Professional Documents
Culture Documents
Basis of Calculation For Crane Rail Wheels DIN 15 070 FEM 1.001
Basis of Calculation For Crane Rail Wheels DIN 15 070 FEM 1.001
DIN 15 070
FEM 1.001
r1 mm Radius of curvature of rail head For cambered crane rails the ideal
effective rail head width will be
r2 mm Radius of camber of rail head k – 2 r1.
k – 2 r1 mm Ideal effective rail head width Values for crane rails in accordance with table 5
The wheel force is calculated using the formula: Tabelle 2. Permissible pressure pzul and material coefficient c1
R £ pzul· c2· c3· d1·(k – 2 r1) (1) material pzul c1
minimum tensile strength
From the above is abtained the crane wheel diameter [N / mm²]
R (2) rail wheel [N / mm²]
d1 ≥
pzul ⋅ c 2 ⋅ c 3 ⋅ (k − 2 r1)
£ 330 2,8 0,50
The characteristic wheel force R0 is abtained from equation (1),
where: 410 3,6 0,63
590
pzul = 5,6 N / mm2
490 4,5 0,80
c2 = 1
c3 = 1
590 5,6 1,00
are applied for R0 = 5,6 · d1· (k – 2 r1) (3)
≥ 740 7,0 1,25
When using the characteristic wheel force the permissible wheel
force can be calculated in simplified fashion using the formula:
≥ 690 ≥ 800 7,2 1,29
R £ R0· c1· c2· c3 (4)
≥ 900 7,8 1,39
74 LR-08/2010
Basis of calculation for crane rail wheels DIN 15 070
FEM 1.001
200 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 – – – 0,66 200
0,72 160
250 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 – –
0,77 125
315 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 –
0,79 112
400 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 0,82 100
500 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,84 90
630 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,87 80
710 – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,84 0,79 0,89 71
0,91 63
800 – 1,16 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82
0,92 56
900 – – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,84
0.94 50
1 000 – – 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87
0,96 45
1 100 – – – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,97 40
1 250 – – – 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,99 35,5
1 31,5
Table 4. operating time coefficient c3 Tabelle 5. ideal effective rail head width (k – 2 r1) 1,02 28
1,03 25
operating time of travelling gear crane rails
c3 r1 k – 2 r1 1,04 22,4
(referred to 1 hour)
as per designation 1,06 20
1,07 18
bis 16% 1,25 DIN new previous mm mm
1,09 16
A 45 KS 22 4 37 1,1 14
über 16 bis 25% 1,12
A 55 KS 32 5 45 1,11 12,5
536 A 65 KS 43 6 53 1,12 11,2
über 25 bis 40% 1
Teil 1 A 75 KS 56 8 59 1,13 10
A 100 KS 75 10 80 1,14 8
über 40 bis 63% 0,9
A 120 KS 101 10 100 1,15 6,3
536 F 100 – 5 90 1,16 5,6
über 63% 0,8
Teil 2 F 120 – 5 110 1,17 5
LR-08/2010 75
Running surface profiles of crane wheels and DIN 15 072
correlation of crane rails to wheel-diameter
Crane wheels with wheel flange Crane wheels without wheel flange
Crane d2 for crane wheels for crane wheels for crane wheels
wheel - ∆ with narrow wheel flange with broad wheel flange without wheel flange
d1
for crane rail1) for crane rail1) for crane
rail2)
A 45 A 55 A 65 A 75 b1 b2 A 55 A 65 A 75 A 100 A 120 b1 b2 F 100 F 120 b2
h9 k max. k max. k
200 230 45 – – – 55 90 – – – – – – – – – –
250 280 45 – – – 55 90 – – – – – – – – – –
710 760 – – 65 75 90 140 – – 75 100 120 160 210 100 120 210
800 850 – – 65 75 90 140 – – 75 100 120 160 210 100 120 210
r1 4 5 6 8 – – 5 6 8 10 10 – – 5 5 –
LR-08/2010 77
Champignon rail acc. to DIN 536
main dimensions for information, dimensions can vary depending on the producer
A 45 45 125 24 55 24 20 8 4 400 37
A 65 65 175 38 75 34 30 10 6 400 53
78 LR-08/2010