GEAR BOX & CONVERTER

FOR TRANSMISSION KITS

SEE PG. -- 5 -- 8 --

R/04--98 -- 5 -- 2 -- CATALOG B238

GEAR BOX & CONVERTER

FOR TRANSMISSION KITS

SEE PG. -- 5 -- 8 --

CATALOG B238 -- 5 -- 3 -- R/04--98

ITEM PART NUMBER DESCRIPTION QTY MODEL

197883 Complete Gear Box 1 2WD

197884 Complete Gear Box 1 4WD

1 109732 Screw 3 All

2 473366 Plug 2
3 109623 Cover 1
4 109689 Washer 1

5 109712 ”O” Ring 1

6 109565 Suction Strainer 1
7 109682 Plug 1
8 109710 Washer 1
10 109563 Transmission Case 1

11 189956 ”O” Ring 3

12 109677 Union 1
13 109678 Dust Cover 1
14 109705 Breather 1
15 109595 Gear Lever Foot 1

16 109681 Seating Kit 1

17 473373 Seating Kit 1 includes Item18
18 473373 ”O” Ring 1 includes Item17
19 109702 Clip 1
20 109612 Dust Cover 1

21 109719 Screw 3
22 109611 Upper Seating 1
23 109700 Gasket A/R
24 109661 Plug 2
25 189956 ”O” Ring 2

26 473920 Spring 2
27 109709 Ball 4
28 109673 3RD & 4TH Shift Rod 1
29 109580 1ST & 2ND Shift Fork 1
30 109581 3RD & 4TH Shift Fork 1

31 109737 Screw 4
32 109603 Shift Lug 2
33 109660 Interlock Plate 1
34 109717 Screw 2
35 109582 1ST & 2ND Shift Rod 1

R/04--98 -- 5 -- 4 -- CATALOG B238

ITEM PART NUMBER DESCRIPTION QTY MODEL

36 109567 Converter Housing 1 All

37 109731 Screw 8
38 109676 ”O” Ring 1
39 109989 Pump 1
40 479270 Washer 4

41 109729 Screw 4
42 109690 Seal 1
43 109661 Plug 2
44 109646 Gasket 1
45 109572 Filter Bracket 1

46 109658 Union 1
47 561749 Oil Filter 1
48 109728 Screw 2
49 109724 Washer 2
50 109564 Transmission Rear Case 1

51 109560 Cover 1
52 109726 Screw 11
53 109720 Nut 1
54 109683 Screw 1
55 109583 Gasket 1

56 109579 Reverse Idler Gear 1

57 109654 Bearing 2
58 109607 Spacer 1
59 109672 Spacer 1
60 109668 Shim (0.051mm--0.002”) A/R

60 109669 Shim (0.076mm--0.003”) A/R

60 109670 Shim (0.178mm--0.007”) A/R
60 109671 Shim (0.559mm--0.022”) A/R
61 473226 Reverse Idler Gear 1
62 109706 Washer 1

63 109667 Nut 1
64 109718 Plug 1
65 109584 Suction Pipe 1
68 109679 Plug 1
69 109704 Gasket 1

CATALOG B238 -- 5 -- 5 -- R/04--98

ITEM PART NUMBER DESCRIPTION QTY MODEL

70 109605 Cover 1 All

71 109730 Screw 8
72 109715 Plug 1
73 109727 Screw 15
74 109566 Gasket 1

75 109585 Tube 1
76 109687 Hollow Screw 2
77 35348 Washer 4
78 109650 Pin 4
79 109701 Bearing 2

80 494761 Thrust Washer Kit 2 includes Item 81

81 494761 Thrust Washer Kit 2 includes Item 80
82 109624 Seal 4
83 109651 Bearing 2
84 109575 Forward Primary Gear 1

85 109649 Thrust Washer 2

86 552486 Circlip 2
87 552487 Gear 2
88 473725 Clutch Disc 12
89 109594 Friction Disc 12

90 109647 Circlip 2
91 109662 Spring Retainer 2
92 109577 Piston 2
93 109663 Seal 2
94 109711 ”O” Ring 2

95 109655 Input Shaft 1

96 109576 Reverse Primary Gear 1
97 109615 Shim (0.051mm--0.002”) A/R
97 109616 Shim (0.076mm--0.003”) A/R
97 109617 Shim (0.127mm--0.005”) A/R

97 109618 Shim (0.178mm--0.007”) A/R

97 109619 Shim (0.381mm--0.015”) A/R
97 109620 Shim (0.508mm--0.02”) A/R
98 109597 Spacer 1
99 976003220871 Bearing 4

R/04--98 -- 5 -- 6 -- CATALOG B238

ITEM PART NUMBER DESCRIPTION QTY MODEL

100 109596 Spacer 1 All

101 109570 Out Put Shaft Driver Gear 1
102 109652 Bushing 1
103 109653 Spacer 1
104 109621 Bearing 2

105 109568 Out Put Shaft 1ST Gear 1

106 109665 1ST/2ND Synchro Ass’y 1
107 109586 Bushing 2
108 109569 2ND Gear 1
109 109561 Out Put Shaft 1

110 473227 3RD Gear 1

111 109666 3RD/4TH Synchro Ass’y 1
112 109664 Circlip 1
113 473228 4TH Gear 1
114 109599 Shim (0.051mm--0.001”) A/R

114 109600 Shim (0.076mm--0.003”) A/R

114 109601 Shim (0.178mm--0.007”) A/R
114 109602 Shim (0.559mm--0.022”) A/R
115 109598 Spacer 2
116 109656 Seal 1

117 109750 End Yoke 1

119 109571 Countershaft Drive Gear 1
120 109562 Countershaft 1
121 109703 Bolt, Stud 4
122 109743 ”O” Ring 1

123 109741 Washer 1

124 109742 Washer 1
125 109712 ”O” Ring 1
126 109744 Screw 1
127 178200 Tube & Cap 1

129 4039 ”O” Ring 1

130 KN630175 Washer 2
131 KN605558 Bolt 2
132 76333 Dip Stick 1

CATALOG B238 -- 5 -- 7 -- R/04--98

ITEM PART NUMBER DESCRIPTION QTY MODEL

133 73193 Washer 12 All

134 73192 Screw 12
300 209373 Plate, Torque 1
301 209375 Screw 6
302 209573 Washer 6
303 209374 Plate, Torque 1

304 209376 Screw 6

305 75985 Converter 1
306 76263 Oil Temperature Sender 1
307 177743 ”O” Ring 1
309 549100 Converter Oil Pressure Switch 1

310* -- -- -- -- Copper Seal 1

311* -- -- -- -- Union 1
312 177743 ”O” Ring 1

TRANSMISSION KITS

109691 Bearing Kit Items:

57, 79, 83, 99, 102 & 104 A/R
109695 Gasket Kit Items:
23, 44, 55, 69 & 74 A/R
109694 Thrust Washer Kit Items:
80, 81 & 85 A/R
552489 Clutch Pack Kit Items: 86 -- 94 A/R
109697 Sealing Kit Items:
38, 40, 42, 49, 68, 82, 93, & 116 A/R
109699 Circlip Kit Items:
86, 90 & 112 A/R
109692 ”O” Ring Kit Items:
5, 11, 18, 25, 94, 122 & 125 A/R
109698 Small Parts Kit Items:
24, 26, 27 & 43 A/R

* Included with Item 309 (Part No. 549100).

R/04--98 -- 5 -- 8 -- CATALOG B238

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CATALOG B238 -- 5 -- 9 -- R/04--98

FWD/REVERSE CONTROL VALVE

R/04--98 -- 5 -- 10 -- CATALOG B238

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 109628 Selector Stop 1 All

2 977 O--Ring 1
3 109626 Valve Selector 1
4 109990 Pin 1
5 109640 Washer 1

6 109635 Slide Valve 1

7 473921 Spring 1
8* 109639 Gasket 1
9 109636 Body 1
10 109721 Screw 4

11 109637 Seal 2
12 5021 Ball 1
13 473922 Spring 1
14 4051 Copper Seal 1
15 109644 Plug 1

16 109645 Plug 1
17 5374 Copper Seal 3
18 473923 Valve Body 1
19 109714 Plug 3
20 109779 Screw 4

21 477553 Piston 1
23 109686 Spring 1
24 473924 Axle/Tube (replaces the Seal shown)1
25 109634 Flow Divider 1
26** -- -- -- -- Spring 1

27 109631 Pressure Valve 1

28** -- -- -- -- Spring 1
29** -- -- -- -- Spring 1
30** -- -- -- -- Spring 1
31* 109632 Gasket 1

32 109587 Valve Body 1

33* 109633 Gasket 1
34 49028 Ball 1
36 109625 Cover 1

CATALOG B238 -- 5 -- 11 -- R/04--98

 THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 5 -- 12 -- CATALOG B238

ITEM PART NUMBER DESCRIPTION QTY MODEL

37 109722 Screw 3 All

38 189956 O--Ring 1
39 109661 Plug 1
40 109784 Spring Guide 1
41 109785 Spring 1

42 109786 Ball 1
43 189956 O--Ring 1
44 109787 Neutral Start Switch 1
45 189956 O--Ring 1
46 109788 Actuating Pin 1

47 109736 CirClip 1
48* 109588 Gasket 1
49 109629 Screw 1
50 109723 Washer 1
51* 109790 Gasket 1

52 109791 Screw 2
53 109792 Lower Body of Valve 1
100 477527 Control Valve, Mech. Complete 1

101 492012 Gasket Kit 1

102 476953 Spring Kit 1

* Items included in Item 101, Gasket Kit (Part No. 492012).

** Items included in Item 102, Spring Kit (Part No. 476953).

CATALOG B238 -- 5 -- 13 -- R/04--98