Series 2000 Instruments

LM2-CLMD - Replacement Display for

CLM200 and CLM220 Users Manual

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which National Oilwell Varco
belongs to National-Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited 1200 Cypress Creek Road
purposes only and remains the property of NOV. Reproduction, in whole Cedar Park, Texas 78613
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
USA
document is to be returned to NOV upon request and in any event upon Phone 512-340-5000
completion of the use for which it was loaned. This document and the Fax 512-340-5219
information contained and represented herein is the copyrighted property
of NOV.
© National Oilwell Varco
DOCUMENT NUMBER REV

42TM20-30 A

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Revision A
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Revision History

A 02.02.10 Initial Release per ER#: 73487

Rev Date Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

A Initial Release

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Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2: Overview
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LM2-CLMD Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 3: Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 4: Normal Operation

Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Navigation Routes From the Operator’s Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Keypad Labels on the Operator’s Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
How to Navigate Through Screens and Menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Label Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Main Label Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Item Label Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 5: Configuration and Calibration

Menus and Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Alarm Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Crane Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Display Adjust Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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Table of Contents
Display Adjust Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Display Contrast Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Backlight Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Backlight Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Slow Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Chapter 6: Troubleshooting
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Navigating the Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Diagnostic Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Raw Data (troubleshooting diagnostic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Power Supplies (run time background) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Error Logs (Troubleshooting Diagnostic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Local Network Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Local Hardware Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Self Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Perform Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
SPI Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Error Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

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1: General Information

This manual contains installation, operation, maintenance and parts information. Information in this
manual should enable qualified personnel to install, operate and troubleshoot this system. Every
effort has been made to ensure the accuracy of the information contained herein. National Oilwell
Varco’s (NOV), will not be held liable for errors in this material, or for consequences arising from
misuse of this material.

Conventions
Notes, Cautions, and War nings
Notes, cautions, and warnings provide readers with additional information and advise the reader to
take specific action to protect personnel from potential injury or lethal conditions. They may also
inform the reader of actions necessary to prevent equipment damage. Please pay close attention
to these advisories

Note: The note symbol indicates that additional information is provided about the
current topics.

Caution: The caution symbol indicates that potential damage to equipment or injury to
personnel exists. Follow instructions explicitly. Extreme care should be taken
when performing operations or procedures preceded by this caution symbol.
Warning: The warning symbol indicates a definite risk of equipment damage or
danger to personnel. Failure to observe and follow proper procedures
could result in serious or fatal injury to personnel, significant property
loss, or significant equipment damage.
ESD The ESD (Electrostatic Discharge) warning symbol indicates that static
Warning: control precautions are needed.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your application, see the technical drawings included with
your NOV documentation.

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Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV manuals are the recommended methods of performing operations and
maintenance.

To avoid injury to personnel or equipment damage, carefully observe requirements outlined

in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.

Personnel should wear protective gear during installation, maintenance, and certain
operations.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel and
equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.

 Isolate energy sources before beginning work.

 Avoid performing maintenance or repairs while the equipment is in operation.
 Wear proper protective equipment during equipment installation, maintenance, or repair.
Replacing Components
 Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
 Replace failed or damaged components with genuine NOV parts. Failure to do so could
result in equipment damage or injury to personnel.

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Routine Maintenance
Equipment must be maintained on a routine basis. See Manual 90-01 - Series 2000 Instruments
for maintenance recommendations.

Failure to conduct routine maintenance could result in equipment damage or injury to

personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for its
intended purpose.

Related Publications
For additional information regarding the LM2-CLMD unit refer the orginal CLM System manual that
was shipped with the system.

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2: Overview

Overview
The LM2-CLMD has been designed to retrofit the CLM220/200 unit display, and has been
specifically configured to replace the original CLM display unit. The LM2-CLMD is designed for
mounting on a customer supplied control console. Connect the wires for power and
communication.

LM2-CLMD Specifications
Display
 Graphic LCD (240 x 128 pixel).
 Viewing area of 114mm wide x 64mm high.
 Adjustable backlight color (red/green) via front panel.
 Adjustable backlight brightness via front panel.
 Adjustable LCD contrast via front panel.
 Tri-color alarm status LED (green, amber, red).
Environmental
 Operating: -20 °C to +55 °C (slow display below -10 °C).
 Storage: -30 °C to 80 °C.

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Front Panel
The front panel (Figure 2.1) has five parts:
 A power-on light in the upper left corner.
 The power-on light is green when the instrument is powered on and working normally. It
also lights up to indicate CPU self-test.
 An alarm light just to the right of the power-on light.
 The alarm light can display three levels of alarm:
a. Green: No alarm conditions.
b. Amber: High or low alarm condition.
c. Red: High-high or low-low alarm condition.
 A Liquid-Crystal Display (LCD) in the center of the unit.
 The LCD shows screens of constantly updated information about angle, radius and
main and whip load in the form of digital readouts and/or bar graphs. It also serves as
the user interface when calibrating or configuring the system.
 A five-position keypad just below the LCD.
 Use this keypad to silence alarms and to enter predetermined payout lengths, alarm
setpoints, and calibration information.
 A keypad label bar just above the five-position keypad.
 Just above each key on the keypad is a label bar displayed on the LCD that indicates
the purpose of each key. This label bar will change to match the needs of the user.

4 CAP = 73900
MAIN LOAD 49200 LB
FALL MAIN RADIUS 34 FT
BOOM ANGLE 72 DEG
WHIP PARTS LN 4 STATIC

FALL
ST/DYN ST/DYN HN-RST SET 0

F1 F2 F3 F4 F5

Figure 2.1: Front Panel

12

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 Contrast can be adjusted via the front panel controls. The unit is backlit for use at night.
Moreover, the brightness and color of the backlight can be adjusted. Color ranges from
green to red in small steps (see Chapter 5, titled "Configuration and Calibration").
 The display operates in temperature ranges from -20 °C to +55 °C (-4 °F to +131 °F). .
The unit must be stored within the temperature range from -30 °C to +80 °C (-22 °F to
+176 °F).

Back Panel
TB1-12/24VDC TB2-PWR OUT TB3-RS485 TB10-RLY1 TB11-RLY2
ON/OFF CHASSIS A B A B M2 M1 G2 G1 M2 M1 G2 G1

V+ S+ S- V- V+ S+ S- V- V+ S+ S- V- V+ S+ S- V-
TB4-ANLG1 TB5-ANLG2 TB6-ANLG3 TB7-ANLG4

ADJUST
CONTRAST

RESET
ADDR + A - CHS A+ A- B+ B- M2 M1 G2 G1 M2 M1 G2 G1
TB8-POS PWR TB9-POS SIG TB13-RLY4 TB12-RLY3

Figure 2.2: Back Panel

Figure 2.2 shows the back panel of the unit. Along the top and bottom edges of the back panel are
rows of terminal blocks. These terminal blocks are for connecting power and sensor wires to the
instrument, and for sending signals or power out to other instruments. The black chassis housing
has white letters to identify the terminal blocks. Each terminal block has a TB-XX label, where XX
is the terminal-block number. A short printed phrase indicates the purpose of each terminal.
For example, the chassis near terminal block number one, in the far upper left corner, has the label
TB1-12/24 VDC and ON/OFF + -. The top half of the label, 12/24 VDC, means that TB1 is for
connecting 12 or 24 VDC power. The bottom half of the label, ON/OFF + -, means that the
corresponding terminals are for connecting an external on/off switch and for connecting positive
input voltage and a common.

Note: The row of receptacles in the middle of the panel, and column of receptacles
on the right side are not used in the LM2-CLMD.

There are two green screws for chassis grounding: one is at the top middle edge of the back panel
and the other is at the bottom-middle edge.
In the lower-left corner of the back panel are three holes allowing access for adjusting the screen
contrast and reset. Once the unit is installed, the back panel will rarely need attending.

Note: Only TB1 and TB3 are applicable for the LM2-CLMD version of the Series
2000 product.

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3: Installation

Overview
The LM2-CLMD has been designed to retrofit the CLM220/200 unit display, and has been
specifically configured to replace the original CLM display unit. The LM2-CLMD is designed for
mounting on a customer supplied console. Install the unit using the instructions listed below.

Installation Parts Index

Replacement Display Parts

Item Part No. Description Qty

1 220870-CLMD DISPLAY ASSY, REPL, CLM220/200 1

2 220898-CLMD ENCL ASSY, DISPLAY REPLACEMENT, 1

3 H10555A JUMPER, BERG 2

4 40225594-001 STANDOFF, M/F, 1/4-20X2.4, RND 2

5 999429-008 BAG,PK POLY, ZIPLK, 4MIL, 2-1/2X3 3

6 X10351A BAG, CLOTH,5"X7" 1

7 42TM20-31 MANUAL CLM, QUICK REF GUIDE 1

8 999429-006 BAG, ZIPLOCK 9 X 12 1

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Installation
The LM2-CLMD has a new bracket in the installation kit that can be used to install the unit. If the
original CLM220/200 bracket cannot be removed, the installation kit has adaptors to allow the
LM2-CLMD to fit in the existing bracket. The following installation steps show how to install the
LM2-CLMD using the existing bracket and instructions for the new bracket, depending on which
type of installation is being done. Power down the CLM220/200 main CPU unit prior to installation
of the LM2-CLMD and perform the steps below:
1. If not already done, disconnect cable (MDT P/N XC040-30) from old CLM 220/220 display.
Remove the old display from the bracket and remove the bracket, if applicable.
2. If the replacement bracket is to be used, secure the bracket with nuts and bolts or secure it
by welding it into the desired location.
3. If the existing bracket is being used, screw the adapters to the display. If the new bracket
provided in the kit is being used, skip this step.

Adapters

Existing Bracket

Replacement Bracket

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4. If the existing bracket is being used, place the display in the existing bracket by inserting the
threaded adapter ends through the top holes on each end of the bracket and proceed to
step six.

5. If the replacement bracket is being used, insert the threaded posts into the top holes of the
new bracket.

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6. If the existing bracket is being used secure the display by screwing the knobs onto the
adapter ends.

7. If the replacement bracket is being used secure the display by screwing the knobs onto the
threaded posts.

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Electrical Installation
The connection between the CPU and display is accomplished with two terminal connections as
outlined below:
1. On the circuit board of the CLM220 main CPU (usually mounted on the crane cabin wall)
place a Berg jumper (P/N H10555A) on JP6 as seen in Figure 3.1.

Figure 3.1: CPU of CLM220-11001

Note: The Berg jumper included in the installation kit is required to provide the
correct supply voltage to the LM2-CLMD. If this jumper is not installed, the
LM2-CLMD will not work.

2. To connect the existing cable (NOV M/D Totco P/N XC040-30) cable from the CML220 CPU
to the LM2-CLMD:
a. Remove the back cover of the LM2-CLMD.
b. Insert the cable through the cable gland on LM2-CLMD back cover.

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c. Terminate the wires of the existing display cable as shown below on the back panel of
the LM2-CLMD as shown in Figure 3.2.
Existing wire jumper
(already installed)

Cable

Figure 3.2: Wiring on Back Panel of LM2-CLMD.

Figure 3.3: Wiring Diagram

3. Reinstall LM2-CLMD back cover and tighten gland.

Caution: Power input and output wiring shall be in accordance with Class I Division 2
wiring methods, Article 501-4 (b) of the National Electric Code, NFPA 70 for
installations in the United States, or as specified in Section 18-1J2 of the
Canadian Electrical Code for installations within Canada, and in accordance
with the authority having jurisdiction.

Warning: Explosion Hazard - Do not disconnect equipment unless power has

been switched off or the area is known to be non-hazardous.

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4: Normal Operation

Power Up
When the unit is powered on, it performs a short self-test and then shows the Operator’s Screen. If
the unit is working properly, the power-on light in Figure 4.1 turns green and there is a short,
audible beep. The alarm light in Figure 4.1 turns green if there are no values in alarm. It turns
amber or red if there are one or more values in an alarm condition.

4 CAP = 73900
MAIN LOAD 49200 LB
MAIN RADIUS 34 FT
BOOM ANGLE 72 DEG
WHIP PARTS LN 4 STATIC

FALL
ST/DYN ST/DYN HN-RST SET 0

F1 F2 F3 F4 F5

Figure 4.1: Operator’s Screen

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Navigation Routes From the Operator’s

Screen

Operator’s Screen

FALL ST/DYN HN-RST SET 0 MENU

FALL ST/DYN HN-RST SET 0 MENU

Figure 4.2: Navigation Routes

The functions of the keys on the Operator’s Screen are shown in "Operator’s Screen Keypad
Function":
Operator’s Screen Keypad Function

Key Function

F1 Fall - Select

F2 ST/DYN - Static/Dynamic and vice versa

F3 HN-RST - Horn Reset

F4 SET 0 - Reset Net Load to 0

F5 MENU - Takes user to Main Menu

Keypad Labels on the Operator’s Screen

The following sections provide more information about the Operator Screen keypad functions and
how to use them.
F1 - Selects which load channel (Fall) is shown in Operator’s Screen (e.g. Main Load of Switch
Load).

Note: If the previously selected Fall has a load value greater than the switch value
(See Switch Weight 111 page 27setup) the new Fall will be shown briefly,
then the display will return to the previous Fall.

F2 - Switches from static mode to dynamic mode.

Note: This function is only applicable when both modes are present in the
configuration installed in the main CLM CPU unit and in the chart selected
(see Crane Config 222 page 25.)

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F3 - Silences a horn as shown in the example below:

Press the HN-RST (F3) key on the Operator’s Screen. The HN-RST (F3) key automatically
acknowledges and silences the display’s beeper. The Acknowledge Screen appears.
F4 - Resets Net Load to zero.
F5 - Press the MENU key to bring up the Main Menu in Figure 4.3. This menu is the gateway to all
configuration and calibration. For a description of the Main Menu, see Chapter 5, titled
"Configuration and Calibration".

Figure 4.3: Main Menu

How to Navigate Through Screens and

Menus
The unit has a five button keypad below the LCD that allows the operator to navigate through the
unit’s various screens and menus, and to enter configuration values. Just above these five buttons
are display labels that show the purpose of each key keypad functionality. During setup and
calibration, the keys have the functions shown in Figure 4-3.
Keypad Functionality in Menu Screens
Key Function
Label

F1 Stop/Cancel, Exit, Abort, Escape

F2 Move cursor

F3 Move cursor

F4 Enter/Select/Take action

F5 Select

Figure 4.4: Display labels during setup and calibration.

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Label Bars
The label bar is dynamic, meaning it changes to indicate the purpose of each key when the
operator navigates among the various screens and menus. There are several different label bars
used in the screens and menus:

Operator’s Screen Label Bar

FALL ST/DYN HN-RST SET 0 MENU

Figure 4.5: Operator’s Screen Label Bar

Main Label Bar

The Main Label Bar is displayed when the operator selects the Menu key from the Operator’s
Screen.

EXIT NEXT SELECT

Figure 4.6: Menu Label Bar

Item Label Bar

The Item Label bar is displayed when the operator selects a menu item.

EXIT NEXT MODIFY

Figure 4.7: Item Label Bar Data Entry Label Bar

The Item Label bar is also displayed when the operator wishes to modify a numeric value. Before
any numeric value can be changed the Modify (F5) button must be selected.

Data Entry Label Bar

After Modify (F5) has been selected, the operator can use the Digit (F2) button to move between
values. The Inc (F3) and the Dec (F4) buttons are then used to increase the numeric value.
When all data is entered correctly select Enter (F5) then Exit (F1).

CANCEL DIGIT> INC DEC ENTER

Figure 4.8: Data Entry Label Bar

Note: There will be a change in the item label bar depending on which submenu the
user is in. These changes are explained in Chapter 5, titled "Configuration
and Calibration".

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5: Configuration and Calibration

This chapter shows how to navigate through and use the Configuration and Calibration menus and
screens for changing system values and presets. The operator begins from the Operator’s Screen.
For a complete description of the Operator’s Screen, refer to Chapter 4, titled "Normal Operation".
Figure 5.1 on page 23 is a menu tree that shows the navigation routes from the Operator’s Screen.
The Configuration and Calibration menus and screens are available from the Main Menu.

Operator’s Screen

FALL ST/DYN HN-RST SET 0 MENU

Main
Menu

From the System

Setup screen press
Alarm Crane System Display the SELECT key to get system options
Check Config Setup Adjust
(111-999)

Switching Crane Raw Alarm Alarm Select the MORE key

Weights Config Data Relays Setpoints to scroll down to the
111 222 333 444 555 options below

Display Calibrate Cal Calibrate Reload Operator Diagnostic

Config Angle Factors Load Defaults Priviledges Menu
666 777 888 999 200

Raw
Data

Power
Supplies

Error
Log

Self
Tests

SPI
Diagnostics

Figure 5.1: Navigation Routes from the Operator’s Screen

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Menus and Screens

The Main Menu is shown in Figure 5.2. The following is a list of Main Menu labels and their
functions:
 Exit: Exits the main menu and returns to the Operator’s Screen.
 Next: Moves the highlight to the next item in the list of menu choices.
 Select: Selects the highlighted menu item and displays a submenu or screen.

Alarm Check
Crane Config
System Setup 111-999
Display Adjust
Press NEXT for next item
Press SELECT to make selection

F1 F2 F3 F4 F5

Figure 5.2: Main Menu

To select an item in the Main Menu, use the Next (F2) key to highlight the desired item; then press
the Select (F5) key. The options of the Main Menu and their functions are listed below:

Alar m Check

Press Relay to tests relays

Press up or down arrows to slect Channel

Figure 5.3: Alarm Check Screen

The Alarm Check display allows the user a “View Only” of the alarm settings. To select a channel
(e.g. Main Load, Main Radius, Boom Angle) to view use the up arrow (F3) or the down arrow (F4)
key. The Relay key tests all four relays of the CLM system (if installed).

Note: The relays are located in the CLM main CPU unit.

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Crane Config

Figure 5.4: Crane Configuration Screen

The Crane Configuration screen allows the user a “View Only” of the crane configuration
parameters.

System Setup

Figure 5.5: System Setup Screen

Use the System Setup submenu to display screens for setting (use the More (F3) button to
display more submenus):
 111 - Switching Weights
 222 - Crane Config
 333 - Raw Data
 444 - Alarm Relays
 555 - Alarm Setpoints
 666 - Display Config

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 777 - Calibrate Angle

 888 - Cal Factors
 999 - Calibrate Load
 200 - Reload Defaults
 Operator Privileges
 Diagnostic Menu
Procedures for using each System Setup screen are in the sections that follow. Use the Next
(F2) key to select or highlight the desired submenu, then press the Select (F5) key. Press the
More (F3) key to display more submenu options.

System Setup 111-999

111 Switching Weights
Alarm Clock
222 Crane Config
Crane Config
333 Raw Data
System Setup
444 Alarm 111-999
Relays
555 Alarm Setpoints
Display Adjust
Press SELECT to make selection
MORE

F1 F2 F3 F4 F5

Figure 5.6: System Setup Menu

Note: For further information regarding submenus (111-999 and 200)

see the orginal CLM manual that was shipped with the original
equipment.
Note: Each time a new submenu is displayed the label bar changes to
relfect new options, see submenu descriptions for key functions.

 111 Switching Weights - The option is highlighted on the display panel, choose the Select
(F5) button, then select the Modify (F5) button to enter Main Load or Whip Load Switch
Wt. The Digit (F2) button allows the user to move between each digit in the weight value.
Use the Inc (F3) key to increase the digit value, and the Dec (F4) key to decrease the value.
When the correct weight is complete, select the Enter (F5) button. Select the Exit (F1) to go
back to the System Setup screen or use the Next (F2) to select a different load switch
weight.
 222 Crane Config - The option is highlighted on the display panel, choose the Select (F5)
button. This screen selects the chart number to be displayed in the Operator’s screen. The
chart can be selected by using the Next (F2) key or by modfying the chart number shown.
To modify the chart number select the Modify (F5) key, then the Inc (F3) to increase the
values, and the Dec (F4) button to decrease the values. When the data is displayed

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correctly, select the Enter (F5) button. Select Exit (F1) to save, and go back to the System
Setup screen.
Note: If a chart number is selected that does not exist in the
configuration in the main CPU, then the screen will show the
previous chart number after the screen refreshes.
 333 Raw Data - The option is highlighted on the display panel, choose the Select (F5)
button. The Raw Data is displayed on the display panel, select the Exit (F1) button to exit.
 444 Alarm Relays - The option is highlighted on the display panel, choose the Select (F5)
button and use the arrow keys to select the channel. Use the Next (F2) key to select the
parameter to change. Use the F3 or F4 button to select the relay for each parameter. Select
the Exit (F1) button to save and return to the System Setup screen.
 555 Alarm Setpoints - The option is highlighted on the display panel, choose the Select
(F5) button and use the arrow keys to select the channel. Use the Next (F2) key to select
the parameter to change. To change parameter, select Modify (F5) and enter the new value
using the Inc (F3) key to increase the value, or the Dec (F4) to decrease the value. To move
between digits select the Digit (F2) button. Select the Exit (F1) button to save, and return to
the System Setup screen.
 666 Display Config - The option is highlighted on the display panel, choose the Select (F5)
button. Select Next (F2) to move between Units of Measure and Serial Output Config;
then choose Select (F5) to display current selection for modification. For units of measure
use the Next (F2) key to select weight or length, then use the arrow keys to change units.
For Serial Output Configuration use the Next (F2) key to select the parameter to change
(For details on these parameters see the CLM manual that was shipped with the original
equipment). Then use the arrow keys to change the parameter value. When complete
select Exit (F1) to save and return to the previous screen.
 777 Calibrate Angle - This option is highlighted on the display panel, choose the Select
(F5). To calibrate the channel select the Cal (F2) button. Crane Boom should be positioned
at a known minimum or low angle. Press Next (F2) key. To enter the minimum boom angle
(Low Cal Point) select Modify (F5) and enter the new values using the Inc (F3) key to
increase the value, or the Dec (F4) to decrease the value. To move between digits select
the Digit (F2) button. When the entry is complete select Enter (F5), then Next (F2). At this
point, crane boom should be positioned to a known higher angle (at least 50% of maximum
for best results). Press Next (F2). To enter high boom angle (High Cal Point), select Modify
(F5) and enter the new values using the Inc (F3) key to increase each digit value, or the Dec
(F4) to decrease the value. Use the Digit (F2) key to move between digits. Then select the
Enter (F5) key to complete value entry. Press Next (F2) to store the values, and return to
the Operator’s screen.
Note: At any time prior to the final “Next” (F2) key selection press Exit
(F1) to go back a screen.

 888 Cal Factors - This screen is used to calibrate each channel using predetermined values
at Zero and Span for each channel. The option is highlighted on the display panel, select the
Select (F5) option. Use the arrow keys to select the channel. For each channel choose the
Next (F2) key to move between fields and then choose Modify (F5). To enter new data use
the Inc (F3) to increase the value and DEC (F4) keys to decrease the numeric values.
When complete, select the Enter (F5) key. Select the Exit (F1) key to return to System
Setup screen.

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 999 Calibrate Load - This option is highlighted on the display panel, choose the Select (F5)
button to calibrate the channel. The user can also use the up arrow (F3) or the down arrow
(F4) to select between Main Load and Whip Load. After the channel has been selected,
press the Cal (F2) button. Apply a known minimum load to the selected Fall. Press the
Next (F2) key. To enter the minimum load value (Low Cal Point), select Modify (F5) and
enter the new values using the Inc (F3) key to increase the value, or the Dec (F4) to
decrease the value. To move between digits select the Digit (F2) button. When the entry is
complete select Enter (F5), then Next (F2). At this point, apply a known higher load to the
selected Fall (at least 50% of maximum safe load for best results*) then press the Next (F2)
key. To enter high load value (High Cal Point), select Modify (F5) and enter the new values
using the Inc (F3) key to increase each digit value, or the Dec (F4) to decrease the value.
Use the Digit (F2) key to move between digits. Then select the Enter (F5) key to complete
value entry. Press Next (F2) to store the values, and return to the Operator’s screen.
Note: *For best calibration results, boom should be at a high angle with
the High Cal Point for load at 50% or better of maximum safe
load at this angle.

Note: At any time prior to the final “Next” (F2) key selection press Exit
(F1) to go back a screen.

 200 Reload Defaults - The option is highlighted on the display panel. Choose the Select
(F5) option and then Reload (F5) option to set to the factory defaults.
 Operator Privileges - See Manual 90-01 - Series 2000 Instruments for information on
Operators Privileges.
 Diagnostic Menu (see Chapter 6, titled "Troubleshooting" for breakdown of Diagnostics for
each of these areas).
 333 Raw Data - Raw Data is highlighted, choose Select (F5) to view data.
 Power Supplies - Power Supplies is highlighted, choose Select (F5) to view the
numerics on Power Supplies.
 Error Logs - Error Logs is highlighted, choose Select (F5) to view the different types of
Error Logs.
 Self Test - Self Test is highlighted, choose Select (F5) to view options.
 SPI Diagnostics - SPI Diagnostics is highlighted, choose Select (F5) to view options.

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Display Adjust Screen

F1 F2 F3 F4 F5

Figure 5.7: Display Adjust Screen

Use the Display Adjust screen to adjust the backlight brightness, color, and contrast. The
operator can set each of these numbers to any whole number between 0 and 99 where numbers
between 0 and 99 make a proportional change. For example, the number 50 sets the backlight
brightness half-way between darkest and brightest.
Use the Next (F2) key to scroll down to item to be changed and Modify (F5) to change values.

Display Adjust Screen

 Display Contrast Adjust: Use the up-arrow key to darken screen contrast or the down
arrow key to lighten screen contrast, adjust slowly with a two second pause between each
key stroke. The contrast can be adjusted up to 32 positions.
 Backlight Brightness: 0 is darkest; 99 is brightest.
 Backlight Color: 0 is darkest; 99 is brightest.
 Slow Update: Changes the screen update of the digital displays from four per second to one
per four seconds. N is equal to four per second and Y is equal to one per second. Bar
graphs update at the same speed regardless. This feature is useful in extreme cold weather
applications where a slower update is necessary to compensate for slower screen
responses.
Display Contrast Adjust
 Choose Display Adjust on the Main Menu to bring up the Display Adjust Screen.
 Display Contrast Adjust highlights in reverse video to indicate it is active. Use the NEXT
key to select Display Contrast Adjust.
 Use the up and down arrows keys to adjust the screen contrast.
 Press the EXIT key, the Main Menu appears (Figure 5.2).
Backlight Brightness
 Choose Display Adjust on the Main Menu to bring up the Display Adjust Screen.
 Use the Next key to select Backlight Brightness. The number field to the right of the
Backlight Brightness item is highlighted in reverse video to indicate it is active.

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 Press MODIFY to change the Backlight Brightness value. The Display Adjust Screen
goes into configuration mode, the Data-Entry Label Bar appears (Figure 5.8), and the digit
cursor is displayed.
CANCEL DIGIT> INC DEC ENTER

Figure 5.8: Data-Entry Label Bar on the Display Adjust Screen

 Use the DIGIT > key to move the digit cursor and highlight the digit to be modified.
 Use the INC or DEC keys to increment or decrement the selected digit.
 Press the ENTER key to accept the desired value. The number field containing the modified
digit displays the new value in reverse video. The Backlight Brightness now conforms to
the new setting. The Item Label Bar is redisplayed.
 Press the EXIT key. The Main Menu appears (Figure 5.2).
Backlight Color
 Choose Display Adjust on the Main Menu to bring up the Display Adjust Screen. The
Display Adjust screen appears.
 Use the NEXT key to select Backlight Color. The number field to the right of the Backlight
Color item is highlighted in reverse video to indicate it is active.
 Press MODIFY to change the Backlight color value. The Display Adjust Screen goes into
configuration mode, the Data-Entry Label Bar appears (Figure 5.9), and the digit cursor is
displayed.

CANCEL DIGIT> INC DEC ENTER

Figure 5.9: Data-Entry Label Bar on the Display Adjust Screen

 Use the DIGIT > key to move the digit cursor and highlight the digit to be modified.
 Use the INC or DEC keys to increase or decrease the selected value.
 Press the ENTER key to accept the desired value. The number field containing the modified
digit displays the new value in reverse video. The Backlight Color conforms to the new
screen setting. The Item Label Bar is redisplayed.
 Press the EXIT key. The Main Menu appears (Figure 5.2).
Slow Update
Changes the screen update of the digital displays from 4 per second to 1 per 4 seconds. Bar
graphs update at the same speed regardless. This feature is useful in extreme cold weather
applications where a slower update is necessary to compensate for slower screen responses.

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6: Troubleshooting

Overview
There are three types of diagnostics available on Series 2000 Instruments:
 Power-On Self Test—test routines that the unit runs to test its internal subsystems. These
tests are performed at power up and after reset during normal operation.
 Run Time Background Tests—test routines that run automatically during normal operation
that detect and record errors in the entire system. This includes creating error logs.
 Troubleshooting Diagnostics—tools that allow you to view the raw data.

Navigating the Menus

Operator’s Screen

FALL ST/DYN HN-RST SET 0 MENU

Main
Menu

From the System

Setup screen press
Alarm Crane System Display the SELECT key to get system options
Check Config Setup Adjust
(111-999)

Switching Crane Raw Alarm Alarm Select the MORE key

Weights Config Data Relays Setpoints to scroll down to the
111 222 333 444 555 options below

Display Calibrate Cal Calibrate Reload Operator Diagnostic

Config Angle Factors Load Defaults Priviledges Menu
666 777 888 999 200

Raw
Data

Power
Supplies

Error
Log

Self
Tests

SPI
Diagnostics

Figure 6.1: Navigation Route from Operator’s Screen to Diagnostics Menu

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Diagnostic Menus
The following subsections describe the individual diagnostic menus and examples of their use in
troubleshooting.

Note: In order to scroll down to the Diagnostic Menu you must select System
Setup from the Main Menu and use the MORE key to scroll down to the
Diagnostic Menu. Refer to the Navigation Route from Operator’s Screen
to Diagnostics Menu to see options.

Raw Data (troubleshooting diagnostic)

The raw data screen presents the user with a list of the various inputs and the raw sensor data. By
substituting a signal generator set to mimic the channel input in question, you can alter the input
and look for the expected change in the raw counts displayed.

Figure 6.2: Raw Counts Display

Note: Input is at the CLM main CPU box. For more details see the CLM manual
that was shipped with the original equipment

Power Supplies (run time background)

Selecting this menu item shows you a value representing each power supply in the unit. If these
values are outside the following acceptable ranges, there may be a problem with the power supply
circuit.
Acceptable Ranges

Power Supply Acceptable Range

-15 V 115-145

+15 V 90-115

+24 V 150-180

+3.84 215-240

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Error Logs (Troubleshooting Diagnostic)

Figure 6.3: Error Log Menu for a Remote Display

Each unit keeps a count of errors it senses during operation. If there seems to be some kind of
problem during operation, check the error logs to narrow down where the problem might be. Select
an error log by selecting the option Error Logs under the Diagnostic Menu and then select the
NEXT key to highlight the option and the SELECT button to display the information.

Local Network Errors

After selecting Local Network Errors log, you will be presented with a screen similar to the
following:

Figure 6.4: Local Network Error Log Screen for a Sensor

 Recv CRC errors—number of times the system has detected errors in CRC of records
coming in from the CLM main CPU box.
 Recv sync errors—number of times the system has detected an unexpected sync
character in a record.
 Buffers full—number of times the buffer was full when it needed to receive a record from
the CLM main CPU box.
 UART Errors—number of errors generated by the UART processor interface.
 Search Mode—number of times the system has been put into search mode.
 Timeouts—number of times the system has not received a response from a device it has
sent a request to.

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Local Hardware Errors

A screen similar to the following will be presented with the following screen items:

Figure 6.5: Hardware Error Log for a Sensor Unit

 ADC Data Ready Errors—number of times the ADC has failed to convert data within its
allotted time (not applicable to the LM2-CLMD).
 ADC Cal Errors—number of times the ADC failed to calibrate a channel (not applicable to
the LM2-CLMD).
 -15 VDC—number of failures recorded from this power supply.
 +15 VDC—number of failures recorded from this power supply.
 +24 VDC—number of failures recorded from this power supply.
 +3.84 VDC—number of failures recorded from this power supply.

Note: The display’s internal ADC is not used for crane data.

Self Tests
In the Diagnostic Menu, select Self Tests. The display will present you with the following menu:

Figure 6.6: Self Test Menu

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Highlight the desired menu item using the display label Next or
button then select the display label Select or button.

Self Test Results

The first time you select this self test option after power up, it will show you the results of the self
tests it ran at power up. Each time thereafter it will show you the results of the last batch of self
tests it ran. Self test results are broken down into those for the sensor components and those for
the display components.

Perform Self Tests

Selecting this diagnostic resets the unit and puts it through start-up and self test, but keeps the
alarm settings and graph scaling in memory. By performing the self test, it also updates the self
test results.

Figure 6.7: Self Test Results Screen

The following is a description of what each of the self tests report:

 RAM—results of a read/write test to the random access memory for both the display and
sensor. If either reading or writing errors occur, it will record this as "FAIL".
 Program—results of a checksum test on the display and sensor EPROM. Software
programs are stored here.
 EEPROM—results of a checksum test on the display and sensor EEPROM. Calibration and
configuration information are stored here.
 ZRAM/Bank—results of a checksum test run on the sensor ZRAM and on the display
processor EPROM. ZRAM (sensor) holds payout value and less critical configuration data.
Bank holds display software data.
 -15 VDC—results of check to see if power supply is working within tolerance.
 +15 VDC—results of check to see if power supply is working within tolerance.
 +24 VDC—results of check to see if power supply is working within tolerance.

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 +3.84 VDC—results of check to see if power supply is working within tolerance.

Note: If any test results in a failure, and that failure does not clear after cycling
power to the LM2-CLMD, then a hardware failure has occured and the LM2-
CLMD needs repair.
 ADC/Temperature—results of a check of the analog to digital converter and the internal
temperature of the enclosure. If the result is FAIL, check the temperature raw count
diagnostic. If the raw count of the temperature is between 24,000–42,000 it means that the
ADC failed the test. If the temperature is outside 24,000–42,000 it most likely means that the
FAIL message is for temperature problems.

Note: The display’s internal ADC is not used for crane data.

 Encoder—results of a diagnostic test of the circuit that monitors the payout/position sensor.
SPI Diagnostics
In the Diagnostic Menu select SPI Diagnostics and the following data format will be displayed.

This information may be helpful in diagnosing hardware errors. Any errors shown here that do not
clear after cycling power may indicate a defective LM2-CLMD unit.

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Error Symbols
The following table lists the various error symbols that an S-2000 instrument can display, their
meaning, and their possible causes.
Error Symbols

Displayed Data Meaning Possible Cause Corrective Action

Display CPU not SPI communication

/////// receiving current failed Check cable to display
values ADC in self-calibration

Repair or replace LM2-

/-----/ + or - infinity No DRDY from ADC
CLMD

Format conversion Repair or replace LM2-

/-----/ + or - infinity
error (bad data) CLMD

Data doesn’t fit in Check calibration and

------- Value < -999999
display field (>7 digits) units of measure

Check calibration and

Data doesn’t fit in
/-/-/-/ Value > 9999999 units of measure
display field (>7 digits)

Note: Error symbol “-------” may be displayed briefly after calibration, but will clear after a
few seconds.

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