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Original BMW Accessories.

Installation Instructions.
Cornering Light Retrofit
BMW 3 Series (E 90, E 91)

These installation instructions apply to cars built before 09/98 only.

Retrofit kit No. 63 13 414 592 Cornering light retrofit

Installation time
The installation time is approx. 2.0 hours. This may vary depending on the condition of the car and the equipment
in it. The installation time will increase by approx. 0.5 hours for cars without fog lights.

Important information
These installation instructions are primarily designed for use within the BMW dealership organisation and by
authorised BMW service companies.
In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with
the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work
instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety
regulations.
If you experience installation or function problems, limit troubleshooting to approx. 0.5 hours for
mechanical or 1.0 hour for electrical work.
In order to reduce costs and avoid any additional expense, send a query immediately to the Technical Parts Support
via the Aftersales Assistance Portal (ASAP).
Specify the following information:
- Chassis number
- Part number of the retrofit kit
- A precise description of the problem
- Work steps already carried out
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!

Pictograms
Denotes instructions that draw your attention to dangers.
!

Denotes instructions that draw your attention to special features.

 Denotes the end of the instruction or other text.

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 1


Installation information
Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs thereby
incurred will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
All pictures show LHD cars; proceed accordingly on RHD cars.

Ordering instructions
The following parts are not supplied in the cornering light retrofit kit and must be ordered separately
(see EPC for part number and details).
- Fog light cable kit B (cars without SA 520 only)
- Light control unit G (cars without SA 520 only)

List of special equipment


The following special equipment must be taken into consideration when installing the retrofit kit:
SA 520 Fog lights

Special tools required


00 9 317 Trim wedge

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 2


Table of contents

Section Page

1. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Wiring harnesses connection diagram for cornering light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Wiring harnesses connection diagram for fog lights (cars without SA 520 only) . . . . . . . . . . . . . . . . . . . . . . 7

5. Installation and cabling diagram LHD cars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Installation and cabling diagram RHD cars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7. To install the cornering light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8. To install the cable kit for fog lights (cars without SA 520 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9. To install cable kit for cornering light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

10. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

11. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 3


1. Parts list

A B C D E

F G H I J

K L M N O P Q

090 1335 Z

Legend

A Cornering light cable kit


B Fog lights cable kit (cars without SA 520 only)
C Fog light, right
D Fog light, left
E Fog light cover right
F Fog light cover left
G Light control unit (not included in the retrofit kit, for cars without SA 520 only)
H Universal Interface
I Miniature connector (2x)
J Cable ties (8x)
K Torx screw (2x)
L Socket casing 2-pin GR
M Socket casing 4-pin SW
N Socket casing 1-pin SW
O Plug casing 1-pin SW
P Socket contact
Q Plug contact

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 4


2. Preparatory work

ISTA no.
Conduct a brief test ---
Disconnect negative pole of battery 12 00 ...

The following components must be removed first of all


Front wheel, left and right 36 10 300
Front wheel arch cover, left and right 51 71 038
Fog lights left and right, retain screws, are required to install the fog lights C and D 63 17 060
Pedal trim 51 45 185
Light control unit (cars without SA 520 only) 61 31 037
Storage compartment below light switch ---
Footwell module 61 35 115

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 5


3. Wiring harnesses connection diagram for cornering light

A7
A6 A

A8
A5

A4
A3
A9
A2

A1

087 0977 Z

Branch/ Designation Signal Cable colour/ Connection location in the car Abbreviation/
Item Cross-section Slot
A Cornering light cable kit --- --- --- ---
A1 SW 4-pin plug casing --- --- To socket casing M ---
A2 SW 1-pin socket casing --- --- On socket casing O ---
A3 SW 1-pin plug casing --- --- To socket casing N ---
A4 Socket contact Terminal 30 RT To footwell module X14261
4.0 mm2 SW 51-pin plug PIN 1
A5 Socket contact Terminal 31 BR To footwell module X14261
4.0 mm2 SW 51-pin plug PIN 33
A6 Cable open K-KAN_L GN With miniature connector I on GN cable from X14260
0.35 mm2 footwell module PIN 45
A7 Cable open K-KAN_H OR/GN With miniature connector I on OR/GN cable from X14260
0.35 mm2 footwell module PIN 46
A8 Relay holder with fuse --- --- With cable tie J to Universal Interface H ---
A9 BL 18-pin socket casing --- --- On Universal Interface H ---

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 6


4. Wiring harnesses connection diagram for fog lights (cars without SA 520 only)

B4

B3

1
B5
B2
B6

B1

087 0979 Z

Branch/ Designation Signal Cable colour/ Connection location in the car Abbreviation/
Item Cross-section Slot
B Fog light wiring harness --- --- --- ---
B1 SW 2-pin socket casing --- --- On left headlight D ---
B2 Eyelet Terminal 31 BR Earth bolt on joint connector X165
1.5 mm2 behind left headlight
B3 Eyelet Terminal 31 BR Earth bolt on joint connector X166
1.5 mm2 behind right headlight
B4 SW 2-pin socket casing --- --- On right headlight C ---
B5 Socket contact 55V GE In socket casing M PIN 1
1.5 mm2
B6 Socket contact 55V GE/BR In socket casing M PIN 2
1.5 mm2

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 7


5. Installation and cabling diagram LHD cars

E65

C 3

D 2 A H G

B 1 090 1336 Z

Legend

A Cornering light cable kit


B Fog light cable kit, for cars without SA 520 only
C Fog light, right
D Fog light, left
G Light control unit, cars without SA 520 only
H Universal Interface

1 footwell module
2 Earth joint connector X165
3 Earth joint connector X166

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 8


6. Installation and cabling diagram RHD cars

B 1
E65

C 3 A H G

D 2

090 1347 Z

Legend

A Cornering light cable kit


B Fog light cable kit, for cars without SA 520 only
C Fog light, right
D Fog light, left
G Light control unit, cars without SA 520 only
H Universal Interface

1 footwell module
2 Earth joint connector X165
3 Earth joint connector X166

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 9


7. To install the cornering light

Cars without SA 520 only


Retain screws, are required to install the fog light
holders C and D.
2 Unscrew the fog light cover (1) from the bumper trim (2).

090 1337 Z

All cars
2 Insert the fog light cover E.
Using a suitable pencil (2), trace the outline of the fog light
cover E on the bumper trim (1) top and bottom.
E

090 1338 Z

Remove the fog light cover E.


E Using a suitable tool, cut out the marked spot in the
bumper trim (1) top and bottom.

090 1339 Z

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 10


7. To install the cornering light

Insert the fog light cover E in the bumper trim (1).


E

090 1342 Z

Secure the fog light C using Torxs screw K to the fog light
C E cover E and use self-tapping screws (1) to secure it to the
1 bumper.

K
090 1343 Z

Disconnect the cables from the plug (1) and connect


them in the same configuration to the socket casing L.
C
Connect socket casing L to fog light C.
1

090 1344 Z

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 11


8. To install the cable kit for fog lights (cars without SA 520 only)

Route fog light cable kit B along the original wiring


B5-B6 harness as follows:
- Branches B1 and B4 to the fog lights
B3 X166 X165 B2
- Branch B3 to the earth bolt of joint connector X166
and screw into place there
- Branch B2 to the earth bolt of joint connector X165
and screw into place there

B4 - Branches B5 and B6 to the left bulkhead


B B1

087 0982 Z

Route branches B5 and B6 through grommet (1) into


the interior.

B5-B6

087 0983 Z

Pin branch B5, GE cable, in PIN 1 of socket casing M.


Pin branch B6, GE/BR cable, in PIN 4 of socket casing M.

B5-B6
M
087 0984 Z

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 12


9. To install cable kit for cornering light

Connect branch A9, BL 18-pin socket casing,


A8 to the plug (1) of Universal Interface H.
Clip the plug (1) of Universal Interface H to branch A8.

H
A9

1
087 0985 Z

Secure branch A8, relay holder with fuse, as shown using


J H cable ties J to Universal Interface H.

A8

087 0986 Z

20 240
Secure Universal Interface H using cable ties J to the
J H
260

instrument panel support (1).


100 km
1
1/2

BC
R

L
Route branches A1–A7 to the footwell module.

A1-A7
J

090 1345 Z

20
260
240
Cars without SA 520 only
Install the light control unit G.
100 km
1
1/2

R
BC
L

090 1346 Z

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 13


9. To install cable kit for cornering light

All cars
A6-A7 A4-A5 Unpin and separate socket contact from plug X14261,
51-pin. SW, PIN 1. Crimp socket contact P and pin into
I P socket casing N.
N
Pin branch A4 to PIN 1.
Unpin and separate socket contact from plug X14261,
51-pin. SW, PIN 33. Crimp pin contact Q and pin into pin
casing O.
X14261
Pin branch A5 to PIN 33.
X14260 O
Q Use miniature connector I to connect branch A6,
087 0988 Z GN cable, to the GN cable from plug X14260, PIN 45.
Use miniature connector I to connect branch A7, OR/GN
cable, to the OR/GN cable from plug X14260, PIN 46.

Cars with SA 520 only


Unpin socket contact, GE/BR cable, from plug X14261,
M 51-pin. SW, PIN 37 and pin into socket casing M, PIN 1.
Unpin socket contact, GE/BR cable, from plug X14260,
51-pin. SW, PIN 3 and pin into socket casing M, PIN 4.

X14261
X14260
087 0989 Z

All cars
Connect branch A1 to socket casing M.
A3 A1
Connect branch A2 to pin casing O.
A2 Connect branch A3 to socket casing N.

N M

087 0990 Z

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 14


10. Concluding work and coding

This retrofit system does not require coding.


- Connect the battery
- Conduct a brief test
- Conduct a function test
- Re-assemble the car

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 15


H*

© BMW AG, Munich


8 6 14 3 7 4 12 A9*

A1*
0,35 0,35
BR BR
10A 1 4
A8*

1 2
11. Circuit diagram

0,35 0,35 0,35


GN OR/GN 2,5 2,5
RT RT RT

2,5
BR

01 29 0 445 552
4,0 4,0
4,0 4,0
RT RT
BR BR

A6* A7* A5* A2* A4* A3*

0,35 1,5 0,5 0,35 0,75 0,75 0,35 0,5 1,5 0,35 1,5 1,5
RT RT BL BR BR BR BR WS RT RT GE OR

A10* A10*
1 1 1 1

2 2 2 2

3 3 3 3

4 4 4 4

02/2008
1,5 0,5 0,5 0,5 0,5 1,5
RT BL BR BR WS RT

1 3 5 10 8 6 2 7

A8*

(Z/Z)
087 0991 Z

16
11. Circuit diagram

Legend

A1* SW 4-pin plug casing


A2* SW 1-pin socket casing
A3* SW 1-pin plug casing
A4* Socket contact
A5* Socket contact
A6* Open cable, K-KAN_L
A7* Open cable, K-KAN_H
A8* Socket casing 10+2-pin SW, relay holder with fuse
A9* Socket casing 18-pin BL on USB interface H*
A10* Miniature relay

All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

Cable colours

BL Blue
BR Brown
GE Yellow
GN Green
GR Grey
RT Red
OR Orange
SW Black
WS White

© BMW AG, Munich 01 29 0 445 552 02/2008 (Z/Z) 17

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