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Waste Management 68 (2017) 74–84

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Waste Management
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Benefits to decomposition rates when using digestate as compost


co-feedstock: Part I – Focus on physicochemical parameters
Golnaz Arab a, Daryl McCartney a,b,⇑
a
Department of Civil and Environmental Engineering, University of Alberta, Edmonton, AB T6G 1H9, Canada
b
Edmonton Waste Management Centre of Excellence, Site 310, 250 Aurum Road NE, Edmonton, AB T6S 1G9, Canada

a r t i c l e i n f o a b s t r a c t

Article history: Anaerobic digestion (AD) has gained a significant role in municipal solid waste management, but manag-
Received 7 October 2016 ing a high volume of digestate is one of the challenges with AD technology. One option is to mix digestate
Revised 29 June 2017 with fresh and/or stabilized organic waste and then feed to the composting process. In this study, the
Accepted 12 July 2017
effect of co-composting anaerobic digestate (in different quantities) on a composting process was inves-
Available online 24 July 2017
tigated. The digestate was prepared in a pilot-scale 500 L high solids dry anaerobic digester and compost-
ing was completed in eight 25 L reactors with different ratios of digestate to fresh feedstock from the
Keywords:
organic fraction of municipal solid waste (OFMSW). The digestate constituted 0, 10, 20, 30, 40, 50, 75,
Co-composting
Anaerobic digestion
or 100% (wet mass) of the feedstock. The co-composting experiment was conducted in two phases: active
Digestate aeration and curing. Monitored parameters included: process temperature, aeration rate, oxygen concen-
Organic fraction of municipal solid waste tration of the outlet gas, mass changes, total solids, organic matter, pH, and electrical conductivity. In
Inoculation addition, respirometry, C:N ratio, ammonium to nitrate ratio, and SolvitaÒ tests were used to quantify
TAN stability and maturity end points. The results showed that the addition of digestate to the OFMSW
increased composting reaction rates in all cases, with peak performance occurring within the ratio of
20–40% of digestate addition on a wet weight basis. Reactor performance may have been influenced
by the high total ammonia nitrogen (TAN) levels in the digestate. Composting rates increased as TAN
levels increased up to 5000 TAN mg kg1 DM; however, TAN may have become inhibitory at higher levels.
Crown Copyright Ó 2017 Published by Elsevier Ltd. All rights reserved.

1. Introduction Composting or aerobic polishing are typically used to improve


digestate quality (Wu et al., 2014; Lim et al., 2016). Post treatment
The organic fraction of municipal solid waste (OFMSW) is a sig- of digestate in a composting process can assure the maturity and
nificant portion of solid waste streams around the world. The inter- stability of this by-product (Askri et al., 2016; Camilleri-Rumbau
est in organic waste treatment has increased in recent years. et al., 2015; Zeng et al., 2016). The digestate from the AD process
Among the treatment technologies, anaerobic digestion (AD) has can also be co-composted with fresh and/or partially stabilized
gained a significant role in municipal solid waste management organic waste. Co-composting of digestate has not been signifi-
due to its energy recovery benefits (Liu et al., 2012, De Baere, cantly investigated in the literature and there is much to learn
2008). Digestate is the solid residues generated from the biodegra- about the process (Zeng et al., 2016; Tambone et al., 2015).
dation of organic waste during the AD process. It is a valuable soil There are several potential advantages of co-composting
conditioner; however, this high moisture content by-product is not OFMSW and digestate associated with: improving the physico-
fully stabilized, and when applied to land as a fertilizer, there is an chemical properties within the compost pile, e.g. moisture content,
increased risk of odour complaints, potential for phyto-toxic bulk density, and nutrient requirements, as well as, biological
responses, and some difficulties in handling the materials (Teglia effects that may come from using the digestate as an inoculum
et al., 2011). Therefore, management of a high volume of digestate (De Baere, 2008; Ryckeboer et al., 2003; Partanen et al., 2010).
is one of the challenges that AD plants currently face. One aspect worth investigating is the quantity of inoculum (diges-
tate) that should be added to obtain significant composting rate
improvements. The quantity of inoculum introduced to the com-
⇑ Corresponding author at: Department of Civil and Environmental Engineering, post must be sufficient, otherwise the indigenous microorganisms
University of Alberta, Edmonton, AB T6G 1H9, Canada.
in compost may not allow the inoculum microflora to develop and
E-mail addresses: garab@ualberta.ca (G. Arab), daryl.mccartney@ualberta.ca
(D. McCartney).
effectively influence the process (Fuchs, 2010; Golueke et al.,

http://dx.doi.org/10.1016/j.wasman.2017.07.018
0956-053X/Crown Copyright Ó 2017 Published by Elsevier Ltd. All rights reserved.
G. Arab, D. McCartney / Waste Management 68 (2017) 74–84 75

1954). Composting inoculation with digestate can also be more mass) of the digestate inoculum prepared in the first batch was
economically beneficial compared to direct microbial inoculation mixed with fresh feedstock.
because, in this method, instead of purchasing or preparing the The anaerobic digester feedstock recipe was prepared to align
specific type of microbe, the waste is co-composted with another with the expected full-scale feedstock to be used by the City of
type of waste that already contains various microbial communities. Edmonton (CoE). Feedstock consisted of three streams in both
Considering all the possible advantages of co-composting of batches of the AD process: (1) organic fraction of municipal solid
digestate and fresh organic waste, the objective of this study was waste (OFMSW) with a particle size of <200 collected from the Inte-
to determine the impact of digest to fresh feedstock ratios on com- grated Processing and Transfer Facility (IPTF) at the City of Edmon-
posting rates. The results of this study were divided into two parts. ton (CofE); (2) source separated organics (SSO) collected from
Part I reports on the effects of physicochemical parameters on sta- institutional, commercial and industrial (ICI) sectors; and (3) horse
bilization rates and are discussed herein. Part II reports on the manure collected from one stable load (mixture of horse manure,
effects of biological characteristics and microbial population on urine, and sawdust). Inoculum was also added to batch 1 that
stabilization rates and is discussed in Arab et al. (2017). was composed of a mixture of beef feedlot manure and wheat
straw. In addition to these three streams, woodchips were also
2. Materials and methods added to the feedstock as an amendment. The woodchips used in
batch 1 were collected from the Construction and Demolition
To investigate the effects of adding digestate into the compost- (C&D) waste pile at the CoE with a mixture of painted and white
ing process, the experimental run was conducted in three steps. In woodchips with the particle size of 6–8 in. For batch 2, the wood-
the first step, digestate was prepared in a high solids anaerobic chips were collected from the green wood chips pile at the CoE and
digestion (HSAD) process. In the second step, prepared digestate the particle size of 0.79 in. (20 mm) and smaller were screened out.
was mixed with the fresh compost feedstock with different mix Water was also added to adjust the total solids of the digester to
ratios (%w/w) and aerated for 30 days. Finally, in the third step, the range of 30–35%.
the stabilized compost was cured for two months. The overall dia- The composition and amount of the materials used in the first
gram of material flow and process used in this study is shown in and second batches of the dry digester are listed in Table 1.
Fig. 1.
2.3. Co-composting equipment & operation
2.1. Anaerobic digestion equipment
The composting experiment was conducted in two phases to
The digestate was prepared at Alberta Innovates – Technology simulate the composting process in the full-scale operation. In
Futures (AI-TF) laboratory using their high solids anaerobic diges- the first, thermophilic phase, the materials were aerated in eight
tion (HSAD) pilot-scale facility in Vegreville, Canada. The HSAD set- different reactors for 30 days. Each reactor was air tight with a
up consists of two stainless steel dry digesters (primary digester working volume of 25 L. The schematic of an individual reactor is
and percolate digester) with working volumes of 500 L and 150 L, shown in Fig. 2. After 30 days of aeration, the materials were trans-
respectively. The digesters were automated with gas production, ferred to another type of reactor (not air tight) to simulate the post
gas composition, pH, and temperature measurements. aeration and curing phases and were processed for another 70 days
until all reactors reached the target stability criteria. The reactors
2.2. Anaerobic digestion feedstock used in the post aeration and curing phases were 20 L pails with
perforated ends on the bottom and top to allow natural ventilation.
Two consecutive HSAD batches were processed to prepare the During thermophilic and latter phases, each reactor was insu-
digestate. The first batch generated digestate inoculum for the sec- lated with 5 cm of thick pink fiberglass and an aluminium-
ond HSAD feedstock batch. In the second batch, about 45% (wet reflecting blanket in order to minimize the heat loss. The insulated
reactors were then placed in a temperature-controlled chamber.
Each reactor was equipped with a thermocouple (HSTC-TT-
OFMSW (Ø ≤ 2”), ICI, manure, K-24S-120-SMPW-CC). At start-up of the experiment, the temper-
inoculum, water, woodchips ature control chamber and reactors were at room temperature.
During the thermophilic phase, the temperature of each reactor
was recorded every 10 min. Each day the chamber temperature
HSAD was adjusted to 5 °C below the temperature of the reactor with
OFMSW (Ø<5”), the lowest temperature to minimize the heat loss caused by tem-
Digestate water, woodchips perature gradient between reactors and chamber. However, during

Table 1
Aeration phase (30 days) Composition and amount of the materials in the anaerobic digestion batches.

Material Batch 1 Batch 2 Batch 1 Batch 2

Stabilized compost % (wet weight basis) kg (wet weight basis)


Composting
OFMSW 32.6 22.9 105.8 100.9
ICI SSO waste 29.4 20.7 95.3 90.9
Horse manure 0.6 0.5 2.1 2.0
Curing phase (2 months) Inoculuma 5.6 45.4 18.1 200.0
Wood chips 3.5 2.6 11.4 11.3
Water 28.2 8.0 91.3 35.1
Mature compost
Note:
a
Batch 1 consisted of beef feedlot manure and wheat straw and batch 2 consisted
of digestate prepared in the first batch.
Fig. 1. Process and material flow used in research.
76 G. Arab, D. McCartney / Waste Management 68 (2017) 74–84

Fig. 2. Schematic of reactors used during thermophilic phase.

the thermophilic phase when the temperature of any reactor OFMSW collected as AD feedstock that was passed through a 2
increased above 65 °C, the chamber temperature was reduced to in. screen. The digestate was supplied from the pilot-scale HSAD
maintain temperatures below 65 °C in the reactors. During the lat- as described previously. Both OFMSW and digestate were charac-
ter phases, the chamber temperature was set at 24 °C. terized for physico-chemical characteristics. To compare variations
Compressive loads were applied to each reactor throughout the between two feedstocks, two tailed t-test was applied for each
experimental run to simulate the compressive settlement existing dependent parameter presented in Table 2. A p-value below 0.05
in the full-scale aeration bays. The weight used varied in each reac- was considered statistically significant.
tor and was calculated based on the bulk density of the substrate in After collection and preparation of the two main feedstocks,
each of the reactors. The simulation height was 1.6 m above the eight different mixtures were prepared with the digestate portion
aeration floor, which is the middle height of the aeration bays in of the feedstock equalling 0, 10, 20, 30, 40, 50, 75, or 100% (wet
the Edmonton Composting Facility (ECF). mass). Woodchips and water were then added as amendments to
During the thermophilic phase, air was supplied to each reactor modify the physical properties (free air space (FAS) and moisture
to ensure oxygen was not limiting and also to cool down the tem- content (MC)) as needed. In order to have the optimum microbial
perature inside the reactors, in case the temperature was higher performance during the composting process, it is suggested to
than 65 °C. The air was supplied using an aluminium tank air com- adjust the MC and FAS to within the range of 50–65% and higher
pressor (1.0 HP, 1.6 Gal, 1610 A). The input air was pre-conditioned than 30%, respectively (Christensen, 2011; Alburquerque et al.,
by passing through a humidifier. Flow rates ranged from 0.1 to 6 L 2008). Target MC and FAS values were 55% and >30%, respectively.
per minute during the thermophilic phase. During the latter The amounts of material used in each reactor are presented in
phases, forced aeration was not used; however, the perforated Table 3. Reactors C0 and C100 were considered control reactors
plates on both ends of the reactors allowed natural ventilation. as C0 did not receive any digestate and C100 did not receive any
Turning frequency was two times a week and once every OFMSW.
35 days during the thermophilic phase and latter phases, respec-
tively. At each turning day, each compost reactor’s material was 2.5. Analytical methods
thoroughly mixed after unloading and the representative samples
were obtained by mixing sub-samples taken from different points The analyses conducted during the experiment were
(top, bottom, middle and corners) of the bulk material. The reactor categorized into three main groups: (1) feedstock characterization;
contents were turned (re-mixed) by hand during each sampling (2) process monitoring; and (3) stability and maturity indices.
event. The sampling events took place on days 3, 6, 10, 13, 20, Parameters used to characterize the feedstock mixtures were: free
30, 65, and 100. air space (FAS), bulk density (BD), moisture content (MC), total
solid (TS), organic matter (OM), pH, electrical conductivity (EC),
2.4. Co-composting feedstock and temperature. Process monitoring focused on temperature,
MC, TS, OM, pH, and EC.
The two main feedstocks to the co-composting reactors were Stability and maturity indices were tracked to determine the
OFMSW and the digestate that were mixed in eight different ratios. material retention time (MRT) required to process completion
The OFMSW was prepared from material collected from the CofE’s targets. The target end points were selected to correspond to the
feedstock receiving tip floor during five working days in the spring full-scale operational practices at the CoE’s facility. The stability/
of 2015. The material consisted of kitchen waste, yardwaste, grass, maturity end points used by the CoE were respirometry and Sol-
and thatch. The material was preprocessed by passing through a 5 vitaÒ tests. The respective respirometric and SolvitaÒ targets were
in. screen. This material was coarser material as compared to the 400 mg O2 kg1 OM h1 and 7 units (Table 4). In this experiment,
G. Arab, D. McCartney / Waste Management 68 (2017) 74–84 77

Table 2
Characterization of co-composting reactor feedstocks: OFMSW and digestate.

Parameter OFMSWa Digestatea nb p-value


3
Bulk density (kg m ) 170 ± 12 790 ± 48 3 <0.01
Total solids (%) 58 ± 1 37 ± 2 3 <0.01
Volatile solids (%DM) 74 ± 7 48 ± 4 3 0.03
pH 6.1 ± 0.11 8.5 ± 0.05 3 <0.01
EC (lS cm1) 875 ± 33.23 1075 ± 8.49 3 <0.01
Total carbon (%DM) 36.0 ± 0.5 24.5 ± 1.8 2 0.03
Total nitrogen (%DM) 1.44 ± 0.08 1.60 ± 0.10 2 0.35
Ca (g kg1 DM) 18.98 ± 1.01 26.52 ± 4.82 2 0.16
Fe (g kg1 DM) 3.45 ± 0.27 4.84 ± 0.39 2 0.05
Mg (g kg1 DM) 2.04 ± 0.08 2.59 ± 0.46 2 0.24
K (g kg1 DM) 5.77 ± 0.03 10.50 ± 0.30 2 <0.01
Na (g kg1 DM) 3.78 ± 0.38 3.92 ± 0.60 2 0.81
P (g kg1 DM) 1.99 ± 0.29 1.54 ± 0.24 2 0.23
S (g kg1 DM) 2.42 ± 0.15 5.50 ± 0.89 2 0.04
Mn (mg kg1 DM) 135.56 ± 26.23 98.22 ± 23.25 2 0.27
Zn (mg kg1 DM) 81.56 ± 6.42 113.79 ± 9.45 2 0.06
Cu (mg kg1 DM) 49.93 ± 0.18 199.44 ± 32.66 2 0.02
NH4 (mg kg1 DM) 879 ± 45 6197 ± 88 2 <0.01
NO3 (mg kg1 DM) 5.12 ± 0.15 4.21 ± 0.24 2 0.05
a
Mean ± one standard deviation.
b
Number of samples.

Table 3
Composition and amount of materials added to each reactor at start-up.

Reactor ID Digestate (%, wwa) OFMSW (%, ww) Digestate (kg, ww) OFMSW (kg, ww) Water (kg) WCb (kg) Start-up mass (kg)
C0 0 100 0 4.24 1.22 0 5.46
C10 10 90 0.44 4.00 1.04 0 5.48
C20 20 80 1.06 4.26 1.02 0 6.34
C30 30 70 1.96 4.56 1.04 0 7.56
C40 40 60 3.71 5.57 1.00 0 10.28
C50 50 50 4.62 4.62 0.50 0 9.74
C75 75 25 8.42 2.81 0.00 0.59 11.82
C100 100 0 8.87 0.00 0.00 1.57 10.44
a
Wet weight.
b
Woodchips.

in addition to the respirometry and SolvitaÒ tests, C:N ratio, and and C100 reactors to amend the free air space were removed prior
ammonium and nitrate analyses were also selected according to to the C:N analysis.
the Canadian Council of Ministers of Environment (CCME, 2005) The temperatures in each reactor and chamber were recorded
and the California Compost Quality Council (CCQC, 2001) because in 15 min intervals (the average of 15 one-minute readings) during
measuring two or more parameters is recommended for stability/- the experimental runs. The temperature data were used to create
maturity measurement to have more accurate and reliable results relative heat generation (RHG) values (Larsen and McCartney,
(Wichuk and McCartney, 2010). 2000). The RHG value was calculated using the following equation:
During the thermophilic composting phase, each reactor was Z t
sampled twice per week. During a sampling event, each reactor’s RHG ¼ ðTreactor  Tchamber Þ:dt
material was mixed after unloading. The analyses were performed 0

on representative samples obtained by mixing sub-samples taken where Treactor and Tchamber are the reactor and chamber tempera-
from different points (top, bottom, middle, and corners) of the bulk tures (°C), respectively and t is the duration of the experiment
material. During the latter phases, the reactors were sampled once (hour). This allows one to observe the relative heat generation
every 35 days because of the slow rate and minor changes in the between reactors.
monitored parameters. The list of all selected analyses, number Respirometry was conducted using a Micro-Oxymax (ER-10)
of replicates and their test methods are presented in Table 4. Each respirometer based on TMECC 05.08-A method (TMECC, 2002).
analysis method is given in the following paragraphs. The specific oxygen uptake rate (SOUR) was calculated based on
Before start-up of the composting experiment, the free air space the average value of the instantaneous respiration taken during
(FAS) and MC of each mixture was determined and adjusted as the 24 h of the most intense biological activity (Adani et al.,
needed. FAS was calculated from the BD (wet basis) value 2004) and the amount of organic matter introduced to each reactor
according to the following equation (Agnew et al., 2003): FAS (%) from digestate and OFMSW. SolvitaÒ stability and maturity tests
= 100–0.889BD. pH and electrical conductivity (EC) were deter- were conducted at room temperature for 4 h according to the
mined on a feedstock slurry of 1:15 (feedstock: water), wet mass instruction manual (Woods End, 2002). Ammonium nitrogen and
basis. Total carbon and total nitrogen of oven-dried samples were nitrate nitrogen was extracted with a 2 M KCL in a 1:10 (w/v, sam-
measured using a Leco TruSpec CN Analyzer according to the ple/extractant) and analyzed with a WestCo SmartChem 200 Dis-
method specified by the manufacturer. However, the carbon ana- crete Analyzer (O’Dell, 1993). Nutrient contents (Ca, Fe, Mg, K,
lyzed by the instrument represents the total carbon available, not Na, P, S, Mn, Zn and Cu) were measured by inductively coupled
the biodegradable carbon which was determined as part of the plasma-optical emission spectroscopy (ICP-OES, iCAP 6000 Thermo
experiment. It should be noted that wood chips added to C75 Fisher Scientific. 2007 Cambridge, UK) following HNO3 digestion.
78 G. Arab, D. McCartney / Waste Management 68 (2017) 74–84

Table 4
Test methods used and stability and maturity end point targets.

Parameter Units Stable/maturea nf Test method


3 b
Monitoring BD kg m NA 3 TMECC 03.01A
TS %, ww NA 2 or 3 TMECC03.09
OM %, dw NA 2 or 3 TMECC05.07
pH Unitless NA 2 or 3 TMECC 04.11
EC ls cm1 NA 2 or 3 TMECC 04.10
Temperature °C <8c Each 15 min –
Stability C:N Unitless <25 2 –d
SOUR mg O2 kg1 OM h–1 400 1 TMECC 05.08-A
SolvitaÒ CO2 Solvita color code for CO2 5–6 1 TMECC 05.08-E
Maturity SolvitaÒ NH4 Solvita color code for NH4 4 1 TMECC 05.08-E
NH4 mg NH4 kg1 dw <500 2 NRAL-105e
NH4/NO3 Unitless <3 2 NRAL-105
a
Stability and maturity parameter values were adopted from CCQC (2001) and TMECC (2002, 2005).
b
Not applicable.
c
Temperature changes.
d
The C:N ratio measured using a Leco TruSpec CN Analyzer according to the method specified by the manufacturer.
e
Method NRAL-105 used for the extraction and NH4 & NO3 were analyzed according to the method specified by the manufacturer (WestCo SmartChem 200 Discrete
Analyzer).
f
Number of samples.

2.6. Statistical analysis organic matter removal (SOR), and the number of days required
to reach the target stability value (400 mg O2 kg1 OM h1). These
Variability was low with respect to OM, TN, NH3/4-N, and NO3-N values are plotted against the reactor digestate feedstock ratio in
data, e.g. the relative SD for the OM data ranged from 0.0 to 9.1% Fig. 3. All three key performance parameters showed the best per-
with an average value of 2.7%. Due to the low variability, error bars formance in the digesate addition amount of 20–40% (C20 to C40).
were not added to the figures for these data sets reported herein. Reactor C40 with 40% digestate had the best performance for all
Temperature and RHG data was based on in-line data, so observa- three key parameters, so it was selected for detailed analysis in
tion of trends gives one a sense of data variability. Due to the num- comparison to the two control reactors, C0 and C100, representing
ber of channels available in the respirometer apparatus, only one reactors with no digestate addition and 100% digestate addition,
sample per reactor could be tested on each sampling day. Observa- respectively. The complete data set for reactors C10, C20, C30,
tions of trends gives one a sense of data variability. Some pH and C50, and C75 can be found in Arab (2017).
EC samples showed higher variability, so error bars were included
in these figures. All data including variability analysis is available 3.1. Typical performance parameters
in Arab (2017).
Trend graphs of temperature, heat generation (RHG), organic
matter removal (SOR), and stability (SOUR) values for three
3. Results and discussion reactors are shown in Fig. 4. SOR values were calculated as the
mass of organic matter (OM) removed during composting per
Overall, co-composting reactor performance was assessed using mass of OM added at the first day of loading in each reactor. It
three key parameters: relative heat generation (RHG), specific should be noted that RHG, SOR, and SOUR changes during the latter

40

600
35
OR (gOMremoved. kg OMadded)
RHG (°Cd), Cbio (g. kg DM)

500 30
-1

Stability time (day)


-1

25
400

20

300
15

200 10

5
100

0
0 20 40 60 80 100

Digestate (%)

RHG OR Stability time

Fig. 3. Effect of digestate addition on key composting performance parameters.


G. Arab, D. McCartney / Waste Management 68 (2017) 74–84 79

80 400

(a) (b)
70 Ambient 350
C0
C40
300
60 C100
Temperature (°C)

250

RHG (°Cd)
50
200
40
150

30
100 C0
C40
20 50 C100

10 0
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70

Time (day) Time (day)

700

1200 (d)
600
(c) C0
C40
OR (g OMremoved. Kg OMadded)

C100
SOUR (mgO2 kg OM. h )
-1

500 1000 Stability end point


-1

-1

400
800

300

600
200
C0
C40 400
100
C100

0
200
0 10 20 30 40 50 60 70
0 10 20 30 40 50 60 70
Time (day)
Time (day)

Fig. 4. (a) Temperature, (b) Relative heat generation (RHG), (c) Specific OM removal (SOR) and, (d) Specific oxygen uptake rate (SOUR) during composting.

composting phases (days 30–100) were small after day 70; there- to the end-point target. TMECC 05.08 (2002) suggested the stabil-
fore, only the first 70 days of composting data are presented. ity threshold of <10 mg O2 g OM1 d1 ( 400 mg O2 kg OM1 h1)
During the first week of operation, the temperature rose for stable compost. In order to estimate the MRT required to reach
rapidly, exceeding 60 °C and the RHG values reached 36–43% of the stability target, the respirometry data were interpolated to
total values among all the reactors. High range (0.93–1) of Pearson determine the time to reach the 400 mg O2 kg OM1 h1 threshold.
correlation coefficient (R) showed that heat generation strongly The stability target threshold was achieved after 26, 36, and
correlated with SOR in all of the reactors (data not shown). As com- 29 days in reactors C40, C0, and C100, respectively (Fig. 4d). The
posting proceeded, the OM stabilized and the decomposition rate shorter MRT in C100 compared to C0 can be explained by the fact
reduced; therefore, the heat generation and oxygen uptake rate that the digestate, the main feedstock in C100, had been partially
progressively declined. stabilized during 42 days in the anaerobic digestion run. Reactor
In C100, SOUR values showed an increase in respiration rates on C40 reached the end points 36% faster than the C0 (the control).
day 3 as compared to day 0. This was probably caused by tempo- In an effort to understand which parameters may have caused
rary inhibition and/or a longer lag phase. Both of these reasons the improved performance of the C40 reactor, the characteristics
were probably related to the high amount of digestate in this reac- in Table 2 with significant differences were reviewed. Bulk density
tor. Temporary inhibition could be due to high ammonium content and total solids were physical parameters that were adjusted in
available in the digestate. Longer lag phase could also happen the mixtures, so these should not have been a factor in this study.
because the main portion of the microorganisms in C100 were K, S, Zn, and Cu levels were all higher in the digestate and may
anaerobic consortia. A similar trend for the respiration index of have contributed to improved rates if these elements were
bio-stabilized municipal solid waste was observed by Adani et al. deficient; however, the levels in the OFMSW do not appear to be
(2004). deficient in these elements. Parameters investigated further herein
To investigate the material retention time (MRT) required to the next sections were carbon content, nitrogen content, C:N ratio,
reach the compost stability target, the SOUR values were compared pH, and EC.
80 G. Arab, D. McCartney / Waste Management 68 (2017) 74–84

3.2. Initial C:N ratios expected because the digestate was obtained from the AD process,
in which part of available N is already transformed to ammonia
While it is common to represent C:N ratio values using total during the OM mineralization (Tambone et al., 2010). Therefore,
carbon data, in this study the C:N ratio is presented in two forms; the higher the amount of digestate in the reactors, the higher con-
total carbon (Ct) to nitrogen ratio (Ct/N) and biodegradable carbon centration of ammonium was observed. Similar results were
(Cbio) to nitrogen ratio (Cbio/N). Cbio values were calculated based reported in Zeng et al. (2012) study where the digestate produced
on the actual carbon degraded during the 100-day experimental from fine fraction of residual household wastes and digested
period. It was assumed that all forms of nitrogen were bio- sludge had higher NH+4/NH3 content compared to their fresh corre-
available (Haug, 1993). spondent wastes. Based on ammonium amount attributable to C0
The initial Ct/N and Cbio/N in all eight reactors are shown in and C100 feedstocks, the initial ammonium concentration in C40
Fig. 5. As shown, the Ct/N ratio range was 15–25 among the reac- should have been about 2500 mg kg1 DM. However, the observed
tors, while the Cbio/N ratio was 2–3 times lower than of the Ct/N value was 5065 mg kg1 DM, which was about two times higher
and ranged from 5 to 13. Reactor C100 had the highest Ct to Cbio than expected. This could be caused by an imbalance in the initial
ratio (2.85). This was most likely due to a large amount of C:N ratio and higher pH value in C100 compared to C40. In other
biodegradable carbon in the digestate having already been words, very low Cbio/N ratio (5) and high pH in C100 triggered
degraded during anaerobic digestion. Related to this observation, the release of high amounts of ammonia during the sampling
and as expected, the initial Ct/N ratio decreased as the amount of before measuring the ammonium content. Even during the first
digestate increased in the reactors. However, unlike the Ct/N ratio, week of the process, the ammonium reduction rate was much
the Cbio/N ratio increased as the amount of digestate increased up higher in C100 (from 6200 to 2750 mg kg1 DM) compared to
to C40 and started decreasing at C50. Interestingly, this trend is C40 (from 5065 to 4980 mg kg1 DM). Nitrogen volatilization, in
similar to those observed in Fig. 3 for RHG, SOR, and respirometry forms of ammonia, from the feedstocks with low C:N ratios, such
parameters. as digestate, also has been reported in previous studies (Epstein,
1996; Pagans et al., 2006).
3.3. Expected versus actual biodegradable carbon (Cbio) As composting proceeded, the ammonium concentration gradu-
ally decreased in all reactors. The ammonium reduction can be due
The actual Cbio values were those observed in each reactor dur- to the microbial growth, volatilization, and nitrification processes.
ing the experimental run. The expected Cbio values were calculated As shown in Fig. 7b, the low concentration of NO3-N showed that
using the actual Cbio values observed in C0 and C100 feedstocks significant nitrification did not start until day 65. It can be specu-
and the proportion of each feedstock used in each reactor. All the lated that the NH4-N loss is mostly due to cell growth and
Cbio values were presented as a percentage of the initial Ct in each volatilization rather than nitrification. The volatilization occurs
reactor. If digestate addition had no effect on the composting pro- through the conversion of NH4-N to NH3-N, which is strongly
cess, the actual values should equal the expected values. However, dependent on pH and temperature where the higher values of
actual values were significantly higher in all reactors receiving these parameters resulted in the higher conversion rate. High tem-
digestate (10–75% digestate; Fig. 6). The highest degradation was perature (over 40 °C) and pH (over 9) could probably increase the
observed in the range 20–40% that again corresponds to the reac- volatilization and hamper the initiation of nitrification phase in
tors with the highest RHG and OM removal, and the lowest stabil- all reactors. Nevertheless, nitrification started with higher rate in
ity times. C0 relative to that of the C40 and C100, which was probably due
to the lower pH value in this reactor. Nitrification, detected as
3.4. Effect of mineral forms of N (ammonia-N and nitrate-N) on NO3-N formation, usually occurs during the maturity phase and
composting rates is limited by temperature above 30 °C and pH over 8 (Insam
et al., 2013). In addition, high concentration of ammonia also inhi-
Trends of ammonium, nitrate, and ammonium/nitrate ratio dur- bits the growth of nitrifier bacteria (de Bertoldi et al., 1983) and
ing 100 days of composting in three selected reactors, C0, C40, and results in low NO3-N concentration.
C100, are presented in Fig. 7. The initial NH4-N content was almost To investigate compost maturity, the ammonium and
six times higher in C100 compared to C0 (Fig. 7a). This was ammonium to nitrate ratio values were compared to end-point

25
30

25
20
Initial Cbio (%, DM)

20

15
C/N

15

10
10

5 Cbio/N
Ct /N

5
0 0 20 40 60 80 100
0 20 40 60 80 100
Digestate (%)
Digestate (%)
Fig. 6. Comparison between actual and expected Cbio at different amounts of
Fig. 5. Initial Ct/N and Cbio/N in the reactors. digestate addition.
G. Arab, D. McCartney / Waste Management 68 (2017) 74–84 81

7000 350

C0
6000 (a) C40 300
C0
C40
(b)
C100 C100
250
5000

NO3-N (mg kg DM)


NH4-N (mg kg DM)

-1
200
-1

4000

150
3000

100
2000

50
1000

0
0 0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 100 Time (day)
Time (day)

2500

C0
(c) C40
2000 C100
NH4-N/NO3-N

1500

1000

500

0 10 20 30 40 50 60 70 80 90 100
Time (day)

Fig. 7. (a) NH4-N, (b) NO3-N, and (c) NH4-N/NO3-N profile during composting.

standards (Fig. 7a, c). Ammonium levels below 500 mg kg1 DM high solids AD systems, which varies based on the type of the reac-
and ammonium to nitrate ratio below 3 were recommended as tor (continuous or batch), type of substrate, loading rates and pro-
the maturity indicator according to TMECC 04.02-C and 05.02-C, cess temperature (Poggi-Varaldo et al., 1997). However, in a
respectively. In this study, all reactors have reached the maturity comparable composting study conducted by Sánchez-Monedero
level by day 100 of composting based on these two indexes. et al. (2001), NH4-N content above 7000 mg kg1 DM was reported
To investigate inorganic nitrogen effects as one of the critical as a possible reason for temporary microbial inhibition in the reac-
chemical parameters, the total Cbio values were plotted against tor with lower degradation rate. This value was comparable to the
total ammonia nitrogen (TAN) content (Fig. 8). TAN is the summa- NH4-N content (6900 mg kg1 DM) detected in C100 with the low-
tion of un-ionized ammonia (NH3-N) and ionized ammonia (NH4- est degradation rate. In addition, both respirometry and SolvitaÒ
N). Un-ionized ammonia (UAN) or NH3-N was calculated based analyses also confirmed temporary inhibition at early stage of
on the NH4-N concentration, pH and temperature. A 3rd polyno- composting in C75 and C100. As shown in Fig. 4d the 100% diges-
mial function was well fitted (R2 = 0.96) to the TAN-Cbio data. tate fed reactor (C100) had lower SOUR value at day 0 compared to
The pattern indicated that the TAN level up to 5000 mg kg1 DM day 3. Observing lower SOUR value, as an indicator of microbial
could stimulate the process in terms of carbon removal. However, activity, might be due to inhibition of the bacteria at the high
it seemed to become inhibitory in excess amount (above ammonia nitrogen content.
5000 mg kg1 DM). Adding the digestate may have improved composting rates due
There are many investigations that have studied ammonia inhi- to serving as a nitrogen source; however, ammonia nitrogen levels
bition during anaerobic digestion process; however, to the authors’ may inhibit composting if levels become too high. In this study,
knowledge, there are only a few studies that reported ammonia ammonia nitrogen appeared to improve overall performance at
concentration as a possible reason of composting inhibition digestate ratios of up to 40%; however, introducing higher amounts
(Sánchez-Monedero et al., 2001, Fidero et al., 2013). The TAN inhi- of digestate (>40%) lead to inhibition due to imbalance between
bition threshold has a wide range of 2500–6000 mg kg1 DM in ammonia nitrogen and carbon availability.
82 G. Arab, D. McCartney / Waste Management 68 (2017) 74–84

ammonium, after day 20 in the reactors. The authors do not have


240
an explanation for the convergence of the C40 and C100 data after
220 day 20.
200 EC reflects the total amount of dissolved ions available in the
water or the salinity of an organic amendment (Lim et al., 2015).
Cbio (g. kg DM)

180
As shown in Fig. 9, the EC reduced during the first 30 days in all
reactors and then started to increase when the decomposition rate
-1

160
reduced. Throughout the composting process, mineral ions are
140
y = -2E-09x3 + 1E-05x2 - 0.0018x + 175.25 released while organic matter is degraded (Himanen and
120 R2=0.98 Hänninen, 2011). In the early stage of composting when the degra-
dation rate was high, microorganisms consumed available nutri-
100
ents and this caused a reduction in EC. However, as composting
80 proceeded, the EC started increasing while decomposition rate
60
reduced gradually and microorganisms did not consume that much
of soluble salts (Himanen and Hänninen, 2011). A similar trend of
0 1000 2000 3000 4000 5000 6000 7000 8000
EC was also observed in Cáceres et al. (2006) when monitoring
Initial TAN (mg. kg-1DM) composting of the solid fraction of cattle slurry. Although the EC
level increased throughout the entire process, it still remained well
Fig. 8. Effect of TAN on Cbio (fitted 3rd order polynomial function).
below the maximum safe value (2500 ls cm1) reported by
Himanen and Hanninen (2011) for the compost used as final end
3.5. Effect of pH and EC on composting rates product. The authors do not have an explanation for the conver-
gence of the C40 and C0 data after day 20.
No correlation between pH or EC and composting rates could be
detected. The pH and EC trends during 100 days of composting in 3.6. SolvitaÒ
three selected reactors, C0, C40, and C100, are presented in
Fig. 9. In the control reactors, C0 and C100, the initial pH values The evolution of SolvitaÒ indices (carbon dioxide and maturity)
of the OFMSW and digestate were 6.1 and 8.5, respectively. The is shown in Table 5. Based on the CCQC (2001), the SolvitaÒ carbon
alkaline pH of the digestate can be attributed to the effect of vola- dioxide index can be used to monitor the stability of compost. The
tile fatty acids (VFA) degradation and ammonia production during materials are categorized as very stable when this index is above 7.
the anaerobic digestion process. The sub-acid pH of OFMSW was Among the reactors, C20, C30, and C40 reached the stability point
probably caused by anaerobic conditions during the collection of 7 in the shortest period of time (between 6 and 10 days). While
and storage of this material in the municipal solid waste system in all the other reactors, it took longer (about 30 days) to be consid-
and the early stages of composting. Both conditions would lead ered as very stable compost. Although the SolvitaÒ CO2 index indi-
to the formation of VFA at the beginning of the composting process cated shorter stabilization times compared to the SOUR values in
(Tambone et al., 2010). the respirometry test, there is still strong correlation (R2 = 0.87
As the composting period progressed, pH increased gradually in to 0.96) among the results of all reactors except in C75 and C100.
all reactors probably due to the proteolysis and ammonification as The lower correlation values (0.50 and 0.71) observed in C75
a consequence of organic material degradation. The rapid pH and C100 can be explained by high ammonia concentrations that
increase was observed in all reactors, especially in C0, mostly may have resulted in microbial inhibition, lower CO2 generation,
during the first week of the composting process at the and consequently false stability readings. For example, the CO2
thermophilic phase. A higher pH change in C0 was probably due index of 8 and NH3-N index of 1, at day 6 in C75 and C100 showed
to higher ammonium production rate compared to that of the that no or very small amount of CO2 was generated which might be
C40 and C100 (Fig. 9). The pH increased till day 20 and then due to microbial inhibition happened at high NH3-N content (the
decreased in all reactors as the degradation progressed. This reduc- NH3-N index results are not shown). The same observation was
tion could be attributed to the decrease in buffer capacity, such as reported in Hill et al. (2013).

9.5 1800

9.0 1600

1400
8.5

1200
8.0
EC (µS.cm )
-1

1000
pH

7.5
800
7.0
600
6.5
C0 400
C0
C40
6.0 C40
C100 200 C100

5.5 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Time (day) Time (day)

Fig. 9. pH and electrical conductivity (EC) profile during composting.


G. Arab, D. McCartney / Waste Management 68 (2017) 74–84 83

Table 5
Evolution of SolvitaÒ index during the composting process.

Parameter C0 C10 C20 C30 C40 C50 C75 C100


Solvita CO2 index
Day 0 2 2 2 2 1 2 2 3
Day 3 4 4 4 4 4 5 5 5
Day 6 5 5 6 7 6 6 8 8
Day 10 6 6 7 7 7 6 6 6
Day 13 6 5 6 7 6 6 8 6
Day 20 6 6 7 6 7 6 6 6
Day 30 7 7 7 7 7 7 7 7
Day 65 7 7 7 7 7 7 7 7
Day 100 7 7 7 7 7 7 7 7
Solvita maturity index
Day 0 2 2 2 2 1 1 1 1
Day 3 4 4 4 4 4 4 3 3
Day 6 5 5 6 6 5 5 4 6
Day 10 6 6 7 7 7 6 5 6
Day 13 6 5 6 7 6 6 6 6
Day 20 6 6 7 6 7 6 6 6
Day 30 7 7 7 7 7 7 7 7
Day 65 7 7 7 7 7 7 7 7
Day 100 7 7 7 7 7 7 7 7

Compost is considered mature when the SolvitaÒ maturity reduced to 7% and in C50 no wood chips were required. The results
index reaches 7. In this study, as was expected based on the other showed that OFMSW, with lower MC and higher FAS, can be con-
examined parameters (OM, temperature, respirometry), C20, C30, sidered a good candidate to improve the physical properties of
and C40 required a shorter time to reach the maturity. Maturity digestate in terms of FAS and MC; therefore, the amount of WC
occurred in these three reactors after 10 days, while the other reac- used as bulking agent could be decreased by adding OFMSW.
tors became mature after 30 days. Overall, SolvitaÒ indexes Furthermore, as discussed earlier, temporary inhibition was
showed lower stability and maturity time compared to the observed in the reactors with higher amounts of digestate (over
respirometry test (SOUR values). This was expected since SolvitaÒ 40%). While in the reactors with lower amounts of digestate, addi-
measurement is a field test and not precise enough to be consid- tion of nitrogen ammonia had no inhibitory effects and could also
ered as a stand-alone measurement. However, it can be a suitable enhance system performance. This was probably due to availability
indicator of the process performance when other accurate param- of carbon added to the system through OFMSW. It is usually ben-
eters such as respirometry analysis is also used for confirmatory eficial to mix nitrogen rich substrate such as digestate with sub-
purposes. strate containing lower nitrogen. Microorganisms using lower
nitrogen substrate capture ammonia released from the digestate
3.7. Inoculum effects and use it for their synthesis. Therefore, more of the nutrients
can be preserved and less ammonia is released to the atmosphere
In the case of biological inoculum effects, it can be concluded (Haug, 1993). Overall, it can be concluded that by mixing OFMSW
that digestate inoculation within ranges 20–40% (wet weight) pro- with digestate, the C:N ratio becomes more balanced and the
vided enough microorganisms that could survive in the presence of chance of inhibition happened due to high ammonia nitrogen
the indigenous microorganisms and possibly enhance the process. could be reduced. Therefore, OFMSW can also be considered as a
Lower amounts of inoculum (<20%) did not have any considerable chemical amendment in digestate composting.
impacts on composting possibly due to insufficient sources of
microorganisms. Adding excess quantities of inoculum (>40%) 4. Conclusions
resulted in a reduction in OM removal in C50, C75 and C100. This
could be due to the fact that substrates became the limiting factor The effect of adding anaerobic digestate to the composting
in these reactors and inoculation did not enhance the process. All process was investigated. The results showed that the addition
three critical parameters (RHG, SOR, and stability time) results of digestate to the OFMSW increased composting reaction rates
showed that the effect of inoculation depends on the ratio of inocu- with peak performance occurring within the ratio of 20–40% of
lum and substrate. Therefore, the optimum ratio is a key factor to digestate addition on a wet weight basis. It is thought the elevated
take advantage of the inoculation in composting processes. The TAN content introduced from the digestate could stimulate
biological effects of digestate on the composting process are dis- composting processing rates. However, high concentrations (above
cussed in Part II of this manuscript which focused on microbial 5000 mg kg1 DM) may cause inhibition of composting rates.
populations (Arab et al., 2017). Further work is needed to further elucidate or confirm the mecha-
nisms of stimulation. OFMSW was also found to be a suitable phys-
3.8. Possible benefits of OFMSW on digestate composting ical and chemical amendment for the digestate. It improved the
physical properties of digestate in terms of FAS and MC. Overall,
Other than the positive effects that digestate can have on increased reaction rates will reduce material retention times. By
OFMSW during composting, OFMSW can also be considered a implementing the results achieved from this study and conducting
physical or chemical amendment for the composting of digestate. a wide study on the operational cost of each individual reactor
In this study, in the reactor fed only digestate (C100), 15% (ww) (with certain amounts of digestate), valuable data can be attained
woodchips (WC) was added to adjust the moisture content and regarding the economic aspects. This information will assist
improve the FAS of the digestate. This amount of WC filled almost practitioners when integrating anaerobic digestion technologies
half of the reactor volume. In C75, the required woodchips were into existing composting infrastructure.
84 G. Arab, D. McCartney / Waste Management 68 (2017) 74–84

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