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Figure 1
XI .
at1tamfre0strumie°nrCdt
20 30 40 50 60 70 80 90 100
Figure 2
AO
. : heat 14383
A : heat 14441
. : heat 14382
- - - - - - - - - - - - - -- --- --- --- -
Figure 3
27 29 31 33 35 37
LCR = Cr % + 3 , 3M0 % + 16N96 + 2 ,6Ni% - 0 , 7M0 %
Figure 4
1400 ; V (mV/ECS )
1200
140301
1000
800
600
517077 14382
400
14441 304L
200
14383
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
ILOR
Patent Application Publication Jul. 25, 2019 Sheet 3 of 3 US 2019/0226068 A1
Figure 5
Criticaltemperature (°C )
• Crevice - 30 g /1 CC
Pitting - 6 % FeCl3
27 29 31 LOR
33 35 37
US 2019 /0226068 A1 Jul. 25 , 2019
[0039 ] In one particular method of implementation , said [0057 ] The carbon content of the grade is equal to or less
ingot or slab is hot-rolled at a temperature between 1150 and than 0 .05 % , preferably less than 0 . 03 % , by weight. This is
1280º C . in order to obtain what is called quarto plate ; a heat because too high a content of this element degrades the
treatment is then carried out at a temperature between 900 localized corrosion resistance by increasing the risk of
and 1100° C .; and said plate is cooled by an air quench . chromium carbides precipitating in the heat-affected zones
[0040 ] A third subject of the invention consists of a of welds.
process for manufacturing hot-rolled bar or rod made of 10058 ] The chromium content of the grade is between 21
steel according to the invention, in which : and 25 % by weight, preferably between 22 and 24 % by
[0041 ] a continuously cast ingot or bloom of steel of weight, so as to obtain good corrosion resistance, which is
composition the invention is provided ; at least equivalent to that obtained with type 304 or 304L
[0042 ] said ingot or bloom is hot-rolled from a tem grades.
perature between 1150 and 1280º C . in order to obtain 10059 ]. The nickel content of the grade is between 1 and
bar, which is air- cooled , or a coil of wire stock which 2 .95 % , preferably equal to or less than 2 .7 % , or even 2. 5 % ,
is water -cooled ; and then , optionally: by weight. This austenite - forming element is added so as to
[0043 ] a heat treatment is carried out at a temperature obtain good crevice corrosion resistance . At contents of
between 900 and 1100° C .; and greater than 1 % and preferably greater than 1 .2 % by weight,
[0044 ] said bar or a coil of wire stock is quench -cooled . it has a favourable effect in combating the initiation of
[ 0045 ] In one particular method of implementation , a pitting corrosions. However, its content is limited since
cold - drawing operation is carried out on said bar or a above 2 . 95 % by weight a degradation in the resistance to
die -drawing operation is carried out on said rod , after being pitting propagation is observed . Addition of nickel also
cooled . makes it possible to obtain a good toughness /ductility com
[0046 ] The invention also covers a process for manufac promise since it has the benefit of translating the toughness
turing a steel section , in which a cold - forming operation is transition curve towards low temperatures, this being par
carried out on a hot- rolled bar obtained according to the ticularly advantageous for the manufacture of thick quarto
invention , and also a process for manufacturing a steel plate , for which the toughness properties are important.
forging, in which a hot-rolled bar obtained according to the [0060] Since the nickel content in the steel according to
invention is cut up into slugs and then a forging operation is the invention is limited, it has been found to be necessary , in
carried out on said slugs between 1100° C . and 1280º C . order to obtain an appropriate austenite content after heat
100471. The invention furthermore covers various products treatment between 900° C . and 1100° C ., to add other
that can be obtained by the processes according to the austenite - forming elements in unusually high amounts and
invention and also their uses, such as : to limit the contents of ferrite -forming elements.
[0048 ] hot-rolled steel quarto plate, having a thickness [0061 ] The nitrogen content of the grade is between 0. 16
between 5 and 100 mm , and strip and coil , which may and 0 .28 % by weight, which generally means that the
be used for the manufacture of structural components nitrogen is added to the steel during smelting . This austenite
for material production or energy production installa forming element firstly makes it possible to obtain ferrite
tions , in particular for material and energy production austenite two -phase duplex steel containing an appropriate
installations operating between - 100 and 300° C ., proportion of austenite exhibiting good stress corrosion
preferably between – 50 and 300° C .; resistance, and also to obtain metal with high mechanical
properties. It also makes it possible to have good micro
[0049 ] cold - rolled steel strip that can be obtained by structural stability in the heat-affected zones of welds. Its
cold -rolling a hot-rolled coil; maximum content is limited since , above 0 .28 % , a solubility
[0050] hot-rolled bar having a diameter of 18 mm to problem may be observed : formation of blisters during
250 mm and cold -drawn bar having a diameter of 4 mm solidification of slabs, blooms, ingots , castings or welds .
to 60 mm , which products may be used for the manu
facture of mechanical parts such as pumps, valve [0062] The content of manganese, which is also an aus
shafts , motor and engine shafts and couplings operating tenite - forming element below 1150° C ., is kept below 2 .0 %
in corrosive media ; by weight, and preferably below 1. 5 % by weight,because of
the deleterious effects of this element on many counts . Thus ,
[0051] hot - rolled rod having a diameter of 4 to 30 mm it poses problems during smelting and refining of the grade
and die - drawn rod or wire having a diameter of 0 .010 since it attacks certain refractories used for the ladles . This
mm to 20 mm , which products can be used for the requires these expensive elements to be replaced more
manufacture of cold - formed assemblies, for the agri frequently , and therefore causes the process to be interrupted
foodstuff industry , for oil and ore extraction , or for the more frequently.
manufacture of woven or knitted metal fabrics for the [0063 ] Additions of ferro -manganese normally used to
filtration of chemicals , ores or foodstuffs; bring the grade to composition also contain appreciable
[0052] sections; amounts of phosphorus and also selenium , which elements
[0053 ] forgings that can be used for the manufacture of it is not desirable to introduce into the steel and are difficult
brackets or couplings ; and to remove when refining the grade .Manganese also disturbs
[0054 ] castings that can be obtained by casting a steel this refining, by limiting the possibility of decarburation . It
according to the invention . also poses a problem further downstream in the process , as
[0055 ] Other features and advantages of the invention will it impairs the corrosion resistance of the grade because ofthe
become apparent on reading the following description , given formation of manganese sulphides (MnS ) and of oxidized
solely by way of example . inclusions . This element is conventionally added to grades
[0056 ] The duplex stainless steel according to the inven that it is desired to enrich with nitrogen , so as to increase the
tion comprises the contents defined below . solubility of that element in the grade . Without a sufficient
US 2019 /0226068 A1 Jul. 25 , 2019
manganese content, it was therefore not possible to achieve because ofhandling problems that it may pose after irradia
such a nitrogen level in the steel. However, the inventors tion of components in nuclear power plants .
have found that it is possible to limit the addition of [0070 ] Rare earth metals (denoted by REM ) may be added
manganese in the steel according to the invention , while still to the composition in an amount of 0 . 1 % by weight, pref
adding sufficient nitrogen in order to obtain the desired effect erably less than 0 .06 % by weight.Mention may in particular
on the ferrite -austenite balance of the base metal and to be made of cerium and lanthanum . The contents of these two
stabilize the heat-affected zones of welds. elements are limited , as they are liable to form undesirable
[ 0064 ] Molybdenum , a ferrite - forming element, is main intermetallics.
tained with a content of less than 0 .45 % by weight, while 10071 ] Vanadium , a ferrite - forming element, may be
tungsten is maintained with a content of less than 0 . 15 % by added to the grade in an amount of 0 . 5 % by weight and
weight. Moreover , the contents of these two elements are preferably less than 0 .2 % , so as to improve the crevice
such that the sum Mo + W / 2 is less than 0 . 50 % by weight , corrosion resistance of the steel.
preferably less than 0 .4 % by weight and even more prefer [0072 ] Niobium , a ferrite - forming element,may be added
ably less than 0 .3 % by weight. This is because the present to the grade in an amount of 0 .3 % by weight and preferably
inventors have found that, by maintaining these two ele less than 0 .050 % by weight. It helps to improve the tensile
ments, and with the sum of their contents below the values strength of the grade, thanks to the formation of fine niobium
indicated , no precipitation of embrittling intermetallics is nitrides . Its content is limited , so as to limit the formation of
observed , thereby making it possible in particular to relax coarse niobium nitrides .
the process for manufacturing steel plate or strip by permit [0073] Titanium , a ferrite - forming element,may be added
ting said plate or strip to be air -cooled after heat treatment to the grade in an amount of 0 . 1 % by weight and preferably
or hot processing . Furthermore, they have observed that, by less than 0 .02 % by weight, in order to limit the formation of
controlling these elements within the claimed limits , the titanium nitrides formed in particular in the liquid steel .
weldability of the grade is improved . However, it is pre [0074 ] It is also possible to add calcium to the grade
ferred to maintain a minimum molybdenum content of 0 . 1 % according to the invention , in order to obtain a calcium
so as to improve the hot forgeability of the grade . Further content of less than 0 .03 % by weight and preferably greater
more , smelting a grade having less than 0 .1 % molybdenum than 0 . 0002 % or even greater than 0 .0005 % by weight, so as
would imply greatly limiting the use of recycling scrap for
this grade , thereby posing processing problems, in particular to control the nature of the oxide inclusions and improve
requiring a charge consisting 100 % of pure ferro -alloys to be machinability . The content of this element is limited , as it is
liable to form , with sulphur, calcium sulphides which
used . degrade the corrosion resistance properties. In a preferred
[ 0065 ] Copper, an austenite -forming element, is present in embodiment, the calcium content is limited to less than
an amount of between 0 .11 and 0 .50 % by weight, and 0 .0005 % , preferably less than 0.0002% , by weight.
preferably between 0 . 15 and 0 .40 % by weight. This element [0075 ] Sulphur is maintained with a content of less than
improves the corrosion resistance in a reducing acid 0 .010 % by weight and preferably with a content of less than
medium . However, its content is limited to 0 .50 % by weight 0 .003 % by weight. Asmentioned above, this element forms
in order to prevent the formation of epsilon - phases , which it sulphides with manganese or calcium , the presence of sul
is desirable to avoid , since these result in hardening of the phides being deleterious to the corrosion resistance. Sulphur
ferritic phase and embrittlement of the duplex alloy . is considered as an impurity .
[0066 ] The oxygen content is preferably limited to 0 .010 % [0076 ] An addition of magnesium in an amount with a
by weight, so as to improve its forgeability. final content of 0 . 1 % may bemade so as to modify the nature
[ 0067 ] Boron is an optional element thatmay be added to of the sulphides and the oxides.
the grade according to the invention in an amount of [0077 ] Selenium is preferably maintained at less than
between 0 .0005 % and 0 .01 % by weight, preferably between 0 .005 % by weight because of its deleterious effect on the
0 .0005 % and 0 .005 % and even more preferably between corrosion resistance . This element is in general introduced
0 .0005 % and 0 .003 % by weight , so as to improve its hot into the grade as impurities of ferrite and manganese ingots .
conversion . However, in another embodiment, it is preferred [0078 ] Phosphorus is maintained with a content of less
to limit the boron content to less than 0 .0005 % by weight so than 0 . 040 % by weight, and is considered as an impurity .
as to limit the risk of cracking during welding and continu [0079 ] The balance of the composition consists of iron and
ous casting. impurities . Other than those already mentioned above, these
[0068 ] Silicon , a ferrite - forming element, is present with a impurities may also be zirconium , tin , arsenic , lead or
content of less than 1 .4 % by weight. Aluminium , a ferrite bismuth . Tin may be present with a content of less than
forming element, is present with a content of less than 0 .05 % 0 .100 % by weight and preferably less than 0 .030 % by
by weight and preferably between 0.005 % and 0 .040 % by weight in order to prevent welding problems. Arsenic may
weight, so as to obtain low -melting -point calcium aluminate be present with a content of less than 0 .030 % by weight and
inclusions . The maximum aluminium content is also limited , preferably less than 0 .020 % by weight. Lead may be present
so as to avoid excessive formation of aluminium nitrides . with a content of less than 0 . 002 % by weight and preferably
The action of these two elements — silicon and aluminium less than 0 . 0010 % by weight. Bismuth may be present with
is essentially to ensure correct deoxidation of the steel bath a content of less than 0 . 0002 % by weight and preferably less
during smelting . than 0 .00005 % by weight. Zirconium may be present in an
[ 00691 Cobalt, an austenite - forming element, is main amount of 0 .02 % .
tained with a content of less than 0 .5 % by weight, preferably [0080] Moreover, the present inventors have found that ,
less than 0 . 3 % by weight. This element is a residual element when the percentages by weight of chromium , molybdenum ,
provided by the raw materials. In particular, it is limited nitrogen , nickel and manganese satisfy the relationship
US 2019 /0226068 A1 Jul. 25 , 2019
below , the grades in question exhibit good localized corro [0090 ] The process according to the invention provides for
sion resistance , that is to say resistance to the formation of air- quench cooling, which is easier to implement than the
pits or crevices: conventionally used cooling for this type of grade, which is
p = % Cr+ 3 .3x % Mo + 16x % N + 2 .6x % Ni - 0 .7x % more rapid cooling , using water. However, it remains pos
Mn30 . 5 . sible to carry out a water-cooling operation , if so desired .
10091 ] This slow air cooling is particular made possible
[0081 ] The microstructure of the steel according to the thanks to the limited nickel and molybdenum content of the
invention , in the annealed state , is composed of austenite composition according to the invention , which is not subject
and ferrite, which phases are preferably, after treatment for to the precipitation of intermetallic phases detrimental to its
1 h at 1000° C ., present with a ferrite proportion of 35 to usage properties . This cooling may in particular be carried
65 % by volume and more particularly preferably 35 to 55 % out at a rate ranging from 0 .1 to 2.7° C ./s.
by volume. [0092] After being hot-rolled , the quarto plate may be
[ 0082] The present inventors have also found that the levelled , cut and pickled if it is desired to deliver it in this
following formula suitably describes the ferrite content at state .
1100° C .: [0093] It is also possible to roll this bare steel on a strip
18 =6x ( % Cr + 1.32x % Mo+ 1.27x % Si)- 10x % rolling mill down to thicknesses of between 3 and 10 mm .
Ni+ 24x % C + 16 . 15x % N + 0 .5x % Cu + 0 .4x % 10094 ]. In the case of manufacturing long products from
Mn ) - 6 . 17 . ingots or blooms, it is possible to hot- roll in a single hot pass
[0083] Thus, to obtain a ferrite proportion between 35 and on a multi - stand rolling mill, between fluted rolls , at a
65 % at 1100° C ., the ferrite index Ip mustbe between 40 and temperature between 1150 and 1280º C . in order to obtain a
70. bar or coil of wire stock , or rolled . The cross - section ratio
10084 ] In the annealed state , the microstructure does not between the initial bloom and the final product is preferably
contain other phases that would be deleterious to its greater than 3 , so as to ensure the internal soundness of the
mechanical properties, especially such as the sigma- phase rolled product.
and other intermetallic phases. In the cold -worked state , part [0095 ] When a bar has been manufactured , this is cooled
of the austenite may have been converted to martensite , on leaving the rolling mill, by simple air spreading .
depending on the actual temperature of deformation and the 100961. When rolled rod with a diameter of greater than 13
amount of cold deformation applied . mm is manufactured , this may be cooled , on leaving the
[0085 ] In general, the steel according to the invention may rolling mill, by quenching it in coil form in a water tank .
be smelted and manufactured in the form ofhot -rolled plate , [0097] When rod with a diameter of 13 mm or less is
again called quarto plate , but also in the form of hot -rolled manufactured , it may be cooled by a water quench in the
strip , from slabs or ingots, and also in the form of cold -rolled form of turns spread out on a conveyor after said turns have
strip from hot- rolled strip . It may also be hot-rolled in the passed along a conveyor for 2 to 5 minutes through a
form of bar or rod stock or sections or forgings . These solution treatment furnace at a temperature between 850° C .
products may then be hot- converted by forging or cold and 1100° C .
converted into bar or drawn sections or die - drawn wire. The [0098 ] A subsequent furnace heat treatment between 900°
steel according to the invention may also be processed by C . and 1100° C . may optionally be carried out on this bar or
casting , whether followed by heat treatment or not. coil, already treated after the hot- rolling , if it is desired to
[0086 ] To obtain the best possible performance character complete the recrystallization of the structure and slightly
istic, it will be preferential to use the process according to reduce the tensile properties.
the invention that firstly includes the provision of a steel [0099] After this bar or coil of rod has cooled , various
ingot, slab or bloom having a composition according to the hot - forming or cold - forming treatments may be carried out,
invention . depending on the final usage of the product. The bar may
[0087] This ingot, slab or bloom is generally obtained by undergo a cold - drawing operation or the rod may undergo a
melting the raw materials in an electric furnace followed by die -drawing operation , after being cooled .
vacuum remelting of the AOD or VOD type with decarbur 0100 ] The hot - rolled bar may also be cold - formed or
ization . The grade can then be cast in the form of ingots, or parts may bemanufactured after the bar has been cut up into
in the form of slabs or blooms by continuous casting in a slugs and then forged .
bottomless mould . It is also conceivable to cast the grade
directly in the form of thin slabs, in particular by continuous BRIEF DESCRIPTION OF THE DRAWINGS
casting between counter -rotating rolls .
[0088 ] After having provided the ingot, slab orbloom , this [0101] To illustrate the invention , trials were made and
may optionally be reheated so as to reach a temperature these will be described in particular with reference to FIGS .
between 1150 and 1280º C ., but it is also possible to work 1 to 5 which show :
directly on the slab immediately on being continuously cast, 10102 ] FIG . 1 : A correlation between % ferrite after treat
while still hot. ment at 1100° C . and I, for as - processed products ;
10089] In the case of plate manufacture , the slab or ingot [0103 ] FIG . 2: A relative diametral change AØ as a func
is then hot-rolled in order to obtain a quarto plate generally tion of the deformation temperature;
having a thickness between 5 and 100 mm . The reduction [0104 ] FIG . 3: Pitting potentials El and E2 , determined on
ratios generally employed at this stage vary between 3 and forged bars , as a function of the index ILCR;
30 % . This plate then undergoes a heat treatment to put the [0105] FIG . 4 : The uniform corrosion rate V , determined
precipitates, formed at this stage , back into solution by on forged bars , as a function of the index IlcR ; and
reheating to a temperature between 900 and 1100° C ., and is [0106 ] FIG . 5 : Critical temperatures Tcc and Tcp , deter
then cooled. mined on forged bars , as a function of the index IlcR :
US 2019 /0226068 A1 Jul. 25 , 2019
TABLE 1- continued
Mg 0 .0014 < 0 .0005 < 0 .0005 < 0 .0005 < 0 .0005
0 .0008 < 0 .0005 <0 .0005 0 .0022 < 0 .0005
* Rolled plate or billet or bar.
E. E, E, TCP Tcc V
Ref. Product ILCR (V /ECS) (V /ECS ) (V /ECS) (°C.) (°C.) (mm /y )
14441 * forged rod 33 .0 0 . 165 1 .058 0 . 320 7 .5 50 0 .73
14604 * forged bar 30 . 9 0 .159 0 . 802 5 45 1. 8
14382 forged bar 35.8 0 . 302 1 .323 0 .420 15 60 0 . 24
14383 forged bar 28 . 7 0 .049 0 .595 0 .050 0 4 .95
14660
304L
316L
forged bar
HR plate
HR plate
UNS S32101 HR plate
29 . 8
NA
NA
26 .4
0 .094
0 .188
0 .266
0 .163
0 .707
0 .834
0 . 865
0 .855
0 .210
7.5
5
7 .5
12 . 5
aa
45
75
1 . 11