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STEEL SECTOR
2019/2023
Including 5-Year Forecast
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ABBREVIATIONS
01 EXECUTIVE SUMMARY
Sector Overview
Sector in Numbers
p.5
p.6
Sector Snapshot
Driving Forces
Restraining Forces
07 IRON p.59
Highlights
Main Events
Iron Ore Production
Iron Ore Consumption
Iron Ore Foreign Trade
Iron Ore Prices
Hot Metal Production
Pig and Sponge Iron Production
Pig Iron Consumption
Pig and Sponge Iron Foreign Trade
08 STEEL p.70
Highlights
Main Events
Crude Steel Production
Semi and Finished Steel Production
Finished Steel Production
Finished Steel Products Output
Semi and Finished Steel Consumption
Finished and Semi-Finished Steel Foreign Trade
Finished Steel Exports
Finished Steel Imports
Foreword
Krasimir Yordanov,
Research Analyst,
EMEA
The Indian government sees the sector as strategically important for the ongoing industrialisation of
the country and as a key enabler for its ambitious infrastructure and construction projects. At the
same time, the authorities are pushing for both self-sufficiency and foreign trade surpluses in steel,
in line with its policy of eliminating the current account deficit.
Although generally seen as a restraining factor for the sector, the global steel trade war so far seems
to be having no meaningful negative impact on Indian steel exports. In FY2018, the foreign trade
surplus in finished steel more than doubled to 1.2mn tonnes, as steel exports surged faster than
imports.
As well as benefitting from stronger domestic and foreign demand, the top and bottom lines of steel
companies have been boosted by rising prices on both local and global markets. The rationalisation of
steel supply in China, which accounts for half of aggregate global capacity, has balanced the global
steel market, pushing prices higher.
In the longer-term, the Indian steel sector will benefit from the country’s rich iron ore resources,
government consumption incentives and policies of shielding domestic manufacturing from foreign
competition. However, in the short run, global steel demand is facing the challenge of a slowing
global economy, and oversupply is once again a real threat.
01
EXECUTIVE
SUMMARY
Sector Overview
The steel sector contributed about 2% of the Indian economy’s total GVA in FY2018, employing 500,000
people directly and 2.5mn people indirectly. Indian crude steel production is the second-largest in the
world and the domestic steel market is expected also to become the second-largest by the end of
2019. The global importance of Indian steel derives mainly from the country’s abundant iron ore
resources and the rising domestic demand fuelled by an expanding economy and by government
infrastructure and construction projects. The construction sector absorbed 62% of overall steel
consumption, while mechanical engineering accounted for 15% in FY2018. Exports of iron and steel
constituted 3.7% of the country’s total in FY2018, while iron and steel imports claimed a 3.1% share.
Entry Modes
Entering India’s steel industry is a capital-intensive process, involving long delays because of the
various regulatory clearances required. The government favours domestically-produced iron and steel
products and the best way to tap into the country’s domestic market is through local manufacturing.
However, the Indian iron and steel sector is highly competitive and the local players have established
stable positions. Because of this, the most feasible way to enter the steel sector in India is through
M&A deals or in partnerships and JVs with local companies. In an effort to facilitate entry through
acquisition, the government has lifted the requirement for buyers to obtain clearance for taking
possession of captive iron ore mines belonging to companies acquired.
Segment Opportunities
Per capita finished steel consumption in rural India is expected to reach 12-14 kg by FY2020, compared
to 9.7kg in FY2016. Government-sponsored housing policies are driving growing demand for
construction steel in India’s rural areas. Growth opportunities for Indian steel exist in automotive and
capital goods manufacturing, as well as in infrastructure development. Expansion and enhancement
of the railway network is planned and creation of more private airports is expected, both of which
bode well for steel manufacturing. The booming economy will require an expansion of electric power
generation capacity, which will enhance the country’s transmission and distribution capabilities,
thereby also raising steel demand.
Government Policy
The Indian government recognises the steel sector as strategically important and pursues supportive
policies. The government maintains import duties on steel products to protect local steelmakers, but
at the same time does not control steel prices (which were deregulated in 1992) and allows foreign
investments involving stakes of up to 100% in the steel sector. The National Steel Policy sees 300mn
tonnes/year of steel capacity in place by FY2031, up from 138mn tonnes/year in FY2018.
Sector in Numbers
126.9mn 138mn
tonnes tonnes/year 1.8%
Share of Metal
Finished Steel Steel Production Products in GVA
Production for Capacity
Sale
Sector Snapshot
India Steel
PRODUCTION
126.9mn tonnes 103.1mn tonnes
Finished Steel Crude Steel
Production for Sale Production
EXPORTS
INR 725bn 9.6mn tonnes
Iron and Steel Finished Steel
Export Value Export Volume
DOMESTIC
CONSUMPTION
90.7mn tonnes
Finished Steel Apparent
IMPORTS Consumption
Indian steel capacity continued to expand in FY2018. Domestic steel manufacturers added a combined
10mn tonnes/year of steel capacity, reaching a total of 138mn tonnes. Of aggregate installed capacity,
55mn tonnes/year was oxygen blast-furnace capacity, 40mn tonnes/year electric arc furnace capacity,
and the remaining 42mn tonnes/year induction furnace capacity.
Driven by the growing economy and by government programmes for infrastructure and construction
development, the sector produced 117.9mn tonnes of finished steel in FY2018, up by 16% y/y. Crude
steel production totalled 103.1mn tonnes, with the private sector accounting for 80% of this, and the
public sector for the remaining 20%. Some 91% of the finished steel produced in FY2018 was non-alloy
steel. Close to 53% of overall non-alloy steel production consisted of flat products, of which, in turn,
53% comprised hot-rolled coils, and 18% cold-rolled sheets or coils. Bars and rods claimed the largest
share (of 79%) in non-flat, non-alloy steel production. The output of non-alloy flat products surged by
11% y/y to 62.5mn tonnes, while that of alloy steel products rose by 17% y/y to 10.2mn tonnes in
FY2018.
Production of sponge iron (or “direct reduced iron”/DRI) rose by 6% y/y to 30.5mn tonnes in FY2018.
The coal-based route accounted for 78% of total sponge iron production, while the remaining 22% was
gas-based. According to the World Steel Association (WSA), India’s total production of “pig iron” – or,
in Indian statistical terms, “hot metal” – in CY2017 was 66.0mn tonnes, up from 63.7mn tonnes in
CY2016. However, output in the much more restricted category of “pig iron” reported in Indian
statistics came to 10.34mn tonnes in FY2017 – and just 5.73mn tonnes in FY2018.* In FY2018, apparent
finished steel consumption totalled 90.7mn tonnes. Within this total, the construction sector
accounted for 62%, mechanical engineering for 15%, the automotive sector for 9%, and domestic
appliance production for 5%.
In FY2018, finished steel exports rose by 17% y/y to 9.6mn tonnes, while imports increased by 3.5% y/y
to 7.5mn tonnes. As a result, the foreign trade surplus for finished steel came in at 2.1mn tonnes, more
than twice as much as in FY2017. Factors behind the rising foreign trade surplus included global
supply/demand rebalancing and stronger foreign demand for Indian steel, which gained market share
at the expense of Chinese steel. At the same time, the domestic market has been protected through
higher import duties, which favoured local manufacturers and eroded the potential for even higher
steel imports.
The biggest steel companies in India are Tata Steel, with revenues of INR 1,330bn in FY2018, Jindal
South West Steel (JSW Steel) with INR 715bn, and the state-run Steel Authority of India Ltd (SAIL) with
INR 590bn. The top five steel players also include Jindal Steel & Power Ltd – not to be confused with
JSW Steel – with revenues of INR 278bn in the same year, and Essar Steel India Ltd (INR 274bn).
*The WSA figure includes the molten iron or “hot metal” used in-house by big firms in vertically integrated steelmaking
processes, and fed directly into those processes. The Indian figure appears to refer only to pig iron produced in solid form (as
“pigs”), having cooled from its molten state – and produced mostly for sale rather than in-house use. In this report we will
adhere to Indian usage, referring to the former as “hot metal” and only the latter as “pig iron”.
Driving Forces
India is still industrialising and is at an early stage of the standard steel consumption curve, which is
characterised by low per capita consumption rates. Thus, as India’s per capita GDP increases, its iron
and steel consumption will grow at an accelerating pace. This will be supported by the country’s
strong resource fundamentals – such as its iron ore reserves – and the government’s awareness of the
sector’s importance in the supply chain of the industrial sector as a whole. Indian steel companies
have already emerged as global players, which creates a stable base for the future development of
the country’s steel industry.
External
Domestic steel manufacturers have been aided by the government’s protectionist policies. The
authorities apply steel import duties ranging between 5% and 12.5%. Coupled with stronger domestic
demand for steel coming from sectors that are being stimulated through government expenditures
and institutional support, this was the major external driving force behind the sector production boom
in FY2017 and FY2018. To ensure cheap iron ore supplies for local steel manufacturers, the government
imposed a 30% export duty on Indian iron ore, while domestically produced iron and steel products
are favoured in public tenders organised by the government. The depreciation of the Indian rupee
against the US dollar over the last five years has given a boost to Indian steel exports on international
markets. Supply rationalisation on global steel markets has supported prices and boosted Indian steel
exports. The industry is investing heavily in capacity buildup in order to tap into the enormous
potential of the domestic steel market, which is expected to become the second-largest in the world
by end-2019.
Internal
The growth of the Indian steel sector has been driven by domestic supplies of raw materials such as
iron ore and by the easy availability of cost-effective labour. Thanks to the continuous modernisation
and upgrading of older plants and improvement in energy-efficiency levels, Indian steel companies
have become competitive on global markets by maintaining one of the lowest cost structures in the
world. Another factor contributing to lower costs is the closed manufacturing cycle of Indian steel
companies, as they have invested heavily in captive mines and power plants to slash expenses and
gain a price advantage. A major internal driving force for domestic market expansion has been the
country’s vast population and low per capita consumption of iron and steel, which implies potential
for a rapid growth of the domestic market for steel because of low-base effects. India’s relatively
young population and the trend of urbanisation both tend to boost demand for housing,
transportation and public infrastructure, which means more steel consumption demand.
Restraining Forces
The biggest restraining factor for Indian steel in the short term is the slowdown of the global
economy – and in particular the Chinese economy, which accounts for more than half of global steel
consumption. The steel business is prone to high fixed costs, and volatility in raw materials and
energy prices could lead to reduced budgets for capacity expansion. The Indian government is
providing support on the steel demand side, which is driving production higher; but too much reliance
on government programmes exposes the steel sector to concentration risks. Longer-term, one of the
main challenges that the Indian steel industry has to tackle is the tight supply of domestic coking
coal – which is partly a function of its low quality. The availability of cheap imported steel, despite
government efforts to restrict foreign supply on the Indian market, has also put pressure on domestic
steel prices.
External
The slowdown of the global economy that started in the second half of 2018 is threatening steel
demand and harming India’s steel exports. China, which accounts for more than half of global steel
demand, is showing notable signs of a GDP growth slowdown, reinforced by the trade war with the US.
Global trade wars in the steel sector undermine free trade and result in lost opportunities for
companies, including Indian steel players. Moreover, as India has FTAs with major steel producing
countries like Japan and South Korea, its domestic steel market is exposed to risks of high inventory
with the excesses that would arise from steel unsold as a result of higher global tariffs. Restraining
forces in related sectors, such as iron ore transportation, are also dragging down steel sector
development. India’s underdeveloped railway infrastructure has been creating bottlenecks for iron ore
miners, thereby disrupting the iron ore industry as a whole. The government has been trying to
address the issue by dedicating over 25% of rail freight capacity to the steel sector.
Internal
A major internal restraining factor for the sector is the limited availability of some essential raw
materials, such as high-grade manganese ore and chromite, coking coal, steel-grade limestone,
refractory raw materials, nickel, and ferrous scrap. The domestic supply of coking coal is tight due to
poor quality and high ash content. To tackle this, the country imports around 85% of the coking coal it
consumes. Additionally, iron ore production has been disrupted by the Indian Supreme Court over
security and environmental concerns. For example, in February 2018, the Supreme Court cancelled all
iron ore extraction permits in the State of Goa, ordering mining activities to cease, effective March, on
environmental concerns. The iron ore mining industry is lobbying for abolition of the 30% export tax
on Indian iron ore. At the same time, the sector insists that the government should impose a 30%
import duty on iron ore and iron ore pellets to protect domestic miners. If enacted, the measures
could lift production costs for local steel manufacturers and take away their key advantage of
cheaper local resource inputs.
02
SECTOR
OUTLOOK
Macroeconomic Outlook
8.7% 9.0%
8.1% 8.2% 8.6%
7.4%
7.7% 7.7% 7.1%
7.8%
6.7%
7.4%
7.2% 7.2% 7.0%
7.3% 7.3% 6.3%
7.2% 7.2%
FY2019f FY2020f FY2021f FY2022f FY2023f FY2019f FY2020f FY2021f FY2022f FY2023f
Comments
India’s GDP growth is likely to come out at 7.4% in FY2019 as a whole, and to remain close to that level
in FY2020. This is in contrast to FY2017 and FY2018, when there was a distinct slowdown in growth –
albeit to a rate that was still very brisk by world standards. This slowdown largely reflected the short-
term results of two government initiatives. One was the withdrawal of high-value banknotes in
November 2016, known as the demonetisation or DeMo. The other was the introduction of General
Sales Tax (GST) in July 2017. This replaced India’s complex taxation system and created a single pan-
Indian market for the first time since the country gained independence in 1947. Real GDP growth is
projected to remain comfortably above 7% for the entire period to FY2023, though slowing down
slightly over that period. This positive performance will be supported by ongoing structural reforms,
resilient private consumption, substantial public investment in infrastructure, and a higher tax take
resulting from GST, following the initial disruption. India spent INR 60tn on infrastructure between
FY2007 and FY2017, and will invest an estimated INR 50tn over the five fiscal years starting on April 1,
2018. The upcoming general elections in 2019 might pose risks for the reform agenda of prime minister
Narendra Modi’s government, but infrastructure remains a priority, supported by a wide political
consensus that India needs better infrastructure to sustain growth. The IMF is positive about India’s
growth prospects: in October 2018, it reaffirmed its May prognosis that India would be the world’s
fastest-growing major economy in 2019, well ahead of China, and that its medium-term outlook was
also good.
Source: EMIS Insights, ET
Current Account
FY2019f FY2020f FY2021f FY2022f FY2023f
-67 0%
-68
-69 -70.9 -1%
10.0%
9.0% 9.3% 9.6%
8.9%
8.4%
7.7%
6.9%
6.1%
5.1%
Economic Sentiment
128 116
115
126
114
124
113
122
112
120 111
118 110
116 109
114 108
03/2015
06/2015
09/2015
12/2015
03/2016
06/2016
09/2016
12/2016
03/2017
06/2017
09/2017
12/2017
03/2018
06/2018
09/2018
12/2018
03/2015
06/2015
09/2015
12/2015
03/2016
06/2016
09/2016
12/2016
03/2017
06/2017
09/2017
12/2017
03/2018
06/2018
09/2018
Comments
Consumer confidence – as measured by the Future Expectations Index of RBI’s consumer confidence
survey for the period between March 2015 and September 2018 – peaked at 129.7 in December 2016 and
fell thereafter. It started rising again after March 2018, but not quite to the same levels. In March 2018,
it fell to 118.6, its lowest level over the period. The dip was the result of consumer worries about
savings and household expenses, the ET daily commented in October 2018. The Business Expectation
Index values were volatile over the period, falling to lows of 111.1 and 110.9 in March 2017 and June
2016, respectively, and reaching highs of 115.8 in March 2018 and 115.5 in March 2015. Generally, the
discrepancy is rooted in the fact that consumers are being hit harder than businesses by government
policy initiatives. In particular, firms were better placed to handle the November 2016 demonetisation,
which withdrew about 90% of India’s cash in circulation (CIC) overnight. Businesses in capital-
intensive sectors, such as oil and gas and construction, are also supported by multi-year public
spending programmes. However, the volatility in the Business Expectation Index also reflects a
challenging business environment for domestic producers. The Indian rupee declined substantially
against the US dollar y/y in 2018, which helped increase India’s import bill and put stress on export-
oriented sectors.
Comments
EMIS Insights predicts that finished steel production will slow down in FY2019, mainly as a result of
weaker foreign demand and oversupply pressures, only partially offset by strong domestic steel
consumption. Specifically, we forecast that production will grow by just 5% y/y to 123.8mn tonnes,
down from 15.8% y/y in FY2018. The apparent consumption of finished steel will rise by 5% y/y in
FY2019, up from a 4% y/y growth in FY2018. Longer-term, the fact that per capita steel consumption is
still low, coupled with the government’s target of more than doubling the country’s steel production
capacity by FY2031, will ensure solid growth for the sector.
EMIS Insights estimates that production of finished steel will increase at a CAGR of 6.4% between
FY2019 and FY2023 – and will exceed 147mn tonnes at the end of the forecast period. Apparent
consumption is forecast to increase at a 4.5% CAGR to almost 130mn tonnes/year. The growth of
finished steel exports will significantly decelerate to 3.2% y/y in FY2019, down from 16.7% y/y in FY2018.
The overall output of cold rolled sheets and coils will be strong: we forecast a CAGR of 8.8% over the
years FY2019-FY2023.
Finished Steel Production 101.8 117.9 123.8 129.7 135.7 141.6 147.5
Finished Steel, Apparent Consumption 99.4 103.3 108.5 113.6 118.8 124.0 129.1
Finished Steel Exports 8.2 9.6 9.9 10.2 10.5 10.8 11.1
Finished Steel Imports 7.2 7.5 7.6 7.8 7.9 8.1 8.2
Production of Cold Rolled Sheets or Coils 8.6 11.3 11.9 12.5 13.1 13.6 14.2
03
SECTOR
IN FOCUS
GDP at Current Prices, INR tn 87.4 99.4 112.3 124.7 137.6 152.5 167.7
Real GDP Growth, y/y % Change 6.6 5.5 6.4 7.4 8.2 7.1 6.6
GVA Metal Products at Current Prices, INR tn 2.3 2.5 2.9 2.7 2.3 2.5 na
GVA Metal Products, % of Total GVA 2.8 2.7 2.8 2.4 1.9 1.8 na
Mining and Quarrying GVA at Current Prices, INR tn 2.6 2.9 3.0 3.1 3.0 3.3 3.7
Manufacturing GVA at Current Prices, INR tn 14.1 15.7 17.1 18.8 21.2 23.3 25.3
Construction Sector GVA at Current Prices, INR tn 7.8 8.5 9.2 9.8 9.9 10.3 11.2
Monetary Policy Rate, % 9.5 8.5 9.0 8.5 7.8 6.8 6.3
USD/INR Exchange Rate 51.2 54.4 60.1 62.6 66.3 64.8 65.0
Current Account Balance, INR tn -3.8 -4.8 -1.9 -1.6 -1.4 -1.0 -3.1
Current Account Balance, % of GDP 4.3 4.8 1.7 1.3 1.0 0.6 1.9
Iron and Steel Exports, INR bn na na 560.4 530.8 358.3 582.1 725.0
Iron and Steel Exports, % of Total Exports na na 2.9 2.8 2.1 3.1 3.7
Iron and Steel Imports, INR bn na na 765.9 992.9 975.8 782.6 941.7
Iron and Steel, % of Total Imports na na 2.8 3.6 3.9 3.0 3.1
FDI Inflows, Total, USD bn 30.0 22.4 24.3 30.9 40.0 43.5 44.9
FDI Inflows, Metallurgical Industries, INR bn 83.7 78.8 34.4 29.0 22.8 96.5 24.1
Source: CSO, World Bank, IMF, RBI, MCI, DGCIS, DIPP, CEIC
Crude Steel: Installed Capacity, mn tonnes 97.0 101.0 109.9 122.0 128.3 138.0
Capacity Utilisation 81 80 81 74 76 75
Hot Metal Production, mn tonnes 48.7 52.5 56.4 58.7 65.2 68.0
Pig Iron Production, mn tonnes n/a 8.4 10.2 10.2 10.3 9.9 (provisional)
Pig Iron Production for Sale, mn tonnes 6.9 8.0 9.7 9.2 9.4 9.4 (provisional)
Pig Iron Production for Sale – Public Sector Share, % 9.8 6.6 9.0 7.1 5.5 6.4
Pig Iron Production for Sale – Private Sector Share,
90.2 93.4 91.0 92.9 94.5 93.6
%
Pig Iron Exports, thou tonnes 21 34 23 22 34 16
Pig Iron Imports, thou tonnes 414 943 540 297 387 518
Sponge Iron
Production for Sale, thou tonnes 14.2 18.2 20.4 14.5 17.5 16.7
Semis
Finished Steel
Total Production for Sale, mn tonnes 81.7 87.7 92.2 91.0 101.8 126.9
Steel Capacity
138
122 128
102 110
91 97
80
Blast Oxygen
Furnace 55
Comments
India’s overall crude steel production capacity increased at a CAGR of 8.1% between FY2011 and FY2018,
reaching more than 138mn tonnes/year. Of this total, the blast oxygen furnace production method
accounted for 55mn tonnes/year, electric arc furnaces for 40mn tonnes, and induction furnaces for
42mn tonnes/year. Steel industry companies are investing heavily in capacity expansion as the
National Steel Policy 2017 envisages a capacity total of 300mn tonnes by FY2031. This is estimated to
require an additional USD 156bn of investments (or INR 10tn). To help this capacity build-up, the
government has reduced from 7.5% to 2.5% the basic customs duty on the plant equipment required
for the construction or expansion of iron-ore pellet plants and iron-ore beneficiation plants. At
present, several projects are in progress or planned. JSW Steel is planning to increase its Vijayanagar
plant’s capacity by 5mn tonnes to 18mn tonnes/year; it will also complete the doubling of capacity at
its Dolvi unit in Maharashtra (to 10mn tonnes/year) by end-2019. Additionally, Tata Steel is expanding
the annual capacity of its Kalinganagar plant from 3mn to 8mn tonnes.
Production
Market Value of the Indian Steel Sector Finished Steel Total Production Volume
131.6
37.2% 115.9 126.9
100.0
39.7% 95.0
102.9
88.0
81.0 100.7
27.0% 89.6
23.4% 12.6%
73.4 9.5%
58.0
6.2%
47.0 2.2% 3.7%
8.6% 8.0%
37.0 5.3%
-18.1%
-14.0%
FY2009 FY2010 FY2011 FY2014 FY2015 FY2016 FY2017 FY2013 FY2014 FY2015 FY2016 FY2017 FY2018 FY2019
Steel Sector Market Value, USD bn y/y Change Finished Steel Production, mn tonnes y/y Change
Comments
Steel manufacturing in India has experienced a boom in recent years. In FY2018, the sector produced
127mn tonnes of finished steel, up by 9.5% y/y. In fact, India became the world’s second-largest crude
steel producer in calendar 2018, surpassing Japan, according to data from the World Steel Association
(WSA). The growth of steel production was supported by fast-growing demand on the domestic
market, with the infrastructure and housing construction sectors benefitting from government
programmes. Steel manufacturers are expanding capacities in anticipation of rising demand – and in
line with the government target of achieving steel capacity of 300mn tonnes/year by FY2031. At the
end of FY2018, overall crude steel capacity stood at 138mn tonnes/year, up from 80mn tonnes/year in
FY2011. An additional factor favouring the growth of production is the government’s protectionist
policy, designed to shield domestic players from steel imports. The authorities have imposed a 20%
“safeguard duty*” on steel imports as well as a 30% export duty on iron ore to ensure supply to the
domestic steel industry. Local producers have also received a boost from rising steel prices
throughout the value chain. For example, average wholesale prices of flat steel products surged by
20% y/y in calendar 2018 – on top of a 15% rise in 2017.
*A safeguard duty is a duty on the import of goods whose manufacturing costs in India are higher than their import price. The
duty is imposed by the federal Indian government in an effort to discourage imports and support Indian manufacturers.
Source: IBEF, CEIC, JPC, BGS
Production (cont’d)
-15%
Infrastructure and Construction Goods Index, m/m
Change
10%
5%
0%
-5%
-10%
-15%
Apr-16
Oct-16
Apr-17
Oct-17
Apr-18
Oct-18
May-16
Aug-16
Sep-16
Nov-16
Dec-16
May-17
Aug-17
Sep-17
Nov-17
Dec-17
May-18
Aug-18
Sep-18
Nov-18
Jul-16
Jul-17
Jul-18
Jan-16
Feb-16
Mar-16
Jun-16
Jan-17
Feb-17
Mar-17
Jun-17
Jan-18
Feb-18
Mar-18
Jun-18
Infrastructure and Construction Goods Index, m/m Change Finished Steel Production Volume, m/m Change
Steel Consumption
Metal
The government targets a per capita finished Products 6%
steel consumption of 12-14 kg in rural areas by
Domestic
FY2020, up from 9.7 kg per capita in FY2016. Appliances
Construction 5%
62%
Others 3%
1,400
1,200
South Korea
Finished Steel Consumption per Capita, 2017, kg
1,000
800
600
China Germany
Japan
400
USA
Russia
200
Brazil
India
0
0 10,000 20,000 30,000 40,000 50,000 60,000 70,000
-200
At 66.2 kg a year, per capita finished steel consumption in India is low, but intelligibly so and probably
about right for its per capita GDP level. The graph plots per capita steel consumption against per
capita GDP in 2017 at purchasing power parity for a selected group of key developed and developing
countries. These are the emerging BRIC economies (Brazil, Russia, India and China) and certain
advanced economies (Japan, South Korea, Germany and the US). India’s is the lowest, lower even than
that of Brazil (101.8 kg) – let alone its fellow BRIC members China (544.5 kg) and Russia (308.3 kg).
However, it will be seen that India lies very close to the “steel consumption curve” that, with the
possible exception of South Korea, describes the relation between the two variables in these
countries. That implies two things. First, India’s finished steel consumption is adequate for its GDP
level. And second, per capita consumption is likely to be growing concomitantly with GDP for quite
some time to come, before the onset of the tendency of steel consumption to decline after a certain
point – reflecting the service orientation of really advanced economies. In other words, India’s steel
consumption has significant room for growth.
Source: EMIS Insights, World Bank, WSA
Comments
Coking coal – also known as “metallurgical-grade coal” – is a major input for steel production. The
domestic supply of coking coal is of poor quality due to the high ash content of Indian coal, which
leads to higher coal usage and, ultimately, to higher production costs. India imports around 85% of
the total annual coking coal requirement of its steel industry.
India’s National Steel Policy (NSP) 2017, approved by the cabinet in May 2017, identified overseas asset
acquisitions as a means of increasing the supply of coking coal available in the country. In addition,
the policy made the Ministry of Steel responsible for establishing an adequate number of modern
coking coal washeries and for helping to facilitate periodic auctions of coking coal mining blocks.
These steps are expected to encourage the Indian steel industry to develop its own dedicated coking
coal mines.
NSP 2017 targets a reduction of the degree of dependence on imported coking coal from 85% in FY2017
to 65% by FY2031. According to Ministry of Steel forecasts, the steel industry’s annual consumption of
coking coal will have reached 161mn tonnes by FY2031, or 2.6 times higher than the current levels of
production.
5.7% 6.0%
4.2%
1.1% 1.3%
0.3%
FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 FY2017
Global Positioning
US 4.8%
Japan 5.8% China 736.8
South Korea 4.0%
India 5.9% Russia 4.0% US 97.7
India 88.7
Japan 64.4
Others
South Korea 56.4
24.3%
Germany 41.0
Russia 40.6
Turkey 36.1
Mexico 26.4
China 51.3%
Italy 24.6
Comments
In 2018, India became the world’s second-largest crude steel producer, with 106.5mn tonnes or 5.9% of
global output according to WSA estimates – which put it just in front of Japan. According to WSA’s
Short Range Outlook, it is likely that India will also become the second-largest steel consumer by the
end of 2019. The largest player, China, produced a little more than half of the global crude steel output
in 2018. The largest six crude steel producing countries accounted between them for 75% of global
output. According to the latest available WSA data on finished steel – which are for CY2017 – India was
its third-largest producer in the world in that year, after China and the US. Japan ranked fourth,
followed by South Korea and Germany. In 2017, according to the WSA, India ranked third in the world
in production of “pig iron” – a category equivalent to “hot metal” in Indian national statistics. Its
output of 66.8mn tonnes in that year gave it a share of 5.6% in world production, putting it behind
Japan (78.3mn tonnes) and, more distantly, China (710.8mn tonnes). Further, also according to the WSA,
India was the world’s biggest sponge iron (DRI) producer in 2017, its output of 25.9mn tonnes putting it
5.4mn tonnes ahead of its nearest rival (Iran) – and giving it 30% of the world total. (For reasons that
are not clear, the WSA figure for sponge iron production is somewhat lower than the Indian one.)
Finally, the country accounted for about 8% of global iron ore production in 2017.
Source: WSA
Exports
support for the local steel industry. Despite the Finished Steel Exports, mn tonnes y/y Change
lobbying of iron ore miners in favour of removing
Iron and Steel and Articles Exports Value
export tariffs, no such moves had been
by Country, FY2018
undertaken by January 2019. In FY2018, finished
steel exports rose by 17% y/y to 9.6mn tonnes. Indonesia 5%
Others 43%
This was on top of a 102% surge in finished steel
Vietnam 5%
exports’ volume in FY2017. The foreign trade
surplus in finished steel came in at 2.1mn tonnes, Belgium 8%
more than twice the FY2017 figure. However, due
to global economic slowdown in H2 2018, India UAE 10%
became a net importer of finished steel, after
export slumped by close to 40% y/y between April Italy 11% USA 18%
and November FY2019.
Exports (cont’d)
30,000 3,000
25,000 2,500
20,000 2,000
15,000 1,500
10,000 1,000
5,000 500
0 0
Imports
China 24%
Investments
FDI Inflow, Metallurgical Industries, INR Gross Bank Credit, Iron and Steel, INR tn
bn
96.5
37.5 38.6
83.5 35.3
78.8 32.2
30.2
25.7
23.9
50.5 21.5
17.3
34.4
29.8
29.0 24.1
Comments
India allows 100% FDI through the automatic route in the steel sector. Moreover, in order to encourage
investments in additional manufacturing capacity, the government has reduced, from 7.5% to 2.5%,
the basic customs duty on the plant and equipment required for either greenfield construction or
expansion of iron ore pellet plants and iron ore beneficiation plants. In addition, the central
government has stated that all government tenders will give preference to domestically
manufactured iron and steel products. Still, numerous aspects of steel projects – such as land
acquisition and raw material supply licences – remain subject to a strict and slow regulation regime.
However, since 2016, India has allowed buyer companies to take possession of the captive mines of
their acquisition targets without additional red tape, as part of a deal. The steel sector’s market
structure is characterised by well-established players, and greenfield investments by newcomers are
relatively unlikely. Foreign investments in the sector are likely to come in the form of brownfield
investments, through acquisitions and cooperation with existing players. For example, Japan-based
companies Nippon Steel and Sumitomo Metal Corporation acquired a 51% share in Sanyo Steel in 2018.
Prices
25%
20%
15%
10%
5%
0%
2013 2014 2015 2016 2017 2018
-5%
-10%
-15%
-20%
25%
20%
15%
10%
5%
0%
2013 2014 2015 2016 2017 2018
-5%
-10%
-15%
04
COMPETITIVE
LANDSCAPE
India Steel
India starts first production of steel with the
establishment of the Iron and Steel Company, now
Tata Steel.
1911
Pig iron is first made in India.
1912
Development Milestones
Inia rolls its first ingot of steel. 1954 Market Players
2005
Price regulation of iron and steel is abolished.
Development Milestones
2018
India adopts the new National Steel Policy
2017 to boost further sector development. Development Milestones
Highlights
Overview
India liberalised its steel sector in 1992 and at present the private sector has a dominant position, as
about 80% of crude steel output in FY2018 came from private companies. The steel sector is going
through a phase of consolidation and companies operating in the sector are expected to undertake
brownfield investments for expansion. The Indian iron ore segment is highly fragmented, with more
than 40 companies performing mining activities. The government’s presence in the sector is
significant, at about 35%, as it controls the country’s two largest iron ore mining companies, in terms
of production volumes. Unlike that of iron ore, the production of crude steel in India is dominated by
the private sector, which controlled 80% of it in FY2018. The six largest companies in the finished steel
segment accounted for 54% of total production in FY2018.
Market Players
The largest player in the iron ore segment in FY2018 was the state-owned National Mineral
Development Corporation Ltd (NMDC), which accounted for 16.2% of total iron ore production. In the
same year, privately-owned JSW Steel was responsible for 16.4% of India’s crude steel production and
was the top player in the segment. JSW Steel produced 22.5mn tonnes of finished steel products in
FY2018, which made the company the largest producer in the segment, with an 18.3% share. The
company claims to be the largest domestic producer of spring steel flats, alloy steel rounds, and bars
and alloy steel wire rods.
Market Entries
The best way to enter the Indian steel sector is through M&A deals and partnerships, since existing
companies in the industry enjoy a stable market presence. Foreign steel players are attracted by
India’s growth potential and several companies are planning to enter the market. The UK-based
Liberty House Group is aiming to acquire Bhushan Power and Steel and is already in the process of
acquiring Adhunik Metaliks, another Indian company. Russian financial group VTB Bank had expressed
interest in acquiring India’s fourth-largest steel producer, Essar Steel. However, the latter was
actually acquired by global steel company ArcelorMittal in October 2018. Japan’s Nippon Steel and
Sumitomo Metal Corporation acquired 51% in Sanyo Steel in December 2018, while ArcelorMittal
formed a joint venture with Indian state-owned steel company SAIL in January 2019.
Iron Ore Production by Sector, FY2017 Iron Ore Output by Producer Type,
FY2017
Public
Sector; Captive
35.5% Producers;
29.9%
Non-Captive
Private Producers;
Sector; 70.1%
64.5%
Others 91.6%
India’s pig iron segment is extremely fragmented and fiercely competitive. In FY2018, there were more
than 300 pig iron producers in the country. The top four producers – all of them big integrated steel
producers – accounted for just 8.4% of the total output of pig iron in FY2018, indicating that pig iron
production is essentially a sideline for them. The private sector dominates production with more than
90% of total output. Competition, though strong, is presumably somewhat diluted by transport costs
and the fact that many smaller players will be producing largely or entirely for particular localities.
The largest player in FY2018 was SAIL, with production of 265,000 tonnes of pig iron, or 3% of the total.
Jindal Steel Power Ltd produced 171,000 tonnes and JSW Steel 147,000 tonnes, equivalent to shares of
around 2% each.
Others 56.9
Rashtriya Ispat Nigam 3.9
ESSAR 10.2
The six largest companies in the finished steel segment accounted for 54% of total production in
FY2018, Joint Plant Committee (JPC) data showed. Jindal South West Steel (JSW Steel) continued to be
the largest player, with 22.5mn tonnes of finished steel output, representing 18.3% of India’s total for
the fiscal year. The company claims to be the largest domestic producer of spring steel flats, alloy
steel rounds, and bars and alloy steel wire rods. JSW Steel’s Salem plant has emerged as a global
steel hub for vehicle and auto component manufacturers and, according to the company, it is India’s
leader in production of the special-grade steel used in gears, crank shafts, and bearings. Tata Steel
was the second-largest finished steel producer, with an output equivalent to 10.9% of the country’s
total in FY2018. A Tata subsidiary – The Tinplate Company of India Ltd – claims to be the largest
indigenous producer of tin-coated and tin-free steel used for metal packaging. State-run SAIL ranked
third in terms of finished steel production and had a 10.7% share in FY2018.
M&A Deals
M&A Deals, India Steel Sector, 2015-2018
Date Target Company Deal Type Buyer Country of Buyer Deal Value, USD mn Stake, %
Steel business of
Sep-18 Acquisition Tata Steel Ltd India 650 (EMIS est.) 100
Usha Martin Ltd
Jajpur-based ferro
Feb-15 alloys plant of Rohit Acquisition Balasore Alloys Ltd India 164.5 100
Ferro-Tech
Tidfore Heavy
Uttam Galva Metallics
Aug-16 Minority stake Equipment Group Co China 150.0 na
Ltd
Ltd
Mountainpeak
Investment Holdings
Singapore; United
Aug-18 Gerdau Steel India Ltd Acquisition Ltd; Blue Coral 120.0 100
States
Investment Holdings
Pte Ltd
Williamson Magor &
Co Ltd; Sahal
McNally Bharat Business Pvt Ltd;
Feb-17 Engineering Company Acquisition Resonance India; Mauritius 81.9 53.73
Ltd Opportunities Fund;
Silver Stallion Ltd; ITF
Mauritius
Seamless stainless
Feb-15 steel tube business of Acquisition Tubacex SA Spain 40.7 67.53
Prakash Steelage
Pig iron plant of VSL Kirloskar Ferrous
Jul-16 Acquisition India 23.1 100
Steels Industries Ltd.
Mahindra Sanyo
Sanyo Special Steel
Feb-18 Special Steel Private Minority stake Japan 22.7 (EMIS est.) 22
Co Ltd
Limited
Williamson Magor &
Co Ltd; Rekha
McNally Bharat Jhunjhunwala - private
Feb-15 Engineering Company Minority stake investor; Rakesh India 20.1 28.67
Ltd Jhunjhunwala - private
investor; MKN
Investments Ltd
McNally Bharat
Jul-15 Engineering Company Minority stake EMC Ltd India 15.7 17.1
Ltd
Open market MGN Agro Properties
Dec-16 Welspun Corp Ltd India 6.6 2.21
purchase Pvt Ltd
Aug-15 VISA Steel Ltd Minority stake Baosteel Group Corp China 1.4 (EMIS est.) 5
M&A Activity
1 1
770
0 0 0 0 0 0 0 0 0
225
173
17
82
24
7
0-50mn 500.1-1000
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 61.5% 7.7%
Japan 7.7%
Singapore
7.7%
Open Market
Purchase
15.4% Undisclosed
7.7%
India 53.8%
Acquisition
46.2%
05
COMPANIES
IN FOCUS
590.0
1.3%
498.3
the eastern and central regions of the country.
439.3
51.8
the states of Chhattisgarh, Odisha, and
-22.0
6.7
Jharkhand. SAIL also has seven flux mine
-5.0%
-2.8
complexes located in the States of Chhattisgarh,
-41.8
-27.6
Madhya Pradesh, Jharkhand and Karnataka, as FY2016 FY2017 FY2018
401.5
7.15
370.4
367.2
369.5
-16.69
The company’s EBITDA improved to INR 51.8bn (an
8.8% EBITDA margin), up from INR 6.7bn (1.3% FY2016 FY2017 FY2018
EBITDA margin) in FY2017. Total Assets Shareholders' Equity
Net Debt Net Debt/EBITDA
15,726
15,938
15,413
15,021
14,496
14,447
14,279
14,074
13,908
13,867
13,579
12,880
12,842
12,381
642
495
270
223
559.7 23.2
503.4 490.3
473.8
427.3 18.0
15.9
15.3
5.7
FY2014 FY2015 FY2016 FY2017 FY2018 FY2014 FY2015 FY2016 FY2017 FY2018
715.0
ranked sixth among the top 36 world steelmakers.
605.3
460.0
147.9
121.7
18mn tonnes/year but the company plans an
64.1
61.1
35.2
34.7
expansion to 24.7mn tonnes/year up to FY2020
since the company presently works on 91%
utilisation capacity and sees further potential for FY2016 FY2017 FY2018
380.1
275.3
16.3
15.8 15.6
14.8 15.6
14.8
12.211.9 12.6 12.612.1
12.0
12.1 11.0 11.2
9.2
3.6
2.7 3.1
0.7 0.9
0.2
Crude Steel Saleable Steel Rolled Products, Flat Rolled Products, Long
Semis Total
Tata Steel
1,330.2
1,174.2
1,063.4
220.5
177.6
170.3
113.0
is listed on India’s BSE and NSE stock exchanges. Net Revenues EBITDA
Net Profit EBITDA Margin
With operations in 26 countries – and a
commercial presence in 50 – the Tata Steel Group
has a steel production capacity of 27.5mn Consolidated Balance Sheet, INR bn
tonnes/year.
6.6
In India, Tata Steel has two major manufacturing
units. The one in Jamshedpur (Jharkhand State)
has a production capacity of 10mn tonnes/year 4.6
(7mn tonnes flat and 3mn tonnes long products).
3.7
The other, in Kalinganagar (Odisha State), has an
2,098.0
1,733.3
618.1
394.2
12.2
21.3
11.4
9.7
17.4
9.1
8.9
16.4
15.0
7.9
13.9
13.7
7.1
13.1
12.5
6.3
11.7
10.7
10.2
10.0
4.7
9.9
9.3
4.3
4.3
9.2
8.9
8.1
3.3
7.3
7.0
6.3
6.2
6.2
6.0
1.9
1.9
1.9
1.8
1.8
1.8
1.8
1.7
1.7
1.6
1.6
1.5
1.5
1.5
1.4
1.4
1.3
1.2
FY2013 FY2014 FY2015 FY2016 FY2017 FY2018
FY2013 FY2014 FY2015 FY2016 FY2017 FY2018
Total Saleable Steel Hot Rolled Coils/Strips
Iron Ore Pig Iron Crude Steel Coal Rolled/Forged Bars and Structurals Cold Rolled Coils
Semi-Finished for Sale
Sales Breakdown (in volume), FY2018 Steel Manufacturing and Finishing Mills in
India, FY2018
Capacity,
Location Nature of Operation
Domestic mn tonnes/year
90%
Flat Product
7
Manufacturing
Jamshedpur
Long Product
3
Manufacturing
Exports 10%
Flat Product
Kalinganagar 3 (+5 Planned)
Manufacturing
278.4
20.7%
Power Ltd., Jindal Petroleum Ltd., Jindal Cement
227.0
186.3
64.7
47.0
36.3
-16.2
-19.0
906.0
892.3
397.1
389.4
292.8
290.5
5.69
5.44
4.82
4.80
4.62
4.60
4.49
4.43
198.3
196.3
182.8
Steel 8.6
33.3
29.2
17.5
10.7
274.2
233.3
161.8
Essar Steel’s manufacturing facilities include ore 50.6
29.9
29.4
beneficiation, pellet-making, iron-making, and
steel-making capacities, as well as downstream 12.8%
facilities including a cold rolling mill, a 10.7%
-44.0
-56.4
extra-wide plate mill, and a pipe mill.
-142.4
The company’s sales volume rose by 9% y/y to FY2016 FY2017 FY2018
5.8mn tonnes. In FY2018, Essar reported total
Net Revenues EBITDA
consolidated revenues of INR 274.2bn, an increase Net Profit EBITDA Margin
of 18% over FY2017. Of the total, 69% was
generated on the domestic market. Europe
accounts for 59% of export sales. Balance Sheet, INR bn
618.3
543.6
324.6
160.3
Middle East
19%
Export 18%
Asia 12%
Retail 13%
Others 10%
Hot/Cold
5.8 Rolled Coils,
5.3 Sheets and
Plates 91.7%
3.7
3.3
Pellets 3.5%
Pipes 2.9%
Others 1.8%
06
REGULATORY
ENVIRONMENT
Ministry of Steel
The main activities of the Ministry of Steel include co-ordination and planning of the growth and
development of the country’s iron and steel industry, in both the public and the private sector. It
formulates policies in respect of production, pricing, distribution, import and export of iron and steel,
ferroalloys and refractories. The ministry also participates in the development of input industries
relating to iron, manganese and chrome ore.
Comments
The National Steel Policy 2017 (NSP 2017) seeks to encourage the Indian steel industry to achieve its
full potential by expanding steel production with a focus on high-end value-added steel products.
With NSP 2017, the government will work to create a technologically advanced and globally
competitive steel industry that promotes economic growth.
The mission of NSP 2017 is to help India attain self-sufficiency in steel production by providing policy
support and guidance to private manufacturers, enhancing domestic steel demand, enabling cost-
efficient production, and ensuring adequate supplies of iron ore, coking coal, and natural gas. NSP
2017 aims at achieving objectives such as: increasing per capita steel consumption to 160 kg by FY2031
(compared to 61 kg in 2015); ensuring that local production completely covers the country’s demand
for high-grade automotive steel, electrical steel, and special steels and alloys for strategic
applications by FY2031; and increasing the domestic supply of washed coking coal so as to reduce
dependence on imported coking coal from 85% at present to 65% by FY2031.
NSP 2017 Forecast of Iron and Steel NSP 2017 Finished Steel Consumption in
Demand and Production, mn tonnes India by Sector, mn tonnes
Sponge Iron
24 80 Other Transport 2.4 8
Demand/Production
Government Policy
Anti-Dumping Duties
Cold-rolled flat products of stainless steel China 57.39% of landed value of imports
Cold-rolled flat products of stainless steel Korea 5.39%-13.44% of landed value of imports
Cold-rolled flat products of stainless steel Chinese Taipei 15.93% of landed value of imports
Cold-rolled flat products of stainless steel South Africa 12.34%-36.91% of landed value of imports
Cold-rolled flat products of stainless steel Thailand 4.58%-5.39% of landed value of imports
Cold-rolled flat products of stainless steel USA 9.47% of landed value of imports
Wire Rod of Alloy or Non-Alloy Steel China Difference between landed value and USD 535-545 per tonne
Cold-Rolled flat products of alloy or non-alloy steel Korea Difference between landed value and USD 576 per tonne
Cold-Rolled flat products of alloy or non-alloy steel Japan Difference between landed value and USD 576 per tonne
Cold-Rolled flat products of alloy or non-alloy steel China Difference between landed value and USD 576 per tonne
Cold-Rolled flat products of alloy or non-alloy steel Ukraine Difference between landed value and USD 576 per tonne
07
IRON ORE
AND IRON
Highlights
Overview
India is self-sufficient in iron ore, as domestic output exceeds domestic consumption. Almost all
major Indian steel companies have captive iron ore mines, which makes them less reliant on imported
iron resources. India accounts for about 8% of global iron ore production and the country is the
largest producer of sponge iron, with a 33% share of the world’s total. India is also an important
producer of pig iron (or “hot metal”, in Indian terms), ranking third in the world after China and Japan,
according to the WSA. The largest single consumer of pig iron is the steel sector, which has benefitted
from a booming construction sector and from government infrastructural development programmes.
In FY2017, India’s total consumption of iron ore came in at 142.5mn tonnes, of which over 58% is
accounted for by pig iron production, while another 40% goes into the making of sponge iron.
Challenges
Iron ore production has been disrupted by several Indian Supreme Court rulings addressing related
security and environmental concerns. For example, in February 2018, the Supreme Court cancelled all
iron ore extraction permits in the State of Goa and ordered a ban on all mining activities effective in
March of that year. Lobbying from the metal-processing industry in favour of raising export duties on
iron ore could result in lost opportunities for the local miners. There are high export barriers for iron
ore as shipments abroad are at present subject to a 30% tax. Finally, more than 95% of Indian iron
shipments abroad are absorbed by China, and this lack of geographical diversification makes iron
exports vulnerable to demand risks deriving from country-specific factors.
Outlook
According to the Ministry of Steel forecasts included in the country’s National Steel Policy 2017, iron
ore requirements will grow to 447mn tonnes per year in FY2031. The growth in output in iron ore in
India will be supported by higher prices and government support of the domestic steel industry,
according to BMI Research. On the downside, the royalty changes laid down in the Mines and
Minerals Act 2015 are expected to limit growth prospects in the iron ore segment in the long run. On
the export front, prospects seem to be positive for Indian iron ore pellets. High-grade pellets have
been in strong demand in China but mining issues and export restrictions have kept India’s iron ore
out of the high-demand Chinese market in recent years, Hellenic Shipping News commented in May
2019.
Source: WSA, MoM, Ministry of Steel, BMI Research, Hellenic Shipping News
Main Events
In December 2017, India’s Supreme Court raised the annual cap on iron ore output from mines in
the State of Karnataka. The move allowed miners in this state to extract 35mn tonnes of iron ore a
year – as against 30mn tonnes previously – the Business Standard daily reported.
In June 2017, The Times of India said that the government of the southwestern state of Goa had
urged India’s Supreme Court to increase the iron ore mining cap for the State from 20mn tonnes
per annum to 37mn tonnes. As it turned out, the Supreme Court soon moved in the opposite
direction: in February 2018, it cancelled all iron ore extraction permits in State of Goa and ordered
mining to cease, effective March, because of environmental and other concerns. New licences
would be issued, Reuters reported at the time. Following this, Vedanta Resources, which operates
mines in the State, said it would lay off some 2,000 employees of its iron ore business, Reuters
reported in June 2018. The state exports low-quality iron ore to countries such as China. Court
action against illegal mining had shut down the industry in Goa for more than two years from 2012.
Goa had exported about 50mn tonnes of iron ore a year before the ban was imposed.
The Federation of Indian Mineral Industries said in May 2018 that it will file a petition to the
government to seek abolition of the 30% export tax on fines with low iron content (ranging in 58-
62%) and enable miners to liquidate stocks, mining magazine Mining Weekly reported. Currently,
only fines with an iron content of below 58% attract a zero rate of export duty.
In September 2018, Indian business journal The Hindu Business Line reported that the Federation of
Indian Mineral Industries has urged the government to impose 30% import duty on iron ore and
iron ore pellets to protect domestic miners. It also suggested providing incentives to boost exports,
as a means to reducing the current account deficit.
Source: Business Standard, Mining Weekly, Reuters, LiveMint, The Hindu Business Line, Hindustan Times
went up by 28% y/y to INR 314.6bn in 2017. Value, INR bn y/y Change
The largest iron ore producing region in 2017 was Iron Ore Production by State, 2017,
Odisha, with a 52% share, followed by volume
Chhattisgarh and Karnataka with 16% and 14%, Chhattisgarh Karnataka
respectively. In December 2017, the Supreme 16% 14%
Court hiked the total annual cap on iron ore
output at mines in Karnataka from 30mn tonnes
Jharkhand
to 35mn tonnes. However, in February 2018, the 11%
Supreme Court cancelled all iron ore extraction
permits in Goa and ordered mining to cease from
March, on environmental and other concerns. Odisha 52% Others 7%
Iron Ore Consumption, mn tonnes Metal and Steel Production vs Iron Ore
Consumption
142.5 20%
126.8 18%
114.7 16%
108.3
100.6 103.6
14%
90.6 90.6
12%
10%
8%
6%
4%
2%
0%
FY2010 FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 FY2017 FY FY FY FY FY FY FY FY FY
2008 2009 2010 2011 2012 2013 2014 2015 2016
Iron Ore Consumption, y/y change, %
Metal and Steel Production Index, y/y change, %
Comments
India is self-sufficient in iron ore, with domestic output exceeding domestic consumption by a margin
of about 40%, according to the latest data of the Indian Bureau of Mines, which is for FY2017.
Infrastructure and construction are among the major demand drivers for the iron and steel industry,
which is the main consumer of hot metal and pig iron in the country. Over the last ten years, iron ore
consumption in India has increased at a CAGR of 6.1%, reaching 142.5mn tonnes in FY2017. This strong
demand has come from rising production of hot metal and sponge iron, whose production has been
ramped up to address the growing iron and steel demand that results from government infrastructure
projects and increased construction activity.
Despite rising demand for iron ore, the industry has a mounting stockpile of unsold carryover low-
grade iron-ore lumps and fines (about 210mn tonnes as of FY2018). Indian steel producers are not
technically equipped to feed their blast furnaces with low-grade fines, while the 30% export tax on
low-grade iron ore means that traditional buyers of such ore, like China, have no incentive to buy
Indian exports.
Others 185
4,500
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
0
Apr-13
Oct-13
Apr-14
Oct-14
Apr-15
Oct-15
Apr-16
Oct-16
Apr-17
Oct-17
Apr-18
Aug-13
Dec-13
Aug-14
Dec-14
Aug-15
Dec-15
Aug-16
Dec-16
Aug-17
Dec-17
Aug-18
Jun-13
Jun-14
Jun-15
Jun-16
Jun-17
Jun-18
Feb-13
Feb-14
Feb-15
Feb-16
Feb-17
Feb-18
1,200
1,000
800
600
400
200
0
Nov-13
Nov-14
Nov-15
Nov-16
Nov-17
May-13
Sep-13
May-14
Sep-14
May-15
Sep-15
May-16
Sep-16
May-17
Sep-17
Jul-13
Jul-14
Jul-15
Jul-16
Jul-17
Jan-13
Mar-13
Jan-14
Mar-14
Jan-15
Mar-15
Jan-16
Mar-16
Jan-17
Mar-17
Jan-18
Mar-18
12.4% 68.0
12.1% 65.2
58.7 11.0%
10.6% 56.4
48.7 52.5
9.0% 44.7 8.9%
41.5 42.9
37.1 7.7% 7.5%
34.7 36.8
31.8
28.2 28.3 6.0%
0.5% 0.8%
FY2004 FY2005 FY2006 FY2007 FY2008 FY2009 FY2010 FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 FY2017 FY2018
34% 37% 40% 41% 46% 48% 52% 56% 56% 60% 63% 65% 66% 66% 70% 69%
66% 63% 61% 59% 54% 52% 49% 44% 44% 40% 37% 35% 34% 34% 30% 31%
FY2003 FY2004 FY2005 FY2006 FY2007 FY2008 FY2009 FY2010 FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 FY2017 FY2018
Public Sector Private Sector
Note: India is an important producer of hot metal – or “pig iron”, in WSA terminology – ranking third in the world after China
and Japan, according to WSA. India’s output in this category rose by from 63.7mn tonnes to 66.0mn tonnes in CY2017,
according to WSA figures.
Source: JPC, CEIC
28.8
28.5
28.2%
24.2
23.0 22.9 22.4
19.6
6.0%
-7.9% -7.5%
Comments
For most of the last two decades, India has been the world’s largest producer of sponge iron (it was
briefly overtaken by Iran in 2016). In 2017, it accounted for a 30% share of the world’s total, according
to the WSA. Unlike other big steel producing countries, India has a large number of small steel
producers that utilise sponge iron. As of late 2017, there were 320 sponge iron producers that used
iron ore and pellets and either non-coking coal or gas to provide feedstock for steel production, while
more than 1,200 induction furnaces used sponge iron to make steel.
The largest sponge iron producers are Essar Steel, Sova Ispat, and JSW Ispat. Most sponge iron
production is for the needs of the domestic market, though relatively small amounts are exported
(390,000 tonnes out of a total output of 30.5mn in FY2018). Imports are small: annual totals ranged
from 200 tonnes to 20,100 tonnes in the period FY2013-FY2017, though they appear to have surged
modestly in FY2018 (imports in whose first nine months topped 58,000 tonnes). NSP 2017 envisages
demand for, and production of, sponge iron at 80mn tonnes in FY2031, and capacity at 114mn tonnes –
both implying strikingly high growth-rates. Some 30% of that projected capacity is to be gas-based, in
line with stricter environmental requirements and the expected long-term availability of gas.
India is a large-scale producer of pig iron (in the narrow sense of solid iron rather than the “hot
metal” described as “pig iron” by the WSA). Production peaked at 10.34mn tonnes in FY2017, a rise of
around 2mn tonnes, or almost a quarter, since as recently as FY2014. As the NSP 2017 puts it, such pig
iron is mainly “for merchant use, such as for castings and supplementary metallic in electric arc or
induction furnaces.” Of total output, 9.39mn tonnes was “production for sale”: indeed, at around 91%,
this was a rather lower proportion than observed in most recent years. Hence, production was
overwhelmingly for the market rather than for in-house use – an interesting contrast with sponge
iron, at least since FY2016
India is essentially somewhat more than self-sufficient in pig iron. Most of what is produced in India
remains within the country, though modest quantities are exported and even more modest amounts
imported. Consumption is therefore regularly a few hundred thousand tonnes below what is produced
for sale. As noted above, the pig iron market is not very concentrated: the “big six” of Indian steel
statistics* produced just shy of 800,000 tonnes between them in FY2017. A connected (though not
identical) point is that the private sector predominates: in FY2017 it accounted for no less than 94.5%
of production for sale.
For reasons not explained by official Indian sources, the pig iron market seems to have been rather
disrupted in the last couple of years. Production is now reported to have plummetted to 5.73mn
tonnes in FY2018, and recovery in FY2019 appears to have been slight: the 11-month figure was 5.54mn
tonnes. JPC reports have neither offered an explanation nor indicated any change in definition or
methodology of the sort that might suggest that this is a statistical rather than a real effect. And to
deepen the mystery – and maybe support the latter explanation – the JPC initially reported FY2018
output at 9.41mn tonnes. According to The Hindu, public sector companies suspended pig iron
production in FY2017 because of rising production costs which they were unable to pass on to pig iron
consuming industries, the paper reported in May 2017.
Longer term, it is assumed that pig iron output will grow, but that it will be somewhat less important.
In NSP 2017, consumption in FY2031 was projected at 17mn tonnes, less than double the FY2017 level.
This implied considerably lower growth than both steel and sponge iron output (slated to rise to
255mn tonnes and 80mn tonnes respectively), with both pig iron and sponge iron projections
depending on the assumption that 60-65 % of steel production in FY2031 would be via the BF-BOF
route and the rest through the EAF and IF routes.
1,063.0
835.0
655.0
542.0 556.0
394.0
Exports Imports
390
333
127 130
98
74
54 58
25 20
FY2010 FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 FY2017 FY2018 Apr-Nov
FY2019
08
STEEL
Highlights
Overview
FY2018 was a record-breaking year for Indian steel manufacturers, as the country became the second-
largest crude steel producer in the world, surpassing Japan. Driven by solid local demand, boosted
primarily by government infrastructure and construction projects, manufacturers expanded capacities
– encouraged by the government’s ambitious steel capacity target of 300mn tonnes/year by FY2031
(compared to 135mn tonnes/year in FY2018). In FY2018, India’s foreign trade surplus in finished steel
expanded to 2.1mn tonnes, up from 1mn tonnes in FY2017, as exports grew faster than imports.
However, exports of finished steel plunged by 40% y/y in the first eight months of FY2019, as a result
both of global trade wars in the sector and of slowdown in the Chinese and the global economy in the
second half of calendar 2018. As a result, the segment recorded a foreign trade deficit of 1.2mn
tonnes.
Challenges
The global trade wars in the steel sector, which have led to protectionist tariffs in some countries,
increase the risk that open markets like India will be flooded and their producers exposed to
increased competition. In 2018, the Chinese economy, which is the world’s biggest consumer of
metallic minerals, showed signs of slowing, which could lead to additional overcapacity and further
price pressures. The iron ore mining industry is lobbying for the abolition of the 30% export tax on
Indian iron ore. At the same time, the sector insists that the government impose a 30% import duty
on iron ore and iron ore pellets to protect domestic miners. If enacted, these measures could raise
production costs for local steel manufacturers and take away their key advantage of cheaper local
resource inputs.
Outlook
Steel production growth slowed down in FY2019, mainly as a result of weaker foreign demand and
oversupply pressures, and was only partially offset by strong domestic steel consumption. Short-term,
this trend is likely to continue unless foreign demand scenario changes significantly. Longer term,
solid growth will be ensured both by the fact that per capita steel consumption is still low and by the
government’s target of more than doubling the country’s steel production capacity by FY2031. EMIS
Insights therefore estimates that production of finished steel will increase at a CAGR of 6.4%,
between FY2018 and FY2023, and exceed 147.5mn tonnes at the end of our forecast period.
Main Events
In May 2017, the Indian government announced that the country’s National Steel Policy 2017 had
been approved. The new steel policy contains the long-term vision of the government for giving
impetus to the steel sector. It also seeks to enhance domestic steel consumption, ensure high-
quality steel production, and create a technologically advanced and globally competitive steel
industry.
In June 2017, Reuters reported that India’s central bank – the Reserve Bank of India (RBI) – had
asked lenders to initiate bankruptcy proceedings against a dozen companies, including Essar Steel
and Bhushan Steel Ltd. The move came after a change in the law, known as the Bankruptcy Act,
had given RBI greater power to address non-performing loans in the Indian economy, which are
estimated at USD 150bn. Essar Steel appealed against the central bank move, but the High Court of
Gujarat dismissed the motion in July 2017.
In October 2017, India imposed anti-dumping duties on some cold-rolled flat stainless steel
products from China, the US, South Korea, and the EU, to curb cheap imports and help local
producers, Reuters reported.
In March 2018, US President Donald Trump's administration imposed duties of 25% on imported
steel and 10% on imported aluminium, Reuters reported. The tariff applied to all countries with the
exception of Canada and Mexico, with other countries having to negotiate possible exemptions
with the US.
In September 2018, the Indian business and economic journal The Economic Times reported that the
US was considering an exemption of Indian steel and aluminium from the higher tariff regime
announced by in March 2018. As of April 2019, the US has agreed to exempt from the import duty a
quantity equal to a certain percentage of India's average exports over the last five years, but talks
are still proceeding, as India is pushing for a complete exemption.
In September 2018, Reuters reported that the Indian government was considering a rise in the
effective import duty on some steel products to 15%, from current rates ranging from 5% to 12.5%.
in an attempt to support the rupee.
In December 2018, Reuters reported that India was in talks with the United States over exemptions
on steel tariffs. The country would also be seeking relief from Canada over quotas and tariffs in
January 2019, Reuters added, as Indian steel companies had been affected by Canadian tariffs.
Production Volume
9.1% 106.6
8.9% 103.1
89.8 97.9
81.7 89.0
78.4
74.3
5.6% 5.3%
5.1%
4.2%
3.4%
0.9%
Comments
In 2018, India became the world’s second-largest crude steel producer, surpassing Japan, according to
data from WSA. In FY2018, crude steel production increased by 5.3% y/y to 103.1mn tonnes and rose by
3.4% y/y in FY2019. Since FY2011, crude steel output had increased at a CAGR of 5.6%, driven by strong
steel demand from the construction sector and by infrastructure development and housing demand in
the country. Production is likely to continue its strong performance supported by initiatives such as
Make in India, which aims to transform the country into a global design and manufacturing hub, and
Smart Cities, which will further boost urban infrastructure investment. The private sector plays an
important role in crude steel production and growth in the country. In FY2018, around 80% of total
crude steel output was produced by private companies, while the remaining 20% came from the public
sector. The National Steel Policy (NSP) 2017, published by the government, aims to increase steel
production, and projects crude steel capacity of 300mn tonnes by FY2031, up from 134.7mn tonnes/year
installed capacity in FY2018. The largest crude steel manufacturers in India are Jindal South West
Steel, Steel Authority of India, Tata Steel, and Essar Steel.
0 65%
FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 FY2017 FY2018
Comments
Fuelled mainly by rising domestic demand, Indian production of finished steel has grew lately, by 12%
y/y in FY2017, and 24.7% y/y in FY2018.
The overall volume of finished steel produced in FY2019 totalled approximately 132mn tonnes, while
semi-finished steel production was at 107mn tonnes. Steel production has been supported by the
growing economy and demand coming from the major steel consuming segments such as
construction, real estate/housing, capital goods/machinery, consumer goods, automotive production,
and the energy sector.
In FY2018, non-alloy steel accounted for some 91% of total finished steel production. Close to 53% of
the overall non-alloy steel production consisted of flat products, of which 53% comprised hot-rolled
coils, and 18% cold-rolled sheets or coils. Bars and rods claimed the largest share (of 79%) in non-flat,
non-alloy steel production.
FY2013 FY2014 FY2015 FY2016 FY2017 FY2018 FY2019 FY2013 FY2014 FY2015 FY2016 FY2017 FY2018 FY2019
800 30%
1,050 30%
700 25%
20%
600 1,000 20%
Comments
Finished steel production for the railways has followed railway infrastructure sector trends. The
national budget for the railway sector increased the amount of spending by 22% y/y in FY2018, the
focus being on building infrastructure, stepping up safety, and improving maintenance. India's
railways sector is expected to continue registering growth in large projects, aided by relaxed
regulations on foreign investment and a steadily improving land-acquisition environment. Overall,
India plans to commission 3,500 km of new rail lines and renovate 500 stations by FY2019.
Cold-rolled products and galvanised coated sheets are consumed in significant volumes by India’s
automotive, industrial, and engineering sectors. Over the ten years ending in FY2018, passenger
vehicle production increased by 12%, while the production of cold-rolled sheets and coils went up by a
cumulative 52%, and that of galvanised coated sheets by 74%. Cold-rolled products are also used in
the solar PV industry, which offers great potential for growth as the Indian government’s target is to
have 100 GW of solar installations in place by 2020, up from about 20 GW in 2016. Both generation and
transmission capacities are expected to raise steel demand from the sector.
Non Alloy: Non Flat 38.3 41.6 43.4 41.1 45.1 31.4
Non Alloy: Non Flat: Bars and Rods 30.7 33.1 34.8 32.5 35.6 24.9
Non Alloy: Non Flat: Structurals 7.0 7.6 7.6 7.4 8.2 5.6
Non Alloy: Non Flat: Railway Materials 0.6 0.9 1.0 1.1 1.3 0.9
Non Alloy: Flat: Plates 3.8 4.4 4.5 4.7 5.2 3.7
Non Alloy: Flat: Hot Rolled Coils or Skelp 23.4 25.6 29.7 30.1 33.1 24.6
Non Alloy: Flat: Hot Rolled Sheets 1.3 1.5 1.2 1.8 2.4 1.6
Non Alloy: Flat: Cold Rolled Sheets or Coils 10.3 9.7 10.8 10.4 11.3 9.4
Non Alloy: Flat: Electric Sheets 0.1 0.1 0.2 0.2 0.3 0.2
Non Alloy: Flat: Tin Plates incl W/W 0.4 0.3 0.3 0.3 0.4 0.3
Non Alloy: Flat: Tin Mill Black Plate 0.0 0.0 0.0 0.0 0.0 0.0
Non Alloy: Flat: Large Diameter Pipes 2.1 2.2 2.1 1.9 2.2 1.4
Non Alloy: Flat: Tin Free Steel 0.0 0.0 0.0 0.0 0.0 0.0
99.4
43.5
97.3 97.5 19.6%
10.2% 38.3 37.0 37.2
92.9 32.0
7.5% 13.5% 33.4
87.6 6.1% 10.8% 11.3%
4.7% 90.7
2.7% 2.2%
85.3
-9.5%
-8.8% -15.0%
FY2013 FY2014 FY2015 FY2016 FY2017 FY2018 FY2019
FY2013 FY2014 FY2015 FY2016 FY2017 FY2018
Finished Steel Apparent Consumption, mn tonnes
y/y Change
Semis Consumption, mn tonnes y/y Change
*Apparent steel consumption is the mathematical sum of production and imports minus exports. Real steel consumption is
defined as gross production plus imports minus exports, adjusted for materials consumed for downstream processing and
variation in stocks.
Comments
Housing construction is the sector which consumes the largest amount of steel in India, and is
witnessing strong growth led by an increase in per capita income and government social schemes.
This, coupled with the still low steel per capita consumption of 66 kg (compared to the world average
of 212 kg), is the major cause behind rising finished and semi-finished steel consumption. Government
schemes promoting steel consumption include Pradhan Mantri Awas Yojna (“Housing for All”), Sardar
Patel Urban (“Urban Housing Mission”), and the 100 Smart Cities Mission amongst others. Between
FY2013 and FY2018, real consumption of finished steel in India grew at a CAGR of 5.4%, exceeding the
90mn-tonne mark. Consumption of semi-finished rose at the more modest CAGR of 1.6% over the
period, to 37.2mn tonnes in FY2018. Consumption is likely to continue growing rapidly, as the National
Steel Policy (NSP) 2017 targets an annual per capita steel consumption of 160 kg by FY2031. High
spending in the infrastructure sector, expansion of the railway network, development of the domestic
shipbuilding industry, and the anticipated growth of the automotive, capital goods and construction
sectors, are expected to create significant demand for steel in the country.
Finished Steel Foreign Trade, mn tonnes Semi-Finished Steel Foreign Trade, thou
tonnes
1,994
11.7
9.6
9.3
8.2
1,353
7.9
7.8
7.5
7.2
6.4
1,066
6.0
917
5.6
5.5
5.4
981
4.1
793 1,077.0
750
732
696
640
639
2.1 486 603.0
1.0
0.5 258
144
334.0
-1.5 228.0
-2.6 -56.0
-3.7
-342.0
-7.6 -649.0
FY2013 FY2014 FY2015 FY2016 FY2017 FY2018 FY2019 FY2013 FY2014 FY2015 FY2016 FY2017 FY2018 Apr-Nov
FY2019
Comments
In FY2018, India had a foreign trade surplus in finished steel of 2.1mn tonnes, up from 1mn tonnes in
FY2017 – because exports had risen more sharply (17% y/y) than imports (3.5% y/y). However, finished
steel exports plunged by 40% y/y in the first eight months of FY2019, as a result of global trade wars
in the sector and of slowdown in China and in the global economy in the second half of calendar 2018.
As a result, finished steel imports exceeded exports, and the foreign trade balance at the segment
became negative, at 1.2mn tonnes. Because of this, the Indian government is considering raising
import duties on steel to 15% from the current rates of between 5% and 12.5%. In March 2018, the US
imposed a 25% duty on imported steel, but is considering a possible exemption of India from this rule.
In FY2018, the US accounted for 18% of total Indian exports of iron, steel and articles thereof, which
made it the largest foreign market for the sector. More than 90% of finished steel exports in FY2018
were non-alloy steel products, while the share of flat products was 67%. About a third of total finished
steel exports consisted of hot-rolled coils, while bars and rods accounted for 21% of the total in the
same year.
Non Alloy 4,204 4,756 5,508 4,906 3,475 7,584 8,727 3,729
Non Alloy: Non Flat 311 476 651 478 448 872 2,259 339
Non Alloy: Non Flat: Bars and Rods 225 413 585 392 365 629 2,042 254
Non Alloy: Flat 3,892 4,280 4,857 4,428 3,027 6,712 6,468 3,390
Non Alloy: Flat: Plates 374 246 155 559 266 301 491 277
Non Alloy: Flat: Hot Rolled Coils or Skelp 1,181 1,675 2,043 1,320 385 2,878 2,820 1,742
Non Alloy: Flat: Cold Rolled Sheets or Coils 295 412 561 585 655 1,394 1,230 418
Non Alloy: Flat: Large Diameter Pipes 471 137 109 223 162 247 635 236
Alloy: Non Flat 237 216 228 336 165 190 523 164
Alloy: Flat 147 396 249 353 439 468 370 186
Non Alloy 5,438 6,253 4,299 6,754 8,718 5,366 5,636 3,973
Non Alloy: Non Flat 500 624 342 923 658 522 309 310
Non Alloy: Non Flat: Bars and Rods 425 514 294 854 621 419 243 250
Non Alloy: Flat 4,937 5,629 3,957 5,831 8,061 4,844 5,327 3,663
Non Alloy: Flat: Plates 661 862 410 732 1,060 740 574 262
Non Alloy: Flat: Hot Rolled Coils or Skelp 1,813 1,872 1,104 2,006 3,401 1,905 1,751 1,334
Non Alloy: Flat: Cold Rolled Sheets or Coils 1,457 1,569 1,279 1,713 2,235 917 543 343
Non Alloy: Flat: Electric Sheets 276 387 347 418 318 297 606 457
Non Alloy: Flat: Tin Plates 150 184 188 218 170 249 192 131
Non Alloy: Flat: Large Diameter Pipes 108 134 101 132 101 101 419 223
Alloy: Non Flat 259 352 237 822 1,119 468 442 462
Alloy: Flat 1,166 1,319 915 1,745 1,874 1,393 1,404 802
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