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Bevel Gearing Design Parameters Guide

This document provides the results of a bevel gear design analysis. It calculates geometry parameters, forces, stresses, and safety factors for a pinion gear with 17 teeth and an output gear with 62 teeth. The analysis determines that the expected bending and contact stresses are below the allowable stress limits for through-hardened steel.
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0% found this document useful (0 votes)
69 views2 pages

Bevel Gearing Design Parameters Guide

This document provides the results of a bevel gear design analysis. It calculates geometry parameters, forces, stresses, and safety factors for a pinion gear with 17 teeth and an output gear with 62 teeth. The analysis determines that the expected bending and contact stresses are below the allowable stress limits for through-hardened steel.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Tedata

se
Program : MDESIGN User : Customer :
Version : 1.1.2 Date : 08.05.2016 Proj. Nr :

U
Bevel Gearing

Input data:

al
Bevel Gearing

Pressure angle 20°

rci
Diametral pitch Pd = 8 teeth/in
Transmitted power P = 20 hp
Rotational speed of pinion np = 2955 rpm
Number of pinion teeth Np = 17

Desired output speed ng = 810 rpm


Design life L = 25000 h

me
Number of load applications per q = 1
revolution

Elastic coefficient Cp = 2300


Overload factor Ko = 1.5
Load-distribution factor Km = 1.2
Factor of safety SF = 1
Hardness ratio factor Ch = 1
om
Reliability factor Kr = 1

Result

Actual output speed ng = 810.242 rpm


Actual number of gear teeth Ng = 62
rC

Gear ratio mg = 3.647


Qualty number Qv = 9.000

Geometry parameters

Pinion Gear
Pitch diameter D = 2.125 7.750 in
Pitch cone angle  = 15.333 74.667 °
t fo

Outer cone distance A0 = 4.018 in


Face width F = 1.300 in
Mean cone distance Am = 3.368 in
Mean circular pitch Pm = 0.329 in
Mean working depth h = 0.210 in
Clearance c = 0.026 in
Mean whole depth hm = 0.236 in
Mean addendum factor c1 = 0.232 in
No

Pinion Gear
Mean addendum a = 0.161 0.049 in

javi.xml 05/13/2016 16:41:53 Page 1/2


Tedata

se
Program : MDESIGN User : Customer :
Version : 1.1.2 Date : 08.05.2016 Proj. Nr :

U
Bevel Gearing

Mean dedendum b = 0.075 0.187 in


Dedendum angle  = 1.272 3.181 °

al
Outer addendum ao = 0.197 0.063 in
Outside diameter do = 2.505 7.783 in

Bending geometry factor J = 0.241 0.199


Pitting geometry factor I = 0.080

rci
Force and speed factors

Torque on the pinion Tp = 426.396 lbf.in

Tang., Wt Radial, Wr Axial, Wx


Forces on the pinion W = 478.764 168.053 46.079 lbf

Pitch line speed

Dynamic factor
Size factor
me
vt

Kv
Ks
=

=
=
1643.937

0.894
1.000

Pinion
ft/min

Gear
Number of load cycle Nc = 4.4e+009 1.2e+009
om
Bending stress cycle factor Yn = 0.913 0.934
Pitting stress cycle factor Zn = 0.869 0.895

Expected bending stress St = 20598.578 24937.581 psi


Expected contact stress Sc = 87961.434 87961.434 psi

Allowable bending stress number Sat = 22560.668 26691.099 psi


rC

Allowable contact stress number Sac = 1.012e+005 98227.276 psi

Note
After computing the values for allowable bending stress number and for
allowable
contact stress number, you should go to the data in AGMA Standard 2001-C95,
to
select a suitable material. Consider first whether the material should be
t fo

steel,
cast iron, bronze, or plastic. Then consult the related tables of data.

For instance use through-hardened steel with hardness, HB

Pinion Gear
Grade 1 = 223.896 214.681
Grade 2 = 191.675 183.173
No

javi.xml 05/13/2016 16:41:53 Page 2/2

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