GERMAN STANDARD May 1998, a Hose Clamps DIN Part 1: Clamps with worm gear drive Shape A. 3017-1 | Preface Replaces 1998-03 issue This standard was revised by NormenausschuB Bisen-, Blech — und Metallwaren (NA EBM) in DIN, Working Committee “Clamps”. Changes As compared to the April 1987 issue, the following changes were carried out: a) Strip widths 5 mm and 7.5 mm included. b) Incorporation of the values “static tightening torque AD”, “static test torque PD”, “ Strip tensile force BZK” in the tables 1 to 5 from DIN 3017-4. c) Change of the minimum value of coating thickness of W1 and W2 to min. 8 um. 4) Surface finish grade 1 deleted, surface finish grace 3 included. e) Classification according to light and heavy series deleted £) Edited and revised, As compared to the March 1998 issue, following corrections were made: = Table columns “clamping size” and “strip width” corrected. Earlier issues DIN 3017 : 1972-01 Din 3017 ~ 1 : 1980-07, 1987-04, 1998-03 1. Scope This standard is applicable for hose clamps with worm gear drive, which are employed for fastening of hoses to mobile and stationary installations as well as in ships. 2. Reference standards This standard contains specifications of other publications through dated or undated references. These reference standards have been quoted in the text at the corresponding places and the publications have been listed later. In case of dated references, subsequent changes or revisions of these publications belong to this standard, only if they have been incorporated through change or revision. In case of undated references, the last edition of the publication concemed is applicable. EDDIN 3017-4 Hose clamps ; technical delivery conditions DIN 50961 Galvanic coatings — Zinc and cadmium coatings on ferrous materials — chrome plating of zine and cadmium coatings DIN EN 10088-2 Stainless steel — part ~2 : Technical delivery conditions for general purpose sheet, plate and strip. German version EN 10088-2 : 1995 DINEN 10142 Continuously hot-dip zinc~coated low carbon steel sheet and strip for cold forming — Technical delivery conditions (includes amendments A1:1995) German version EN 10142; 1990 + Al: 1995 DINEN 10215 Continuously hot-dip Aluminium—Zine (AZ) coated steel sheet and strip — Technical delivery conditions German version EN 10215 : 1995 DINEN 10204 Inspection documents for metallic products (includes amendments Al — 1995) German version EN 10204 : 1991 + Al : 1995 DINEN ISO 1207 Slotted cheese head screws — product grade DINENISO 4757 Cross recesses for screws (ISO 4757 : 1983) German version EN ISO 4757 : 1994 3. Dimensions, Designation The hose clamps need not correspond to the pictorial representation given below; only the indicated dimensions must be adhered to.Dimensions in mm _tnsipe mn DIN3017- A Designation —— Standard no. Clamping size dl Strip width b1 Material code Surface protection (surface finish grade) If for clamps of strip width of 9 mm, the screw head size s2 = 6 mm (code: C6) or for strip width of 13 mm, the screw head size s2 = 8 mm (code: C8) is required, then the code C6 or C8, respectively, must be given before the material code in the designation. (Example : Hose clamp DIN 3017-A-40-60X 13-C8-W2-2)‘Table 1 : Strip width 5mm Clamping size (4) | Strip | Strip Casing | Worm gearhead ace. to 54 [AD | PD width | thickness ott) |) h2 Bon 2 t 61) b2 hl #1 min 4031 403 | max | max max_max +0.06 Nm_| Nm ‘Above 8 up to 12 10016 5 jo3too6| 8 | 9 | 42/37/1145] 13 | 03 | o4 121018 » AD Static tightening torque PD Static test torque *) Hexagonal head or cheese head ') The strip thickness s1 must not be measured in the stamped zone. ‘Table 2 : Strip width 7.5 mm [ Clamping size Strip | Strip Casing ‘Worm gear head ace. to 5.4 [AD | PD width | thickness : h2 3 n s2 t @ lt) | G1) b2 hl [1 min +031 © 403 | max | max max_max +0.06 Nm_| Nm Above 8 up to 12 10t016 = |75 |O4t008}12 }10 J6 |3sjiije j13 jis |2 12018 AD Static tightening torque PD Static test torque 1) The strip thickness s1 must not be measured in the stamped zone. (8) (‘Table 3 : Strip width 9 mm,, clamping size above 8 up to 27 ‘Clamping size (d) | Strip | Strip Casing ‘Worm gear head ace. to5.4 [AD [PD width | thickness wit!) |) h2 3 n sd t 1) b2 AL |+1 min +031 40.3. | max | ma max max 40.06 Nm |x N m ‘Above 8 upto 12 [9 O4t008]14 [14 [8 |40]12]6%16 |2 [26 or7 1010 16 121018, i 1610 27 _ LU AD Static tightening torque PD Static test torque +) see details of the designation 1) The strip thickness s1 must not be measured in the stamping zone. GaTable 5 : Strip width 13 mm. Clamping size | Strip | Stip Casing | Worm gear head ace. BZK) @ width | thickness to 5.4 min (bit) |) b2 hl] h2h3 on s2 t N (1) | max max | £1 min¥031 13 403} WI w2 W3 +4006 ws i Above 12upt022 1ew2 io 2st040 soteas 351050 woo 501070 Grom 109 \& moi 5040 10 010130, 13010150, B 051010 wm [is |e |ao faz as wee BZK Strip tensile force AD Static tightening torque PD Static test torque ‘Hose clamps with diameter above 160 mm are — in continuation of the table — divided similarly in clamping sizes of 20 mm, which increase in steps of 10 mm. Other clamping sizes can be mutually agreed upon. *) see details of the designation 1) The strip thickness s1 must not be measured in the stamped zone *) The indicated BZK-values are based on measured values, missing BZK-values are incorporated later. a4. Material Table 6 : Material Code ‘Worm gear Casing Strip WI | Steel (iype as per the choice of manufacturer) Steel with tensile strength of min.400 N/mm2 w2 Steel having material code 1.4016 according to DIN EN 10088-2 or equivalent corrosion-resistant steel (type as per the choice of the manufacturer) W3 | Steel having material code 1.4016 according to DIN EN 10088-2 or equivalent corrosion-resistant steel (type as per the choice of the manufacturer) W4|Steel having material code 1.4301 according to DIN EN 10088-2 or equivalent corrosion-resistant steel (type as per the choice of the manufacturer) WS | Steel having material code 1.4401, 1.4436, 1.437laccording to DIN EN 1008-2 or equivalent corrosion-resistant steel suitable for sea water, difficult to magnetize (type as per the choice of the manufacturer) 5. Construction 5.1 Individual parts from W1 and W2 (Except corrosion-resistant steel) Surface finish grade 2 Strip as per the choice of the manufacturer, hot-dip zinc-coated according to DIN EN 10142, coating thickness 15 jum or galvanic zinc-coated according to DIN 50961, coating, thickness min, 8 um; remaining parts galvanic zinc-coated according to DIN 50961 with coating thickness of min. 8 um. VY Surface finish grade 3: Strip and casing as per the choice of the manufacturer, coated with aluminium-zinc (AZ) according to DIN EN 10215, coating thickness 15 jum; remaining parts galvanic zinc~ coated according to DIN 50961 with a coating thickness of min, 8 um. Coating systems, process group and post-treatment as per the choice of the manufacturer. In case of galvanic zinc coatings, deviations in coating thickness must be indicated in the CFspecification according to DIN 50961. Other surface protection as per mutual agreement. Strip edges without surface protection are permissible. 5.2 Individual parts made of corrosion resistant steel blank (rough, without coating) $3 Strip and casing The longitudinal edges of the strip must be rounded or flanged, sharp edges must be avoided to a large extent, the inner side of the hose clamp must not have any sharp edges. Perforated or slotted strips must be covered with a cover on the hose, which (covet) must not be lost. Strips stamped on one side is permissible. 5.4 Shape of the head of the worm gear screw = Incase of material W1 and W2: Hexagonal, slotted and combicross-slotted - In case of material W3, W4 and WS: Hexagonal, only slotted = In case of strip width (b1) of 5 mm, slotted cheese head or cross-slotted hexagonal head. 6 Technical delivery conditions According to DIN 3017-4 Compliance with the specifications of this standard must be confirmed by the manufacturer through a work certificate according to DIN EN 10204. If required, the user may demand proof of compliance with the specifications of this standard through DIN test and monitoring code (this code is given by the Deutschen Gesellschaft fiir ‘Warenkennzeichnung DGWK [ = German Association for Product Identification] 7 Marking (Identification) : ‘The hose clamp must be marked on the strip permanently with: © the clamping size * in case of corrosion-resistant steel, the material code as per para 4 (In case of clamps with clamping range “above 8 up to 12” and “above 10 upto 16”; for perforated stamped strips, the data of clamping range can be absent, if there is no place available for it) the name or code of the manufacturer or supplier.The conformance of the hose clamp with this standard must be explicitly indicated by the manufacturer or the supplier through the marking of the standard number “DIN 3017”, but only together with the name or the code of the manufacturer or the supplier. The type of identification is let to the discretion of the manufacturer or the supplier. However, it must be taken care that the surface protection is not damaged, Appendix A (for information) Explanations On account of further development of the hose clamps and recent market demands, the strip widths of 5 mm and 7.5 mm were included. In case of clamps with strip width of 7.5 mm, due to the transmission of a lower torque, the worm gear head was reduced to the width across flats of 6 mm and in case of the strip width of 5 mm cheese head was used The width across flats of 5.5 mm according to DIN ISO 272 (with corresponding slot dimensions) is based on hexagonal head screws and nuts; due to different force transmission in the worm gear, an acceptance was not possible. The classification into “light series” and “heavy series” was deleted, as in the interest of a larger varieties in the specification, the strip width must be indicated as differentiating feature. Due to manufacturing reasons, the hexagonal head cannot be provided with cross-slot but only with simple slot in case of materials W3, W4 and WS. The weights cannot be indicated due to scatter dictated by manufacturing conditions; this must be enquired with the manufacturer.Appendix B (for information) ‘Table B. 1 Sachmerkmal-Leiste Dimensional Parameter Unit Parameter code alphabets AZ ‘Clamping size min mm Az AB ‘Clamping size max mm AB c Width (trip) ___¢l D Thickness DL H “Material - Hi J Surface and/or ” hy protection type Gl Shape - Gi G2 Strip tensile force N Go El: eg, DIN EN ISO 1207 or DIN ISO 4014 E2: eg. SW6 or SW7, ie., slot, cross-slot H:eg WI to WS Appendix C (for information) Additional standards DIN 3017-2 Hose clamps; with fastening lugs DIN 3017-3 Hose clamps; bolt clamps DIN 3017-5 Hose clamps; wide strip hose clamps with fastening lugs; types D and E DIN 3260 ‘Hose attachment, clamps with strip @