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1
PICTORIAL INDEX
REFRACTORY ANCHORS
2
PICTORIAL INDEX
REFRACTORY ANCHORS
PF WB-HEXNUT ANCHO
ANCHOR PF HRC STUD WELD ANCHOR
PF-R013 PF-R018
3
PICTORIAL INDEX
REFRACTORY ANCHORS
4
PICTORIAL INDEX
REFRACTORY ANCHORS
PF FIBRELOK ASSEMBLEY
PF-R032
PF BI-METALLIC PIN
PF-R034
5
1 2
A
Θ
DIA
Anchor A B Θ
PFCH1 100 25 30
PFCH11 2 125 38 30
PFCH2 150 50 45
1
PFCH2 2 175 63 45
PFCH3 175 76 30
1
PFCH3 2 200 88 30
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF CH ANCHOR
PTY . LTD .
6
1 2
45
A
Θ
NOMINAL
ELEVATION VIEW ON B
V BASE ANCHOR FOR
MANUAL WELDING
B
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY ANGLE AND CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF VW ANCHOR
PTY . LTD .
7
1 2
A
A DI
B
A
ELEVATION VIEW ON B
MANUAL WELDING
FLAT BASE ANCHOR
B
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF VWF ANCHOR
PTY . LTD .
8
1 2
45°
DIA
B
A
θ
ELEVATION ELEVATION
PLAN
ANC No A B C θ DIA
PFWO 22 50 50 22 60 6
PFWO 32 75 50 32 60 6
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF WOL ANCHOR
PTY . LTD .
9
1 2
11-15 11-15
45°
A DIA
A
B
Θ
ELEVATION ELEVATION
LOOP BASE ANCHOR
FOR BOLTING OR WELDING
B
22
11
PLAN
ANC No A B C θ DIA
OPTIONS: PFWO 22 50 50 22 60 6
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF WBL ANCHOR
PTY . LTD .
10
1 2
A
B
DIA
45
A
NOMINAL
ELEVATION VIEW ON B
BASE DETAIL
VIEW ON A
LOOP BASE ANCHOR FOR BOLTING
OR MANUAL WELDING
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
STRAIGHT LEG NO CORRUGATION
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF VWL ANCHOR
PTY . LTD .
11
1 2
A
DI
B
B
60°
A
45
NOMINAL
B ELEVATION VIEW ON B
BASE DETAIL
VIEW ON A
C LOOP BASE ANCHOR FOR BOLTING
OR MANUAL WELDING
OPTIONS: ANC No A B
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF VSL ANCHOR
PTY . LTD .
12
1 2
A B
DI
45
B
NOMINAL
60
C
A
VIEW ON B
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
STRAIGHT LEG NO CORRUGATION
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF YSWF ANCHOR
PTY . LTD .
13
1 2
A
DI B
B
A ϴ
C
A
ELEVATION
E
BASE DETAIL
BASE DETAIL
VIEW ON A
C
LOOP BASE ANCHOR FOR BOLTING
OR MANUAL WELDING
OPTIONS
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90 DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
STRAIGHT LEG, NO CORRUGATION
NORMALLY
A = 110 -300MM
B = 100MM
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF YSWL ANCHOR
PTY . LTD .
14
1 2
DIA
A 55°
C
A
30°
ELEVATION VIEW ON C
OPTIONS
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
STRAIGHT LEG, NO CORRUGATION
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF BULL HORN ANCHOR
PTY . LTD .
15
1 2
90°
F= NUMBER
OF TWISTS
USUALLY 1.5 OR 2
D
DIA
C
B
C
CAN BE SUPPLIED CLOSED
COMMON DIAMETER USED IS 7.5 TO 8MM
IDEAL ANCHOR FOR MULTI-LAYER
MINIMUM HEIGHT FOR C=100MM
CASTABLE AND WHERE WELDING WINGS
WITH EXISTING TOOLING
OR LEGS ONTO THE STEM IS NOT PREFERRED
OPTIONS:
LEG HEIGHT CAN BE STAGGERED
NO CORRUGATION IN LEGS
LOOP BASE FOR BOLTING APPLICATIONS
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF TWIST ANCHOR
PTY . LTD .
16
1 2
DIA
A
B
60°
LEGS DRAWN STRAIGHT,
MAY BE CORRUGATED
AS REQUIRED
A
ELEVATION ELEVATION
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
STRAIGHT LEG NO CORRUGATION
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF Y ANCHOR
PTY . LTD .
17
1 2
11-15 11-15
45°
DIA
A
A
B
ELEVATION ELEVATION
LOOP BASE ANCHOR
FOR BOLTING OR WELDING
B
22
11
PLAN
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG CAN BE COMBINED WITH VARIOUS
VARY CORRUGATION DEPTH/PITCH STUD DESIGNS, SEE STUD SECTION
EXTEND OR CONTRACT BASE
STRAIGHT LEG NO CORRUGATION IN THE CASE OF ALLOYS WHERE
HEXAGON NUTS ARE NOT READILY
AVAILABLE E.G. 310, 253MA,
COMMON WIRE SIZES CHOSEN: INCONEL, INCOLOY ROUND OR
A=15-40MM DIA= 3-5MM SQUARE DRILLED & TAPPED "NUT"
A=15-100MM DIA= 6MM MAY BE SUBSTITUTED
A=75-200MM DIA= 8MM
A=150-300MM DIA=10MM
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF - WB HEXNUT ANCHOR
PTY . LTD .
18
1 2
DIA B
B
A
VIEW ON B
B
ELEVATION
BASE DETAIL
VIEW ON A
C
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH STUD DESIGNS, SEE STUD SECTION
EXTEND OR CONTRACT BASE
STRAIGHT LEG NO CORRUGATION IN THE CASE OF ALLOYS WHERE
HEXAGON NUTS ARE NOT READILY
AVAILABLE E.G. 310, 253MA,
COMMON WIRE SIZES CHOSEN: INCONEL, INCOLOY ROUND OR
A=15-40MM DIA= 3-5MM SQUARE DRILLED & TAPPED "NUT"
A=25-100MM DIA= 6MM MAY BE SUBSTITUTED
A=75-200MM DIA= 8MM
A=150-300MM DIA=10MM
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF VS - HEXNUT ANCHOR
PTY . LTD .
19
1 2
45°
A
DIA
A
B
25MM SQUARE 8MM
THICK MILD STEEL
ELEVATION ELEVATION
TACK WELD
PLAN
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF WN ANCHOR
PTY . LTD .
20
1 2
DIA
B
A
TACK WELD
B
C 25MM SQUARE
8MM THK VIEW ON B
MILD STEEL
ELEVATION
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
STRAIGHT LEG, NO CORRUGATION
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF VWFN ANCHOR
PTY . LTD .
21
1 2
PF WB43 TYPE
A (6MM DIA)
100
20
A
10MM DIA ROD
OPTIONAL
M/S SQUARE WASHER
40X40X10
45
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF WNL ANCHOR
PTY . LTD .
22
1 2
A 6
DIA NOMINAL
60°
A
33
NOMINAL
B
20
ELEVATION
N.B: REF FLUX BALL
SOME ADVISERS INDICATE
ONLY NECESSARY FOR WIRE
DIAMETER GREATER THAN 8MM
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
STRAIGHT LEG, NO CORRUGATION
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF HRC STUD WELD ANCHOR
PTY . LTD .
23
1 2
DIA
A θ
B
C
A
VIEW ON B
B
D
OPTIONS:
STAGGER LEG HEIGHT
VARY ANGLE USUALLY 60DEG SOMETIMES 90DEG
VARY CORRUGATION DEPTH/PITCH
EXTEND OR CONTRACT BASE
STRAIGHT LEG, NO CORRUGATION
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF YWS STUD WELD ANCHOR
PTY . LTD .
24
1 2
40
12-12.5
Ø2
SPRING CLIP
2
14
x OVERALL LENGTH OF
MACHINED BLANK = 125mm A
63x
(PF-SWRLB-43-8)
B A=10.1 TO SUIT 10MM WIRE
43 -0 +5
(PF-SWRLB-43-10)
STUD MANUFACTURE 45
°
AND INSTALLATION TO
CONFORM TO AS/NZ
1554.2:2003
3
AUSTRALIAN STANDARD
PATENT NO. 2006225331 MATERIAL: AISI C1020
(FORGED HEAD)
INSERT ALUMINIUM
FLUX BALL GRADE 1100 4.75DIA
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF STUD WELDABLE LUG 17.09.10 DETAILS OF FLUX BALL ADDED & LENGTH ALTERED DB
PTY . LTD . 21.09.11 LENGTH ALTERED TO 63MM O/A DB
4.10.11 BLANK LENGTH NOTATION ADDED DB
T +61 8 9279 8855 F +61 8 9279 9929
www.pressform.com.au info@pressform.com.au
FILE NAME: LUG 8.7.2008.DWG MATERIAL: STEEL DATE
28.03.11
DRAWN BY SCALE PAGE/SHEET DWG No. SIZE REV
D.BRAMLEY N.T.S. PF - SWRLB - 43 - 8/10 RODLOK LUG A4
25
Design Features Fail Safe Patented Spring Locking Clip
The arm of a Rod Lok Anchor is Refractory anchor arms are for the Rod Lok Anchor
held in place by jamming the sometimes knocked over
interfacing surfaces between the after installation just prior to a The below illustrations show how
lug slot. The first engagement refractory cement pour. It may the arms of a Rod Lok Anchor can
depresses the metal surfaces be from an errant work boot, be locked in the upright position as
slightly; if reengaged more than something hitting it by a fail safe.
once, the lock is weakened. The mistake or the physical
11. Steel or stainless slotted base
inventive Spring Locking Clip will impact of cement being
12. 8mm or 10mm diameter wire
hold in position a completely dropped on the arms from a anchor arm
loosened anchor. wheelbarrow above. 17. Rounded top edge
18. Clip engaging slots
51. Spring steel locking clip
Cost
The spring steel clip and serrated
lug will cost around $2.00 to
NE W S
ensure a secure anchor
positioning. Stud Weldable Lug
Iluka Geraldton, Western Australia NOW AVAILABLE
have adopted this new solution in
areas where anchors lying flat
during a shutdown pour became a
dangerous and recurring problem.
Obtain a Quote
Please allow us to assist your
future maintenance requirements
by quoting new anchors and lugs
with our spring locking clips.
PRESSFORM ENGINEERING
ABN 31 008 790 467 PTY LTD
www.pressform.com.au
26
1 2
B
8
NOMINAL
A
DI
A
45
B
60° NOMINAL
C
A
B ELEVATION VIEW ON B
A
18
ANCHOR IS LOCKED BY
PUNCHED SLOT INTERFERENCE AS THE
L
C 40 SECTION A
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF ROD LOK ANCHOR
PTY . LTD .
27
1 2
DIA DIA
DIA=5-10MM
A
A
A
B
C
C
C=25-50MM
T
T=1.5-5MM
28
1 2
B
22 WIDTH OF SLOT
TO ALLOW TIGHT
FIT OVER ANCHOR
3 THK
50 SQ.
BASE DETAIL
CURVED BASE FOR
STUD WELDING IS
OPTIONAL
ASSEMBLY DRAWING
SPEED WASHER IS PRESSED OVER THE
SPLIT ANCHOR TO HOLD REFRACTORY
IN PLACE. HOLD REFRACTORY IN
PLACE. UP TO THE DESIRED ANGLE
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF SPLIT FLAT BAR Y-ANCHOR
PTY . LTD .
29
1 2
2
R1
A
2
5
9
2
R1
B 50
B
LOUVRE TAB
A
107
LOUVRE TAB
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF - S-SHAPE ANCHOR
PTY . LTD .
30
1 2
20
A CLAMPING LOUVRE
POINTS TAB
STRIP DIRECTION
A
20
C
B
WELD TO SHELL,
HEXAGONAL MESH GIVEN FLEXABILITY
HEXAGONAL MESH HAS A CONVEX
DURING MANUFACTURE WITH AJUSTMENT
SHAPE FOR EASIER INSTALLATION
OF CLAMPING STRENGTH
MINIMUM DIAMETER 320MM
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF HEXAGONAL MESH
PTY . LTD .
31
1 2
BANDED SIDE
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF HEXAGONAL MESH
PTY . LTD .
32
1 2
T
A
A
B
T
B
A
D
C
B 10
E
T
C
A
TYPICAL DIMENSIONS
B=15-50MM T=4.5-8MM
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF WALL ANCHOR
PTY . LTD .
33
1 2
A
A
D
B C
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF C CLIPS
PTY . LTD .
34
1 2
A
A
B
C
DIA D
THREADED BOTH ENDS THREADED ONE END THREADED ONE END WITH L BASE
KNOCK OFF STUD USED IN THREADED ONE END THREADED ONE END WITH
APPLICATIONS WHERE WITH STUD WELDING STUD WELDING BASE
STUD LENGTH IS BELOW BASE AND ALUMINIUM POINTED END AND
THE MINIMUM LENGTH FOR FLUX BALL ALUMINIUM FLUX BALL
STUD WELDING IE LESS
THAN 25MM
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF STUDS
PTY . LTD .
35
1 2
T= THREAD TYPE
A
METRIC DIN STANDARD SIZES
A
FOR HEX NUTS
A B
M5 8 4
M6 10 5
M8 13 6.5
M10 17 8
M12 19 10
M14 22 11
B
M16 24 13
HEXAGON NUTS
B
T= THREAD TYPE
A
B
ROUND WASHER NUT SQUARE WASHER NUT ROUND NUT SQUARE NUT
C
B A
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF NUTS
PTY . LTD .
36
1 2
A
B
T
ROUND WASHERS
A
B
C SQUARE WASHERS
COMMON MATERIALS:
CARBON STEEL
QUENCHED AND TEMPERED
GALVABOND
ZINC PLATED
GALVANISED
STAINLESS
COPPER
ALUMINIUM
BRASS
OPTIONAL RUMBLING
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF WASHERS
PTY . LTD .
37
1 2
A
B
T
ROUND WASHERS
A
B
C SQUARE WASHERS
COMMON MATERIALS:
CARBON STEEL
QUENCHED AND TEMPERED
GALVABOND
ZINC PLATED
GALVANISED
STAINLESS
COPPER
ALUMINIUM
BRASS
OPTIONAL RUMBLING
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF WASHERS
PTY . LTD .
38
1 2
1.6
30
34
31
7MM NOMINAL
MANUFACTURE
MINIMUM INDUSTRY
STANDARD CERAMIC FIBRE BLANKET PIN
PRESSED FROM FULLY ANNEALED
5mm dia
C
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF FIBRE LOK ANCHOR
PTY . LTD .
39
1 2
FIBRELOK WASHER
SPEED CLIP
INSULATION LAYERS
FIBRELOK STUD
WELDING FERRULE
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF FIBRE LOK ASSEMBLY
PTY . LTD .
40
1 2
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF CERAMIC CUP LOKS
PTY . LTD .
41
1 2
38
15
1.5
SPEED CLIP
TIMING TIP
8 SPRING TEMPER STAINLESS
304 OR 316
BI METALIC ANCHOR
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF BI-METALLIC PIN
PTY . LTD .
42
1 2
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF BLOCK ANCHORS
PTY . LTD .
43
1 2
LAYOUT PATTERNS
(TYPICAL SPACING 90MM CENTRES
APPROXIMATELY 143 PER SQUARE METRE)
RECOMMENDED
WELDING
10
POSITION
A
48
B
B
19 OR 25
VIEW AA
INSULATION
D
DATE REVISION BY
PRESSFORM ENGINEERING TITLE
PF HEXAGONAL CELL
PTY . LTD .
44