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(Technical Specification of Engineering Projects)
PROJECTS
1. Purpose. To set forth guidelines for the preparation of plans, specifications, and
estimates (including standard plans, and specifications) for physical construction projects
financed with Federal-aid highway funds. It is emphasized that the provisions of this Appendix
are intended to serve as guidance to be used by the States at their discretion and should not be
2. Definitions
procedure, or material with the prior knowledge that subsequent adjustments might be
b. Estimate - the predicted project cost at the time of receipt of bids developed from
a knowledge of the costs for materials, labor, and equipment required to perform the necessary
items of work.
c. Plans - the contract drawings which show the locations, character, and dimension
of the prescribed work, including layouts, profiles, cross sections, and other details.
of the various jurisdictions involved in funding projects and administering contracts for
construction projects.
specifications.
j. Traffic Control Plan - a plan for handling traffic through a specific highway or
highway and bridge construction projects is essential in order to facilitate construction, provide
contract control, estimate construction costs, and provide a uniform basis for bidding purposes.
relations.
plans and specifications by contractors and others performing the construction operations and
of plans and specifications that involve features and provisions that are a part of the majority of
construction projects.
uniformity and consistency, and facilitate review and approval of project plans and
specifications.
4. Plans
data or details pertaining to geometrics, drainage, structures, soils and pavements and other
appurtenances.
specifications.
projects such as those for minor emergency relief, safety improvements, resurfacing,
necessary to describe the type of work and its limits such as:
and evaluation,
6. Special details.
b. Standard Plans. Standard plans are used to reduce the number of drawings
required to be supplied for each project and provide uniformity of design and construction
where the details are the same from project to project for items such as pipe culverts,
guardrails, curbs, gutters, sidewalks, retaining walls, noise walls, prestressed bridge girders,
pedestrian bridges, drainage structures, slope protection, bus stop shelters, bridge railing,
bridge bearings, deck joints, sign supports, light standards, fencing, and other appurtenances.
4c that is necessary to properly describe the details of the work proposed as standard.
booklets which are made available to interested parties such as engineers and contractors.
3. Those standard plans not included as part of the plan assembly should be
specifications.
superseded or withdrawn.
b. When modifications to standard plans are necessary for a specific
project, specialdetails should be prepared, properly describing the work, and included in the
project plans.
c. Contract Plans. Contract plans show the details that are necessary to construct a
specific project and should be tailored to provide all information necessary to accomplish the
a. title,
d. project length,
approving officials,
and
placed on the sheet immediately following the title sheet, except that on combined roadway
and bridge projects the crosssection for the bridges may be shown with other bridge design
information.
including those for bridges only, and those where abbreviated plans are to be used.
including:
used,
proposed because of differing soil conditions or other reasons, such variations should be in
3. Summary of Quantities
the typical cross section sheets if such may be done without crowding; otherwise, this
quantity of each item required for each category should be identified separately and then
any combination of aerial photography and photogrammetric and electronic computer methods
such as drainage, signing, guardrail, earthwork and others in a tabular form showing station
and offset for the location of the item is desirable on large and complex projects to assist in
adequate to show the necessary details as governed by the topography to be shown and the
equals 50 feet, or 1 inch equals 100 feet, but either larger or smaller scales can be used when
the contracting agency considers their use appropriate for the conditions.
plan, but the vertical scale may be 5 to 10 times that of the horizontal scale.
b. Plans
lines are used, may be treated as separate roadways indicating only the general relationship
safety rest areas should be shown with separate survey control lines as necessary.
Equations of Stationing,
c. the horizontal position of the beginning and ending
stations described by coordinates in the State Plan Coordinate System, datum adjusted on an
f. North point,
railroads, and other culture such as roads, streets, and airports on or near the right-of-way when
sources, and
buildings, and any other obstruction or encroachment within the right-of-way, or adjacent
the present and, if applicable, the propo sed location including both horizontal and vertical
positions and such additional details as may be needed to indicate the scope of work to be
performed.
c. Profiles
intersecting the top surface of the wearing course, base course, or other surface along the
vertical plane intersecting the present traveled way or ground line along the designated base
line.
used, surface elevations may be omitted and grade elevations shown at changes of gradient
only.
b. datum line,
d. percentage of gradient,
(actual log or test results need not be shown, but a reference should be included indicating
section of the roadbed for railroads, highways, and streambeds under proposed and existing
structures,
j. culverts.
a. a site plan,
grade(s) of steel,
completeness, and
7. Drainage Facilities
length between abutments measured along the centerline of the roadway) should include the
applicable items from subparagraph 4c(5) to properly describe the required installation.
control structures, headwalls, inlets, and manholes should include the applicable items from
Uniform Traffic Control Devices for Streets and Highways, or a standard HA manual.
hazards likely to be encountered during the project, with the degree of detail depending on the
subparagraph 4c necessary to properly describe the required work, should be included in the
plan assembly.
necessary and included in the project plans as special details and/or shown at the appropriate
necessary to determine accurately the character and extent of the proposed work.
3. station location,
4. gradeline elevation,
5. areas, and
projects that are to be constructed with either a different class of funds or by another agency
should be included to show the location and effect of the work. (Such details and information
d. Right-of-Way Plans
1. Right-of-way plans should show:
b. width to be acquired,
are required to accommodate intersecting roads and streets, land service, access and temporary
roads, drainage areas, material storage areas, slope widening, utilities, railroads, or any other
special uses,
structures, land service or access roads, improvements, drain fields, and fences,
g. all approved points of entry to or exit from the traffic lanes, even
where the right-of-way lines and access control lines are coincident,
the general requirements for highway plans and should contain sufficient dimensional and
angular data to permit ready identification and correlation with the legal descriptions of all
parcel easements and special use areas that are required by the associated highway project.
projects, outlining in detail a description of the work, materials, construction methods, method
of measurement, basis of payment, and the pay item for each item of work involved in the
contract.
a. Standard Specifications
the agency's work, each HA should prepare a book of standard specifications, setting forth
2. The HAS are encouraged to review their proposed specifications with all
appropriate authorities prior to preparing the final draft for printing, to afford an opportunity to
direct attention toundesirable provisions contained therein and suggest improvements based on
superseded or withdrawn.
4. Specifications that show promise of producing satisfactory results, but
whose merits have not been sufficiently tested to justify approval as standard, may be used on a
b. Supplemental Specifications
the publication of the standard specifications to cover new or additional construction items or
acceptably reproduced form (single sheets or bound pamphlets with each individual
c. Developmental Specifications
3. After adequate and satisfactory experience has been gained through use of
the specification on active contracts, they should be elevated to the status of a supplemental or
standard specification.
d. Special Provisions
the individual project and, therefore, are not covered in the standard specifications.
2. Special provisions should be held to a minimum and, so far as possible,
reproduced form.
e. Reference Specifications
methods, and construction procedures, and thereby encourage increased production and
decreased cost consistent with high quality work, reference to specifications developed by
methods available, the need to make reference to single trade names in standard specifications
is minimized.
highway industry:
Administration).
and associations of nationally recognized industrial groups which have been accepted by the
6. Estimates
realistically and accurately as possible the expected costs of the work at the time of receipt of
bids.
b. Has should establish consistent and compatible procedures for the preparation,
1. The unit prices used for estimates, and corresponding actual unit bid prices
when available, for the preceding 12 months should be reviewed to determine if changes in
estimated unit prices are needed to reflect any trends that have occurred.
2. The estimate should reflect prices that are realistic for the areas, times, and
characteristics of the work to be done (regional adjustment and seasonal adjustment are
especially important).
determining the estimated unit costs since such clauses may affect the estimate considerably.
4. Other factors that can affect the estimated cost of a project such as labor
rates, equipment rates, interest rates, time to complete, competition levels, and material
5. Bid price data bases should be current at the time of estimate preparation
unit, and price (words and numerals) for each proposed item of work.
2. county-by-county breakdown,
a. Federal, State, and local agencies have certain required contract provisions
covering employment, records of materials and supplies, subletting or assigning the contract,
be incorporated by reference and need not be included as part of each PS&E assembly.),
b. proposal assembly including bidding documents, special provisions and required
incorporated by reference and need not be included as part of each PS&E assembly.),
submitted.
PROJECTS
1.1.1 GENERAL
The contractor may have to open the roofs of existing buildings to install conduit in
the ceilings. The contractor will include in his rates for all chasing and making good,
where chasing of walls were done or holes were drilled through walls. All work will
be to SANS 10142.
1.1.2 DRAWINGS
Installation details are provided on relevant drawings and should be adhered to.
1.1.3 CABLES
All cables shall be unrolled, handled, laid, supported, etc. in accordance with the
manufacturer’s recommendations.
single steel wire armoured and shall be served overall with a final layer of polyvinyl
chloride.
Cables laid in ground shall be in trenches to a depth as specified and shall be bedded
in and enclosed in clean river sand 75 mm all round before backfilling commences.
Ends of all PVC/PVC/SWA/PVC cables shall be made off (terminated) with a suitable
gland complete with neoprene shroud, effectively earthed with armouring clamped
mechanical cable glands shall be of the captive cone type. No joints in cable runs will
When more than one cable is laid in the same trench, they shall be laid parallel to one
mechanical compaction in 150 mm layers and the Contractor shall be responsible for
Red and white cable marking tape, 150 mm wide, shall be laid at a depth as specified
below ground level above each cable. In the case of HT cables, PVC or concrete cable
tiles shall be laid at a depth as specified below ground level above the cable/cables.
Approved concrete cable route markers shall be installed at each point where the
installed cable changes direction and at intervals along the cable route as specified.
1.1.4 DISTRIBUTION BOARDS
1.1.4.1 General
At installations with a meter and main board and secondary boards, the meter and
main boards shall be equipped with control equipment of at least 5 kA short circuit
capacity.
Secondary DB's will be equipped with 2,5 kA control equipment. All openings in DB's
Boards shall be properly protected at all times until final hand over to prevent damage
during construction. Any damage shall be made good to the entire satisfaction of the
Engineer.
Doors to distribution boards shall be suitably braced, on heavy duty “lift-off” hinges
Removable front panels shall be secured by means of quick release fasteners and front
panels carrying instruments shall be hinged in addition. Where nuts are visible,
All switchboards shall be of ample size to accommodate the specified switchgear and
provide space for future switchgear. Main and sub-distribution boards shall be
robustly constructed of galvanized sheet steel of not less than 1,5 mm. The boards
shall be fully equipped with the requisite number of circuit breakers, earth leakage
device/s, insulated neutral bar/s and earthing bar mounted behind a removable cover
Conduit bushings leaving the DB's at the top will be sealed with silicone to ensure the
Where distribution boards are to be built into walls they shall be equipped with an
adjustable mild steel shroud to compensate for any irregularities in mounting, plaster
The internal surfaces of all distribution boards shall be painted with two coats of best
quality “arc-free” paint and the external surfaces shall be properly treated and coated
the Architect.
Loads shall be balanced as evenly as possible across the phases to the entire
1.1.4.4 Labelling
Care shall be taken to ensure that all equipment is fully labelled and that accurate
descriptions and safety warning notices appear in English only. The Engineer must be
approached by the Contractor to obtain the specific requirements for labels before the
All labels used shall be engraved trafolite with black letters on a white background for
all normal labels and red letters on a white background for all danger notices.
The main isolating switches shall be clearly labelled in accordance with the
regulations and the size and origin of all supply cables and busbars shall be clearly
labelled, as must all equipment situated inside the board, indicating function, circuit
shall be installed on the inside of the door of the distribution boards or cubicles and
circuits shall be designated on this card. All other equipment shall be individually
labelled, indicating function. All plates shall be fixed to panels by means of screws or
channelling.
All other equipment including meters, instruments, indicator lights, switches, push
buttons, circuit breakers, fuses, contactors, control relays, protection relays, etc., shall
be identified. The function of the equipment and circuits shall be clearly indicated.
Flush mounted equipment within doors or front panels shall be identified with labels
The labels for equipment installed behind panels, shall be fixed to the chassis close to
an engraved label which shall be fixed close to the equipment. The code number shall
The current density of busbars shall not exceed 1,5 A/mm² copper and busbars shall be
designed to withstand the mechanical and thermal stresses under short circuit
mounted on porcelain or other approved stand-off insulators with the phases correctly
colour coded. Aluminium busbars will not be accepted. Neutral bars shall have a
cross-section of at least 6,3 x 25 mm and shall be long enough for the lugs of all
lugs.
Spacing of busbars shall be not less than 50 mm and neutral busbars must be of the
A suitable solid copper earth bar with sufficient ways including 30% spare ways shall
be provided near the cable entry gland tray and shall be easily accessible.
All internal wiring shall be carried out with PVC insulated stranded copper conductors
of adequate size and of a colour corresponding to the relevant phase. Conductors shall
be neatly led in vertical or horizontal rows and bound with trimmed cable ties. No
156.
Contacts of circuit breakers shall be silver alloy and shall close with a high pressure
wiping action.
Where specified, the circuit breaker shall be capable of accommodating factory fitted
The operating handle shall provide clear indication of "ON", "OFF" and "TRIP"
positions.
The mechanism shall be of the TRIP-FREE type preventing the unit from being held
a single manufacturer.
The incoming terminals of single-pole miniature circuit breakers shall be suitable for
The circuit breaker shall have a rating plate indicating the current rating, voltage rating
When checking for proper operation the main switch or circuit breaker must be
switched ON and OFF and voltage measurements taken on the outgoing side in both
cases to check that all three poles switch properly and that the supply to the switchgear
All moulded case circuit breakers shall be of flush panel mounting and with inverse
breakers are not acceptable unless overload releases are internally coupled. The fault
additional single phase breakers. When spare capacity for future circuit breakers is
called for, escutcheon blanks shall be used and not blank-off covers.
Triple, double and single-pole switches shall be capable of breaking the full load and
closing on to a full system fault. The fault current rating shall be specified.
1.1.4.7 Isolators
Isolators used as main switches for boards shall comply in principle with requirements
Isolators shall be suitably rated for the continuous carrying, making and breaking of
the rated current specified as well as the through-fault current capacity as specified.
To distinguish isolator switches from circuit-breakers the operating handles shall have
a distinctive colour and/or the switch shall be clearly and indelibly labelled
"ISOLATOR".
All contactors and relays shall comply with BS5424 and shall be able to withstand the
maximum prospective fault current that can occur at the point where the contactor or
relay is installed. All contactors unless otherwise specified shall have two normally
Earth leakage protection units shall be suitable for operation at the system voltage,
shall have test push buttons and unless otherwise specified shall have a sensitivity of
30 mA maximum. Earth leakage protection units shall not incorporate overcurrent
protection.
Earth leakage relays shall be single or three-phase units for use on 220/250 Volt single
The units shall be suitable for installation in switchboards in clip-in trays or bolted to
the chassis.
The earth leakage relay shall function on the current balance principle and shall
comply with SANS 767 as amended, and shall bear the SABS/SANS mark. Integral
Time switches shall be suitable for operation at the system voltage with silver to silver
or other approved contacts rated at not less than 10 A with an electrically wound
clockwork or battery reserve of eight hours minimum and shall have the following
features :
Daily programmable with minimum 30 minute “on” and “off” control segments;
mornings or afternoons;
A clock face dial with hour and minute hands, or a LCD display for electronic timers.
Lightning arresters to SANS 60099 shall be provided for each phase and neutral in all
distribution boards.
1.1.5 TRUNKING AND POWER SKIRTING
Trunking wiring channels shall be plastic, aluminium or galvanized mild steel rolled
lipped channels fixed as specified. All cut ends of metal trunking shall be filed
Trunking wiring channels shall be galvanised mid steel, plastic or aluminium, with
1.1.6 WIRING
1.1.6.1 General
For wiring in partition walls SURFIX Cables can be used instead of conduit wiring.
copper earth conductors complying with the materials specification shall be used
exclusively. Only where cables are specified or in instances where the exceptions
stipulated in SANS 10142 are applicable, may the Contractor deviate from this
requirement.
1.1.6.3 Size of Conductors
Where conductors sizes are not specified, the following minimum conductor sizes
shall be used :
Lighting circuits : 2,5 mm2 live and neutral conductors, 2,5 mm2
Socket-outlet circuits : 4,0 mm2 live and neutral conductors, 2,5 mm2
Stove, air-conditioning : 6,0 mm2 live and neutral conductors 4,0 mm2 copper earth
All earth continuity conductors laid with cables shall be bare stranded copper
conductors and all other earth continuity conductors shall be PVC insulated stranded
Extreme care shall be taken not to apply excessive mechanical tension to PVC
insulated conductors when drawing conductors into conduits or wireways and care
shall also be taken not to draw PVC insulated conductors around sharp corners or
PVC insulated conductors shall be lubricated with high quality French chalk before
they are drawn into conduit. The use of lubricating oil for drawing in PVC insulated
the same crosssectional area as the conductors fed to the isolator and shall, where
necessary, be in flexible metal conduit. Wiring between isolators and fixed heating
Wiring installed in wiring channels or power skirting shall be installed in the correct
compartment to prevent any cross-overs and shall be bound together in groups not
Circuit wiring shall be of the loop-in system, and not more than four conductor ends
will be allowed at any one termination point. Cutting away of wire strands of any
cable will not be allowed and no jointing of conductors in draw boxes or the cutting
away of insulation is permissible. Where joints are used, they shall be in heavy brass
conduit runs.
A neutral conductor, equal in size to the phase conductors, shall be run to each three-
Joints will not be permitted in individual conductors forming part of any circuit.
1.1.7 WIREWAYS
power skirting and shall under no circumstances be exposed. Cable channels and
power skirting shall be of metal construction unless specifically approved to the
contrary.
Contractors must note that common wireways will only be permitted for relatively
In cases where the conductors of more than one circuit are installed in the same
wireway, the conductors of each separate circuit (including earth conductor) shall be
means of plastic cable ties and not with PVC insulation tape.
Conduit systems shall comply with SANS 60614 and SANS 61035.
'CHENEY', 'EASILOCK' and 'LOCFIT or similar conduit systems shall be used for
surface-mounted exposed conduit. PVC conduit shall be used only under plaster.
Galvanised mild steel conduit shall be used in exposed ceiling spaces. Black
iv) Conduits cast into concrete shall be securely fixed in position before pouring
commences.
i) Position of outlets
All accessories such as boxes for socket-outlets, switches, lights, etc. shall be
accurately positioned and shall be installed level and square, at the correct
height from the floor, ceiling or roof level and in the correct position relative
Cover plates, either as part of the switch or socket assembly or with blank
cover plates if unused shall be provided for all draw- and wall boxes. Blank
cover plates shall match other cover plates in the same area.
iii) Draw-wires
Galvanised steel draw-wires shall be provided in all unwired conduits for future
v) Bends
permitted, provided that the radius of the bend exceeds six times the nominal
size of the conduit, with the external angle of the bend not exceeding 90°. In
all other cases bends shall consist of suitable accessories. Bends shall
Bending and setting of plain-end conduit must be done with special benders
and apparatus manufactured for this purpose and which are obtainable from
the suppliers of the system. Damaged conduit resulting from the use of
already drawn into such damaged conduits shall be completely renewed at the
Contractor's expense.
between outlets and / or boxes. All bends shall be made without heating the
bends shall not be less than five times the outside diameter of the conduit
Where more than one outlet point is to be connected to the same circuit, the conduit
shall continue directly to the next position from the previous outlet box on the
same circuit. Where metal trunking is used, the conduit may be installed
Round drawboxes shall be [rovided for all lighting points. Where luminaires are to
be fixed directly to the pendant box, the pendant box shall be fixed
All access holes in draw-boxes or other conduit accessories shall be securely blanked
1.1.9.4 Terminations
i) Conduit ends
Conduit ends shall be cut at right angles to ensure that ends butt squarely at joints.
Threads shall not be visible at joints and connections except at running joints.
The total length of the thread on the two conduit ends shall not exceed the
ii) Joints
Joints shall be kept to a minimum. All conduit ends shall be reamed and all joints
iii) Connections
Conduits shall be connected directly to draw-boxes with spouted connections.
iv) Continuity
installation.
Conduits shall be terminated by means of a brass female bush and two locknuts in
pressed steel switchboards and distribution boxes, cable ducts, power skirting,
etc. The conduit end shall only protrude far enough through the entry hole to
A female bush and two locknuts shall be used to terminate conduits at draw boxes and
outlet boxes without spouts. Where space permits, a coupling, brass male
bush and locknut may be used with sufficient allowance for the reduction of
vii) Bush-nuts
Bush-nuts for the connection of earth conductors to conduits are not acceptable.
Steel locknuts of thick gauge steel with milled sides shall be used in all cases.
Cadmium-plated bolts and nuts shall be used except in cases where the
installation is exposed to the weather, where brass bolts and nuts shall be
used.
Screws shall be installed in all tapped holes in fittings and accessories and
concrete or plaster.
1.1.9.5 Debris
Care shall be taken to prevent debris or moisture from entering conduits during and
after installation. Conduit ends shall be sealed by means of a solid plug which shall be
screwed to the conduit end. Conduits shall be cleaned and swabbed to remove oil,
moisture or other debris that may be present before conductors are installed. Swabs
1.1.9.6 Defects
Each length of conduit shall be inspected for defects prior to installation, and all burrs
sharp internal edges shall not be used and shall be removed from site. Conduits shall
To ensure that all electrical conductors are easily withdrawable from conduits and to
ensure that there are no joints in the conductors, the Engineer's representative will
have the right to have the conductors of any circuit removed for inspection at his
been withdrawn, the Employer shall bear the cost of withdrawing and re-installing
Contractor.
i) Appearance
and the Contractor shall take all measures to ensure a neat installation.
Where conduits are to be installed directly alongside door frames, beams, etc.
that are not true, conduits shall be installed parallel to the frames, beams, etc.
ii) Saddles
Conduits shall be firmly secured by means of saddles and screws and in accordance
with SANS 10142. Where saddles are used to secure vertical lengths of
the saddles shall be spaced so that the intervals between the box and the first
saddle, between any two successive saddles and between the last saddle and
the ceiling or roof are equidistant. Conduits shall be secured within 150 mm
before and after each 90° bend and within 100 mm of each outlet box.
ii) Joints
Joints will only be allowed in surface conduit lengths exceeding 3,5 m. Threads shall
are used. Running joints will be allowed only when absolutely necessary. All
Inspection bends or tee pieces shall be used. Non-inspection type bends may be used
conduit installation.
iv) Offsets
vi) Cross-over
are unavoidable, one conduit only shall be offset to cross the other. Cross-
the Engineer.
Parallel conduit runs shall be equidistant and saddles shall be installed in line.
the case of conduits of different diameters, the latter method shall only be
sizes, is provided.
ix) Boxes
coloured epoxy coated pressed steel or PVC surface boxes shall be used.
The conduit shall be installed in the ceiling spaces of buildings that have ceilings.
Where these ceiling spaces can only be accessed by removing the roof panels; the
Contractor shall take this into account when calculating his rates.
In buildings that do not have ceilings the conduit shall be installed along the wall
plates and roof trusses and beams to the various light points, and vertically down the
walls to the light switches and socket outlets. Installation of conduits suspended
Conduit in roof spaces shall be installed parallel or at right angles to the roof members
and shall be secured at intervals not exceeding 1.5 m by means of saddles screwed to
Under flat roofs in false ceilings, or where there is less than 900 mm clearance, or in
instances where the ceilings are insulated with glasswool or other insulating material
impeding access, the conduit shall be installed in a manner which allows for wiring
Conduit runs from switchboards shall terminate in fabricated sheet steel draw-boxes
Spare conduits covering the total number of spare ways on switchboards, shall be
As an alternative to above, a trunking channel that can accommodate all circuits may
be installed from the switchboard to the roof space, provided that where the circuits
enter the various conduits in the roof space, the conduits shall be terminated on the
Only approved plugging materials such a fibre plugs or plastic plugs, etc., and
roundhead screws shall be used when fixing saddles, switches, plugs etc. to walls.
Wooden plugs are not acceptable nor should plugs be installed in joints in brick walls.
above the tie beams in roof spaces with more than 900 mm free space. The
conduit ends shall be threaded and fitted with a coupling and brass plug.
plates. Unused boxes for luminaires shall be covered with round galvanised
metal cover plates which fit tightly against the finished surface.
The draw-box shall be installed adjacent to the expansion joint of the structure and a
conduit sleeve, one size larger than that specified for the circuit, shall be provided on
the side of the draw-box nearest the joint. The one end of the sleeve shall terminate at
the edge of the joint and the other shall be secured to the draw-box by means of
lockouts.
The circuit conduit passing through the sleeve shall be terminated 40 mm inside the
drawbox and in the case of metallic conduit, the conduit end shall be fitted with a
brass bush. The gap between the sleeve and the conduit at the joint shall be sealed with
'Pratley Tic-Tac', silicone or equal sealing compound, to prevent the ingress of dirt. In
the case of metallic conduit, an earth clip shall be fitted to the conduit projection
inside the draw-box and the conduit bonded to the box by means of 2.5 mm2 bare
The end of the other circuit conduit shall be secured to the draw-box by means of
locknuts and a brass bush in the case of screwed metallic conduit or a standard bushed
the first conduit boxes on either side of the joint, in addition to an earth wire which
may be specified for the circuit. The conduit boxes shall be drilled and tapped and the
earth wire shall be bonded to the boxes by means of lugs and brass screws.
Where a number of conduits are installed in parallel they shall cross the expansion
joint of the structure via a single draw-box. A number of draw-boxes adjacent to each
Conduits may not be installed closer than 150 mm to pipes of other services such as
gas, steam, hot water or other materials which may damage the conduits or
conductors. To prevent electrolytic corrosion, conduits shall not touch other pipe
installations.
Conductors may not be drawn into conduits before the conduiting has been inspected
All conduit for communications services shall have draw wires as specified drawn in
All conduits shall be bushed and secured by lock-nuts to distribution boards, wall
boxes, etc.
Spare conduits (10% with a minimum of two 20 mm and one 25 mm conduits) shall
be run from the distribution boards into the roof space to cater for future circuits.
1.1.10 SWITCHES AND SOCKET OUTLETS
1.1.10.1 General
All switches and switched socket outlets shall be of approved manufacture to SANS
60669.
Weatherproof switches shall be of quick make and break type with porcelain boxes in
robust brass or galvanized cast iron cases with machined joints or in plastic or
aluminium cases.
All switches and switched socket outlets of the domestic or industrial type shall be
rated for 250 Volt 16 Ampere. Cover plates shall be metal. RED indicator dots on
Three phase socket outlets shall be of the CEE-17, 380V, 6 h pattern with five contact
heights above finished floor level, measured to the centre of the outlet:
In general : 300 mm
1.1.11.2 Walls
Where a wall has different surface finishes the outlets shall be installed within the
same finish and not in the dividing lines between the different walls finishes. All
100 x 50 x 50 mm boxes, shall comply with SANS 60884 and SABS 164 and shall
All socket outlets not on power skirting or floor pedestals shall be mounted at 450 mm
Switches shall be of the tumbler operated micro-gap type rated at 16A, 220/250 Volt.
The housing of weatherproof switched sockets shall be of galvanized cast iron or die
The switch shall have porcelain base and a quick-acting spring mechanism and shall
The socket openings shall be rendered waterproof by means of a gasketed cover plate
Three-phase switched socket-outlets shall have 5 pins, one for each phase, neutral and
The units shall be interlocked to prevent switching on if the plug top is not installed.
The live terminals shall be shrouded and shall be completely safe when the plug top is
removed.
Samples shall be submitted to the Engineer for approval prior to the installation.
All cover plates within 2 m of water points must be PVC and fastened with nylon
screws.
1.1.11.7 Positioning
Socket outlets in adjacent rooms shall be installed "back-to-back" so that only one
Light switches shall be installed 1 200 mm floor to centre of box above finished floor
level unless otherwise specified. All single switches shall be installed with the long
1.1.12.2 Doors
Unless otherwise specified, switches adjacent to doors shall be installed on the side
containing the lock. Switch boxes in brick or concrete wall shall be installed 150 mm
from the door frame. Light switches installed in partitions or door frames shall be of
1.1.12.3 Walls
In general where different wall finishes are used in the same area, switches shall be
installed within the same finish and not on the dividing lines between finishes.
All switches shall be suitable for mounting in 100 x 50 x 50 mm boxes, shall comply
with SANS 60669 and shall bear the SABS / SANS mark.
Switches shall be of tumbler operated micro-gap type rated at 16A, 220/250 Volt.
Red indicator dots shall indicate the “ON” position of the switch.
Switches that are exposed to the weather or are installed in damp areas, shall be of the
Weatherproof switches shall be of the micro-gap type suitable for surface mounting
The housing shall be of galvanized cast iron or die cast aluminium with waterproof
The switch shall have a porcelain base and a quick acting spring mechanism and shall
Where light switches are installed in partitions, they shall, where possible, be of the
Switches installed in the metal supports do not require switch boxes. Switches may
The wiring run in the partitions shall be Surfix type wiring as approved by the local
supply authority.
All switches located close to each other and switching light fittings fed from the same
common switch box shall be provided wherever possible. All circuits wired into this
box shall be on the same phase in order that voltages in excess of 250 V are not
present in the box. Where it is not possible or practical to do this, barriers shall be
installed and a label shall be prominently displayed within the box stating that
Multi-lever switches (2 lever or more) are indicated with specific symbols on the
drawings.
1.1.12.10 Area Lighting Switches
Certain area lighting circuits shall be switched by means of a time switch or photocell
and contactor in the respective lighting board. Photocell by-pass switches shall be
This shall be achieved by means of two-way switch circuits or impulse buttons located
at either end of the passage or the bottom and top of staircases. A timer shall switch
1.1.12.12 Doors
Unless specified to the contrary, switches adjacent to doors shall be installed on the
side containing the lock. Switch boxes in brick or concrete walls shall be installed 150
mm from the door frame. Light switches installed in partitions or door frames shall be
1.1.13.1 General
The lightning protection installation for the building is to be done according to SANS
10313. This installation shall be carried out by a suitably licensed and qualified sub-
be at the sole discretion of the Engineer, but shall not be unreasonably withheld.
All building constructions shall have, at a minimum, down leading lightning
minimum length of 2 m.
Large buildings – eg : admin or classroom blocks, restaurant etc shall have a lightning
The connection from the roof structure filial to the earth spike must be with 30 x 5 mm
Surge arrestors to SANS 60099 are to be installed in distribution boards, one for each
phase and neutral. Surge arrestors to be Din rail mounted, indicating type.
1.1.15.1 General
conductor. All earth conductor sizes shall be determined in accordance with SANS
10142 where the earth does not form an integral part of the cable.
If using insulated earth wire, all metal conduits and all other parts of the wire ways (eg
connections boxes, isolator casings, etc.) must have continuity earth connections
At the entry of a PVC sleeve pipe to each distribution or meter board a 1500 mm long
15 mm diameter, steel cored hard drawn copper coated rod electrode, shall be driven
The rod shall be connected to the board earth point with an insulated conductor of
minimum size 10 mm2 or half the size of the feeder cable, whichever is the greater.
The earth conductor shall be secured to the earth bar of the board with a suitably sized
approved method and if required by the Engineer this measurement shall be taken with
1.1.15.3 Switchboards
A separate earth connection shall be supplied between the earth busbar of the main
switchboard and the earth busbars of all sub-distribution boards. These connections
shall consists of bare or insulated stranded copper conductors installed along the same
routes as the supply cables or in the same conduit as the supply conductors.
1.1.15.4 Sub-circuits
The earth conductors of all sub-circuits shall be connected to the earth busbar in the
shall be installed in the conduits and fixed securely to all metal appliances and
luminaires, etc. The securing of earth conductors by means of self-tapping screws will
not be permitted.
All other hot, cold water and waste water pipes shall be inter-connected by 12 x 0,8
mm perforated or solid copper strapping. The strapping shall be fixed to the pipework
by brass nuts and bolts and against walls by brass screws at 150 mm centres.
In all cases where metal water pipes, down pipes, flues, etc. are positioned within 1,6
installed between the pipework and the board. In vertical building ducts
accommodating both metal water pipes and electric cables, all the pipes shall be
Also, all metal roofs and metal structures, gutters and downpipes shall be bonded
together and earthed. This earth shall NOT be brought through any distribution
shall be removed from the connecting surfaces. Connecting surfaces shall be treated
switchboards shall be installed. This installation shall be done with insulated stranded
The entire installation shall be kept totally insulated from the domestic power earth
installation, and shall be connected only once to the main earth, at the main
1.1.16 INSTALLATION
The entire electrical installation shall be executed in accordance with SANS 10142
1.1.17 TESTING
All cables, relays, switches, circuit breakers, transformers, etc. shall be tested for
insulation to earth and for insulation between phases and between phases and neutral,
where feasible.
On completion of all tests a test report shall be handed to the Engineer, stating the
cables;
All light fitting lamps and fluorescent tubes shall be guaranteed for three months from
The balance of the installation shall be guaranteed and maintained for 12 months from
The entire installation shall be tested and commissioned as per SABS/SANS standard
procedures.
All trenching and chasing for conduits and sleeves is to be done by the contractor but
making good of the plastering of brickwork is to be done by the Main Contractor. All
cable trenches are to be back filled and compacted by the Contractor as specified.
The exact positions of the geyser and air conditioning outlets are to be coordinated
with the appropriate sub-contractors. The geysers and air-conditioning units will be
NOTE: Care must be taken when using megger test equipment on electrical
installations due to damage which can result to MOV type lightning arrestors,
The following work shall be carried out on electrical installations whenever any work
a) The earthing of the whole installation shall be tested and checked in accordance
(b) Clean inside and outside of all distribution boards and control panels. Note
(c) All wiring connections to terminals in boards, joint boxes, lock-stop button
boxes, stop-start remote station boxes, instrument casings and in motor cable
(d) All light circuits shall be checked for operation and lamps shall be replaced as
necessary.
(e) All plug circuits shall be checked for correct polarity and for earthing
(f) All earth leakage units shall be checked with an earth leakage tester. Where a
1000 mA earth leakage unit is used in conjunction with a shunt trip main
incoming circuit breaker, the manufacturers specification for testing of the
(h) Check all voltmeters, voltmeter switches and ammeters for correct operation
(j) Check all recorded data(if available) on electronic motor protection units.
Time lapse since last trips and cause of trips must be logged.
(k) Check all instrumentation fuses and all control circuit supply fuses and circuit
breakers.
(l) Test all indication lamps and replace blown lamps as necessary.
(m) All board doors and covers shall be checked for proper closing.
All open connections such as found in broken or missing light switches, plugs and
lights shall be closed off with cover plates or replaced, as the case may be.
No live open connections or live metalwork on any appliance or board shall be left in
(n) All surge arrestors and lightning protection equipment shall be inspected for
of arrestors (for power) must be replaced with MOV arrestors with a fault
prescribed by the supplier of the instrument, for digital signals and current
loops.
1.3.1 GENERAL
All luminaires shall be complete with lamps, ballasts, chokes, control gear and all
other accessories required. All metallic luminaires shall be provided with an earth
terminal.
materials shall be selected so that they are not adversely affected by the operating
temperature.
The voltage rating and lamp wattage shall be clearly and indelibly marked on control
gear.
The wattage and type of the lamp suitable for use in the luminaire shall be clearly
marked on the base of the luminaire close to the lampholder. For incandescent
The mounting positions of luminaires shall be verified on site. All luminaires shall be
placed symmetrically with respect to ceiling panels, battens, beams, columns or other
architectural features of the space. The layout as shown in the documents shall
generally be adhered to, but any discrepancies of clashes with structural or other
installation. All conduit work for luminaires above false ceilings shall be co-
Ceiling mounted luminaires shall be secured by at least two screws into the outlet box,
using sheradized steel screws. The Contractor shall supply framing formed of
brandering in the roof spaces around the mounting position and he shall neatly cut the
Fluorescent luminaires other than single or double tube luminaires of 1,2m long or less
shall be supported in at least two positions, each of which shall be not exceeding
Fixing in concrete slabs shall be to outlet boxes, metal inserts or bolts cast or shot into
the concrete.
Where an outlet box or draw-box provides the necessary support for a luminaire, all
luminaires with the exception of fluorescent luminaires mounted against ceilings, shall
be fixed directly to the box. Fluorescent luminaires shall however be suspended
Cover plates shall be fitted over all draw-boxes and outlets intended for luminaires
that are not covered by the luminaire canopy, lampholder, ceiling rose or similar
accessories.
Where provision has not been made for the fixing of luminaires, the Contractor shall
supply the necessary supports, hangers, conduit extensions, angle brackets or any
The necessary hangers shall be provided where luminaires which are of the non-
suspension type have to be fixed below false ceilings or roof slabs. The use of 20mm
conduits fixed to the roof slab or ceiling is preferred. Provision shall be made for
the ceiling by means of screwed dome lids, bolts and nuts. Ball-and-spigot type dome
lids shall be used where conduit lengths exceed 600mm. Wiring shall be installed in
by means of suspended metal channels. The metal channel may be suspended metal
channels. The metal channel may be supported by conduits or threaded rods. Should
metal rods be utilised, these shall be screwed to anchor bolts fixed to the metal
channel or in the metal channels, covered with a suitable cover plate. Purpose-made
In all cases where luminaires are fixed to suspended ceilings, the Contractor shall
ensure that the ceiling is capable of carrying the weight of the luminaires before
commencing installation. Should any doubt exist in this regard, the matter shall be
referred to the Engineer. In cases where the weight of the luminaire is not carried by
the ceiling but by a support or other suspension method, provision shall be made to
prevent relative movement between the ceiling and luminaire, ceiling surround or
connection point. Where luminaires are mounted on ceilings consisting of panels, care
Where wooden blocks are used to suspend luminaires, ceiling battens shall not be cut.
The wooden blocks shall be cut to fit around battens and shall be screwed to the
housed. The metal channel fixing may in this case be shot-fired or fixed by any of the
Surface-mounted fluorescent luminaires shall mount firmly against the ceiling without
leaving gaps between luminaires and ceilings. The luminaires shall be fixed directly
alternatively 50 x 76 mm wooden supports that are fixed to the ceiling beams. In the
luminaires shall be fixed to the metal supports by means of butterfly screws or bolts
with nuts and washers. Self-tapping screws may not be used. Luminaires shall be
In cases where fluorescent luminaires are installed in tandem, only one connection
outlet need be supplied per circuit. All luminaires shall be coupled to one another by
means of nipples or brass bushes and locknuts to ensure that wiring is not exposed and
that earth continuity is maintained. Luminaires on the same circuit may be wired
through the channel formed by the luminaire canopies. In this case silicon-rubber
insulated conductors shall be used and internal connections shall be made at terminal
blocks. "SCREW-IT" or similar connectors are not acceptable. The wiring for any
other circuits or outlets, even though these may be in the same row, may not be
installed through the luminaire canopies. The Contractor shall ensure that continuous
Where recessed luminaires are specified, the Contractor shall maintain close liaison
with the ceiling installation contractor. In the case of tiled ceilings, the luminaires
shall be installed while the metal supports are being installed and before the tiles are
placed in position. The electrical contractor shall be responsible for the co-ordination
of the cutting of ceiling tiles with the other Contractors concerned. All mounting rings
and other accessories shall fit closely into cut-outs to ensure a proper finish.
In cases where special ceilings, e.g. insulated panels, aluminium strips, decorative
glass, metal leaves, etc. are to be installed, the Contractor and the Manufacturer of the
ceiling shall agree upon the method of mounting of luminaires to the ceiling.
1.3.15 GLASSBOWL LUMINAIRES
The conduit shall terminate in a round draw-box at the top or rear of the luminaire.
The PVCinsulated conductors shall terminate in a porcelain terminal strip in the draw-
box. Siliconrubber insulated conductors shall be installed from the terminal strip to
The wiring within enclosed, unventilated luminaires shall consist of tinned copper
conductors insulated with silicon-rubber, braided with a heat resistant fibrous material
alternative.
1.3.18.1 Connectors
Connectors to the wiring or luminaires and other appliances where connectors are
Where knock-outs are used for the wiring of luminaires and other appliances, brass
In luminaires capable of housing incandescent lamps above 60 W, the wiring from the
lampholder to the general wiring shall be heat resisting silicon compound insulated
conductors. Refer also to the provisions of the Wiring Code in this regard.
behind the luminaires. Where luminaires are secured directly to draw-boxes in false
ceilings or where ceiling roses or special connections are used, flush-mounted rear-
entry round drawboxes which are independently fixed to roof beams, shall be
provided.
Connections to luminaires with fluorescent tubes may be installed inside the metal
canopy on condition that the frame and/or diffuser holder where applicable, can be
The central terminal of Edison Screw (ES) lampholders shall be connected to the
discharge lamp, the conduit shall be connected to the metal canopy by means of brass
1.3.19 GENERAL
For wiring in partition walls SURFIX cables can be used instead of conduit wiring.
copper earth conductors complying with the materials specification shall be used
exclusively. Only where cables are specified or in instances where the exceptions
stipulated in SANS 10142 are applicable, may the Contractor deviate from this
requirement.
Where conductors sizes are not specified, the following minimum conductor sizes
shall be used :
Lighting circuits : 2,5 mm2 live and neutral conductors, 2,5 mm2 copper
earth conductor
Socket-outlet circuits : 4,0 mm2 live and neutral conductors, 2,5 mm2 copper
earth conductor
Stove, air- : 6,0 mm2 live and neutral conductors 4,0 mm2 copper
conditioning and earth conductor
geyser circuits
All earth continuity conductors laid with cables shall be bare stranded copper
conductors and all other earth continuity conductors shall be PVC insulated stranded
Extreme care shall be taken not to apply excessive mechanical tension to PVC
insulated conductors when drawing conductors into conduits or wireways and care
shall also be taken not to draw PVC insulated conductors around sharp corners or
PVC insulated conductors shall be lubricated with high quality French chalk before
they are drawn into conduit. The use of lubricating oil for drawing in PVC insulated
the same cross-sectional area as the conductors fed to the isolator and shall, where
necessary, be in flexible metal conduit. Wiring between isolators and fixed heating
Wiring installed in wiring channels or power skirting shall be installed in the correct
compartment to prevent any cross-overs and shall be bound together in groups not
exceeding ten conductors by means of approved straps at spacings not exceeding 1m.
Circuit wiring shall be of the loop-in system, and not more than four conductor ends
will be allowed at any one termination point. Cutting away of wire strands of any
cable will not be allowed and no jointing of conductors in draw boxes or the cutting
away of insulation is permissible. Where joints are used, they shall be in heavy brass
conduit runs.
A neutral conductor, equal in size to the phase conductors, shall be run to each three-
Joints will not be permitted in individual conductors forming part of any circuit.
1.3.22 WIREWAYS
power skirting and shall under no circumstances be exposed. Cable channels and
contrary.
Contractors must note that common wireways will only be permitted for relatively
In cases where the conductors of more than one circuit are installed in the same
wireway, the conductors of each separate circuit (including earth conductor) shall be
means of plastic cable ties and not with PVC insulation tape.
1.4.1 GENERAL
Where more than 2 cables run together they shall be supported on a rack tray or
covered in a trunk.
The Contractor shall supply and install all cable trays and/or ladders as specified or as
required by the cable routes including the necessary supports, clamps, hangers, fixing
Cable ladders and trays are schematically indicated on drawings and additional lengths
The Contractor shall arrange with the Main Contractor for the provision of holes and
Trays and trunking shall be an approved ladder type racking. They shall be prepared
manufacturers’ recommendations.
Trays and trunks shall be continuous and supported throughout their entire length at
All cables shall be secured to the racking or trays and flat bar supports by means of
suitable approved strapping at intervals not exceeding 800mm on vertical runs and
Galvanised steel cable ladders shall consist of two 76 mm high side rails of 2 mm
minimum thickness with cross pieces consisting of P4000 channel sections spaced at
minimum cross pieces are acceptable for short runs in industrial applications. Cross
pairs shall be spaced sufficiently apart to allow for the specified cable clamps.
Cable ladder dimensions and maximum support spacing shall conform with the
following:
Where aluminium cable ladders are specified, only the heavy duty type with 300 mm
Metal cable trays shall be manufactured of perforated rolled steel. The vertical sides of
the trays shall not be perforated and the top edge of the sides shall be smooth. The
same cable tray type shall be used in long or paralleled tray runs.
Rigid unplasticised PVC cable trays are acceptable, but the prior approval of the
In addition to the above maximum support spacings, trays shall be supported at each
Joints shall be smooth without projections or rough edges that may damage the cables.
The Contractor will be required to cover joints with rubber cement or other hardening
rubberised or plastic compounds if in the opinion of the Engineer, joints may damage
cables.
Additional slices shall be provided if a loaded cable ladder or tray sags adjacent to a
joint or support.
Slices shall be manufactured from the same material as the rest of the ladder or tray
and the finish shall also correspond to that of the ladder or tray.
Galvanised and stainless steel cable ladders shall be jointed by means of two purpose-
made splice plates per joint. Each splice plate shall be bolted to the side rails by means
of four cadmium plated square collar bolts and nuts in the case of galvanised ladders
and four stainless steel bolts and nuts in the case of stainless steel cable ladders.
1.4.5 CONDUITING
Unless PVC conduits are specified in the project specification, all conduiting and
accessories shall be either black enamelled steel for interior and galvanised type for
outdoor use. Conduiting and accessories shall be to SABS 950 for PVC and to SABS
a) In damp areas.
b) In areas exposed to the weather.
workshops.
If any ring beam constructions are above a distribution board, an adequate amount of
spare conduits shall be provided for future wire access into roof spaces.
1.5.1 SCOPE
This section covers the installation of conduits and conduit accessories in buildings
used for exposed conduit. PVC conduit shall be used only under plaster.
having a minimum thickness of 0,9mm and shall comply with SABS 1007. Conduit
Manual cold bends of conduit of nominal size up to and including 25mm is permitted,
provided that the radius of the bend exceeds six times the nominal size of the conduit,
with the external angle of the bend not exceeding 90°. In all other cases bends shall
1.5.3.1 Positioning
Only galvanised mild steel conduit shall be used in exposed ceiling spaces.
iv) Conduits cast into concrete shall be securely fixed in position before pouring
commences.
i) Position of outlets
All accessories such as boxes for socket-outlets, switches, lights, etc. shall be
accurately positioned and shall be installed level and square, at the correct
height from the floor, ceiling or roof level and in the correct position relative
cover plates if unused shall be provided for all draw- and wall boxes. Blank
cover plates shall match other cover plates in the same area.
iii) Draw-wires
Draw boxes shall be installed at intervals not exceeding 15m in straight runs.
v) Bends
Bending and setting of plain-end conduit must be done with special benders
and apparatus manufactured for this purpose and which are obtainable from
the suppliers of the system. Damaged conduit resulting from the use of
already drawn into such damaged conduits shall be completely renewed at the
Contractor's expense.
between outlets and / or boxes. All bends shall be made without heating the
bends shall not be less than five times the outside diameter of the conduit
Where more than one outlet point is to be connected to the same circuit, the
conduit shall continue directly to the next position from the previous outlet
box on the same circuit. Where metal trunking is used, the conduit may be
installed from the trunking directly to the outlet box provided that the
conductors are looped between the outlets without any joints in the wires.
Round drawboxes shall be [rovided for all lighting points. Where luminaires
are to be fixed directly to the pendant box, the pendant box shall be fixed
blanked off by means of brass plugs to render the installation vermin proof.
1.5.3.3 Terminations
i) Conduit ends
Conduit ends shall be cut at right angles to ensure that ends butt squarely at
running joints. The total length of the thread on the two conduit ends shall
ii) Joints
Joints shall be kept to a minimum. All conduit ends shall be reamed and all
iii) Connections
iv) Continuity
conduit installation.
power skirting, etc. The conduit end shall only protrude far enough through
A female bush and two locknuts shall be used to terminate conduits at draw
boxes and outlet boxes without spouts. Where space permits, a coupling,
brass male bush and locknut may be used with sufficient allowance for the
vii) Bush-nuts
acceptable.
vii) Screws, bolts and nuts
Steel locknuts of thick gauge steel with milled sides shall be used in all cases.
Cadmium-plated bolts and nuts shall be used except in cases where the
installation is exposed to the weather, where brass bolts and nuts shall be
used.
Screws shall be installed in all tapped holes in fittings and accessories and
concrete or plaster.
1.5.3.4 Debris
Care shall be taken to prevent debris or moisture from entering conduits during and
after installation. Conduit ends shall be sealed by means of a solid plug which shall be
screwed to the conduit end. Conduits shall be cleaned and swabbed to remove oil,
moisture or other debris that may be present before conductors are installed. Swabs
1.5.3.5 Defects
Each length of conduit shall be inspected for defects prior to installation, and all burrs
sharp internal edges shall not be used and shall be removed from site. Conduits shall
To ensure that all electrical conductors are easily withdrawable from conduits and to
ensure that there are no joints in the conductors, the Engineer's representative will
have the right to have the conductors of any circuit removed for inspection at his
been withdrawn, the Employer shall bear the cost of withdrawing and re-installing
removal, or found with joints, shall be replaced and the cost shall be borne by the
Contractor.
i) Material
All surface-mounted conduit shall be either galvanised or black mild steel. No PVC
ii) Appearance
and the Contractor shall take all measures to ensure a neat installation.
Where conduits are to be installed directly alongside door frames, beams, etc.
that are not true, conduits shall be installed parallel to the frames, beams, etc.
iii) Saddles
Conduits shall be firmly secured by means of saddles and screws and in accordance
with SANS 10142. Where saddles are used to secure vertical lengths of
the saddles shall be spaced so that the intervals between the box and the first
saddle, between any two successive saddles and between the last saddle and
the ceiling or roof are equidistant. Conduits shall be secured within 150 mm
before and after each 90° bend and within 100mm of each outlet box.
iv) Joints
Joints will only be allowed in surface conduit lengths exceeding 3,5m. Threads shall
are used. Running joints will be allowed only when absolutely necessary. All
v) Accessories
Inspection bends or tee pieces shall be used. Non-inspection type bends may be used
installation.
vi) Offsets
vii) Cross-over
Conduit routes shall be carefully planned to avoid cross-overs. Where cross-overs
are unavoidable, one conduit only shall be offset to cross the other. Cross-
the Engineer.
Parallel conduit runs shall be equidistant and saddles shall be installed in line.
the case of conduits of different diameters, the latter method shall only be
sizes, is provided.
x) Boxes
coloured epoxy coated pressed steel or PVC surface boxes shall be used.
Conduits in roof spaces shall be black mid steel or galvanised mild steel. PVC
Where these ceiling spaces can only be accessed by removing the roof panels; the
Contractor shall take this into account when calculating his rates.
In buildings that do not have ceilings the conduit shall be installed along the wall
plates and roof trusses and beams to the various light points, and vertically down the
walls to the light switches and socket outlets. Installation of conduits suspended
Conduit in roof spaces shall be installed parallel or at right angles to the roof members
and shall be secured at intervals not exceeding 1.5 m by means of saddles screwed to
Under flat roofs in false ceilings, or where there is less than 900mm clearance, or in
instances where the ceilings are insulated with glasswool or other insulating material
impeding access, the conduit shall be installed in a manner, which allows for wiring
Conduit runs from switchboards shall terminate in fabricated sheet steel draw-boxes
Spare conduits covering the total number of spare ways on switchboards, shall be
As an alternative to above, a trunking channel that can accommodate all circuits may
be installed from the switchboard to the roof space, provided that where the circuits
enter the various conduits in the roof space, the conduits shall be terminated on the
Only approved plugging materials such a fibre plugs or plastic plugs, etc., and
roundhead screws shall be used when fixing saddles, switches, plugs etc. to walls.
Wooden plugs are not acceptable nor should plugs be installed in joints in brick walls.
40mm above the tie beams in roof spaces with more than 900mm free space.
The conduit ends shall be threaded and fitted with a coupling and brass plug.
Unused boxes for switches and socket-outlets shall be covered with metal
cover plates. Unused boxes for luminaires shall be covered with round
galvanised metal cover plates which fit tightly against the finished surface.
The draw-box shall be installed adjacent to the expansion joint of the structure and a
conduit sleeve, one size larger than that specified for the circuit, shall be provided on
the side of the draw-box nearest the joint. The one end of the sleeve shall terminate at
the edge of the joint and the other shall be secured to the draw-box by means of
lockouts.
The circuit conduit passing through the sleeve shall be terminated 40mm inside the
draw-box and in the case of metallic conduit, the conduit end shall be fitted with a brass
bush. The gap between the sleeve and the conduit at the joint shall be sealed with
'Pratley Tic-Tac', silicone or equal sealing compound, to prevent the ingress of dirt. In
the case of metallic conduit, an earth clip shall be fitted to the conduit projection inside
the draw-box and the conduit bonded to the box by means of 2.5mm2 bare copper earth
The end of the other circuit conduit shall be secured to the draw-box by means of
locknuts and a brass bush in the case of screwed metallic conduit or a standard bushed
In the case of metallic conduit, a 2,5mm2 bare copper wire shall be installed between
the first conduit boxes on either side of the joint, in addition to an earth wire which
may be specified for the circuit. The conduit boxes shall be drilled and tapped and the
earth wire shall be bonded to the boxes by means of lugs and brass screws.
Suitable steel cover plates shall be screwed to draw-boxes installed along the
expansion joint.
Where a number of conduits are installed in parallel they shall cross the expansion
joint of the structure via a single draw-box. A number of draw-boxes adjacent to each
Conduits may not be installed closer than 150mm to pipes of other services such as
gas, steam, hot water or other materials which may damage the conduits or
conductors. To prevent electrolytic corrosion, conduits shall not touch other pipe
installations.
Conductors may not be drawn into conduits before the conduiting has been inspected
All conduit for communications services shall have draw wires as specified drawn in
All conduits shall be bushed and secured by lock-nuts to distribution boards, wall
boxes, etc.
Spare conduits (10% with a minimum of two 20 mm and one 25 mm conduits) shall
be run from the distribution boards into the roof space to cater for future circuits.
ENGINEERING
1.0 GENERAL
1.1.1 Prime Cost (P.C.) sums of allowance are to cover cost of fixtures only. Electrical
Contractors to include base bid the cost of ordering, receiving, storing and handling
1.1.2 Electrical Contractor shall include in his base bid the cost of labor to adjust
The works under this section shall be subject to the General Conditions which shall be
included as part of these specifications and which shall apply to all work performed under
The work to be done under this Section of the specifications consist of the fabrication,
furnishing, delivery and installation, complete in all details of the Electrical work, at the
subject premises and all work materials incidental to the proper completion of the
installation, except 107 those portions of the work which are expressly stated to be done by
others. All work shall be in accordance with the governing Codes and Regulations and with
the specifications, except where same shall conflict with such Codes, etc. which the latter
shall then govern. The requirements with regards to the materials and workmanship, specify
the required standard for the furnishing of all labor, materials and appliances necessary for
the complete installation of the work specified herein and indicated on the drawings. The
specifications are intended to provide a broad outline of the required, but are not intended to
Under this Section of the Specifications, provide all materials and equipment and perform all
the work necessary for the complete execution of all the Electrical Work as shown on the
Electrical Drawings and on the General Construction Drawings as herein specified or both
except as otherwise excluded, and which, without excluding the generality of the foregoing,
shall include not be limited to the following principal items of work specified in the
1.6.1 The work under this contract is to be installed according to the requirements of the latest
Philippine Electrical Code, the rules and regulations of the local authorities and the
1.6.2 All permits and electrical fees required for this work shall be obtained by and at the
expense of the Electrical Contractor. The Electrical Contractor shall furnish the
Construction Manager, and the RLC final certificates of electrical inspection and
approval from the proper government authorities after completion of the work. The
1.7 RECORD DRAWINGS. The Electrical Contractor shall, during the progress of the work,
keep a careful record of all changes where the actual installation differs from that shown on
the Contract Drawings. Upon completion, the Electrical Contractor shall, in a neat and
accurate manner, finalize “as-built” drawings on tracing paper. These drawings shall be
submitted to the Owner for approval. After approval, they shall become the property of the
Owners. The payment will be withheld until receipt of the approval drawings showing
circuit runs and pull boxes with sufficient information for future rewiring, maintenance and
identification. The final submittal of record drawings shall be in original and three sets of
prints of “As Built Drawings” of Electrical works. The print copies shall be duly signed and
1.8.1 The locations of apparatus and equipment indicated on the drawings are shown
as accurately as possible, that the small scale drawings are necessarily diagrammatic
and 108 that such locations as shown, are subject to slight revisions, as the work is
1.8.2 The Electrical Contractor shall examine and study the equipment foundation
drawings, large scale and full size details, the approved shop drawings of other parties
and shall frequently consult with them to ascertain any changes that may have been
made and he shall be guided accordingly before establishing the precise location of
conduit runs, pull and junction boxes and devices power, control system, etc.
1.8.3 The Electrical Contractor shall effectively protect his own work from damage
during and, as may be necessary after installation, and he shall likewise protect
adjoining work of other parties from damage resulting from his installation.
1.9 SHOP DRAWINGS AND SAMPLES. Prepare and submit for approval, shop drawings and
cuts equipment, or devices furnishing. After final approval by the Owner, a sufficient
1.10 COORDINATION. The Electrical Contractors shall prepare such detailed drawings of his
equipment, locations of sleeves, inserts and supports as may be required for coordination of
all phases of work. Upon demand, he shall furnish these drawings in adequate numbers for
the information of all parties concerned, and shall coordinate the preparation of these
drawings by consultation with said concerned parties, before submitting them. The approval
of such drawings will not relieve the Electrical Contractor in any way from the responsibility
of properly locating and coordinating his work with the works of others.
1.11 GUARANTEES. The Electrical Contractor shall guarantee that the electrical system are
free from all grounds and from all defective workmanship and materials within a period
stated in the Contract Documents and warrantees provided for by all applicable building
codes and standards. Any defects, appearing within the system shall be repaired by the
2.0 PRODUCTS
2.1.1 All materials shall be new and shall conform with the standards of the
Underwriter’s Laboratories, Inc. ANSI, NEMA, IPCEA, IES, and ASTM in every case
such standards have been established for the particular type of material in question.
2.1.2 All materials on all systems shall comply with the following specifications,
unless, specifically accepted and all materials where not specified shall be of the best
2.1.3 Sample of any materials shall be submitted for approval as required by the Engineers.
2.2.1 All wires shall be copper, soft-drawn and annealed, shall be of 98% conductivity,
shall be smooth and true of a cylindrical form and shall be within 1% of the actual size
2.2.2 All wires and cables shall comply with the requirements of the Underwriter’s
Laboratories, the ASTM and IPCEA as they apply to the particular usage.
2.2.3 THHN/THWN wires can be used for the same size of provided that the allowable
current does not exceed that of THWN wires shall not be used for any outdoor
installation.
2.3 CONDUITS
2.3.1 Conduits shall be galvanized, Intermediate Metallic Conduit (IMC) with quality
2.3.2 Conduits shall be heavy wall, high chemical resistance, normal impact typed
and shall be smooth and free from chips, blisters, cracks and other defects. There
shall be no tendency for the conduit or fitting to peel, scale, flake, chalk or crumble.
2.4 BOXES
2.4.1 All indoor boxes shall be of code GA#16, galvanized sheet steel.
2.4.2 All outdoor boxes shall be cast cadmium or zinc coated with gasketed covers.
2.5.PANELS AND CABINETS. Weatherproof enclosures shall be gasketed and suitable for the
2.6.1 Circuit breaker shall consist of a quick-make, quick break type entirely trip free operating
mechanism with contracts. ARC-interrupter and thermal magnetic trip unit for each pole, all
enclosed in a molded phenolic case. Circuit breaker shall be trip indicating, with the tripped
position of breaker handle midway between “On” and “Off” position. Three pole circuit
3.0 EXECUTION
the Code and to the requirements specified herein. 3.1.1 Approval of Materials, Etc.
3.1.1 All Electrical materials shall be new and shall meet the requirements and shall
bear the inspection label whenever standards have been established. As soon as
practicable, and within ten (10) days after the official award of Contract, and before
any materials or equipment are ordered, the Electrical Contractor shall submit to the
item, rated capacities, certified analysis, catalog numbers, etc. When called upon to do
so, the Electrical Contractor shall revise and resubmit the complete or portion of the
list, as required by the Owner, for every material the Electrical Contractor proposes to
use or install.
3.1.2 Ground Test The entire installation shall be free from improper ground and form
short circuits. These shall be made in the presence of representatives of the Owner.
Each device shall be tested with branches connected and closed. Each individual
circuit shall be tested with the power 110 equipment connected for proper and
intended operation. In no case shall be the insulation resistance be less than that
3.1.3 Performance Test It shall be the responsibility of the Electrical Contractor to test
the electrical installation for proper operational conditions. This condition shall apply
to the power and control installation. Where sequence operation is required, The
Electrical Contractor shall test for proper sequence and he shall leave the entire
3.1.4 Cutting and Fitting The Electrical Contractor shall do all the cutting and fittings
requires for the installation of the work and make the several parts joint and coordinate
with other works in accordance with sketches and in a manner satisfactory to the
Owner.
3.1.5 Inserts, Anchors, Etc. Furnish to concerned parties all inserts and anchors, or
other required items which are to be built in by them for securing all hangers or other
supports of conduits and for anchorage for electrical apparatus and equipment.
3.1.6 Breaking and Restoring of Concrete Structure The area to be broken must be
done in a careful and neat manner to ensure that the structural safety is maintained
after installation of the structure is a watertight as the existing. Use of water proofing
3.2 PREPARATION. Before commencing any portion of the work, the Electrical Contractor
shall carefully study the Electrical drawings and specifications relative to the work, together
with the drawings of the supplier of specialty equipment that maybe applied. He shall
definitely determine in advance the method of installing and connecting the apparatus and
the means to be provided for getting the equipment into place from where it is stored and
shall take full responsibility for the complete and perfect coordination between this electrical
3.3 EXCAVATION AND BACKFILLING. The Electrical Contractor for the Electrical
services shall do all the necessary excavation for the installation of all electrical work
the work has been installed, inspected and approved, all excavations shall be backfilled as
hereinafter specified, and the ground streets and floors and/or work surface restored to their
original conditions.
3.4 INSTALLATION
3.4.1 Wiring Method Wiring shall be insulated conductors installed in conduit, except
3.4.2a Make changes in the direction of runs with symmetrical bends or cast metal
fittings. Make field- made bends and offsets with hickey or conduit-bending
Prevent plaster, dirt, or trash from lodging in conduits, boxes, fittings, and
3.4.2b Install pull wires in empty conduits in which wire is to be installed. The pull
wire shall be No.14 AWG zinc-coated steel or plastic having not less than 200
pound tensile strength. Leave not less than 300mm of slack at each end of the
pull wire.
3.4.2c Locate so as not to adversely affect the structural strength of the slabs. Install
conduits within the middle one-third of the concrete slab. Curved portions of
bends shall not be visible above the finish slab. Increase slab thickness as
and bonding jumpers. Conduits larger than 25mm trade size shall be parallel
with or at right angle to the main reinforcement, the conduit shall be close to
3.4.2d Fasten conduits to sheet metal boxes and cabinets with two lockouts where
required by Code. Where insulated bushings are used, and where bushings
cannot be brought into firm contact with the box; otherwise, use at least a
single lockout and brushing. Lockouts shall be the type with sharp edged for
digging into the wall metal studs. Install bushings on the end of conduits and
3.4.2f No conduits shall be used in any system smaller than 15mm (1/2 inch) diameter
electric trade size, nor shall have more than four 90 degrees bends in any run
3.4.2g No wire shall be pulled into any conduit until the conduit system is completed
in all details; in the case of concealed work until all rough plastering or
3.4.2h The ends of all conduits shall be tightly plugged to exclude plaster, dust and
wherever required for pulling of wires, making connections, and mounting of devices
of fixtures.
3.4.3a Boxes for metallic raceways shall be of the cast-metal hub type when located in
and walkways, and when installed in hazardous areas. Boxes in other locations
shall be sheet steel. Each box shall have the volume required by Code for the
fixtures shall not be less than 100mm square except that smaller boxes maybe
cast metal boxes installed in wet locations and boxes installed flush with
outside of exterior surfaces. Fasten boxes and supports with machine screws or
3.4.3b Boxes for use with raceway system shall not be less than the minimum size
where cast metal boxes are required in locations specified above. Furnish boxes
with common pull box tag the feeders to indicate clearly the electrical
3.4.3c The Electrical Contractor shall consult with the Owner as to the nature of the
fittings to be used before installing his boxes and fittings, and shall conform
strictly with the use of fittings, to the nature of the appliance to be mounted on
The lighting shall be complete in evevry respect all as indicated on the plans specified.
3.4.5 Splices Make splices in accessible locations. Make splices in conductors 5.5
square meter and smaller with an insulated pressure type connector. Make splices in
conductors 8 square meter larger with a solderless connector and cover with an
3.4.6 Grounding Systems Test Test the grounding system to assure continuity and the resistance
to the ground is not excessive. Test ground wire for resistance to ground. Make resistance
measurements in normally dry weather, not less than 48 hours after rainfall. Submit written
results of each test to the Owner and indicate the resistance and soil condition at the time the
PART 1 GENERAL
SECTION INCLUDES
A. Electrical identification to identify all electrical items for easy operation and maintenance
including, but not limited to the following: 1. Nameplates and labels. 2. Wire markers. 3.
Colour coding of raceways. 4. Circuit identification charts. 5. Cable identification tags. 6.
RELATED SECTIONS
REFERENCES
SUBMITTALS
A. Submit for complete and detailed manufacturer's catalogues and data relating which shall
3. Method of obtaining spare parts for maintenance and list of spare parts sufficient for a 2 years
period.
B. Provide samples of proposed devices together with the above submittal for approval of the
Engineer.
by product Testing Agency and include instructions for storage, handling, protection,
QUALITY ASSURANCE
A. Manufacturers: Firms regularly engaged in manufacture of items the types, sizes and ratings
required, whose products have been in satisfactory use in similar service for not less than 5
B. Installer: Firms regularly engaged and qualified with at least 5 years of successful installation
experience on projects with electrical installation work similar to that required for the project.
C. All items of Electrical Identification shall be comply with the requirements of BS and Local
Standards Organization.
PART 2 PRODUCTS
A. Nameplates and labels shall be engraved on a three-layer 2 traffolyte plate having minimum
thickness of 2 mm, securely screwed to the housing and have black letters on white
B. The name plates and labels shall be required for each electrical distribution board, control
cabinets.
D. Labels using embossed adhesive tape with 6mm white letters on black background or
transparent adhesive tape with 6 mm black letters, as selected by the Engineer, shall be used
for identification of individual wall switches, receptacles, low current outlets, speakers,
control device stations, junction/pull boxes, electrical boxes and fittings, etc.
WIRE MARKERS
B. The wire markers shall be required for each conductor at panelboard gutters, pull boxes,
C. All power and lighting circuits, branch or feeder circuits and control circuits shall require wire
markers.
A. Provide color bands with printed description of each system, minimum 75 mm wide for all
cable trays/ladders and trunking runs. These color bands shall be applied at each electrical
distribution/panel board, low current system control panels and junction box locations and at
B. Provide color bands with printed description of each system, minimum 25 mm wide for
conduits up to 25 mm in diameter and one-half the conduit diameter for larger conduits,
applied at panel and pull box locations, within each room, and at 6 m centers within an area.
C. Following color banding shall be used for the raceways of various electrical systems, however
subject to final decision of the Engineer. Color bands for the electrical systems not described
1. Lighting: gray.
4. Earthing : green.
6. Telephone : blue.
7. Sound : yellow.
8. Data : purple.
9. Television : rust.
A Individual circuit identification charts shall be provided for all panelboards, distribution boards,
1. Circuit numbers
2. Phase
4. Connected load.
8. Contacts location references of relays and other control devices (if any).
B. Charts shall be typed on A4 size sheets. They shall be enclosed in a clear plastic envelope and
shall be securely fixed to the inside cover of the unit. Additional copies of the charts shall be
A. All cables which exit from manholes, vaults, handholes, and transformer or switch enclosures
shall be properly tagged or labeled. Tags shall be permanent, non-corrodible and clearly
readable. Tags should include the information listed below for the various circuit categories:
Primary Cables - 11 kV Feeder Name Voltage Phase (for single conductor cables)
B. Cable identification tags for wire and cable circuits shall be of an opaque nylon material
arranged to include a marker plate, non-releasing nylon ties, and cable fastening tail. One side
shall be roughened to hold black nylon permanent ink. Identification shall be permanent and
waterproof. The holding device shall be designed to allow the fastening tail to pass around the
cable through the holding device, and prevent removal of the tail without cutting it loose from
A. For buried LV and HV cables use warning tapes according to the standard practice of
B. Cable warning tapes shall be of polythene, not less than 150 mm wide and at least 0.25 mm
thick. They shall be yellow in color for LV and MV cables and bear the continuously repeated
legend – “CAUTION ELECTRIC CABLE BELOW” or similar in English and Arabic, in black
C. For buried low current/communication cables or duct banks, use warning tapes as per the
CABLE MARKERS
A. Buried cables shall be permanently identified by concrete markers. The markers shall be 600
mm square x 100 mm thick with impressed character; they shall be made of grade 20 concrete,
with 10 mm aggregate. The impressed characters shall be in English and Arabic and worded
"HV CABLE" or "LV CABLE" as appropriate together with circuit details as required for
proper identification. In addition, the word “JOINT” shall be added to above words, where
applicable.
B. Except where cables are buried, located in switchrooms, in ducts and spaces designated solely
for electrical services, or have orange oversheaths; they shall be identified by adhesive bands
colored orange, complying with standards and codes of practice mentioned elsewhere in the
Specifications. The bands shall be not less than 100 mm long, located at least once within each
separate compartment through which cables pass and at intervals not exceeding 12 m.
C. Except where cables are buried or enclosed in conduit, trunking or ducting; they shall be
permanently identified by discs. The discs shall be of laminated plastic materials with black
character on white; character shall be not less than 3 mm high. The inscription shall indicate
the nominal voltage, the designation of the load, the number and cross sectional area of cores
within 500 mm of terminations and joints, at least once within each separate compartment
through which the cable passes, and at intervals not exceeding 24 m, they shall coincide with
A. For external use, pressure sensitive danger signs shall be used. Dimensions shall be as
approved by the Engineer. The signs shall be heavy duty vinyl with a self-adhesive backing
which can be applied to curved or irregular surfaces. Danger signs shall be weather-resistant
B. Danger signs shall be inscribed with the equipment voltage level along with an internationally
C. Warning/Danger signs made of red plastic (vinyl) with white letters at least 25 mm high
reading "DANGER High Voltage" shall be fixed to the entrance doors of all 11 kV switchgear
D. Warning/Danger signs made of red plastic (vinyl) with white letters at least 15 mm high
reading "DANGER 380V"or “DANGER 220V” as appropriate, shall be fixed to the lids,
covers or doors of any equipment which contains terminals or conductors connected to more
A. The Arabic and English languages shall be used for all labeling and charts.
PART 3 EXECUTION
PREPARATION
INSTALLATION
1. Metallic surfaces using stainless steel or chromium plated bolts and/or self tapping screws.
transformers and switches. For equipment with two doors the danger sign shall be mounted on
the left door with the identification number mounted on the right door. Both the danger sign
and the identification number shall be centered 300 mm below the top edge of the doors and on
C. On equipment with only one access door, the danger sign and the identification number shall
be centered on the vertical centerline of the door, with the horizontal centreline of the danger
sign 300 mm below the top edge of the door and the horizontal centreline of the identification
D. Locate cable markers at every point where cable(s) enter a building, sub-station,
distribution/feeder pillar; at each joint, change of direction, road/pathway crossing, etc. Cable
markers shall also be provided along the straight runs (route) of the cable(s) at the interval not
exceeding 30 m.
RACEWAYS
PART 1 - GENERAL
GENERAL
A. Raceways shall include all bus ducts, cable ladders, trays and cable trunking with all associated
accessories, supports and fixings used for the distribution of electric power in the buildings.
B. Raceways shall be of galvanized steel unless specifically indicated otherwise as per
C. In general, the raceways shall conform to the following specifications : local authorities: Steel
SIZE SELECTION
The size of the raceways shall be selected according to local authorities regulations taking into
consideration required "2D" spacing between cables ( Where D is the cable diameter of the
PART 2 - PRODUCTS
CABLE TRAYS
A. Cable trays shall be heavy duty, return flange, of 2mm gauge perforated type formed from
sheet steel to B.S. 1449 - Part 1 and hot-dip galvanized after manufacture in accordance with
B.S. 729.
B. Cable trays shall have a minimum thickness of 1.6mm for trays upto 300mm and 2mm for
wider trays.
C. Cable trays shall be assembled complete with couplers, bends, tees, risers, reducers and all
other accessories as required and these accessories shall be of the same material, thickness and
finish as the trays. Manufacturer's standard accessories shall be used and site fabrication shall
only be allowed where special sections are required subject to the approval of the Engineer.
D. Mushroom head steel roofing bolts and nuts to B.S. 1494 - Part 1 shall be used to fix adjacent
sections of cable trays and/or accessories. Holes cut in trays for passage of cables shall be
provided with grommets and cable tray finished to G.D.C.D. standard 23rd March 1979. Cable
trays shall be cut only along a line of plain metal and not through perforations. All cut edges
of trays shall be prepared with burrs and sharp edges removed prior to installation and any
cutting and/or damage made good with rust proofing agent and zinc rich epoxy paint.
E. Cables shall be installed on trays in a single layer except where specified otherwise, leaving
A. Cable trays shall be fixed by support channels and hanger rods or by cantilever brackets fixed
to walls or columns. Fixings shall be disposed at regular intervals not exceeding 1.0m. Joints
shall be positioned as close as practicable to the tray fixing or support. Mid-span joints shall
be avoided. All screw bolts and nuts used for fixing shall be zinc plated to B.S. 1706 - Class B
coatings. All the supporting angles, brackets, anchors, etc. shall be of hot dip galvanized. A
B. Weld gun stud fixing will be allowed subject to the approval in writing of the Engineer.
Drilling of building structural steelwork shall not be allowed except in special circumstances
CABLE LADDERS
A. Cable ladders shall be H-type made from 2mm mild steel with 3mm coupling plates. Side
rigidity. Rungs shall be slotted type. Cable ladders shall be hot-dip galvanized and shall be
complete with coupling pieces, bends, tees, reducers, risers, drop-outs, intersections and all
other accessories as required and these shall be of the same material, thickness and finish as the
ladders.
CABLE TRUNKING
A. Cable trunking shall comply with British Standard 4678 and consists of butting sections
generally not less than 2000mm long manufactured from sheet steel with stove enamel finish.
The lids shall be made from the same material and shall be removable over the whole length of
the trunking and secured at centers not greater than 500mm with cadmium plated cup-headed
brass screws. These screws shall locate into tapped holes in the trunking. The trunking shall
be provided with lips on its opening side to form a tray and clips shall be inserted at centers not
greater than 500mm to retain the cables in position when the lid is on the side of the trunking.
The minimum thickness of metal employed in the construction of this trunking shall be 1.2mm
and of the following thickness for various sizes :- 1.2mm thick - upto and including 100mm x
100mm 1.6mm thick - upto and including 150mm x 150mm 2.0mm thick - upto and including
230mm x 230mm Adjoining sections of trunking shall butt tightly and shall be jointed by
means of an internal fishplate connector attached by not less than eight cadmium plated steel
cup-headed bolts and hexagon nuts, passing through clearance holes. Two pairs of bolts on
either side of the joint shall be connected by tinned copper braids with split soldering washers
under the nuts to provide electrical continuity across the joints. The trunking shall be
mechanically and electrically continuous throughout. Where trunking is used to carry various
services it shall be sub-divided into three separate compartments for power, telephones and
auxiliary services.
B. Assemble cable trays sunshaded cable trays for outdoor complete with couplers, bends, tees,
risers, reducers and all other accessories and of the same material, thickness and finish as the
trays. Use manufacturer's standard accessories. Site fabrication will be allowed only where
special sections are required and subject to the approval of the Engineer.
C. Use mushroom head steel roofing bolts and nuts to B.S. 1494 part 1 to fix adjacent sections
and cable trays and/or accessories. Holes cut in trays for passage of cables shall be provided
with grommets to B.S. 1767, otherwise they shall be bushed or lined. Cut cable trays only
along a line of plain metal and not through perforations. Prepare all cut edges of trays an and
remove all burrs and sharp edges prior to installation and treat with zinc rich epoxy paint.
CABLE TRUNKING
A. Cable trunking shall comply with British Standard 4678 and consists of butting sections
generally not less than 2000mm long manufactured from sheet steel with stove enamel finish.
The lids shall be made from the same material and shall be removable over the whole length of
the trunking and secured at centers not greater than 500mm with cadmium plated cup-headed
brass screws. These screws shall locate into tapped holes in the trunking. The trunking shall
be provided with lips on its opening side to form a tray and clips shall be inserted at centers not
greater than 500mm to retain the cables in position when the lid is on the side of the trunking.
The minimum thickness of metal employed in the construction of this trunking shall be 1.2mm
and of the following thickness for various sizes :- 1.2mm thick - upto and including 100mm x
100mm 1.6mm thick - upto and including 150mm x 150mm 2.0mm thick - upto and including
230mm x 230mm Adjoining sections of trunking shall butt tightly and shall be jointed by
means of an internal fishplate connector attached by not less than eight cadmium plated steel
cup-headed bolts and hexagon nuts, passing through clearance holes. Two pairs of bolts on
either side of the joint shall be connected by tinned copper braids with split soldering washers
under the nuts to provide electrical continuity across the joints. The trunking shall be
mechanically and electrically continuous throughout. Where trunking is used to carry various
services it shall be sub-divided into three separate compartments for power, telephones and
auxiliary services.
OUTDOOR CABLE TRAYS
B. Assemble cable trays sunshaded cable trays for outdoor complete with couplers, bends, tees,
risers, reducers and all other accessories and of the same material, thickness and finish as the
trays. Use manufacturer's standard accessories. Site fabrication will be allowed only where
special sections are required and subject to the approval of the Engineer.
C. Use mushroom head steel roofing bolts and nuts to B.S. 1494 part 1 to fix adjacent sections
and cable trays and/or accessories. Holes cut in trays for passage of cables shall be provided
with grommets to B.S. 1767, otherwise they shall be bushed or lined. Cut cable trays only
along a line of plain metal and not through perforations. Prepare all cut edges of trays an and
remove all burrs and sharp edges prior to installation and treat with zinc rich epoxy paint.
Fire resisting caulking compound for sealing trays, trunking, conduits, cables, Ducts, pipes and
sleeves shall be of a putty like consistency workable with hands. All materials for caulking and
RETAINERS
Cable retaining straps or cable ties shall be used as applicable to the raceways and shall generally
be spaced 100cms.
References
http://www.mcanamibia.org/files/files/7cb_Electrical_Building_Project_Specifications.p
df
Guidelines for Preparation of Plans, Specifications, and Estimates. (2012, September 17).