HIVER AIRCON PVT LTD ----- QUALITY ASSURANCE PLAN

Project : S S GAS LAB ASIA PVT LTD. - AE1BP3X160 / HIVER Aircon Pvt Ltd
Date: 25/04/20
- HX - CHILLER UNITS // QAP V 1.0
Activity (Visual & Type of Acceptance Inspection
Sr. No. Characteristic Rejection criteria
dimensional inspection) Inspection criteria Hiver Client
Evaporator Model Shell If does not match
As per drawing &
1 and Tube type Dimensions as per drawing 100% visual with drawing &
test certificate
(U Stamped) physical damage
If does not match
Condenser Model Dx Coil As per drawing &
2 Dimensions as per drawing 100% visual with drawing &
type test certificate
physical damage
Compressor Model Screw If does not match
As per drawing &
3 type Dimensions as per drawing 100% visual with drawing &
test certificate
(Make :Bitzer ) physical damage
If does not match
Condenser Fan Model As per drawing &
4 Dimensions as per drawing 100% visual with drawing &
Axial type test certificate
physical damage
If does not match
Electrical Junction Box
5 Dimensions as per drawing 100% visual As per drawing with drawing &
duly wired
physical damage
Voltage, Ampere, Coil, If does not match
100% visual As per Manual N/A
frequency with manual
6 Contactor Model Coil continuity, holding
contact & Auxiliary contact 100% visual Continuity Open N/A
continuity
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 Rated current, Breaking If does not match
7 MCCB Model 100% visual Manual N/A
Capacity with manual
Current range, Frequency,
100% visual Manual If does not match N/A
8 Overload relay Model Voltage
with manual
Continuity of 3 phase 100% visual Continuity Open N/A
Input 3Phase 415V and
Single phase Preventer
9 remove one phase, signal 100% visual signal No signal N/A
Model
should blink under voltage
Supply live current from
current transformer and
10 Current Transformer 100% visual mV No signal N/A
output from s1 and s2 should
give mV
live supply of 3 phase input ,
11 Energy meter 100% visual Show readings N/A
check CT ratio setting No readings
Coil continuity, holding
12 PLA relay 100% visual Continuity N/A
contact Open
13 MCB KA, Volts, Amps, frequency 100% visual Manual If does not match N/A
with manual
14 Continuity of meter 100% visual Continuity Open N/A
Input 230V and Output No output / higher
15 SMPS 100% visual Output 24VDC N/A
24VDC output
proper ports as per
Pco5+ Controller and
16 Ports & physical 100% visual maual & no Damage and less N/A
accessories
damage ports
Manual &Test If does not match
17 H.M.I Physical damage 100% visual N/A
certificate with manual
Discharge pressure
18 Continuity 100% visual Continuity N/A
transducer Open
Suction pressure
19 Continuity 100% visual Continuity N/A
transducer Open
20 Pressure transducer cable Continuity and no. of cores 100% visual Continuity Open N/A
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 Suction Refrigerant temp Give temperature and output No output / higher
21 100% visual mV N/A
sensor mV output
Discharge Refrigerant Give temperature and output No output / higher
22 100% visual mV N/A
temp sensor mV output
Give temperature and output No output / higher
23 Water temp sensor 100% visual mV N/A
mV output
Physical damage & If does not match
24 Filter shell 100% visual Manual
connections with manual
Physical damage & If does not match
25 Filter core 100% visual Manual
connections with manual
If does not match the
26 Copper pipes Dimensions as per drawing 100% visual Drawings dimensions of
drawings
27 Water flow switch Continuity of NC 100% visual Continuity Open N/A
if does not match the
28 Thermowell Dimensions as per drawing 100% visual Drawing dimensions of
drawings
If does not match
29 Pressure relief valve Dimensions as per drawing 100% visual Manual N/A
with manual
30 Angle valve physical damage 100% visual Connection size Size does not match
If does not match
31 Expansion valve Dimensions 100% visual Manual
with manual
If does not match the
32 Sheet metal Dimensions as per drawing 100% visual Drawings dimensions of
drawings

33 Insulation Dimensions 100% visual Thickness

If thickness is less
If does not match the
33 1) Material thickness of As per
Thickness dimensions of
Welding of Base as per Base channel drawing
drawings
Assembly
2) Types of welding joint 100% visual As per drawing If does match with
drawing

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 If does not match the
3) Total frame dimension As per
Dimension dimensions of
after welding drawing
drawings
No crack and no
4) Weld inspection 100% visual
burrs Cracks and burrs
Painting 7 Tank Processing and final
34 DFT meter 70 ± 2 DFT
RAL7035 Epoxy coating Less then 68 DFT

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