24/07/2018 Manufacturing Process Technology -Part I - - Unit 8 - Week 7

reviewer1@nptel.iitm.ac.in ▼

Courses » Manufacturing Process Technology -Part I

Announcements Course Ask a Question Progress Mentor

Unit 8 - Week 7

Course
outline Week 07- Assignment - Manufacturing Process
Technology Part-1
How to access The due date for submitting this assignment has passed. Due on 2016-03-08, 23:55 IST.
the portal
Submitted assignment
Week 1
1) In a machining process, the percentage of heat carried away by the chips is 1 point
Week 2 typically:

Week 3 5%
25%
Week 4 50%
75%
Week 5
No, the answer is incorrect.
Week 6 Score: 0
Accepted Answers:
Week 7 75%
Merchant 2) As the cutting speed increases 1 point
Theory (Cutting
Forces
More heat is transmitted to the work piece and less heat is transmitted to the tool
Analysis)
More heat is carried away by the chip and less heat is transmitted to the tool
Merchant
More heat is transmitted to both the chip and the tool
Theory (Force
analysis) Part-2 More heat is transmitted to both the work piece and the tool

Lee Shaffer's No, the answer is incorrect.

Solution Score: 0
Specific Energy Accepted Answers:
Model for More heat is carried away by the chip and less heat is transmitted to the tool
Cutting
3) Flank wear occurs on the: 1 point
Modeling of
Heat
Relief face of the tool
Generation and
Cutting Tool Rake face
Temperature Nose of the tool
Temperature in Cutting edge
Cutting and
Builtup Edge No, the answer is incorrect.
Formation Score: 0
Quiz : Week 07- Accepted Answers:
Assignment - Relief face of the tool
Manufacturing
Process 4)
Consider the following statements: During the third stage of tool‐wear, rapid1 point
Technology
Part-1
deterioration of tool edge takes place because:
1. Flank wear is only marginal
Week 07- 2. Flank wear is large
Answer key for 3. Temperature of the tool increases gradually
https://onlinecourses.nptel.ac.in/noc16_me03/unit?unit=67&assessment=65 1/5
24/07/2018 Manufacturing Process Technology -Part I - - Unit 8 - Week 7
assignment 7 4. Temperature of the tool increases drastically
(MPT-1)
Which of the statements given above are correct?
Week 8 1 and 3
2 and 4
1 and 4
2 and 3

No, the answer is incorrect.

Score: 0
Accepted Answers:
2 and 4

5) Crater wear on tools always starts at some distance from the tool tip because at 1 point
that point:
Cutting fluid does not penetrate
Normal stress on rake face is maximum
Temperature is maximum
Tool strength is minimum

No, the answer is incorrect.

Score: 0
Accepted Answers:
Temperature is maximum

6)
Consider the following actions: 1 point
1. Mechanical abrasion 2. Diffusion
3. Plastic deformation 4. Oxidation
Which of the above are the causes of tool wear?
2 and 3
1 and 2
1, 2 and 4
1 and 3

No, the answer is incorrect.

Score: 0
Accepted Answers:
1, 2 and 4

In7)a single‐point turning operation of steel with a cemented carbide tool, Taylor's1 point
tool life exponent is 0.25. If the cutting speed is halved, the tool life will increase by
Two times
Four times
Eight times
Sixteen times

No, the answer is incorrect.

Score: 0
Accepted Answers:
Sixteen times

8) Tool life is generally specified by 1 point

Number of pieces machined

Volume of metal removed
Actual cutting time
Any of the above

No, the answer is incorrect.

Score: 0
Accepted Answers:

https://onlinecourses.nptel.ac.in/noc16_me03/unit?unit=67&assessment=65 2/5
24/07/2018 Manufacturing Process Technology -Part I - - Unit 8 - Week 7
Number of pieces machined

9) life is affected mainly with

Tool 1 point

Feed
Depth of cut
Coolant
Cutting speed

No, the answer is incorrect.

Score: 0
Accepted Answers:
Cutting speed

In10)a tool life test, doubling the cutting speed reduces the tool life to 1/8th of the1 point
original. The Taylor's tool life index is:
1/2
1/3
1/4
1/8

No, the answer is incorrect.

Score: 0
Accepted Answers:
1/3

11)Usingthe Taylor equation VTn = c, calculate the percentage increase in tool life 1 point
when the cutting speed is reduced by 50% (n = 0·5 and c = 400)
300%
400%
100%
50%

No, the answer is incorrect.

Score: 0
Accepted Answers:
300%

12)If
n=0.5 and C=300 for the cutting speed and the tool life relation, when cutting 1 point
speed is reduced by 25%, the tool life will be increased by
100%
95%
78%
50%

No, the answer is incorrect.

Score: 0
Accepted Answers:
78%

13)A carbide tool (having n=0.25) with a mild steel work-piece was found to give life of 1 hour 21 1 point
minutes while cutting at 60 m/min. The value of C in Taylor’s tool life equation VTn=C would be equal to:

200
180
150
100

No, the answer is incorrect.

Score: 0
Accepted Answers:

https://onlinecourses.nptel.ac.in/noc16_me03/unit?unit=67&assessment=65 3/5
24/07/2018 Manufacturing Process Technology -Part I - - Unit 8 - Week 7
180

14) Under certain cutting conditions, doubling the cutting speed reduces the tool 1 point

life to (1/16)th of the original. Taylor’s tool life index (n) for this tool- workpiece
combination will be:
0.25
0.5
0.15
0.45

No, the answer is incorrect.

Score: 0
Accepted Answers:
0.25

15)The tool life curves for two tools A and B are shown in the figure and they 1 point
follow the tool life equation VTn = C. Consider the following statements:
1. Value of n for both the tools is same.
2. Value of C for both the tools is same.
3. Value of C for tool A will be greater than that for the tool B.
4. Value of C for tool B will be greater than that for the tool A.
Which of these statements is/are correct?

1 and 3
1 and 4
2 only
4 only

No, the answer is incorrect.

Score: 0
Accepted Answers:
1 and 3

Previous Page End

https://onlinecourses.nptel.ac.in/noc16_me03/unit?unit=67&assessment=65 4/5
24/07/2018 Manufacturing Process Technology -Part I - - Unit 8 - Week 7

© 2014 NPTEL - Privacy & Terms - Honor Code - FAQs -

A project of In association with

Funded by

Powered by

https://onlinecourses.nptel.ac.in/noc16_me03/unit?unit=67&assessment=65 5/5