2 also clarifies the notion of
Icu 100kA 85kA c Germany VDE 0660; breaking capacity.
c United Kingdom BS 4752; c Icu : the ultimate breaking capacity, which
Ics 100kA 85kA c Australia AS ; must be greater than or equal to the 3-phase
c Italy CEI. short-circuit current at the point of
Icw 75kA 1s Masterpact circuit breakers comply with the installation of the circuit breaker, a value
specifications of the marine classification unlikely to be reached under real conditions;
IEC 947-2 companies (Veritas, Lloyd's Register of c Ics : the service breaking capacity,
Shipping, Det Norske Veritas, etc.). generally expressed as a percentage of the
Standardised characteristics indicated on ultimate breaking capacity (25, 50, 75 or
the rating plate: 100 % of Icu). It corresponds to a short-
Ui: rated insulation voltage circuit current that is more likely to be
Ue: rated operational voltage reached under real conditions. The circuit
Icu: ultimate breaking capacity, for various breaker must continue to operate normally
values of the rated operational voltage Ue after having interrupted a current equal to
Ics: service breaking capacity Ics several times;
Icw: short-time withstand current c Icw : short-time withstand current for
: suitable for isolation circuit breakers belonging to category B
(category B refers to circuit breakers with
time discrimination and category A to those
without time discrimination).
Furthermore, IEC 947-2 takes into account
recent technological advances:
c suitability for isolation recognised for
circuit breakers having passed special
electrical and mechanical tests;
c industrial earth-fault circuit breakers
covered by an appendix;
c definition of tests designed to ensure
coordination between two circuit breakers.

tropicalisation
As standard, Masterpact circuit breakers
comply with NF C 63-100 standard level 2
conditions (95 % relative humidity at 45 °C
or 80 % at 55 °C, hot and humid climate
conditions). They also comply with the
following standards:
c IEC 68-2-30 damp heat;
c IEC 68-2-2 dry heat;
c IEC 68-2-11 salt spray;
c IEC 68-2-1 low temperatures during
storage.
Corrosive atmospheres: Special grease or
other surface coatings available (please
consult us).

pollution degree
Masterpact circuit breakers are certified for
operation in pollution degree IV
environments as defined by
IEC standard 947 (industrial environments).

8 Merlin Gerin

BTP207E-2.020-gen. charact.. 8 21/12/01, 9:40


035932RC

maximum dependability positive contact indication


All Masterpact circuit breakers are also All Masterpact circuit breakers offer positive
disconnectors (suitable for isolation) as contact indication. The toggle position
specified by IEC 947-2. They bear the rigorously reflects the position of the main
corresponding symbol on the front cover: contacts. It can indicate the "OFF" position
only if the contacts are effectively open and

E18569
a suitable distance apart.

This characteristic considerably increases


the dependability of the circuit breaker.
The conditions specified by IEC 947-2 for
this function are:
c positive contact indication;
c impulse withstand: 8 kV at sea level;
c very low leakage current, checked on new
circuit breakers and on circuit breakers
subjected to tests representative of the end
of service life.
Moreover Masterpact circuit breakers have a
double-insulation front face (i.e. a class II
device) allowing control from the outside.

installation
Masterpact circuit breakers may be installed
on horizontal metal surfaces or on rails.
They are secured by four points accessible
at the bottom of the chassis (drawout
versions) or on either side of the circuit
breaker (fixed versions). A single door
cut-out is required for the entire range and
provides access to Masterpact controls
(see the description on page 2).
.
degree of protection
(as defined by IEC 529)
E28757

circuit breaker installed free standing IP 30-5

circuit breaker installed in a cabinet with access IP 40-5


E28758

to controls through a door cut-out


E28763

circuit breaker installed in a cabinet behind a door with IP 54-9


a cut-out fitted with a sealed, transparent cover

Merlin Gerin 9

BTP207E-2.020-gen. charact.. 9 21/12/01, 9:40


Masterpact: functions and characteristics
circuit breaker selection
035928

Masterpact circuit breakers


number of poles
electrical characteristics as per IEC 947-2 and EN 60947-2
rated current (A) In 40 °C
rating of 4th pole (A)
rated insulation voltage (V) Ui
rated impulse withstand voltage (V) Uimp
rated operational voltage (V) Ue AC 50/60 Hz
type of circuit breaker
ultimate breaking capacity (1) Icu AC 50/60 Hz 220/415 V
(kA rms) 440 V
Masterpact M16 H1
500/690 V
service breaking capacity Ics (% Icu)
short-time withstand current Icw AC 50/60 Hz 0.5 s
(kA rms) 1s
3s
making capacity (kA peak) Icm AC 50/60 Hz 220/415 V
440 V
500/690 V
electrodynamic withstand (kA peak)
utilisation category
suitability for isolation
break time
closing time
endurance (C-O cycles) x 1000 mechanical with maintenance
no maintenance
electrical no maintenance 440 V - In
690 V - In
motor control (AC3-947-4) (2) 690 V
electrical characteristics as per standard Nema AB1
breaking capacity (kA) 480 V
600 V
protection (see following pages)
sensor ratings (A) (see page 12)
control unit instantaneous STR 18 M
protection type distribution STR 28 D
selective STR 38 S
universal STR 58 U
STR 68 U
installation and connections
connection
version drawout
fixed
indication and measurement auxiliaries
auxiliary switches
electronic trip unit related functions
control auxiliaries
auxiliary releases (MN, MNR, MX, XF)
motor mechanism (MCH)
operation counter (CDM)
installation and connection accessories
locking by padlock or keylock/mismatch protection
safety shutters (VO)
interphase barriers (EIP)
partitioning fixture (AC)
arc-chute cover (CC)
(1) Defined for a power factor of 0.25 if 20 < kA rms
≤ 50 or 0.20 of kA rms > 50. terminal-block cover (CB)
(2) Closing at 6 x Ie and opening at 0.17 x Un. door frame (CDP)
(3) For control unit STR 68 U, the minimum rating
In is 400 A. transparent cover (CCP)

6 Merlin Gerin

BTP207E-2.060-M08...16 6 21/12/01, 9:41


M08 M10 M12 M16
3, 4 3, 4 3, 4 3, 4

800 1000 1250 1600


800 1000 1250 1600
1000 1000 1000 1000
8000 8000 8000 8000
690 690 690 690
N1 H1 H2 L1 N1 H1 H2 L1 N1 H1 H2 L1 N1 H1 H2 L1
40 65 100 130 40 65 100 130 40 65 100 130 40 65 100 130
40 65 100 110 40 65 100 110 40 65 100 110 40 65 100 110
40 65 85 65 40 65 85 65 40 65 85 65 40 65 85 65
100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 %
40 65 65 12 40 65 65 12 40 65 65 12 40 65 65 17
30 50 50 12 30 50 50 12 30 50 50 12 40 50 50 17
22 32 32 12 22 32 32 12 22 32 32 12 22 32 32 12
84 143 220 286 84 143 220 286 84 143 220 286 84 143 220 286
84 143 220 242 84 143 220 242 84 143 220 242 84 143 220 242
84 143 187 143 84 143 187 143 84 143 187 143 84 143 187 143
84 143 143 24 84 143 143 24 84 143 143 24 84 143 143 34
B B B B B B B B B B B B B B B B
c c c c
25 to 30 ms without intentional time delay and 9 ms for type L1
70 ms
20 20 20 20 20 20 20 20 20 20 20 15 20 20 20 15
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
10 10 10 3 10 10 10 2.7 10 10 10 2.5 10 10 10 2.2
10 10 10 3 10 10 10 2.7 10 10 10 2.5 10 10 10 2.2
10 10 10 - 10 10 10 - 10 10 10 - 10 10 10 -

40 65 100 - 40 65 100 - 40 65 100 - 40 65 100 -


40 65 65 - 40 65 65 - 40 65 65 - 40 65 65 -

200 to 800 (3) 200 to 1000 (3) 200 to 1250 (3) 200 to 1600 (3)
c c c c c c c c c c c c
c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c

front and rear connections


c c c c
c c c c

c c c c
c c c c

c c c c
c c c c
c c c c

c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c

Merlin Gerin 7

BTP207E-2.060-M08...16 7 21/12/01, 9:41


Masterpact: functions and characteristics
circuit breaker selection (cont.)
036635

Masterpact circuit breakers


number of poles
electrical characteristics as per IEC 947-2 and EN 60947-2
rated current (A) In 40 °C
rating of 4th pole (A)
rated insulation voltage (V) Ui
rated impulse withstand voltage (V) Uimp
rated operational voltage (V) Ue AC 50/60 Hz
type of circuit breaker
Masterpact M50 H1 ultimate breaking capacity (1) Icu AC 50/60 Hz 220/415 V
(kA rms) 440 V
500/690 V
service breaking capacity Ics (% Icu)
short-time withstand current Icw AC 50/60 Hz 0.5 s
(kA rms) 1s
3s
making capacity (kA peak) Icm AC 50/60 Hz 220/415 V
440 V
500/690 V
electrodynamic withstand (kA peak)
utilisation category
suitability for isolation
break time
closing time
endurance (C-O cycles) x 1000 mechanical with maintenance
no maintenance
electrical no maintenance 440 V - In
690 V - In
motor control (AC3-947-4) (2) 690 V
electrical characteristics as per standard Nema AB1
breaking capacity (kA) 480 V
600 V
protection (see following pages)
sensor ratings (A) (see page 12)
control unit instantaneous STR 18 M
protection type distribution STR 28 D
selective STR 38 S
universal STR 58 U
STR 68 U
installation and connections
connection
version drawout
fixed
indication and measurement auxiliaries
auxiliary switches
electronic trip unit related functions
control auxiliaries
auxiliary releases (MN, MNR, MX, XF)
motor mechanism (MCH)
operation counter (CDM)
installation and connection accessories
locking by padlock or keylock/mismatch protection
safety shutters (VO)
interphase barriers (EIP)
(1) Defined for a power factor of 0.25 if 20 < kA rms partitioning fixture (AC)
≤ 50 or 0.20 of kA rms > 50.
(2) Closing at 6 x Ie and opening at 0.17 x Un.
arc-chute cover (CC)
(3) For control unit STR 68 U, the minimum rating terminal-block cover (CB)
In is 400 A.
(4) 83% if Ue i 440 V.
door frame (CDP)
(5) Consult us for full rated neutral. transparent cover (CCP)

8 Merlin Gerin

BTP207E-2.070-M20...63 8 21/12/01, 9:42


M20 M25 M32 M40 M50 M63
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4

2000 2500 3200 4000 5000 6300


2000 2500 3200 4000 2500 (5) 3200
1000 1000 1000 1000 1000 1000
8000 8000 8000 8000 8000 8000
690 690 690 690 690 690
N1 H1 H2 L1 N1 H1 H2 L1 H1 H2 H1 H2 H1 H2 H1 H2
55 75 100 130 55 75 100 130 75 100 75 100 100 150 100 150
55 75 100 110 55 75 100 110 75 100 75 100 100 150 100 150
55 75 85 65 55 75 85 65 75 85 75 85 85 85 85 85
100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % (4) 100 % 100 % (4)
55 75 75 17 55 75 75 17 75 75 75 75 100 100 100 100
55 75 75 17 55 75 75 17 75 75 75 75 100 100 100 100
50 57 57 17 50 75 75 17 75 75 75 75 100 100 100 100
121 165 220 286 121 165 220 286 165 220 165 220 220 330 220 330
121 165 220 242 121 165 220 242 165 220 165 220 220 330 220 330
121 165 187 143 121 165 187 143 165 187 165 187 187 187 187 187
121 165 165 34 121 165 165 34 165 165 165 165 220 220 220 220
B B B B B B B B B B B B B B B B
c c c c c c
25 to 30 ms without intentional time delay and 9 ms for type L1
70 ms 80 ms
15 15 15 15 15 15 15 15 15 15 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5
9 9 9 2 8 8 8 1.8 4 4 3 3 3 3 2 2
7 7 7 2 6 6 6 1.8 2.6 2.6 2.5 2.5 2.5 2.5 1.5 1.5
7 7 7 - 6 6 6 - 2.6 2.6 2.5 2.5 2.5 2.5 1.5 1.5

55 75 100 - 55 75 100 - 75 100 75 100 100 125 100 150


55 75 75 - 55 75 75 - 75 75 75 75 100 100 100 100

200 to 2000 (3) 300 to 2500 (3) 600 to 3200 2000 to 4000 2000 to 5000 2000 to 6300
c c c c c c c c c c c c c c
c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c
c c c c c c c c c c c c c c c c

front and rear connections rear connections


c c c c c c
c c c c c (3P only)

c c c c c c
c c c c c c

c c c c c c
c c c c c c
c c c c c c

c c c c c c
c c c c c c
c c c c (3P only)
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c

Merlin Gerin 9

BTP207E-2.070-M20...63 9 21/12/01, 9:42


Masterpact: functions and characteristics
circuit breaker selection (cont.)
Masterpact 1000 V AC
052380

Masterpact 1000 V AC circuit breakers


number of poles
electrical characteristics as per IEC 947-2 and EN 60947-2
rated current (A) In 40 °C
rating of 4th pole (A)
rated insulation voltage (V) Ui
rated impulse withstand voltage (V) Uimp
rated operational voltage (V) Ue AC 50/60 Hz
type of circuit breaker
ultimate breaking capacity (1) Icu AC 50/60 Hz 220/415 V
Masterpact M20 H1 1000 V (kA rms) 440 V
500/690 V
1000 V
service breaking capacity Ics (% Icu)
short-time withstand current Icw AC 50/60 Hz 0.5 s
(kA rms) 1s
3s
making capacity (kA peak) Icm AC 50/60 Hz 220/415 V
440 V
500/690 V
1000 V
electrodynamic withstand (kA peak)
utilisation category
suitability for isolation
break time
closing time
endurance (C-O cycles) x 1000 mechanical with maintenance
no maintenance
electrical no maintenance 440 V - In
690 V - In
motor control (AC3-947-4) (2) 690 V
protection (see following pages)
sensor ratings (A) (see page 12)
control unit instantaneous STR 18 M
protection type distribution STR 28 D
selective STR 38 S
universal STR 58 U
STR 68 U
installation and connections
connection
version drawout
fixed
indication and measurement auxiliaries
auxiliary switches
electronic trip unit related functions
control auxiliaries
auxiliary releases (MN, MNR, MX, XF)
motor mechanism (MCH)
operation counter (CDM)
installation and connection accessories
locking by padlock or keylock/mismatch protection
safety shutters (VO)
interphase barriers (EIP)
partitioning fixture (AC)
arc-chute cover (CC) (as standard on the 1000 V version)
terminal-block cover (CB)
(1) Defined for a power factor of 0.25 if 20 < kA rms door frame (CDP)
≤ 50 or 0.20 of kA rms > 50.
(2) Closing at 6 x Ie and opening at 0.17 x Un. transparent cover (CCP)
(3) For control unit STR 68 U, the minimum rating
In is 400 A.

10 Merlin Gerin

BTP207E-2.080-M08...32 10 21/12/01, 9:42


M08 M10 M12 M16 M20 M25 M32
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4

800 1000 1250 1600 2000 2500 3200


800 1000 1250 1600 2000 2500 3200
1000 1000 1000 1000 1000 1000 1000
8000 8000 8000 8000 8000 8000 8000
1000 1000 1000 1000 1000 1000 1000
H1 H1 H1 H1 H1 H1 H1
65 65 65 65 75 75 75
65 65 65 65 75 75 75
65 65 65 65 75 75 75
45 45 45 45 45 45 45
100 % 100 % 100 % 100 % 100 % 100 % 100 %
45 45 45 45 45 45 45
45 45 45 45 45 45 45
32 32 32 32 45 45 45
95 95 95 95 95 95 95
143 143 143 143 165 165 165
143 143 143 143 165 165 165
143 143 143 143 165 165 165
143 143 143 143 165 165 165
B B B B B B B
c c c c c c c
25 to 30 ms without intentional time delay and 9 ms for type L1
70 ms
20 20 20 20 15 15 15
10 10 10 10 10 10 10
10 10 10 10 9 8 4
10 10 10 10 7 6 2.6
10 10 10 10 7 6 2.6

200 to 800 (3) 200 to 1000 (3) 200 to 1250 (3) 200 to 1600 (3) 200 to 2000 (3) 300 to 2500 (3) 600 to 3200
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c

rear connections only / supply by upstream terminals mandatory


c c c c c c c

c c c c c c c
c c c c c c c

c c c c c c c
c c c c c c c
c c c c c c c

c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c
c c c c c c c

Merlin Gerin 11

BTP207E-2.080-M08...32 11 21/12/01, 9:42


Masterpact: functions and characteristics
switch-disconnectors
052384

Masterpact switch-disconnectors
number of poles
electrical characteristics as per IEC 947-2 and EN 60947-2
rated current (A) In 40 °C
rating of 4th pole (A)
rated insulation voltage (V) Ui
rated impulse withstand voltage (V) Uimp
rated operational voltage (V) Ue AC 50/60 Hz
type of switch-disconnector
short-time withstand current Icw AC 50/60 Hz 0.5 s
(kA rms) 1s
Masterpact M10 NI
3s
making capacity (kA peak) Icm AC 50/60 Hz 440 V
500/690 V
electrodynamic withstand (kA peak)
suitability for isolation
closing time
endurance (C-O cycles) x 1000 mechanical with maintenance
no maintenance
electrical no maintenance 440 V - In
690 V - In
motor control (AC3-947-4) (1) 690 V
protection
STR 08 dummy unit (no protection)
STR 18I (protection against short-circuits when closing)
installation and connections
connection
version drawout
fixed
indication and measurement auxiliaries
auxiliary switches
control auxiliaries
auxiliary releases (MN, MNR, MX, XF)
motor mechanism (MCH)
operation counter (CDM)
installation and connection accessories
locking by padlock or keylock/mismatch protection
safety shutters (VO)
interphase barriers (EIP)
partitioning fixture (AC)
arc-chute cover (CC)
terminal-block cover (CB)
door frame (CDP)
transparent cover (CCP)

(1) Closing at 6 x Ie and opening at 0.17 x Un.

12 Merlin Gerin

BTP207E-2.082-inter M08 12 21/12/01, 9:42


M08 M10 M12 M16
3, 4 3, 4 3, 4 3, 4

800 1000 1250 1600


800 1000 1250 1600
1000 1000 1000 1000
8000 8000 8000 8000
690 690 690 690
NI HI HF NI HI HF NI HI HF NI HI HF
40 65 65 40 65 65 40 65 65 40 65 65
30 50 50 30 50 50 30 50 50 30 50 50
22 32 32 22 32 32 22 32 32 22 32 32
84 105 143 84 105 143 84 105 143 84 105 143
84 105 143 84 105 143 84 105 143 84 105 143
84 143 143 84 143 143 84 143 143 84 143 143
c c c c
70 ms
20 20 20 20 20 20 20 20 20 20 20 20
10 10 10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 10 10

c c c c c c c c
c c c c

front and rear connections


c c c c
c c c c

c c c c

c c c c
c c c c
c c c c

c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c
c c c c

Merlin Gerin 13

BTP207E-2.082-inter M08 13 21/12/01, 9:42


Masterpact: functions and characteristics
switch-disconnectors (cont.)
052388

Masterpact switch-disconnectors
number of poles
electrical characteristics as per IEC 947-2 and EN 60947-2
rated current (A) In 40 °C
rating of 4th pole (A)
rated insulation voltage (V) Ui
rated impulse withstand voltage (V) Uimp
rated operational voltage (V) Ue AC 50/60 Hz

Masterpact M50 HI
type of switch-disconnector
short-time withstand current Icw AC 50/60 Hz 0.5 s
(kA rms) 1s
3s
making capacity (kA peak) Icm AC 50/60 Hz 440 V
500/690 V
electrodynamic withstand (kA peak)
suitability for isolation
closing time
endurance (C-O cycles) x 1000 mechanical with maintenance
no maintenance
electrical no maintenance 440 V - In
690 V - In
motor control (AC3-947-4) (1) 690 V
protection
STR 08 dummy unit (no protection)
STR 18 I (protection against short-circuits when closing)
installation and connections
connection
version drawout
fixed
indication and measurement auxiliaries
auxiliary switches
control auxiliaries
auxiliary releases (MN, MNR, MX, XF)
motor mechanism (MCH)
operation counter (CDM)
installation and connection accessories
locking by padlock or keylock/mismatch protection
safety shutters (VO)
interphase barriers (EIP)
partitioning fixture (AC)
arc-chute cover (CC)
terminal-block cover (CB)
door frame (CDP)
transparent cover (CCP)

(1) Closing at 6 x Ie and opening at 0.17 x Un.

12 Merlin Gerin

BTP207E-2.084-inter M20 12 21/12/01, 9:43


M20 M25 M32 M40 M50 M63
3, 4 3, 4 3, 4 3, 4 3, 4 3, 4

2000 2500 3200 4000 5000 6300


2000 2500 3200 4000 2500 3200
1000 1000 1000 1000 1000 1000
8000 8000 8000 8000 8000 8000
690 690 690 690 690 690
NI HI HF NI HI HF HI HF HI HF HI HF HI HF
55 75 75 55 75 75 75 75 75 75 100 100 100 100
55 75 75 55 75 75 75 75 75 75 100 100 100 100
50 57 57 50 75 75 75 75 75 75 100 100 100 100
84 105 165 84 105 165 105 165 105 165 187 220 187 220
84 105 165 84 105 165 105 165 105 165 187 220 187 220
121 165 165 121 165 165 165 165 165 165 220 220 220 220
c c c c c c
70 ms 80 ms
15 15 15 15 15 15 15 15 10 10 10 10 10 10
10 10 10 10 10 10 10 10 5 5 5 5 5 5
9 9 9 8 8 8 4 4 3 3 3 3 2 2
7 7 7 6 6 6 2.6 2.6 2.5 2.5 2.5 2.5 1.5 1.5
7 7 7 6 6 6 2.6 2.6 2.5 2.5 2.5 2.5 1.5 1.5

c c c c c c c c
c c c c c c

front and rear connections rear connections


c c c c c c
c c c c c (3P only)

c c c c c c

c c c c c c
c c c c c c
c c c c c c

c c c c c c
c c c c c c
c c c c (3P only)
c c c c c c
c c c c c c
c c c c c c
c c c c c c
c c c c c c

Merlin Gerin 13

BTP207E-2.084-inter M20 13 21/12/01, 9:43


Masterpact: functions and characteristics
dimensions and weights

Masterpact circuit breakers and switch-disconnectors


type

dimensions and weights


dimensions W x H x D drawout 3P
(mm) 4P
fixed 3P
4P
maximum weight drawout 3P
(kg) 4P
fixed 3P
4P
Masterpact circuit breakers and switch-disconnectors
type

dimensions and weights


dimensions W x H x D drawout 3P
(mm) 4P
fixed 3P
4P
maximum weight drawout 3P
(kg) 4P
fixed 3P
4P
Masterpact 1000 V circuit breakers
type
dimensions and weights
dimensions W x H x D drawout 3P
(mm) 4P
maximum weight drawout 3P
(kg) 4P

sensor selection
In (A) 200 250 320 400 500 600 630 800 1000 1200
Ir threshold 80 100 125 160 200 240 250 320 400 480
settings (A) to 200 to 250 to 320 to 400 to 500 to 600 to 630 to 800 to 1000 to 1200
In (A) 1250 1600 2000 2500 3000 3200 4000 5000 6000 6300
Ir threshold 500 640 800 1000 1200 1280 1600 2000 2400 2500
settings (A) to 1250 to 1600 to 2000 to 2500 to 3000 to 3200 to 4000 to 5000 to 6000 to 6300

The table above indicates:


c all the available sensor ratings In;
c the limits of the long time Ir settings.

12 Merlin Gerin

BTP207E-2.090-M08...63 12 21/12/01, 9:47


M08 M10 M12 M16 M20 M25 M32
N1/H1/H2/L1 N1/H1/H2/L1 N1/H1/H2/L1 N1/H1/H2 L1 N1/H1/H2 L1 N1/H1/H2 L1 H1/H2
NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF HI/HF

435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367
550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367
422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290
537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290
65 65 65 69 82 82 130 82 130 130
80 80 80 85 102 102 150 102 150 150
43 43 43 46 55 55 80 55 80 80
54 54 54 58 69 69 90 69 90 90
M40 M50 M63
H1/H2 H1/H2 H1/H2
HI/HF HI/HF HI/HF

550 x 439 x 367 815 x 484 x 367 1045 x 484 x 367


815 x 484 x 367 1045 x 484 x 367 1045 x 484 x 367
537 x 356 x 290 802 x 356 x 290
801 x 356 x 290
150 215 245
200 230 265
90 110
110
M08 M10 M12 M16 M20 M25 M32
H1 H1 H1 H1 H1 H1 H1

435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367
550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367
65 65 65 69 82 82 130
80 80 80 85 102 102 150

Merlin Gerin 13

BTP207E-2.090-M08...63 13 21/12/01, 9:47


Masterpact: functions and characteristics
control unit selection

Masterpact M08 to M63 circuit breakers are current settings (A)


equipped with microprocessor-based
electronic control units. 80 160 400 1250 1600 2000 2500 3200 4000 5000 6300

E31218
All the protection functions are powered by
the AC system and no auxiliary power STR 18 M
supply is required. The same is true for most STR 28 D
of the complementary functions.
Each control unit of the Masterpact range STR 38 S
corresponds to a certain type of application STR 58 U
(instantaneous, distribution, selective,
universal). STR 68 U
All the STR control units measure the true
rms value of the current and are therefore
not affected by harmonics that may be instantaneous protection
present on the system.
distribution protection

selective protection

universal protection

STR 18 M protection
t Key:
E30703

E31219

push to reset
1 1 reset button: pops out when the circuit
3
breaker has tripped on a fault and must
be pressed (reset) before the circuit
breaker can be closed again.
2 maximum protection rating.
3 instantaneous pick-up.
4 test connector.
5 holes for sealable cover plate screws.

STR 18 M

5
0 I I

other functions
c fault indication.

I 12 14
8 19
4 22 3
2 max
xIn

+ –
test
4

14 Merlin Gerin

BTP207E-2.110-unité cont. 14 21/12/01, 9:47


STR 28 D protection
t Key:

E31220
E30704

push to reset 1 6 1 reset button: pops out when the circuit


breaker has tripped on a fault and must
be pressed (reset) before the circuit
breaker can be closed again.
2 ammeter digital display.
2
3 bar graph indicating load level (% Ir).
I1 I2 I3
I 4 maximum protection rating.
90% 5-6 long-time current setting as a function of:
3 Io x Ir x In.
STR 28 D 7 instantaneous pick-up.
50% 4 8 overcurrent indicator LED.
7
11 9 noted settings.
20%
5 10 test connector.
90
Io
0.63 0.8
Ir
.9 .92 0 Ir I I
8 %Ir
.88 .95 11 holes for sealable cover plate screws.
105 0.5 1
.85 .98 6
xIn
Im
.8
xIo
1
other functions
4 5
3 6
7 c fault indication;
2 8
1.5 xIr 10 c indication of LT overrun;
t
Ir :
c ammeter;
Ir
Im :
c self-monitoring (internal overheating).
9
Im

i
+ –

test
10

11

STR 38 S protection
E31221

t Key:
E33950

I2t ON 1 reset button: pops out when the circuit


push to reset 1
7 breaker has tripped on a fault and must
be pressed (reset) before the circuit
I2t OFF
breaker can be closed again.
2 ammeter digital display.
2 3 bar graph indicating load level (% Ir).
I
4 maximum protection rating.
I1 I2 I3
90% 8 5 overcurrent indicator LED.
3 12
9 6-7 long-time current setting as a function of:
STR 38 S 13 Io x Ir x In.
50%
4 8 short-time pick-up.
11 9 short-time delay.
20%
16 10 noted settings.
90
Io
0.63 0.8
Ir
.9 .92 0 Ir Im I I
5 %Ir
.88 .95
7 11 instantaneous pick-up.
105 .85 .98
0.5 1
xIn
.8
xIo
1
other functions 12 earth fault pick-up.
6 Im
4 5
tm
.4 .3
13 earth fault delay.
3 6 .3 .2
9 c fault indication;
8 2 8 .2 .1
c indication of LT overrun; 14 LEDs indicating tripping on long-time,
1.5 10 .1 0
xIr on I2t off
t I c ammeter; short-time or earth fault.
Ir :
11
Ir fault
Im :
c self-monitoring (internal overheating); 15 test connector.
10 tr max. off
c indication of type of fault (F).
th :
Ih
xIn
th T
12 16 holes for sealable cover plate screws.
Ih
fault Im fault 500 600 .4 .4
tm 400 800 .3 .3 17 battery supplying backup power for fault
14
th
I 320 1000 .2 .2 13
250 1200 .1 .1 indication.
i A on I2t off
overcurrent
+ – 18 fault indication reset and/or battery test.
16 test 15 19 re-indication of last fault.
– +
ground
F
test
17
19
18

Merlin Gerin 15

BTP207E-2.110-unité cont. 15 21/12/01, 9:47


Masterpact: functions and characteristics
control unit selection (cont.)

STR 58 U protection

E31222
Key:
E30705

V t
1 I+T L+I
push to reset reset V I L+I+T I2t ON 1 reset button: pops out when the circuit
L+T T
2 8 breaker has tripped on a fault and must
L off
be pressed (reset) before the circuit
I2t OFF breaker can be closed again.
9 2 selection of fault type for segregated
3 alarm: Ir and/or Im and/or Ih
L: long-time fault (Ir)
I1 I2 I3
I I: short-time fault (Im/l)
90% 10 T: earth fault (Ih)
4 14 3 ammeter digital display.
STR 58 U 11 4 bar graph indicating load level (% Ir).
5 15
50% 5 maximum protection rating.
21 6 overcurrent indicator LED.
20% 13 7-8 long-time current setting as a function of:
8 Io x Ir x In.
Io Ir tr
6 90 0.63 0.8
.9 .92
.88 .95 60
120 240
0 Ir Im I I 9 long-time trip delay
%Ir 9
105 0.5 1
.85 .98 30 480
10 short-time pick-up.
7 Max. xIn
.8
xIo
1 15
at 1.5Ir
other functions 11 short-time delay.
Im tm
4 5 .4 .3
τ tr
12 3 6 .3 .2
c fault indication; 12 adjustment of thermal memory after
11
norm 2
1.5 10
8 .2
.1 0
.1
c indication of LT overrun; tripping.
10 t I 12 14
xIr on I2t off
c ammeter; 13 instantaneous pick-up.
Ir :
Ir fault
8
4
19
22 13 c self-monitoring (internal overheating); 14 earth fault pick-up.
Im :
16 tr
2 off
c fault type indication (F); 15 earth fault delay.
th : xIn
Ih 1200A Max th T
14 16 noted settings.
Ih
fault Im fault 500 600 .4 .4 c segregated alarm switch for selected
tm 400 800 .3 .3
fault type (V); 17-18 load monitoring settings.
th
I 320 1000 .2 .2
15
c zone selective interlocking (Z); 19 test connector.
19 i
250 1200
A
.1 .1
on I2t off
overcurrent Ic1
+ – Ic2 R c load monitoring (R); 20 battery supplying backup power for fault
.9 .93 .8 .85
21 test .86 .95 .7 .9 17 c communication (COM). indication.
– +
ground
.85
8 1
.98 .6
.5 1
.95 21 holes for sealable cover plate screws.
24 xIr xIr 18 22 fault indication reset and/or battery test.
F
test 23 re-indication of last fault.
20
24 LEDs indicating tripping on long-time,
23
22 short-time or earth fault.

STR 68 U protection
I2t ON
E33949

E31223

t Key:
reset 1
V
1 reset button: pops out when the circuit
N 1 2 3 LT setting breaker has tripped on a fault and must
(Ir) I2t OFF be pressed (reset) before the circuit
Hz 2
breaker can be closed again.
Cos ϕ
2 selection of displayed value (voltage,
kW LT time delay power, energy, power factor, frequency).
(tr)
MWh 2 3 display of current or interrupted current
(when flashing).
STR 68 U ST pick-up 4 local fault indication and indication reset.
earth fault (Im) 5 selection and indication of protection
pick-up (Ih) ST time delay parameter to be set.
(tm)
685812 6 selection and indication of load
A
monitoring parameters.
earth fault instantaneous 7 adjustment and saving of parameter
KA time delay (th) pick-up (I)
3 settings.
S 0 Ir Im I I 8 holes for sealable cover plate screws.
test 1 2 3 max 9 test connector.
other functions 10 test.
fault
11 maintenance indicator.
c fault indications and memorisation;
s c maintenance indicator;
4 c ammeter;
tr
c integrated test;
c power measurement;
tm
th c load monitoring (R);
Ih Ir Im I A
c self-monitoring (internal overheating,
5 malfunction of the microprocessor);
2 1 c zone selective interlocking for earth
11 % 6 faults.
maintenance load monitoring

10 – + 7
trip no trip MEM 24 V DC
9
8 test adjustments

16 Merlin Gerin

BTP207E-2.120-unité cont. 16 21/12/01, 9:50


options for STR control units
zone selective interlocking A number of circuit breakers are installation.
(Z) interconnected one after another by a pilot- Opto-electronic outputs
wire. In the event of a short-time or earth The use of opto-transistors ensures total
fault, the control unit applies the set time isolation between the internal circuits of the
delay only if it receives a signal from a control unit and the circuits wired by the
downstream circuit breaker. If not, it trips user.
instantaneously (tripping time as 0.1 short-
time setting). In this way, the fault is cleared
rapidly by the nearest circuit breaker. The
thermal stresses in the installation are
minimised while maintaining time
discrimination throughout the entire

"earth fault" protection


E31225

t This earth fault protection is designed to


I2t ON protect the installation against the risks of
(T or W) fire due to high earth faults (not to be
confused with schemes designed for the
I2t OFF protection of persons against electrical
shock).
Two types of earth protection are available
for Masterpact:
Ih c residual current type (T): the control unit
calculates the vector sum of the phase and
Th neutral (if distributed) currents;
c source ground return type (W): the control
unit acts directly on the signal received from
an external current transformer installed on
the source earthing circuit.

0 I
earth fault curves for the STR 58

load monitoring (R) t Remote indication of threshold overrun for


E26037

load-shedding or load-reconnection
purposes.
Ic2
Ic1

0 I
load monitoring curves for the STR 58

communication: STR 58 U Transmission of the control unit settings, Other information that can be transmitted
circuit breaker position and current, voltage includes the value of the interrupted current,
transmission: STR 68 U and power measurements. the state of the thermal memory and the
maintenance indications

indication and c ammeter (I): a digital display c indication of type of fault (F);
measurement continuously indicates the current of the c segregated alarm switch for selected
phase with the greatest load (Imax). By fault type (V), wired in parallel with the
pressing a scroll button, it is also possible to opening button (MX), it disables circuit
display successively the readings of I1, I2, breaker closing for the selected type of fault.
I3, Ineutral and Ih.
In addition, three bargraphs provide an
immediate visual indication of the load on
each of the three phases.

Merlin Gerin 17

BTP207E-2.120-unité cont. 17 21/12/01, 9:50


Masterpact: functions and characteristics
control unit selection (cont.)
STR 18 M to STR 58 U
048449

control unit
type of circuit breaker
basic protection
long time protection LT
current setting (Ir) as a function of Io and Ir Io = In x ...
settings tripping between 1.05 and 1.20 x Ir Ir = Io x ...
time delay (tr)
accuracy: + 0 - 20 % tr at 1.5 Ir (s)
tr at 6 Ir (s)
tr at 7.2 Ir (s)
short-time protection ST
pick-up (Im) adjustable by Im setting Im = Ir x ...
time delay (tm) tm setting with I2t OFF
tm setting with I2t ON
max. overcurrent time before tripping (ms)
max. break time (ms)
instantaneous protection I
pick-up setting
setting range
STR 58 U accuracy
OFF switch on front face
basic functions
fault indication
for tripping on a fault indicator button on front face
fault trip alarm contact (SDE)
for LT setting overrun LED (lights up at 0.9 Ir and flashes at 1.05 Ir)
LT overrun alarm contact (optional)
self-powered
self-monitoring internal overheating
optional functions
ammeter (I) display between 0.2 and 1.20 In
current readings with an accuracy of ± 1.5 % (1) (3)
bargraph indication of current levels with a resolution of 10 %
self-powered
earth fault protection: residual current (T) or source ground return (W) type on request
pick-up adjustable by Ih setting Ih = In x ...
time delay (th) th setting with I2t ON and I2t OFF
max. overcurrent time before tripping (ms)
max. break time (ms)
indication of type of fault (F) (LT - CT/Inst. - Earth) by LEDs on front face
power supply with battery module
with external power supply by AD module
segregated alarm switch for selected fault type (V) (LT - CT/Inst. - Earth)
output via relay contact
power supply by AD module
zone selective interlocking (Z)
by opto-electronic contact on ST and earth (T/W) fault
(1) Plus the uncertainty of the built-in transformers: load monitoring (R)
± 3 %.
adjustment of load limit thresholds by Ic1 and Ic2 settings Ic1 = Ir x ... / Ic2 = Ir x ...
(2) Max = In x ... N1/H1 H2 L1
time delay tr1 at 1.5 Ic1
630 A 22 28 14
800 - 1000 A 22 28 10 time delay tr2 at 1.5 Ic2
1200 - 1600 A 22 24 8 output via opto-electronic contact 0.1 A / 240 V
2000 A 17 20 6
2500 A 12 14 6 time delay for load reconnection
3000 - 3200 A 10 12 – communication (COM)
4000 - 6300 A 8 10 –
2 outputs for data transmission to Dialpact module
(3) Continuous display for the phase with the
greatest load.
transmitted values all control unit settings
(4) 0.2 x In to 1200 A without external power alarms: Ir warning, fault type, self-monitoring
supply or 0.1 x In with external power supply. load monitoring thresholds
(5) Accuracy with respect to the long time LT current values I1, I2, I3, IN
protection.
power supply by AD module
(6) Resettable maximum ammeter.

18 Merlin Gerin

BTP207E-2.130-STR18…58 18 21/12/01, 9:51


STR 18 M STR 28 D STR 38 S STR 58 U
N1, H1, H2 N1, H1, H2 N1, H1, H2, L1 N1, H1, H2, L1

c c c
0.5 to 1 (4 settings) 0.5 to 1 (4 settings) 0.5 to 1 (4 settings)
0.8 to 1 (8 settings) 0.8 to 1 (8 settings) 0.8 to 1 (8 settings)
fixed fixed adjustable
120 120 15 30 60 120 240 480
7.5 7.5 0.94 1.88 3.75 7.50 15 30
5.2 5.2 0.65 1.30 2.60 5.20 10 21
c c
1.5 to 10 ± 15 % 1.5 to 10 ± 15 %
0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4
0.1 0.2 0.3 0.1 0.2 0.3
0 80 140 230 350 0 80 140 230 350
80 140 230 350 500 80 140 230 350 500
c c c c
Im = In x ... Im = Ir x ... I = In x ... I = In x ...
2 x In to Max (2) 1.5 to 10 x Ir fixed at high set (Max) (2) 2 x In to Max (2)
± 15 % ± 15 % ± 20 % ± 15 %
on types N1 and H1 on types N1 and H1 on types N1 and H1

c c c c
c c c c
c c c
c c c
c c c
c c c

c c c
I1, I2, I3, IN, Imax (6) I1, I2, I3, IN, Ih, Imax (6) I1, I2, I3, IN, Ih, Imax (6)
I1, I2, I3 I1, I2, I3 I1, I2, I3
c c c
c c
0.1 at 1 (max 1200 A) (4) ± 15 % 0.1 at 1 (max 1200 A) (4) ± 15 %
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
60 140 230 350 60 140 230 350
140 230 350 500 140 230 350 500
c c
c c
c c

c
c

0.8 to 1 (8 settings) ± 1 % (5)


0.5 x tr
0.25 x tr
c
fixed at 10 s

c
c
c
c
c
c

Merlin Gerin 19

BTP207E-2.130-STR18…58 19 21/12/01, 9:51


Masterpact: functions and characteristics
control unit selection (cont.)
STR 68 U
036630

presentation
The STR 68 U control unit offers
measurement, supervision and energy
management functions.
Microprocessor technology, liquid crystal
display and function keys ensure high
accuracy and easy adjustment.
The standard STR 68 U control unit provides
the following:
c universal protection;
c ammeter function;
c indication of fault type;
c values of interrupted currents;
c maintenance indicator;
c integrated test.
The following options can be added:
c power measurement module (P);
c "earth fault" protection module;
c control and indication modules (M) with or
without transmission to a supervisor.
Certain M modules can provide load
monitoring or zone selective interlocking for
earth fault protection.

protection The STR 68 control unit provides: c "earth" protection with time
c overload protection, with long time discrimination or zone selective interlocking.
protection LT including: The protection is of the residual current type
v adjustable time delay and thermal (or source ground return type on request).
memory possibility;
c short-circuit protection:
v delayed, with short time function ST, for
which the I2t curve can be disabled by the
user,
v instantaneous, with the INST function that
can be disabled by the user;

basic functions c ammeter;


c maintenance indicator;
c fault indications and values of the
interrupted currents;
c self-monitoring: in the event of
overheating of the control unit or a
malfunction of the microprocessor, an alarm
signal is transmitted. Unless the "service
continuity" option was ordered, the circuit
breaker will trip ;
c test.

20 Merlin Gerin

BTP207E-2.140-unité cont. 20 21/12/01, 9:51


optional functions c power measurement (P); c "earth fault" protection (T)
c indication and control (M) Of the residual current type (or source
Thirty-one different modules offer various ground return type on request), it is possible
combinations of functions including: to obtain zone selective interlocking by
v load monitoring, combining the T option with the appropriate
v trip indication, M option.
v self-monitoring,
v zone selective interlocking for "earth fault"
protection,
v transmission of data to a supervisor
(modules M17 to M31 only).
Each STR 68 U control unit can be equipped
with only one M module.
For the function offered by each M module,
(see page xxx).

Merlin Gerin 21

BTP207E-2.140-unité cont. 21 21/12/01, 9:51


Masterpact: functions and characteristics
control unit selection (cont.)
STR 68 U

control unit STR 68 U


type of circuit breaker N1. H1. H2. L1
basic protection
long time protection LT c
current setting (Ir) adjustable in 2 % steps Ir = In x ... 0.4 to 1 (mini 160 A)
tripping between 1.05 and 1.20 x Ir
time delay (tr) adjustable
accuracy: + 0 - 20 % tr at 1.5 Ir (s) 15 30 60 120 240 480
tr at 6 Ir (s) 0.94 1.88 3.75 7.50 15 30
tr at 7.2 Ir (s) 0.65 1.30 2.60 5.20 10 21
thermal memory (30 mn) standard + OFF position
short time protection ST c
pick-up (Im) adjustable in 4 % steps Im = Ir x ... 0.4 to 15 ± 10 %
time delay (tr) tm setting with I2t OFF 0.1 0.2 0.3 0.4
tm setting with I2t ON 0.1 0.2 0.3 0.4
max. overcurrent time before tripping (ms) 60 140 230 350
max. break time (ms) 140 230 350 500
thermal memory (10 mn) standard
instantaneous protection I c
fixed pick-up I (kA) M08 to M16 : 65. M20 to M63: 75.
pick-up (I) adjustable in 8 % steps from In to fixed pick-up (mini at 1.6 kA)
accuracy ± 15 %
OFF switch on front face on types N1 and H1
basic functions
fault indication
for tripping on a fault button on front face c
fault trip alarm contact (SDE) c
for Ir setting overrun LED on front face c
self powered c
indication of fault type LEDs on front face c
and value of interrupted current display on ammeter c
power supply 110 V - 220 V - 380 V AC 50/60 Hz
self-monitoring internal overheating and microprocessor errors c
maintenance indicator c
displays degree of wear of main contacts between 0 and 655
ammeter c
current readings with an accuracy of ± 3 % I1. I2. I3. Imax (1)
self-powered c
integrated test c

(1) Current of the phase carrying the highest load.

22 Merlin Gerin

BTP207E-2.160-STR68U 22 21/12/01, 9:52


optional functions
earth fault protection: residual current (T) or source ground return (W) type on request c (zone selective interlocking with option M)
pick-up (Ih) adjustable in 2 % steps Ih = In x ... 0.2 to 1 (maxi 1200 A. mini 160 A ) ± 15 %
time delay (th) th setting 0.1 0.2 0.3 0.4
max. overcurrent time before tripping (ms) 60 140 230 350
max. break time (ms) 140 230 350 500
thermal memory (10 mn) c
power measurement (P) (see opposite page for details) c
output characteristics opto-decoupled 0.2 A - 24 V DC
integrated power supply c
voltage measurements U12. U23. U31 160 to 690 ± 1 %
V1N. V2N. V3N 90 to 400 V ± 1 %
frequency measurement: f 45 to 65 Hz ± 0.5 %
power factor measurement: cos ϕ - 1 to + 1 ± 2.5 %
instantaneous active power measurement: P - 9000 to 9000 kW ± 5 %
instantaneous active energy measurement: EP 0 to 9999 MWh ± 5 %
indication and control (M): 31 modules (1 per control unit) providing the following combinations: c
load monitoring 2 possible options
option 1: 2 load limit pick-ups Ic1 and Ic2 Ic1 = In x ... 0.2 to 1 In 2 % steps
delay tr1 = 0.5 x tr ± 5 %
Ic2 = In x ... 0.2 to 1 In 2 % steps
delay tr2 = 0.25 x tr ± 5 %
option 2: 1 load limit pick-up Ic1 Ic1 = In x ... 0.2 to 1 In 2 % steps
1 load reconnection pick-up Ic2 delay tr1 = 0.5 x tr ± 5 %
Ic2 = In x ... 0.2 to 1 In 2 % steps
delay tr2 = 60 s fixed ± 5 %
zone selective interlocking for earth fault protection
trip indications
for type of fault long-time, short-time, earth
for self-monitoring (1) alarm
transmission
characteristics type RS 485
protocol JBus
speed 9600 bauds
max. number of addresses 255
values transmitted: type of fault tripping on Im, Ir, Ih
circuit breaker status self-monitoring alarm
settings all pick-ups and delays
circuit breaker status open or closed
values transmitted: ammeter currents I1, I2, I3 max
power system status voltmeter voltages U12, U23, U31
voltages V1N, V2N, V3N
power factor, frequency cos ϕ, f
instantaneous active power and energy: P. EP - 9000 to 9000 kW. 0 to 9999 MWh ± 5 %
instantaneous reactive power and energy: Q. EQ - 9000 to 9000 kVar. 0 to 9999 MVahr ± 5 %
power supply 24, 48, 125 V DC or 100, 240 V AC

(1) Depending on the equipment, the "self-monitoring" alarm signal may or may not trip the circuit breaker, see "service continuity" option on the order form.

Merlin Gerin 23

BTP207E-2.160-STR68U 23 21/12/01, 9:52


Masterpact: functions and characteristics
control unit selection
STR 68 U (cont.)

option m selection Option M can be incorporated in control unit The following table indicates the functions of
STR68U to provide the following functions: the different versions, designated m01 to
c RS485 data transmission at 9600 bauds to m31.
JBUS protocol; For terminal wiring see page xxxx.
c remote signal via opto-electronic output;
c zone selective interlocking for earth fault
protection.

without data transmission


option m01 m02 m03 m04 m05 m06 m07 m08 m09 m10 m11 m12 m13 m14 m15 m16
remoting
load monitoring and control
pick-up Ic1 indication c c c c c c c c c c
load shedding c c c c c c c c c c c c c
pick-up Ic2 indication c c c c
load shedding c c c c c c c c c
load reconnection c c c c
fault indications
Ir c c c c c c c c c c c
Im/I c c c c c c c c c c c c c c c c (1)
Ih c c c c c c c c c c
self-monitoring c c c c c c c c c
zone selective interlocking
on the earth fault protection c c c c c
with data transmission
option m17 m18 m19 m20 m21 m22 m23 m24 m25 m26 m27 m28 m29 m30 m31
data transmission
all parameters (see page xxxx) c c c c c c c c c c c c c c c
remoting
load monitoring and control
pick-up Ic1 indication c c c
load shedding c c c c c c
pick-up Ic2 indication c
load shedding c
load reconnection c
fault indications
Ir c
Im/I c c c c c
Ih c c c c
self-monitoring c c c c
zone selective interlocking
on the earth fault protection c c c c

(1) Two separate outputs for Im and I.

24 Merlin Gerin

BTP207E-2.170-STR68U 24 21/12/01, 9:52


operating zones Factory adjustments
The STR68U control unit is factory adjusted
Basic functions: long time LT, Earth fault protection (option T) as follows:
short time ST, instantaneous INST LT setting Ir In
time delay tr 480 s
E26039

t t

E26042
ST pick-up Im 4 In
I2t ON I2t ON
time delay tm 0,2 s
1
INST pick-up I maxi
I2t OFF I2t OFF T earth fault pick-up Ih 0,2 In
2 time delay th 0,1 s
load monitor Ic1 In
Ic2 In
T1
3
T2
4

5
0 Ir Im I I 0 I
overcurrent settings earth fault protection settings
1 : LT setting Ir (long time) T1 : earth fault pick-up Ih
2 : LT time delay tr (long time) T2 : earth fault time delay th
3 : ST pick-up Im ( short time)
4 : ST time delay tm ( short time)
5 : INST pick-up I (instantaneous)

load monitoring and control


(option M)
Operation with 1 load limit and 1 load
Operation with 2 load limit pick-ups reconnection pick-up

t t
E26037

E26038

Ic2
Ic2 Ic1
Ic1

0 I 0 I
load monitoring and control settings load monitoring and control settings
Ic1 pick-up (load limit) Ic1 pick-up (load limit)
Ic2 pick-up (load limit) Ic2 pick-up (load reconnection)

Merlin Gerin 25

BTP207E-2.170-STR68U 25 21/12/01, 9:52


Masterpact: functions and characteristics
control unit accessories

battery module (PIL)


048327

This module is equipped with a button for re-


Complementary to the local indication of the activation, of fault indications that have been
faults (F option for STR 38 and STR 58 trip de-activated by the battery power-saving
units), the battery module avoids the need feature. A test button is used to check the
for any external power supply to save front battery status.
face indications.

interface module ET44


048321

c the direct remote control of the breaker,


Compulsory with the data transmission thanks to two outputs directly controlled
option on the STR 68 trip unit, the ET44 through the data transmission.
interface module allows: Installation: on vertical plate or symmetrical
c setting of the transmission speed; rail.
c definition of the address of the breaker Power supply: 24 V DC with galvanic
(which will not be affected by any drawout isolation, or AD type power module.
breaker manipulation);

relay module (MR6)


025172

Installation : on vertical plate or symmetrical


For relaying of information from outputs of rail.
modules m01 to m32 of control unit STR 68 Power supply module (AD) is required.
via output changeover contacts
10 A/220 V AC or 3 A/24 V DC.

power supply module (AD) measurements, alarms, maintenance


025173

These modules can be used to power indicator…;


control unit complementary functions which c MR6 module.
cannot be self-powered by the built-in Moreover, these modules protect the trip unit
current transformers: from transient overvoltages thanks to
c STR 38 and STR 58: fault type indication galvanic isolation.
(F); Available voltages:
c STR 58: segregated alarm switch (V); c AC 50/60 Hz: 110 V, 220 V or 380 V
c STR 58: communication option (COM); (–20 %; +15 %) (consumption 10 VA);
c STR 28, STR 38, STR 58: ammeter (I) for c DC : 24/30 V, 48/60 V, 125 V (±20 %)
load less than 20% of In. (consumption 10 W).
c STR 68: indication and saving of Installation: on vertical plate or symmetrical
rail.

battery module (BAT) c 12 h with STR 38 and STR 58 control


025171

units;
Providing a complement to the AD module,
c 1.5 h with STR 68 control unit.
the battery module provides backup power
for display indications and maintenance Installation: on vertical plate or symmetrical
indicator data in the event of a power failure. rail. (ambient temperature from: 0 °C to
Float connected between the power supply +50 °C).
and the control unit, it ensures a backup
time of approximately:

mini test kit (BU) This test kit is common to the Masterpact,
047035

This self-contained portable unit is used to Compact NS, C, CM ranges.


check STR 18 M to STR 58 U control units
operations and breaker tripping.
Power supply: five 9 V alkaline batteries (not
supplied).

portable test kit for STR 18 c for other control units, to check the
052172

operation of the trip unit by measuring the


to STR 58 actual trip time:
The portable test kit is used: v long-time protection,
c for control unit STR 68, to power, check v short-time protection,
and carry out adjustments and tests on the v instantaneous protection,
breaker/control unit assembly (control unit v earth-fault protection.
without auxiliary power supply connected);
Power supply: 110, 220 V AC 50/60 Hz.
This test kit is common to the Masterpact,
Compact NS, C, CM ranges.

26 Merlin Gerin

BTP207E-2.180-unité cont 26 21/12/01, 9:56


Masterpact: functions and characteristics
auxiliary power supplies

The protection functions and most of the


options available for the STR control units
are self-powered. An auxiliary power supply
is nevertheless required for certain uses.

self-powered auxiliary power supply


direct AD + BAT terminals battery
connection modules

STR 28 / 58
protection : LT, ST, INST yes
option I if I u 20% In yes
if I < 20% In no no (1) yes (2) F1/F2 no
or single phase load
option F no no (1) yes F1/F2 yes
option FV no no (1) yes F1/F2 no
option ALR yes
option R yes
option T/W if Ih u 0.2 x In yes
if Ih < 0.2 x In no (3) no (1) yes F1/F2 no

STR 68
protection : LT, ST, INST, T, W yes
other functions : see drawings page 71
(1) Not recommended: possible with a 24 V DC source, class 2, 5 Watt, ripple factor < 10%.
(2) Display will in this case be "❊❊❊❊". Auxiliary supply allows to save maximeter information.
(3) Ih pick-ups for which protection is not self-powered are printed in red on the trip unit front face.

Merlin Gerin 27

BTP207E-2.180-unité cont 27 21/12/01, 9:56


Masterpact: functions and characteristics
auxiliaries
013282

electrical operating The electrical operating mechanism


includes:
mechanism c the gear motor(MCH);
Added to the manual charging mechanism, c a closing release (XF);
a motor charges and automatically c a shunt release (MX) or an undervoltage
recharges the stored-energy spring upon release (MN) for opening;
breaker closing making possible fast c "springs charged" limit switch changeover
O-C-O cycles. contact (CH).
Opening and closing operations are The addition of the electrical operating
instantaneous. mechanism does not alter circuit breaker
The manual mechanism remains available dimensions.
for emergency use.

characteristics geared motor MCH


power supply 50/60 Hz (V) 100/127 - 200/240 - 250/277 - 380 - 415 - 440 - 480
consumption (VA) 180
DC (V) 24/30 - 48/60 - 100/125 - 200/250
consumption (W) 180
motor start-up surge 2 to 3 In for 0.1 s
charging time 3 to 4 s

14 Merlin Gerin

BTP207E-2.202-circuit-breaker 14 21/12/01, 9:58


035932

operation counter
(CDM)
With gear-motor option only. The operation
counter is read from the front and gives the
total number of breaker operating cycles.

Merlin Gerin 15

BTP207E-2.202-circuit-breaker 15 21/12/01, 9:58


Masterpact: functions and characteristics
auxiliaries (cont.)
016813

releases Shunt release (MX)


This release instantaneously opens the
Two types of voltage releases can be used breaker when energised. The supply can be
for remote opening of Masterpact circuit maintained or automatically disconnected. In
breakers. the latter case, the user can series connect
Undervoltage releases an internal auxiliary contact (OF).
c instantaneous (MN)
This release instantaneously opens the
breaker when its supply voltage drops below
a value between 35 % and 70 % of its rated
voltage.
If the release is not energised, the breaker
cannot be closed (either manually of
electrically). Any attempt to close will have
no effect on the main contacts.
Closing is possible when the release voltage
reaches 85 % of its rated value.
c time delayed (MNR)
To prevent the breaker tripping in the event
of transient voltage dips, this release has a
built-in time delay.
A special version, available on request,
allows instantaneous tripping (from a
mushroom-head emergency off button) by
the wiring of an external contact.

closing release (XF) Note: anti-pumping function:


After the breaker has been opened, either by
This device releases the breaker closing fault trip or by manual or electrical operation,
mechanism when the spring is charged. anti-pumping is provided by requiring
Energisation can be maintained, as the cancellation of the initial closing command
closing release provides an antipumping before reclosure of the breaker is possible.
function. The closing release is supplied on request
with the manual operating mechanism

characteristics undervoltage and shunt releases closing release


MN MNR MX XF
breaker response time 90 ms ± 5 0.5 s-0.9 s 50 ms ± 10 70 ms + 10, – 15
at Un 1.5 s-3 s i 3 200 A
80 ms ±10 > 3 200 A
operating thresholds
opening from 0.35 to 0.7 Un 0.7 to 1.1 Un
closing 0.85 Un 0.85 to 1.1 Un
power supply
AC 50/60 Hz (V) 100 - 110/127 - 200 - 220/250 - 277 - 380/415 - 440/480 -
500/525(1)
consumption (VA) 20
DC (V) (2) 24 - 30 - 48 - 60 - 100/110 - 125 - 200/220 - 250
consumption (W) 15
036051

Release combinations
Each Masterpact circuit breaker can be
equipped with:
1 MX + 1 MN + 1 XF, or
2 MX + 1 XF

(1) 500/525 V AC not available for MNR.


(2) MNR: DC, 125 V only.

16 Merlin Gerin

BTP207E-2.204-auxiliaries 16 21/12/01, 10:08


016814

auxiliary switches "spring charged"


In addition to the main contact position contact (CH)
indication on the front, 3 auxiliary switch
In addition to the local mechanical indicator
blocks are available to indicate the open and
and the "ready to close" contact, the gear-
closed breaker positions.
motor limit switch changeover contact can
c standard: 4 contacts (O) (2 normally
indicate that the operating mechanism is
open 2 normally closed);
ready (spring charged). This contact is
c optional: 4 directly-operated double
supplied as standard with the gear motor.
Double break changeover switches "OF" break changeover switches (OF) which
operate only when the minimum isolating
distance between the main contacts is fault-trip indication (SDE)
018242

reached;
As standard and independent from the
c optional: 24 additional changeover
differentiated fault indications on the control
switches (OFSUP block). These
unit, any fault-trip is indicated by:
microswitches can be parallel connected in
c 1 fault-trip indicator/reset button;
pairs to increase the rated current and
c 1 changeover contact (SDE).
breaking capacity (in drawout version only).
The reset button must always be pressed
after a fault-trip to enable breaker closing.
Additional changeover switches ("OFSUP" block)
"ready to close" contact Optional: automatic reset, allowing remote
(PF) breaker closing without local resetting (the
SDE contact operates up to the reset).
Optional:
016524

This contact simultaneously indicates the


following:
c the breaker is open;
c the stored-energy mechanism is charged;
c the mechanism is correctly reset;
c the breaker opening pushbutton is not
locked;
c no opening order is present.
This contact can be series connected to the
closing release (XF) to disable the anti-
pumping function.

connected/disconnected
position carriage switches
In addition to the local "connected/test/
Changeover switches to indicate "connected"
position "CE" disconnected" position indicator, two series
of optional carriage switches are available
for the fixed chassis (of drawout circuit
breaker).
c a block of 4 changeover switches to
indicate "connected" position (CE);
c a block of 2 changeover switches to
indicate "disconnected" position (CD). The
disconnected position is indicated only when
the minimum isolating distance between
main and auxiliary circuits has been
reached.
By series connection of these contacts the
test position can be indicated.
c 1 changeover switch to indicate "test"
position (CT).

contact characteristics
auxiliary contacts type O OF OFSUP SDE PF CE CD CT CH
quantity changeover 4 24 1 1 4 2 1 1
NO 2 NO
NC 2 NC
current rating (A) 10 10 10 10 10 10 10 10 10
breaking capacity 110 V 15
AC 50/60 Hz (A rms.) 240 V 10 10 10 10 10 10 10 10 10
pf u 0.3 380 V 6 10 6 5 5 6 6 6 6
480 V 6 10 6 6 6 6 6
600 V 3 6 3 3 3 3 3
DC (A) 48 V 3 5 3 3 3 3 3 3 3
L/R i 0.01 s 125 V 0.5 3 0.5 0.3 0,3 0.5 0.5 0.5 0.5
250 V 0.25 3 0.25 0.15 0.15 0.25 0.25 0.25 0.25
500 V 0.5

Merlin Gerin 17

BTP207E-2.204-auxiliaries 17 21/12/01, 10:08


Masterpact: functions and characteristics
accessories
013280

safety shutters (VO) shutter lock (VVC)


Optional: mounted on the fixed portion of Optional: mounted on the fixed portion of
drawout breakers, the safety shutters drawout breakers, a mobile and lockable
automatically block access to the slide (padlocks not supplied) is used to:
disconnection contacts when the breaker is c lock the shutters in the closed position;,
in the disconnected or test position (degree c hold the shutters in the open position.
of protection IP 20). A support is provided at the back of the
frame to hold the slide when not in use. A
second slide is supplied:
c on request for Masterpact i 3200 A ;
c in standard for Masterpact 4000 A
to 6300 A.

Fixed portion of drawout circuit breakers with safety shutters

arc chute cover (CC) terminal shield (CB)


035928

Optional: attached to the fixed portion of Optional: attached to the fixed portion of
drawout circuit breakers or on the fixed drawout circuit breakers, this cover prevents
circuit breaker, this cover eliminates the access to the electrical auxiliary connection
safety clearance requirement above the terminals.
breaker (this option is incompatible with front
connection on top).
Fixed portion of drawout circuit breakers with arc chute and
terminal shield
016818

interphase barrier partitioning fixture (AC)


(EIP) Optional: attached to the fixed portion of
Optional: attached to the fixed portion of drawout breakers (except when equipped
drawout breaker (Masterpact i M40 3P), the with front connections), this fixture provides
insulated partitions for vertical installation IP30 partitioning between the breaker
between connection pads to: compartment (accessible from the front) and
c reinforce insulation at connection points in the connection zone (located in the rear). It
insulated busbar installation; simplifies partition cut-outs.
c prevent arc propagation to the breaker in Example of partition cut-out for
the event of a line side fault on the main Masterpact M08 to M32.
busbars. 445 (3
(3pole)
445 pôles) etand
560560
(4(4 pole)
pôles)
28518

360

plan de fixation
chassis
châssis
fixing
datum
référence 60

a b

a: partitioning fixture (AC)


b: interphase barrier (EIP)

18 Merlin Gerin

BTP207E-2.206-accessories 18 21/12/01, 10:09


door frame (CDP) transparent cover (CCP)
016819

Optional: fixed to the cublicle door, this Optional: hinge-mounted and equipped with
frame provides an equipment seal function a screw-closure, this cover is designed for
(degree of protection IP 405). the door frame (CDP). It provides a degree
Suitable for fixed and drawout patterns. of protection of IP549.
Suitable for fixed and drawout patterns.
016814

auxiliaries connection "Connected/disconnect/test" position


contacts
Fixed version
Installed on the fixed chassis, these contacts
Connection by one or two plugs,
disconnectable and accessible from the front are directly connected by 6.35 mm
(screwless tunnel terminals for flex cable up connectors.
to 2.5 mm2).
Drawout version
Auxiliaries for fixed version c standard: connection to a terminal block
in the front of the fixed frame (screwless
tunnel terminals for flex cable up to
015561

2.5 mm2).
The breaker auxiliary circuits are connected
by connection blocks that operate
automatically to isolate the auxiliaries when
the breaker is in "disconnected" position.
On request, an additional 5-way terminal
block (BS) is available to provide five
common points.
c optional: by one or two plugs,
Auxiliaries for drawout version
disconnectable and accessible from the
front, installed on the mobile part of the
assembly.

breaker mismatch
035940

protection
Optional: for drawout version only, this
systems allows only correctly matched
breakers (rating, type wiring, etc.) to be
inserted in a given fixed frame.
Two matching parts (1 for the fixed chassis
and 1 for the mobile assembly) can be used
to create 20 different user selected
combinations.

Earth connection
The earth connection terminal (drawout
pattern) is on the left hand side of the
chassis. It is marked with the symbol t

Merlin Gerin 19

BTP207E-2.206-accessories 19 21/12/01, 10:09


Masterpact: functions and characteristics
accessories (cont.)
035932

pushbutton locking device "off" position locking


Optional: this padlockable device (padlocks device
not supplied) prevents direct operation of the
circuit breaker by covering the "on" and "off" Optional: a Profalux key lock locks the
pushbuttons. This locking device can also be breaker in "off" position by holding the
used for lead sealing. pushbutton in its depressed position.

pushbutton locking device


by padlocks (not supplied) VBP

"off " position locking device (1)


1 Profalux key lock VSPA1
2 Profalux key locks, identical profiles VSPA2
adaptation fixture for 1 Profalux key lock, lock not supplied VSPRAC
On request
1 Ronis key lock VSRA1
2 Ronis key locks, identical profiles VSRA2
adaptation for 1 Castell key lock, lock not supplied VSCA
adaptation for 1 Kirk key lock, lock not supplied VSKA
035931

"disconnected", Remarks
c the keylocks are of the captive key type,
"connected" and "test" i.e. key free when locked;
position locking (1) c Profalux and Ronis keylocks can be used
together;
Mounted on the frame and accessible with c a second Profalux or Ronis lock, identical
the cubicle door locked, this system is to the one mounted on the chassis, can be
available in two versions: supplied separately.
c "disconnected" position locking;
v as standard by 1 padlocking device (1 to 3
padlocks not supplied),
v optional: by a locking device with 1 or 2
Profalux key locks;
c "disconnected", "connected" and "test"
position locking (optional);
v by 1 padlocking device, with 1 to 3
padlocks not supplied (VEC),
v by 1 locking device, with 1 or 2 Profalux
key locks (VSPEC),

padlocks 1 keylock 2 keylocks


"disconnected"
standard
"disconnected" "disconnected"
standard optional
"disconnected" "disconnected" "disconnected"
standard optional optional
"disconnected,
connected"
"disconnected, "disconnected,
connected" connected"
"disconnected, "disconnected, "disconnected,
connected" connected" connected"

(1) keylock types


Profalux B24 D4Z
Ronis 1351 B
Kirk CN22-12
Castell SK7113/1
Trayvou L1P1E

20 Merlin Gerin

BTP207E-2.208-accessories 20 21/12/01, 10:09


"disconnected" position locking
by padlocks (not supplied) as standard
1 Profalux key lock VSPC1
2 Profalux key locks, identical profiles VSPC2
2 Profalux key locks, different profiles 2 VSPC1
adaptation fixture for Profalux key lock (lock not supplied) VSPRCC
On request
1 Ronis key lock VSRC1
2 Ronis key locks, identical profiles VSRC2
2 Ronis key locks, different profiles 2 VSRC1
adaptation fixture for Castell key lock (lock not supplied) VSCC
adaptation fixture for Kirk key lock (lock not supplied) VSKC
adaptation fixture for Trayvou key lock (lock not supplied) VSTC

"disconnected", "connected" and "test" position locking


by padlocks (not supplied) VEC
1 Profalux key lock VSEPC
2 Profalux key lock, different profiles 2 VSEPC
On request
1 Ronis key lock VSERC
2 Ronis key locks, differents profiles 2 VSERC
adaptation fixture for Castell key lock (lock not supplied) VSECC
adaptation fixture for Kirk key lock (lock not supplied) VSEKC

door interlock withdrawal/spring charged


016817

Optional: mounted on the chassis, this lock interlock


prevents the cubicle door from being opened
Optional: this lock prevents withdrawal of
when the breaker is in the "connected"
the breaker from the chassis when the
position. If the breaker is put into the
springs are charged.
"connected" position with the door open, the
Incompatible with MN or MNR release.
latter can be closed without disconnecting
the breaker.

racking interlock
Optional: this lock prevents insertion of the
breaker racking handle when the cubicle
door is open. It can be defeated by pressing
a b on the unlocking mechanism.

door interlock
a: racking interlock
b: door latch right-hand side VPECD
left-hand side VPECG
racking interlock VPOC
withdrawal/spring charged interlock VEAA

Merlin Gerin 21

BTP207E-2.208-accessories 21 21/12/01, 10:09


Masterpact: functions and characteristics
automatic source-changeover systems

Masterpact source-changeover systems can


be used to implement various configurations
025186

involving several incoming feeders. The two


or three Masterpact circuit breakers or
switch-disconnectors used are mechanically
interlocked to prevent certain combinations
of operations.
All types of Masterpact devices may be fitted
(fixed and drawout versions, three-pole and
four-pole, different ratings).
The devices may be arranged:
c vertically, i.e. stack-mounted and

053060
interconnected by a set of rods;
c horizontally (two only), i.e. side-by-side
and interconnected by a set of cables.
Masterpact automatic source-changeover system

053058
An electrical interlock must be used when
the source changeover is part of an
053061

automatic system.

Controller

automatic source-changeover system with 2 devices


A Masterpact automatic source- without controller In this case, the automatic control system to
changeover system with 2 devices is initiate changeovers between the «Normal»
made up of: and «Replacement» sources under
E33079

1 - circuit breaker QN connected to the predefined conditions must be provided by


"Normal" source; the customer.
2 - circuit breaker QR connected to the Note that we can provide diagrams for the
"Replacement" source; design of various automatic control systems
1
3 - mechanical interlocking system by rods for different sources.
or cables;
automatic control of the system can be
provided by adding:
4 - electrical interlocking unit IVE; 3
5 - auxiliaries control plate ACP;
E33078

6 - controller BA or UA.
Each Masterpact circuit breaker is 2
equipped with:
c a motor mechanism;
c a shunt release (MX); 1 2
c a «ready to close» contact (PF);
c a block of 4 changeover switches (OF); 3
c an additional terminal block (BS) and a 3
block of 4 «connected» position switches
(CE) for source-changeover systems made
up of drawout breakers.

with controller In this case, conditional changeovers


between the «Normal» and «Replacement»
sources are initiated by a Merlin Gerin
E33082

controller.

IN
GER
MERLIN O
UN =
N
UR 0,5s
R
UN
N I 0,5s
ON /
I /O
ON / OFF R
1
UN =
/O
OFF
fault

fault

stop
test
manu

6
MERLIN
9
GERIN
0 . OFF
multi
P25M

660V 2-1

0 . OFF
AC3-IEC29
GERIN
MERLIN
9
multi
P25M

660V 2-1
AC3-IEC29

Test

Test
B US

IN
GER O
MERLIN UN =
N
UR
R
UN
N I
ON /
I R
ON / /O 1
OFF UN =
/O
OFF
fault

fault
auto

stop
test
manu or
STOP
generat
R

5
36 Merlin Gerin

BTP207E-2.220-invers source 36 21/12/01, 10:10


automatic source-changeover system with 3 devices
A Masterpact automatic source- without controller In this case, the automatic control system to
changeover system with 3 devices is initiate changeovers between the «Normal»
made up of: and «Replacement» sources under

E33080
1 - 2 circuit breakers QN1 and QN2 predefined conditions must be provided by
connected to the "Normal" source; the customer.
2 - circuit breaker QR connected to the Note that we can provide diagrams for the
"Replacement" source; design of various automatic control systems
3 - mechanical interlocking system by rods; 1 for different sources.
for such applications (consult us)
automatic control of the system can be
provided by adding:
4 - 2 electrical interlocking unit IVE;
5 - auxiliaries control plate ACP; 3
6 - controller BA or UA.
Each Masterpact circuit breaker is 1
equipped with:
c a motor mechanism;
c a shunt release (MX);
c a "ready to close" contact (PF);
c a block of 4 changeover switches (OF); 3
c an additional terminal block (BS) and a
block of 4 "connected" position switches
(CE) for source-changeover systems made 2
up of drawout breakers.

with controller (consult us)


E33383

MERLIN
9
GERIN
0 . OFF
multi
P25M

660V 2-1

0 . OFF
AC3-IEC29
GERIN
MERLIN
9
multi
P25M

660V 2-1
IN
AC3-IEC29
GER
MERLIN O
UN =
Test N
UR 0,5s
R
Test

UN
N I 0,5s
ON /
I /O
ON / OFF R
1
UN =
/O
OFF
fault

fault

stop
test
manu

4
6
B US

5 MERLIN
GER
IN
UN =
O
N
UR
R
UN
N I
ON /
I R
ON / /O 1
OFF UN =
/O
OFF
fault

fault
auto

stop
test
manu
gen erator
STOP
R

In this case, conditional changeovers


between the "Normal" and "Replacement"
sources are initiated by a Merlin Gerin
controller.

Merlin Gerin 37

BTP207E-2.220-invers source 37 21/12/01, 10:10


Masterpact: functions and characteristics
automatic source-changeover systems (cont.)
mechanical interlock selection

mechanical interlocking by
025184

connecting rods for 2 or 3


stack-mounted breakers
This involves:
c 2 or 3 Masterpact circuit breakers and/or
switch-disconnectors;
c an adaptation fixture on the right side of
each breaker;
c 1 or 2 sets of connecting rods with no-slip
adjustments;
The various parts are mounted by the user.
The changeover system with interlocking by
connecting rods is also available in a version
which is factory mounted on a steel frame.
Maximum distance between fixing
planes: 900 mm.

mechanical interlocking by
025186

cables for 2 side-by-side


breakers
This involves:
c 2 Masterpact circuit breakers and/or
switch-disconnectors;
c an adaptation fixture on the right side of
each breaker;
c a set of cables with no-slip adjustments;
The various parts are mounted by the user.
Distance between fixing planes:
c maximum: 2 000 mm;
c minimum: breaker height with arc chute
cover (see pages ????).

device combinations assembly and installation


All combinations are possible: fixed and The various parts of the Masterpact
drawout versions, three-pole and four-pole, automatic source-changeover system are
different ratings, circuit breakers or switch- mounted and connected by the user. No
disconnectors. circuit breaker modifications are required.
All control units can be used on the circuit The wiring diagrams are shown on pages
breakers. ??? to ???.
The Masterpact automatic source-
changeover system may also be supplied
factory-wired and mounted on a metal
frame.

38 Merlin Gerin

BTP207E-2.230-invers source 38 21/12/01, 10:11


Masterpact: functions and characteristics
automatic source-changeover systems (cont.)
automatic control: typical configurations

The electrical interlocking system and c a motor mechanism (MCH);


automatic control system for multiple c a shunt release (MX);
sources must be wired by the user. It must c a "ready to close" contact (PF);
be used in conjunction with the mechanical c a block of 4 changeover switches (OF);
interlocking system. c an additional terminal block (BS) and a
Typical wiring configurations are available block of 4 "connected" position switches
on request. See examples below. For other (CE) for changeover systems including
configurations, consult us. drawout breakers.
Necessary auxiliaries and accessories Option with "lockout after fault"
To implement the configurations below, each With this option, the circuit breaker must be
Masterpact circuit breaker must be equipped reset manually after a fault trip.
with:

power circuit possible combinations configuration type cat. No.


interlocking with 2 breakers Q1 Q2 electrical interlocking 685363
0 0 automatic control
E30736

0 1 with generator set 688784


1 0 with permanent "Replacement" 688942
Q1 Q2 source

interlocking with 3 breakers Q1 Q2 Q3 automatic control with permanent


2 "Normal" sources + 1 "Replacement" 0 0 0 "Replacement" source
source 1 0 0 with lockout after fault 685366
0 0 1 without lockout after fault 688183
E30737

1 1 0 automatic control with generator set


with lockout after fault 689642
0 1 0
Q1 Q2 Q3 without lockout after fault 689644

interlocking with 3 breakers Q1 Q2 Q3 electrical interlocking


3 sources, only one breaker closed 0 0 0 with lockout after fault 688188
1 0 0 without lockout after fault 688187
E30738

0 1 0
0 0 1
Q1 Q2 Q3

interlocking with 3 breakers Q1 Q2 Q3 electrical interlocking


2 sources + 1 coupling 0 0 0 with lockout after fault 688189
1 0 0 without lockout after fault 688190
E30739

0 1 0 automatic control 689651


0 0 1
Q1 Q2 Q3
1 1 0
0 1 1
1 0 1

Merlin Gerin 39

BTP207E-2.230-invers source 39 21/12/01, 10:11


Masterpact: functions and characteristics
automatic source-changeover systems (cont.)
controller option selection

Used together with the auxiliaries control


plate ACP, controllers BA and UA initiate the
automatic changeover operations according
to the status of the "Normal" and
"Replacement" sources.

Installation c mounted on the front of the switchboard.


Two possibilities: The distance between the controller and the
c mounted directly on the auxiliaries control auxiliaries control plate must not exceed
plate ACP. 2 metres. The interconnection wiring must
be done by the customer.
E32705
E32704

MERLI
N GERIN
0 . OFF MERLI
9
N GERIN
0 . OFF
9 multi
multi
P25M
P25M
660V 292-1
660V

0 . OFF
292-1 AC3-IEC

0 . OFF
AC3-IEC N GERIN
N GERIN MERLI
MERLI 9
9 multi
multi
P25M
P25M
660V 292-1
660V 292-1 AC3-IEC
AC3-IEC

Test
Test

Test

B US
Test

RIN
IN GE UN =
O
MERL
N
UR
R
UN
N I
B US

ON /
I R
ON / /O
OFF UN =
1

/O
OFF
RIN fault
IN GE UN =
O
MERL fault
N
auto
UR
R
UN stop
N test
I
ON / manu tor
R STO
P genera
I /O
ON / OFF 1 R
UN =
/O
OFF
fault N

fault
auto

stop
test
manu tor
STO
P genera
R

customer
connection

terminal block and electrical interlocking unit: IVE


The terminal block and electrical interlocking
unit IVE is used to connect the operating
E32703

mechanism.
Control voltage:
c 48 to 415 V, 50/60 Hz - 440 V 60 Hz.
The IVE control voltage must be the same
as the motor mechanism voltage.

auxiliaries control plate: ACP


The auxiliaries control plate ACP includes: Power supply:
053060

c two P25M circuit breakers supplying and Power is supplied by the "Normal" and
protecting the automatic control circuits for "Replacement" sources. The control
the "Normal" and "Replacement" sources. voltage for the auxiliaries control plate must
These circuit breakers have an infinite be the same as for the IVE unit and the
breaking capacity; motor mechanisms.
c two relay contactors for the BA or UA Control voltages
controller; c 220 to 240 V 50/60 Hz;
c the terminal block for connection to the c 380 to 415 V 50/60 Hz - 440 V 60 Hz.
controller.
Installation:
The auxiliaries control plate ACP must be
wired to the IVE unit by the customer.

40 Merlin Gerin

BTP207E-2.240-invers source 40 21/12/01, 10:12


controller

053058

Controller UA

controller BA UA
compatible circuit breakers All Masterpact circuit breakers
4-position switch
automatic operation c c
forced operation on "Normal" source c c
forced operation on "Replacement" source c c
stop (both "Normal" and "Replacement" sources off) c c
automatic operation
monitoring of the "Normal" source and automatic changeover c c
generator set control c
load shedding and reconnection of non-priority circuits c
changeover to the "Replacement" source if one of the phases of the
"Normal" phase is absent c
test
by opening the P25M circuit breaker supplying the controller c
by pressing the test button on the front of the controller c
indications
circuit breaker status indication on the front of the controller: on, off,
fault trip, automatic mode indicating contact c c
automatic mode indicating contract c c
other functions
selection of type of "Normal" source (single-phase or three-phase) c
voluntary transfer to "Replacement" source (e.g. energy management commands) c c
during peak-tariff periods (energy management commands), forced operation
on "Normal" if "Replacement" source not operational c
supplementary control contact (not carried out by the controller). Transfer to
"Replacement" source only if contact closed. (ex: UR frequency control) c c
setting of maximum startup time for the replacement source c
power supply
control voltages (1) 220 to 240 V 50/60 Hz
380 to 415 V 50/60 Hz - 440 V 60 Hz
options
communication option c
(1) The same voltage must be used for the ACP plate, the IVE unit and the circuit breaker motor mechanisms. If this voltage is the same as the source voltage, then
the “Normal” and “Replacement” sources can be used directly for the power supply. If not, a BC type or equivalent isolation transformer must be used.

Merlin Gerin 41

BTP207E-2.240-invers source 41 21/12/01, 10:12


Masterpact: functions and characteristics
automatic source-changeover systems
controller option selection (cont.)

controller BA Controller BA can be used with Masterpact


circuit breakers to implement a straight-
forward automatic source-changeover
system (switching from one source to
another depending on the presence of
voltage UN on the "Normal" source).

Electrical characteristics Control voltages


Power is supplied from the auxiliaries control c 220 to 240 V 50/60 Hz;
plate ACP. The same voltage must be used c 380 to 415 V 50/60 Hz - 440 V 60 Hz.
to supply the ACP plate, the IVE unit and the
circuit breaker motor mechanisms. If this
voltage is the same as the source voltage,
the "Normal" and "Replacement" sources
can be used directly for the power supply.
If not, a BC type or equivalent isolation
transformer must be used.

Operation c integrated terminal block for connection of


c a four-position switch can be used to the following signals:
select: v inputs:
v automatic operation; – order for voluntary transfer to source R
v forced operation on source N; (e.g. energy management commands),
E30184

MERLIN GERIN v forced operation on source R; – supplementary control contact: (not


compact / masterpact

BA automatism v stop (both "Normal" and "Replacement" carried out by the controller). Transfer to
220/240 V 50/60 Hz
2 4 t1 sources off); "Replacement" source only if contact closed
1 8 s
N UN R UR N UN = 0 0.5 15 c adjustment of time delays in front: (ex: UR frequency control),
0.1 30
v t1 from 0.1 to 30 seconds; v outputs:
ON/I ON/I
0.5s
v t2 from 0.1 to 240 seconds; – indication of operation in automatic mode.
0.5s
OFF/O OFF/O c circuit breaker status indication on the Connection to the terminal block: see p.XXX.
t2 15 30 front of the controller: on, off, fault trip; c controller BA can be tested by opening
fault fault
s 8
4
60
120
UN = I R the P25M circuit breaker on the N circuit,
reset
0.1 240
thus simulating a failure of UN.
stop auto
See detailed transfer steps on page XXX.
manu

N R

Front face of controller BA

Time delay settings:


QN: Masterpact circuit breaker with motor
mechanism on “Normal” source,
QR: Masterpact circuit breaker with motor
mechanism on “Replacement” source,
t1: time delay before QN opens when the voltage
UN of the “Normal” source disappears,
t2: time delay before QR opens when the voltage
UN of the “Normal” source is restored.

42 Merlin Gerin

BTP207E-2.250-BA 42 21/12/01, 10:12


c 4-position switch in "stop" position c 4-position switch in "auto" position c 4-position switch in "N " position
(automatic operation) (forced operation on "Normal" source)

E21108
E27107

E30187
off QN et QR open operat. on N R 4-position switch N et UN présente
source N I O
UN fail (duration > t1) or voluntary
"auto" switching order received
UR present and supplementary QR opens
control contact N➡R closed
reset duration a 1 s
QN opens
t > 0,5 s

end of reset
t > 0,5 s QN closes

QR closes QN fermé

"stop"
operat. on N R
QR closed
source N I O

operat. on N R
source R action on 4-position switch
O I

UN present for t > t2 or voluntary


switching order stopped

c 4-position switch in "R" position


QR opens
E32708 (forced operation on "Replacement" source)

t > 0,5 s
4-position switch in "R" position
UR present and supplementary control
contact N➡R closed
QN closes
QN opens

QN closed
t > 0,5 s

QR closes

QR closed

operat. on N R
source R O I

action on 4-position switch

Merlin Gerin 43

BTP207E-2.250-BA 43 21/12/01, 10:12


Masterpact: functions and characteristics
automatic source-changeover systems
controller option selection (cont.)

controller UA Controller UA can be used with Masterpact


circuit breakers to implement a source-
changeover system offering the following
053059

automatic functions:
c switching from one source to another
depending on the presence of voltage UN
on the "Normal" source;
c control of an engine generating set;
c shedding and reconnection of non-priority
circuits;
c switching to the "Replacement" source in
the event of a failure on one of the phases of
the "Normal" source.

Electrical characteristics Control voltages


Power is supplied from the auxiliaries control c 220 to 240 V 50/60 Hz;
plate ACP. The same voltage must be used c 380 to 415 V 50/60 Hz - 440 V 60 Hz.
to supply the ACP plate, the IVE unit and the
circuit breaker motor mechanisms. If this
voltage is the same as the source voltage,
the "Normal" and "Replacement" sources
can be used directly for the power supply. If
not, a BC type or equivalent isolation
transformer must be used.
E30183

MERLIN GERIN
compact / masterpact

UA automatism
220/240 V 50/60 Hz
2 4 t1 Operation c integrated terminal block for connection of
N UN R UR N UN = 0
1 8 s
15
c a four-position switch can be used to the following signals:
0.5
0.1 30
select: v inputs:
ON/I ON/I
t4
s 2
5 10
15 2
5 10 t3
15 s
v automatic operation; – order for voluntary transfer to source R
OFF/O OFF/O
1
0.5 30
20 1
0.5 30
20
v forced operation on source N; (e.g. energy management commands),
t2 15 30
v forced operation on source R; – supplementary control contact: (not
s 8
4
60
120
UN = I R v stop (circuit breakers open and manual carried out by the controller). Transfer to
fault fault
reset
0.1 240 operation); "Replacement" source only if contact closed
stop auto
240 300 t5 c adjustment of time delays in front: (ex: UR frequency control),
manu 160 360 s
test 120 480 v t1 from 0.1 to 30 seconds; v outputs:
60 600
v t2 from 0.1 to 240 seconds; – control of engine generator set,
N R v t3 from 0.5 to 30 seconds; – load shedding of non-priority circuits,
generator
STOP
v t4 from 0.5 to 30 seconds; – indication of operation in automatic mode;
v t5 from 60 to 600 seconds; c 3 switches provide the following functions:
Front face of controller UA
c circuit breaker status indication on the v selection of the type of "Normal" source,
front of the controller: on, off, fault trip; i.e. single-phase or three-phase;
Time delay settings: c test button on the front of the controller v enable or disable voluntary energy
QN: Masterpact circuit breaker with motor to check the transfer from the “Normal” management transfer if the "Replacement"
mechanism on “Normal” source, source to the "Replacement" source and the source is not operational;
QR: Masterpact circuit breaker with motor
mechanism on “Replacement” source,
return to the "Normal" source; v selection of the maximum tolerated
t1: time delay before QN opens when the voltage starting time for the engine generator set
UN of the “Normal” source disappears, ("Replacement" source): 120 s or 180 s.
t2: time delay before QR opens when the voltage
UN of the “Normal” source is restored,
t3: time delay before QR closes once QN has Batibus option for controller UA In automatic mode, this communications
opened and the load has been shed,
A communication function can be used to option also offers the possibility of remote
t4: time delay before QN closes once QR has
opened and the load has been reconnected, check the following from a remote location: forced operation on the “Replacement”
t5: time delay for confirmation of presence of UN c status of the circuit breakers (open, source.
before stopping the generator set. closed or fault trip);
c voltage presence on the “Normal” and
“Replacement” sources;
c presence of an order forcing operation on
the “Replacement” source (e.g. for energy
management purposes);
c values of settings and configurations,
c status of the non-priority circuits (whether
subject to load shedding or not).

44 Merlin Gerin

BTP207E-2.260-UA 44 21/12/01, 10:12


c 4-position switch in "stop" position c 4-position switch in "auto" position c 4-position switch in "N" position
(automatic operation) (forced operation on "Normal" source)

E30185

E30187
E27107

stop QN and QR open operat. on N R


genset off 4-position switch in "N" and UN
source N I O present

"auto" UN fails (duration > t1) or voluntary QR opens and load


switching order received shedding

reset duration a 1 s
genset startup t > t4

end of reset UR present for t < 120 s or 180 s


and supplementary control contact QN closes
N➡R closed

QN opens and load


shedding QN closed

"stop"
operat. on N R
t > t3 genset off
source N I O

QR closes action on 4-position switch

QR closed

operat. on N R c 4-position switch in "R" position


source R genset on
O I E30186
(forced operation on "Replacement" source)

UN present for t > t2 or voluntary


switching order stopped
4-position switch in "R" and UN
present
QR opens and load
reconnection
genset startup

t > t4 UR present for t < 120 s or 180 s


and supplementary control contact N➡R
closed
QN closes
QN opens and load
shedding

QN closed
t > t3

genset remains on
QR closes
UN present for t > t5 and no
voluntary switching order received
QR closed

genset off
operat. on N R
genset on
source R O I

UR absent
action on 4-position switch

Merlin Gerin 45

BTP207E-2.260-UA 45 21/12/01, 10:12


40 Merlin Gerin

BTP207E-3.001-sommaire 40 21/12/01, 10:13


LV power air circuit
breakers and
switch-disconnectors

Masterpact

3/ installation
and connection
page

installation
general 0
safety clearance 0
fixed circuit breakers M08 to M32 0
drawout circuit breakers M08 to M32 0
fixed circuit breaker M40 0
drawout circuit breaker M40 0
fixed circuit breaker M50 0
drawout circuit breaker M50 0
drawout circuit breaker M63 0
manual source changeover systems
manual and automatic source
changeover systems 0
connection
fixed and drawout circuit breakers
M08N/M10N/M12N 0
fixed and drawout circuit breakers
M08H,L/M10H,L/M12H,L/M16N,H,L 0
fixed and drawout circuit breakers
M20N,H/M25N,H 0
fixed and drawout circuit breakers
M20L/M25L/M32H 0
fixed and drawout circuit breaker M40 0
fixed and drawout circuit breaker
M08 to M16 0
fixed and drawout circuit breaker
M50 to M63 0
wiring diagrams:
c STR 18 M / 28 D / 38 S / 58 U 0
c STR 28 D / 38 S / 58 U avec options 0
c STR 68 U avec options m01 à m31 0
c automatic source changeover 0
c manual source changeover 0

41

BTP207E-3.001-sommaire 41 21/12/01, 10:13


Masterpact: installation and connection
general

installation Masterpact circuit breakers must be installed


in the vertical position on a base plate or on
rails.

fixed circuit breaker (M08 to M50)


E28811
E29026

Installation on rails Installation on a metal base plate

drawout circuit breaker The drawout version makes it possible to:


(M08 to M63) c rapidly remove and/or replace the circuit
breaker without having to deal with
connections;
018241

c install stand-by outgoers in a switchboard


that will receive the necessary circuit
breakers later in time
E31254

E31255

E31257
E31256

26
45 305

"Connected" position "Test" position "Disconnected" position "Withdrawn" position


ample clearance between contacts easy withdrawal, short travel compact dimensions

42 Merlin Gerin

BTP207E-3.200-généralité 42 21/12/01, 10:14


Masterpact: installation and connection
safety clearance

Certain distances must be maintained These distances are the results of tests
between a circuit breaker and other carried out in accordance with standard
elements such as panels, bars and other IEC 947-2 and are in part determined by the
circuit breakers. Taken together, these ultimate breaking capacities.
distances form the safety clearance for the
circuit breaker. The diagrams and the table
below indicate the required distances when
installing Masterpact circuit breakers.

fixed circuit breaker


100 C 100 C
E31232

E31233

E31230
A
D D A
A

B B

B B

Masterpact M08 to M50


type of connection to insulated barrier to metal parts to live bars
A B C D (2) A B C D (2) A B C D (2)
front connection without cover (1) 360 30 0 0 360 70 – 0 1085 420 – 0
rear connection without cover 150 30 20 0 250 70 95 0 1085 420 495 0
rear connection with cover 0 0 20 0 0 0 95 – 145 105 125 0

drawout circuit breaker


100 C
E31229

E31231

A A

213 B B

Masterpact M08 to M63


type of connection to insulated barrier to metal parts to live bars
A B C A B C A B C
front connection without cover (1) 300 15 0 300 50 – 1000 400 –
rear connection without cover 150 15 45 150 50 45 1000 400 445
rear connection with cover 0 0 45 0 0 45 60 85 75

(1) Shield necessary.


(2) D is the clearance required for connection of
auxiliaries.
D = 0 for fixed circuit breakers (required clearance Note: For the fixed circuit breakers, a clearance of
included in the height of the connection plugs). 130 mm is required on top for removal of the arc
D = 0 for drawout circuit breakers as well. chutes.

Merlin Gerin 43

BTP207E-3.200-généralité 43 21/12/01, 10:14


Masterpact: connection
general

Four types of connection are possible: Conductor materials


c rear horizontal; The terminals of Masterpact circuit breakers
c rear vertical; can be used to connect bare copper, tinned
c front; copper or tinned aluminium conductors
c mixed. without any special surface treatment.
The terminals are sized to allow circuit
breaker connection with bars up to 20 mm
thick (except for the M40, M50 and M63).
016806

016807

Front connection Rear vertical connection


025179
016808

Rear horizontal connection Mixed connection.


Upper terminals: front connection.
Bottom terminals: vertical connection.

electrodynamic forces c the first bar spacers must be located at c this maximum distance must be
less than a certain distance from the circuit respected to withstand the electrodynamic
breaker connection point; forces that are applied between the bars
during a short-circuit.

Maximum distance between circuit breaker connection point and the


first bar spacers for various short-circuit currents
Isc (kA) 30 50 65 80 100 150
distance (mm) 350 300 250 150 150 150

44 Merlin Gerin

BTP207E-3.210-généralité 44 21/12/01, 10:16


connection selection table Note:
The indicated values come from tests and
theoretical calculations made for the
parameters given below. These tables are
intended to serve as a general guide for
connection design and not to replace
experience acquired for a certain type of
connection or the need for subsequent tests.

parameters used in c maximum admissible bar


temperature: 100 °C;
establishing the tables c temperature in the switchboard around
the circuit breaker and its connections: Ta;
c copper busbars.

drawout circuit breakers


E31258

drawout circuit breakers, edgewise bars


maximum Ta = 40 °C Ta = 50 °C Ta = 60°C
current
Masterpact number of bars Masterpact number of bars Masterpact number of bars
5 thick bars 10 thick bars 5 thick bars 10 thick bars 5 thick bars 10 thick bars
800 M08 2b.50 x 5 1b.50 x 10 M08 2b.50 x 5 1b.50 x 10 M08 2b.50 x 5 1b.50 x 10
1000 M10 2b.50 x 5 1b.50 x 10 M10 2b.50 x 5 1b.50 x 10 M10 2b.63 x 5 1b.63 x 10
1250 M12 2b.63 x 5 1b.63 x 10 M12 2b.63 x 5 1b.63 x 10 M12 3b.50 x 5 2b.50 x 10
1400 M16 2b.63 x 5 1b.63 x 10 M16 2b.63 x 5 1b.63 x 10 M16 3b.50 x 5 2b.50 x 10
1600 M16 2b.80 x 5 1b.80 x 10 M16 2b.80 x 5 1b.80 x 10 M20 3b.63 x 5 2b.50 x 10
1800 M20 2b.80 x 5 1b.80 x 10 M20 2b.80 x 5 2b.50 x 10 M20 3b.80 x 5 2b.63 x 10
2000 M20 2b.100 x 5 2b.63 x 10 M20 2b.100 x 5 2b.63 x 10 M25 3b.100 x 5 2b.80 x 10
2200 M25 2b.100 x 5 2b.63 x 10 M25 2b.100 x 5 2b.63 x 10 M25 3b.100 x 5 2b.80 x 10
2500 M25 4b.80 x 5 2b.80 x 10 M25 4b.80 x 5 2b.80 x 10 M32 4b.100 x 5 3b.80 x 10
2800 M32 4b.100 x 5 2b.100 x 10 M32 4b.100 x 5 2b.100 x 10 M32 4b.100 x 5 3b.80 x 10
3000 M32 5b.100 x 5 3b.80 x 10 M32 6b.100 x 5 3b.100 x 10 M40 3b.100 x 10
3200 M32 6b.100 x 5 3b.100 x 10 M40 3b.100 x 10 M40 4b.100 x 10
3600 M40 4b.100 x 10 M40 4b.100 x 10 M50 4b.100 x 10
4000 M40 4b.100 x 10 M50 4b.100 x 10 M50 5b.100 x 10
4700 M50 5b.100 x 10 M50 5b.100 x 10 M50 5b.100 x 10
5000 M50 5b.100 x 10 M50 5b.100 x 10 M63 6b.100 x 10
5100 M63 5b.100 x 10 M63 6b.100 x 10 M63 6b.100 x 10
5700 M63 6b.100 x 10 M63 6b.100 x 10
6300 M63 6b.100 x 10

Merlin Gerin 45

BTP207E-3.210-généralité 45 21/12/01, 10:16


Masterpact: installation
fixed circuit breakers M08 to M32

dimensions
553

E30749
3 or 4 poles necessary space for removing

E30748
438
the arc chutes
(with or without arc chute cover)
E30742

493

378
90 130
45

311

(*)
(*)

30 mini 150 68 11 400 11


60 maxi
290 422 (3p)
11 515 11
537 (4p)

(*) Datum

mounting
on a base plate on rails mounting detail
E30765

E30766

Ø14
E30775

Ø11 A 2 Ø11 x 6

150
3 poles 4 poles
150
30 mini
A 150 150
30 mini
60 maxi 60 maxi B 400 515

cut-outs
cut-outs de porte holes for escutcheon
E30763
E30764

152,5

270
14,5
(*) 148,5

71,5 69
27
80 mini 37,5
325 80
mini 11 Ø5 180 180 17,5
(*)

(*) Datum

48 Merlin Gerin

BTP207E-3.230-M08…32 48 21/12/01, 10:17


a E30741
E30767
E30761
Masterpact: installation
drawout circuit breaker M08 to M32

dimensions
3 or 4 poles

(*) Datum

mounting
on a base plate

BTP207E-3.230-M08…32
101

cut-outs

100
mini
ACB's basis

Merlin Gerin
175

front panel cut-out


ACB's side

325
55

49
47

100
mini
270

19
E30746
E30768
E30760
a
128
60

101

11 Ø5
800

on rails
45

mini
"disconnected" position

101

175
(*)

holes for escutcheon


367

180
175

71,5
85

180
439

152,5

148,5

18,5
17,5
69
E30747
E30775

21/12/01, 10:17
A
B
70
55

mounting detail

Ø11 A
325
435 (3p)
425
550 (4p)

3 poles
175
325
Ø14

B
55

55

2 Ø11 x 6

4 poles
175
425
(*)

49
Masterpact: installation
fixed circuit breaker M40

dimensions
3 or 4 poles 819

E30753
necessary space for removing

E30752
553
the arc chutes
E31226

(with or without arc chute cover) 759

130 493
90
45

311

(*)
(*)

11
30 mini 150 68 11 515
60 maxi
290 11 537 (3p)
780
802 (4p) 11

(*) Datum

mounting
on a base plate on rails mounting detail
E30771

E30772

E30775

Ø14

Ø11 A 2 Ø11 x 6

150 50 maxi 150 50 maxi


3 poles 4 poles
30 mini 30 mini
A 150 150
60 maxi 60 maxi B 515 780

cut-outs
front panel cut-out holes for escutcheon
E30763
E30764

152,5

270
14,5
(*) 148,5

71,5 69
27
80 mini 37,5
325 80
mini 11 Ø5 180 180 17,5
(*)

(*) Datum

50 Merlin Gerin

BTP207E-3.240-M40 50 21/12/01, 10:17


a E30743
E30773
E30762

BTP207E-3.240-M40
Masterpact: installation
drawout circuit breaker M40

dimensions
3 or 4 poles

(*) Datum
(1) 4-pole version only.

mounting
on a base plate

101

ACB's basis
175

(1) 4-pole version only.

cut-outs
front panel cut-out

ACB's side

(1) 4-pole version only.

Merlin Gerin
55
325
(1)

51
47
270

19
45 (1)
100
mini
E30750
E30774
E30760
a 800
mini
128
60

on rails

101

11 Ø5
45
"disconnected" position

101

175
(*)

holes for escutcheon

180
175
367

71,5
(1)

180
85
(1)

152,5

148,5

18,5
17,5
439

69
484

E30751
E30777

21/12/01, 10:17
60
70

350

mounting detail

40

175
40
425
550 (3p)

815 (4p)
350

150
30

350

350

2 Ø11 x 6 (3p)
6 Ø11 x 22 (4p)
55

55

51
(*)
Masterpact: installation
fixed circuit breaker M40

dimensions
3 or 4 poles 819

E30753
necessary space for removing

E30752
553
the arc chutes
E31226

(with or without arc chute cover) 759

130 493
90
45

311

(*)
(*)

11
30 mini 150 68 11 515
60 maxi
290 11 537 (3p)
780
802 (4p) 11

(*) Datum

mounting
on a base plate on rails mounting detail
E30771

E30772

E30775

Ø14

Ø11 A 2 Ø11 x 6

150 50 maxi 150 50 maxi


3 poles 4 poles
30 mini 30 mini
A 150 150
60 maxi 60 maxi B 515 780

cut-outs
front panel cut-out holes for escutcheon
E30763
E30764

152,5

270
14,5
(*) 148,5

71,5 69
27
80 mini 37,5
325 80
mini 11 Ø5 180 180 17,5
(*)

(*) Datum

50 Merlin Gerin

BTP207E-3.240-M40 50 21/12/01, 10:17


a E30743
E30773
E30762

BTP207E-3.240-M40
Masterpact: installation
drawout circuit breaker M40

dimensions
3 or 4 poles

(*) Datum
(1) 4-pole version only.

mounting
on a base plate

101

ACB's basis
175

(1) 4-pole version only.

cut-outs
front panel cut-out

ACB's side

(1) 4-pole version only.

Merlin Gerin
55
325
(1)

51
47
270

19
45 (1)
100
mini
E30750
E30774
E30760
a 800
mini
128
60

on rails

101

11 Ø5
45
"disconnected" position

101

175
(*)

holes for escutcheon

180
175
367

71,5
(1)

180
85
(1)

152,5

148,5

18,5
17,5
439

69
484

E30751
E30777

21/12/01, 10:17
60
70

350

mounting detail

40

175
40
425
550 (3p)

815 (4p)
350

150
30

350

350

2 Ø11 x 6 (3p)
6 Ø11 x 22 (4p)
55

55

51
(*)
Masterpact: installation
fixed circuit breaker M50

dimensions
necessary space for removing

E30756
3 poles

E30757
819
the arc chutes
(with or without arc chute cover) 759
E31227

130
90
45

311

(*)
(*)

30 mini 150 68 11 780 11


60 maxi
290 802

(*) Datum

mounting
on a base plate on rails mounting detail

E30775
E30771

E30772

Ø14

Ø11 A 2 Ø11 x 6

150 50 maxi 150 50 maxi


3 poles
30 mini 30 mini
A 150
60 maxi 60 maxi B 780

cut-outs
front panel cut-out holes for escutcheon
E30763
E30764

152,5

270
14,5
(*) 148,5

71,5 69
27
80 mini 37,5
325 80
mini 11 Ø5 180 180 17,5
(*)

(*) Datum

52 Merlin Gerin

BTP207E-3.250-M50 52 21/12/01, 10:18


a E30744
E30769
E30762

BTP207E-3.250-M50
Masterpact: installation
drawout circuit breaker M50

dimensions
3 or 4 poles

(*) Datum

mounting
on a base plate

101

cut-outs

ACB's basis
175

front panel cut-out


ACB's side

(1) 4-pole version only.

Merlin Gerin
55
325

53
47

100
mini
270

19
45 (1)
E30754
a
128
E30770
E30760

60
800
45

mini

on rails

101

11 Ø5
"disconnected" position

101

175
(*)

holes for escutcheon

180
175
367
85

71,5

180
45

484

152,5

148,5

18,5
17,5
E30755

69
40

21/12/01, 10:18
E31228
60

475
350

mounting detail

40

175
815 (3p)
475
1045 (4p)

40
350

30

150
350

350

6 Ø11 x 22 (3p)
6 Ø11 x 33 (4p)
55

55

53
(*)
E30745

a
E30769
E30762

Masterpact: installation
drawout circuit breaker M63

dimensions
3 poles or 4 poles

(*) Datum

mounting
on a plate

54
101

cut-outs
175

front panel cut-out

base of c.b.
side of c.b.

325

(1) 4-pole version only.

BTP207E-3.260-M63+inv sour
55
47
270

45 (1)
100
mini
19

54
E30758
E30770
E30760 a 800
mini
128
60

on rails

101

11 Ø5
45
"disconnected" position

101

175
(*)

holes for escutcheon

180
175
367

71,5
85

180
45

152,5

148,5

18,5
17,5
484

69
E30759
E30778
40 475

mounting detail

40

21/12/01, 10:18
175
1045

40
475

30

475
150
475

6 Ø11 x 33
55

(*)

Merlin Gerin
Masterpact: installation
source-changeover system

Interlocking by connecting rods for 2 stack-mounted breakers


drawout pattern, 3 or 4 poles fixed pattern, 3 or 4 poles
E30779

E30780
50
50

5 14 30
40 52 30 125
125

900
900 max.
max.
900
max.

153 175

(*)
105
163 (*)

30 base of c.b. 44
45
180 (*)
base of c.b. base of c.b. 30 mini
65 for ratings : for ratings : 82
60 maxi
166 M08 to M40 (3p) M40 (4p) to M63 (*)

Interlocking by connecting rods for 3 stack-mounted breakers


drawout pattern, 3 or 4 poles fixed pattern, 3 or 4 poles
E30781

E30782

50

5 14 60
40
52 60 180
180
900
max.
900
max.

50
50

5 14 60
40 52 60
180 180

900
900 max.
max.
153 175
900
max.
(*)
163 (*) 105

45 30 base of c.b. 62
base of c.b. base of c.b. 180 (*)
65 for ratings : for ratings : 100 30 mini
166 M08 to M40 (3p) M40 (4p) to M63 60 maxi

(*) Datum

Merlin Gerin 55

BTP207E-3.260-M63+inv sour 55 21/12/01, 10:18


Masterpact: installation
source-changeover system

Interlocking by cables for 2 side-by-side breakers


fixed or drawout patterns, 3 or 4 poles
E30783

2m maxi

200 mini
r= 120 mini r= 120 mini

automatic source-changeover system


mounted on a frame electrical interlocking IVE

E33353
E33352
E30784

11 1 2 1 3 1 4 1 5 1 6

10
9
8
7
H48
H47 6
5
4
3
2
1

H43 H49
controller
N

L33 P58
L34 P62
M32(4p)
L35
M40(3p)
M32(3p)

auxiliaries control plate ACP and controller UA/BA


E33355

P60
E33354

2100

1940

H51
1640 H50

H52
940 L36 P61
L37 P59
P63

panel cut-out for controller UA/BA


150
E33363

E33364

56 56 56 56
600 750

C34

C34
Dimensions (mm)
type C34 H43 H47 H48 H49 H50 H51 H52 L33 L34 L35 L36 L37 P58 P59 P60 P61 P62 P63
140 120 151 137 160 200 255 22 6 48 84 138 150 61,5 170 95 90 150(min) 187
56 Merlin Gerin

BTP207E-3.270-inv sour+M08N 56 21/12/01, 10:19


Masterpact: connection
fixed and drawout circuit breakers
M08N/M10N/M12N

fixed circuit breaker


front connection rear connection front connection
horizontal terminals vertical terminals

E30786
115 115 115 85
E30785

45
front connectors screen 12,5 25 10

N
10 (1)
2 Ø12 (*)
50
335

112 25 rear connection


132
horizontal terminals
53 115 115 115 85

E30787
12,5 45
107 23
175 (**) 15 17 17,5 25 10
(*)

221 12,5
2 Ø12
10 (*)
233
278 12,5 vertical terminals

E30788
115 115 115 85

10

(*) Datum. 2 Ø12


(*)
(**) Hole for securing front connection support bracket.
(1) On request, neutral on the right.

drawout circuit breaker


front connection rear connection front connection
horizontal terminals vertical terminals
E30790

115 115 115 47,5


80
E30789

25 25 15
front connectors screen

12,5
N
(1)
3 Ø12
10 (*)

45
rear connection
306 112 25
112 horizontal terminals
115 115 115 47,5
E30791

92 74,5 45
10
25 10
30
175 25 12,5 15
12,5 12,5
273
10 2 Ø12
300,5
306 (*)
(*) vertical terminals

115 115 115 47,5


E30792

2 Ø12
(*) Datum.
(1) On request, neutral on the right. (*)

Merlin Gerin 57

BTP207E-3.270-inv sour+M08N 57 21/12/01, 10:19


Masterpact: connection
fixed and drawout circuit breaker
M50 to M63

fixed circuit breaker M50


rear connection 3 poles
horizontal terminals vertical terminals
E30819

100

30

112 200

53
25
25
(*) 25 15 25 52

246 55 12,5
306 15

drawout circuit breaker M50


rear connection 3 or 4 poles
horizontal terminals vertical terminals
E30810

100
30

112
25 157
25
25
92
137
79,5
12,5

25 43
345 15
363 15
(*)

drawout circuit breaker M63


rear connection 3 or 4 poles
horizontal terminals vertical terminals
E30820

100
30

112
25 157
25
25
92
137
79,5
12,5

25 43
345 15
363 15
(*)

(*) Datum.

64 Merlin Gerin

BTP207E-3.310-raccord M50-M63 64 21/12/01, 10:22


fixed circuit breaker M50
rear connection 3 poles
horizontal terminals vertical terminals
248 248 142,5

E30827
35
E30826

248 248 142,5


Ø12 10 10
213 226 213
25 25 25

20 13 20 145 175 145


Ø12 (*) (*)

drawout circuit breaker M50


rear connection 3 poles
horizontal terminals E30829 vertical terminals
252,5 252,5 100
72,5
E30828

252,5 252,5 100


Ø12 10 10
220
12,5 25 25 25 45 25 25 25

Ø12
(*) 145
(*)

rear connection 4 poles


horizontal terminals vertical terminals
297,5 245 245 100
E30831

35 72,5
E30830

297,5 245 245 100


10 10 Ø12 10 10
100 220
25 25 25 12,5 12,5 25 25 25 45 25 25 25

N Ø12 N
(1) (*) (1)
70 145
(*)

drawout circuit breaker M63


rear connection 3 poles
horizontal terminals vertical terminals
E30823

350 350 117,5


92,5
350 350 117,5
E30822

Ø12 10 10
260
25 25 25 85 25 25 25

Ø12
(*) 185 (*)

rear connection 4 poles


horizontal terminals vertical terminals
E30825

206 287 287 117,5


35 92,5
206 287 287 117,5
E30824

Ø12 10 10
100 260 260 260
25 25 25 25 25 25 85 25 25 25

N Ø12 N
(1) (*) (1)
70 185
(*) Datum.
(*)
(1) On request, neutral on the right.

Merlin Gerin 65

BTP207E-3.310-raccord M50-M63 65 21/12/01, 10:22


Masterpact: connection
fixed and drawout circuit breaker
M40

fixed circuit breaker


rear connection 3 or 4 poles
horizontal terminals vertical terminals
E30809

100

30

112
252

53
25
25
(*) 25 15 25

243 55 12,5
306 15

(*) Datum.

drawout circuit breaker


rear connection 3 or 4 poles
horizontal terminals vertical terminals
E30810

100
30

112
25 157
25
25
92
137
79,5(4p)
12,5

175 34,5(3p)
345 15
363 15
(*)

(*) Datum.

62 Merlin Gerin

BTP207E-3.300-raccord M40 62 21/12/01, 10:22


fixed circuit breaker
rear connection 3 poles
horizontal terminals vertical terminals

E30812
172,5 172,5 85
180 165 85 35
E30811

100 130 100 80 145 10 10


25 25 25 25 25 25 12,5
12,5
Ø12

Ø12 (*)
80
(*)

rear connection 4 poles


horizontal terminals vertical terminals
230 208,5 172,5 85
E30814

230 216 165 85 35


E30813

100 100 130 100 80 80 145 10 10


25 25 25 25 25 25 12,5
12,5
Ø12
N Ø12 (*) N
(1) (1) 80
(*)

(*) Datum.
(1) On request, neutral on the right.

drawout circuit breaker


rear connection 3 poles
horizontal terminals vertical terminals
E30816

172,5 172,5 47,5


155 155 65
E30815

35
100 155
10 10
12,5 25 25 25 25 25 25 40
Ø12

Ø12 (*)
70
(*)

rear connection 4 poles


horizontal terminals vertical terminals
230 208,5 172,5 47,5
E30818

230 191 155 65


E30817

35
155 155 100 155 10 10
25 25 25 25 25 25 40
12,5 Ø12

N Ø12 (*) N
(1) (1) 70
(*)

(*) Datum.
(1) On request, neutral on the right.

Merlin Gerin 63

BTP207E-3.300-raccord M40 63 21/12/01, 10:22


Masterpact: connection
fixed circuit breakers
M20L/M25L/M32H

fixed circuit breaker


front connection rear connection front connection
horizontal terminals vertical terminals 115 115 115 85

E30901
80
E30802

15 25 25 15
front connectors screen

N
(1)
100 3 Ø12 (*)
30
335

112
rear connection
horizontal terminals
25 162
25 115 140 115 72,5

E30803
53
25
85,5
87 25 25 11,5
175 (**) 18 15 12,5 7

(*) 18 15
221 30 15 3 Ø12 (*)
236
268 vertical terminals
115 140 140 60
E30804

25

4 Ø12 (*)

(*) Datum.
(**) Hole for securing front connection support bracket.
(1) On request, neutral on the right.

60 Merlin Gerin

BTP207E-3.290-raccorde 60 21/12/01, 10:20


Masterpact: connection
drawout circuit breakers
M20L/M25L/M32H

drawout circuit breaker


front connection rear connection front connection
horizontal terminals vertical terminals 115 125 125 37,5

E30806
100
E30805

25 25 25 12,5
front connectors sceen

15

N
(1)
4 Ø12 (*)

100
30
363 rear connection
112 horizontal terminals
25 157
115 125 125 37,5

E30807
25
25 100
92
34,5 25 25 25 12,5
37 12,5

329 15
4 Ø12 (*)
30
344 15
344 15
(*) vertical terminals
115 152,5 152,5 10
E30808
25

4 Ø12 (*)

(*) Datum.
(1) On request, neutral on the right.

Merlin Gerin 61

BTP207E-3.290-raccorde 61 21/12/01, 10:20


Masterpact: connection
fixed and drawout circuit breakers
M08H,L/M10H,L/M12H,L/M16N,H,L

fixed circuit breaker


front connection rear connection front connection
horizontal terminals vertical terminals 115 115 115 85

E30901
80
E30793

front connectors screen 12,5 25 25 15

N
10 (1)
3 Ø12 (*)
80
335

112
132
rear connection
25 horizontal terminals
25
53
115 115 115 85

E30832
15 80
107 8
175 (**) 15 17 17,5 25 25 15
(*)

221 12,5
10 3 Ø12 (*)
233
278 12,5
vertical terminals
115 115 115 85
E30794

10

3 Ø12
(*) Datum. (*)
(**) Hole for securing front connection support bracket.
(1) On request, neutral on the right.

drawout circuit breaker


front connection rear connection front connection
horizontal terminals vertical terminals 115 115 115 47,5
E30790

80
E30795

25 25 15
front connectors screen

12,5
N
(1)
3 Ø12
10 (*)

80
rear connection
306 112
horizontal terminals
25 112
25 115 115 115 47,5
E30796

92 80
57
15 25 25 15
30
175 25 12,5 15
12,5 12,5
273
10 3 Ø12
300,5 (*)
306
(*) vertical terminals

115 115 115 47,5


E30797

10

3 Ø12
(*) Datum.
(1) On request, neutral on the right. (*)

58 Merlin Gerin

BTP207E-3.280-raccorde 58 21/12/01, 10:19


Masterpact: connection
fixed and drawout circuit breakers
M20N,H/M25N,H

fixed circuit breaker


front connection rear connection front connection
horizontal terminals vertical terminals

E30901
115 115 115 85
80
E30798

12,5 25 25 15
front connectors screen

N
(1)
80 3 Ø12 (*)
20
335

112 rear connection


152
25 horizontal terminals
53 25
115 115 115 85

E30832
80
15 3
175 (**) 107 15 18 17,5 25 25 15
12,5
(*)

221 12,5
3 Ø12 (*)
16
233
283 vertical terminals

E30799
115 115 115 85
20

(*) Datum. 3 Ø12


(*)
(**) Hole for securing front connection support bracket.
(1) On request, neutral on the right.

drawout circuit breaker


front connection rear connection front connection
horizontal terminals vertical terminals 115 115 115 47,5
E30790

80
E30800

25 25 15
front connectors screen

12,5
N
(1)
3 Ø12
(*)
20 80
rear connection
306 112
horizontal terminals
25 112
25 115 115 115 47,5
E30796

92 80
62
15 25 25 15
30
175 25 12,5 15
12,5 12,5
273
20 3 Ø12
300,5 (*)
306
(*) vertical terminals
E30801

115 115 115 47,5


16

3 Ø12
(*) Datum.
(1) On request, neutral on the right. (*)

Merlin Gerin 59

BTP207E-3.280-raccorde 59 21/12/01, 10:19


Masterpact: connection
wiring diagrams
STR 18 M / 28 D / 38 S / 58 U
E30721

CHASSIS AUXILIARIES CONTROL UNIT BREAKER AUXILIARIES


CN 1 - CN +
Fu

AT ready
BPO to
close

BPF
connected disconnected fault closed open
springs
charged

314 312 324 322 334 332 344 342 352 354 362 364 372 374 82 84 212 222 234 244 12 14 22 24 32 34 42 44 D4 C12 C2 A4 252 254 262 B4

CE
or

M
MN
or MX XF
MNR
MX
OF

F F O O

SDE CH

processing
unit PF

CD CT

311 321 331 341 351 361 371 81 211 221 231 241 11 21 31 41 D1 C11 C1 A1 251 B1

Fu

CN2 - CN –

AT: emergency off c diagram shown with circuits deenergised, Wiring of the MNR (modified diagram).
BPO: "open" pushbutton breaker open and in "connected" position, Instantaneous tripping with MNR when
BPF: "close" pushbutton springs charged and relays in released contact 254-262 opens.
CE: "connected" position contact position;
(10 A/240 V AC) c accessories such as pushbuttons, lamps
E30718

M: spring charging motor and fuses are not supplied with the circuit D4 254 262
(180 VA/240 V AC) breaker.
XF: closing release MNR
(20 VA/240 V AC)
MX: shunt release (20 VA/240 V AC) D1
MN: undervoltage release
(20 VA/240 V AC)
Note: the wiring of the external contact
MNR: time delayed undervoltage release
replaces the spring charged indication and
(20 VA/240 AC)
the contact PF.
OF: auxiliary changeover contacts
(10 A/240 V AC)
O: 2 auxiliary NO contacts
(10 A/240 V AC)
F: 2 auxiliary NC contacts
(10 A/240 V AC)
SDE: fault trip indication contact
(10 A/240 V AC)
CH: charging motor limit switch contact
PF: "ready to close" contact
(10 A/240 V AC) (closing possible if
breaker is open, not locked and
operating mechanism charged)
CD: "disconnected" position contact
(10 A/240 V AC)
CT: test posiiton contact
(10 A/240 V AC)

66 Merlin Gerin

BTP207E-3.320-raccord 66 21/12/01, 10:23


Masterpact: connection
wiring diagrams
STR 28 D / 38 S / 58 U with options
E30720

CHASSIS AUXILIARIES CONTROL UNIT BREAKER AUXILIARIES


CN 1 - CN +
Fu

P1 S1
AT ready
BPO to
P2 S2 close
(4) (4)
BPF
connected disconnected LR fault closed open
(2) alarm springs
Ic1 Ic2
charged
(5)
362
364
372
374
344
342
314
312
324
322

352
334
332

354

Z11 Z12 LR2 T2 T1 V2 R1 R2 e+ e– 82 84 212 222 234 244 12 14 22 24 32 34 42 44 D4 C12 C2 A4 252 254 262 B4

CE

or

M
MN
or MX XF
MNR
T
MX
OF

F F O O
F V
CH
SDE

ammeter
ALR
PF
proce-
ssing C
R
unit

CD CT

311 321 331 341 351 361 371


Z21 Z22 LR1 F2 F1 V1 C 81 211 221 231 241 11 21 31 41 D1 C11 C1 A1 251 B1

(3) power supply


(1)

Fu
CN2 - CN –

AT: emergency off CD: "disconnected" position contact Wiring of the MNR (modified diagram).
BPO: "open" pushbutton (10 A/240 V AC) Instantaneous tripping with MNR when
BPF: "close" pushbutton CT: test position contact (10 A/240 V AC) contact 254-262 opens.
LR: long time trip (LT) indicating lamp C: communication.
CR: short time trip (ST) indicating lamp
E30718

T: earth fault trip indicating lamp c Ic1: load shedding command according to D4 254 262
CE: "connected" position contact Ic1 setting
(10 A/240 V AC) Ic2: load shedding command according to MNR
M: spring charging motor Ic2 setting;
(180 VA/240 V AC) c diagram shown with circuits deenergised, D1
R: load monitoring and control breaker open and in "connected" position,
XF: closing release (20 VA/240 V AC) springs charged and relays in released
Note: the wiring of the external contact
T: earth fault protection (EZ and SZ: position;
replaces the spring charged indication and
input and output for zone selective c accessories such as pushbuttons, lamps
the contact PF.
interlocking) and fuses are not supplied with the circuit
MX: shunt release (20 VA/240 V AC) breaker.
MN: undervoltage release
(20 VA/240 V AC) V contact wiring:
MNR: time delayed undervoltage release for breaker locking, depending on the
(20 VA/240 V AC) selected fault.
OF: auxiliary changeover contacts
(10 A/240 V AC)
E30719

CN1/CN +
O: 2 auxiliary NC contacts BPO
(10 A/240 V AC)
F: 2 auxiliary NC contacts V C2
(10 A/240 V AC)
V MX
SDE: fault trip indication contact
(1) Power supply terminals for I or T or F options
(10 A/240 V AC) (AD module with BAT battery module for backup V C1
CH: charging motor limit switch contact power). CN2/CN –
F: fault trip local indicator (2) Zone selective interlocking with line side
FV: segregated fault trip indication contact breaker.
(5 A/240 V AC) (3) Zone selective interlocking with load side Selective locking needs:
breaker (remove jumper). c external power supply (F1, F2);
PF: "ready to close" contact (4) DC power supply. R contacts reset request
(10 A/240 V AC) (closing possible if c an additional terminal (BS).
wiring of an external contact.
breaker is open, not locked and (5) With Z and/or C options, terminal 84 is not
operating mechanism charged) available.

Merlin Gerin 67

BTP207E-3.320-raccord 67 21/12/01, 10:23


Masterpact: connection
wiring diagrams
STR 68 U
with options m01 to m31
E30722

CHASSIS AUXILIARIES CONTROL UNIT BREAKER AUXILIARIES


CN 1 - CN +
Fu

P1 S1
AT ready
BPO
to
P2 S2 close

BPF
connected disconnected (5) closed open
springs
charged
334
332

354

374
344
342

362

372
314
312
324
322

352

364

T2 T1(3) T21 T22 82 212 222 234 244 12 14 22 24 32 34 42 44 D4 C12 C2 A4 252 254 262 B4

CE

or

M
MN
or MX XF
MNR
MX
OF

F F O O

SDE CH

EZ(4)

processing M01
unit to
M16 PF

CD CT

311 321 331 341 351 361 371 F1 F2 F12 F11 512 522 532 542 552 562 81 211 221 231 241 11 21 31 41 D1 C11 C1 A1 251 B1
+
power supply (2)

power supply MR6
E51
E52
E53
E54
E55
E56
E2

(1)
412
414
421
422
424
431
432
434
441
442
444
451
452
454
461
462
464
411

Fu
CN2 - CN –

AT: emergency off CD: "disconnected" position contact Wiring of the MNR (modified diagram).
BPO: "open" pushbutton (10 A/240 V AC) Instantaneous tripping with MNR when
BPF: "close" pushbutton CT: test position contact contact 254-262 opens.
CE: "connected" position contact (10 A/240 V AC).
(10 A/240 V AC)
E30718

M: spring charging motor c diagram shown with circuits deenergised, D4 254 262
(180 VA/240 V AC) breaker open and in "connected" position,
XF: closing release (20 VA/240 V AC) springs charged and relays in released MNR
MX: shunt release (20 VA/240 V AC) position;
MN: undervoltage release c accessories such as pushbuttons, lamps D1
(20 VA/240 V AC) and fuses are not supplied with the circuit
MNR: time delayed undervoltage release breaker.
Note: the wiring of the external contact
(20 VA/240 V AC) replaces the spring charged indication and
OF: auxiliary changeover contacts the contact PF.
(10 A/240 V AC)
O: 2 auxiliary NO contacts
(10 A/240 V AC)
F: 2 auxiliary NC contacts
(10 A/240 V AC)
SDE: fault trip indication contact
(10 A/240 V AC)
CH: charging motor limit switch contact
M01: indication option equipped with
to 6 opto-decoupled
M16 outputs to contacts (0.2 A/24 V DC),
for programming as per table on
page C54 (EZ: input for earth fault (1) Power supply for control unit and modules.
protection zone selective interlocking) (2) Power supply for option M and module MR6 by
module AD.
PF: "ready to close" contact
(3) Terminals T1 and T2 must be imperatively
(10 A/240 V AC) (closing possible if short-circuited when the external CT is not
breaker is open, not locked and connected.
operating mechanism charged) (4) The zone selective interlocking output is
MR6: relay module with 6 changeover provided by one output of module m01 to m32..
(5) Zone selective interlocking with load side
contacts (3 A, 24 V DC)
breaker: remove the jumper.

68 Merlin Gerin

BTP207E-3.330-raccord 68 21/12/01, 10:24


module terminal number
512 522 532 542 552 562
relay outputs basic version
m01 LT ST/Inst. AS
other versions
m02 LT ST/Inst. limit 1 limit 2 shed 1 shed 2
m03 LT ST/Inst. limit 1 limit 2 shed 1 reconn. 1
m04 LT ST/Inst. limit 1 AS shed 1 shed 2
m05 limit 2 ST/Inst. limit 1 AS shed 1 shed 2
m06 LT ST/Inst. limit 1 AS shed 1 reconn. 2
m07 LT ST/Inst. T limit 1 shed 1 shed 2
m08 LT ST/Inst. T AS limit 1 Z
m09 LT ST/Inst. T AS shed 1 shed 2
m10 LT ST/Inst. T Z shed 1 shed 2
m11 limit 2 ST/Inst. T limit 1 shed 1 shed 2
m12 LT ST/Inst. T Z shed 1 reconn. 2
m13 limit 1 ST/Inst. T AS shed 1 shed 2
m14 limit 1 ST/Inst. T Z shed 1 shed 2
m15 Z ST/Inst. T AS shed 1 reconn. 2
m16 LT ST Inst. AS T
512 522 1 6 5 9
transmission m17 ST/Inst. LT ▲ ▲ ▲ ▲
reception outputs m18 ST/Inst. AS
m19 T ST/Inst.
m20 T AS data transmission
m21 T Z
m22 Z AS
m23 Z limit 1
m24 Z shed 1 e+ e– s+ s–
m25 T shed 1 output output input input
m26 ST/Inst. limit 1
m27 ST/Inst. shed 1
m28 limit 2 limit 1
m29 shed 2 shed 1
m30 reconn. 2 shed 1
m31 shed 1 AS ▼ ▼ ▼ ▼

Protection: connection modification for


LT long time trip indication
ST/Inst. short time or instantaneous trip data transmission: options m17 to m31
indication
E30723

T earth fault trip indication T2 T1 T21 T22


Z zone selective interlocking output
Load monitoring and control:
limit 1 indication of Ic1 setting overrun
limit 2 indication of Ic2 setting overrun
shed 1 load shedding command
according to Ic1 setting (limit 1)
M17 datatransmission
shed 2 load shedding command processing
unit to
according to Ic2 setting M31
reconn. 2 load reconnection command e+ e– r+ r–
according to Ic2 setting (limit 2)
self-monitoring:
AS indication of control unit fault or
overtemperature.

F1 F2 F12 F11 512 522 532 542 552 562

+ –
power supply 1 2 3 4
(2)
(3)
0V ET 44 interface (1) 4 RD–
5 TD– Sub D9
(3) S1 (4) S2 (4) connector
8 RD+
24V 9 TD+ (5)
(1) Communication interface for RS485 - 9600 baud
network.
(2) Power supply for m option and ET44 interface
(AD module).
1 3 2 1 3 2
(3) Provided connectors.
(4) Remote controlled relay output (10 A, 220 V AC).
(5) JBUS, RS485, 9600 baud network. (3)

Merlin Gerin 69

BTP207E-3.330-raccord 69 21/12/01, 10:24


Masterpact: connection
wiring diagrams
STR 68 U
with options m01 to m31 (cont.)
power supply connection
E30724

E30725
T2 T1 T21 T22

module P

1 3 2 1 3 2
H1 H2 H3 H4
4 RD–
r– 5 TD– Sub D 9
S1 S2
r+ 4 8 RD+ connector
(6) H1 H2
e– 3 ET 44 9 TD+
e+ 2
1 BAT

H4 H3
processing M17 (4)
unit to
M31 e+e–r+ r–

Sub D 9
connector

(1)
Sub D 15 (1) Provided cable: length 1.5 m (connected to
connector chassis).
(2) Available supply sources:
module P 24-48 V DC, 125 V DC, 100-240 V AC.
F1 F2 F12 F11 512 522 (3) Backup power for trip unit information with BAT
N L1 L2 L3
(7) (7) (7) module (remove jumpers).
CN1 CN2 H1 H2 H3 H4 (4) Provided cable.
(5) (5) Voltage connection (load side shown, line side
(3)
+ – also available). 3 or 4 poles available.
power supply (6) JBUS, RS 485-9600 baud network.
(2) (7) MR6 module wiring.

power supply for control All the protection functions of the control unit To ensure proper isolation of the circuits,
are powered by current sensors built into the two separate power supplies are required.
units and complementary circuit breaker. They can be implemented as follows:
functions However power must be supplied: c for terminals F1 and F2:
c to terminals F1 and F2 for the indication v by direct supply of AC current (specify the
and display functions: required voltage when ordering: 100, 220,
v if the device has a low 3-phase load (less 380 V 50/60 Hz),
than 20% of the rated current) or a single- v or by an AD module, with or without BAT
phase load, (1 AD for each STR68),
v if display and indications are required v or by direct supply of 24 V DC current (5
when the circuit breaker is off; W, Class 2 insulation, < 10% ripple);
c to terminals F11 and F12 for the M c for terminals F11 and F12:
modules. v by another AD module (1 AD for each
STR68, in addition to the modules supplying
terminals F1 and F2),
v or by direct supply of 24 V DC current,
isolated from the circuit supplying terminals
F1 and F2 (5 W, Class 2 insulation, < 10%
ripple).

70 Merlin Gerin

BTP207E-3.340-raccord 70 21/12/01, 10:24


control unit STR 68 without power module
AC supply without indicators maintained after tripping
E30727

E30728
control M01 to M16 module control M17 to M31 module
unit option MR6 unit option ET 44

F1 F2 F11 F12 F1 F2 F11 F12 0V 24V

- + - +
module module
AD AD

110 - 220 - 380 V 50/60 Hz 110 - 220 - 380 V 50/60 Hz

AC supply with indicators maintained after tripping


DC supply with or without indicators maintained after tripping
E30730
E30729

control M01 to M16 module control M17 to M31 module


unit option MR6 unit option ET44

F1 F2 F11 F12 F1 F2 F11 F12 0V 24V

- +
module module module module
BAT BAT BAT BAT

- + - + - + - +
module module module module
AD AD AD AD

110 - 220 - 380 V 50/60 Hz 110 - 220 - 380 V 50/60 Hz


24/30 - 48/60 - 110/125 V CC 24/30 - 48/60 - 110/125 V CC

STR 68 control unit with power module


AC or DC supply with or without indicators maintained after tripping
E30731

E30732

control M17 to M31 module control M01 to M16 module


unit option MR6 unit option MR6

F1 F2 F11 F12 F1 F2 F11 F12

module module
BAT P
module module
BAT P
Cn1+ Cn2-
Cn1+ Cn2-

100/240 V 50/60 Hz 100/240 V 50/60 Hz


24/28 - 125 V CC 24/28 - 125 V CC

Note: the battery module (BAT) provides


back up power to the indicators on the trip
unit front face to maintain indications after
tripping. It can be omitted if the auxiliary
supply is reliable.

Merlin Gerin 71

BTP207E-3.340-raccord 71 21/12/01, 10:24


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
electrical interlocking - 2 sources + 1 coupling
and lockout after fault (688189)
Version represented: possible states
c 2 sources + 1 coupling; source 1 0 1 1 0 1 0 0
c 2 circuit breakers closed; source 2 0 1 0 1 0 1 0
c electrical interlocking with lockout after a coupling 0 0 1 1 0 0 1
fault (SDE wiring): inoperative with
automatic reset option.
E33097

"SOURCE 1" BREAKER AUXILIARIES "COUPLING" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES

S1 S2 CN1
CN2

to A

t1

COUPLING
t2

t3

t4

R1

R2

R3
314
312
324

322

252
254
262
C2
A4

B4
12
14
22
24

82
84
32
34

314
312
324

322

252
254
262
C2
A4

B4
12
14
22
24

82
84
32
34

CE CE
314
312
324

322

252
254
262
C2
A4

B4
12
14
22
24

82
84
32
34
XF CE CE

M
MX XF CE CE
Q1 OF OF OF M
MX XF
SDE
QC OF OF OF M
CH MX
SDE OF OF OF
PF Q2
CH
SDE
PF
CH
PF
251

B1
21

81

31
11

A1
C1
311

321

251

B1
21

81

31
11

A1
C1
311

321

251

B1
21

81

31
11

A1
C1
311

321

Q1: Masterpact on source 1 M: motor mechanism c diagram shown with circuits de-energised,
QC: Masterpact used for coupling XF: closing release breakers open and in «connected» position,
Q2: Masterpact on source 2 MX: shunt release springs charged and relays in released
D: P25M circuit breaker (2 x 10 A) CE: «connected» position switch position.
t1: coupling signal: «source 1 failure» OF: auxiliary changeover switch
(minimum time delay 250 ms) SDE: overcurrent fault-trip indication switch Note: All indicating signals by O, F, OF,
t2: coupling signal: «source 2 failure» CH: «springs charged» switch SDE, PF and CH auxiliary switches should
(minimum time delay 250 ms) PF: «ready to close» contact (closing be protected by fuses that discriminate with
t3: uncoupling signal: «source 1 possible if device is open, unlocked respect to the protection devices on the
restored» (minimum time delay 250 and operating mechanism charged). automatic control circuits to avoid disturbing
ms) the operation of the source-changeover
t4: uncoupling signal: «source 2 system.
restored» (minimum time delay 250
ms) The relays are not supplied with the circuit
R1,R2,R3: external relays for interlocking of breakers.
SDE auxiliary switches.

88 Merlin Gerin

BTP207E-3.430-raccord 88 21/12/01, 10:27


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
electrical interlocking - 2 sources + 1 coupling
and wihtout lockout after fault (688190)
Version represented: possible states
c 2 sources + 1 coupling; source 1 0 1 1 0 1 0 0
c 2 circuit breakers closed; source 2 0 1 0 1 0 1 0
c electrical interlocking without lockout after coupling 0 0 1 1 0 0 1
a fault.
E33098

"SOURCE 1" BREAKER AUXILIARIES "COUPLING" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES

S1 S2 CN1
CN2

to A

t1

COUPLING
t2

t3

t4
314
312
324

322

252
254
262
C2

A4

B4
12
14
22
24
32
34

314
312
324

322

252
254
262
C2

A4

B4
12
14
22
24
32
34

CE
314
312
324

322

252
254
262
C2

A4

B4
12
14
22
24
32
34
XF CE

M
MX CE
XF
Q1 OF OF OF M
MX XF

QC OF OF OF M
CH MX
PF Q2 OF OF OF
CH
PF
CH
PF
251

B1
21

31
11

A1
C1
311

321

251

B1
21

31
11

A1
C1
311

321

251

B1
21

31
11

A1
C1
311

321

Q1: Masterpact on source 1 M: motor mechanism c diagram shown with circuits de-energised,
QC: Masterpact used for coupling XF: closing release breakers open and in «connected» position,
Q2: Masterpact on source 2 MX: shunt release springs charged and relays in released
D: P25M circuit breaker (2 x 10 A) CE: «connected» position switch position.
t1: coupling signal: «source 1 failure» OF: auxiliary changeover switch
(minimum time delay 250 ms) SDE: overcurrent fault-trip indication switch Note: All indicating signals by O, F, OF,
t2: coupling signal: «source 2 failure» CH: «springs charged» switch SDE, PF and CH auxiliary switches should
(minimum time delay 250 ms) PF: «ready to close» contact (closing be protected by fuses that discriminate with
t3: uncoupling signal: «source 1 possible if device is open, unlocked respect to the protection devices on the
restored» (minimum time delay 250 and operating mechanism charged). automatic control circuits to avoid disturbing
ms) the operation of the source-changeover
t4: uncoupling signal: «source 2 system.
restored» (minimum time delay 250
ms)

Merlin Gerin 89

BTP207E-3.430-raccord 89 21/12/01, 10:27


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
electrical interlocking - 3 sources / 1 circuit breaker closed and
lockout after fault (688188)
Version represented: possible states
c 3 sources, 1 circuit breaker closed; source 1 0 1 0 0
c electrical interlocking with lockout after a
source 2 0 0 1 0
fault (SDE wiring).
source 3 0 0 0 1
E33095

"SOURCE 1" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES "SOURCE 3" BREAKER AUXILIARIES

S1 S2 S3 CN1
CN2

to A

t1

t2

t3

R1

R2

R3
314
312
324

322

252
254
262
C2
A4

B4
12
14
22
24

82
84
32
34

314
312
324

322

252
254
262
C2
A4

B4
12
14
22
24

82
84
32
34

CE CE
314
312
324

322

252
254
262
C2
A4

B4
12
14
22
24

82
84
32
34
XF CE CE

M
MX XF CE CE
Q1 OF OF OF M
MX XF
SDE
Q2 OF OF OF M
CH MX
SDE OF
PF Q3 OF OF
CH
SDE
PF
CH
PF
251
21

81

31

C1
11

A1

B1
311

321

251

B1
21

81

31

C1
11

A1
311

321

251

B1
21

81

31

C1
11

A1
321
311

Q1: Masterpact on source 1 M: motor mechanism c diagram shown with circuits de-energised,
Q2: Masterpact on source 2 XF: closing release breakers open and in «connected» position,
Q3: Masterpact on source 3 MX: shunt release springs charged and relays in released
D: P25M circuit breaker (2 x 10 A) CE: «connected» position switch position.
t1: signal for transfer to source 1 OF: auxiliary changeover switch
(minimum time delay 250 ms) SDE: overcurrent fault-trip indication Note: All indicating signals by O, F, OF,
t2: signal for transfer to source 2 switch SDE, PF and CH auxiliary switches should
(minimum time delay 250 ms) CH: «springs charged» switch be protected by fuses that discriminate with
t3: signal for transfer to source 3 PF: «ready to close» contact (closing respect to the protection devices on the
(minimum time delay 250 ms) possible if device is open, unlocked automatic control circuits to avoid disturbing
R1,R2,R3: external relays for interlocking of and operating mechanism charged). the operation of the source-changeover
SDE auxiliary switches. system.

The relays are not supplied with the circuit


breakers.

86 Merlin Gerin

BTP207E-3.420-raccord 86 21/12/01, 10:27


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
electrical interlocking - 3 sources / 1 circuit breaker closed and
without lockout after fault (688187)
Version represented: possible states
c 3 sources, 1 circuit breaker closed; source 1 0 1 0 0
c electrical interlocking without lockout after
source 2 0 0 1 0
a fault.
source 3 0 0 0 1
E33096

"SOURCE 1" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES "SOURCE 3" BREAKER AUXILIARIES

S1 S2 S3 CN1
CN2

to A

t1

t2

t3
314
312
324

322

252
254
262
C2

A4

B4
12
14
22
24
32
34

314
312
324

322

252
254
262
C2

A4

B4
12
14
22
24
32
34

CE
314
312
324

322

252
254
262
C2

A4

B4
12
14
22
24

32
34
XF CE

M
MX XF CE

Q1 OF OF OF M
MX XF
Q2 OF OF OF M
CH MX
PF Q3 OF OF OF
CH
PF
CH
PF
251
21

31

C1
11

A1

B1
311

321

251
21

31

C1
11

A1

B1
311

321

251
21

31

C1
11

A1

B1
311

321

Q1: Masterpact on source 1 M: motor mechanism c diagram shown with circuits de-energised,
Q2: Masterpact on source 2 XF: closing release breakers open and in «connected» position,
Q3: Masterpact on source 3 MX: shunt release springs charged and relays in released
D: P25M circuit breaker (2 x 10 A) CE: «connected» position switch position.
t1: signal for transfer to source 1 OF: auxiliary changeover switch
(minimum time delay 250 ms) SDE: overcurrent fault-trip indication switch Note: All indicating signals by O, F, OF,
t2: signal for transfer to source 2 CH: «springs charged» switch SDE, PF and CH auxiliary switches should
(minimum time delay 250 ms) PF: «ready to close» contact (closing be protected by fuses that discriminate with
t3: signal for transfer to source 3 possible if device is open, unlocked respect to the protection devices on the
(minimum time delay 250 ms) and operating mechanism charged). automatic control circuits to avoid disturbing
the operation of the source-changeover
system.

Merlin Gerin 87

BTP207E-3.420-raccord 87 21/12/01, 10:27


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
3 circuit breakers - automatic control with generator set and
lockout after fault (689642)
Version represented: possible states
c 2 sources + generator set; "Normal 1" 0 1 0 1 0
c electrical interlocking with lockout after
"Normal 2" 0 1 0 0 1
a fault: inoperative with automatic reset
option; "Replacement" 0 0 1 0 0
c with auxiliary source;
c with MN undervoltage release;
c with choice of sources.
E33093

"NORMAL 1" BREAKER AUXILIARIES "NORMAL 2" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

N1 N2 R auxiliary
genset startup signal source

G D

undervoltage relay
U=0 to B
C
genset fault
contact OFF N
R AUTO

Fu CMa

Fu

Fu

N1-2
N1 N2
RTn2

RTn3

Fu RX3
RTn1

RX2

RX1
R1

R2
334
332
324
322
314
312

252
254
262
D4
A4

B4
82
84
12
14
22
24

334
332
324
322
314
312

252
254
262
D4
A4

B4
82
84
12
14
22
24

CE CE CE
324
322
314
312

252
254
262
D4
A4

B4
82
84
12
14
22
24

XF CE CE CE
M
MN
QN1 OF OF XF CE CE
M
SDE MN
QN2 OF OF XF
M
SDE MN
CH
PF QR OF OF

CH SDE
PF
CH
PF
251
81

21
11

A1

B1
D1
311
331

321

251

B1
81

21
11

A1
D1
311
331

321

251

B1
81

21
11

A1
D1
311
321

QN1: Masterpact on «Normal1» source M: motor mechanism c diagram shown with circuits de-energised,
QN2: Masterpact on «Normal2» source XF: closing release breakers open and in «connected» position,
QR: Masterpact on «Replacement» MN: undervoltage release springs charged and relays in released
source CE: «connected» position switch position.
D: P25M circuit breaker (2 x 10 A) OF: auxiliary changeover switch
C: operation selection switch SDE: overcurrent fault-trip indication Note: All indicating signals by O, F, OF,
Cma: source selection switch switch SDE, PF and CH auxiliary switches should
FU: fuses CH: «springs charged» switch be protected by fuses that discriminate with
Rtn1: voltage relay with 0.1 to 30 s time PF: «ready to close» contact (closing respect to the protection devices on the
delay possible if device is open, unlocked automatic control circuits to avoid disturbing
Rtn2: voltage relay with 10 to 180 s time and operating mechanism charged). the operation of the source-changeover
delay system.
Rtn3: voltage relay
RX1: relay with 0.25 s time delay The two relays and selection switches are
RX2: relay with 0.25 s time delay not supplied with the circuit breakers.
RX3: relay
R1/R2: external relays for interlocking of
SDE auxiliary switches (equipped
with 2 contacts O).

84 Merlin Gerin

BTP207E-3.410-raccord 84 21/12/01, 10:26


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
3 circuit breakers - automatic control with generator set and
without lockout after fault (689644)
Version represented: possible states
c 2 sources + generator set; "Normal 1" 0 1 0 1 0
c electrical interlocking with lockout after a
"Normal 2" 0 1 0 0 1
fault: inoperative with automatic reset
option; "replacement" 0 0 1 0 0
c with auxiliary source;
c with MN undervoltage release;
c with choice of sources.
E33094

"NORMAL 1" BREAKER AUXILIARIES "NORMAL 2" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

N1 N2 R auxiliary
genset startup signal source

G D

undervoltage relay
U=0 to B
C
genset fault
contact OFF N
R AUTO

Fu CMa

Fu

Fu

N1-2
N1 N2
RTn2

RTn3

Fu RX3
RTn1

RX2

RX1
R1

R2
324
322
314
312

252
254
262
D4
A4

B4
82
84
12
14
22
24

324
322
314
312

252
254
262
D4
A4

B4
82
84
12
14
22
24

CE CE
324
322
314
312

252
254
262
D4
A4

B4
82
84
12
14
22
24

XF CE CE
M
MN
QN1 OF OF XF CE CE
M
SDE MN
QN2 OF OF XF
M
SDE MN
CH
PF QR OF OF

CH SDE
PF
CH
PF
251
81

21
11

A1

B1
D1
321

311

251

B1
81

21
11

A1
D1
321

311

251

B1
81

21
11

A1
D1
311
321

QN1: Masterpact on «Normal1» source M: motor mechanism c diagram shown with circuits de-energised,
QN2: Masterpact on «Normal2» source XF: closing release breakers open and in «connected» position,
QR: Masterpact on «Replacement» MN: undervoltage release springs charged and relays in released
source CE: «connected» position switch position.
D: P25M circuit breaker (2 x 10 A) OF: auxiliary changeover switch
C: operation selection switch SDE: overcurrent fault-trip indication Note: All indicating signals by O, F, OF,
Cma: source selection switch switch SDE, PF and CH auxiliary switches should
FU: fuses CH: «springs charged» switch be protected by fuses that discriminate with
Rtn1: voltage relay with 0.1 to 30 s time PF: «ready to close» contact (closing respect to the protection devices on the
delay possible if device is open, unlocked automatic control circuits to avoid disturbing
Rtn2: voltage relay with 10 to 180 s time and operating mechanism charged). the operation of the source-changeover
delay system.
Rtn3: voltage relay
RX1: relay with 0.25 s time delay The relays and selection switches are not
RX2: relay with 0.25 s time delay supplied with the circuit breakers.
RX3: relay

Merlin Gerin 85

BTP207E-3.410-raccord 85 21/12/01, 10:26


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
3 circuit breakers - automatic control with permanent "Replacement"
source and lockout after fault (685366)
Version represented: possible states
c 2 «Normal» sources + 1 «Replacement» "Normal 1" 0 1 0 1 0
source;
"Normal 2" 0 1 0 0 1
c electrical interlocking with lockout after a
fault (SDE wiring): inoperative with "Replacement" 0 0 1 0 0
automatic reset option.
E33091

"NORMAL 1" BREAKER AUXILIARIES "NORMAL 2" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

N1 N2 R

CN1
CN2

to A

t1

t2

R1 (1)

R2 (1)
314
312

252
254
262
C2
A4

B4
12
14

82
84
22
24

314
312

252
254
262
C2
A4

B4

CE
12
14

82
84
22
24

314
312

252
254
262
C2
A4

B4
12
14

82
84
22
24
XF CE
M
CE
MX XF
QN1 OF OF
M
XF
MX
SDE
QN2 OF OF M
MX
CH
PF SDE QR OF OF

CH SDE
PF
CH
PF
251

B1
81

21
11

A1
C1
311

251

B1
81

21
11

A1
C1
311

251

B1
81

21
11

A1
C1
311

QN1: Masterpact on «Normal1» source M: motor mechanism c diagram shown with circuits de-energised,
QN2: Masterpact on «Normal2» source XF: closing release breakers open and in «connected» position,
QR: Masterpact on «Replacement» MX: shunt release springs charged and relays in released
source CE: «connected» position switch position.
D: P25M circuit breaker (2 x 10 A) OF: auxiliary changeover switch
t1: signal for transfer to «Normal1» and SDE: overcurrent fault-trip indication switch Note: All indicating signals by O, F, OF,
«Normal2» sources (minimum time CH: «springs charged» switch SDE, PF and CH auxiliary switches should
delay 250 ms) PF: «ready to close» contact (closing be protected by fuses that discriminate with
t1: signal for transfer to «Replacement» possible if device is open, unlocked respect to the protection devices on the
source (minimum time delay 250 ms) and operating mechanism charged). automatic control circuits to avoid disturbing
R1/R2:external relays for interlocking of the operation of the source-changeover
SDE auxiliary switches (equipped system.
with 2 contacts O).
(1) The two relays are not supplied with the
circuit breakers.

82 Merlin Gerin

BTP207E-3.400-raccord 82 21/12/01, 10:26


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
3 circuit breakers - automatic control with permanent
"Replacement" source and without lockout after fault (688183)
Version represented: possible states
c 2 «Normal» sources + 1 «Replacement» "Normal 1" 0 1 0 1 0
source;
"Normal 2" 0 1 0 0 1
c electrical interlocking without lockout after
a fault. "Replacement" 0 0 1 0 0
E33092

"NORMAL 1" BREAKER AUXILIARIES "NORMAL 2" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

N1 N2 R

CN1
CN2

to A

t1

t2
314
312

252
254

262
C2

A4

B4
12
14
22
24

314
312

252
254

262
C2

A4

B4
12
14
22
24

CE
314
312

252
254

262
C2

A4

B4
12
14
22
24

XF CE

M
MX XF CE
QN1 OF OF
M
MX XF
QN2 OF OF M
CH MX
PF QR OF OF

CH
PF
CH
PF
251

B1
21
11

A1
C1
311

251

B1
21
11

A1
C1
311

251

B1
21
11

A1
C1
311

QN1: Masterpact on «Normal1» source M: motor mechanism c diagram shown with circuits de-energised,
QN2: Masterpact on «Normal2» source XF: closing release breakers open and in «connected» position,
QR: Masterpact on «Replacement» source MX: shunt release springs charged and relays in released
D: P25M circuit breaker (2 x 10 A) CE: «connected» position switch position.
t1: signal for transfer to «Normal1» and OF: auxiliary changeover switch
«Normal2» sources (minimum time SDE: overcurrent fault-trip indication switch Note: All indicating signals by O, F, OF,
delay 250 ms) CH: «springs charged» switch SDE, PF and CH auxiliary switches should
t2: signal for transfer to «Replacement» PF: «ready to close» contact (closing be protected by fuses that discriminate with
source (minimum time delay 250 ms) possible if device is open, unlocked respect to the protection devices on the
and operating mechanism charged). automatic control circuits to avoid disturbing
the operation of the source-changeover
system.

Merlin Gerin 83

BTP207E-3.400-raccord 83 21/12/01, 10:26


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
2 circuit breakers - automatic control with generator set (688784)

Version represented: c with auxiliary source; possible states


c with generator set; c with MN undervoltage release. "Normal" 0 1 0
c with lockout after a fault (SDE wiring):
"Replacement" 0 0 1
v inoperative with automatic reset option,
v if lockout after a fault is not required, the
SDE must be shorted on both breakers;

"NORMAL" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES


E33089

N R
genset startup signal
G auxiliary
source

unvoltage relay D

U=0

to B
genset fault
contact C

OFF N
AUTO
STANDBY

Fu

RTn2

RX3
Fu RTn1

RX1
RX2
324
322
314

312

252
254
262
D1
A4

B4
82
84

12
14
22
24

324
322
314

312

252
254
262
D1
A4

B4
82
84

12
14
22
24

CE CE

XF CE CE

M
MN XF
QN OF OF M
MN
SDE QR OF OF

CH
SDE
PF
CH
PF
251
81

21

B1
11

A1
D4
321

311

251
81

21

B1
11

A1
D4
321

311

QN: Masterpact on «Normal» source M: motor mechanism c diagram shown with circuits de-energised,
QR: Masterpact on «Replacement» XF: closing release breakers open and in «connected» position,
source MN: undervoltage release springs charged and relays in released
D: P25M circuit breaker (2 x 10 A) CE: «connected» position switch position.
C: 4-position switch OF: auxiliary changeover switch
FU: fuses SDE: overcurrent fault-trip indication switch Note: All indicating signals by O, F and OF
Rtn1: voltage relay with 0.1 to 30 s time CH: «springs charged» switch auxiliary switches should be protected by
delay PF: «ready to close» contact (closing fuses that discriminate with respect to the
Rtn2: voltage relay with 10 to 180 s time possible if device is open, unlocked protection devices on the automatic control
delay and operating mechanism charged). circuits to avoid disturbing the operation of
RX1: relay with 0.25 s time delay the source-changeover system.
RX2: relay with 0.25 s time delay
RX3: relay

80 Merlin Gerin

BTP207E-3.390-raccord 80 21/12/01, 10:26


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
2 circuit breakers - automatic control with permanent
"Replacement" source (688942)
Version represented: c with auxiliary source; possible states
c with permanent «Replacement» source; c with MN undervoltage release. "Normal" 0 1 0
c with lockout after a fault (SDE wiring):
"Replacement" 0 0 1
v inoperative with automatic reset option,
v if lockout after a fault is not required, the
SDE must be shorted;
E33090

"NORMAL" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

N R
auxiliary
source

to B

OFF N
STANDBY AUTO
Fu

RTn2

Fu RTn1

Fu

RTn3
RX1
Fu
RX2
324
322
314

312

252
254
262
D1
A4

B4
82
84

12
14
22
24

324
322
314

312

252
254
262
D1
A4

B4
82
84

12
14
22
24

CE CE

XF CE CE

M
MN XF
QN OF OF M
MN
SDE QR OF OF

CH
SDE
PF
CH
PF
251
81

21

B1
11

A1
D4
321

311

251
81

21

B1
11

A1
D4
321

311

QN: Masterpact on «Normal» source CE: «connected» position switch c diagram shown with circuits de-
QR: Masterpact on «Replacement» M: motor mechanism energised, breakers open and in
source XF: closing release «connected» position, springs charged and
D: P25M circuit breaker (2 x 10 A) MN: undervoltage release relays in released position.
C: 4-position switch OF: auxiliary changeover switch
FU: fuses SDE: overcurrent fault-trip indication switch Note: All indicating signals by O, F and OF
Rtn1: voltage relay with 0.1 to 30 s time delay CH: «springs charged» switch auxiliary switches should be protected by
Rtn2: voltage relay with 10 to 180 s time PF: «ready to close» contact (closing fuses that discriminate with respect to the
delay possible if device is open, unlocked protection devices on the automatic control
Rtn3: voltage relay and operating mechanism charged). circuits to avoid disturbing the operation of
RX1: relay with 0.25 s time delay the source-changeover system.
RX2: relay with 0.25 s time delay

Merlin Gerin 81

BTP207E-3.390-raccord 81 21/12/01, 10:26


Masterpact: connection
automatic source-changeover systems
controller option (cont.)

BA operation
E27121

I
UN or KT
O
I
UR
O
I
KR
O

I
QN
O
I
QR
O
T1 500 ms T2 500 ms
250 ms 250 ms
0,1…30 s 0,1…240 s

UA operation

UN or KT I
E30189

O
I
UR
O
I
KR
O
I
KG
O

SH I
O
QN I
O
QR I
O
T1 T3 T2 T4 T5
0,1...30s 120-180s 0,5...30s 10...240s 0,5...30s 60...600s

Inputs If UR is not in I state when the transfer order Legend


UN : normal-source voltage (KT or UN) is given, transfer is not carried c O position: circuit open
UR : replacement-source voltage out. c I position: circuit closed
KT : forced operation on replacement- If KR is not in I state when the transfer order c : no effect O or I.
source control signal (KT or UN) is given, transfer takes place
KR : additional check before transfer. only once KR has changed to I state.
Outputs
KG : engine-generator set control signal
SH : load-shedding control signal
QN : normal-source Masterpact
QR : replacement-source Masterpact.

78 Merlin Gerin

BTP207E-3.380-raccord 78 21/12/01, 10:25


Masterpact: connection
wiring diagrams for automatic source-changeover systems
2 circuit breakers - electrical interlocking (685363)

Version represented: With lockout after a The indication circuits, represented on the possible states
fault. diagram by broken lines, are optional. "Normal" 0 1 0
If lockout after a fault is not required, contact Accessories such as voltage relays,
"Replacement" 0 0 1
PF of the «Normal» breaker must be indicating lights and fuses are not supplied
connected directly in series with auxiliary with the circuit breaker.
switch OF of the «Replacement» breaker
and vice versa, without passing through the
switch SDE.
E33088

"NORMAL" BREAKER AUXILIARIES CONTROL PRINCIPLE "REPLACEMENT" BREAKER AUXILIARIES

N R CN1 control
voltage
CN2

F1 (1) F2 (1)

D
to B
to A
C
to C

RTs
fault closed fault closed
RTn

open open

F3 (1) F4 (1)
314

312

252
254

262
C2
A4

B4
82
84

22
24

(2)
12
14

314

312

252
254

262
C2
A4

B4
82
84

22
24
(2)
12
14

CE

XF CE

M
MX XF
QN OF OF M
MX
SDE QR OF OF

CH
SDE
PF
CH
PF
81

21

B1
11

A1

251
C1
311

81

21

B1
11

A1

251
C1
311

B
A

QN: Masterpact on «Normal» source M: motor mechanism c diagram shown with circuits de-energised,
QR: Masterpact on «Replacement» source XF: closing release breakers open and in «connected» position,
D: P25M circuit breaker (2 x 10 A) MX: shunt release springs charged and relays in released
F1, F2, F3, F4: protective fuses 2 A CE: «connected» position switch position.
Rts: «Replacement» source voltage relay OF: auxiliary changeover switch
(minimum time delay 250 ms) SDE:overcurrent fault-trip indication switch (1) The fuses clear faults occurring on the
Rtn: «Normal» source voltage relay CH: «springs charged» switch indication circuits without disturbing the
(minimum time delay 250 ms) PF: «ready to close» contact (closing operation of the source-changeover system.
possible if device is open, unlocked (2) Terminal 84 does not exist on control
and operating mechanism charged). units STR58 with options Z and/or C or
STR68UM/UTM; in this case there is
discrimination between the indications.

Merlin Gerin 79

BTP207E-3.380-raccord 79 21/12/01, 10:25


Masterpact: connection
automatic source-changeover systems
controller option

source-changeover system with 2 circuit breakers possible states


"Normal" 0 1 0
"Replacement" 0 0 1
"NORMAL" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES
E33081

N R

(1)
N
WH
GN
RD

BK

VT

(3) IVE
(1)
R
314
312

WH
GN
RD
252
254
262

BK

VT
C2

A4

B4
12
14

82
84

(3)
314
312

252
254
262
C2

A4

B4
CE
12
14

82
XF CE 84
M
MX
QN OF XF M
SDE MX
QR OF

SDE
CH
PF

CH
PF
251
81
11

A1

B1
C1
311

251
81
11

A1

B1
C1

(3) (2)
311
GY
BN
YE

(3) (2)
GY
BN
YE

QN: Masterpact on «Normal» source OF: auxiliary changeover switch c diagram shown with circuits de-energised,
QR: Masterpact on «Replacement» source SDE: overcurrent fault-trip indication switch breakers open and in «connected» position,
IVE: electrical interlocking and terminal CH: «springs charged» switch springs charged and relays in released
block unit PF: «ready to close» contact (closing position.
M: motor mechanism possible if device is open, unlocked and This diagram doesn't operate with
XF: closing release operating mechanism charged). "automatic reset" option.
MX: shunt release
CE: connected position switch (1) provided ready to connect wiring.
(2) Don't wire for option "without lockout after fault".
(3) Don't wire in fixed position.

72 Merlin Gerin

BTP207E-3.350-raccord 72 21/12/01, 10:25


E33075

N R controller UA
load shedding and genset
management

E33076
1 3 5 1 3 5 UA load genset
shedding startup
Q1 Q2

2 4 6 2 4 6

ACP
23 22 27 26 28 30 29 31

load genset
24 N O L 9 10 R E 25 shedding startup
load reconnection genset shutdown

BatiBUS option

E33077
24 N O L R E 25
BatiBUS BatiBUS
loop loop
23 22

controller status
indication + – 0V 24V
BA/UA
17 18 20

24V 0V – +
21

supplementary 11 12 13 14 15 16 10 9 8 7 6 5

voluntary transfer control contact UA


command (e.j. for N➡R
energy management)

11 12 13 14 15 16

N
IVE
R

1 2 3 4 5 6 7 8 9 10

Q1 : circuit breaker supplying and protecting c diagram shown with circuits de-energised, Tests on "Normal" and "Replacement"
the automatic control circuits for the all devices open and relays in the released voltages
"Normal" source position. BA:
Q2 : circuit breaker supplying and protecting c single-phase check for UN and UR:
the automatic control circuits for the v tested across terminals 1 and 5 of circuit
"Replacement" source breakers Q1 and Q2.
IVE : electrical interlocking and terminal
block unit UA:
ACP : auxiliaries control plate c three-phase check for UN:
BA/UA : controller v tested across terminals 1, 3 and 5 of
circuit breaker Q1,
v selection switch A of controller set to 1;
c single-phase check for UN :
v tested across terminals 1 and 5 of circuit
breaker Q1,
v selection switch A of controller set to 0.

Merlin Gerin 73

BTP207E-3.350-raccord 73 21/12/01, 10:25


Masterpact: connection
wiring diagrams for automatic source-changeover systems (cont.)
automatic control - 2 sources + 1 coupling
and lockout after fault (689651)
Version represented: possible states
c 2 sources + 1 coupling; source 1 0 1 0 0 1 0 1
c 2 circuit breakers closed; source 2 0 0 1 0 1 1 0
c electrical interlocking with lockout after a coupling 0 0 0 1 0 1 1
fault: inoperative with automatic reset
option.
E33099

"SOURCE 1" BREAKER AUXILIARIES "COUPLING" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES

S1 S2

CMa
Fu

OFF
auto
permanent
RTn1

Fu RTn2

Fu
CMb
RTn3
RTn4

N1+N2
Fu

N1+C

N2+C
COUPLER RX1

Fu
RX2

Fu
RX3
324
322
314

312

252
254
262
C2
A4

B4
82
84

12
14
22
24

324
322
314

312

252
254
262
C2
A4

B4
82
84

12
14
22
24

CE CE
324
322
314

312

252
254
262
C2
A4

B4
82
84

12
14
22
24

XF CE CE

M
MX XF CE CE

OF OF M
MX XF
SDE
OF OF M
CH MX
SDE OF OF
PF

CH
SDE
PF
CH
PF
B1
251
81

21
11

A1
C1
321

311

251

B1
81

21
11

A1
C1
321

311

B1
251
81

21
11

A1
C1
311
321

Q1: Masterpact on source 1 M: motor mechanism c diagram shown with circuits de-energised,
QC: Masterpact used for coupling XF: closing release breakers open and in «connected» position,
Q2: Masterpact on source 2 MX: shunt release springs charged and relays in released
Cma: 3-position switch CE: «connected» position switch position.
FU: fuses OF: auxiliary changeover switch
Rtn1: voltage relay with 10 to 180 s time SDE: overcurrent fault-trip indication Note: All indicating signals by O, F, OF,
delay switch SDE, PF and CH auxiliary switches should
Rtn2: voltage relay with 0.1 to 30 s time CH: «springs charged» switch be protected by fuses that discriminate with
delay PF: «ready to close» contact (closing respect to the protection devices on the
Rtn3: voltage relay with 10 to 180 s time possible if device is open, unlocked automatic control circuits to avoid disturbing
delay and operating mechanism charged). the operation of the source-changeover
Rtn4: voltage relay with 0.1 to 30 s time system.
delay
Cmb: coupling selection switch The relays are not supplied with the circuit
RX1: relay with 0.25 s time delay breakers.
RX2: relay with 0.25 s time delay
RX3: relay with 0.25 s time delay

90 Merlin Gerin

BTP207E-3.440-raccord 90 21/12/01, 10:28


LV power air
circuit breakers
and switch-disconnectors

Masterpact

4/ complementary technical
information
page

tripping curves 0
effect of ambient temperature 0

77

BTP207E-4.001-sommaire 77 21/12/01, 10:29


Masterpact: complementary technical information
tripping curves (cont.)

STR 68 U: load monitoring with 2 load limits


E30715

10000

5000

Ir = 0,4…1 x In
2000

Ic1 = 0,2…1 x In
1000
Ic2 = 0,2…1 x In
500

tr = 15…480s
200
tr1 = tr / 2
100
tr2 = tr / 4
50

20

10

t(s)
2

.5

.2

.1

.05

.02

.01

.005

.002

.001
.05 .06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30

x In

In: CT rating Ic1: one load-shedding pick-up (delay: tr1)


Ir: LT protection current setting (delay: tr) Ic2: another load-shedding pick-up (delay: tr2)

86 Merlin Gerin

BTP207E-4.100-courbe décl 86 21/12/01, 10:32


STR 68: load monitoring with 1 load-shedding and 1 load-reconnection pick-up
E30717

10000

5000

Ir = 0,4…1 x In
2000

Ic1 = 0,2…1 x In
1000

Ic2 = 0,2…1 x In
500

tr = 15…480s
200
tr1 = tr / 2
100

50

20
tr2 = 60s
10

t(s)
2

.5

.2

.1

.05

.02

.01

.005

.002

.001
.05.06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30

x In

Ic1: load-shedding pick-up (delay: tr1)


Ic2: load-reconnection pick-up 2 (delay: tr2)

Merlin Gerin 87

BTP207E-4.100-courbe décl 87 21/12/01, 10:32


Masterpact: complementary technical information
tripping curves (cont.)

STR 68 U
E30714

10000

5000

Ir = 0,4 …1 x In
2000
tr = 15…480s
1000

500

200

100

50

20

10

t(s)
2 I2t ON
Im = 0,4 …15 x In
1

.5
0,4 0,4
0,3 0,3
.2
0,2 0,2
.1 I2t OFF 0,1 0,1

.05 I (*)

.02

.01

.005

.002

.001
.5 .6 .8 1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300

x In kA

(*)I
In (A) 800 1000 1250 1600 2000 2500 3200 4000 5000 6000

type H2 : I = 1,6 kA ... 65 kA In ... 75 kA


type H1 : I = In ou 1,6 kA ... 50 kA
type L1 : I = 1,6 kA ... 11 kA In ... 15 kA
84 Merlin Gerin

BTP207E-4.090-courbe décl 84 21/12/01, 10:31


STR 68 U: earth fault protection
10000
E30716

5000

2000
Ih = 0,2…1 x In…
1000 Max. 1200A

500

200

100

50

20

10

t(s)
2

.5
0,4
0,3
.2
0,2

.1 0,1

.05

.02

.01

.005

.002

.001
.05 .06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30

x In

In: CT rating Ih: earth fault protection pick-up (delay: th)


Ir: LT protection current setting (delay: tr) (0, 0.1, …: time delay settings)
Im: ST protection pick-up (delay: tm)
INST: instantaneous protection pick-up

Merlin Gerin 85

BTP207E-4.090-courbe décl 85 21/12/01, 10:31


Masterpact: complementary technical information
tripping curves (cont.)

STR 38 S/STR 58 U: earth fault protection


10000
E30713

5000

2000
Ih = 0,1…1 x In
1000 Max 1200A

500

200

100

50

20

10

5 I2t ON

t(s)
2

.5
0,4
0,3
.2
0,2

.1 I2t OFF 0,1

.05

.02

.01

.005

.002

.001
.05 .06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30

x In

In: CT rating
Ih: earth fault protection pick-up (delay: th)

82 Merlin Gerin

BTP207E-4.080-courbe décl 82 21/12/01, 10:31


STR 38 S/STR 58 U: load monitoring
E30710

10000

5000

Ir = 0,4…1 x In
2000

Ic1 = 0,8…1 x Ir
1000

Ic2 = 0,5…1 x Ir
500

tr1 = tr / 2
200
tr2 = tr / 4
100

50

20

10

t(s)
2

.5

.2

.1

.05

.02

.01

.005

.002

.001
.05 .06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30

x In

Ir: LT protection current setting (delay: tr)


Ic1: load-shedding pick-up 1 (delay: tr1)
Ic2: load-shedding pick-up 2 (delay: tr2)

Merlin Gerin 83

BTP207E-4.080-courbe décl 83 21/12/01, 10:31


Masterpact: complementary technical information
tripping curves (cont.)

STR 38 S
E30711

10000

5000

Ir = 0,4 …1 x In
2000

1000

500

200

100

50

20

10

Inst (*)
t(s) I2t ON
2
Im = 1,5 …10 x Ir
1

.5
0,4
0,3 0,3
.2
0,2 0,2

.1 I2t OFF 0,1 0,1

.05

.02
0
.01

.005

.002

.001
.5 .6 .8 1 2 3 4 5 6 8 10 20 3 4 5 6 8 10 20 30

x Ir x In

(*)Inst
In (A) 630 800/1000 1200/1600 2000 2500 3000/3200 4000/5000/6300

I = In x ... (N-H) 28 28 24 20 14 12 10

I = In x ... (L) 14 10 8 6 6 - -

80 Merlin Gerin

BTP207E-4.070-courbe décl 80 21/12/01, 10:30


STR 58 U
E30712

10000

5000

Ir = 0,4 …1 x In
2000
tr = 15…480s
1000

500

200

100

50

20

10

5 Im = 1,5 …10 x Ir

t(s)
2 I2t ON

.5
0,4
0,3 0,3
.2
0,2 0,2
2 0,1 0,1
.1 I t OFF

.05
0
I = 2 x In…Max (*)
.02

.01

.005

.002

.001
.5 .6 .8 1 2 3 4 5 6 8 10 20 3 4 5 6 8 10 20 30

x Ir x In

(*)Max
In (A) 630 800/1000 1200/1600 2000 2500 3000/3200 4000/5000/6300

Max = In x ... (N-H) 28 28 24 20 14 12 10

Max = In x ... (L) 14 10 8 6 6 - -

Merlin Gerin 81

BTP207E-4.070-courbe décl 81 21/12/01, 10:30


Masterpact: complementary technical information
tripping curves

STR 18 M
E30708

10000

5000

2000

1000

500

200

100

50

20
I = 2 x In… Max (*)
10

t(s)
2

.5

.2

.1

.05

.02

.01

.005

.002

.001
.5 .6 .8 1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300

x In

(*)Max
In (A) 630 800/1000 1200/1600 2000 2500 3000/3200 4000/5000/6300

Max = In x ... 28 28 24 20 14 12 10

78 Merlin Gerin

BTP207E-4.060-courbe décl 78 21/12/01, 10:30


STR 28 D
E30709

10000

5000

Ir = 0,4 …1 x In
2000

1000

500

200

100

50

20

10

t(s)
2
Im = 1,5 …10 x Ir Inst (*)
1

.5

.2

.1

.05

.02

.01

.005

.002

.001
.5 .6 .8 1 2 3 4 5 6 8 10 20 3 4 5 6 8 10 20 30

x Ir x In

Inst (*): fixed pick-up at 10 In

Merlin Gerin 79

BTP207E-4.060-courbe décl 79 21/12/01, 10:30


Masterpact: complementary technical information
effect of ambient temperature

ambient temperature The electrical and mechanical


characteristics are specified for an ambient
temperature between –5 and +60 °C.
Masterpact circuit breakers operate from
–10 and +70 °C.
First closing minimum temperature: –30 °C.
In addition, Masterpact circuit breakers
comply with IEC standards 68.2.1 and
68.2.2: exceptional storage temperature
from: –50 to +100 °C.

The table below indicates the maximum


current rating, for each connection type, as a
function of the ambient temperature around
the circuit breaker and the busbars.

Current rating (A) as a function ambient temperature (°C)


Masterpact M08N/H/L M10N/H/L M12N M12H M12L M16N/H M16L M20N/H M20L M25N/H M25L M32H M40H M50H M63H
version connection T °C
drawout front or rear 40 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 150 3 800 5 000 6 000
horizontal 45 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 350 3 080 3 650 4 750 5 700
50 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 430 2 250 3 000 3 500 4 500 5 400
55 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 350 2 150 2 900 3 300 4 250 5 100
60 800 1 000 1 200 1 250 1 250 1 550 1 500 1 900 1 900 2 250 2 000 2 800 3 100 4 000 4 800
rear vertical 40 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 6 300
45 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 3 800 5 000 6 000
50 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 100 3 600 5 000 5 700
55 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 350 3 000 3 400 5 000 5 400
60 800 1 000 1 250 1 250 1 250 1 550 1 600 1 900 1 900 2 400 2 200 2 900 3 200 4 700 5 100
fixed front or rear 40 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –
horizontal 45 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –
50 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –
55 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 3 900 5 000 –
60 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 300 3 100 3 800 5 000 –
rear vertical 40 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –
45 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –
50 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –
55 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –
60 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 100 3 900 5 000 –
Power dissipation and resistance between inputs/outputs
power(1) drawout 160 250 360 230 360 390 460 365 500 520 780 803 1 250 1 150 1 200
dissipated (W) fixed 66 103 150 100 150 170 220 180 250 260 390 500 780 700 –
input/output(2) drawout 53 53 53 32 50 32 31 18 23 17 23 15 15 9 9
resistance (µΩ) fixed 33 33 33 16 36 16 12 9 10 8 10 10 10 8 –
(1) Values measured at In, 50/60 Hz for a 3-pole or 4-pole breaker.
(2) Values measured per pole.

88 Merlin Gerin

BTP207E-4.110-déclassement 88 21/12/01, 10:32


Merlin Gerin 89

BTP207E-4.110-déclassement 89 21/12/01, 10:32

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