Enrolment No: Dt MMAR, Date: UNIVERSITY, END-TERM EXAMINATION = DECEMBER 2018 MEC2006 - COMPUTER AIDED MANUFACTURING Programme: B.Tech ME ‘Semester: Vil (Odd: 2018-19) Duration: 3 hrs. Max. Marks:60 Instructions: } Use of scientific calculator is permitted. Use separate answer sheets for answering Section-A and Section-B. > Submit both the sets after the test. SECTION — A (Total 20 Marks) To be done in a separate answer sheet. Gi _] Draw the block diagram of a continuous motion control (Contour control) for the X-axis of a | 3M NC machine tool. State the function of the outer control loop and internal velocity loop of a closed loop control. | Explain with a neat figure the reference-pulse based interpolation system. 3M © [Find out BLU and interpolator frequency sent through the AND gate to the X-axis | 3M control loop for the command in the N30 line for a CNC closed loop contouring control machine (encoder number of holes = 200, lead screw pitch = 4mm) given below [- The X axis control foop | eine | cr veeeey nnn. interpotitor pulses 7 N20 GO1 X20 Y40 F100; N30 X50 Y80; D | What do you understand by Composite Part? Find the composite part for the following | 3™ part profiles as shown in the figure below:pees ee Es / Identify the part familiesand machine groups using Rank Order Clustering technique to ‘manufacture 6 different parts with 5 machines. machine ‘eM ‘SECTION — B (Total 40 Marks) USE A SEPARATE ANSWER SHEET FOR SECTION-B a2, | A rectangular bar of dimension 6X6X2inch is to be machined in a VMC to drill 14 holes as per the drawing given below. Using G81 and Bolt Hole Codes (G71 and G72), write a part program to machine the following part. Assume your own feed, speed and other parameters. Use drill depth = 1 inch. 2inch 6 inch ‘Linch 6 inch ™ Qs. Using plane selection command, write a part program to manufacture the following part as shown in figure below. The workpiece is a steel block of 150XS0X50 mm. The tool to be used is a 10 mm diameter end mill, Note: Use a subprogram and a loop. The reference point is the lower left corner of the top surface of the job. ™‘Q4. | The figure below shows a pattern of 8 holes drilled getting repeated 8-times. Write a part program to drill all the 64 holes using the following assumption: + Create one sub-routine (sub-program) to machine 16 holes (Two rows shown by arrow in the figure. The depth of the hole is 20mm, Use incremental programming inside the sub-program Use only G81 for drilling holes inside the sub-program Use loop to repeat the sub-routine 4-times in the main program to drill all the 64 holes Make your own assumptions on the cutting parameters ‘The drill to be used is a 6mm dia twist dri ‘The lower left corner is the REFERENCE POINT. Use G54 to reference all the points. 1004 84 ™ ‘5, | Write the part program to machine a rectangular block of dimension 100 X 200 mm using a 80 mm face milling cutter. Assume your own feed and speed. ™se on a8. Write a part program to machine the following part with proper tool radius compensation. The workpiece is a 80X50X30 mm mild steel bar. The tool to be used is © 30mm diameter side and face milling cutter * 8mm twist drill (Please note that no marks will be awarded if tool radius compensation is not applied) Make your own assumption on the cutting parameters. Maximum allowable depth of cut per pass for face milling cutter is 5 mm. Part Zero 50 All di Mild stecl 80 12M