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MANUAL COMAP PARALELO ECU AVR IG-6-2-IS-3-4-ApplicationGuide - Pdf.aspx PDF
MANUAL COMAP PARALELO ECU AVR IG-6-2-IS-3-4-ApplicationGuide - Pdf.aspx PDF
InteliGen®
InteliSys ®
Application guide
G G
G G
`
LOAD
GCB
3x 3x
G
3xUG
3xIG
iG-CU
or
iS-CU
REM START/STOP
GCB FEEDBACK
GCB
Specification
• Automatic start-up and gen-set loading on external command
LOAD
T 3x
MCB GCB
3x 3x 3x
G
MCB
GCB
3xUM
3xUG
3xIG
K4 K3
MCB FEEDBACK
MCB
GCB FEEDBACK
GCB
2.2.2 ATS
LOAD
3x
T
ATS
3x 3x 3x
G
3xUM
3xUG
3xIG
K3
MCB FEEDBACK
Specification
• Automatic start-up when the mains fails
• Reclosing after mains returns
• On Load Test function see in chapter 3.4 - SPtM
LOAD
T 3x
MCB GCB
3x 3x 3x
G
3x U M
1x I M3
3x U G
3xI G
K K3
4
GCB
MCB GCB iG-CU
CLOS E /OP E N
or
BO
iS-CU +
M CB CLOS E /OP E N BI
RE M OTE TE S T
ON LOA D TE S T
RE QUIRE D TE S T ON LOA D
M CB FE E DB A CK
M CB
GCB FE E DB A CK
GCB
Specification
• On Load Test - load transfer to genset with break (In TEST mode only)
• Automatic start-up when the mains fails
• Test mode
• Break transfer
LOAD
T 3x
MCB GCB
3x 3x 3x
G
iG-AVRi
TRANS
3xU M
3xU G
K3
3xIG
K4
AVR
iG-AVRi
MCB GCB iG-CU AVRi
AVRi
iG-PCM
O UT
G CB CLO SE/O PEN or
MCB CLO SE/O PEN BO iS-CU+
iS-PCM Vout SPEED
BI
GOVERNOR
MCB FEEDBACK
MCB
G CB FEEDBACK
G CB
Specification
• Automatic start-up when the mains fails
• MCB full control
• Short time parallel
• Reverse power protection
• Voltage matching (when is used AVRi)
• Generator Base load and PF control
• Soft transfer after mains returns
• Test mode
• Binary up, down outputs allows motorized potentiometer Sync/Load and Volt/PF control
LOAD
T 3x
MCB GCB
3x 3x 3x
G
iG-AVRi
TRANS
1xI M3
3xUM
3xUG
3xIG
K4 K3
AVR
iG-AVRi
MCB GCB iG-CU
AVR
AVR
i
iG-PCM
i OUT
GCB CLOSE/OPEN or
MCB CLOSE/OPEN BO iS-CU +
iS-PCM Vout SPEED
BI
GOVERNOR
REMOTE TEST
ON LOAD TEST
TEST ON LOAD
REQUIRED
Specification
• On Load Test - load transfer to genset (In TEST mode only)
• Automatic start-up when the mains fails
• Test mode
• MCB full control
• Reverse power protection
• Voltage matching (when AVRi is connected)
• Mains Import / Export load and PF control
• Soft transfer after mains returns
• Binary up, down outputs allows motorized potentiometer Sync/Load and Volt/PF control
InteliGen hardware requirements
1x IG-CU
1x IG-MTU (when mains and generator neutral separation is required)
1x IG-PCM
1x IG-AVRi (when volt matching and PF control is required)
1x IG-AVRi-TRANS (when IG-AVRi is used)
1x IG-MTU (Optional - refer to controller user manual)
LOAD
3x
GCB
3x 3x
G
3xU M
3xU G
3xI G
K3
GCB
BO iS-CU
GCB CLOS E /OP E N
BI
RE M S TA RT/S TOP
GCB FE E DB A CK
GCB
Specification:
• No mains
• Automatic start-up when Binary input REM START/STOP is closed
• Closes GCB when generator voltage and frequency is within the limits
• GCB is blocked when Mains voltage value > 15V.
LOAD
T 3x GCB
3x 3x 3x
G
Im3 iG-AVRi
TRANS
3xUM
3xUG
3xIG
K3
1xIM
AVR
iG-AVRi
GCB iS- CU+ AVR
i
AVRi
OUT
B iS- PCM
GCB CLOSE/OPEN O SPEED
Vou
BI t GOVERNOR
REM START/STOP
MCB FEEDBACK
GCB FEEDBACK
GCB
Specification
• Parallel only, no MCB
• Binary input MCB feedback permanently closed
• Automatic stop when long Blackout
• Automatic GCB synchronizing when short Blackout
• Reverse power protection
• Voltage matching (when AVRi is connected)
• Mains Import / Export load and PF control or Baseload and Base PF control
• Binary up, down outputs allows motorized potentiometer Sync/Load and Volt/PF control
• GCB opens if mains fail is detected in AUT mode
• GCB synchronizes again, when mains returns
LOAD
T 3x
MCB GCB
3x 3x
G
3x
iG-AVRi
TRANS
3xUM
3xUG
K3
3xIG
AVR
iG-AVRi
MCB GCB AVR
i
AVR
i
OUT
iS-CU
BO
GCB CLOSE/OPEN iS-PCM
External MCB control Vout SPEED
BI
GOVERNOR
REM START/STOP
MCB FEEDBACK
MCB
GCB FEEDBACK
GCB
Specification
• No MCB control, MCB is controlled externally
• Automatic GCB control when Blackout
• Reverse power protection
• Voltage matching (when AVRi is connected)
• Mains Import / Export load and PF control or genset Baseload and Base PF control
• Soft transfer after mains returns
• Binary up, down outputs allows motorized potentiometer Sync/Load and Volt/PF control
LOAD
GCB1
3x 3x
G1
CAN
3xU B
3xUG
3xIG
LOAD SHARING
LINE
iG-COM
SYNC UNLOAD
SYS START/STOP
PRIORITY 0
GCB2
PRIORITY 3x
SELECTOR G2
CAN
3xU B
3xUG
3xIG
SYNC UNLOAD
SYS START/STOP
PRIORITY 0
START/STOP
LOAD
3x MGCB GCB1
3x 3x
G1
CAN
3xUG
RES.OK.(1)
RES.OK.(2)
3xUB
3xIG
LOAD SHARING
MGCB
MGCB LINE
SYNC UNLOAD
SYS START/STOP
PRIORITY 0
LOAD RESERVE 2
MGCB
GCB2
PRIORITY 3x 3x
SELECTOR G2
CAN
3xUG
3xUB
3xIG
SYNC UNLOAD
SYS START/STOP
PRIORITY 0
START/STOP LOAD RESERVE 2
Specification
• MGCB support
Application Guide, ©ComAp – August 2005 13
IG-6.2-IS-3.4-Application Guide.pdf
• Gen-sets soft unload in island parallel (if the function is available in external LSM)
• Pwr management (if IG-COMs are installed)
Hint:
IG-COM is necessary for Power management function and for Reactive power sharing (when no Droop AVR
are used).
Hints
Set SysAMFstrt del and SysAMFstp del setpoints at 1s for fast response
Input MCB FEEDBACK should not be configured.
LOAD
GCB1
3x 3x
G1
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
OUT
iG-CU AVRi
iG-COM
AVRi
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
PRIORITY 0 LOAD SHARING LINE
PRIORITY
GCB2
SELECTOR 3x
G2
CAN
3xU B
3xUG
3xIG
AVR
iG-AVRi
iG-PCLSM
OUT
iG-CU AVRi
iG-COM
AVRi
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
PRIORITY 0
START/STOP
LOAD
3x MGCB GCB1
3x 3x
G1
CAN
3xU B
RES.OK.(1)
3xUG
RES.OK.(2)
3xIG
AVR
MGCB
MGCB iG-AVRi
iG-PCLSM
AVRi
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
PRIORITY 0 LOAD SHARING LINE
LOAD RESERVE 2
MGCB
PRIORITY
GCB2
SELECTOR 3x 3x
G2
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
OUT
iG-CU AVRi
iG-COM
AVRi
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
PRIORITY 0
START/STOP LOAD RESERVE 2
Hints
Set SysAMFstrt del and SysAMFstp del setpoints at 1s for fast response
Input MCB FEEDBACK should not be configured
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x 3x
G1
3x
CAN
3xUG
3xU B
U,f
3xIG
LOAD SHARING
(3.PH.RELAY) LINE
KA
SYN iG-CU LSM
iG-COM
KA
MCB
MCB SYNC UNLOAD
SYS START/STOP
PRIORITY 0
GCB2
PRIORITY 3x
SELECTOR G2
CAN
3xUG
3xUB
3xIG
SYN iG-CU LSM
iG-COM
SYNC UNLOAD
SYS START/STOP
U,f PRIORITY 0
LOAD
U,f
T 3x
3x
MCB MGCB GCB1
3x 3x 3x 3x
G1
U,f CAN
3xUG
3xUB
RES.OK.(1)
RES.OK.(2)
3xIG
LOAD SHARING
MGCB
MGCB LINE
iG-COM
MGCB
SYN iG-CU LSM
MCB
MCB
SYNC UNLOAD
SYS START/STOP
PRIORITY 0
LOAD RESERVE 2
MGCB
GCB2
PRIORITY 3x 3x
SELECTOR G2
CAN
3xUG
3xUB
3xIG
SYNC UNLOAD
SYS START/STOP
U,f PRIORITY 0
LOAD RESERVE 2
Hints
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by.
Input MCB FEEDBACK should not be configured.
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x 3x
G1
3x CAN
3xUG
U,f
3xUB
3xIG
AVR
(3.PH.RELAY) iG-AVRi
iG-PCLSM
KA AVRi
iG-CU AVRi
iG-COM
OUT
KA
MCB
Vout SPEED
MGC LSM
GOVERNOR
SYS START/STOP
PRIORITY 0 LOAD SHARING LINE
PRIORITY
GCB2
SELECTOR 3x
G2
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
AVRi
iG-CU AVRi
iG-COM
OUT
Vout SPEED
LSM GOVERNOR
SYS START/STOP
U,f PRIORITY 0
LOAD
U,f
T 3x
3x
MCB MGCB GCB1
3x 3x 3x 3x
G1
CAN
3xU G
3xU B
U,f
RES.OK.(1)
RES.OK.(2)
3xIG
AVR
MGCB
MGCB
iG-AVRi
iG-PCLSM
AVRi
iG-CU AVRi
iG-COM
OUT
MGCB
MCB
MCB
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
PRIORITY 0 LOAD SHARING LINE
LOAD RESERVE 2
MGCB
PRIORITY
GCB2
SELECTOR 3x 3x
G2
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
AVRi AVRi
iG-CU
iG-COM
OUT
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
U,f PRIORITY 0
LOAD RESERVE 2
Hint:
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by.
Input MCB FEEDBACK should not be configured.
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x
G1
3x
3x
CAN
3xUB
3xUG
U,f
3xIG
LOAD SHARING
(3.PH.RELAY) LINE
KA
SYN iG-CU LSM
iG-COM
KA
MCB
MCB SYNC UNLOAD
SYS START/STOP
PRIORITY 0
MCB FEEDBACK
GCB2
3x
PRIORITY
SELECTOR
G2
CAN
3xUG
3xUB
3xIG
Specification
• Synchronize gen-sets to mains
• Import-Export or Base load power control
• Automatic start-up when the mains fails
• After mains returns GCBs opening, reclosing MCB and synchronizing gen-sets to mains
• Gen-sets soft unload (if the function is available in external LSM)
• Pwr management (if IG-COMs are installed)
nx IG-CU
nx IG-COM (Optional)
nx External Synchronizer
nx External Load sharing module with soft unload function (if needed)
nx IG-MTU (Optional - refer to controller user manual)
1x IG-MU or IG-IB (Optional - for connection to local or remote PC)
Description
1) The system is started by the Uf↑↓ relay or by the switch “Parallel to mains required”.
2) The Uf↑↓ relay opens MCB after the mains fails. At the same time the Uf↑↓ relay starts Pwr
management by closing of SYS START/STOP input, if the gen-sets had not run in parallel to mains
before.
3) When the mains returns, Uf↑↓ relay opens SYS START/STOP, and GCBs are opened.
4) Bus 3 phase voltage relay KA detects no voltage and with its time delay closes MCB
5) If the switch “Parallel to mains required” is closed, gen-sets are again synchronized to the bus.
6) To stop the gen-sets while running in parallel to mains open the switch “Parallel to mains required”.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload (if the function
is available in external LSM)
8) PRIORITY 0 selects the gen-set priority regardless of the Priority setpoint, if needed.
Hints
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by. If the input MCB FEEDBACK is active, the delay is 1s.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by. If the input MCB FEEDBACK is active, the delay for unloading is 1s.
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x
G1
3x
3x
CAN
3xUB
3xUG
U,f
3xIG
LOAD SHARING
(3.PH.RELAY) LINE
KA
SYN iG-CU LSM
iG-COM
KA
MCB
MCB SYNC UNLOAD
SYS START/STOP
PRIORITY 0
MCB FEEDBACK
GCB2
3x
PRIORITY
SELECTOR
G2
CAN
3xUG
3xUB
3xIG
PARALL.
TO MAINS
REQUIRED
SYNC UNLOAD
MCB
SYS START/STOP
U,f PRIORITY 0
MCB FEEDBACK
MCB
Hint:
IG-COM is necessary for Power management function and for Reactive power sharing (when no Droop AVR
are used).
Description
1) The system is started by the Uf↑↓ relay or by the switch “Parallel to mains required”.
2) The Uf↑↓ relay opens MCB after the mains fails. At the same time the Uf↑↓ relay starts Pwr
management by closing of SYS START/STOP input, if the gen-sets had not run in parallel to mains
before.
3) When the mains returns, Uf↑↓ relay opens SYS START/STOP, and GCBs are opened.
4) Bus 3 phase voltage relay KA detects no voltage and with its time delay closes MCB.
5) If the switch “Parallel to mains required” is closed, gen-sets are again synchronized to the bus.
6) To stop the gen-sets while running in parallel to mains open the switch “Parallel to mains required”.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload
8) PRIORITY 0 selects the gen-set priority regardless of the Priority setpoint, if needed.
Hints
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by. If the input MCB FEEDBACK is active, the delay is 1s.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by. If the input MCB FEEDBACK is active, the delay for unloading is 1s.
0V
FEEDBACK
DISABLE
SYNC
MCB
+24V
Ko1
MCB
iG-COM
CLOSE/O PEN
Ko2 iM-CU
MAINS FAIL
LOAD
CAN
3xU B
3xU M
3xIM
CAN
MCB 3x
GCB1
3x 3x
G1
iG-AVRi
TRANS
CAN
3xU B
3xU G
3xI G
Ko1
AVR
iG -AVRi
iG -PCLSM
MCB iG-CU AVRi AVRi
iG-COM
O UT
or
iS-CU+
iS-PCLSM -PM S Vout SPEED
LSM
GOVERNOR
SYS START/STOP
MASTER SELECT LO AD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
CAN
3xU G
3xU B
3xIG
AVR
iG-AVRi
iG-PCLSM
AVRi
iG-CU AVRi OUT
iG-CO M
PARALL.
or
TO M AINS
REQ UIRED iS-CU+
iS-PCLSM -PM S Vout SPEED
LSM
MCB GOVERNOR
Ko2
SYS START/STO P
MASTER SELECT
MCB FEEDBACK
MCB
Description
1) InteliMains opens MCB after the mains fails.
2) At the same time the IM binary output MAINS FAIL starts Pwr management by closing of SYS
START/STOP input, if the gen-sets had not run before.
3) When the mains returns, SYS START/STOP input opens and then GCB’s opens.
4) InteliMains detects no voltage and with its time delay MCB close del closes MCB.
5) If the switch “Parallel to mains required” is closed, gen-sets are again synchronized to the bus.
6) To stop the gen-sets while running in parallel to mains open the switch “Parallel to mains required”.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload
8) PRIORITY 0 (MASTER SELECT) selects the gen-set priority regardless of the Priority setpoint, if
needed.
Hints
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint SysAMFstp del is not used in this case.
3.4.1. Multiple Short time parallel to mains – external Sync & LSM
Application is supported by InteliGen only.
LOAD
U,f
T 3x
MCB
3x
3x 3x
GCB1 3x
G1
3x
U,f CAN
3xU G
3xU B
3xIG
LOAD SHARING
LINE
KA
SYN iG-CU LSM
iG-COM
(3.PH.RELAY)
KA
MCB
M CB SYNC UNLO AD
SYS START/STO P
EX T.SYN Kt
MASTER SELECT
MCB FEEDBACK
3xU G
3xU B
3xIG
SYN.ENABLED
iG-COM
SYNC UNLO AD
SYS START/STO P
M CB MASTER SELECT
MCB FEEDBACK
MCB
LOAD
U,f
T 3x
MCB MGCB
3x
3x
GCB1 3x
3x
G1
3x
(3.PH.RELAY)
U,f CAN
3xU G
3xU B
KA
3xIG
LOAD SHARING
G CB1
G CB2
LINE
KC
KA
RES.O K(1)
RES.O K(2)
M G CB
MCB KC
M CB SYNCH UNLO AD
SYS START/STO P
EX T.SYN Kt MGCB MASTER SELECT
LO AD RESERVE 2
MG CB MCB FEEDBACK
M ASTER SELECTO R 3x
GCB2
3x
KA Kt
G2
EX T.
M CB CAN
3xU G
SYN
3xU B
3xIG
SYN.ENABLED
SYNCH UNLO AD
SYS START/STO P
M CB MASTER SELECT
LO AD RESERVE 2
MCB FEEDBACK
MCB
Hints
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint SysAMFstp del is not used in this case.
LOAD
U,f
T
MCB
3x
3x
3x
3x
GCB1 3x
G1
U,f
3x iG-AVRi
TRANS
3xU G
CAN
3xU B
3xIG
KA
AVR
(3.PH.RELAY) iG-AVRi
KA
iG-PCLSM
AVRi
MCB iG-CU AVRi O UT
iG-COM
MCB or
iS-CU+
EXT.SYN Kt iS-PCLSM -PM S Vout SPEED
LSM
GOVERNOR
SYS START/STOP
MASTER SELECT LO AD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
KA Kt iG-AVRi
TRANS
EXT.
SYN MCB CAN
3xU B
3xU G
3xIG
SYN.ENABLED AVR
iG-AVRi
iG-PCLSM
AVRi AVRi
iG-CU O UT
iG-COM
or
iS-CU+
iS-PCLSM -PM S Vout SPEED
LSM
GOVERNOR
SYS START/STOP
M CB MASTER SELECT
MCB FEEDBACK
MCB
LOAD
U,f
T
MCB 3x MGCB
3x
3x
3x
GCB1 3x
G1
3x
U,f
(3.PH.RELAY) iG-AVRi
KA TRANS
G CB1
G CB2
CAN
3xU G
3xU B
KC
3xIG
AVR
iG-AVRi
KA
RES.O K(1)
RES.O K(2)
MGCB
iG-PCLSM
AVRi
MCB KC iG-CU AVRi O UT
iG-COM
MCB
or
iS-CU+
iS-PCLSM -PM S SPEED
EXT .SYN Kt MGCB LSM
Vout
GOVERNOR
SYS START/STOP
MASTER SELECT LOAD SHARING LINE
LOAD RESERVE 2
MG CB MCB FEEDBACK
3x GCB2 3x
MASTER SELECTO R
G2
KA Kt iG-AVRi
TRANS
EXT .
SYN MCB
3xU G
CAN
3xU B
3xIG
SYN.ENABLED
iG-AVRi AVR
iG-PCLSM
AVRi
iG-CU AVRi O UT
iG-COM
or
iS-CU+
iS-PCLSM -PM S Vout SPEED
LSM
GOVERNOR
SYS START/STOP
MCB MASTER SELECT
LOAD RESERVE 2
MCB FEEDBACK
MCB
FEEDBACK
DISABLE
L O A D S H A R IN G L IN E
SYNC
MCB
+24V
K o1 LS M
iM-PCLSM
MCB
iG-CO M
C L O S E /O P E N
iM -C U
LO AD
3xU M
3xU B
3xI M
CAN
MCB
3x 3x 3x
GCB1 3x
G1
iG -A V R i
TRANS
CAN
3xU G
3xU B
3xI G
K o1
AVR
iG -A V R i
iG-PCLSM
AVRi
MCB iG -C U AVRi OUT
iG-COM
or
iS -C U +
iS -P C L S M -P M S V ou t SPEED
LS M
G OVERNO R
S Y S S T A R T /S T O P
M A S T ER SE LEC T L O A D S H A R IN G L IN E
M CB FEEDBACK
GCB2 3x
M AS T ER SE LE CT O R
G2
iG -A V R i
TRANS
3xU B
3xU G
3xI G
CAN
iG -A V R i AVR
iG-PCLSM
AVRi AVRi
iG -C U OUT
iG-COM
or
iS -C U +
iS -P C L S M -P M S V ou t SPEED
LSM
G OVERNO R
MCB S Y S S T A R T /S T O P
M A ST E R S ELE CT
M CB FEEDBACK
MCB
0V
FEEDBACK
DISABLE
LO A D S H A R IN G LIN E
SYNC
MCB
+24V
K o1 LS M
iM-PCLSM
MCB
iG-COM
C LO S E /O P E N
iM -C U
LO AD
3xU B
3xU M
3xIM
3x CAN
MCB MGCB
3x 3x
GCB1 3x
G1
iG -A V R i
TRANS
3xU G
GCB1
GCB2
CAN
3xU B
KC
3xIG
K o1 AVR
iG -A V R i
RES.OK(1)
RES.OK(2)
M G CB
iG-PCLSM
AVRi
MCB iG -C U AVRi OUT
iG-COM
KC or
iS -C U +
iS -P C L S M -P M S SP E E D
MGCB LS M
V out
G OVERNO R
S Y S S T A R T /S T O P
M A S T E R S E LE C T LO A D S H A R IN G LIN E
M G CB LO A D R E S E R V E 2
M CB FEEDBACK
GCB2 3x
M A S T E R S E LE C T O R G2
iG -A V R i
TRANS
3xU B
3xU G
CAN
3xIG
iG -A V R i AVR
iG-PCLSM
AVRi AV R i
iG -C U OUT
iG-COM
or
iS -C U +
iS -P C L S M -P M S V out SP E E D
LS M
G OVERNO R
M CB S Y S S T A R T /S T O P
M A S T E R S E LE C T
LO A D R E S E R V E 2
M CB FEEDBACK
M CB
LOAD SHARING
LSM LINE
MAINS
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x
G1
3x
CAN
3xU G
3xU B
U,f
3xIG
LO AD SHARING
(3.PH.RELAY) LINE
KA
SYN iG-CU LSM
iG-COM
KA
MCB
M CB SYNC UNLO AD
GCB2
M ASTER SELECTO R 3x
G2
KA Kt
EX T.
M CB CAN
3xU G
SYN
3xU B
3xIG
SYN.ENABLED
iG-COM
PARALL.
TO MAINS
REQ UIRED
SYNC UNLO AD
SYS START/STO P
U,f M ASTER SELECT
M CB FEEDBACK
M CB
Description
1) The system is started by the Uf↑↓ relay or by the switch “Parallel to mains required”.
2) The Uf↑↓ relay opens MCB after the mains fails. At the same time the Uf↑↓ relay starts Pwr
management by closing of SYS START/STOP input, if the gen-sets had not run before.
3) When the mains returns, external synchronizer synchronizes gen-sets to the mains.
4) To stop the gen-sets while running in parallel to mains open the switch “Parallel to mains required”.
5) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload (if the function
is available in external LSM)
6) PRIORITY 0 (MASTER SELECT) selects the gen-set priority regardless of the Priority setpoint, if
needed.
7) When the gensets are not ready for standby operation after the mains return the bus 3 phase voltage
relay KA detects no voltage and with its time delay closes MCB.
Hints
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint SysAMFstp del is not used in this case.
LOAD SHARING
LSM LINE
MAINS
I/E LOAD
U,f
T
MCB
3x
3x
3x
3x
GCB1
G1
3x
iG-AVRi
U,f TRANS
3xU B
3xUG
CAN
3xIG
(3.PH.RELAY)
AV
KA
iG-AVRi R
KA
iG-PCLSM
AVR
AVRi
iG-CU i
iG-COM
OUT
MCB or
MCB iS-CU
iS-PCLSM-PMS LSM
Vout SPEED
EXT.SYN Kt GOVERNOR
SYS START/STOP
MASTER SELECT LOAD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR G2
KA Kt
iG-AVRi
TRANS
EXT.
MCB CAN
3xUG
SYN
3xU B
AV
3xIG
SYN.ENABLED iG-AVRi R
iG-PCLSM
AVR
iG-CU AVRi i
iG-COM
OUT
PARALL.
TO MAINS or
REQUIRED iS-CU
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MCB MASTER SELECT
MCB FEEDBACK
MCB
LOAD SHARING
LSM LINE
MAINS
I/E LOAD
U,f
T
MCB MGCB
3x
3x
3x
GCB1
G1
3x
iG-AVRi
MGCB
3x
U,f TRANS
KC
3xUB
3xUG
CAN
GCB1
GCB2
3xIG
KC
KA
iG-AVRi AVR
iG-PCLSM
KA AVR
RES.OK(2)
RES.OK(1)
(3.PH.RELAY)
MGCB
AVRi
iG-CU
iG-COM
i OUT
MCB
MCB
KC
or
MCB iS-CU +
iS-PCLSM-PMS Vout SPEED
EXT.SYN Kt MGCB LSM
GOVERNOR
SYS START/STOP
MASTER SELECT LOAD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR G2
KA Kt
iG-AVRi
TRANS
EXT.
MCB CAN
3xUG
3xUB
SYN
3xIG
AVR
SYN.ENABLED iG-AVRi
iG-PCLSM
AVR
iG-CU AVRi
iG-COM
i OUT
PARALL.
TO MAINS or
REQUIRED iS-CU +
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MCB MASTER SELECT
MCB FEEDBACK
MCB ...\EX_IM.VSD
FEEDBACK
DISABLE
SYNC
MCB
+ 2 4V
K o1
iM-PCLSM
LS M
MCB
iG-COM
C L O S E /O P E N
iM -C U
LO AD
CAN
3xU M
3xU B
3xIM
CAN
3x
MCB
3x 3x
GCB1
G1
iG -A V R i
TRANS
CAN
3xU B
3xU G
3xIG
K o1
AVR
iG -A V R i
iG-PCLSM
AVRi
MCB iG -C U AVRi
iG-COM
OUT
or
iS -C U
iS -P C L S M -P M S LSM
V out SPEED
G O VERNO R
S Y S S T A R T /S T O P
M ASTER SELECT LO A D S H A R IN G LIN E
M CB FEEDBACK
GCB2 3x
M A S T E R S E LE C T O R
G2
iG -A V R i
TRANS
CAN
3xU G
3xU B
3xIG
AVR
iG -A V R i
iG-PCLSM
AVRi
AVRi
iG -C U OUT
iG-COM
P A R A LL.
T O M A IN S or
R E Q U IR E D iS -C U
iS -P C L S M -P M S V ou t SPEED
LSM
G O VERNO R
MCB S Y S S T A R T /S T O P
M ASTER SELECT
M CB FEEDBACK
MCB
0V
LOAD SHARING LINE
FEEDBACK
DISABLE
SYNC
MCB
+24V
Ko1
iM-PCLSM
LSM
MCB
iG-COM
CLOSE/OPEN
iM-CU
LOAD
CAN
3xUM
3xU B
3xIM
CAN
MCB 3x MGCB
3x 3x
GCB1
G1
iG-AVRi
MGCB
KC
TRANS
GCB1
GCB2
3xUB
CAN
3xUG
KC
3xIG
Ko1
AVR
iG-AVRi
RES.OK(2)
RES.OK(1)
MGCB
iG-PCLSM
AVR
MCB iG-CU AVRi
MCB
i
iG-COM
KC OUT
or
iS-CU +
MGCB iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT LOAD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
AVR
iG-CU AVRi i
iG-COM
OUT
PARALL.
TO MAINS or
REQUIRED iS-CU +
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
MCB SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB ...\IM_MCB.VSD
0V
FEEDBACK
LOAD SHARING LINE
DISABLE
SYNC
MCB
+24V
Ko1
iM-PCLSM
LSM
MCB
iG-COM
CLOSE/O PEN
Ko10
MAINS PW R
iM-CU
O UT
LOAD
3xU M
3xU B
3xI M
CAN
MCB
3x 3x 3x GCB1 3x
G1
iG-AVRi
TRANS
3xU G
CAN
3xU B
3xI G
Ko1 AVR
iG-AVRi
iG-PCLSM
AVRi
MCB iG-CU AVRi O UT
iG-COM
or
iS-CU+
iS-PCLSM -PM S Vout SPEED
LSM
GOVERNOR
SYS START/STOP
MASTER SELECT LO AD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
3xU B
3xU G
3xI G
CAN
iG-AVRi AVR
iG-PCLSM
AVRi AVRi
iG-CU O UT
iG-COM
or
Ko10
iS-CU+
iS-PCLSM -PM S Vout SPEED
LSM
GOVERNOR
MCB SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
Hint:
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint SysAMFstp del is not used in this case.
FEEDBACK
DISABLE
SYNC
MCB
+24V
Ko1
iM-PCLSM
LSM
MCB
iG-COM
CLOSE/OPEN
Ko2 iM-CU
MGCB
CLOSE/OPEN
LOAD
CAN
3xUM
3xUB
3xIM
CAN
MCB 3x MGCB
3x 3x
GCB1
G1
iG-AVRi
TRANS
+24V
3xU B
CAN
3xUG
3xIG
Ko1
AVR
Ko2 iG-AVRi
iG-PCLSM
AVR
MCB MGCB iG-CU AVRi i
iG-COM
OUT
or
iS-CU +
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT LOAD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
AVR
iG-CU AVRi i
iG-COM
OUT
PARALL.
TO MAINS or
REQUIRED iS-CU +
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
MCB SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x 3x
G1
3x
3xU B
3xU G
U,f
3xIG
+
(3.PH.RELAY)
KA
iG-CU
KA K1
MCB BO SPM
NO T READYAUTO
MCB BI
REM START/STO P
+ + K2
KM GCB2
3x
U,f KM G2
Kt
3xU G
3xU B
3xIG
+
MASTER SELECTOR
K2 iG-CU
BO SPM
NO T READYAUTO
BI
K1
REM START/STO P
KM
Kt
Specification
• Automatic start-up when the mains fails
• Reclosing after mains returns
• Master genset is selected by Master selector switch.
• When selected gen-set fails the second one starts.
• Bus voltage measuring protects genset against GCB closing to energized bus.
Description
1) The Uf↑↓ relay opens MCB after the mains fails.
2) With the time delay given by Kt relay the master genset is started
3) If the master is not ready or fails during the operation the second genset is started
4) When the mains returns Kt relay stops the running set with its delay.
5) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB
LOAD
3x 3x
3x
G1
II. I.
3xU G
3xU B
3xIG
ATS + +
iG-CU
K1 GCB GCB1
BO SPM BO CLOSE/OPEN
NOT READYAUTO
BI
GCB1 feedback
REM START/STOP ATS I. feedback
K2
KM
3x
G2
3xU G
3xU B
+
3xIG
+
+
GCB2
K2 iG-CU GCB GCB2
KM SPM BO CLOSE/OPEN
BO
GCB1 NOT READYAUTO
BI
K1 GCB2 feedback
REM START/STOP
ATS II. feedback
KM
MASTER
SELECTOR
I II
SYSTEM
START
ATS
Specification
• Start on request by SYSTEM START switch
• Master genset is selected by Master selector switch.
• When selected gen-set fails the second one starts.
• Bus (load) voltage measuring protects genset against GCB closing to energized bus.
IG InteliGen hardware requirements
2x IG-CU
Software system configuration: SPM
Description
1) Selected master genset is started after SYSTEM START is closed
2) If the master is not ready or fails during the operation the second genset is started
L3
L0
L1
CAN
iM-PCLSM
LSM
iM-CU 1 iG-COM
CAN 2
BO MCB fdb mirror BI MCB feedback
MCB OFF coil
iS-CU 1 +
MCB ON coil
3xUG
3xU B
3xIM
3xIG
230 VAC
LOAD
1
MCB GCB1
3x 3x
G1
CAN B
BTB
I-CR
CAN A
MCB GCB2
3x
G2
LOAD
3xU B
3xUM
3xUG
3xU B
3xIM
3xIG
LSM
iM-CU 2
iG-COM
Specification
• Mains circuit breaker (MCB) is operated by 230V AC coil so it can be opened only after the voltage
on the generator is present. GCB cannot be closed before MCB is opened.
• Therefore the BO MCB fdb mirror and GCB blocking from IM are connected to BI MCB feedback and
GCB disable of IS (see IM-6.1 and IS-MINT-3.3 manuals for detailed description).
• Related settings are:
IS: ProcessControl:#SysLdCtrl PtM = BASELOAD
IS: ProcessControl:#SysPFCtrl PtM = BASEPF
IM: Mains protect:MCB opens on = GENRUN
IM: Mains protect:VectorS prot = GENRUN
IM: Pwr management:#SysAMFstpDel > Mains protect:Mains ret del
• I-CR module is used for separating two parts of the CAN bus when BTB is opened – it has jumper
P4 closed which means that IS-CU 2 (Contr. Addr = 4) gives I-CR information about BTB feedback.
BTB feedback is 16 binary input of IS-CU 2 (see Inteli-communication guide for detailed description
of I-CR possibilities). Thanks to I-CR module IG-IB is able to monitor all controllers (IM 1 and 2, IS 1
and 2) even if the BTB is opened.
re d = + U b a tt
b lu e = G N D P o w e r s u p p ly
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = POSITIVE
Heinzmann E16
InteliGen
InteliSys
IG-PC(LS)M
SPEED
G ND G O VERNO R
Speed
A3
gov
B3 VoutR 10kohm
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
Cummins
EFC
InteliGen
Cummins EFC
InteliSys
1 IG-PC(LS)M
+Vbatt +
C
2 4u7/50V SPEED
-Vbatt G O VERNO R
G ND
7 7,8V
Speed
300R gov
8 VoutR 10kohm
bias
470R
9 Vout
5V
11
ECPG
InteliGen
Cummins ECPG InteliSys
IG-PC(LS)M
SPEED
1 GND GOVERNOR
A
Speed
gov
VoutR 10kohm
bias
I 9 Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 2.5VDC
SpeedRegChar = POSITIVE
ONAN
InteliGen
Cummins ONAN InteliSys
GND
Speed
0-5V 10k gov
VoutR 10k
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 2.5VDC
SpeedRegChar = POSITIVE
Adjusting
Sync/Load ctrl: Speed gov bias = 5 VDC
SpeedRegChar = POSITIVE
Barber colman
DYNA 8000
InteliGen
InteliSys
IG-PC(LS)M
SPEED
GND GOVERNOR
Speed
470kOhm gov
9 VoutR 10kohm
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 4V
SpeedRegChar = POSITIVE
Batt.minus Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 0,0 V
SpeedRegChar = POSITIVE
DYN1 10684
InteliGen
InteliSys
IG-PC(LS)M
SPEED
GND GOVERNOR
6
8V Speed
7K5 gov
9 VoutR 10kohm
bias
7K5
4V 7 Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = NEGATIVE
InteliGen
ESD 5330
InteliSys
IG-PC(LS)M
SPEED
GND GOVERNOR
G
Speed
gov
VoutR 10kohm
bias
M Vout
AUX
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = NEGATIVE
InteliGen
EGS 104B
InteliSys
IG-PC(LS)M
SPEED
GND GOVERNOR
2
Speed
1 kohm gov
VoutR 10kohm
bias
25 Vout
AUX
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = NEGATIVE
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
G AC
EAM104 5K
EXTERNAL FREQ
TRIM
DDEC3
952
C3
510
D1
A3
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
1 +Vbatt
IG-PC(LS)M
3 4
2 -Vbatt SPEED
VO LVO
2 3 G AC G O VERNO R
EDC III 5 G ND
EAM 122
Speed
gov
10kohm
VoutR bias
6 Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
8 Vout
0 to 10V
Adjusting
Sync/Load ctrl: Speed gov bias = 4,9 V
SpeedRegChar = POSITIVE
Caterpillar
Following is an example of interface to Speed control unit with PWM input for synchronizing.
Speed Up
BO INC 1 +B
PWM
Speed Dn 2 signal
BO DEC S
Start 1k
BO SET 3 -B
-Vbat
GND 1 -B
-Vbat
Adjusting
Sync/Load ctrl: Speed gov bias = 4,0 V
SpeedRegChar = POSITIVE
Genset plug F
Adjusting
Sync/Load ctrl: Speed gov bias = 2,5 V
SpeedRegChar = POSITIVE
Perkins
Perkins 4016 E61 TRS
InteliGen
InteliSys
ECM IG-PC(LS)M
SPEED
GND GOVERNOR
19
2,7kOhm
10kOhm
VoutR
18
OEM connector
2,7kOhm
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = POSITIVE
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = POSITIVE
Hint:
For external speed setting terminals 2 and 12 on ECM have to be interconnected.
gov
VoutR 10kohm
bias
Vout
RPS INPUT
Adjusting
Sync/Load ctrl: Speed gov bias = app. 5,6 V
SpeedRegChar = POSITIVE
Adjusting
Sync/Load ctrl: Speed gov bias = 4 V
SpeedRegChar = POSITIVE
Basler
Basler APR63-5, AEC 63-7, KR-FX, KR-FFX
InteliGen
iG- 230/400VAC From InteliSys
18VAC AVRi 0VAC generator
TRANS IG-PC(LS)M
AVRi+ AVRi+
AVRi
iG-
7 GND AVRi-
AVRi-
6 OUT1
Stamford
STAMFORD SX460
InteliGen
iG- 230/400VAC From InteliSys
18VAC AVRi 0VAC generator
TRANS IG-PC(LS)M
1 OUT2
iG-
input AVRi-
AVRi-
+- 5V 2 OUT1
AVRi+
AVRi
A1 OUT2 AVRi+
iG-
AVRi-
AVRi-
A2 OUT1
Hint:
Inputs 1 and 2 for external trim must be shorted for control via analog inputs A1, A2.
AVRi
S2, S1 strip J2
iG-
GND AVRi-
ST4 AVRi-
OUT1
AVRi output is connected instead Remote voltage trimmer 470 ohm to terminals ST4.
Adjusting
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR DCout bias = 50%
VoltRegChar = POSITIVE
R449
Leroy Sommer
R 449
100 VAC
18 VAC iG-AVRi From generator
TRANS/100 0 VAC InteliGen
InteliSys
R449
IG-PC(LS)M
Terminal
5 strip J2
4
AVRi+
AVRI
OUT2 AVRi+
iG-
3
AVRi-
2 AVRi-
1 OUT1
RS128
InteliG en
iG-
230/400VAC From InteliSys
RS128.0 18VAC AVRi 0VAC generator
TRANS IG -PC(LS)M
AVRi+
AVRi
AVRi+
iG -
4 G ND AVRi-
AVRi-
5 OUT1
AVRi output is connected instead Remote voltage trimmer 470 ohm to terminals 4, 5.
Adjusting
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR DCout bias = 50%
VoltRegChar = POSITIVE
A V Ri
OUT1 AVRi+ AVRi+
I G-
AVRi-
AVRi-
GND
AVRi output is connected instead Remote voltage trimmer 100Kohm (OUT1=top position wire and Gnd
=second top position wire – see below).
Adjusting
AVRi trim to maximum counterclockwise.
Volt/PF ctrl: AVR DCout bias = 75%
VoltRegChar = NEGATIVE
Marelli AVR
InteliGen
iG- 230Vac From InteliSys
18Vac AVRi 0Vac generator
TRANS IG-PC(LS)M
n.c. S1
S2 AVRi+
AVRi
6 OUT2 AVRi+
iG-
AVRi-
1 AVRi-
8 OUT1
2
Piller
InteliGen
230/400VAC InteliSys
18VAC iG-AVRi- From
TRANS 0VAC generator
IG-PC(LS)M
AVRi+ AVRi+
AVRi
2 OUT2
i G-
AVRi-
AVRi-
1 OUT1
DVR