Electronic Pressure Transducer

Technical Manual
Two-inch 2202 WECO-type Unions
for H2S service
PN: 221802-series

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which National Oilwell Varco
belongs to National-Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited 1200 Cypress Creek Road
purposes only and remains the property of NOV. Reproduction, in whole Cedar Park, Texas 78613
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
USA
document is to be returned to NOV upon request and in any event upon Phone 512-340-5000
completion of the use for which it was loaned. This document and the Fax 512-340-5219
information contained and represented herein is the copyrighted property
of NOV.
© National Oilwell Varco
DOCUMENT NUMBER REV

42TM20-14 B

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Revision B
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Revision History

B 06.15.2010 Revised per EC#: 76807-0

A 05.22.2009 Released per ER#: 71397-0
Rev Date Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

A First Issue
B Revision

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Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2: Overview
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Application Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 3: Installation
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 4: Operation and Specifications

Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Field Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Shop Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Part Number & Description Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Reference Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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Table of Contents

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1: General Information

This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information contained
herein. National Oilwell Varco (NOV) will not be held liable for errors in this material, or for
consequences arising from misuse of this material.

Conventions
Notes, Cautions, and War nings
Notes, cautions, and warnings provide readers with additional information and advise the
reader to take specific action to protect personnel from potential injury or lethal conditions.
They may also inform the reader of actions necessary to prevent equipment damage. Please
pay close attention to these advisories

Note: The note symbol indicates that additional information is provided about
the current topics.

Caution: The caution symbol indicates that potential damage to equipment or

injury to personnel exists. Follow instructions explicitly. Extreme care
should be taken when performing operations or procedures preceded by
this caution symbol.

Warning: The warning symbol indicates a definite risk of equipment damage

or danger to personnel. Failure to observe and follow proper
procedures could result in serious or fatal injury to personnel,
significant property loss, or significant equipment damage.

ESD The ESD (Electrostatic Discharge) warning symbol indicates that

Warning: static control precautions are needed.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be
drawn to scale.
For component information specific to your application, see the technical drawings included
with your NOV documentation.

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Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing
operations and maintenance.

To avoid injury to personnel or equipment damage, carefully observe requirements

outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.

Personnel should wear protective gear during installation, maintenance, and certain
operations.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose
described. NOV recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when following service procedures or
using tools not specifically recommended by NOV.

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.

‰ Isolate energy sources before beginning work.

‰ Avoid performing maintenance or repairs while the equipment is in operation.
‰ Wear proper protective equipment during equipment installation, maintenance, or repair.
Replacing Components
‰ Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
‰ Replace failed or damaged components with genuine NOV parts. Failure to do so could
result in equipment damage or injury to personnel.

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Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

Failure to conduct routine maintenance could result in equipment damage or injury to

personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only
for its intended purpose.

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2: Overview

Introduction
This manual contains installation and operation instructions for the National Oilwell Varco
(NOV) 221802 Electronic Pressure Transducer with two-in. union connections. Read "Safety
Requirements" on page 6 before installing or operating this equipment. Make sure that
personnel operating this sensor are familiar with the procedures in this manual.
Contact NOV for other assembly configurations.

Figure 2.1: Electronic Pressure Transducer Assembly

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Description
The Electronic Pressure Transducer was designed to sense stand-pipe pressure in the oil and
gas drilling rig environment. The transducer can be used in either H2S (sour gas) or non-H2S
applications. When the transducer is used in an H2S service area, specified sub mounts must
be used in connection with the transducer.
The pressure transducer (221802-series) is a loop-powered device, certified for use in
hazardous areas. It requires a loop supply voltage of either 14 to 28 VDC or 8 to 28 VDC for
sensors utilizing the digitally controlled signal conditioner (DCSC). Transducers using the
DCSC will follow a part numbering scheme of 221802-XXX, where XXX is a place holder for
various configurations. Refer to drawing number 40222871 for various configurations. The
Electronic Pressure Transducer provides a 4-20 mA electrical output to represent zero to the
maximum rated pressure.
Features of the transducer are:
‰ Hermetically sealed, stainless steel construction withstands shock and vibration.
‰ Designed for ease of installation.
‰ High resistance, isolated strain gauge bridge offers low power drain, rapid warm-up time
and better stability.
‰ Large tapered pressure port promotes self-cleaning.
‰ NEMA Type 4X classification suitable for outdoor use with frequent wash-downs.
‰ Certified intrinsically safe for use in hazardous locations to UL, CSA, and CENELEC
standards. Compliant with the European Union directives ATEX and EMC.
‰ Conforms to National Association of Corrosion Engineers (NACE) standard MR0175-97
for use in H2S environments.
‰ Light weight: 4.5 lb. (2.04 kg)
‰ Increased accuracy by 0.25% of full scale (including linearity, hysteresis, and
repeatability).
‰ Improved immunity to radio frequency interference (RFI), electromagnetic interference
(EMI), and electrical transients.

Application Description
The transducer is attached to the stand pipe through the use of WECO 2202 wing-nut union
with one of two possible sub mounts. A pressure sensing diaphragm machined into the sensor
body will be exposed to drilling fluid which will cause diaphragm deflection. Strain gauges
attached to the non-wetted side of the sensing diaphragm will produce a resistance change
proportional to the magnitude of the pressure change. This resistance change will result in the
internal signal conditioner creating a 4-20 mA signal proportional to the applied pressure.
Various transducer assemblies are documented for differing pressures and electrical
connectors.

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Assembly Components
The 221802 assembly consists of a transducer assembly. Wing union nut, and union sub must
be ordered separately. The transducer is constructed of Inconel for wetted components and
316 stainless steel for all other components.

Warning: Some hammer unions may have a higher maximum operating

pressure than the transducer assembly. In this case, the sensor governs the
maximum operating pressure of the system. Refer to drawing number
40223117 for transducer specifications.

Note: The sour gas rating (H2S service) is 15,000 psi (100 mPa) for the WECO union
components. The user must ensure the correct wing nut and subs are installed in a
sour gas application.

ø2.00

1.50

6.58

Figure 2.2: Dimensions of Body and Cap Assembly

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3: Installation

General
This section contains procedures for installing a 221802-Series Electronic Pressure
Transducer. The sensor is factory calibrated to a 4-20 mA output, in pressure ratings of 10,000
or 15,000 psi (68.95 or 103.4 mPa).
No special tools or electric power are required for installation. Shielded signal cables must be
used when installing the transducer. Improper cabling or sensor shield connection will result in
EMI/RFI noise induced errors. Electrical connection types are selectable per drawing number
221802.

Installation Procedure
The loop-powered feature of the Electronic Pressure Transducer allows for easy installation.
Using two conductors of the sensor cable, connect power to socket C (+) Signal and the return
signal wire to socket A (-) Signal for 221800-001 and -002. For -003, connect to pin B (+)
signal and return signal wire to pin 1 (-).
When connecting to a Total System DAQ, locate the Field Termination Board within the DAQ
assembly. Connect (+) Signal on the transducer to SOURCE on the Field Termination Board
and (-) Signal on the transducer to SIGNAL on the DAQ board. See Figure 3.2 for a basic
wiring schematic. Ensure the DAQ sensor switch is set to the current position.
Alternatively, the transducer may be connected via an intrinsically safe barrier. Refer to
drawing number 40223873 for DCSC model connections or 40223884 for SC103 model
connections.

A C

Figure 3.1: Transducer Terminal Strip

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Clas s I, D iv1, G roup C & D

Total S ystem
U L D AQ P res sure S ensor

C C
S ourc e + S ignal
S ignal A A
- S ignal
S hield B B N/C

220492-Series

Figure 3.2: DAQ Powered Pressure Transducer 221802-001 and -002

Total S ystem Clas s I, D iv1, G roup C & D

U L D AQ
P res sure S ensor
3 3
S ourc e + S ignal
S ignal 1 1 - S ignal
2 2 N/C

S hield 4 4 N/C

220492-Series
40222435-series
cable assembly
Figure 3.3: DAQ Powered Pressure Transducer 221802-003

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Zone 2, Group IIB Zone 0, Group IIB

Connector Plug
951540-113 P/N 949807-389
JxA 24 VDC
BLK 7787S+
Source
BLK C Sig +
Signal WHT 1 3
B
Ground WHT
2 4 A Sig -
Shield

220425-series
DAQ

Pressure Transduce
P/N 221802-001 and -0

I.S. Ground

Figure 3.4: Wiring Diagram - 221802-001 and -002 Pressure Transducer

Zone 2, Group IIB Zone 0, Group IIB

Connector Plug
951540-113 P/N 949807-546
JxA 24 VDC
BLK 7787S+
Source
BLK 3 Sig +
Signal WHT 1 3
1 Sig -
Ground WHT
2 4 2
Shield
2
220425-series
DAQ

Pressure Transduce
P/N 221802-003

I.S. Ground

Figure 3.5: Wiring Diagram - 221802-003 Pressure Transducer

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Warning: Install transducer in accordance with intrinsic safety control drawing

40223873 for DCSC models or 40223884 for SC103 models (shipped with every
assembly) or with the Total System intrinsic safety control drawing 219569.
Failure to adhere to the installation requirements may also lead to loss of life or
property.

Note: The cable’s internal shield connects to the DAQ shield connector. The cable’s
outside, braided, bronze armor is not terminated at the DAQ. It is connected through
the cable gland to the body of the transducer and to the DAQ.

Note: The cable’s braided, bronze armor must be assembled into the cable gland
correctly to prevent electromagnetic interference (EMI) and for compliance with
European Union requirements.

Caution: When attaching the sensor to the standpipe, care should be taken to avoid
directly impacting the sensor with the hammer.

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4: Operation and Specifications

Principle of Operation
The principle of operation for the pressure transmitter is based on the flex in a metal
membrane resulting from the application of process pressure. A strain-gauge sensing element
is mounted on the opposite side of the membrane from the process pressure. As the pressure
increases on the process side of the membrane, the membrane flexes a microscopic amount.
This flexing of the membrane causes the resistance of the strain gauge sensing element to
change.
The strain-gauge sensing element is connected to an electronic signal conditioning module
which allows for temperature compensation, linearization and conversion of the resistance
signal into a dc current signal. The strain-gauge sensing element and the signal conditioning
module reside in a single housing. The resistance change in the strain gauge, sensed by the
signal conditioner module, results in a 4-20 mA signal proportional to the applied pressure.
The current signal is powered and read by means of two wires connected to a PLC or other
data acquisition equipment.

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Specifications
Category Specification

Maximum Pressure Ratings Working Pressure Ranges:

• 0 - 10,000 (0 - 68.95 MPa)
• 0 - 15,000 (0 - 103.4 MPa*)

Maximum Over Pressure: 150% of working pressure without zero shift

Burst Pressure: 300% of working pressure without burst rupture

failure

Material Construction Wetted Pressure Body: Inconel 718

Other Components: 316 SST

Pressure Body Enclosure NEMA Type 4X

Temperature Characteristics Operating: -40° to +60° C

Temp Effect on Zero: ±0.01% of capacity per °F

Temp Effect on Span: ±0.01% of capacity per °F

Accuracy ± 0.25% of Full Scale Output (including linearity, hysteresis, and

repeatability)

Electrical Characteristics Output Signal: 4-20 mA, 2-wire current loop

Supply Voltage:
• 8 - 28 VDC (digitally controlled signal conditioner)
• 14 - 28 VDC (SC103 series signal conditioner)

Insulation Resistance: Greater than 100

Meg-Ohms at 11 VDC

European Union (see note) Compliant with the EMC and ATEX directives.
Certified Intrinsically safe, II 1 G EEx ia IIB T4 @ 60° C ambient for
use in Zone 0, 1, or 2 hazardous locations.

United States and Canada Intrinsically safe for use in Class I, Division 1, Groups C and D T4 (60°
C ambient) hazardous locations.

* 100 MPa maximum in the European Union.

Warning: Install transducer in accordance with intrinsic safety control drawing

40223873 for DCSC models or 40223884 for SC103 models (shipped with every
assembly) or with the Total System intrinsic safety control drawing 219569.
Failure to adhere to installation requirements may lead to loss of life or property.

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Periodic Inspection
This section contains procedures for periodic inspection and field maintenance. Periodic
inspection includes preventative maintenance and service for equipment safety, security, and
cleanliness.
The procedures below should be routinely performed to ensure the transducer performs
properly:
‰ Inspect the pressure port for excessive build-up of mud and/or debris. Clean between
uses to prevent any build-up which may affect sensor output.
‰ Inspect the signal cable for excessive wear and/or cuts which may affect sensor output
and/or compromise electromagnetic immunity.
‰ Seals on mounting subs should be inspected and replaced as required.
‰ For sensors that have been used in sour gas service, the pressure port diaphragm must
be visually inspected every six months. (Prior to inspection, the diaphragm area must be
thoroughly cleaned.) The area should be inspected for pitting and corrosion. If the area
is pitted, the sensor must be replaced.

Field Maintenance
Field maintenance is limited to removal and replacement of connector components. Detailed
shop maintenance includes component disassembly, cleaning, inspection, and reassembly.

Shop Maintenance
Detailed shop maintenance of the sensor assembly includes:
‰ Disassembly
‰ Cleaning
‰ Inspection
‰ Reassembly
If the sensor does not operate or does not hold calibration, return the transducer body to the
National Oilwell Varco (NOV) manufacturing facility for repairs.

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Part Number & Description Reference

2202 Wingnut for H2S Service 2202 Female, 2-inch Butt Weld for H2S Service
969163-2202H 969179-005

2202 Flange Mount for H2S Service

40223363-001

Figure 4.1: Sub Components (must be ordered separately)

Reference Drawings
‰ 40223873: DCSC UL/ATEX Intrinsically Safe Control Drawing
‰ 219569: UL Listed, Total System Control Drawing
‰ 40222871: Pressure Transducer Specification Control Drawing

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