10–1

ENGINE CONTROL SYSTEM – SFI SYSTEM

SFI SYSTEM
1008D–01

ON–VEHICLE INSPECTION

1. INSPECTION THROTTLE BODY IDLE SPEED

Open CONTROL VALVE ASSY
NOTICE:
Close
It is impossible to check the resister value and the op-
eration of ISC valve by itself, because the ISC valve
Valve has an IC circuit inside it, which transforms the duty
signal from the ECM to the derive signal.

After checking, erase the DTC.

Clear the DTC after inspection.
HINT:
When the ISC valve system has malfunctions except for its ad-
herence, DTC P0505 is detected.
(a) Operation inspection.
(1) Connect the ISC connector to the ISC valve.
Valve
(2) Check the ISC valve movement when the ignition
switch is turned ON.
Movement:
Half open → fully close → fully open → half open
A50374 HINT:
ISC valve moves within 0.5 second.

2004 COROLLA (RM1037U)

Author: Date: 955

10–2
ENGINE CONTROL SYSTEM – SFI SYSTEM
1008E–02

INSPECTION

E2 THA Ohmmeter 1. INTAKE AIR FLOW METER SUB–ASSY

(a) Inspect the intake air flow meter resistance.
(1) Using an ohmmeter, measure the resistance be-
tween terminals THA and E2.
Resistance:
At –20
C (–4
F) 13.6 to 18.4 kΩ
At 20
C (68
F) 2.21 to 2.69 kΩ
At 60
C (140
F) 0.49 to 0.67 kΩ
A65170 HINT:
If the resistance is not as specified, replace the intake air flow
meter.

(b) Inspect the intake air flow meter operation.

VG E2G (1) Connect the intake air flow meter connector.
(2) Turn the ignition switch to ON.
(3) Using a voltmeter, connect the positive (+) tester
Voltmeter probe to terminal VG, and negative (–) tester probe
to terminal E2G.
(4) Blow air into the intake air flow meter, and check that
the voltage fluctuates.
Air
A66622 HINT:
If operation is not as specified, replace the intake air flow meter.
(5) Turn the ignition switch to LOCK.
(6) Disconnect the intake air flow meter connector.
2. CAMSHAFT TIMING OIL CONTROL VALVE ASSY
(a) Resistance inspection.
(1) Using an ohmmeter, measure the resistance be-
tween the terminals.
Resistance: 6.9 to 7.9 Ω at 20
C (68
F)

1 2 (b) Movement inspection.

Valve (1) Connect the positive (+) lead from the battery to ter-
minal 1 and negative (–) lead to terminal 2, and
check the movement of the valve.
NOTICE:
Confirm the valve does not adhere.
HINT:
Bad returning of the valve by entrance of foreign objects causes
B01689 subtle pressure leak to the advanced direction. Then, DTC can
be detected.
2004 COROLLA (RM1037U)

Author: Date: 956

 10–3
ENGINE CONTROL SYSTEM – SFI SYSTEM

3. THROTTLE BODY ASSY

Throttle Stop Screw
(a) Check throttle body.
(1) Check that throttle valve shaft is not rickety.
(2) Check that each port is not stopped up.
(3) Check that throttle valve opens and closes smooth-
ly.
(4) Check that there is no clearance between the
Throttle Lever throttle stop screw and throttle lever at the throttle
A66635 closed position.
NOTICE:
Do not adjust the throttle stop screw.

4. E.F.I. THROTTLE POSITION SENSOR

(a) Resistance inspection.
(1) Disconnect the throttle position sensor connector.
(2) Using an ohmmeter, measure the resistance be-
tween terminals VC and E2.
Resistance: 2.5 to 6.0 kΩ
VTA E2 VC (3) Check the change of resistance between terminals
2 3 1 VTA and E2.
A65173 Change of resistance:
The resistance value increases in proportion to the
throttle lever opening value.
HINT:
Throttle valve Resistance
Fully close 0.2 to 5.7 kΩ
Fully open 2.0 to 10.2 kΩ

2004 COROLLA (RM1037U)

Author: Date: 957

10–4
ENGINE CONTROL SYSTEM – SFI SYSTEM

5. E.F.I. ENGINE COOLANT TEMPERATURE SENSOR

(a) Resistance inspection.
Ohmmeter
(1) Using an ohmmeter, measure the resistance be-
tween each terminal.
Resistance:
At 20
C (68
F) 2.32 – 2.59 kΩ
At 80
C (176
F) 0.310 – 0.326 kΩ
NOTICE:
30
20 In case of checking the water temperature sensor in the wa-
RESISTANCE kΩ

10 ter, be careful not to allow water to go into the terminals,

5 and after checking, wipe out the sensor.
3
2
1
0.5
0.3
0.2
0.1

–20 0 20 40 60 80 100
(–4) (32) (80) (104) (140) (176) (212)
TEMPERATURE
C(
F) A50371

Ohmmeter 6. KNOCK CONTROL SENSOR

(a) Using an ohmmeter, measure the resistance between ter-
minals.
Resistance: 120 – 280 kΩ at 20
C (68
F)
HINT:
If the resistance is not specified, replace the sensor.

A65174

7. E.F.I. CIRCUIT OPENING RELAY ASSY

(a) Continuity inspection.
(1) Using an ohmmeter, check that continuity exists be-
tween each terminal.
Specified condition:
Between terminals 1 and 2 Continuity
Between terminals 3 and 5 No continuity
(2) Using an ohmmeter, check that continuity exists be-
E12471 tween terminals 3 and 5 when the battery voltage is
applied across terminals 1 and 2.
8. E.F.I ECU RELAY
(a) Continuity inspection.
(1) Using an ohmmeter, check that continuity exists be-
tween each terminal.
Specified condition:
Between terminals 1 and 2 Continuity
Between terminals 3 and 5 No continuity
(2) Using an ohmmeter, check that continuity exists be-
E12471 tween terminals 3 and 5 when the battery voltage is
applied across terminals 1 and 2.
2004 COROLLA (RM1037U)

Author: Date: 958

 10–5
ENGINE CONTROL SYSTEM – THROTTLE BODY ASSY

THROTTLE BODY ASSY

1008F–01

COMPONENTS

7.0 (71, 62 in.·lbf)

Clip

Vacuum Hose

Cylinder Head
Cover No. 2 Vacuum Hose

Air Cleaner Hose No. 1

Manifold Stay No. 2 (M/T)
13 (133, 9.6)

Water By–pass Hose

30 (306, 22)

Gasket
Accelerator Control
Cable Bracket Sub–assy Water By–pass
30 (306, 22)
Hose
Air Cleaner Cap

13 (133, 9.6) 30 (306, 22)

Accelerator
30 (306, 22) Throttle Body Bracket
Control Cable Assy
2.0 (20, 18 in.·lbf)

E.F.I. Throttle Position Sensor

Throttle Body Assy

Gasket

Throttle Body Idle Speed Control Valve Assy

3.7 (38, 33 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque

Non–reusable part A65206

2004 COROLLA (RM1037U)

Author: Date: 959

10–6
ENGINE CONTROL SYSTEM – THROTTLE BODY ASSY
1008G–02

Removal & Installation and Disassembly & Reassembly

1. DRAIN COOLANT(See page 16–7)

2. REMOVE CYLINDER HEAD COVER NO.2

(a) Remove 2 nuts, 2clips and the cylinder head cover No. 2.

A65077

3. REMOVE AIR CLEANER CAP SUB–ASSY

(a) Disconnect the MAF connector.
(b) Disconnect the VSV connector.

(c) Disconnect 3 vacuum hoses, as shown in the illustration.

(d) Loosen an air cleaner hose clump and disconnect an air
cleaner hose No. 1.
(e) Remove the air cleaner cap.

A65177

4. REMOVE AIR CLEANER HOSE NO.1

5. SEPARATE ACCELERATOR CONTROL CABLE ASSY

6. REMOVE THROTTLE BODY ASSY

(a) Disconnect an throttle position sensor connector.
(b) Disconnect a throttle body ISC valve assy connector.
(c) Disconnect a PCV hose.

A65188

2004 COROLLA (RM1037U)

Author: Date: 960

 10–7
ENGINE CONTROL SYSTEM – THROTTLE BODY ASSY

(d) Disconnect 2 water by–pass hoses.

A65189

(e) Remove 5 bolts, 2 nuts, throttle body bracket and throttle

body. (Transaxle M/T)

A65190

(f) Remove 3bolts, 2nuts and throttle body. (Transaxle A/T)

A66636

(g) Remove 2 bolts and accelerator cable bracket.

A65192

7. REMOVE E.F.I. THROTTLE POSITION SENSOR

(a) Remove 2 screws and the throttle position sensor as
shown in the illustration.

A65181

2004 COROLLA (RM1037U)

Author: Date: 961

10–8
ENGINE CONTROL SYSTEM – THROTTLE BODY ASSY

8. REMOVE THLOTTLE BODY IDLE SPEED CONTROL

VALVE ASSY
(a) Remove 3 screws and the idle speed control valve assy.
(b) Remove the gasket from the throttle body.

A65182

9. INSTALL THLOTTLE BODY IDLE SPEED CONTROL VALVE ASSY

(a) Install a new gasket on the throttle body.
(b) Install the idle speed control valve assy with 3 screws.
Torque: 3.7 N⋅m (38 kgf⋅cm, 33 in.⋅lbf)

10. INSTALL E.F.I. THROTTLE POSITION SENSOR

(a) Check that the throttle valve is fully close.
(b) insert the throttle position sensor to the throttle body with
it turned counterclockwise by 30
to 90
against the fully
close valve position.
(c) By turning the throttle position sensor clockwise, tighten
2 screws.
Torque: 2.0 N⋅m (20 kgf⋅cm, 18 in.⋅lbf)
A65183

11. INSTALL THROTTLE BODY ASSY

(a) Install the accelerator control bracket with 2 bolts.
Torque: 13 N⋅m (133 kgf⋅cm, 9.6 ft⋅lbf)

A65192

(b) Install a new gasket on the intake manifold, as shown in

the illustration.

A65184

2004 COROLLA (RM1037U)

Author: Date: 962

 10–9
ENGINE CONTROL SYSTEM – THROTTLE BODY ASSY

(c) Install the throttle body with 5 bolts and 2 nuts.(Transaxle

B B M/T)
A
Torque:
A 30 N⋅m (306 kgf⋅cm, 22 ft⋅lbf)
A
B 13 N⋅m (133 kgf⋅cm, 9.6 ft⋅lbf)

A
A
A
A65190

(d) Install the throttle body with 3 bolts and 2 nuts.(Transaxle

A/T)
Torque: 30 N⋅m (306 kgf⋅cm, 22 ft⋅lbf)

A66636

(e) Connect 2 water by–pass hoses to the throttle body.

A65189

(f) Connect the PCV hose to the throttle body.

(g) Connect the throttle body idle speed control valve assy
connector to the throttle body.
(h) Connect the throttle position sensor connector to the
throttle body.

A65188

12. INSTALL AIR CLEANER CAP SUB–ASSY

(a) Install the air cleaner cap.
(b) Connect the air cleaner hose.

2004 COROLLA (RM1037U)

Author: Date: 963

10–10
ENGINE CONTROL SYSTEM – THROTTLE BODY ASSY

(c) Connect 3 vacuum hoses, as shown in the illustration.

(d) Connect the VSV connector.
(e) Connect the intake air flow meter connector.

A65177

13. INSTALL CYLINDER HEAD COVER NO.2

(a) Install the cylinder head cover No. 2 with 2 nuts and 2
clips.
Torque: 7.0 N⋅m (71 kgf⋅cm, 62 in.⋅lbf)

A65077

14. ADD COOLANT(See page 16–7)

15. CHECK ENGINE COOLANT LEAK(See page 16–1)

2004 COROLLA (RM1037U)

Author: Date: 964

 10–11
ENGINE CONTROL SYSTEM – ECM (1ZZ–FE) (April, 2003)

ECM (1ZZ–FE) (April, 2003)

100HN–02

REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE GLOVE COMPARTMENT DOOR ASSY (See Page 71–10)

3. REMOVE ECM
(a) Remove the 2 clips using a clip remover. Then, open the
cover.

(a) (a)
A83791

(b) Disconnect the 4 ECM connectors.

(c) Remove the wire harness from the wire harness clamp.

(b) (b) (b) (b) (c)

A83792

(d) Remove the 2 bolts.

(e) Unfasten the claw and clip, then remove the ECM.

: Claw
: Clip A83793

4. REMOVE ECM COVER

(a) Take the 2 double–sided adhesive tapes off the ECM,
then remove the ECM cover.

2 Double–sided
Adhesive Tapes
A83794

2004 COROLLA (RM1037U)

Author: Date: 965

10–12
ENGINE CONTROL SYSTEM – ECM (1ZZ–FE) (April, 2003)

5. REMOVE ECM BRACKET NO.2 (DENSO MADE)

(a) Remove the 2 screws, then remove the ECM bracket No.
(a) 2.

(a)

A83795

6. REMOVE ECM BRACKET NO.1

(a) Remove the 2 screws, then remove the ECM bracket No.
1.
DENSO Made: DELCO Made:
(a) (a)
(a)
(a)

A83796 A84658 A84669

7. REMOVE ECM BRACKET NO.3 (DELCO MADE)

(a) Remove the 2 screws, then remove the ECM bracket No.
3.

(a)
(a)
A84659

8. INSTALL ECM BRACKET NO.3 (DELCO MADE)

Torque: 3.2 N⋅m (33 kgf⋅cm, 28 in.⋅lbf)
9. INSTALL ECM BRACKET NO.1
Torque: 3.2 N⋅m (33 kgf⋅cm, 28 in.⋅lbf)
10. INSTALL ECM BRACKET NO.2 (DENSO MADE)
Torque: 3.2 N⋅m (33 kgf⋅cm, 28 in.⋅lbf)

2004 COROLLA (RM1037U)

Author: Date: 966

 10–13
ENGINE CONTROL SYSTEM – ECM (1ZZ–FE) (April, 2003)

11. INSTALL ECM COVER

(a) Install a new ECM cover to the ECM as shown in the il-
lustration.
DENSO Made: DELCO Made:

1 to 6.2 mm (0.039 to 0.244 in.)

4.5 mm (0.177 in.)

0 to 2.5 mm
5 mm (0 to 0.098 in.) 2 Double–sided
(0.197 in.) 2 Double–sided Adhesive Tapes
Adhesive Tapes

A84660 A84664 A84670

12. INSTALL ECM

Torque: 3.0 N⋅m (31 kgf⋅cm, 27 in.⋅lbf)
13. INSTALL GLOVE COMPARTMENT DOOR ASSY
14. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 5.4 N⋅m (55 kgf⋅cm, 48 in.⋅lbf)
15. RESET MEMORY (A/T TRANSAXLE)
CAUTION:
Perform the RESET MEMORY (AT initialization) when replacing the ECM, engine assembly or auto-
matic transaxle assembly.
(a) The hand–held tester only.
(1) Connect the hand–held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) Perform the RESET MEMORY procedure from the ENGINE menu.
CAUTION:
After performing the RESET MEMORY, be sure to perform the ROAD TEST as described earlier.

2004 COROLLA (RM1037U)

Author: Date: 967